®

TerraTherma
®

RADIANT HEATING SYSTEMS

Product Selection
&
Application Guide

Comfort you can count on.

Publication TT-10
Printed in U.S.A 603
 ® •Terra Therma TM

®
Slant/Fin...leader in integrated
hydronic system equipment and
technical support

* High limit tem-

perature control

Typical integrated hydronic heating system--Slant/Fin boiler generates hot water for space heat-
ing and DHW. Slant/Fin radiant floor heating in living room, kitchen, bathroom, family room; Rust
Resistor baseboard in moist areas; cast iron baseboard in foyer; baseboard heating in bedrooms
and finished basements; fan convection heaters in sun rooms and tight spaces; snow melting in
driveways and walkways. Schematic for illustration only

N ow you can install the very best in radiant floor

heating from Slant/Fin, the industry leader in hydronic
Only Slant/Fin offers you a single-source for system
equipment, design software, technical consulting,
heating distribution and control. Slant/Fin provides the maintenance, support and quality assurance. Our
principal components you need for new residential or system components are truly Installer Friendly™.
commercial construction jobs – from a simple PEX tube Add Slant/Fin excellence to all your hydronic heating
upgrade for heating a kitchen, to a slab type radiant jobs and build your business faster.
floor, to a complete integrated hydronic heating system.

Comfort you can count on.

 ® •Terra Therma TM

Product Selection &

Application Guide
Revised January 2003

CHAPTER 1 CHAPTER 6
Radiant Heating System Products Typical Applications
• Tubing • Freeze Protection/Corrosion Prevention
• Manifolds /Headers • Schematic #1 - Radiant Heat Add-On System.
• Fittings/Couplings/Adapters Mechanical non-electric injection
• Accessories • Schematic #2 - Radiant Heat Add-On System.
• Electro-Mechanical Controls Variable Speed Injection Control -- 2 temperature
• Electronic Controls system
• Schematic #3 -”Weather Responsive” Multiple Zone
CHAPTER 2 Single Circulator Radiant System
Installation Overview • Schematic #4 - “Weather Responsive” Multiple Indoor
• Before beginning a radiant floor heating project Temperature Feedback System
• Getting started on the project rough-in • Schematic #5 - “Weather Responsive” Multiple Indoor
Temperature Feedback -- 2 Different Temperatures
CHAPTER 3 • Schematic #6 - Manually operated Snow Melting/
Manifolds and Headers De-icing system -- combined with high water temper-
• Description ature demand
• Technical and engineering data • Schematic #7 - Automatically operated Snow
Melting/ De-icing system - combined with multiple
CHAPTER 4 boiler staging and large capacity hot water storage
Tubing Installation Methods
• Wet or dry system • Mechanical On/Off Hot Water Injection System
• PEX tubing installation guidelines • “Radiant-Friendly” Thermostats
• Wet system tubing installation • Time vs. Room Temperature Curve
• Dry system tubing installation • Switching Terminals
• Floor finishes • 4-Way Mixing Valve Sizing Graph
• “Weather Responsive” Indoor Feedback
CHAPTER 5 Mixing Control
System Assembly & Start-up
• Pressure testing
• Initial startup of heating system

The information contained in this manual is based on available data and is considered accurate. However, no warranty is
expressed or implied regarding the accuracy of this data or the results to be obtained from the use thereof.

© Slant/Fin Corporation
 Tubing ® •Terra Therma TM

1. Radiant Heating
System Products

PEX-C Barrier Tubing

Terra Therma® PEX-C barrier tubing is specially designed for hot water
heating applications.
• For “wet” and “dry” in-floor radiant heating and snow melting
applications.
• Ideal for use as supply and return lines for Slant/Fin baseboard or
radiant heating manifolds.
• The PEX-C (high density polyethylene) tubing maintains strength and
durability under a wide range of temperatures. It is highly chemical
resistant.
• Electron beam cross-linking method imparts high stress and
temperature resistance with exceptional consistency.
• Has an EVOH oxygen diffusion barrier which prevents oxygen from
entering the heating system through the tubing walls.
• Tubes (1/2” and 3/4”) are approved for use in potable water systems Oxygen
(domestic hot and cold water supply). Barrier
• 1" Pex-A barrier tubing, black color, fully protected against u.v. light
(direct sun exposure).

Specifications:
• Extruded from BASF resin base.
• Minimum bending radius for 1/2" tube, at 68°F (20°C) and above — 4”
(100 mm) (6 x Pipe O.D).
• Minimum bending radius for 1/2" tube, at 32-68°F (0° - 20°C) — 5”
(130 mm) (8 x Pipe O.D). PEX Tubing
• Coefficient of linear thermal expansion: 0.77 x 10-4 Ft./Ft. °F @ 68°F
(1.4 x 10-4 Met/Met°C@20°C).
• Continuous operating temperatures:
180°F @ 100 PSI (82°C @ 6.9 Bars) Nominal Diameter Tube 0.D/CTS Coil Length * Order Code
200°F @ 80 PSI (93°C @ 5.5 Bars). 3/8" 0.5" 150 ft. ** 334-202
• For higher operating temperatures, contact your Terra Therma
distributor or Slant/Fin. 3/8" 0.5" 300 ft. 334-200
• Sustained pressure test:190 PSI @ 180°F (13 Bar @ 82°C). 3/8" 0.5" 600 ft. 334-201
• Tubing Warranty: lifetime/25 year materials replacement, 5/10 years 1/2" 0.625" 300 ft. 334-000
labor allowance, when Slant/Fin boiler is being used as the heat source. 1/2" 0.625" 1,000 ft. 334-001
5/8" 0.75" 300 ft. 334-102
Approvals:
5/8" 0.75" 450 ft. 334-100
ASTM F876/F877- (American Standard of Testing Materials)
5/8" 0.75" 1,000 ft. 334-101
CSA B137.5 - (Canadian Standard Association)
NSF 61- (National Sanitation Foundation) 3/4" 0.875" 250 ft. 334-300
DIN 4726/9 - (Oxygen Permeability European Standard) 3/4" 0.875" 500 ft. 334-301
IAPMO - C (for 1/2" and 3/4") - (Intl. Association Lifetime Limited Warranty 3/4" 0.875" 1,000 ft. 334-302
of Plumbing & Mechanical on Terra Therma PEX tubing, 1" 1.125" 100 ft. ** 334-400
Officials) 5-year PEX tubing labor allowance,
extended to 10 years when the
1" 1.125" 150 ft. ** 334-401
ICBO.- (Intl. Conference of Building Officials)
heat source is a Slant/Fin boiler. * Special coil lengths can be ordered-call factory for details
** These coils are shrink-wrapped all other sizes are in boxes

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 ® •Terra Therma TM
Tubing

PEX-B Barrier Tubing

Terra Therma® PEX-B barrier tubing is specially designed for
radiant/hydronic applications.
• For radiant heating systems, snow melting and potable water
applications.
• All tube sizes are approved for potable water usage. (Can be used in
potable recirculation systems when chlorine level is 2 PPM or less and
water temperature is 140ûF or less).
• The silicone based cross linking process provides high pressure and
temperature resistant products with excellent dimension stability.
• An EVOH oxygen diffusion barrier prevents oxygen from entering the
heating system through the tubing walls.
• Higher levels of stabilizers provide an extended U.V. protection (direct
sun exposure) of up to 6 months.
• Non-Barrier tubing is available. Please call factory for details.

Oxygen Barrier Specifications:

(red)
• Terra Therma PEX-B Tubing is approved for use in potable water
systems.
• Minimum bending radius for 1/2" tube, at 68°F (20°C) and above — 4”
(100 mm) (6 x Pipe O.D).
• Minimum bending radius for 1/2" tube, at 32-68°F (0° - 20°C) — 5”
(130 mm) (8 x Pipe O.D).
• Coefficient of linear thermal expansion: 0.77 x 10-4 Ft./Ft. °F @ 68°F
(1.4 x 10-4 Met/Met°C@20°C).
PEX Tubing
• Continuous operating temperatures:
(white) 180°F @ 100 PSI (82°C @ 6.9 Bars)
200°F @ 80 PSI (93°C @ 5.5 Bars).
• Sustained pressure test:190 PSI @ 180°F (13 Bar @ 82°C).
• Tubing Warranty: lifetime/25 year materials replacement, 5/10 years
labor allowance, when Slant/Fin boiler is being used as the heat
Tube Average
Nominal Diameter O.D/CTS Coil Length* Order Code source. The product carries incidental damage coverage if the failure is
due to a manufacturing defect.
3/8" 0.5" 150 ft. 334-212
3/8" 0.5" 300 ft. 334-210 Approvals:
3/8" 0.5" 600 ft. 334-211 ASTM F876/F877- (American Standard of Testing Materials)
1/2" 0.625" 300 ft. 334-010 NSF 61- (National Sanitation Foundation)
1/2" 0.625" 1,000 ft. 334-011 DIN 4726/9 - (Oxygen Permeability European Standard)
5/8" 0.75" 300 ft. 334-112 IAPMO - UMC - (Intl. Association of Plumbing & Mechanical Officials)

5/8" 0.75" 450 ft. 334-110

Lifetime Limited Warranty
5/8" 0.75" 1,000 ft. 334-111 on Terra Therma PEX tubing,
3/4" 0.875" 250 ft. 334-310 5-year PEX tubing labor allowance,
3/4" 0.875" 500 ft. 334-311 extended to 10 years when the
heat source is a Slant/Fin boiler.
3/4" 0.875" 1,000 ft. 334-312
1" 1.125" 100 ft. 334-410
1" 1.125" 150 ft. 334-411
* Special coil lengths can be ordered-call factory for details

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 Manifolds/Headers ® •Terra Therma TM

Manifold Supply/Return Shut-Off Supply

module pair -- injection molded Connection valve Module
Order Code: 335-000 Ring

Connects each tubing loop to the heating system.

• Modular format permits easy field assembly of supply and return
manifolds.
• The number of modules per manifold can vary and can be easily
changed "on job". Color coded valves: red for supply; blue for return.
• Permits pre-calculated zone settings with use of Slant/Fin system
design software. Also, manifold loops can be easily re-balanced using
Terra Therma tool kit software package.
• Glass fiber reinforced nylon injection molded parts.
• Operating temperature range of -4°F to 180°F (-20°C to 82°C).
• Modules can be connected to 3/8",1/2", 5/8" and 3/4" nominal PEX
tubing.
Return
Supply module includes: Balancing Module
• Supply module body (compact vertical position), nut, connection ring Valve
and O-rings for sealing.
• Protective cap for shipping and shut-off valve protection.
• Built-in shut-off valve allows a specific loop to be isolated manually, or
to be controlled by a thermostat activated zone drive motor.

Return module includes:

• Return module body (which has a slot for loop identification label), nut,
connection ring, O-rings for sealing.
• Built-in balancing valve (16 positions) controls the individual loop flow
derived from the heat loss and tube layout calculations. After job is
installed, computerized re-balancing can easily adjust flows in loops.
• “Off” position can isolate any specific loop.

Order PEX to manifold connectors (3/8", 1/2", 5/8" or 3/4") separately,

1 pair per module pair.

Manifold Assembly Kit

Order Code: 335-100
Lubricating
Facilitates job site assembly of supply and return manifolds. Permits the Grease
Wrench
number of loops to be modified.
• One installation kit is needed for each set of supply/return manifold.
• Supports the supply/return manifold. Keys

Kit includes: Flanges

• Mounting brackets with bolts, washers and rubber grommets. Cross Tee
• 4 brass end flanges with O-rings (2 open, 2 closed).
• 2 brass cross tees for 1" FPT (female and male).
• Plastic plugs for 1" FPT cross-T openings to keep manifold system free
of dirt prior to installation.
• 2 manual air vents.
• 2 thermometers, with dry wells.
Air Vent
• 1 air bleeding and flush device.
• 1 tube lubricating grease for O-rings. 60
80
100
• 1 special wrench and 2 special keys for air bleeding and shut-off valve. 40
°F
120 Thermometer
• 15 labels for tagging individual loops. 0 140

• All mating components come complete with rubber O-ring seals and
silicone lubricant (non-soluble and non-toxic). Bracket
• Supply and return module sets are secured with standard 1/4" UNC Air bleed/
flush device
threaded rods, cut to length with nuts and washers.
(Threaded rods sold separately; See items 335-191, 335-193).

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® •Terra Therma TM
Manifolds/Headers

O-ring Lubricant
Order Code: 335-111
• Special non-toxic, non-soluble lubricant for all “O” rings installed on
Terra Therma Supply/Return modules, manifold assembly kit parts and
PEX to manifold fittings.
• All O-rings to be checked and relubricated prior to installation. Damaged
or cracked O-rings to be replaced.
• Included with every manifold assembly kit.

Threaded Rod Set for Manifold Assembly

• Consists of four 1/4"- 20 UNC threaded rods, 8 flat washers and 8 nuts
with serrated washers, and 8 nuts with serrated washers.
• Can be ordered for every assembly kit serving 2-10 loops.
5-Loop Threaded Rod Set
Order Code: 335-191
• For manifolds with 2 to 5 loops.
Rod dimensions: 1/4"- 20 UNC x 14-1/2"
10-Loop Threaded Rod Set
Order Code: 335-193
• For manifolds with 6 to 10 loops.
Rod dimensions: 1/4"- 20 UNC x 27"

For manifolds greater than 10 loops, threaded rods, washers, lock

washers and nuts must be purchased separately.

For specific rod lengths for various size manifolds, please refer to
the Slant/Fin Terra Therma Product Selection & Application Guide,
(Pub. TT-10) Chapter 3.

1" FPT Threaded Flange

“System Connect-Ready”
Order Code: 335-110
To be used for double feeding a Terra Therma manifold large flow
applications. The thread will allow direct connection to the system without
using the cross tee on both sides of the manifold.

Manifold Shut-off and

Filtration Valve - 1" FPT
Order Code: 335-112
Installed on manifold supply side, acts as an isolation valve as well as
20 µ strainer. Recommended where water quality is poor or unknown.
Screen (to help keep system free of contaminants) can be
cleaned/washed without draining the system.

Automatic Air Vent for Manifold

Order Code: 335-800
Straight thread plus O-ring design. Provision made for air vent on the mani-
fold installation kit cross tee flanges.
• Can replace an existing manual air vent (supplied with kit) mounted on the
return side of the manifold.
• For best air elimination, locate the automatic air vent and the return manifold
at the highest point.

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 Manifolds/Headers ® •Terra Therma TM

1" Copper Manifolds - Residential Applications

• 1'' copper main with 1/2'' branches, 2.5'' o.c. (Type “K”)
• Branches are brazed to the main trunk to allow for sweating of fittings or
flow control devices.
• Mini-ball valves must be soldered (open position) to manifold branches,
flame away from valve body. Brazing is NOT allowed. (Does not apply to
factory pre-assembled items).
• A 1/8'' NPT vent adapter can be fitted to the straight end of the
manifold.

Manifold Only

2-Branch Manifold, swaged one side

Order Code: 335-605

3-Branch Manifold, swaged one side

Order Code: 335-606

4-Branch Manifold, swaged one side

Order Code: 335-634

5-Branch Manifold, swaged one side

Order Code: 335-635

6-Branch Manifold, swaged one side

Order Code: 335-636
Section of 12-Loop Manifold
12-Branch Manifold (main and branches only)
Order Code: 335-600

• 1/2" Terra Therma PEX tubing can be connected to manifold branches

with 1/2" PEX by 1/2" C Sweat Adapter (item # 336-171).

Manifold with PEX adapters (pre-assembled)

2-Branch Manifold, swaged one side, with 1/2" PEX-to-sweat adapters

(see item # 336-171)
Order Code: 335-607

3-Branch Manifold, swaged one side, with 1/2" PEX-to-sweat adapters

(see item # 336-171)
Order Code: 335-608

4-Branch Manifold, swaged one side, with 1/2" PEX-to-sweat adapters

(see item # 336-171)
Order Code: 335-637

5-Branch Manifold, swaged one side, with 1/2" PEX-to-sweat adapters

(see item # 336-171)
Order Code: 335-638

6-Branch Manifold, swaged one side, with 1/2" PEX-to-sweat adapters

(see item # 336-171)
Order Code: 335-639

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® •Terra Therma TM
Manifolds/Headers

Manifold with mini-ball valves

2 Branch Manifold, swaged one side, with 1/2" C sweat x 1/2" PEX
compression mini-ball valve for each outlet
Order Code: 335-609 (Blue)
335-622 (Red)
• Manifold is pre-assembled with 1/2" C x 1/2" PEX compression mini-ball
valve for loop isolation, quick air purging and easy Terra Therma PEX
connection. Specify color of handle: Red or Blue.

• 1/2" Terra Therma PEX tubing can be connected DIRECTLY to the

compression side of the mini-ball valve.

3 Branch Manifold, swaged one side, with 1/2" C sweat x 1/2" PEX
compression mini-ball valve for each outlet
Order Code: 335-610 (Blue)
335-623 (Red)

4 Branch Manifold, swaged one side, with 1/2" C sweat x 1/2" PEX
compression mini-ball valve for each outlet
Order Code: 335-640 (Blue)
335-641 (Red)

5 Branch Manifold, swaged one side, with 1/2" C sweat x 1/2" PEX
compression mini-ball valve for each outlet
Order Code: 335-642 (Blue)
335-643 (Red)

6 Branch Manifold, swaged one side, with 1/2" C sweat x 1/2" PEX
compression mini-ball valve for each outlet
Order Code: 335-644 (Blue)
335-645 (Red)

Manifold with mini-balancing valves

2 Branch Manifold, swaged one side, with 1/2" C sweat x 1/2" PEX
compression mini-balancing valve for each outlet
Order Code: 335-611 (Blue only)
• Manifold is pre-assembled with a 1/2" C x 1/2" PEX compression mini-
balancing valve for loop isolation, quick air purging and easy Terra
Therma PEX connection. Blue handle is provided for valve installation in
return lines.
• 1/2" Terra Therma PEX tubing can be connected DIRECTLY to the
compression side of the mini-ball valve.
• Mini-balancing valve can be used to adjust the flow rate for each loop to
compensate for various loop lengths.
• Balancing instructions and balancing key are included in each box.

3 Branch Manifold, swaged one side, with 1/2" C sweat x 1/2" PEX
compression mini-balancing valve for each outlet
Order Code: 335-612 (Blue only)

4 Branch Manifold, swaged one side, with 1/2" C sweat x 1/2" PEX
compression mini-balancing valve for each outlet
Order Code: 335-646 (Blue only)

5 Branch Manifold, swaged one side, with 1/2" C sweat x 1/2" PEX
compression mini-balancing valve for each outlet
Order Code: 335-647 (Blue only)

6 Branch Manifold, swaged one side, with 1/2" C sweat x 1/2" PEX
compression mini-balancing valve for each outlet
Order Code: 335-648 (Blue only)

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 Manifolds/Headers ® •Terra Therma TM

1" Cap (plug for manifold straight end)

Order Code: 335-601

1" Plug for manifold swaged end

Order Code: 335-602

PEX Compression mini-ball valves

• Mini-ball valve for single loop isolation, quick and easy air purging. Specify
color of handle: Red or Blue.

1/2"C x 1/2"PEX Compression mini-ball valve

Order Code: 335-603 (Blue)
335-619 (Red)

1/2"C x 3/8"PEX Compression mini-ball valve

Order Code: 335-669 (Blue)
335-670 (Red)

1" Vent Adapter with 1/8" FPT (1" x 1" x 1/8", C x C x FPT)
(1/8" manual air vent included)
Order Code: 335-604

PEX Compression Mini-Balancing Valves

• Mini-balancing valve can be used to adjust the flow rate for each loop
to compensate for various loop lengths.
• Terra Therma PEX tubing can be connected DIRECTLY to the
compression side of the mini-ball valve.
• Blue handle is provided for valve installation in return lines,.
• Balancing instructions and balancing key are included in each box.

1/2" C x 1/2" PEX Compression Mini-Balancing Valve

Order Code: 335-613 (Blue only)

1/2" C x 3/8" PEX Compression Mini-Balancing Valve

Order Code: 335-671 (Blue only)

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 ® •Terra Therma TM
Manifolds/Headers

1-1/4" Copper Manifolds - Commercial Applications

• 1-1/4" (Type K) copper main with 3/4" branches, 2.5" o.c or 4" o.c
• Branches are brazed to the main trunk to allow for sweating to fittings,
and flow control devices.
• Mini-ball valves must be soldered (open position) to manifold branches,
flame away from valve body. Brazing is NOT allowed ! (Does not apply
to factory pre-assembled items)

12-Branch Manifold (main and outlets only) 2.5" o.c.

Order Code: 335-614

Section of 12-Loop Manifold 12-Branch Manifold (main and outlets only) 4" o.c.
Order Code: 335-663

• 3/4" Terra Therma PEX tubing can be connected to manifold branches

by using 3/4" PEX by 3/4" Fitting Sweat Adapter (item # 336-370) with
3/4” C x 3/4" C coupling (included upon request).
• 5/8" Terra Therma PEX tubing can be connected to branches with 5/8"
PEX by 3/4" C Sweat Adapter (item #336-271).

1-1/4" Cap (plug for manifold straight end)

Order Code: 335-615

1-1/4" Vent Adapter with 1/8" (1-1/4" x 1-1/4" x 1/8" C x C x FPT)

(1/8" manual air vent - included)
Order Code: 335-616

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 Manifolds/Headers ® •Terra Therma TM

3/4" C Sweat x 3/4" C sweat mini-ball valve

Order Code: 335-618 (Blue)
335-621 (Red)
• 5/8" Terra Therma PEX tubing can be connected to branches by using
5/8” PEX by 3/4" Fitting Sweat Adapter (item #336-270).
• Mini-ball valve to be used for single loop isolation, quick and easy air
purging. Specify color of handle: Red or Blue.

3/4" C Sweat x 3/4" PEX compression mini-ball valve

Order Code: 335-617 (Blue)
335-620 (Red)
• Mini-ball valve for single loop isolation and quick air purging. Specify
color of handle: Red or Blue.
• 3/4" Terra Therma PEX tubing can be connected DIRECTLY to the
compression side of the mini-ball valve.

3/4"C x 3/4" PEX compression mini-balancing valve

Order Code: 335-649 (Blue only)
• Mini-balancing valve can adjust the flow rate for each loop to
compensate for various loop lengths.
• 3/4" Terra Therma PEX tubing can be connected DIRECTLY to the
compression side of the mini-balancing valve.
• Blue handle is provided for valve installation in return lines.
• Balancing instructions and balancing key are including in each box.

3/4" C Sweat x 5/8" PEX compression mini-ball valve

Order Code: 335-650 (Blue)
335-651 (Red)
• Mini-ball valve for single loop isolation and quick air purging.
Specify color of handle:Red or Blue.
• 5/8" Terra Therma PEX tubing can be connected DIRECTLY to the
compression side of mini-ball valve.

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® •Terra Therma TM
Manifolds/Headers

3/4" C x 5/8" PEX compression mini-balancing valve

Order Code: 335-652 (Blue only)
• Mini-balancing valve can be used to adjust the flow rate for each loop to
compensate for various loop lengths.
• 5/8" Terra Therma PEX tubing can be connected DIRECTLY to the
compression side of the mini-balancing valve.
• Blue handle is provided for valve installation in return lines.
• Balancing instructions and balancing key are included in each box.

Copper Manifold Accessories

Complete Manifold-Bracket Set
Order Code: 335-624
• For mounting Terra Therma 1” and 1-1/4” copper manifold.
• The bracket set provides sturdy and secured connection of copper
supply and return manifolds.
• The bracket set includes adjustable connection clamps to hold the
manifold at any location. This allows the installer to slide manifold
system to the “easiest” position for installation.
• The bracket set allows expansion/contraction of manifold system
caused by temperature fluctuation.
• Allows easy access to the manifold’s return connections.

Supply/Return Manifold - Easy clamp 1"

Order Code: 335-625
• For mounting Terra Therma 1” and 1-1/4” copper residential
supply/return modules.
• 4 clamps are needed to mount a complete manifold.
• It is easy and quick to install while allowing the installer flexibility when
locating supply/return modules on the job site.
• After mounting the clamps, just “Press and Snap” the manifold into the
clamps. They will secure the manifold in place without the use of any
additional equipment. When disconnecting a Terra Therma manifold
module, press the manifold against the clamp and gently disengage the
clamp’s arms with a small flat head screwdriver. Be careful NOT to
damage the “snapping” edges.
• In cases where supply module is mounted below the return module,
use 1" spacers between the clamp and the mounting surface to allow
enough clearance for easy routing of return loops to the return
manifold.

Supply/Return Module - Easy clamp 1-1/4"

Order Code: 335-626
• Same design as item 335-625.
• For mounting Terra Therma 1-1/4" copper commercial supply/return
modules.

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 Fittings/Couplings/Adapters ® •Terra Therma TM

PEX to Manifold Connectors O-ring Compression Ring

Four piece brass fitting connects the PEX-C tube to the supply/return
modules.
• Barb, split ring and compression ring provide a quick, easy and
leakproof connection to the tube.
• Long life pre-lubricated O-ring makes positive seal with manifold.
• The nut need only be hand tightened to make proper seal.
• Use the PEX tube cutter for a square tubing cut and tight fit.
Barb
3/8” PEX to Manifold Connector (pair) Split Ring
Order Code: 336-200 Compression Ring

1/2” PEX to Manifold Connector (pair)

Order Code: 336-000
5/8” PEX to Manifold Connector (pair)
Order Code: 336-100
3/4” PEX to Manifold Connector (pair)* Split Ring
Order Code: 336-300 3/4” Nut

* Includes proper size nuts to replace existing nuts on supply and return
modules.

PEX Compression Couplings

Connects the ends of two separate lengths of PEX tubing. Split Ring
• Brass construction. Split Ring
• When buried in concrete or any kind of pouring (not a recommended
procedure), make sure to protect the coupling by wrapping its surfaces
or other protective material to avoid potential corrosion caused by
topping pour. Make sure location of coupling will be documented on job
file.
• Use the PEX tube cutter for a square tubing cut and tight fit.
• Couplings are available for 3/8", 1/2", 5/8", 3/4" and 1" nominal PEX
tubing.
Nut Double Sided
Barb Nut
3/8” PEX Coupling
Order Code: 336-250
1/2” PEX Coupling
Order Code: 336-050
5/8” PEX Coupling
Order Code: 336-150
3/4” PEX Coupling
Order Code: 336-350
1” PEX Coupling
Order Code: 336-401

PEX x MPT Adapters

Nut
Connects PEX tubing to brass or copper manifold, Slant/Fin baseboard
and other heating equipment. Split Ring MPT End
• MPT thread.
• 3-piece brass construction.
• Use the PEX tube cutter for a square tubing cut and tight fit.

3/8" PEX x 1/2" MPT Adapter

Order Code: 336-061
1/2" PEX x 1/2" MPT Adapter
Order Code: 336-161
5/8" PEX x 3/4" MPT Adapter Barb
Order Code: 336-262
3/4" PEX x 3/4" MPT Adapter
Order Code: 336-362
1" PEX x 1" MPT Adapter
Order Code: 336-400

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 ® •Terra Therma TM
Fittings/Couplings/Adapters

PEX x Ftg. Sweat Adapters

Male Sweat End Connects PEX tubing to fittings, copper manifolds, Slant/Fin baseboard
(Fig.) and other heating equipment.
Split Ring
• 3-piece brass construction.
• Use the PEX tube cutter for a square tubing cut and tight fit.

1/2" PEX x 1/2" Ftg. Sweat Adapter

Order Code: 336-170

5/8" PEX x 3/4" Ftg. Sweat Adapter

Order Code: 336-270
Barb 3/4" PEX x 3/4" Ftg. Sweat Adapter
Nut Order Code: 336-370

PEX x C Sweat Adapters

Female Sweat End
(Cup) Connects PEX tubing to copper tubing, including copper manifolds,
Split Ring Slant/Fin baseboard and other heating equipment.
• 3-piece brass construction.
• Use the PEX tube cutter for a square tubing cut and tight fit.

1/2" PEX x 1/2" C Sweat Adapter

Order Code: 336-171

1/2" PEX x 3/4" C Sweat Adapter

Order Code: 336-173
Barb
5/8" PEX x 3/4" C Sweat Adapter
Order Code: 336-271
Nut

PEX x C Sweat 90˚ Adapters

Female Sweat End
(Cup) Connects PEX tubing with 90û elbow to copper tubing,
copper manifolds, Slant/Fin baseboard and other heating equipment
• 3-piece brass construction.
Nut
• Use the PEX tube cutter for a square tubing cut and tight fit.

Barb 1/2" PEX x 1/2" C Sweat 90˚ Adapter

Order Code: 336-172

1/2" PEX x 3/4" C Sweat 90˚ Adapter

Order Code: 336-174

5/8" PEX x 3/4" C Sweat 90˚ Adapter

Order Code: 336-272
Split Ring
3/4" PEX x 3/4" C Sweat 90˚ Adapter
Order Code: 336-371

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 Accessories ® •Terra Therma TM

Pipe Tracking
for 3/8", 1/2" and 5/8" PEX
Order Code: 337-000
Provides an efficient, easy way to firmly hold PEX tubes in place.
• Made of durable plastic material. Also, can be used for under floor PEX
installation.
• Can hold tubes of various diameters.
• Shipped in 4ft (1.5 m) lengths. Scores at 3" (76 mm) increments permit
track to be snapped to required length.
• Provide even pipe spacing and exact pipe height.
• Can be connected to styrofoam, plywood subfloors, steel structures, or
existing concrete.
• Snap-in tubing channels at 3" (76 mm) intervals maintain desired tube
spacing.

Track Staples
for styrofoam
Order Code: 337-100 1"
(25mm)
Fastens pipe tracks to standard styrofoam insulation plates (2" thickness
preferred).
• Staple hooks hold the track in place prior to topping pour.
• 1" staple width matches holes in pipe track. 2"
• 500 staples per bag. (50mm)

Plastic Bend Supports

• Easy 90û tubing bend, allowing bending radius of 5 x O.D (Outside
Diameter) without kinking of tubing.
• Sturdy plastic material, no sharp edges and no sound transmission.
• Mounting ear allows securing bend to construction.
Bend Support for 3/8” and 1/2" tubing
Order Code: 337-120
Bend Support for 5/8" tubing
Order Code: 337-121
Bend Support for 3/4" tubing
Order Code: 337-122
Bend Support for 1" tubing
Order Code: 337-123

Conduit Elbows
Directs and protects PEX tubing in transition areas where tubing enters
concrete layer.
• High strength molded plastic 90° elbow.
• For use in "wet" system installations on every supply and return tube
connected to a wall mounted heat distribution manifold.
• For 1/2" and 3/8" PEX.
1/2" Conduit Elbow (For 1/2" and 3/8" Tubing Only)
Order Code: 337-050

5/8" Conduit Elbow (For 5/8" Tubing Only)

Order Code: 337-052

3/4" Conduit Elbow (For 3/4" Tubing Only)

Order Code: 337-051

1” Conduit Elbow (For 1" Tubing Only)

Order Code: 337-053

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® •Terra Therma TM
Accessories

“Screw - in” Anchors for insulation boards

Order Code: 337-124
• Simple way to connect tubing to insulation board.
• Use ratchet insert tool (item 337-125) for mounting the anchors into
insulation boards.
• For 1/2” and 5/8” tubing.

Insert tool for “Screw - in” Anchors

Order Code: 337-125
• Ratchet tool for easy mounting of anchors to boards.
• Long arm avoids bending over to install anchors.

Manual Extended Handle Staple Gun for insulation boards

Order Code: 337-126
• Fastens 1/2" and 5/8" tubing to insulation boards (1-1/2" and up).
• Uses plastic staples (item 337-127).

Insulation Board Staples

Order Code: 337-127
• For use with staple gun item (337-126).
• Fits insulation boards 1-1/2" and up.
• The hooks on the ends of the staple prevent it from loosening prior to
topping pour.
• For 1/2" and 5/8" tubing.

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 Accessories ® •Terra Therma TM

Plastic Clips for tubing on top of wire mesh

• Secures tubing on top of existing wire-mesh/reinforcement.
• Can connect 1/2" to 3/4" PEX tubing to wire mesh from 2 to 8 mm wire
diameter (14 to 1/0 gauge).
• Tubing to be installed along mesh lines.
• The tubing has a distinct clearance to the wire so potential damage is
avoided (due to expansion/contraction forces).

Clip for 1/2", 5/8" tubing for wire with 2 to 4.5 mm diameter (14-7 gauge)
Order Code: 337-128

Clip for 1/2", 5/8", 3/4" tubing for wire with 3 mm diameter (11 gauge)
Order Code: 337-129

Clip for 1/2", 5/8", 3/4" tubing for wire with 4mm diameter (8 gauge)
Order Code: 337-130

Clip for 1/2", 5/8", 3/4" tubing for wire with 5 mm diameter (6 gauge)
Order Code: 337-131

Clip for 1/2", 5/8", 3/4" tubing for wire with 6 mm diameter (3 gauge)
Order Code: 337-132

Clip for 1/2", 5/8", 3/4" tubing for wire with 8 mm diameter (1/0 gauge)
Order Code: 337-133

“Snap-On” Wire Mounting Clip

Order Code: 337-134
These clips allow for PEX tubing to be fastened to typical wire meshes
used in wet systems.
• Can fit wire mesh or rebar up to 3/8” diameter (9.6 mm)
• Can secure 3/8”, 1/2”, 5/8” and 3/4” tubing
• Clip shape change based on tubing O.D
• Clip will not overtighten tube to mesh

Staple Gun (for stand-off and flush mount staples)

Order Code: 337-001
Accepts stand-off and flush mount staples to secure PEX to subfloor.
(see related staples, items 337-002, 337-003, 337-005)

Pneumatic Staple Gun

Order Code: 337-004
• Operates with approximately 100 PSI compressed air.
• Accepts stand-off and flush mount staples to secure PEX to subfloor.
(see related staples, items 337-002, 337-003, 337-005)
• Palm size to make it easy to operate (hold and press)
• See replacement parts section of TT-01 for replacement spring loader

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 ® •Terra Therma TM
Accessories

Stand-Off Staples (for 1/2” tubing)

Order Code: 337-002
1-1/8” Plastic covered metal core staples allow for tubing expansion while
holding tubing in place. Stand-off clips position the tubing 1/8” off the
surface.

1-1/4”

Flush Mount Staples

Plastic covered metal core staples firmly hold tubing against subfloor in
7/8” applications where overall height from floor is critical.

Flush Mount Staples for 3/8” tubing

Order Code: 337-005

Flush Mount Staples for 1/2” tubing

Order Code: 337-003
1-1/4”

Heat Transfer Plate for 1/2" tubing

5" Order Code: 337-200
(127 mm)
For use in "dry" (staple up) installations. Heat transfer plates straddle PEX
tubing secured to the underside of the subflooring between the joists.
20" • The plate allows the heat absorbed from the tube to be distributed
(508 mm) uniformly to the subfloor.
• It is recommended to connect the galvanized steel plate to plywood
subfloors by screws.
• End-to-end gaps will be in the range of 3-6" (75-150 mm).
1/2" PEX
provision

Aluminum Extruded Heat Transfer Plate

For use in “dry” installations. Heat transfer plates secure PEX tubing to the
underside of the sub-flooring between the joists.
• Eliminates contraction and expansion noises by it’s secure snap grip.
• Higher output with substantially lower water temperature.
• Predrilled holes make installation easy
• It is recommended to connect the plates to wood subfloors with #10
screws. Self drilling screws (item 337-258) can be utilized in the
absence of a predrilled hole.
• It is strongly recommended to use the auto air hammer, item (337-254),
to snap the tubing into the channels.

3/8” Aluminum Heat Transfer Plate (4 feet)

Order Code: 337-250

1/2” Aluminum Heat Transfer Plate (4 feet)

Order Code: 337-252

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 Accessories ® •Terra Therma TM

Automatic Air Hammer

Order Code: 337-254
For use in snapping in tubing into the channels of the aluminum heat
transfer plates item (337-250 or 337-252).
• Lightweight, palm size design.
• Over 1,000 strikes per minute
• Operating pressure range 60-125 psi.
• Significantly reduces the amount of labor required to attach the tubing
to the plates.
• Replacement tip

Self Drilling Screws

Order Code: 337-258
• For use with aluminum heat transfer plates (item 337-250 or 337-252).
• Provides secure and long lasting grip to the underside of the subfloor.
• Self drilling tip eliminates the need for predrilled holes.

PEX Tube Dispenser

Order Code: 337-500
Easy and efficient way of uncoiling tubing for all types of radiant Hub
installations.
• Saves labor.
• The mechanism is designed to allow quick installation while preventing
coils from popping out of place.
• Accommodates coil lengths up to 1000’.
• Rotates in all directions for maximum flexibility during installation.
• Disassembles into three pieces for easy handling.

