ENI – IRAQ
ZUBAIR OIL FIELD DEVELOPMENT PROJECT
Method Statement for HDPE Lining Installation- PPG
Issue for Andrea
B EX-CO 00 06/12/2014 Awab Saad Makki H Alaa Kamal Luca Paci
Construction Grandi
Ashutosh K
A EX-CO - 26/11/2014 First Issue Awab Saad Makki H Alaa Kamal -
Singh
AP Validity Rev.
Rev. Status number Prepared Checked Approved Contractor Company
No Date Description
By By by Approval Approval
Revision Index
Company logo and business name Project Name Company Identification
ZUBAIR OIL FIELD 00251900DAST66734
DEVELOPMENT
Job N. 210/2011/NR/ZU
eni iraq b.v.
Contractor logo and business name Contractor Identification
ZZBR/90/W/--------CD/MS/022
Contract N. 210/2011/NR/ZU
Alstom Middle East, FZE, Dubai, UAE.
Vendor logo and business name Vendor Identification
002519-PC-SAS-AP-016
Order N. 210/2011/NR/ZU
SHAMS AL SABAH GENERAL CONTRACTING CO. LTD.
Facility Name Location Scale Sheet of
ZUBAIR-PERMANENT POWER GENERATION ONSHORE N.A. Sheets
1/7
Document Title Supersedes N.
Method Statement for HDPE Lining Installation- PPG Superseded by N.
Plant Area Plant Unit
00
N.A.
Software: Microsoft Word 97-2003 File N° 00251900DAST66734_EXCO00_07.doc
This document is property of eni Iraq BV.
It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent
Contractor Document Identification Company Document Originator Document Identification AP Revision Index Sheet of
Identification Rev. Sheets
No. Validity Rev.
Status No.
Alstom Middle East, FZE.
2/7
eni Iraq b.v.
B EX-CO 00
ZBR/90/W/--------CD/MS/022 002519-PC-SAS-AP-016
00251900DAST66734
REVISION HISTORY
Rev. Date Nr. of sheets Description
- 26/11/2014 07 FIRST ISSUE
EXCO00 06/12/2014 07 ISSUE FOR CONSTRUCTION
This document is property of eni Iraq BV.
It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent
Contractor Document Identification Company Document Originator Document Identification AP Revision Index Sheet of
Identification Rev. Sheets
No. Validity Rev.
Status No.
Alstom Middle East, FZE.
3/7
eni Iraq b.v.
B EX-CO 00
ZBR/90/W/--------CD/MS/022 002519-PC-SAS-AP-016
00251900DAST66734
INDEX
1. OBJECTIVE .................................................................................................................................... 4
2. DEFINITIONS ................................................................................................................................. 4
3. REFERENCE DOCUMENTS ......................................................................................................... 4
4. RESOURCES ................................................................................................................................. 4
4.1. PERSONNEL .......................................................................................................................... 4
4.2. EQUIPMENT .......................................................................................................................... 5
5. PROCEDURE ................................................................................................................................. 5
5.1. DELIVERY, STORAGE AND HANDLING .............................................................................. 5
5.2. SUBGRADE PREPARATION ................................................................................................. 5
5.3. PLACEMENT OF HDPE LINING............................................................................................ 5
5.4. WELDING PROCEDURE ....................................................................................................... 6
6. QUALITY CONTROL ..................................................................................................................... 7
7 HSE ................................................................................................................................................. 7
This document is property of eni Iraq BV.
It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent
Contractor Document Identification Company Document Originator Document Identification AP Revision Index Sheet of
Identification Rev. Sheets
No. Validity Rev.
Status No.
Alstom Middle East, FZE.
4/7
eni Iraq b.v.
B EX-CO 00
ZBR/90/W/--------CD/MS/022 002519-PC-SAS-AP-016
00251900DAST66734
1. OBJECTIVE
The objective of this method statement is to describe the steps involved in the installation of the
HDPT lining installation for Zubair Permanent Power Generation Plant in Zubair Oil Field
Development Project, Iraq.
2. DEFINITIONS
For purpose of this work method, the following definition shall apply:
ZUBAIR OIL FIELD DEVELOPMENT PERMANENT
PROJECT
POWER GENERATION
COMPANY ENI IRAQ BV
CONTRACTOR ALSTOM MIDDLE EAST FZE
SUBCONTRACTOR SHAMS ALSABAH GENERAL CONTRACTING CO.
3. REFERENCE DOCUMENTS
• 00250600BASG10000- BASIC SPECIFICATION FOR CIVIL WORKS
• 00251900DAST66717 – METHOD STATEMENT FOR CIVIL WORKS
• 00251900DBSS75050 – CIVIL WORKS FIELD QUALITY PLAN -PPG
4. RESOURCES
4.1. PERSONNEL
Work will be carried out by qualified personnel as below:
• Site Engineer.
• Foreman.
• Skilled Labours.
This document is property of eni Iraq BV.
