MIXING

1. Micronaire value = Micrograms/inch (i.e.) (g/inches

It is the average weight of one inch length of fiber

expressed in micrograms (0.000001g)

2. Denier = weight in grams

9000 mts of fiber

Denier = 0.354 * Micronaire value

4. Fiber maturity ratio = Normal fibers -Dead fibers +0.7

200

5. Maturity co-efficient = N + 0.75 +0.45D

100
Where, N = Normal fiber’s
T = Thin walled (or) half mature fibers
D = Dead fibers

__________

6. Fiber diameter in microns = / Denier

\/ 3.14 * Specific gravity

7. To find avg. denier in a mixing of different denier & %

for example. Suppose we have a mixing of different denier

50% + 20% + 30%
1.5D 8D 3D

Then, write the like this and convert it in whole number.

50 + 20 + 30 = 45.8
1.5D 8D 3D

Then, divide 100% by 45.8 = 2.18 avg. denier

BLOW ROOM GEAR PLAN CALCULATIONS

MBO(TOYODA)

1.BUCKLEY BEATER SPEED = 1420 x 117/238

= 698.06 rpm

2.AXI FLOW BEATER SPEED(RIGHT)= 1415 x 115/233

= 698 rpm

3.AXI FLOW BEATER SPEED(LEFT) = 1415 x 115/278

= 585.3 rpm

4.LEATHER BEATER SPEED = 915 x 184/415

= 405.6 rpm

5.SPICKLED LATTICE SPEED = 915 x 184/415 x 110/465 x 18/16

 = 26.17 rpm

6.CREEPER LATTICE SPEED = 915 x 184/415 x 110/465 x 18/66

x 17/28
= 15.88rpm

7.COMB SHAFT SPEED = 1420 x 117/238 x 123/315

= 273 rpm

MBO(B2/2)

1. BEATER SPEED = 1440 x 110/251

= 631.07 rpm

2. LEATHER BEATER SPEED = 1440 x 110/251 x 170/397

= 270 rpm

3. EVENER ROLLER SPEED = 1440 x 110/251 x 170/397 x 360/180

= 540 rpm

4. STRIPPING ROLLER SPEED = 1440 x 110/251 x 170/397 x 360/180

x 203/143
= 766.5 rpm

5. SPICKLED LATTICE SPEED = 155 x 189/252

= 116.7 rpm

6. FEED ROLLER SPEED = 155 x 189/251 x 121/299

= 47.23 rpm

7. CREEP LATTICE SPEED = 155 x 189/251 x 16/53 x 20/53

= 13.29

STEP CLEANER CONDENSER

1. FAN SPEED = 1420 x 178/184

= 1373.6 rpm

2. LEATHER BEATER SPEED = 1420 x 178/184 x 124/467

= 364.5 rpm

3. CAGE ROLLER SPEED = 1420 x 178/184 x 124/467 x 126/480

= 95.6 rpm

4. LEATHER BEATER SPEED = 1420 x 178/184 x 124/467 x 158/178

= 323.5 rpm

5. FEED ROLLER SPEED = 1420 x 178/184 x 124/467 x 158/178 x

198/360
x 14/60
= 9.2 rpm

PORCUPINE-OPENER

1. BEATER SPEED = 1430 x 220/467

= 637.6 rpm
2. FAN SPEED = 1430 x 220/467 x 330/177
= 1255.9 rpm

3. LEATHER BEATER SPEED = 1430 x 220/467 x 330/177 x 117/467

= 314.6 rpm

4. LEATHER BEATER SPEED = 1430 x 220/467 x 330/177 x 117/467 x

162/182
= 280.0 rpm

5. CAGE ROLLER SPEED = 1430 x 220/467 x 330/177 x 117/467 x

127/465
= 85.9 rpm

6. FEED ROLLER SPEED = 1430 x 220/467 x 175/457 x 111/467 x

14/66
= 13.0 rpm

STEP CLEANER

1. BEATER SPEED = 920 X 208/365

= 524.2 rpm

KIRSHNER BEATER SPEED = 940x 212/400

= 498.2 rpm
BLOW ROOM PRODUCTION CALCULATIONS

1. Cleaning efficiency % = Trash in mixing - Trash in lap * 100

Trash in mixing

2.Beater wise waste % = Beater wise waste collected in kgs

Total input for the particular beater in kgs * 100

3. Total blow room waste % = Total waste collected in kgs (100

Total input in
4. Beater wise trash % = Beater waste % ( Trash % in waste
100

5. Beats / inch = Beater rpm * No. of arms ____________

Feed roller rpm *3.14 * feed roller dia (inch)

