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Specifications of Pipe Bending Machine of Mcdonald Steel: SL Pipe Size Grade

This document provides specifications for a pipe bending machine for McDonald Steel, including pipe sizes and grades that can be bent, required rolls, machine parts sourced from Siemens, Parker, and Italian brands, a power requirement of 250 KVA, and key technical specifications such as a maximum section modulus of 7000-11000cm3, roll diameter of 840mm, and motor power of 160 KW. Additional features include adjustable roll spacing and speeds, steel construction, digital display, hardened rolls and shafts, hydraulic guide rolls, and separate hydraulic motors and gearboxes to drive each shaft.

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Hoque Anamul
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190 views3 pages

Specifications of Pipe Bending Machine of Mcdonald Steel: SL Pipe Size Grade

This document provides specifications for a pipe bending machine for McDonald Steel, including pipe sizes and grades that can be bent, required rolls, machine parts sourced from Siemens, Parker, and Italian brands, a power requirement of 250 KVA, and key technical specifications such as a maximum section modulus of 7000-11000cm3, roll diameter of 840mm, and motor power of 160 KW. Additional features include adjustable roll spacing and speeds, steel construction, digital display, hardened rolls and shafts, hydraulic guide rolls, and separate hydraulic motors and gearboxes to drive each shaft.

Uploaded by

Hoque Anamul
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Specifications of Pipe Bending Machine of McDonald Steel

A. Special pipe sizes for bending:

Sl Pipe Size Grade


1 PIPE DIA.219.1x16 thk.x 12000 mm. ASTM A500B
2 PIPE DIA.610 x20 thk.x 7100 mm. ASTM A500B
3 PIPE DIA.323.9x16thk.x12000 mm. ASTM A500B
4 PIPE DIA.219.1x5thk.x12000 mm. ASTM A500B
5 PIPE DIA.323.9x14.2thk.x12000 mm. ASTM A500B
6 PIPE DIA.323.9x20thk.x12000 mm. ASTM A500B
7 PIPE DIA.457x30thk.x12000 mm. ASTM A500B

Compiled by: Yakub Ali Khan (Supply Chain) Page 1


Special Rolls:
SPECIAL ROLLS, APK1000-Q219 (3pc [2 +1])
SPECIAL ROLLS, APK1000-Q323,8 (3pc [2 +1])
SPECIAL ROLLS, APK1000-Q457 (3pc [2 +1])
SPECIAL ROLLS, APK1000-Q610 (6pc, AS A SET)

The machine will be tested for the pipe which has the biggest diameter, PIPE DIA.610 x20 thk.

Regarding Hydraulic Pulling to bend I-U-H beams, It can bend 190mm to 1050mm by using special rolls.

B. Parts:
1. Gearboxes: BREVINI, BONFIGLIOLI (Italian brand)
2. Hydraulic Valve(s): PARKER (USA brand)
3. Electric motor: SIEMENS (Germany)
4. Electric components: SIEMENS (Germany)
5. Large motors work w/ soft starter: SIEMENS (Germany)
6. PLC+HMI Panel: SIEMENS (Germany)

C. Power Requirement:250 KVA


D. Set-up area: 22ft by 30ft

E. MAIN TECHNICAL SPECIFICATIONS


1. Maximum Section Modulus 7000 11000cm3
2. Roll Diameter 840mm
3. Upper Shaft 540mm
4. Side Shafts 420mm
5. Motor Power 160 KW
6. Rotation Speed 0 7 m/min
7. Length: 7300mm
8. Height: 4200mm
9. Width: 6000mm
10. Approximate Weight : 85250
11. Distance between the two lower rolls at their lowest position: 3200 mm
12. Distance at their highest position: 2370 mm
13. All three shafts lengths: 1130 mm
14. Max. daylight between OD on standard rolls: 1055 mm

Compiled by: Yakub Ali Khan (Supply Chain) Page 2


F. Other features:
1. The distance between the rolls can be lengthened to increase the bending capability.
2. The movement of lower rolls and the rotation movement can be done in the same time with
some hydraulic arrangements.
3. The lower rolls, rotations and hydraulic guide rolls movements can be arranged according to
each other.
4. Placement of the hydraulic tank up to the customers demand.
5. Assembling the control panel on the machine body.
6. Lower rolls movements can be adjusted too slowly for sensitive bending.
7. The bending speed can be increased.
8. Machine body is steel construction. ( ST 52 )
9. Digital Display
10. Hardened rolls by induction technique.
11. Shafts made of special steel, hardened and grounded.
12. 3 directional hydraulic adjustable guide rolls.
13. 1 set of Universal Rolls
14. The universal rolls and for special set of rolls are made of special material
15. Horizontal working.
16. Each shaft is driven with separate gearbox + Hydraulic Motor ( 1 hyd. Motor & 1 gearbox for
each shaft)
17. Lower rolls hydraulic moveable up and down.
18. Separate and moveable control panel.

Compiled by: Yakub Ali Khan (Supply Chain) Page 3

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