Locking
Fork Base

Removable
Pipe Retainer

Adjustable
Pipe Spokes

Pipe Uncoiling
Guide

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 ® •Terra Therma TM
Accessories

Glycol Refractometer
Order Code: 337-501
• Hand held. Accurate refractometer to test for freeze point and measure
concentration of ethylene and propylene Glycol solutions.
• Bright, easy to read illuminated scale provides direct readings of glycol
solutions.
• Convert freeze-point to concentration level by using concentration
charts provided by the fluid manufacturer.

Expansion Stripping
Order Code: 337-070
Provides an expansion joint and sound barrier at the edge of the floor
3 1/2" slab when pouring concrete over subfloor.
(89 mm)
• Polymer based foam.
• Can be stapled to the drywall with the top edge at the height of the
1/8" (3mm)
Thick concrete pour.

J-Clips
Temporarily attaches tubing to bottom of subflooring until heat transfer
plates are installed.
• Also useful to secure tubing to subfloor or joists in transition areas.
• Preloaded nail
• Max temperature 160ûF (71ûC) for continuous flow.

Clip for 3/8” tube

Order Code: 337-102

Clip for 1/2” tube

Order Code: 337-101

Tube Insulator
Order Code: 337-103
Insulates tube while passing through wood or metal studs/floors/walls
• Use for 3/8” and 1/2” pex tubing
• 1-3/8” drilled hole required.
• Max. temperature 180ûF
• Not for use with copper heat recirculating lines.

PEX Tube Cutter

Order Code: 337-300
Cuts tubing quickly and easily, leaving a square edge that makes a tight fit
with a fitting.
• Can cut 3/8", 1/2", 5/8", 3/4" and 1" PEX tubing.

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 Accessories ® •Terra Therma TM

Brazed Plate Heat Exchangers

For snow melt/de-icing applications
Stainless steel plates, made with interlocking corrugations, are stacked
together in alternating directions. The spaces between the plates become
a complex system of channels, which creates turbulent flow and ensures
a high heat transter rate. The plates are copper brazed together in a
vacuum furnace to ensure a leak-tight seal. When using brazed plate heat
exchangers, boiler water is completely isolated from the fluids on the
system side, which allows them to be used in snow melt, de-icing and
pool/Jacuzzi heating systems.

Output (net) Connections

Up to 60,000 Btu/hr (3/4” MPT)

Order Code: 337-358
Up to 90,000 Btu/hr (3/4” MPT)
Order Code: 337-359
Up to 100,000 Btu/hr (3/4” MPT)
Order Code: 337-360
Up to 125,000 Btu/hr (3/4” MPT)
Order Code: 337-362
Up to 150,000 Btu/hr (3/4” MPT)
Order Code: 337-363
Up to 200,000 Btu/hr (3/4” MPT)
Order Code: 337-367
Up to 225,000 Btu/hr (3/4” MPT)
Order Code: 337-369
Up to 250,000 Btu/hr (3/4” MPT)
Order Code: 337-370
Up to 300,000 Btu/hr (3/4” MPT)
Order Code: 337-372
Up to 350,000 Btu/hr (3/4” MPT)
Order Code: 337-373
Up to 400,000 Btu/hr (1-1/4” MPT)
Order Code: 337-375
Up to 500,000 Btu/hr (1-1/4” MPT)
Order Code: 337-376
Up to 700,000 Btu/hr (1-1/4” MPT)
Order Code: 337-377
Up to 900,000 Btu/hr (1-1/4” MPT)
Order Code: 337-378
Up to 1,000,000 Btu/hr (2” MPT)
Order Code: 337-379

Approvals: UL (U.S and Canada)

CRN/CSA (Canada)
TUV/CE (Europe)

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® •Terra Therma TM
Accessories

Brazed Plate Heat Exchangers

SPF Series for Pool/Spa Heating
Slant/Fin Terra Therma SPF series of brazed plate heat exchangers are
specially designed for swimming pools, spas, hot tub applications and
direct contact with sea water. The plate is made of high corrosion resistant
stainless steel known as SMO254, the ultimate in corrosion resistant
brazed plate heat exchangers. The heat exchangers are designed to meet
high efficiency performance as well as many years of problem free opera-
tion. A large variety of heat exchangers are available.
Size Connections

SFP3-6 (5” x 7”, 6 plates) (1” MPT)

Order Code: 337-399
SFP3-10 (5” x 7”, 10 plates) (1” MPT)
Order Code: 337-400
SFP3-12 (5” x 7”, 12 plates) (1” MPT)
Order Code: 337-401
SFP3-14 (5” x 7”, 14 plates) (1” MPT)
Order Code: 337-402
SFP3-20 (5” x 7”, 20 plates) (1” MPT)
Order Code: 337-403
SFP3-24 (5” x 7”, 24 plates) (1” MPT)
Order Code: 337-404
SFP3-30 (5” x 7”, 30 plates) (1” MPT)
Order Code: 337-405
SFP3-34 (5” x 7”, 34 plates) (1” MPT)
Order Code: 337-406
SFP3-40 (5” x 7”, 40 plates) (1” MPT)
Order Code: 337-407
SFP3-44 (5” x 7”, 44 plates) (1” MPT)
Order Code: 337-408
SFP3-50 (5” x 7”, 50 plates) (1” MPT)
Order Code: 337-409
SFP3-54 (5” x 7”, 54 plates) (1” MPT)
Order Code: 337-410
SFP3-60 (5” x 7”, 60 plates) (1” MPT)
Order Code: 337-411
SFP3-80 (5” x 7”, 80 plates) (1” MPT)
Order Code: 337-412
SFP3-100 (5” x 7”, 100 plates) (1” MPT)
Order Code: 337-413
SFP7L-40 (11” x 21”, 40 plates) (2” MPT)
Order Code: 337-414
SFP7L-44 (11” x 21”, 44 plates) (2” MPT)
Order Code: 337-415
SFP7L-50 (11” x 21”, 50 plates) (2” MPT)
Order Code: 337-416
SFP7L-70 (11” x 21”, 70 plates) (2” MPT)
Order Code: 337-417
SFP7L-100 (11” x 21”, 100 plates) (2” MPT)
Order Code: 337-418
SFP8M-90 (11” x 21”, 90 plates) (3” MPT)
Order Code: 337-419
SFP8-110 (11” x 21”, 110 plates) (3” MPT)
Order Code: 337-420
* For custom made/special applications, please contact your local Terra
Therma sales representative or the Slant/Fin factory for further assistance.
Approvals: UL (U.S and Canada)
CSA (Canada)
CE (Europe)
ISO 9001 (international)

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 Electro-Mechanical Controls ® •Terra Therma TM

4-Way Mixing Valves Radiant Loop

Adjusts water flow to provide proper water temperature. Supply
• Acts as a modulating gate between a hot water primary loop and a FPT
tempered water secondary loop, while regulating the amount of heat
being delivered from primary to secondary loop.
• The high temperature boiler supply is mixed with secondary loop return
water to create a tempered water supply to the secondary loop.
• Secondary loop can be in-floor radiant system, snow melting, etc., and
the primary loop can be the boiler loop, heat exchanger, etc.
• Designed for use with Slant/Fin Terra Therma mixing valve motor, sold
separately.
Boiler Radiant
• Available in 1", 1-1/4", 1-1/2" and 2-1/2" FPT connections. Supply Loop
4-Way Mixing Valve - 1" Return
Order Code: 338-000
4-Way Mixing Valve - 1-1/4"
Order Code: 338-001
4-Way Mixing Valve - 1-1/2"
Order Code: 338-002
4-Way Mixing Valve - 2" Boiler Return
Order Code: 338-003
4-Way Mixing Valve - 2-1/2"
Order Code: 338-004

Mixing Valve Motor for 1" and 1-1/4"

4-way mixing valves
Order Code: 338-011
For use with Slant/Fin Terra Therma 1" and 1-1/4" 4-way mixing valves.
• Motors operate 4-way mixing valve, providing fully automatic control of
water flow through valve.
• The motor is reversible and comes with fixed end switches and optional
contacts for separate control circuit switches (for example: when limit
position is reached, the boiler circulator will turn off).
Terra
• Technical specifications: 24V, 60Hz, 4VA.
®

RADIA T
NT HE herma
AT
®
ING SY
STEM
S

• From the open to close position will take 3.5 minutes (fully open to fully
closed or closed to open).

Mixing Valve Motor for 1-1/2" and 2"

4-way mixing valves
Order Code: 338-022
• For use with Slant/Fin Terra Therma 1-1/2" and 2” 4-way mixing valves.
• Features same as item 338-011. Te
RA
rr
DI
AN
T
aT
HE
®

he

• Can be used with 2-1/2” mixing valve (338-004) but requires an adapter
AT
IN
G rm
SY
ST
EMa
S
®

plate and extension bolts and shafts. Call for availability and pricing.

Straight Zone Valves

Cap
Provides on/off flow control for heat distribution manifolds, Slant/Fin
baseboard, or other heating equipment. Female
• Control manually or automatically with a Slant/Fin Terra Therma zone union FPT
drive motor (operated by a thermostat). MPT
• Can also be used with an on/off hot water injection control system.
Straight Zone Valve - 1/2" (c.v = 2.9)
Order Code: 338-050
Straight Zone Valve - 3/4" (c.v = 4.2)
Order Code: 338-075
Straight Zone Valve - 1" (c.v = 4.9) Valve body
Order Code: 338-100
Straight Zone Valve - 1-1/4" (c.v = 6.8)
Order Code: 338-101

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 ® •Terra Therma TM
Electro-Mechanical Controls

Zone Drive Motor - Manifold Mounted

(Two wire)
Order Code: 338-200
Specially designed for radiant floor heating systems, motor provides a
moderate speed response to open/close signals, preventing abrupt
changes in flow and providing a gradual change from fully open to fully
closed.
• New style modern design.
• Wax core/electric design.
• Zone drive motor mounts on the supply module, controlling the built-in
shut-off valve (red). A plastic adapter is threaded to the supply loop
module/zone valve and serves as a link to the loop/zone operator.
• The assembly design allows for quick and easy installation and
disconnect.
• Zone drive motor connects to a room thermostat to provide room
temperature control.
• Thermostat may be connected to two zone drive motors (for example:
Two Wire 2 loops used to heat two adjacent bedrooms using single thermostat).
• Technical specifications: 24Vac, 50/60HZ, 2VA, normally closed.

Zone Drive Motor - Valve Mounted

(Two wire)
Order Code: 338-300
Designed to be mounted on a Slant/Fin Terra Therma zone valve
(1/2", 3/4",1" or 1-1/4" ) providing automatic on/off control over the zone
flow.
• Same features as manifold zone drive motor above.
• Can be used to govern an on/off hot water injection system.
Manifold • Valve drive motor mounts on zone valve installed on supply side of
Zone Valve
Adapter Adapter
manifold.

(Fine Thread) (Coarse Thread)

Zone Drive Motor - Manifold Mounted

with end switch
(Four wire)
Order Code: 338-201
• Maximum input through end switch is 2Amp/24Vac
• Same operation and features as manifold zone drive motor, except with
end switch contacts to allow connection to a separate circuit switch. For
example, when zone drive motor is fully open a system circulator will
come on.
• Zone operator is open when blue color indicator is visible (~1/8" above
zone body). At this time, limit switch operates (makes contact).
• When blue color indicator is hidden, zone operator is closed, while limit
switch disengages.

Zone Drive Motor - Valve Mounted

with end switch
(Four wire)
Four Wire Order Code: 338-301
Same operation and features as zone valve drive motor, except with end
switch contacts.

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 Electro-Mechanical Controls ® •Terra Therma TM

Zone Valve Body and Actuator Combo

“Sweat Ready”
• Use for zoning manifolds connected to 3/4” and 1” copper mains or
zoning individual branches on 1/2” and 3/4 copper manifolds.
• 2-way sweat-brass valve body
• Install in any direction and orientation
• Selectable “Normally Open” or “Normally Closed”
• Includes end switch contacts and quick connects for easy wiring
• External LED to monitor valve operation
• Ball valve design eliminates water hammer
• Power input - 24 Vac
• Full open to full close (full close to full open) in 6.5 seconds.
• Manual shut-off capability
• Manual open/close override actuator
1/2” Sweat
Order Code: 338-051
3/4” Sweat
Order Code: 338-076
1” Sweat
Order Code: 338-102

Zone Valve Thermostatic Head

Non-electric
Order Code: 338-400
Senses room temperature and provides flow control to a heating zone
without a separate room thermostat.
• Thermostatic head senses the room temperature and closes the valve 3 5/8" 4 2
3
when setpoint is reached.
• The setpoint temperature can be changed by rotating the head.
• The head mounts on a 1/2", 3/4",1" or 1-1/4" zone valve.
• Brass nut (hand tightened only) is used to mount thermostatic head to
zone valve.
• Temperature setting range: 61°F - 82°F (16°C-28°C) room air 1 3/8"
temperature differential of 0.4ûF (0.2ûC).
• Full open to close position-24 minutes.

Zone Valve Thermostatic Head

with remote capillary non-electric- For dry systems
Order Code: 338-401
Senses water temperature and provides flow control based on supply
water temperature.
• Capillary tube sensor bulb (6 feet) is strapped to a mounting bracket
and insulated. It senses the supply water temperature.
• The thermostatic head closes the zone valve mechanically when the
3 5/8"
water setpoint temperature is reached.
• Can be used in a hot water injection system to maintain a precise
3 4 2
tempered water temperature.
• Water temperature range: 105°F-160°F (40°C-70°C) supply water
differential 0.4ûF (0.2ûC)
• Full open to close position-15 minutes.

Zone Valve Thermostatic Head

with remote capillary non-electric- For wet systems 1 3/8"
Order Code: 338-402
Same as above except for use in wet systems.
• Temperature range: 70ûF-120ûF (20ûC-50ûC).

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 ® •Terra Therma TM
Electro-Mechanical Controls

Pressure Balancing Valves

Limits the pressure head built by a pump. The device will start to open
whenever the head pressure exceeds set value.
• Protects the pump against a steep rise in pump head while maintaining

16.0

12.0

ft H20
a stable flow rate.

8.0

4.0
• Adjustable for pump head range of 10-60 feet H2O (300-1,800 mbar).

DN25
500

400

300

200

100
mbar
Pressure Balancing Valve-3/4"
Order Code: 338-501
Pressure Balancing Valve-1”
Order Code: 338-500
Pressure Balancing Valve-1-1/4”
Order Code: 338-502

MPT
3-Way Diverter Valve - 1" (c.v = 6)
Order Code: 338-510
Allows two options of directing water flow coming from any source.
• When a thermostat calls for heat, it will energize the zone value drive
Option 1 motor (purchased separately) causing a three-way diverter to change
Supply flow direction from option 1 to option 2.
• Can be used as an on/off control with bypass connected to the supply
side of a manifold, Slant/Fin baseboard, or other heating equipment.
• This device allows any system pump to run continuously, with one
supply line serving two heating loads. For example: full flow diversion
between high temperature baseboard loop (option 1) or domestic hot
Option 2 water heater (option 2).
• Requires Slant/Fin Terra Therma zone valve drive motor, sold
separately.

Thermostatic Mixing Valve

Thermostatic Mixing Valves offer accurate temperature control through a
self-regulating mechanical thermostat. It controls the supply temperature in
hydronic radiant and floor warming systems.
• Dial is manually set and adjusted for desired supply water temperature.

Thermostatic Mixing Valves (110˚ -140˚F)

3/4 FPT
Order Code: 338-522
3/4 Solder
Order Code: 338-525
1” FPT
Order Code: 338-520
1” Solder
Order Code: 338-526
Low Temperature
Thermostatic Mixing Valves (85˚ -120˚F)
3/4 FPT
Order Code: 338-524
3/4 Solder
Order Code: 338-527
1” FPT
Order Code: 338-523
1” Solder
Order Code: 338-528
1” Compression
Order Code: 338-521

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 Electro-Mechanical Controls ® •Terra Therma TM

3-Way Manual Mixing Valves

• Based on performance curve, the mixing valve allows for manual
adjustment of flow.
• This will change flow ratio (between hot supply and cold return) while
controlling the supply temperature of the mixed water to the radiant
system.
• At a given hot water supply temperature (Th) and cold water return (Tc),
the mixing valve can be adjusted (between 1-10) to provide desired
mixed water temperature (Tm).

3-Way Manual Mixing Valve, 1/2" (c.v = 2.9)

Order Code: 338-530

3-Way Manual Mixing Valve, 3/4” (c.v = 4.7)

Order Code: 338-531

3-Way Manual Mixing Valve, 3/4” (c.v = 7.3)

Order Code: 338-532

3-Way Manual Mixing Valve, 1” (c.v = 9.3)

Order Code: 338-533

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® •Terra Therma TM
Electronic Controls

Programmable “Radiant Smart”

Digital thermostats
• Specifically designed for radiant heating applications.
• Uses pulsed width modulation (PWM) to accurately control temperature
• For use with generic space heating and Terra Therma radiant floor
heating.
• Adjustable heating cycles
• 24 Vac rated built-in relays
• CSA C US, meets ICES & FCC regulations for EMI/RFI
• Error messages

* for models with slab sensor capability, use Slant/Fin sensor 339-072,
339-073 or 339-079

Programmable single stage air and floor sensing

thermostat
Order Code: 339-510
• Air and/or slab operation
• Single stage heat control
• 24 hour/7 day timer
• Self-learning ‘Early Start’ feature for controlled recovery from setback
• Backlight
• Auxiliary sensor inputs
• Setback capability for energy saving

Programmable dual stage air and floor sensing

thermostat
Order Code: 339-512
• Air and/or slab operation
• Two stage heating or heat/cool mode
• Adjustable cooling cycles
• Cooling min on/off time
• Heat/cool interlock
• 24 hour/7day timer
• Early start (see above)
• Backlight
• Auxiliary sensor inputs
• Setback capability for energy saving

Air only digital thermostat

Order Code: 339-507
• Air temperature sensing only
• Single stage heat control
• Non-programmable

Air and floor sensing digital thermostat

Order Code: 339-508
• Air and/or slab operation
• Single stage heat control
• Backlight
• Auxiliary sensor inputs
• Non-programmable

Adapter plate for “Radiant Smart”

thermostats
Order Code: 339-017
• Use when mounting thermostat to 2” x 4” electrical box
• Can be mounted vertically or horizontally
• Surface painted screws for mounting to the electrical
box and screws to mount thermostat to plate are included.

1-26
 Electronic Controls ® •Terra Therma TM

“Radiant Logic” Solid State Thermostats

Specially designed to meet radiant heating system requirements, Terra
Therma thermostats maintain consistent room comfort by providing
precise set point temperature.
• Uses proportional input processing to provide a continuously varying
output.
• For use with Terra Therma manifold and valve mounted zone drive
motors
Technical specifications:
• Nominal temperature setting 50-82°F (10-28°C).
• 24Vac operated.
• Switch current is maximum 1 amp (resistive load).
• Switching temperature differential 0.4°F (0.2°C).

Electronic proportional thermostat

Order Code: 339-000
• 3 wires for basic operation.
• 4 wires for external setback signal.
• 7°F (4°C) pre-set setback with external signal only.
• Allows internal adjustment of operational temperature range.

Electronic proportional thermostat - 3 modes

Order Code: 339-001
• 3 wires for basic operation.
• 4 wires for external setback signal. 24
°C
•75
• 3 operational modes: °F

- Normal operation. 20°C•68°F

- Setback operation. °F

- Automatic operation (external signal setback).

•61
°C
16

• Adjustable setback 3.6°F to 11°F (2 to 6°C). *

• Allows internal adjustment of operational temperature range.

Thermostat Wall Plate

Wall plate packaged separately to facilitate rough-in, included with every
thermostat. Protects thermostat unit from construction damage.

1-27
 ® •Terra Therma TM
Electronic Controls

Electronic Thermostat
with floor sensor
Order Code: 339-004
Both air and floor temperatures are monitored with separate sensors.
There are two modes of operation:

Minimum Limitation
The floor sensor can act as a low temperature limit sensor that is
adjustable between 59°and 86°F. It will ensure a minimum floor tempera-
ture regardless of room temperature. (Very useful for floor warming appli-
cations such as bathrooms and kitchens - i.e. tile/stone areas).

Maximum Limitation
The floor sensor can act as a high temperature limit sensor adjustable
between 77°and 122°F. It will protect the radiant surface from excessive
temperatures and potential damage. (Can be used in radiant space heat-
ing where wood floor is installed).

In either mode of operation, the thermostat will work to maintain the air
temperature set on the thermostat.

Switching Relays

“Selectable priority” feature allows for zone #1 to have immediate priority for an indefinite period of time. These controls also
have a feature that allows for no priority zoning.

“Priority plus” feature allows for zone #1 to have immediate priority for up to a one hour period. After one hour, the priority
function will disable and the control wil continue heating the remainder of the zones. These controls also have a feature that
allows for “selectable priority” (described above) or no priority zoning.

1-28
 Electronic Controls ® •Terra Therma TM

Zoning with circulators

• Provide an easy method of incorporating up to six zones operated by
circulators.
• The switching terminals can save hours in system installation time
and provide a clean and professional look.
• “Priority Plus” permits priority zoning of one hour. After one hour, the
priority function will disable itself and the control will continue heating
the remainder of the zones.
• Field replaceable terminals.
• High capacity 120V to 24Vac transformers.
• LED status window for easy assessment of the control’s operational
status.
• Switching terminals can be linked to provide for unlimited zone
expansion.

Single Zone Switching Terminal

Order Code: 339-710

Two Zone Switching Terminal (Selectable Priority)

Order Code: 339-712

Two Zone Switching Terminal w/Priority Plus

Order Code: 339-713

Three Zone Switching Terminal (Selectable Priority)

Order Code: 339-715

Three Zone Switching Terminal w/Priority Plus

Order Code: 339-716

Four to Six Zone Switching Terminal w/ Selectable Priority

(four plug-in relays are included)
Order Code: 339-718

Four to Six Zone Switching Terminal w/ Priority Plus

(four plug-in relays are included)
Order Code: 339-719

Zoning with valves - single circulator

• Provides a quick and efficient method of connecting up to five zones
controlled by zone valves and serviced by a single circulator.
• The switching terminal can save hours in system installation time and
provide a clean and professional look.
• “Priority Plus” permits priority zoning of one hour. After one hour, the
priority function will disable itself and the control will continue heating
the remainder of the zones.
• Unlimited zone expansion with additional switching terminals.
• 75 VA replaceable transformer.
• LED status window for easy assessment for the control’s operational
status.
• Fuse protected.

Five Zone Valve Control w/Priority Plus

Order Code: 339-700

Plug in relay
(Zone expansion or replacement)
Order Code: 339-720

1-29
 ® •Terra Therma TM
Electronic Controls

H11191
140°F
On-Off Injection Control
Made in Canada by
tekmar Control
Systems Ltd.
1 2
tekmar 352 (24V, 50/60HZ, 3VA)
3

105 Off
170
0.2 3.6
Order Code: 339-352
Min. Boiler / Heating Curve
Max. Supply

UnOcc. The control is designed for a single zone addition of radiant heat.
House Control 352 WWSD
One Zone, Boiler / Min. Boiler /
Injection
Heat
Max. Supply
Control Features: The 352 is a microprocessor based boiler/on-off injec-
Boiler / Injection

Demand
Power Pump Heat tion outdoor reset control. A tekmar non-digital Room Temperature Unit
Aug 95
(RTU) can be connected to the 352 to provide indoor temperature feed
Test
31000265

NRTL/C
R

back from a single zone. The 352 has a night setback input and a Warm
70°F (21°C)
Power:
24 V 50/60 Hz 3 VA
LR 58223
Weather Shut Down (WWSD) for the system pump. The control does not
Relays:
120 V (ac) 10 A 1/3 hp
UnOccupied
have boiler protection against cold return.
pilot duty 240 VA 40 (4) 100 (38)
Do not apply power
1 2 3 4 Signal wiring 5 6 7 8 9
Power Relay must be rated UnO RTU Com Sup Out
C R Heat Heat at least 300V Sw Sen Sen Sen Sen

Mixing Control-Floating Action,

Digital Display
tekmar 360 (120V, 50/60HZ, 1,300VA)
Order Code: 339-360

Control Description: The 360 is a microprocessor based floating action

mixing control that modulates a 3 or 4-way mixing valve, provides outdoor
reset, boiler protection and operates a system pump. A tekmar indoor
sensor, non-digital RTU or zone control can be connected to the 360 in
order to provide indoor temperature feedback from single or multiple
zones. The 360 can also regulate the minimum boiler return temperature
to help prevent boiler thermal shock or flue gas condensation. The 360
has a night setback input and a WWSD for the system pump and boiler
demand. The 360 also includes an LCD for easy temperature readouts
and control setup.

Mixing Control-Variable Speed Output

tekmar 356 (24V, 50/60HZ, 3VA)
Order Code: 339-356

Mixing Control 356 provides a variable speed output as well as outdoor

reset function. It allows boiler protection & boiler load reset.

Control Features:
• Microprocessor based outdoor reset control.
• Variable speed pump control, auto differential, characterized heating
curve.
• Quick installer setup. User adjustable comfort setting.
• Sophisticated boiler protection and boiler load reset.
• LCD for easy temperature readouts and control setup.

1-30
 Electronic Controls ® •Terra Therma TM

Variable Speed Mixing-Complete Solution

tekmar 361 (120V, 50/60HZ, 1,650VA)
Order Code: 339-361

Mixing Control 361 is a complete solution for variable speed injection

applications. It is equipped with easy to read LCD to provide current
system setting status as well as easy set point/target point change. The
control provides powered relay output for easy connection of system pump.
It has a boiler protection & boiler load reset.

Control Features:
Same as tekmar 356 (variable speed injection control) plus:
• Power supply.
• System pump relay.
• Night setback input.
• Indoor temperature feedback from single/multiple zones-RTU or zone
control.
• Pump exercising and post purge.

Mixing Control/Snow Melting

tekmar 362 (120V, 50/60HZ, 1,300VA)
Order Code: 339-362

Mixing Control 362 has 2 modes of operation:

• Mode 1- mixing outdoor reset control. It provides variable speed/floating
action, boiler protection and load reset. A tekmar indoor or slab
sensor/display RTU 062/063 or zone control can be connected to pro-
vide indoor temperature feedback.
• Mode 2- snow melting control. It provides slab outdoor reset, slab
protection, adjustment for melting set point, idle set point, minimum run
time and temperature differential. A tekmar slab sensor or snow melting
kit can be connected to control temperature of slab-locally or remote.

Control features:
• Power supply
• Reset ratio is determined by setting 4 specified values.
• Characterized heating curve - links between the system and type of
terminal unit.
• Boiler differential (Auto) and boiler load reset and boiler return protection.
• Boost for faster system recovery from setback period.
• Soft start - slowly reaching supply water temperature to minimize
expansion noises.

Integrated System Control-5 Zones, 2 Temperatures

DHW, Boiler and Mixing
tekmar 371 (120V, 50/60HZ, 1,500VA) Occ/UnOcc
Permitted
Thermal Motor
Optimum Start
Mixing
DHW during UnOcc.
Floating
Zone 1 Cool
Occupied Power WWSD

Order Code: 339-371 UnOccupied

Optimum Start / Stop

DHW
Demand
Setpoint
Demand
Maximum
Supply
Minimum
Boiler
Zone 1,2 3 4 5 1 2 3 4 5 Zo Setpnt
Occ. only Boiler
170°F
Off
Zone 1 Heat
Var. Speed

2 2
24 hr. Timer 1 1
Timer Active 70°F
12 hrs. (21°C) DHW 3 3
• Dial the desired duration of the Pump 1 Cooling

Control Description: The 371 is a microprocessor based control that UnOccupied period. 6 18
System 0.2 3.6 120 220 0.2 3.6
• Press start button at the time of day
Pump 1 2 Zone 2
you want the UnOcc. period to begin. Heating Curve Max. Supply / Setpnt Boiler Heating
Timer Active light turns on. System Curve
Pump 2 3 Zone 3 130°F

integrates outdoor reset of mixing and boiler with DHW control, zone
0 24 40 100
UnOccupied (4) (38) Zone 4 /
Boiler 4 Open
Duration UnOccupied
Zone 1 / Zone 5 /
Start 90 5 Close 100

control and setpoint operation. Up to 5 zones of any combination of

0 = always Occupied
24 = always UnOccupied
70
Test Off 165
of full Min. Boiler
50 % output Supply

baseboard (hot water) or radiant (warm water) can be directly controlled. House Control 371
30

10
R
Made in Canada by
tekmar Control Systems Ltd.

Power 120 V 50/60 Hz 1500 VA

Jul 96
31000268

Additional tekmar zone controls can be connected to the 371. The 371 has Five Zones, DHW, Boiler & Mixing
Do not apply power here
NR T L / C
LR 58223
Var. Pump 240 V 50/60 Hz 2.4 A 1/6 hp, fuse T2.5 A 250 V
Relays 120 V (ac) 3.2 A 1/4 hp, pilot duty 240 VA

Caution: Signal wiring must be rated at least 300V

a built-in 24 hour night setback timer and an optimum start (intelligent 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

H1117 2

Sys Sys Power Var. Com RTU RTU Com RTU RTU RTU Com UnO Zo Com Boil Sup Out DHW DHW Setp Com Com Opn Cls
P2 P1 N L Pmp Sen 1 2 Sen 3 4 5 Sen Sw In Sen Sen Sen Sen Boiler Pmp Dem Dem 1-2 1 2 3-5 3 4 5

setback recovery) function. The 371 can also be interfaced with tekmar
snow melting or setpoint controls.

1-31
® •Terra Therma TM
Electronic Controls

Integrated Control-4 Zones Single Temperature

tekmar 370 (120V, 50/60HZ, 1,000VA)
Order Code: 339-370

tekmar 370 controls up to 4 heating zones while integrating boiler or mix-

ing outdoor reset and DHW control.

Control Description: The 370 microprocessor-based control integrates

boiler or mixing outdoor reset with DHW control and zone control. It has a
built-in variable speed injection pump control. It can control up to 4 zones
of either baseboard (hot water) heating or radiant floor (warm tempera-
ture) heating. The control allows to “sense” temperature rate of change
while avoiding overheating as well as shifting water temperature curve to
provide more heat to higher heat load areas. Additional tekmar zone con-
trols can be connected to the 370. The 370 has a built-in 24 hour night
setback timer and an Optimal Start/Stop (intelligent setback recovery)
function. The 370 can control a cooling system and provide DHW priority.

Universal Reset Control

tekmar 363 (120V, 50/60HZ, 1,800VA)
Order Code: 339-363

Universal Reset Control 363 provides a floating action/mixing valve/vari-

able speed injection pump control. It provides boiler reset and DHW con-
trol. It provides separate terminals for boiler pump and system pump as
well as controlling the temperature within DHW tank. A tekmar indoor or
slab sensor/display RTU 062/063 or zone control can be connected to
provide indoor temperature feedback.

Control Features:
• Reset ratio is determined by setting 4 specified values.
• Characterized heating curve-links between the system and type of
terminal unit.
• Boiler differential (Auto).
• DHW priority.
• Set point demand-from additional loads such as spa/pool.
• Alternate heat source-for example solar system with oil/gas backup.
• Boiler load reduction.

Zone Control / 6 Zone Extension

tekmar 367 (120V, 50/60HZ, 8VA)
Order Code: 339-367
The Zone control 367 is a microprocessor-based energy management
control that controls the temperature in up to six heating zones. When the
367 is connected to 370/371 or other reset controls, if provides indoor tem-
perature feedback that adjusts supply water temperature. The control will
stagger zone run times to minimize boiler short cycling. The 367 includes a
night-time set back with optimum start/stop feature. The 367 allows a vari-
ety of zoning options including single stage zones, two stage zones and
modulating zones.

1-32
 Electronic Controls ® •Terra Therma TM

Zone Control / 4 Zone Extension

tekmar 368 (120V, 50/60HZ, 5VA)
Order Code: 339-368
The Zone Control 368 is a microprocessor-based energy management
control that controls the temperature in up to four heating zones. When the
367 is being connected to 370/371 or other reset controls, it provides
indoor temperature feedback that adjusts supply water temperature. The
control will stagger zone times to minimize boiler short cycling. The 367
includes a night-time set back with optimum start/stop feature. The 367
allows a variety of zoning options including single stage zones, two stage
zones and modulating zones. This is done to satisfy the zone with the
highest heat load.

Zone Control / 6 Zones

Digital Display, Support Digital RTUs
tekmar 369 (120V, 50/60HZ, 650VA)
Order Code: 339-369
• Controls up to 6 heating zones and one cooling zone. Optionally it can
provide three 2 stage heating zones.
• Large LCD allows the user to monitor system temperatures.
• The 369 allows for individual zone setback schedules.
• Test function allows for easy troubleshooting and assists the installer in
testing each output.
• 120V power supply, zoning with pumps/zone valves without
additional external relays.
• Uses tekmar digital RTUs 062, 063 or 060.
• Remote display module 040 can be connected to allow for remote
temperature readout and adjustment.
• Can be connected to tekmar 370, 371, 363, 362 or 262.

H1113 2

Snow Melting Control- Date

Power

Relays
24 V (ac) ±20% 2 VA
32 V (dc) ±20% 0.04 A
120 V (ac) 10 A 1/3 hp
pilot duty 240 VA 2 A

Pulse Width Modulation S/N

tekmar 650 (24V, 50/60HZ, 2VA)

Order Code: 339-650 PRGM F C

Control Description: The 650 is a microprocessor based manual

Outdoor CWCO
start/stop control that maintains a set temperature in a snow melting slab. Slab Sensor
Target Slab
On
Time
Idling
Melting

The 650 uses Pulse Width Modulation (PWM) to operate an on/off injec-
tion valve, system pump, heat exchanger and boiler control. Other 650 Item Start Stop

features include automatic compensation for sudden changes in outdoor Snow Melting
Melt at power up

Control 650
Pulse Width Modulation
temperature, a warm weather cut-off, cold weather cut off and adjustable No Power

setpoints for melting and idling temperatures. The control also has a built- On
Off
1 2
Power
C– R+
3

Heat
4 5 6 7 8 9
Com Slab Out
System Sen Sen Sen
in timer for timed melting events.

Automatic Snow/Ice Detection & Melting Control

tekmar 662 (120V, 50/60HZ, 300VA) Power 120 V ac 50/60 Hz 300 VA
System Pumps 120 V ac 6 A 1/3 hp, pilot duty 240 VA 2 A
Variable Pump 120 V ac 50/60 Hz 2.2 A 1/6 hp, internally fused

Order Code: 339-662 OUTSIDE

F C
Power

Remote
Mix Relays

Manufactured
24 V ac 10 A, pilot duty 48 VA 2 A
Other Relays 120 V ac 10 A 1/3 hp, pilot duty 240 VA 2 A

2094 Date
in Canada by 1234567 S/N
WWCO CWCO
39°F 29°F 50 %

Control Description: The 662, when combined with the tekmar Snow/Ice Slab % Output
Melting

Water
Idling
Maximum
∆T 24

Sensor 090, provides automatic snow detection and maintains a set tem- Supply
Actual ∆T
Target ∆T
Usage (∆T x hrs)
Boiler Return
Maximum
Supply
Minimum
Return
34
Melting
44 Off
Surface
Idling
150°F
35 20
Sensitivity
100°F
80

perature in a snow melting slab. The 662 operates a floating action valve, To change between
°F and °C, press and Pump 1 Pump 2
hold for 1 sec. Enclosed Energy Management Equipment
Opening Closing 60
Item
variable speed injection pump or 4-20 mA modulating device to provide The Snow/Ice Sensor is installed in a hostile environment.
Boiler
Warning
Test

30°F
100 200 Off
Max. Supply Min. Boil Return
0°F 130 sec
150

several protection and control features including: ∆T protection to prevent

It should be cleaned and checked on a regular basis.

-20 tekmar
Snow Detector & Melting Control 662 R
LR 58223 motor

slab cracking, boiler return protection to prevent boiler shock or flue gas Floating / Variable Speed / 4-20 mA

Use Nº 20 AWG or larger copper conductors rated for at least 75°C / 300V
N RT L / C

1000Ω
10
∆T Max.
50 Off

Do not apply power here

CWCO
25 30
Motor Speed /
Pump Response
230

condensation, and maximum snow melting system supply temperature for 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

H11002

Power Com P1 P2 Var 4-20 4-20 Com Opn Cls Red Blk Blu Yel Brn Com Rem Bret Com Ret Sup Out
Melt Warning N L Pmp Pmp Pmp Pmp Boiler + – Mix Mix Mix Sen Sen Sen Sen Sen Sen En Sen Sen Sen Sen Sen

radiant tubing protection. The 662 also provides system fluid viscosity
compensation to decrease slab pick up time.