6. Weight of lap = lap length (Kg)

840 * Hank * 2.204

7. Production / scutcher/ 8 hrs = Weight /lap (kg)* 60 * 8 (kg)

Time (in minutes)

8. Draft of a scutcher = Surface speed of fluted lap roller

Surface speed of Regulating roller

9. % Waste = Loss in weight____

Weight of material fed
10. Laps / machine = 1 * lap roller rpm * lap roll circum. * Effy
63 Hank of lap

11. Hank of lap = 0.59 * Length in meters

Weight in grams

12. Length of lap = Wt of lap in oz.

Wt /yd in oz.

13. Uniformity ratio (%) = 50% span length * 100

2.5% span length
14. Lap Hank = 0.019___
Ounces/yd
15. Mixing bale opener production = No of cards feed + waste %

16. Production in kg:((D(N(TIME(36(840(LAPHANK((2.2

CARDING GEARING CALCULATIONS

CARDING (C1/2)

1.CYLINDER SPEED = 1440 x 130/537

= 348.6

2.LICKER-IN SPEED = 1440 x 130/210

= 891.4

3.DOFFER SPEED = 1440 x 130/210 x 210/230 x 34/62 x 30/96

x 26/190(ws1/ws2) (wp)
= 19.0 rpm

4.STRIPPING ROLLER SPEED = 19.0 x 190/32(w1)

= 112.8 rpm

5.GROOVED ROLLER SPEED = 19.0 x 190/32 x 52/31(w2/w3) x 30/32

= 117.4 rpm

6.CRUSH ROLLER SPEED = 19.0 x 190/32 x 52/31

= 189.2 rpm

7.CALENDER ROLLER SPEED = 19.0 x 190/35(wa) x 32/24 x 69/37 x

17/18
= 242.2 rpm

8.COILER CALENDER ROLLER SPEED = 19.0 x 190/35 x 32/24 x 47/33(wk)

x 32/35 x 37/188 x 167/122 x
122/21 x 28/27
= 290.6 rpm

9.Feed roller speed = 19.0 x 190/33 x 51/50 x 14/25 x

2/40 x 24/30
= 2.4 rpm

10.Lap roller speed = 19.0 x 190/33 x 51/50 x 14/25 x 2/40

x 24/30 x 22/38
= 1.44 rpm
11. Flats speed = 1440 x 130/537 x 354/274 x 12/41 x 1/13
x 1/16 x 13/30 x 680/25.4
= 7.35 ipm
 SURFACE SPEED OF COILER CALENDER ROLLER

12.Total draft = ---------------------------------------

SURFACE SPEED OF FEED ROLLER

22/7 x 62 x 290.6
= ------------------
22/7 x 80 x 2.4
= 93.8

S.S OF STRIPPING ROLLER

Draft between doffer to stripping roller = --------------------
S.S OF DOFFER
22/7 x 120 x 112.8
= ------------------
22/7 x 680 x 19.0
= 1.04

S.SOFGROOVEDROLLER
= ------------------
DRAFT BETWEEN GROOVED ROLLER S.S OF STRIPPING ROLLER
22/7 x 76 x 117.4
= -----------------
22/7 x 120 x 112.8
= 0.65

S.S OF CRUSH ROLLER

Draft bet. Grooved roller to crush roller = ------------------
S.S OF GROOVED ROLLER
= -----------------
22/7 x 76 x 117.4
= 1.69

S.S OF CALENDER ROLLER

Draft bet. Crush roller to calendar roller = ---------------------
S.S OF CRUSH ROLLER
22/7 x 72 x 242.2
= -----------------
22/7 x 80 x 189.2
= 1.15

