PLC
(Micrologix 1000) &
SCADA
(Intouch wonderware)
SUMAN SOURABH
06570104910
B.TECH(EEE)
FINAL YEAR
What is AUTOMATION
Making products under the control of computers and
programmable controllers is known as automation.
Manufacturing assembly lines as well as stand alone
machine tools and robotic devices fall into this
category.
It is delegation of human control functions to
technical equipment for increasing the productivity,
quality, and increasing the safety in working
conditions thereby reducing the manpower and cost.
INSUSTRIAL
AUTOMATION
Now a days, every small and large industry employ
automation.
In manual control, an operator periodically reads the
process and adjusts the input accordingly. Quite hectic!
In automation control, measurements and adjustments
are done automatically on a continuous basis. Quite
convenient!
Types of Control Systems used
in INDUSTRIAL AUTOMATION
PID controller based control system
PLC based control system
DCS based control system
PC based control system
PLC(Programmable Logic
Controller)
It is microprocessor based solid state/industrial
computer that perform discrete or sequential logic.
It was developed to replace mechanical relays,
timers, counters.
The early PLCs were used to reduce the changeover
time, wiring/re-wiring.
The PLC programming procedures replaced the
rewiring a panel full of wires, relays, timers, counters
etc.
Advantages
Reliability in operation.
Flexibility in control and programming techniques.
Online offline modifications.
Small physical size, shorter project time.
In house simulation and testing of project.
Speed of operation.
Ease of maintenance and troubleshooting.
Ability to communicate and networking with computer system
in plant.
Documentation and security.
Designed to work in all types of industrial conditions.
Micrologix 1000 programmable
controller
Architecture of a PLC
BLOCK DIAGRAM
POWER
SUPPY
(Toggle or Push
buttons,
proximity or
pressure
sensors)
INPUT
DEVICES
(External
memory
module)
(24V DC,
120V AC)
OUTPUT
DEVICES
PLC
MEMORY
INTERFACE
(SCADA or
HMI)
(Displays
&
Monitors)
Hardware Overview
COMPUTER
DOWNLOAD
UPLOAD
PLC
DATA TRANSMISSION-SERIAL
SYSTEM(PORT)
RS 232
PLC(PORT)
DF port
Baud Rate- 9.6 Kbps to 19.2 Kbps
Driver softwares- RS Linx Classic, RS 232 & DF Drivers
Programming software- RS Logix 500
Working
Source mode: +ve supply is given to the PLC.
Sink mode: -ve supply is given to the PLC.
The sink and source modes mainly define the way in which the I/O is
connected to the I/O of the PLC.
PROGRAMMING the PLC
Programming language used: LADDER
language( ladder 2). The programming can be done
with simple contacts that simulate the opening and
closing of relays, counters, timers, shift registers and
other math operations.
Basic symbols:
Input symbols:
XICXIO-
Output symbols: OTEOTLOUL-
START- STOP LOGIC:
START:
hardware
NONC-
STOP:
NONC-
software
ADDRESSING FORMAT : Identifier: slot address(if any).word address/bit
DATA FILES: micrologix 1000 contain the status information associated with
the external I/O and all other instructions we use in our main and
subroutine ladder program files.
These files are organized by the type of data they contain. Data file types
are:
PLC TIMER/COUNTER FUNCTION
TIMER ON(Ton)
COUNTER UP
MATH
INSTRUCTIO
NS
OTHER IMPORTANT INSTRUCTIONS
JMP
JSR
SBR
CMP
MOV
OSR
Applications
Material Handling
Packaging Applications
General Industrial Machinery
Printing
Food and Beverage
Pharmaceutical
Water Wastewater / SCADA
Clutch/Brake control
Position Control - Pick-and-place / Conveyor
SCADA
Supervisory Control And Data Acquisition
It is a software through which we can create
visualization of any industrial process.
Earlier, PLCs were programmed, download the
program in it and it used to run for years
The problem- no one knew whats happening inside
the PLC.
Solution= PLC+SCADA
TAGs
It is the address of the memory location where signals
are being saved.
We define a TAG in order to use it in the SCADA
software(Intouch wonderware).
TYPES : 1) Analog 2) Digital 3) Strings
These are further associated with either Memory or
I/O type tags.
PC-SCADA Memory analog/digital/string tag
PLC-SCADA - I/O analog/digital/string tag
FEATURES OF SCADA
Dynamic process graphic
Alarm
Database connectivity
Real time trend and historical trend view
Security
Device connectivity
SCADA Software
Wonderware- Intouch
Rockwell- RS view32
Siemens- winCC
GE- Intellation
PLC-SCADA COMMUNICATION
EXAMPLE
QUERIES???
THANK YOU !!!