1-33
® •Terra Therma TM
Electronic Controls

Snow Detector and Melting Control

Two Zone, Two Stage Boiler, Mixing
tekmar 664 (115V, 50/60HZ, 600VA)
Order Code: 339-664
Control Description: The Snow Detector and Melting Control 664 is
designed to control up to two zones in a snow melting system. The control
automatically adjusts the mixed supply water to the snow melting system
by controlling up to two boilers and a single mixing device. For mixing, the
664 can use a variable speed injection pump, a floating action mixing
valve or a 4-20 mA device. The snow melting system may be started
manually or automatically through the use of a Snow/Ice Sensor kit
(339-093)

Control Features:
• Optional priority zoning operation
• Slab protection for the snow melting system
• Boiler protection
• Manual Override
• Warm Weather Shut Down (WWSD)
• Cold Weather Cut Out (CWCO)
• Remote display and adjustment capabilities
• Test sequence to ensure proper component operation.
• Pump and valve exercising

Snow Detector and Melting Control

tekmar 667
Order Code: 339-667
The Snow Detector & Melting Control 667 is a micro-processor based
control which operates a snow melting system. The control can operate
automatically when a Snow/Ice Sensor 090 is installed or the user can
manually enable and/or disable the system. The 667 controls a variable
speed injection pump to provide both boiler and slab protection. When the
control is not in the melting mode, the system can either be shut down or
it can be maintained at an idle temperature for faster response and
improved safety. The 667 control includes a large Liquid Crystal Display
(LCD) in order to view system status and operating information.
• Slab protection for the snow • Remote Display and adjustment
melting system capabilities
• Boiler protection • Test sequence to ensure proper
• Manual Override component operation.
• Warm Weather Shut Down • Pump exercising
(WWSD) • Viscosity compensation.
• Cold Weather Cut Out (CWCO)

Remote Display Module (RDM) 040

Order Code: 339-040
The tekmar Remote Display Module (RDM) 040 provides the user with a
remote interface to any tekmar control that is tekmar Net™(tN2) capable.
The RDM can be used to view and/or adjust the settings on the control
that it is connected to, or on any Room Temperature Unit (RTU) that may
be connected to the control. It also has a built in alarm contact that can be
used to trigger an external alarm if either a control or sensor error occurs.

1-34
 Electronic Controls ® •Terra Therma TM

Room Temperature Unit

set point only (Non LCD)
tekmar 054
Order Code: 339-054
• The room temperature unit works in conjunction with other tekmar
controls.
• RTU consists of a temperature sensor and an adjustable indoor air
temperature capability (-40û to 100û F, 4û to 38û C)
• The RTU senses the indoor space temperature and signals it to the
main tekmar controller. In cases of any heat gain, or sudden heat loss
(for example, open window), the RTU signals to the controller to modu-
late the level of heat supplied to that space.

Room Temperature Unit-RTU

set point only and recessed electric box
mount onto 2" x 4" electric box
tekmar 055
Order Code: 339-055
The RTU (055) consists of a temperature sensor and an adjustable dial
which is used to set the desired indoor temperature. The temperature
range is from 50û-180ûF (10û-22ûC). The RTU is designed to be mounted
onto a std. 2" x 4" electric box, or to be surface mounted. The RTU can be
connected to a temperature sensing device for remote temperature sens-
ing and control.

Room Temperature Unit (RTU) 062

tekmar 062- Digital DIsplay
Order Code: 339-062

• The RTU 062 provides Indoor Temperature Feedback to the new

tekmar controls that are equipped with communication port. The RTU
allows the user to view the outdoor temperature and to view and adjust
the indoor occupied and unoccupied temperatures.

• The RTU requires two wires to the control and can be located up to 500
feet from the control with 18 AWG wire.

1-35
® •Terra Therma TM
Electronic Controls

Room Temperature Unit (RTU) 063

tekmar 063-Digital Display
Order Code: 339-063
• The RTU 063 provides Indoor Temperature Feedback to the new tekmar
controls that are equipped with communication port. The RTU allows the
user to view the outdoor temperature and to view and adjust the indoor
occupied and unoccupied temperatures.
• The 063 also has optional Slab Sensor and Remote Indoor Sensor
temperature readouts and adjustments.
• The RTU requires two wires to the control and can be located up to 500
feet from the control with 18 AWG wire.
• The following optional sensors can be connected to the RTU 063.
• 3 remote indoor sensors type 076/077 for large area temperature
averaging.
• Slab sensor type 072/073 for slab temperature control.
• The 063 can combine room air sensing with min/max floor temperature
sensing.

Room Temperature Unit (RTU) 060

tekmar 060-Non Digital Display
Order Code: 339-060
• 060 can be connected to item 339-369.
• NON - digital display RTU with a dial for temperature adjustment.
• Zone set back capability (adjusted at main controller).

Indoor Sensor
tekmar 077
Order Code: 339-077
• Recessed indoor temperature sensor (flush with the wall).
• Sends signals to a remote RTU located in the mechanical room or other
tekmar control board in any other hidden area.
• Operating range (splash proof) -60û to 140û F (-50û to 60û C).

1-36
 Electronic Controls ® •Terra Therma TM

Slab Sensor
tekmar 072 or 073
The tekmar Slab Sensors 072 and 073 have a PVC plastic sleeve which is
designed for use in soil or concrete. The sensors are supplied with either
20 ft (6m) or 40ft (12m) of 2 conductor cable.

• 20 ft. - Slab Sensor

Order Code: 339-072

• 40 ft. - Slab Sensor

Order Code: 339-073

Slab Sensor
tekmar 079
Order Code: 339-079
The tekmar Slab Sensor 079 has a stainless steel sleeve which is
designed for use in concrete, thin-set or grout. The 079 is supplied with 10’
(3m) of 2 conductor wire.

Universal Sensor Enclosure 080

tekmar 080
Order Code: 339-080
The tekmar Universal Sensor Enclosure 080 provides a housing for the
071 sensor. The 080 also allows conduit to run directly to the sensor. The
080 enclosure is flame-retardant and can withstand the high temperatures
commonly found in hydronic systems.

Snow Melting Kit (SMK) 092

tekmar 092
Order Code: 339-092
The SMK 092 allows the Mixing Control 362 to do Snow/Ice Melting. To
operate the system, the start button on the Remote Start/Stop Module
039 must be pushed. The light on the 039 will flash green until the slab is
up to melt temperature. Once the slab is up to temperature, the light will
turn solid green. After the run time is completed, the light goes out. The
SMK 092 includes one Remote Start/Stop Module 039, one Universal
Supply Sensor 071 and one Slab Sensor 072.

1-37
® •Terra Therma TM
Electronic Controls

Snow/Ice Sensor Kit

tekmar 093
Order Code: 339-093

• Provides a sophisticated sensing technique combined with automatic

detection of moisture and slab surface temperature.
• Operation range -60û to 175ûF (-50û to 80û C).
• Used with Tekmar control 662 to automatically detect snow or ice
accumulation on a surface and activates the control system accordingly.
• Sensor socket is used as a mounting enclosure for the snow/ice sensor.
• The socket must be installed directly in the snow melt slab, halfway
between the heating elements (tubes).

One Stage Setpoint Control

tekmar 150 (24V, 50/60HZ, 1VA)
Order Code: 339-150
The 150 is a microprocessor-based control that can be programmed to
maintain a fixed setpoint temperature by cycling a heating or cooling
device. It has a wide setpoint range, and adjustable differential and time
delay which makes it useable in many different applications.

Two Stage Setpoint Control

tekmar 152 (24V, 50/60HZ, 2VA)
Order Code: 339-152
• The two stage setpoint control 152, can maintain a separate setpoint
temperature for each of two independent heating systems in a single
area.
• It has adjustable differentials, time delays, and a wide setpoint range
that makes it useable in many different applications. This control can act
as two-stage setpoint control with a single sensor connected or as two
independent one stage setpoint controls with two sensors.

Boiler Control
Two Stage Boiler and DHW control
tekmar 262 (120V, 50/60HZ, 1,300VA)
Order Code: 339-262
The 262 is a microprocessor based control designed to maximize the
comfort and efficiency of a hydronic heating system.

Mode 1- Two stage boiler and control for indirect domestic hot water
storage tank.
Mode 2- Designed specifically for dedicated DHW applications

• Large LCD to view system status and operating information LCD is also
used when setting up and installing the control.
• The 262 can track pump and boiler run time, DHW tank temperature,
outdoor and system high and low temperature.
• Energy saving features - DHW post purge/priority, system set back,
automatic differential for boiler operation.

1-38
 Electronic Controls ® •Terra Therma TM

Boiler Control
Two Stage Boiler and DHW control
tekmar 262 (120V, 50/60HZ, 1,300 VA)
Order Code: 339-262
The 262 is a microprocessor based control designed to maximize the
comfort and efficiency of a hydronic heating system.

Mode 1- Two stage boiler and control for indirect domestic hot water
storage tank.

Mode 2- Designed specifically for dedicated DHW applications.

• Large LCD to view system status and operating information LCD is also
used when setting up and installing the control.
• The 262 can track pump and boiler run time, DHW tank temperature,
outdoor and system high and low temperature.
• Energy saving features - DHW post purge/priority, systenm set back,
automatic differential for boiler operation.

Boiler Control
Four Stage Boiler control
tekmar 264 (115V, 50/60HZ, 600 VA)
Order Code: 339-264
The tekmar Boiler Control 264 can control the supply water temperature
from up to 4 on/off stages based on outdoor temperature or a setpoint
requirement. A large easy to read display provides current system tem-
peratures and operating status. The control has outputs for a primary
pump and either a combustion air damper or alarm. Based on the mode
of operation selected, the control can operate different combinations of
boiler stages and boiler pumps.

• Installer and advanced access • Boiler demand for space heating

levels loads
• Primary pump output • Setpoint demand for setpoint
• Individual boiler pump outputs (in loads
applicable modes) • Test sequence to ensure proper
• Pump exercising component operation
• Pump purging (primary and • Setback input for energy savings
boiler)

Pump Sequencer
tekmar 132 (120V, 50/60HZ, 6VA)
Order Code: 339-132
The Pump Sequencer 132 is designed to provide pump control for either
stand-by or 2-stage operation. In stand-by mode, the 132 automatically
switches over from the lead pump to the stand-by pump during a pump
failure. In 2-stage mode, the 132 turns on the second stage pump to meet
additional flow requirements.

• Warm Weather Shut Down (WWSD) • Adjustable flow proof delay

• Exercising • Test sequence to ensure
• Equal run time rotation proper component operation
• Alarm per pump or alarm levels • Power supply

1-39
 ® •Terra Therma TM
Electronic Controls

Timer
tekmar 031 (Class 2, 24Vac @ 2VA or 30V dc @ 0.04 Amp)
Order Code: 339-031
The Timer 031 is a microprocessor-based timer which can be pro-
grammed to provide up to two Occupied and two UnOccupied events per
day for each day of the week. The Timer allows the user to override any
programmed event temporarily or permanently. When used with a tekmar
control, the Timer has a special function which synchronizes the
Occupied/UnOccupied schedule with the Optimum Start/Stop feature on
the tekmar control.

* Additional controls related to boiler operation, set point controls and accessories are available--please call for
additional information

1-40
 ® •Terra Therma TM

2. Installation
Overview
A Slant/Fin Terra Therma radiant heating system will pro- • Many applications are best served by a variety of
vide the finest in both heating comfort and economy. Slant/Fin products, such as: radiant floor heating sys-
Radiant heating systems are not particularly complicated. tems, baseboard, fan convection heaters, residential
But it is important to understand proper system design boilers or modular boilers.
and installation procedures. • For design and specification assistance, see your local
When designing a heating system, keep in mind: Slant/Fin wholesaler or sales representative.
• Clearly understand your objectives • Always prepare system application schematics (piping
• Review a variety of heating system applications that will and wiring) for the job. It will help you know exactly what
meet your objectives. Understand the advantages and materials are required.
limitations of each option. • Attend training seminars whenever they are available.

Obtain the proper information before beginning a radiant floor heating project
Items to be considered before getting started with a loop. Number each manifold and loop. Determine the
project loop length and spacing. Indicate the flow setting for
• Architectural drawings from the customer. the return module.
• Heat loss calculations. • Show the location of each of the manifolds.
• Material list. • Indicate the thermostat location.
• Determine placement of the control sensors (i.e.:
System Layout Thermostat, RTU, outdoor sensor, snow/ice detector,
• Complete the heating layout. etc.)
• Layout should have identifications for each piping

Getting started on the project rough-in

• Assemble the manifolds and place them in the loca- • Complete the loop by connecting the other end of the
tions called for in the drawings. tubing to the other supply or return manifold.
• Fasten the tracking to the subfloor, or be sure that the • Pressure test all the tubing and manifolds with air to a
wire mesh is in place. Drill holes in the appropriate range between 80 psi to 100 psi. (5.5 to 6.5 bar)
locations through the joists, if the tubing is to be • Install the heat transfer plates and insulation for a dry
placed to the underside of the subfloor. type system. If it is a wet system, pour the concrete or
• Start to lay the tubing by connecting the tubing to one the gypsum-based underlayment, while the system is
of the modules of the supply or return manifold and under pressure.
run the tubing through the grid/track system or
through the subfloor.

Boiler, controls and start-up

• Install the boiler(s) and piping. • Start up system and check out control operation.
• Pressure test system. • Instruct the owners of the system concerning proper
• Install the controls. operation and maintenance.
• Flush system with water to eliminate dirt and oils.
• Fill the system and eliminate air in preparation for
startup.

2-1
 ® •Terra Therma TM

3. Manifolds
and Headers
Each loop in the heating system will be connected to a • Operating temperature range of -4°F to 200°F (-20°C
supply and return module. Manifolds are easy to assem- to 93°C).
ble in groupings of 2 to 14 modules, one for each loop. • Maximum working pressure: 87 psi (6 bar).
Manifolds can be easily changed "on the job”. Important • Maximum operating temperature: 200°F (93°C).
features of the manifolds include: • The modules can be connected to 3Ú8", 1Ú2", 5Ú8", 3Ú4"
• Fiber glass reinforced nylon injection molded parts. nominal PEX tubing.
Supply Module Includes
• Supply module body (compact vertical position). • Threaded cap to protect shutoff valve in shipping and
• Built-in shutoff valve (red) allows a specific loop to be for wild loop applications.
isolated manually, or to be controlled by a thermostat • Connection ring to join two individual supply modules.
activated zone valve operator. • Nut for use with PEX to Manifold Connector.
Return Module Includes
• Return module body (which has a slot for a loop iden- • Nut for use with PEX to Manifold Connector.
tification label). • Easy to use rebalancing software is available to allow
• Built-in balancing valve (blue) located on the face of for flow balancing due to various tube size, length and
the module is designed to control and balance flow in flow requirement (as ordered).
each loop. 17 valve positions. “Off” isolates the loop.
“16” is fully open.
Manifold Installation Kit
The kit allows for easy job site assembly of complete Manifolds should always be connected to the tubing
manifold and easy modification of the number of loops. prior to pouring the floor, in order to:
The installation kit includes: • determine exact loop length
• 2 mounting brackets with bolts, washers and rubber • pressure test for leaks
inserts • keep the system clean during construction
• 4 brass end flanges (2 open, 2 closed) with O-rings Use conduit elbows to protect tubing as it exits/enters
• 2 brass cross tees for 1" FPT (female and male) the floor.
• 2 manual air vents Connect PEX tubing to the manifold as follows:
• 2 thermometers with dry wells • Use the PEX tube cutter for a square tubing cut and
• 1 drain valve (for air bleeding and flush) tight fit against the barbed flange/insert fitting.
• 1 lubricating grease for O-rings. • Provide an appropriately sized PEX to manifold con-
• 2 special wrenches and 1 air vent key nector for each tubing connection. Slide the nut, com-
• 15 labels for tagging individual loops. pression ring (chamfer side should face the module)
All mating components utilize long life rubber O-ring and split ring onto the tube.
seals and special lubricating grease (non-soluble and • Push and rotate the barbed fitting against the tube
non-toxic). until it reaches the cut area of tube. Be sure there is a
Assembled supply and return modules are secured with tight seat between the tube and the insert fitting.
standard 1/4-20 UNC threaded rods cut to length with • Push the tube fitting (with the O-ring installed) into the
nuts and washers (not included). supply/return module.
Before installation, determine the location of manifolds • Hand-tighten the tube fitting to the module using the
(based on the architectural plans), number of loops per nut. Where space is limited, use the special wrench to
manifold, loop balancing, manifold position etc. tighten the nut.

3-1
 ® •Terra Therma TM

Supply Module Return Module

Manual Shut-Off (accepts Protective Cap
optional zone drive motors)
Loop Label slot

"Double
O-ring"
Seal

Flow Balancing
Valve
Connection
Brass Fitting
Ring
O-ring

Split Ring
O-ring
Brass Fitting
Compression Ring
Split Compression
Ring ring (chamfer Nut (Hand tightened)
facing module)

3/8”, 1/2”, 5/8”, 3/4” PEX

Adjusting Flow Balancing Valve (return module)

To adjust the balancing valve setting, rotate the balancing • At the desired point of separation, using hands only, twist
valve knob counterclockwise until the desired setting number and pull the two header sections until they separate. Do not
is straight up (12 o’clock position). This number should cor- pull without twisting. Do not use tools.
respond with the black indicator arrow molded into the body • If a connection ring needs to be removed, attempt to
of the return module. The white arrow on the blue center disk remove by hand with a twist and pull action. Only if neces-
of the knob is for reference purposes only (e.g., it can help sary, use a flat head, wide face screwdriver for assistance,
you remember an original setting if valve adjustments are as follows:
made to balance the system). The reference arrow may be - Gently and carefully, at 4 places along the circumference of
adjusted with a small flat head screwdriver. The actual valve the connection ring, lift the connection ring using the screw-
opening, however, is always determined by the “top- of- dial” drivers flat wide head.
number. - Be careful not to damage the o-rings or scratch the con-
nection ring.
Separating assembled modules - Keep spare connection rings (with the 2 o-rings) in a sealed
To separate an assembled series of supply or return modes, plastic bag to keep them clean and lubricated.
follow this procedure:

3-2
 ® •Terra Therma TM

Dimensions -- Assembled supply/return manifolds

A ASSEMBLY OF PEX TO
MANIFOLD CONNECTORS
B O-ring Split
PEX
Ring
Tube
thermometer

RETURN

Barb Compression
13 1Ú2"
Ring
(344 mm)

drain/purge 1. Remove plastic nut from

9 7Ú16" valve manifold.
15" (240 mm) mounting 2. Slip plastic nut onto tubing.
bracket manual air vent
(380 mm) 3. Install compression ring onto
tubing with chamfer towards
manifold.
4. Install split ring onto tubing,
SUPPLY making sure split ring is fully on
H the tubing.
5. Slip barbed fitting into tubing.
6. Insert assembly into manifold.
Be sure it is seated all the way
To into the fitting.
Floor 7. Firmly hand tighten the plastic
Reverse Return nut. Where space limits hand
* Maximum rod overhang on side closest to arrangement will provide equal leverage, use the provided
“cross tees” will be 1/8" past nut; excess pressure drop wrench to tighten the nut. Do not
length if needed to be left on opposite side. across manifold. over tighten.

DIMENSIONS

Number of Loops 3 4 5 6 7 8 9 10 11 12 13 14
“A” Manifold & Accessories in. 141Ú2 17 191Ú2 22 241Ú2 27 291Ú2 32 341Ú2 37 391Ú2 42
mm 365 430 495 555 620 685 745 805 875 935 1005 1065
Threaded Rod Length* in. 91Ú2 12 141Ú2 17 191Ú2 22 241Ú2 27 291Ú2 32 341Ú2 37
mm 240 305 370 430 495 560 620 680 750 810 880 940
“B” Distance Between Brackets in. 8 101Ú2 13 151Ú2 18 201Ú2 23 251Ú2 28 301Ú2 33 351Ú2
mm 203 266 330 393 457 520 584 647 711 774 838 901

Important Notes
1. Before connecting modules, all O-rings must be lubricated using the O-ring lubricant tube included in the kit.
2. Be sure that all pipe to manifold connectors are fully seated.
3. MINIMUM DEPTH for installing manifold is 41Ú4” (125 mm) including vertically mounted zone drive operator
installed. [Depth for 3Ú4" tubing — 41Ú2" (114mm)]
4. MINIMUM HEIGHT(H) for installing manifold is 24" (610 mm) with 3Ú4" (20 mm) conduit elbows.
5. Allow an additional 6" clearance from all of manifold sides to frame opening for manifold control roughing and for
easier accessibility.
6. Manifold can be double fed in cases where total flow to manifold exceeds 8 GPM.

3-3
 ® •Terra Therma TM

Side View -- supply/return modules installed with Manifold Assembly Kit components

Optional Automatic Air Vent

(installed at highest location)

End Flanges (closed/open)

Flow Balancing Valve

Return Module

Mounting Bracket

Zone Valve Operator

(optional)

Supply Module

Maximum Recommended
Loop Lengths and Flow Rates *
Water Content
Tube Max. tube length Max. Flow per 100 ft.
Size (S & R & leaders) (GPM) of tubing (Gal)
3/8" 200 ft. 0.5 0.491
1/2" 333 ft. 0.8 0.92
5/8" 450 ft. 1.25 1.387
3/4" 500 ft 1.75 1.89
1" 150 ft. 6 3.01
†
* loop lengths and/or flow rates can vary depending on application type, pump sizing,
anti-freeze presence and type of manifolds used. If there is any question or concern
call your local Slant/Fin representative.

Manifold Specifications:
Maximum working pressure: 87 psi (6 bar)
Maximum flow rate: 11 GPM (2.5 m3/h)
Supply & Return: 1" (inside thread - FPT)
➞
➞

Maximum operating temp.: 180°F (82 °C)

Manifold sections: 2 - 14
PEX pipe connections: 3/8", 1/2", 5/8", 3/4" nominal

† With 3/4" tubing, it is necessary to use spacers between bracket and mounting surface, providing at least 3/16"
(5mm) clearance.

3-4
 ® •Terra Therma TM

4. Tubing
Installation Methods

WET OR DRY SYSTEM

What is a “wet” system When to choose a “dry” system

A "wet" system is commonly known as slab heating (pip- A “dry” system is also known as “staple up”/ joist heating
ing tied to a grid system of either wire mesh, rebar or pipe system or under-subfloor system. "Dry" systems are gen-
tracking, embedded in a poured concrete floor). Generally erally selected when it is impractical to do a pour on the
a wet system can be used with the following types of top side of the subfloor. Renovation projects typically uti-
floors: lize a dry system. Dry system is also used when the job is
- slab on grade already framed.
- basement slab
- wood structure with a light weight concrete or For a detailed review of the advantages and limitations of
gypsum based underlayment the two methods, call your local supplier, sales represen-
- steel building structure with “q” decking with concrete tative or Slant/Fin Technical Services.
- repour as in renovation work

PEX TUBING INSTALLATION GUIDELINES

Use of other accessories is permitted as long as they do

Terra Therma PEX tubing, 3/8", 1/2", 5/8" 3/4" and 1" to not over-tighten the tubing to metal reinforcement
be installed according to the manufacturer’s recom- materials. Make sure that tubing is free to move in all
mended instructions. Please make sure that a minimal directions after attachment (clearance of up to 1Ú4" is
bending radius of 6 x O.D is obtained (ie. 3" radius for sufficient). This clearance is mandatory to avoid over-tight-
3/8", 3-3/4" radius for 1/2" PEX, 4-1/2" radius for 5/8" ening. Due to unequal expansion/contraction rates of plas-
PEX, 5-1/4" radius for 3/4" PEX and 6-3/4" radius for 1" tic tube and metal components, if tubing is over-tightened,
piping, at 68ûF (20ûC) or higher. metal components will “groove” into tubing walls. This may
lead to potential leaks and system failure in the future. For
For underfloor “dry” installations where the piping is further instructions, see the TerraTherma product price
being run through the joists (not underneath), it is book or selection and application guide (page 4-2).
important to crossover the piping to ensure it does not
kink or collapse (see page 4-6).
When fastening tubing to wire mesh or re-bar gridding, it
is recommended that plastic tie straps be used.

4-1
 ® •Terra Therma TM

Wet System Tubing Installation

Outside Wall

Border
Zone
Inner Zone
SS R
R
Counter Flow Loop SR
For use on wire mesh or rebar.
Border Counter Flow Loop
Tighter spacing in border area and
wider spacing in inner area.

Generally, tubing is attached on top of the construction gridding. projects. Tighter tube spacing increases heat output for a specific
Sometimes they are both raised up closer to the surface level, as area. Tighter tubing can help compensate for larger heat loss
a construction [Link] tubing arrangements can pro- through external walls, large window areas, etc. Also it can pro-
vide a uniformly warm surface without cold spots or hot spots. To vide more uniform temperatures across top surface of floor
be used when ∆T (temperature drop between supply and return) (important in tiled areas such as bathrooms, kitchens etc.)
is not critical or cannot be assured. They can be used for slab on
grade utilizing tie strap on metal gridding and for snow melting
Outside Wall

Border Zone
Time Zone

SR SR
Parallel/Serpentine Loop * Border Parallel/Serpentine Loop *
• Easier to layout and install than counter flow loops. Tighter spacing (9" vs 12") near outside walls/windows can pro-
vide 10 - 15% higher energy output to floors with same R value.
• May be used when ∆T (temperature drop between supply This design will provide better comfort levels in areas with high
and return) is not critical or cannot be assured. heat loss along perimeter and poor insulation/high infiltration.
Prior to installation, consider floor covering/ top surface, area
• May be used in rooms where more uniform heating is more usage, and temperature drop between supply and return. For
important as long as ∆T (between supply and return) is kept example, in a bathroom with a tile floor, it is desirable to provide
less than 10ûF. Desired temperature drop is easy to maintain uniform surface temperature for the best comfort. In this case ∆T
when the job is properly designed and installed according to (S & R) needs to be kept less than 10ûF. In any case, ∆T
specifications. between S & R should be maintained at less than 20ûF to pro-
vide reasonable comfort level across floors.
* These patterns can be installed in a variety of configurations such as rebar/wire mesh, sub-floor underlayment, staple
down or pipe tracking

4-2
 ® •Terra Therma TM

Entering/Exiting Concrete Slabs

When entering or exiting a concrete slab, the PEX tubing should always be protected by a conduit elbow or a pipe
sleeve.

PEX tubing at expansion joints

When PEX heating tubing crosses expansion joints in Tubing can be protected by using oversized sleeves -
poured concrete slabs, the tubing must be protected polybutylene, PVC, ABS or others.
between the two sections so it remains flexible while
exposed to thermal expansion and contraction from The sleeves must be approximately 1 ft (30cm) long,
each side of the expansion joint. split open and pushed over the top of the PEX tubing
where it crosses the joint.
Couplings
Should a joint be required in heating loop, be sure that a are seated correctly. Tighten both nuts. Prior to
coupling is correctly installed. The ends of the PEX tube walls/ceiling/floor closure, the “coupled” loops should be
must be cut squarely to ensure that it seats tightly pressurized to make sure that there are no leaks. In “wet
against the flange of the insert fitting. systems”, it is NOT recommended to bury couplings in
Disassemble the coupling. Slide a nut and a locking concrete/mud/mortar/gypsum-base media.
collar onto the end of each pipe being jointed. Place the
insert fitting into the tube and be sure that both tubes

WET SYSTEM TUBING INSTALLATION - tube tracking

3" pipe tracking piece or

J-clip/track staple to secure loop
end to floor surface
Short pieces
of pipe tracking
to secure leaders Pipe Tracking
and loop bends

Allow for large radius turns where tubing

makes a single spacing pass - especially
for any spacing less than 6" (15cm).

* Pipe tracking o.c will be

O.C * determined by concrete/mortar
thickness as well as floor
construction
SR

Double Counter Flow Loop

This technique provides a more uniform floor temperature in all cases especially cases where T (between S and R) is not
critical or can not be guaranteed. Also, parallel/serpentine loops can be used. (See previous page 4-2 for further details).

Tube tracking provides an efficient way to hold PEX tub- Tube tracking can be connected to styrofoam, plywood
ing firmly in place before top pouring. It provides even subfloors, steel structures or existing concrete. The built-
tube spacing and exact tube height from surface. in supports allow tube spacing at intervals of 3" (75mm

4-3
 ® •Terra Therma TM

“WET” INSTALLATION FOR GROUND FLOOR

NOTE: If exposed closed
(ie. basement, or slab-on grade applications) cell high density
insulation is not
desired, cut back
to allow minimum
FOUNDATION
1-1/2" concrete
covering.
THERMAL BREAK AND EXPANSION PROVISON
PEX PIPE

CONCRETE SLAB

PIPE TRACKING

CLOSED CELL HIGH DENSITY FOOTING

INSULATION
TRACKING STAPLES
VAPOR BARRIER

GRAVEL BED

SUB-SOIL

(NOTE: When tubing is placed directly on a gravel bed without a layer of styrofoam, then wire mesh or rebar and tie
straps must be used instead of tube tracking & staples!) For applications where a high water table or soil, moisture
content is present, an insulation layer and vapor barrier must be provided.

Response Time for a 75ûF (23.9ûC), a 250,000

Typical Wet System BTU net to the floor is
• Hypothetical specifications: required
PEX TUBING 1000 ft2, 4" thick concrete • A boiler with a net output
floor. Typically, a basement of 66,000 BTU/Hr. can heat
EXTERIOR OR INTERIOR
FRAME STUD WALL floor or slab-on-grade for a this floor in 4 hours, again
DRYWALL commercial building. assuming this is the only
BASEBOARD
• Assuming there are no load existing
DOUBLE PLATING
losses from floor (down • When other loads are
FLOOR COVERING
2" TOPPING (recommended) ward, through perimeter taken into consideration,
PIPE TRACKING and to the room)-This is of the estimated response
PLYWOOD SUBFLOOR course a hypothetical and time needed to heat the
EXPANSION STRIPPING
theoretical condition, that floor will be increased. For
FLOOR JOISTS
does not exist. example: If concrete is still
2" LEVELING STRIP (ie. plywood)
• The energy needed to wet, it can add up to 40%
raise this concrete floor in energy requirements.
temperature by 1ûF • For cold start up or any
(0.55ûC) is 10,000 BTU other related question
SUPPORT BEAM
• If a floor that is 50ûF (10ûC) please contact your local
needs to be warmed to Slant/Fin representative.

FOUNDATION OR MAIN FLOOR

“Wet” installation on top unheated space below, use a
BEARING WALL
of subfloor min. R-19. For heated space,
use R-12. For special applica-
Insulation should be used tions, (crawlspace, suspended
underneath the subfloors to floors etc.) or in severe weath-
avoid heat from going down- er conditions, call your local
ward. This will provide a faster Slant/Fin representative.
response and better control
for the various zones. For
Expansion Stripping
Terra Therma Expansion Stripping provides an expan- Be sure expansion stripping is fastened against the
sion joint and sound barrier at the edge of the floor base of all interior and exterior walls for “WET” installa-
slab when pouring concrete over the subfloor. This tions (excluding gypsum pours)
polymer based foam stripping can be stapled to the For basements with a wood foundation, expansion
drywall with the top edge at the height of the concrete stripping is required. In a residential application where
pour. there is a concrete foundation, expansion stripping may
be omitted in the basement.

4-4
 ® •Terra Therma TM

GROUND INSULATION/VAPOR BARRIER

It is highly recommended to include a full coverage of 1" to 2" closed cell high density ground barrier insulation
for all slab on grade or basement projects. In addition to reducing the amount of downward losses occurring in a
floor heating system, there is a substantial benefit in utilizing a ground barrier insulation for any project where faster
response times or temperature set-back thermostats are desired. By reducing the amount of downward losses (and
consequently the amount of additional thermal mass being created by heating of the soil below the slab), both the
heat up periods and cool down periods will be greatly reduced. The insulation under the slab will allow the system
to provide the energy needed to heat up the space above, resulting in on-going operational cost savings. For any
projects where there is a concern of wet soil conditions, a minimum 6 mil vapor barrier must be installed, in
addition to a full coverage of ground barrier insulation. This is imperative as any water movement, or a high
water table being present can absorb substantial heat output downward. For any snow melting project, a mini-
mum of 2" of closed cell high density insulation is recommended.

DRY SYSTEM TUBING INSTALLATION

Installation instructions for tubing below subfloor
1. Drill holes in joists as necessary for passage of the space (NOTE: Allow tube to cross over as shown to
PEX tubing. prevent kinking).
2. Spool tubing from dispenser and feed it through the 6. After tubing has been pulled into all joist spaces,
joist holes to the last joist cavity being supplied by proceed with installing heat transfer plates or pipe
the loop. Lead tube directly back to the distribution tracking.
manifold. Attach tubing to distribution manifold. 7. After installing the first row of plates, adjust the
3. Pull tube into the first joist space. (NOTE: In the first spacing between plates by 3" to 6" on subsequent
space only, there is no tube crossover.) rows to ensure that the last plate in a joist cavity
4. Using J-clips, temporarily attach the tube to the does not have to be cut.
bottom of the subflooring. The J-clips remain in place 8. Under-floor insulation-(See pages 4-6 and 4-7).
until the heat transfer plates are installed. 9. For installation with pipe tracking - please contact
5. Proceed to pull the tubing into each remaining joist your local representative.

4 7 3
2 NOTE: No
J-Clip
J-clip
crossover
1 this joist only
Outside 6
Wall Outside 8
Beam Wall
Beam
Heat transfer plating
Pull tubing into joist space 5
and allow to crossover

Feed through to
last joist space Feed through to
Distribution last joist space
Manifold Distribution
Manifold
Pipe Dispenser
Pipe Dispenser

“Dry” Installation Guidelines

Figure 2.
• Use protective sleeves when penetrating floors, laminated wood, or metal studs.
Figure 1.
• Drill holes at least 1/4" larger to provide free movement of tube. Minimum
12" (0.3 m)

• Protect pipe with steel plate if it is within 2" of a stud, plate or nailing surface
(See Figure 1) Wall
Stud
• When running Terra Therma PEX, be sure to install at least 6" away from any gas
appliance vent piping, or 12" from any recessed light fixtures (See Figure 2).
• If Terra Therma PEX is notched or cut, that section of PEX must be cut out and
replaced.

4-5
 ® •Terra Therma TM

SUBFLOOR
(TYPICAL)

Tube
Crossover

3" - 6"
(75-150mm)
recommended

*A
8” O.C

*B
Drilling in joists

Typical 16" O.C.

1/2" PEX tube

Minimum roll (nonreflective surface) Minimum bending radius
for PEX is 6 x O.D.
Floor joist (typical) (for 1/2" PEX bending R is
3-3/4")
Heat transfer plate 20"

*A: Insulation should not touch tubing or plates. Provide at least 3" (75cm) clearance.

*B: • Location and sizes of holes in joist to be coordinated and approved by the general contractor
• Make sure that tubing will not exert any force on joist while installed. Tubing should be free to
move in all directions while having minimal contact points with either joist or other tube materials.
Following these guidelines, hole size for 1/2" tubing will be 1" (O.D of 1/2" is 5/8")
• Other methods such as plastic/rubber/ foam sleeving are also useful to reduce and control potential
expansion/contraction noises.
Typical double loop "dry" installation for under subfloor applications.

Heat Transfer Plates Under floor insulation-Dry System

Fasten plates by stapling or using self tapping screws to underside • When using heat transfer plates, the confined air space
of subfloor. The space between plates should not exceed 6" (150 is acting as a good insulator. When installed, insulation
mm). At the end of each joist space where the pipe loops, plates materials will minimize the downward loss by improving
are to be set back 8" to 12" (200 mm to 300 mm), and fastened the system’s efficiency and reducing cost of operation.
on a slight diagonal to ensure there is minimal tension on the pipe The R value of insulation may vary depending on tem-
from expansion or contraction. An alternative method is to use “J” perature below the insulation and construction constraints.
clips to secure tubing and align it with the heat transfer plate. It is It is recommended to use R19 and up.
recommended to connect plates to subfloor with self tapping • When using heat transfer plates, no reflective surfaces are
screws. Screws to be attached along sides of groove. (3 screws for needed on insulation.
each side 6 screws per plate). • For further details, please contact your local Slant/Fin
Terra Therma representative.
• In any case, insulation should not have any contact with
tubing or plates. (See *A).

