I.E.M.S.A.
WELDING PROCEDURE
SPECIFICATION
(W.P.S)
Code
UAN (for QMHA)
Page
11-3090
1 of 2
WELDING PROCEDURE SPECIFICATION
Owner
Main Contractor
Project Name
WPS NO.
00
Rev
Status
CC Category Code:
1 = for approval
2 = for review
3 = for information
4 = for internal use
AC Acceptance Code:
1 = approved / reviewed
2 = approved / reviewed as
noted
3 = not accepted
4 = received
: ENPC
: Uhde
: AMMONIA UREA ENPC PROJECT
: 04-P
First Issue
11/6/2010
Emad Omar
11/6/2010
Hassan Basha
Description
Date
Prepared
Date
Checked
Status Code:
A = Issued for Design
D = Issued for Inquiry
E = Issued for Order
F = Issued for Prefabrication
G = Issued for Construction /
Fabrication
H = Issue for Work
Preparation
I = As- built
Date
Approved
Acc.
Space for Bar Code label
M = General Issue
Copyright 2007 Uhde GmbH
Doc. ID-Code
PT-BM-G00-EB-00054
Category
I.E.M.S.A.
PQR :04/005-P
JOINT METAL
Butt Joint- single U
N.A.
N.A.
( ) NON FUSION METAL
( ) OTHER
11-3090
2 of 2
Pipe
Material type :
13Cr Mo 4-5
Thickness :
11-44 mm
Diameter :
88.9 mm
FILLER METAL
REV: 0
Single V or single U depends on the thick
10o+ 15o
3:n
Pipe or Plate :
t
n
1-2
1.6+ 0.8
n
2+ 1
141
111
E Cr Mo 1 B 4 2 H5
(E 8018-B2)
2.5/3.2 / 4mm
Electrode
N.A.
N.A.
N.A.
W Cr Mo1 Si (ER 80S-B2)
Size
Product form
Electrode / Flux(Class)
Flux trade name
Consumable Insert
Page
WPS :04-P
BASE METAL
DIN-EN 12070 / DIN-EN 1599
UAN (for QMHA)
PROJECT: ENPC
TYPE : MANUAL
JOINT DESIGN
BACKING
Backing/Retainer Material
( ) METAL
( ) NON METALLIC
ENPC
ACCORDING TO BS EN ISO 15609-1
COMPANY NAME: I.E.M.S.A
PROCESS :141+111
JOINT
Code
WELDING PROCEDURE
SPECIFICATION
(W.P.S)
2.4 mm
Solid wire
N.A.
N.A.
N.A.
POSITION
PREHEAT
Position (s) :
Welding direction (up/down) :
Other :
All
Uphill for vertical
None
150 oC (t<30mm)&200(t>30mm)
300 oC
None
Preheat temperature (min) :
Interpass temperature (max) :
Other :
PREHEAT & PWHT
Increase (oC/h
GAS (ES)
150 - 200 oC/h
o
Shielding
:
680 + 10 oC
Temperature range (C )
Holding Time (h): 2 min/mm (Min. holding time
60min for t > 15 mm)
Decrease (oC/h)
150 - 200 oC/h
Other
None
% COMPOSTION
ARGON
FLOW RATE(Lt/min)
99.996
12-14
Trailing :
N.A.
N.A.
N.A.
Backing :
Other :
ARGON
None
99.996
N.A.
8-10
N.A.
ELECTRIC & CHARACTERISTIC
Type of current , polarity & Amps / Volts range :see table shown below
Mode of metal transfer for GMAW: N.A.
Electrode wire feed speed range: N.A.
Tungsten electrode size &type :
2.4 mm (.094")-ew Th 2%
TECHNIQUE
String or weave beads :
Orifice or gas cup size :
Initial & intepass cleaning :
Multiple or single
electrodes :
Oscillation:.
Multiple or single pass (for side)
Method of back gouging:
penning :
Multipass
N.A.
None
Single
Contact tube to work distance :
N.A.
N.A.
Multiple or single pass (for side)
FILLER METAL
LAYER
NO.
PROCESS
1-2
141
3-n
String & Weave
1/4" - 5/16"
Grinding &Brushing
CURRENT
VOLTS
Multipass
Heat input
TRAVEL
kj/mm
SPEED
(cm/min)
Min.
Max.
CLASIFICATION
SIZE
mm
TYPE
AMPERES
W Cr Mo1 Si
(ER 80S-B2)
2.4
DC(-)
60+85
9-18
5-10
0.8
1.4
2.5
DC(+)
90+110
20-28
10-15
1.6
3.2
DC(+)
100+140
20-28
10-15
1.6
DC(+)
120+160
20-28
10-15
1.6
111
E Cr Mo 1 B
(E 8018-B2)
NOTES:
IEMSA
Petrojet
Uhde
ENPC
Date
Name
Signature
Copyright 2007 Uhde GmbH
Doc. ID-Code
Rev.
PT-BM-G00-EB-00054
00
