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Connection No.: 60: Load BEAM UB254X146X37

This document provides calculations for a beam-to-beam connection between load beam UB254x146x37 and manifold C UC 203x203x60. It includes checks for bolted connection strength in shear and bearing, block shear capacity of the beam, shear and bending interaction for the gusset plate, and buckling strength. Weld sizes are also checked. The connection was found to meet all design requirements for the given loads of 70 kN in axial force and 60 kN in vertical shear.

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0% found this document useful (0 votes)
299 views5 pages

Connection No.: 60: Load BEAM UB254X146X37

This document provides calculations for a beam-to-beam connection between load beam UB254x146x37 and manifold C UC 203x203x60. It includes checks for bolted connection strength in shear and bearing, block shear capacity of the beam, shear and bending interaction for the gusset plate, and buckling strength. Weld sizes are also checked. The connection was found to meet all design requirements for the given loads of 70 kN in axial force and 60 kN in vertical shear.

Uploaded by

rts123
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Client : ADCO Project : SAHIL & SHAH Job no : F0800 Contract no : Sheet no : MANIFOLDS M-0113/0114 / 60 / 1

Date : SEP-11 Calc'd by : BND Checked by : JKG

CONNECTION NO. : 60 ( Typical beam to beam end detail along grid 1B & b/w grid J6 & J7 in plan at
TOS.EL.106.000, Refer dwg no. 16-01-76-1613 Rev.04 Sht. 3 of 9) LOAD BEAM UB254X146X37 Axial Ver. shear F := 70 kN Fv := 60 kN

NOTES:All bolts are M20, Grade 8.8, U.N.O., All main steel & fittings are S275, U.N.O., All welds are 6mm CFW, U.N.O.,
Variation no:

Rev / Date C / SEP' 2011

Description NEW CONNECTION

Client : ADCO Project : SAHIL & SHAH Job no : F0800 Contract no : Sheet no : MANIFOLDS M-0113/0114 / 60 / 2

Date : SEP-11 Calc'd by : BND Checked by : JKG

SECTIONAL PROPERTIES Beam C := "UC 203x203x60 " Dc = 209.6 mm wc = 205.8 mm Tc = 14.2 mm Beam B := "UB 254x146x37" wb = 146.4 mm Tb = 10.9 mm tb = 6.3 mm rb = 7.6 mm db = 219 mm Ab = 4720 mm
2

tc = 9.4 mm rc = 10.2 mm

dc = 160.8 mm

Ac = 7640 mm

Db = 256 mm

MATERIAL PROPERTIES (BS5950-1:2000 Clause 3.1.1 , Table 37 & 32) Design strength of S275 material up to & including 16thk. Design strength of S275 material beyond 16thk. and including 40thk. DESIGN COEFFICIENTS Effective net area coefficient for S275 - Ke275 := 1.2 material (BS5950-1:2000 Clause 3.4.3) Standard clearance holes coeffficient (BS5950-1:2000 Clause 6.3.3.3) CHECK FOR BOLTS Diameter Dia. of hole No. of bolt rows No. of columns of bolt Total number of bolts Shear capacity of bolt d := 20mm Dh = 22 mm nr := 2 nc := 2 n= 4 Ps = 91.9 kN Ver.spacing Hor.spacing End distance Edge distance Thickness of plate Depth of plate Snipe Fv n s v := 90mm s h := 60mm e1 := 40mm e2 := 40mm tp := 15 mm Dp := 170 mm s r := 20 mm fvb = 15.0 kN k bs := 1 Coefficient for single line of bolts (BS5950-1:2000 Clause 6.2.4) Coefficient for two line of bolts (BS5950-1:2000 Clause 6.2.4) k 1 := 0.5 k 2 := 2.5 py275 := 275 N mm py265 := 265 N mm
2 2

Design strength of fillet weld for S275 material Bearing strength of S275 material

pw := 220

N mm
2

pbs275 := 460

N mm
2

Check - shear (BS5950-1:2000 Clause 6.3.2) Shear per bolt Ecc - Line of shear transfer to c.g of bolt group Bolt group c.g about X & Y fvb :=

eh := 80mm ly := 0.5 s v
2

ly = 45 mm
2 2

lx := s h 0.5

lx = 30 mm Ibg = 11700 mm
2

Inertia of bolt group

Ibg := 4 lx + 4 ly + 0 s v

Variation no:

Rev / Date C / SEP' 2011

Description NEW CONNECTION

Client : ADCO Project : SAHIL & SHAH Job no : F0800 Contract no : Sheet no : MANIFOLDS M-0113/0114 / 60 / 3