4-6
 ® •Terra Therma TM

FLOOR FINISHES (“WET” AND “DRY” SYSTEMS)

In General
Proper floor heating system design will assure expected comfort • Heat load at design conditions. The energy needed for
level as well as cost-effective operation. It requires receiving adequate heating at design conditions is significantly
accurate information from the owner/general contractor/architect. affected by the parameters specified above
This information must include, for each individual area
An integrated heating system can be designed to provide a high
• Type of installation needed –wet/dry or other specification level of comfort. However, providing wrong information or not
being aware of changes made on job site, may result in over-
• Floor construction – R values for sub-floor & top surfaces, heated/under-heated areas, temperature control problems, and
concrete layer specification, insulation specification, air higher cost of operation.
gap for dry system, presence of reflective materials

Carpet
Use only brand name products whose suitability for floor heating suitable for floor heating. Under no circumstances should adhe-
has been confirmed by their manufacturers. Choose products sives made of bituminous material be used.
whose thermal resistance is minimal to ensure that water tem- Needle-felt carpets and carpets with jute backs have proven
peratures can remain within an acceptable range. In order to themselves to be acceptable. Carpet installer must be aware that
maximize heat transfer characteristics, it is preferable to glue car- radiant floor heating system has been installed. Installers need to
peting as opposed to stretching it. All adhesives used must be keep tubing at least 6" from where tackless will be installed.

Quarry Tile/Ceramic Tile

All tile work is to be installed according to industry standards. the tile floor are to be permanently elastic. If tiles are also to form
All expansion joints and control joints in the floor topping are to the base around the rooms perimeter they are to be set a mini-
continue through into the tile floor. Under no circumstances are mum of 1/4 inch (6 mm) above the top surface of the floor tiles.
tiles to cross over these joints. The expansion/control joints in This joint may be filled with permanently elastic material.

Vinyl/Plastic Flooring
All vinyl/plastic flooring is to be installed according to industry used must be expressly approved for floor heating applications.
standards. All expansion and control joints should continue Adhesives with a bituminous base are not to be used for any
through the flooring to reduce damage caused by movement of purpose.
floor slab. All joints are to be permanently elastic. All adhesives

Hardwood Flooring
All hardwood flooring is to be installed according to industry stan- Sometimes a flooring supplier will receive a shipment of hard-
dards and manufacturer’s instructions. Shrinkage can and will wood from a manufacturer and then send it out to a job site with-
occur in most hardwood regardless of the heating system cho- in several days or weeks. This may not be sufficient time for the
sen. However, due to the presence of a low temperature heated hardwood to acclimate to the particular region, especially in a
mass in direct contact with the hardwood, the normal shrinkage “dry” climate area. Hardwood must not exceed 6% to 8% mois-
which may take place over a 6 to 24 month period can be greatly ture content at the time of installation. It is our recommendation
accelerated with a radiant floor heating system if the proper that all hardwood be placed on site and the floor temperature
installation techniques have not been [Link] are many increased before flooring installation to ensure that proper mois-
types of hardwood flooring available including solid planks as ture content is [Link] selection is especially critical for
well as laminates. In most regions of North America, laminate installations with hardwood to insure that proper modulation of
flooring is gaining acceptance as more types/brands and finishes the supply water temperature is possible. Modulating controls
become available. Laminate flooring has several advantages will provide the lowest possible supply water temperature for the
over other types of hardwood flooring especially when used in given outside temperature. As well, maximum floor surface tem-
conjunction with a radiant floor heating system. Due to the layers perature should not exceed 82°F (28°C). With the variance in
being manufactured at right angles to each other ( i.e.. similar humidity levels through the various seasons in a given year, sup-
process as plywood sheathing) shrinkage is nearly eliminated. plemental humidification may have to be provided to maintain
If solid hardwood stripping is desired, and an acceptable lami- 40% to 45% relative humidity. For further information and clarifi-
nate flooring cannot be used, it is imperative that the hardwood cation for your particular project, please contact your Slant/Fin
has been “acclimated” to the region where it is being installed. Terra Therma™ representative.

4-7
 ® •Terra Therma TM

5. System Assembly
& Start-up
Make sure that all tubes are well sealed and well con- the manifold assembly with a plastic shield to prevent
nected to the manifolds. It is recommended to plug the stains, spotting, or dirt.
manifold openings (1" FPT). Also it is advised to cover

Pressure Test
After tubing and manifolds are installed, a pressure test on a wet system, all residue water should be blown out
must be performed to ensure that there are no leaks in and an air test made during the pour of concrete. A
the manifold or fittings and to ensure that the tubing has water test during a concrete pour is not recommended
not been punctured or damaged during the installation. because if a leak occurs during the pour, it may be diffi-
cult to detect and it may allow water to get into the con-
Special care must be taken to check and re-tighten all crete mixture, affecting its curing time, strength, etc.
joints and connections before pouring a wet system. The
test must be performed for a minimum of 12-24 hours A dry system test can be done by either method. An air
before placement of the topping. The pipes must also be test should be done for the same pressures mentioned
kept under pressure during the pouring so that possible above. A water test will usually make any leaks more
damage can be immediately detected. visible.

The test must be done with air at 80 to 100 psi (5.5 to Testing with water during cold seasons is not recom-
6.9 bar) for these systems. - If a water test is also done mended because freezing can become a problem.

Initial Start-up of Heating System (“wet” system)

A newly poured “wet” installation should be allowed to TIME AFTER
set, and then “broken in” in increments according to the FLOOR POURING STATUS
following schedule and notes. The schedule is based on 24 HR. Floor topping can be walked on with
an outside temperature of 40°F (5°C) and above. caution.
• Carpet, vinyl flooring or parquet must not be adhered 8-10 days 60°F (15°C) supply water tempera-
to a newly poured floor for approximately 28 days in ture permitted.
order to allow the concrete to cure. The surface
10-16 days 77°F (25°C) supply water tempera-
temperature of the floor should be 60-65°F (15-18°C)
ture permitted. Normal heating oper-
during installation.
ations can commence.
• Be sure that floor heating tubing is protected from
freezing for system start-up when outside tempera- 16-18 days 9°F (5°C) increase per day of sup-
tures are below 32°F (0°C). (See Chapter 6) ply water temperature to reach the
projected operation temperature.
18-20 days * Finished floors that do not require
adhesives may be put down. (Tile,
slate, non-adhesive carpet.)
28 days * Finished floors that require adhe-
* These are standard industry recommendations. Please con- sives may be put down. (Vinyl floor-
firm with your topping supplier ing, parquet, glued carpeting.)

5-1
 ® •Terra Therma TM

6. Typical
Applications
This chapter contains typical schematic drawings that show a tomized schematic and equipment list for a specific application
variety of methods to control and balance water flow and temper- can be provided by the Terra Therma distributor, sales represen-
ature in a broad range of radiant heating applications. A cus- tative or Slant/Fin Corp.
APPLICATION METHOD SCHEMATIC
Mechanical non-electric on/off injection, single radi-
#1
Renovations or extensions. Addition of radiant zone/s to an existing hot water ant zone.
heating system. Variable speed injection, 3-way mixing, 2 tempera-
#2
tures, multiple zones.
Variable speed injection, 3-way mixing, 2 tempera- #2
“Weather responsive” multiple zone radiant system linked to baseboard & tures, multiple zones.
DHW zones Outdoor reset, multiple zones-single manifold, “Cold
return” protection. #3
Outdoor reset, single temperature, multiple zones,
“Weather responsive” multiple radiant zones. Various methods for “Comfort” digital RTU - temperature averaging/floor warming/2-
control. Fully integrated with baseboard/DHW zones. #4
stage heating, allocated cooling, DHW priority, “Cold
return” protection
Non digital RTUs - baseboard/radiant zones, outdoor
Combination baseboard/radiant multiple zones. “Weather responsive”. Energy reset, boiler optimizing control, single radiant tem-
perature, multiple zones controlled by pumps/zone #5
optimizing. Integrated with baseboard & DHW.
valves, DHW priority, “cold return” protection.

Manually operated, outdoor reset, melting runtime,

no moisture detection, slab & boiler “cold return” pro- #6
tection, anti-freeze solution, hot water baseboard/fan
Snow melting/de-icing/floor warming single zone system combined with high coil & DHW priority.
water temperature zones. Boiler & DHW priority. Fully automatic, outdoor reset, moisture detection,
slab & boiler “cold return” protection, system optimiz-
#7
er, glycol-water heat exchanger, multiple boiler stag-
ing, DHW priority.

Freeze Protection/Corrosion Prevention

To protect the heating system, it is recommended that an Note: For systems using oxygen barrier tubing and non-fer-
inhibitor and/or glycol, with built-in inhibitor, (approved for rous components ( i.e.. stainless steel or bronze pumps, heat
hydronic heating systems) be added to the system water. exchangers, boilers etc.) inhibitors are not required. Please
For system corrosion protection only, add an approved chemi- contact your local Terra Therma™ distributor for clarification.
cal. For system corrosion plus freeze protection, Follow local codes when using chemical additives. Be espe-
add a minimum of a 30% - 35% glycol/water mixture. cially careful where there is an interface between the heating
system and potable water.
Water Volume Content for PEX Pipe
Terra Therma PEX Pipe Volume US Gal/lineal ft.
3/8" 0.00405
1/2" 0.00921
• For calculating system water content in a particular PEX piping 5/8" 0.01341
chosen for a project, please see the following table. 3/4" 0.01834
1" 0.02632

6-1
 ® •Terra Therma TM

APPLICATION SCHEMATIC #1 Radiant Heat Add-On System.

Mechanical non-electric injection.

S1-7-01

Application: Renovations/extensions, alteration of room For more information, see:

heating. Add-on of a radiant zone to structure with exist- Mechanical On/Off Hot Water
ing hot water heating system. Injection System . . . . . . . . . . . . . . . . . . . . . . . . .Page 6-9

Examples: Renovation of kitchen, bathroom or exten-

sions to structures, radiant addition in existing basement.
Notes:
1. Install air vents, expansion tanks, pressure relief valves, etc. for boil-
Overview: A non-electric thermostatic operator is used
er to comply with local codes. For easier maintenance, use isolation
to control proper radiant loop water temperature. valves for all components in all circuits.
2. This is only a concept drawing. Designers must determine if this sys-
Radiant Control Functioning: Radiant zone thermostat tem will work and is appropriate for a specific application. Installation
(T4) calls for heat. Radiant loop pump starts (P-4). must comply with local code requirements, and if necessary, auxiliary
Switching terminal send a signal to the boiler to fire and equipment and safety devices must be added.
for P-1 to turn on. D.H.W priority can be achieved in every 3. For any heat demand (T2, T3 or T4) boiler may reach high limit and
case when T2 is demanding heat. Priority will cut off cut off burner. However P-1 will be on as long as there is any
power to baseboard and radiant up to 1 hr max. demand.
Thermostatic operator modulates water temperature to 4. System plumbing/wiring should be done by a licensed professional.
radiant loop according to operator setting.

6-2
 ® •Terra Therma TM

APPLICATION SCHEMATIC #2 Radiant Heat Add-On System.

Variable Speed Injection Control -- 2 temperature system

S2-12-01

Application: Renovations/extensions, alteration of area heat- Three-zone switching terminal will energize tekmar 356 - variable
ing. Add-on 2 temperature radiant zones to structure with exist- speed injection control through relay (R), while turning P1 [Link]
ing hot water heating system. 356 controls speed of P4 to modulate water temperature to radi-
ant zones (S2). It reads outdoor temperature (S3) while relating
Examples: First floor living room/den with wood floors (dry sys- it (based on a curve) to needed temperature for radiant system
tem) requiring higher water temperature. Kitchen and bathrooms (S2). It also protects the boiler from “cold return “ and flue gas
(first and second floor) are tile (wet system) requiring lower condensation (S1). Upon heat demand, the 356 will close T-T ter-
water temperature. minals on boiler to allow the boiler to fire and P1 to be on.

Second floor-bedrooms with carpets with high temperature For more information, see:
baseboard zones. “Radiant-Friendly Thermostat . . . . . . . . . . . . . .Page 6-10
Switching Terminals . . . . . . . . . . . . . . . . . . . . .Page 6-12
Overview: A variable speed injection pump mixing system con- Notes:
trols water temperature to the radiant system based on outdoor 1. Install air vents, expansion tanks, pressure relief valves, etc. for boiler to
temperature and actual reading of supply water to system. comply with local codes. For easier maintenance, use isolation valves
Manifolds M1 and M2 are providing higher water temperature to for all components in all circuits.
two radiant zones while a 3-way thermostatic valve controls 2. This is only a concept drawing. Designers must determine if this sys-
(70û÷150û) water temperatures to manifold M3 (70û÷120û) tem will work and is appropriate for a specific application. Installation
must comply with local code requirements, and if necessary , auxili-
ary equipment and safety devices must be added.
Radiant Control Functioning: Radiant zone thermostat 3. For any heat demand (T3, T4 or T5), boiler may reach high limit and
(T3, T4, T5) calls for heat. Radiant loop pump starts (P7, P6, cut off burner. However, P-1 will be on as long as there is any
P5). P5 will supply controlled water temperatures to M3 based demand. P1 may not need to be turned on as long as P2 and P3 are
on temperature’s upper limit set point achieved by 3-way ther- appropriately selected to provide sufficient flow through DHW and
mostatic valve. baseboard.
4. System plumbing/wiring should be done by a licensed professional.

6-3
 ® •Terra Therma TM

APPLICATION SCHEMATIC #3 “Weather Responsive” Multiple Zone Single Circulator

Radiant System

S3-12-01

Application: “Weather Responsive” multiple zone radiant sys-

tem in conjunction with hot water baseboard and DHW tank. For more information, see:
Switching Terminals . . . . . . . . . . . . . . . . . . . . .Page 6-12
Overview: “Weather Responsive” system (tekmar 361) provides “Radiant Friendly” Thermostats and zone operators
multiple radiant zones primary control with water temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 6-10
adjustment based on outdoor temperature. Variable speed injec- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 6-11
tion circulator transfers hot water from the primary loop to the “Weather Responsive”/Temperature feedback controller
secondary loop. A secondary temperature control is achieved by . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 6-14
connecting “radiant logic” thermostats and manifold mounted
zone operators (with end switches) to a multiple zone switching
terminal. Notes:
1. Install air vents, expansion tanks, pressure relief valves, etc. for boiler to
Radiant Control Functioning: “Radiant Logic” thermostat calls comply with local codes. For easier maintenance, use isolation valves
for heat. The related zone operator(s) are opened, closing end for all components in all circuits.
switch contacts. In turn, the switching terminal energizes circula- 2. This is only a concept drawing. Designers must determine if this system
tor (P5) and powers up tekmar 361. The 361 controls the speed will work and is appropriate for a specific application. Installation must
of circulator (P4) to modulate temperature to radiant zones (S2). comply with local code requirements, and if necessary, auxiliary equip-
ment and safety devices must be added.
It reads outdoor temperature while relating it (based on a curve)
3. For any heat demand (T2 to T7) boiler may reach high limit and cut off
to needed temperature to radiant zones (S3,S2). Also it protects burner. However, P-1 will be on as long as there is any demand.
the boiler from “cold return” and flue gas condensation (S1). P1 may not need to be turned on as long as P2 & P3 are appropri-
Upon heat demand, the 361 will turn on circulator (P1) and ately selected to provide sufficient flow through DHW and baseboard.
based on internal logic, will close T-T terminals on boiler allow- 4. System plumbing/wiring should be done by a licensed professional.
ing the boiler to fire.

6-4
 ® •Terra Therma TM

APPLICATION SCHEMATIC #4 “Weather Responsive” Multiple Indoor Temperature

Feedback System

S4-12-01

Application: Fully integrated multiple radiant system providing Zone control (tekmar 369) will energize either a circulator or
automatic adjustment to outdoor conditions as well as allowing a zone valve while sending a heat demand signal to the 363.
variety of indoor temperature feedback to maintain the best The universal reset control (363) will automatically adjust
comfort level. water temperature to the radiant system based on outdoor
conditions. Also, it will control the boiler and primary circula-
Overview: Primary control (tekmar 363-universal reset control) tor (P1) while avoiding any flue gas condensation in the
automatically adjusts the energy transferred to the radiant sys- combustion chamber. The 363 will maintain set temperature
tem based on the outdoor conditions. Room temperature units for the DHW tank while prioritizing it should set temperature
(RTU) provide secondary temperature control. Digital tempera- drops below set point.
ture sensors provide room/area indoor temperature feedback
utilizing air temperature sensing and floor temperature sensing. Notes:
1. Install air vents, expansion tanks, pressure relief valves, etc. for
2-stage heating solution can be provided in areas where radiant
boiler to comply with local codes. For easier maintenance, use
system can not provide the energy needed to cover the heat isolation valves for all components in all circuits.
load. In commercial applications or where there is a need for 2. This is only a concept drawing. Designers must determine if this
central monitoring, a remote display module can be used to system will work and is appropriate for a specific application.
monitor/modify all heating parameters related to main controls Installation must comply with local code requirements, and if nec
and its sensing units. essary, auxiliary equipment and safety devices must be added.
3. For any heat demand boiler may reach high limit and cut off
Radiant Control Functioning: Room temperature unit calls for burner. However, P-1 will be on as long as there is any demand.
heat (input to units can be air temperature, floor sensor or mul- 4. System plumbing/wiring should be done by a licensed profes-
sional.
tiple indoor sensors that average space temperature).

6-5
 ® •Terra Therma TM

APPLICATION SCHEMATIC #5 “Weather Responsive” multiple indoor temperature

feedback - two different temperatures

S5-9-01

Application: Fully integrated 2-temperature system combining over other heating zones in order to meet domestic hot water
multiple radiant zones with high temperature baseboard/DHW demand. The controller will maintain the minimum water tem-
zones. "Weather responsive/indoor feedback" technique pro- perature required in the primary & secondary loops at any given
vides intuitive adjustment to outdoor/indoor changing condi- time to maintain comfort (S1 and S2).
tions.

Overview: Primary control (tekmar 371) automatically adjusts

the energy transferred to the radiant system based on outdoor
conditions. Room temperature units (RTU) provide secondary
temperature control by providing indoor temperature feedback.
Boiler and DHW operate very efficiently while maintaining the
lowest water temperature needed to satisfy a given load. This
approach provides minimal expenditure of system operation.

