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Yarn Fault Classification System

This document presents a yarn fault classification system that categorizes different types of yarn faults in a hierarchical structure. It includes multiple levels from N to G that describe increasingly specific fault types related to raw materials, machine settings, and process issues. The document also provides example fault codes like A1, B2, and C3 that represent common yarn faults and their likely root causes at different stages of production.

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3K views1 page

Yarn Fault Classification System

This document presents a yarn fault classification system that categorizes different types of yarn faults in a hierarchical structure. It includes multiple levels from N to G that describe increasingly specific fault types related to raw materials, machine settings, and process issues. The document also provides example fault codes like A1, B2, and C3 that represent common yarn faults and their likely root causes at different stages of production.

Uploaded by

bmsali
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Yarn Fault Classification System

MASTERS IN TEXTILE QUALITY CONTROL

N4

A4
High RF Speed, Loose or spun in fly, Foreign Matter, Type of Spacers High RF Speed, loose or spun in Fly Floating fibers & narrow cage length & tight cage settings

B4
High RF Speed, Drafting faults, long fibers & narrow cage length & tight cage settings Loose fly

C4
Drafting faults, Excessive fluff in spinning dept.

D4

7.00 5.00 3.90 3.20 2.70 2.30 2.10 1.80 1.60 1.45 1.30 1.20 0.83 0.80 0.75 0.65 0.5
N1 N2 N3

A3
Raw Material, High RF Speed, Fly at Traveler, Spun in Fly, Foreign Matter Low micronaire, A2 immature fibers, Bad carding, insufficient Neps removal at combing, Trash Low micronaire, A1 immature fibers, Bad carding, insufficient Neps removal at combing, Trash High RF Speed, loose or spun in Fly Piecing faults, unsuitable travellers

B3
High RF Speed, Drafting faults, Ring Piecing, Spun in fly

C3
Drafting faults, Excessive fluff in spinning dept. cage settings

D3

B2
High RF Speed, loose or spun in Fly, Settings of Spacers, Piecing faults, Damaged Aprons High RF Speed, Spacers Settings, Drafting faults, Piecing faults, Damaged Aprons, Excessive trash

C2
Speed frame gauge, Ringspinn drafting faults, Spacer, Aprons, Long piecing

D2

B1
Raw material, Fiber damage in process Excessive trash, Drafting faults

C1
Raw material, Drafting Faults, floating fibers

D1

Incorrect settings in Draw frame, More piecing in Draw

C0

D0

F
Worn out Rings in RF, Incorrect settings DF, very high hairiness, piecing in DF, Incorrect settings & more sliver breaks in SF, Improper maintenance of spinning machines, Insufficient house keeping, Insufficient air conditioning control -humidity & return air

G
Worn out Rings in Ring Frame, Incorrect settings in DF, high breakages in DF and SF, very high hairiness, Improper maintenance of Spinning machines, Insufficient air conditioning, control-humidity & return air

C00

D00

F00

G00

-C0 -C1

-D0 -D1

H0 H1
Stretch of roving at SF, Eccentric bobbins at SF, Draw frame settings & maintenance, High breakages at DF & SF, Ring hanger jam Draw frame settings & maintenance, High breakages at DF & SF, Ring hanger jam

I0 I1

-C2

-D2

Sliver splitting at SF, Creel stretch at RF, Settings & maintenance of SF, RF

H2

Draw frame settings & mainte- nance, High breakages at DF & SF

I2

1.0

1.5

2.0

3.0

4.0

6.0

8.0

12.0

20.0

32.0

70.0

SPINNINGSOLUTIONS

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