TIME STUDY SHEET
DIVISION
PART DESCRIPTION :
DATE: 17/06/2012
M/C. NAME :
OPERATION DESCRIPTION : UNLOADING OF DRUMS
STUDY BY: GM
STUDY ON (NAME OF TECH/SUP.):
START TIME :
SL.
NO.
END TIME :
PROCESS ACTIVITIES
TOTAL STUDY TIME
0.00
START TIME
END TIME
TOTAL
TIME
(Min.)
RATING
NORMAL
TIME
(Min.)
Placement of Containers at Loading Bay
9:00:00 AM
9:05:00 AM
5.00
80%
4.00
Verification of Conainter Number and Seal
9:05:00 AM
9:05:30 AM
0.50
80%
0.40
Recording of Seal & Container Details
9:05:30 AM
9:08:00 AM
2.50
80%
2.00
Breaking of Seal
9:08:00 AM
9:08:30 AM
0.50
80%
0.40
Opening of Container
9:08:30 AM
9:09:00 AM
0.50
100%
0.50
Photography of Drums Condition
9:09:00 AM
9:09:30 AM
0.50
80%
0.40
Unload Drums from Container
9:09:30 AM
11:00:00 AM
110.50
150%
165.75
Cleaning of Container
11:30:00 AM
11:35:00 AM
5.00
75%
3.75
Final Photography of Empty Container
11:35:00 AM
11:35:30 AM
0.50
75%
0.37
10
Removal of Container from Bay
11:35:30 AM
11:40:00 AM
4.50
120%
5.40
TOTAL READING TIME (MIN.)
130.00
TOTAL NORMAL TIME
182.98
% ALLOWANCES (@10%)
18.30
TOTAL CYCLE TIME (MIN.)
201.27
COMMENTS :
CHECKED BY:
APPROVED BY:
Min.
REMARKS
TIME STUDY SHEET
DIVISION
PART DESCRIPTION :
M/C. NAME :
OPERATION DESCRIPTION : UNLOADING OF DRUMS
STUDY BY: GM
STUDY ON (NAME OF TECH/SU
END
START TIME :
TOTAL STUDY TIME
TIME :
SL. NO.
PROCESS ACTIVITIES
START TIME
END TIME
1
2
3
4
5
6
7
8
9
10
Placement of Containers at
Loading
Bayof Conainter Number
Verification
and Seal of Seal & Container
Recording
Details
Breaking of Seal
Opening of Container
Photography of Drums Condition
Unload Drums from Container
Cleaning of Container
Final Photography of Empty
Container
Removal of Container from Bay
9:00:00 AM
9:05:00 AM
9:05:30 AM
9:08:00 AM
9:08:30 AM
9:09:00 AM
9:09:30 AM
11:30:00 AM
11:35:00 AM
11:35:30 AM
9:05:00 AM
9:05:30 AM
9:08:00 AM
9:08:30 AM
9:09:00 AM
9:09:30 AM
11:00:00 AM
11:35:00 AM
11:35:30 AM
11:40:00 AM
TOTAL READING TIME (MIN.)
TOTAL NORMAL TIME
% ALLOWANCES (@10%)
TOTAL CYCLE TIME (MIN.)
COMMENTS :
CHECKED BY:
APPROVED BY:
TIME STUDY SHEET
DIVISION
PART DESCRIPTION :
OPERATION DESCRIPTION : LOADING OF DRUMS
STUDY BY: GM
END
START TIME :
TIME :
M/C. NAME :
STUDY ON (NAME OF TECH/SU
TOTAL STUDY TIME
SL. NO.
PROCESS ACTIVITIES
START TIME
END TIME
1
2
3
4
5
6
7
8
9
10
Placement of Containers at
Loading Bay
Inspection of Container
Recording of Container Details
Affix Plastic Sheets for Protection
Loading of Drums into Container
Photography of Final Drums
Condition
Closing the Container Door
Seal the Container
Record the seal and Container
details
Removal of Container from Bay
9:00:00 AM
9:05:00 AM
9:15:00 AM
9:15:30 AM
9:25:30 AM
11:46:00 AM
11:46:30 AM
11:47:00 AM
11:47:30 AM
11:48:00 AM
9:05:00 AM
9:10:00 AM
9:15:30 AM
9:25:30 AM
11:16:00 AM
11:46:30 AM
11:47:00 AM
11:47:30 AM
11:48:00 AM
11:53:00 AM
TOTAL READING TIME (MIN.)
TOTAL NORMAL TIME
% ALLOWANCES (@10%)
TOTAL CYCLE TIME (MIN.)
COMMENTS :
CHECKED BY:
APPROVED BY:
DATE:
17/06/2012
TUDY SHEET
/C. NAME :
TUDY ON (NAME OF TECH/SUP.):
TOTAL STUDY TIME
TOTAL
TIME
(Min.)
5.00
0.50
2.50
0.50
0.50
0.50
110.50
5.00
0.50
4.50
RATING
80%
80%
80%
80%
100%
80%
150%
75%
75%
120%
0.00
NORMAL
TIME
(Min.)