Date : SEP-11 Calc'd by : BND Checked by : JKG

Ecc - Line of axial to c.g of bolt group

e3 := 18mm

Vertical force on the outermost bolt due to induced moment

fvb1 :=

Fv eh lx Ibg

fvb1 = 12.3 kN

Horizontal force on the outermost bolt due to induced moment

fhb1 :=

Fv eh ly Ibg

fhb1 = 18.5 kN

F Horizontal force on the bolt due to axial fhb := n

fhb = 17.5 kN

Vertical force on the outermost bolt due to induced moment

fvb2 :=

F e3 lx Ibg

fvb2 = 3.2 kN

Horizontal force on the outermost bolt due to induced moment

fhb2 :=

F e3 ly Ibg

fhb2 = 4.8 kN

Resultant shear per bolt

frb :=

(fvb + fvb1 + fvb2)2 + (fhb + fhb1 + fhb2)2

frb = 51.0 kN

Ps (91.9 KN) > frb (50.97 KN): Therefore O.K.

Check - Bearing of beam web / fin plate (BS5950-1:2000 Clause 6.3.3)

Min.thickness for bearing

tpmin := min t p , tb

) )

tpmin = 6.3 mm

Bearing capacity per bolt

Pbs := min k bs d tpmin pbs275 , 0.5e1 tpmin pbs275 k bs

Pbs = 58 kN

Pbs (57.96 KN) > frb (50.97 KN): Therefore O.K.

Variation no:

Rev / Date C / SEP' 2011

Description NEW CONNECTION

Client : ADCO Project : SAHIL & SHAH Job no : F0800 Contract no : Sheet no : MANIFOLDS M-0113/0114 / 60 / 4
CHECK FOR BEAM Check - Block shear capacity (BS5950-1:2000 Clause 6.2.4)

Date : SEP-11 Calc'd by : BND Checked by : JKG

Shear length

Lv = 100 mm Lt = 90 mm Pr := 0.6 py275 tb 2Lv + Ke275 Lt k 2 Dh

Tensile length

Block shear

Pr = 251.6 kN

Pr (251.56 KN) > F (70 KN): Therefore O.K.

CHECK FOR GUSSET Check - Shear & Bending interaction (BS5950-1:2000 Clause 4.2.3 & 4.2.5)
Ecc- line of action of shear to lineof bending ep := eh ep = 80 mm

SHEAR := if Fv 0.75 Pr , "LOWSHEAR" , "HIGHSHEAR"

SHEAR = "LOWSHEAR"

2 2 Dp tp Dp tp Mc1 := if SHEAR = "LOWSHEAR" , py275 , 1.5 py275 1 6 6


Induced moment due to shear M := Fv ep

Fv

Pr

0.5

Mc1 = 19.9 kN m

M = 4.8 kN m

Mc1 (19.9 KN-m) > M (4.8 KN-m): Therefore O.K. Check - Buckling (BS5950-1:2000 Annex C)
Eff.length(max.) lg := eh wg := 159.28mm tp
2

lg = 80 mm

K := 1.5

Eff.width for buckling (30deg. dispersion)

Min.radius of gyration

ryy :=

12

ryy = 4.33 mm

Robertson Constant for strut curve (b) - (BS5950-1:2000 table 23

a := 3.5

Variation no:

Rev / Date C / SEP' 2011

Description NEW CONNECTION

Client : ADCO Project : SAHIL & SHAH Job no : F0800 Contract no : Sheet no : MANIFOLDS M-0113/0114 / 60 / 5
K lg ryy

Date : SEP-11 Calc'd by : BND Checked by : JKG

Slenderness ratio

g :=

g = 27.71

Compressive strength (from Annex C of BS 5950-1:2000)

pc = 264.2

N mm
2

Compressive capacity

Pc := wg tp pc

Pc = 631.11 kN

Pc (631.11 kN) > F (70 kN): Therefore O.K. Check - combined axial and moment Ratio ( 0.35 ) < 1.0 : Therefore O.K.
Ratio :=

F + M P c Mc1

Ratio = 0.35

CHECK FOR WELDS Weld - Fin Plate to Beam Flange


Eccentricity for weld ew := wc 0.5 + eh Leff := wc tc 0.5 s r Fv ew Dc 2 Tc ew = 182.9 mm Leff = 78.2 mm

Effective length of weld

Shear induced due to moment

F1 :=

F1 = 60.6 kN

Shear induced due to axial / side

F2 := F 0.5 F1 + F2 2 Leff FL 0.7 pw

F2 = 35 kN kN mm

Shear per mm on weld

FL :=

FL = 0.611

Size of fillet weld reqd.

s reqd :=

s reqd = 3.97 mm

Adopt 8mm CFW.

By inspection, All other checks are O.K for adopted detail.

Variation no:

Rev / Date C / SEP' 2011

Description NEW CONNECTION

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