It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent
Contractor Document Identification Company Document Originator Document Identification AP Revision Index Sheet of
Identification Rev. Sheets
No. Validity Rev.
Status No.
Alstom Middle East, FZE.
5/7
eni Iraq b.v.
B EX-CO 00
ZBR/90/W/--------CD/MS/022 002519-PC-SAS-AP-016
00251900DAST66734
4.2. EQUIPMENT
In accordance to work requirements, the following tools will be used in general:
• Truck / forklift for spreading HDPE lining rolls.
• HDPE lining welding machine.
5. PROCEDURE
5.1. DELIVERY, STORAGE AND HANDLING
5.1.1 Prior to unloading, the handling equipment is inspected to verify that it will not
damage the material. Fabric straps or other approved apparatus shall be used for
handling of material.
5.1.2 Rolls must be examined upon unloading to ensure that there is no damage to the
material and correct material for the job has been delivered.
5.2. SUBGRADE PREPARATION
5.2.1 The surface must be smooth, with no rapid changes of grade such as steps or
settlement next to concrete structures.
5.2.2 The surface of the subgrade must be free of sharp rocks, penetrating debris or
other appurtenances that could damage the membrane.
5.3. PLACEMENT OF HDPE LINING
5.3.1 Panels shall be unrolled using methods that will not damage, stretch or crimp the
HDPE lining and shall protect the underlying subsurface from damage.
5.3.2 Panels shall be oriented perpendicular to the main line of the applicable area. If
panels need to be placed across slopes; they shall be shingled such that the upper
panel is overlapped above the lower panel.
5.3.3 Adjacent panels shall be overlapped by 100mm or according to manufacturer
recommendations.
5.3.4 Personnel walking on the membrane shall not wear types of shoes that could
damage the HDPE membrane.
This document is property of eni Iraq BV.
It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent
Contractor Document Identification Company Document Originator Document Identification AP Revision Index Sheet of
Identification Rev. Sheets
No. Validity Rev.
Status No.
Alstom Middle East, FZE.
6/7
eni Iraq b.v.
B EX-CO 00
ZBR/90/W/--------CD/MS/022 002519-PC-SAS-AP-016
00251900DAST66734
5.4. WELDING PROCEDURE
Welding two adjacent panels shall be done using either of below welding procedures.
5.4.1 Fusion (Wedge) Welding
• Fusion (Wedge) welding utilizes a metallic wedge heated to the required
temperature and guided between the lapped edges of adjacent panels. The
welding machine shall be aligned and set to the required temperature (as per
the material data sheet depending on the material thickness and site
conditions), and the machine also is set to the required setting for the
applicable material thickness.
• The wedge shall heat the area of the two panels to be joined to the required
temperature.
• Rollers shall immediately follow the wedge to exert the required pressure on
the heated area to obtain fusion between the adjoining panels.
• Welding apparatus shall be automated, vehicular-mounted, and equipped
with devices giving applicable temperatures and pressures.
• As the welding progresses, the welding operator shall ensure correct
machine speed and alignment.
5.4.2 Extrusion Welding
• Extrusion welding shall be used where fusion welding is not possible such as
at pipe penetrations, patched, repairs, and short (less than a roll width) runs
of seams
• Extrusion welding entails placing a hot extrude on top of the preheated lap of
two adjoining panels while simultaneously applying pressure, and utilizes a
welding rod made from the same type of resin as the membrane.
• The depth and width of engagement of the extrudate shall be as required to
achieve full integration with the surface of the sheets & so that the weld
becomes homogeneous with the liner
• As the welding progresses, the welding operator shall ensure correct
machine speed and alignment.
This document is property of eni Iraq BV.
It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent
Contractor Document Identification Company Document Originator Document Identification AP Revision Index Sheet of
Identification Rev. Sheets
No. Validity Rev.
Status No.
Alstom Middle East, FZE.
7/7
eni Iraq b.v.
B EX-CO 00
ZBR/90/W/--------CD/MS/022 002519-PC-SAS-AP-016
00251900DAST66734
6. QUALITY CONTROL
6.1. Prior to start of activities, it shall be ensured that all relevant staff is briefed on the
requirements of this method statement
6.2. Company representative shall be informed for inspection after completion of installation.
6.3. Any defective areas, as identified during inspection, will be marked and repaired. Then,
the repairs shall be inspected and approved. This inspection/repair process shall be
carried out in a systematic manner as soon as possible.
7. HSE
7.1 Work to be carried out in a safe manner and accordance with the HSE program and Safety
Policy. Site operatives shall be well inducted for the safe operation of the machineries,
equipment and tools to be used.
7.2 Personnel protective equipment will be used by all staff and labours. The minimum
personnel protective equipment is as follows:
• Safety Helmet.
• Safety footwear.
• Eye protection.
• Any other equipment deemed necessary by the task.
7.3 All regulation implemented by authority at site will be considered.
7.4 Proper barricades and traffic signs shall be placed around the work site location wherever
required.
This document is property of eni Iraq BV.
It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent
