Top Concerns Found at 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Operation conducted at TOTAL
Air Seat Leak A 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 W 1
Hydro Seat Leak b 0 0 0
Joint Leak c 8 0 0 1 5 2 1 17
dddd d 7 17 12 36
ddddd e 6 16 11 33
Total 21 33 23 1 5 3 1 87
Resp Actions / comments Start Date
R 1. Changed magenet 1/11/1900
1. Replaced by body seal
Calc.
Top Concerns Found at 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total
Air Seat Leak A 1 1
Hydro Seat Leak b
Joint Leak c 8 1 5 2 1 17
dddd d 7 17 12 36
ddddd e 6 16 11 33
Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Total Rejects 21 33 23 1 5 3 1 87
Page 3
Title 87
Daily Defects Trend
Top Concerns Resp Action & Comments Date
50
1 Air Seat Leak R 1. Changed magenet 1/11/1900
2 Hydro Seat Leak 0 0 12/30/1899
33 3 Joint Leak 0 1. Replaced by body seal 12/30/1899
4 dddd 0 0 12/30/1899
No: of defects
23
21 5 ddddd 0 0 12/30/1899
5
3
1 1
1
10
11
12
13
14
15
16
17
18
19
20
21
22
24
25
26
27
28
29
30
31
23
Day
Top Concerns Operation conducted at Found at 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 0
1 Air Seat Leak W A 1 1
2 Hydro Seat Leak b 2
3 Joint Leak c 8 1 5 2 1 3
4 dddd d 7 17 12 4
5 ddddd e 6 16 11 5
Weekly Defects Trend
Week
90
Sl No Top Concerns 1 2 3
80 1 Air Seat
77 Leak
2 Hydro Seat Leak
70
3 Joint Leak 8 1
60 4 dddd 36
5 ddddd 33
No: of Defects
50
Week 1 2 3
40 Total 77 1
30
20
9
10
1
1 2 3 4
Week
Week
4 5
1
4 5
9
4 5
Sl No Defect Description Found at Point of Origin
1 Spatters on the rail Fab 1 Railing section
Interim Containment Action Date Responsibility Causes
Train operator and check the line for defects Contamination in gas
Method of welding
Chipping after welding
Why 1 Why 2 Why 3 Why 4 Why 5 Root Cause
Change in settings
ter welding
% Complete
Permanent Corrective Action Date Responsibility 20% 40% 60% 80%
Display chart with settings for various thickness
mplete
100% Remarks