4.00
0.40
2.00
0.40
0.50
0.40
165.75
3.75
0.37
5.40
Min.
REMARKS
130.00
182.98
18.30
201.27
PPROVED BY:
DATE:
17/06/2012
TUDY SHEET
/C. NAME :
TUDY ON (NAME OF TECH/SUP.):
TOTAL STUDY TIME
0.00
Min.
TOTAL
TIME
(Min.)
5.00
5.00
0.50
10.00
110.50
0.50
0.50
0.50
0.50
5.00
RATING
80%
120%
100%
150%
150%
80%
80%
75%
75%
120%
NORMAL
TIME
(Min.)
4.00
6.00
0.50
15.00
165.75
0.40
0.40
0.37
0.38
6.00
138.00
PPROVED BY:
198.80
19.88
218.68
REMARKS
Chart Title
Chart Title
TIME STUDY SHEET
DIVISION
PART DESCRIPTION :
DATE: 17/06/2012
M/C. NAME :
OPERATION DESCRIPTION : LOADING OF DRUMS
STUDY BY: GM
STUDY ON (NAME OF TECH/SUP.):
START TIME :
SL.
NO.
END TIME :
PROCESS ACTIVITIES
TOTAL STUDY TIME
0.00
START TIME
END TIME
TOTAL
TIME
(Min.)
RATING
NORMAL
TIME
(Min.)
Placement of Containers at Loading Bay
9:00:00 AM
9:05:00 AM
5.00
80%
4.00
Inspection of Container
9:05:00 AM
9:10:00 AM
5.00
120%
6.00
Recording of Container Details
9:15:00 AM
9:15:30 AM
0.50
100%
0.50
Affix Plastic Sheets for Protection
9:15:30 AM
9:25:30 AM
10.00
150%
15.00
Loading of Drums into Container
9:25:30 AM
11:16:00 AM
110.50
150%
165.75
Photography of Final Drums Condition
11:46:00 AM
11:46:30 AM
0.50
80%
0.40
Closing the Container Door
11:46:30 AM
11:47:00 AM
0.50
80%
0.40
Seal the Container
11:47:00 AM
11:47:30 AM
0.50
75%
0.37
Record the seal and Container details
11:47:30 AM
11:48:00 AM
0.50
75%
0.38
10
Removal of Container from Bay
11:48:00 AM
11:53:00 AM
5.00
120%
6.00
TOTAL READING TIME (MIN.)
138.00
TOTAL NORMAL TIME
198.80
% ALLOWANCES (@10%)
19.88
TOTAL CYCLE TIME (MIN.)
218.68
COMMENTS :
CHECKED BY:
APPROVED BY:
Min.
REMARKS
W
Time Calculation for Loading
Time Taken to Empty 1 Container / Froklift
No of Containers in 1 shit / Forklift
5 Forklifts / shift
2 shifts/day
26 days per month
Mins
201.27
143.09
715.45
1430.90
37203.29
Hrs
3.4
2.4
11.9
23.8
620.1
Weight of Drum
No of Drums/ Container
Total weight of Bitumen
Monthly ( 26 Days)
Total T
Time to Cross Stuff 5000
Time Calculation for Loading
Time Taken to Stuff 1 Container / Froklift
No of Containers in 1 shit / Forklift
5 Forklifts / shift
2 shifts/day
26 days per month
Mins
218.68
131.70
658.50
1316.99
34241.81
Hrs
3.6
2.2
11.0
21.9
570.7
23.8
Weight Calculation
Kg
Weight of Drum
No of Drums/ Container
Total weight of Bitumen / Container ( 110 drums)
Monthly ( 26 Days)
Total Time for 50,000 Tons
0.1
6050.0
157300.0
6.1
157.3
137.2
Cross Stuffed Containers
Containers / shift
Containers/ day
Containers/ Month
Total Containers for 50,000 Tons
55.0
Days
Time to Cross Stuff 5000 Tons of Bitumen
3.0
6.0
156.6
826.4
Tons
Months
5.3
Time Reduction Utilizing Double Clamps
Initial Time
40 % Time Reduction
Time Saved
Days
137.2
82.3
54.9
36435.9193389715
947333.902813259
317.8639542276
Months
5.3
3.2
2.1
Cross stuffing of Bitumen Drums
Flow Process Chart
O
p
e
Or
a
t
e
Move
Store
Eliminate non-value added; move, store, in
I
n
s
p
e
c
t
Delay
Improve methods for operations.
D
UNLOADING OF DRUMS
E
l
e
m
e
n
t
De
scr
ipti
on
1
Forward
Forklift
2 Lift
Drum
3
Reverse
Forklift
4
Lower
drum
5
Inspect
Drum
6 Wait
for
Approval
7 Apply
Label
8 Lift
Drum
9 Move
to
Storage
10
Drop
Drum
11
Drum at
Storage
12
Return to
Pos
Chart
added; move, store, inspect, delay.
r operations.
LOADING OF DRUMS
Ele
me
nt
Desc
riptio O
n
1 Move
to
Storage
2 Lift
Drum
3
Forward
Forklift
4 Place
Drum
5
Reverse
Forklift
6
Return to
Pos