Radiant Control Functioning: Room temperature unit calls for Notes:

heat. The tekmar 371 will energize a circulator or zone valve(s) 1. Install air vents, expansion tanks, pressure relief valves, etc. for boil-
based on correlating RTU. Based on a selected time delay er to comply with local codes. For easier maintenance, use isolation
option, circulators (P4 & P1) will be powered up. RTUs will pro- valves for all components in all circuits.
vide multiple input to the controller, including actual room tem- 2. This is only a concept drawing. Designers must determine if this sys-
perature, set point, the rate of temperature change in the room, tem will work and is appropriate for a specific application. Installation
etc. Water temperature (S2) and zone open-close time, will be must comply with local code requirements, and if necessary, auxiliary
adjusted to respond to changing conditions to maintain best equipment and safety devices must be added.
comfort level. The controller will adjust water temperature to the 3. For any heat demand boiler may reach high limit and cut off burner.
radiant system based on outdoor conditions (S3). The 371 will However, P-1 will be on as long as there is any demand.
maintain set temperature for the DHW tank, giving it priority 4. System plumbing/wiring should be done by a licensed professional.

6-6
 ® •Terra Therma TM

APPLICATION SCHEMATIC #6 Manually operated snow melting/de-icing system -

combined with high water temperature demand

S6-11-01

Application: Manually operated snow melting/de-icing/floor grammed runtime. Upon runtime completion, the system will either
warming system utilizing slab temperature sensor and “Weather turned off or will be set at idle position.
responsive” injection control. The tekmar 362 provides a single The boiler provides energy to the snow melting system as well as
zone snow melting/de-icing system. The system is integrated with other high water temperature equipment such as baseboard, and
high temperature equipment such as water heater, baseboard and indirect-fired water heaters (P2 & P3 accordingly). Upon heat
fan coil unit. demand (from thermostats or aquastat), the Terra Therma 2-zone
switching terminal will energize the appropriate circulator, fire the
Overview: A manually operated tekmar 362 snow melting/de-icing boiler and turn P1 on.
control (mode-2) is used in conjunction with a slab temperature
sensor and outdoor temperature sensor to regulate supply water Notes:
temperature to the snow melting/de-icing system. The control is 1. Install air vents, expansion tanks, pressure relief valves, etc. for boiler to
manually actuated. The system then runs until a set slab tempera- comply with local codes. For easier maintenance, use isolation valves for
ture is met, and then continues to run for a designated duration of all components in all circuits.
time. The system provides slab protection, melting/idling set point 2. This is only a concept drawing. Designers must determine if this system
adjustment, minimum system runtime and temperature differential. will work and is appropriate for a specific application. Installation must
The system is able to protect the boiler from “cold return” and pre- comply with local code requirements, and if necessary, auxiliary equip-
vent flue gas condensation in the combustion chamber. ment and safety devices must be added.
3. For any heat demand boiler may reach high limit and cut off burner.
Radiant control functioning: Pushing the “Start” button on the However, P-1 will be on as long as there is any demand from radiant
remote Start/Stop module 039 will operate the snow melt/de-icing zones. P1 may not need to be turned on as long as P2 and P3 are appro-
system (tekmar 362, mode 2) while energizing circulators P1 & P5. priately selected to provide sufficient flow through DHW and baseboard.
Based on outdoor air temperature, slab temperature and melt or 4. System plumbing/wiring should be done by a licensed professional.
idle setting, the system will control injection pump (P4) to maintain 5. This system design requires use of anti-freeze solutions for the
desired mixed supply water temperature. The control will fire the snow melting system. In this case, the entire system will be filled with
boiler in order to supply heat to the snow melting system. While the anti-freeze solution. To meet local codes, or for requirements
boiler is firing, the variable speed injection circulator (P4) is modu- such as segregation of domestic water from glycol solution, the system
lated to protect the boiler from excessively low return fluid temper- may be modified to include a heat exchanger that will isolate snow
atures. The system will maintain melt temperature based on a pro- melting from the rest of the system or will isolate the potable water
segment from the anti-freeze filled system.

6-7
 ® •Terra Therma TM

APPLICATION SCHEMATIC #7 Automatically operated snow melting / de-icing system -

combined with multiple boiler staging and large capacity
hot water storage

S7-12-01

Application: The system is a fully automatic snow melting/ de- component malfunction, the tekmar 662 will prevent freeze up of
icing system. A multiple staging boiler arrangement provides the heat exchanger (boiler side A2). On any demand, the 662
energy for the snow melting system as well as large capacity hot will send a signal to the 262, energizing the boilers and pump
water storage. (P1) The 662 control also maintains a minimum boiler return
temperature to prevent flue gas condensation.(S5)
Overview:The tekmar 262 provides outdoor-reset for the pri- Any time there is a demand by the domestic hot water tank (S3),
mary loop thereby maximizing boiler efficiency. It controls ener- the 262 will activate pump (P2) and override boiler outdoor reset
gy supply to an indirect fired domestic hot water tank. The mul- to allow for faster recovery. Domestic high limit aquastat (A1) will
tiple boilers are staged to provide the appropriate supply water turn off pump (P2) when reaching temperature high limit.
temperature to satisfy the load. The tekmar 662 snow melting
control, in conjunction with a snow/ice sensor and outdoor sen-
sor, provides a sophisticated automatic snow melting system. It
utilizes a variable speed injection pump that regulates the sup-
ply water temperature to the slab. The system uses a heat
exchanger to segregate the anti-freeze solution used by the
snow melting system from the water used in the primary loop to
feed domestic hot water tank. Notes:
Radiant control functioning: Based on input from moisture 1. Install air vents, expansion tanks, pressure relief valves, etc. for boiler
sensor, slab temperature sensor and outdoor temperature sen- to comply with local codes. For easier maintenance, use isolation
sor, the tekmar 662 determines when to enable the system. valves for all components in all circuits.
Once the system is in “melting enable” mode, pump (P4) will be 2. This is only a concept drawing. Designers must determine if this
turned on providing flow to manifolds. The injection pump (P3) system will work and is appropriate for a specific application. Installation
will provide hot water from the primary loop to the radiant loop. must comply with local code requirements, and if necessary, auxiliary
Radiant supply and return sensor (S6 & S7) readings are sent equipment and safety devices must be added.
to the controller. The controller regulates supply water tempera- 3. For any heat demand boiler may reach high limit and cut off
ture to the slab to ensure that a set differential is maintained and [Link], P-1 will be on as long as there is any demand.
thermal shock of the slab is prevented. In the event of any 4. System plumbing/wiring should be done by a licensed professional.

6-8
 ® •Terra Therma TM

Mechanical On/Off Hot Water Injection System

Return Manifold
Mechanical Boiler
Thermostatic Return
Operator

Balancing Valve
to adjust Bypass 1
Flow
Return From
Remote Capillary (Optional)
Boiler strapped on and Second Manifold
Supply insulated
(Alternately may Supply Manifold
be in a well) Thermometer

Pump

Supply to (Optional)
Second Manifold

Straight Zone Valve / 3 Way Diverting Valve - Sizing Graph

50
(11.4)

120˚ 110˚
10
(2.3)
10)
8-5
Flow rate in US gpm (m3/h)

(33
through zone valve loop

5 Way
3
1"-
(1.4)
Mechanical injection systems provide rea-
01) sonable comfort control at a moderate price
8-1
(33
/4"
1-1 -10
0) for small applications, eliminating the need
338
1" ( ) for more expensive controls. These injec-
075
38-
" (3 tion systems utilize a non-electric thermo-
3/4
1
(0.23) static operator with a remote capillary to
sense water temperature. Boiler supply
)
0.5 050 water temperature is controlled, by opening
38-
(0.11) " (3
1/2 and closing a zone valve (can be used for
"wet" or "dry" systems).

Balancing:
0.1 To balance the injection system illustrated
(0.02)
0.1 (0.3) 0.5 (1.5) 1 (3) 5 (15) 10 (30) 50 (150)
above for a radiant floor heating system,
Pressure Drop* in ft H2O (kPa)
first fully open the balancing valve (1). Be
sure that heat is being called for. Set the
Settings for thermostatic operator to the desired supply
Thermostatic Injection Operator water temperature (see chart). If the tem-
perature is not reached (on the thermome-
Setting Wet Dry ter at the capillary tube), close the valve(1)
in the bypass slowly until the desired tem-
1 68°F(20°C) 104°F(40°C) perature is achieved. Allow enough time for
2 86°F(30°C) 122°F(50°C) the system to stabilize between adjust-
3 104°F(40°C) 140°F(60°C) ments.
4 122°(50°C) 158°F(70°C)

6-9
 ® •Terra Therma TM

Terra Therma “Radiant -Friendly” Thermostats

Terra Therma thermostats are an integrated component (16°C), and a set-point

working in conjunction with Terra Therma zone operators. of 68°F (20°C), the ther-
The thermostats utilize proportional input processing, mostat may send a sig-
providing a pulse width modulation output. nal of 6 minutes on, and
2 minutes off. This
The zone operator is non-motorized, actuated by electric means that the zone
current. This current activates a heating element which in drive motor may only
turn “drives” or moves a wax filled piston chamber. As the close 20% to 30%,
wax heats up and before the signal to
expands, the motor reopen is received. As
insert pin/disc moves desired set-point is
c o r r e s p o n d i n g l y, nearly achieved (e.g.
thereby opening and 66°F or 19°C) the on /
closing the various off cycle will be revers-
distribution manifold ing itself (e.g. 2 minutes
and related zone on / 6 minutes off) which means the zone drive motor will
valves. The zone oper- now be 70% - 80% closed, with just a small 20% - 30%
ator has a full close to opening per cycle. This is how the room temperature is
full open time range of “stepped up” to achieve the desired set-point, without any
2 to 6 minutes room temperature overshoot! The “pulsing” action of the
(depending on the Terra Therma thermostat gives the actual room tempera-
residual temperature ture “time to react” by:
of the heating element • allowing the energy from the heated floor mass to be
and wax piston cham- absorbed into the room in-between on / off cycles
ber from the previous • monitoring room temperature in between on / off cycles
cycle). and then
• initiating a corresponding cycle time based on variance
When connecting a between actual room temperature to desired set-point
standard “bang-bang” (On / Off) thermostat with a prede- temperature.
termined heat anticipation setting to a slow acting zone Set back thermostats are not commonly recommended
operator, the greatest concern will be the large over and or used in radiant floor heating systems. However, one
undershoot of the desired room temperature set-point. can be used as long as the system is properly designed.
Due to the large thermal mass being heated in a radiant When setting back room temperature, consider the fol-
floor heating system, lowing:
this “over” and “under-
shooting” of set-point (1) Room Temperature Recovery Time: In very cold
temperature can be periods of time, when room/area was at setback for a
greatly compounded. substantial amount of time, it may take many hours to
For this reason a very raise room temperature, due to the fact that the system
24
°C
•7
5°
precise room thermo- has to deal with regular heat loss of the room while heat-
F
stat is required, and is ing up the flooring materials. Make sure to provide extra
20°C•68°F
why a simple “bang- time for recovery! 2-Stage heating may be considered for
°F

bang” input/output of faster recovery and transient comfort.

61•
°C
16

* the thermostat with

simple heat anticipa- (2) “Dry System” installation (especially when exposed
tion is not sufficient. to unheated or uninsulated areas) may be noisy as the
system works to raise room temperature following a set-
In the case of the Terra Therma series thermostats, room back period.
heating is “stepped up” to achieve the desired room tem-
perature through pulsed output, IN CONJUNCTION (3) For further information and assistance please contact
WITH A SLOW ACTING ZONE OPERATOR. The on/off your local Slant/Fin representative.
cycle time is determined by the variance of the actual
room temperature to the desired set-point temperature.
The further away from set-point, the longer an open cycle
(or signal) is sent from the thermostat to the zone opera-
tor. For example, with a room temperature of 61°F

6-10
 Time vs. Room Temperature
Performance Curve for Terra Therma Thermostats
68°
(20°)

66°
®

(19°)

64°
(18°)

63°
(17°)

Room Temperature ˚F (˚C)

•Terra Therma
TM

61°
(16°)
Zone Valve Open
Zone Valve Closed

0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76 80
Time (minutes)

Note: Time and temperature is approximate for example purposes only. Actual times and temperature response will
vary according to system design, room construction details, etc.

0.12 (3)
Zone Valve Closed
0.08 (2)

0.04 (1)

inches (mm)
Zone Valve Open

Total Movement
of Zone Valve Pin
0
0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76 80
Time (minutes)

6-11
 ® •Terra Therma TM

SWITCHING TERMINALS
The Terra Therma family of switching terminals provides • 120 VAC power supply
quick and easy installation of control devices such as • Compatible with Terra Therma thermostats & zone
thermostats, zone operators, zone circulators as well as operators
controlling boiler and prioritizing domestic water heaters. • LED status window for easy assessment of the
• Simplifies system wiring. Saves time and labor control’s operational status
• Removable front cover for easy access to distribution
controller and connections

Single circulator - Multiple Zones

W-339-700

SLANT/FIN PART NO. 339-700

SLANT/FIN TRV-5
ZONE VALVE CONTROLLER

Multiple circulators - Multiple Zones

DHW
W-339-716 Aquastat 3-Wire
Radiant Logic 2-Wire
Thermostat Thermostat
Optional
For 3 Wire
Thermostats

POWER
O
L1 R C T1 T1 T2 T2 T3 T3
T1 T2 T3
O O O
BYPASS L2 L3 L4
ENABLE
SLANT/FIN PART NO. 339-716

CP/ X2/
SLANT/FIN TRP - 3/3P CIRCULATOR RELAY
L2 ZC L1 X1 ZR PR PR C1 C1 C2 C2 C3 C3

120 VAC N To Boiler Remove

Operating DHW Zone
LINE Jumper Circ Circ
Zone
Circ
VOLTAGE H Control For DHW
SERVICE
Or Mixing Priority
SWITCH
Control

6-12
 4-Way Mixing Valve Sizing Graph
Valves are designed for optimum performance in the grey zone. project. Extend a line downwards from the intersection and read the pres-
There are two ways to size a valve correctly. Note the second method as- sure drop across the valve along the bottom.
sumes the flow rate through the valve is known. 2. From the scale on the left, select the flow rate for the system. Follow straight
1. Beginning in the right lower side of the graph, select the Btu load desired for right until it crosses a diagonal line in the shaded region. This line indicates
the hydronic system along the bottom scale. Draw a line straight up to the the proper valve size for the system. Extend a line downwards from the
temperature drop desired for the system (the diagonal lines). From this intersection and read the pressure drop across the valve along the bottom.
point, take a line left, until it crosses a diagonal mixing valve line in the shad-
®

ed area of the left graph. This line indicates the proper size valve for the

) )
2" (5.
6ûC 8.3ûC ûC)
(
2 1/2" ûF û F ( 11
10 15 20ûF
100 (22.73)
)
ûC
(17
1 1/2" 0ûF
3 )
ûC
(22
0 ûF
50 (11.36) 4
1 1/4"
System
Temperature
Drop
•Terra Therma

1"
TM

10 (2.273)

5 (1.136)

Flow Rate in US gpm (m3/hr)

1 (0.227)
0.1 0.5 1 5 10 10,000 100,000 500,000 1,000,000
(2.99) (14.95) (29.89) (149.5) (298.9)

Valve Pressure Loss in ft H2O (mbar) Zone Loop Heat Loss (BTU/h)

6-13
 ® •Terra Therma TM

“Weather Responsive” Outdoor Reset/Indoor

Temperature Feedback Mixing Control

Heat Curve Diagram

The indoor/outdoor controller correlates outside temper-
ature to supply water temperature depending on the 210
heat curve selected. The controller then regulates the (99)
3.6 3.0 2.4 2.0
supply water temperature by operating and controlling a
mixing/water tempering device. The controller receives 1.6
190
its information from an outside sensor, a water supply (88)
sensor and an indoor room temperature unit (R.T.U.).
Heating
The R.T.U. is a partial override for the indoor & supply Curve
170
water sensors. It provides an indoor temperature sensor 1.2
(77)
plus a remote control for the heat curve adjustment in

Supply Water Temperature

the case of indoor temperature changes (for example: 150
solar gain). 1.0 (65)

Example: With a controller heat curve setting of .6 and an

0.8 130
outside temperature of 30°F (-1°C), the controller will (54)
open the mixing valve to a position where approximately
92°F (33°C) supply water temperature is being supplied. 0.6
As indoor temperature rises or falls above or below the 110
(43)
R.T.U. setting, the controller will make a partial compen-
sation on the supply water temperature. 0.4
90
(32)

70
(21)

50°F
(10°C)
90 70 50 30 10 -10F
(32) (21) (10) (-1) (-12) (-23°C)
Outdoor Air Temperature

Publication No. TT-10. Revised May. 2003 6-14

® •Terra Therma TM
NOTES
The best of everything for heating comfort, efficiency and dependability.
Complete systems or à la carte.

Slant/Fin Terra Therma Slant/Fin fan

radiant floor heating systems convection heaters
Superior PEX tubing. Easy to Multi purpose hydronic
install basic and deluxe mani- models for kick space,
folds and controls. All acces- recessed wall mount or
sories for “wet” or “dry” installa- surface wall mount. High
tions. Slab on grade, sub-floor performance manifold
concrete pour over, “staple-up” heat exchanger. Ideal for
system. Commercial applications hard-to-heat areas.
and snow-melting systems.

Slant/Fin baseboard and Slant/Fin

commercial radiation comfort controls
The premier line. Can A variety of advanced con-
connect to PEX tubing supply trol packages available for
and return. Economy to deluxe modular boiler or individual
models, rugged and durable. boiler control or system
High strength support brackets, control. Easy to set up.
super strong enclosure. Room Some with self-diagnostics.
control dampers, high performance
elements, no-noise expansion cra-
dles. Fast, economical installation.

Slant/Fin gas, oil or electric Slant/Fin tech service

boilers. Residential. The outstanding support you
Modular. need. Trained and experi-
World class boilers. Models with enced local field represen-
unique features such as highest tatives, distributors. Fully
AFUE with standing pilot, push staffed department at
nipples not in the way of flue factory for design, mainte-
gases, air-to-gas ratio control to nance, trouble shooting.
prevent formation of dangerous car- Resident experts in all
bon monoxide, etc. Slant/Fin products and compo-
nents. You are not alone.
Domestic hot water
Boilers with tankless coils or for use
with separate DHW heaters or indirect
storage tanks.

USA: Slant/Fin Corp. CANADA: Slant/Fin LTD/LTEE

100 Forest Drive 6450 Northam Drive
Greenvale, N.Y. 11548 Mississauga, Ontario L4V 1H9
Phone: (516) 484-2600 Phone: (905) 677-8400
FAX: (516) 484-5921 FAX: (905) 677-1829

Comfort you can count on.