S.S OF C.C.R
Draft bet. Coiler cal. roller to cal. roller = ----------------
S.S OF CALENDER ROLLER
22/7 x 62 x 290.6
= -----------------
22/7 x 72 x 242.2
= 1.033
 S.S OF C.C.R
Draft between doffer to coiler cal. roller = -------------------
S.S OF DOFFER
22/7 x 62 x 290.6
= -----------------
22/7 x 680 x 19

= 1.39

Draft between crush roller = 32*31*32*32*69*68

2*52*35*24*37*80
TO GROOVED ROLLER

= 1.15 draft

Draft between to doffer to crush roller = 190*52*32*80

31* 32*680

Draft constant = Draft * change pinion

Actual draft =100/cp

CARDING (C1/3)

1.CYLINDER SPEED = 1500 x 160/537

= 446.9 rpm

2.LICKER-IN SPEED = 1500 x 160/230

= 1043.4 rpm

3.DOFFER SPEED = 1500 x 160/230 x 140/140 x 26/70 x 30/96 x 28/190

(ws1/ws2) (wp)
= 17.8 rpm

4.STRIPPING ROLLER SPEED = 17.8 x 190/32(w1)

= 105.6 rpm

5.GROOVED ROLLER SPEED = 17.8 x 190/32 x 53/30(w2/w3) x 30/32

= 175.0 rpm

6.CRUSH ROLLER SPEED = 17.8 x 190/32 x 53/30

= 186.7 rpm

7.CALENDER ROLLER SPEED = 17.8 x 190/35(wa) x 32/24 x 35/20 x

17/18
= 225.4 rpm

8.COILER CALENDER ROLLER SPEED = 17.8 x 190/35 x 32/24 x 35/20 x

24/30(wk) x 32/35x 37/188 x
167/122 x 122/20 x 28/27
= 281.0 rpm

9.FEED ROLLER SPEED = 17.8 x 190/33 x 51/50 x 12/27 x 2/40 x

24/30
= 1.85 rpm
10.LAP ROLLER SPEED = 17.8 x 190/33 x 51/50 x 12/27 x 2/40 x 24/30
x 22/40
= 1.02 rpm

11. FLATS SPEED = 1500 x 160/537 x 314/274 x 12/30 x 1/13 x 1/16 x 13/30 x
680/25.4
= 11.24 ipm

DOFFER CLUTCH CALCULATION :

1.FULL SPEED - WHEN BRAKE IS APPLIED = 23/77 x 43/17 x 34/26

= 0.998 rpm

2.1/10th SPEED - WHEN BREAK IS RELEASED =

OUT PUT WHEEL rpm - ARM WHEEL rpm

DIFFERENTIAL RATIO =---------------------------------
INPUT WHEEL rpm - ARM WHEEL rpm

DIFFERENTIAL RATIO = 43/17 x 34/20

= 3.30 rpm
ARM WHEEL rpm = 23/63 x 90/85
= 0.387
IN PUT WHEEL rpm = 23/77
= 0.298

OUT PUT WHEEL rpm- 0.387

3.3 = -------------------------
0.298 - 0.387
OUT PUT WHEEL rpm = 0.09

FULL SPEED : 1/10th SPEED

0.98 : 0.09
1: 10

SURFACE SPEED OF COILER CALENDER ROLLER

TOTAL DRAFT = ---------------------------------------
SURFACE SPEED OF FEED ROLLER

22/7 x 62 x 281
= ------------------
22/7 x 80 x 1.85
= 117.7

S.S OF STRIPPING ROLLER

DRAFT BETWEEN DOFFER TO STRIPPING ROLLER = -----------------------
S.S OF DOFFER
22/7 x 120 x 105.6
= ------------------
22/7 x 680 x 17.8
= 1.04

S.S OF GROOVED ROLLER

DRAFT BET. STRIPPING ROLLER TO GROOVED ROLLER =------------------
S.S OF STRIPPING ROLLER
22/7 x 76 x 175.0
= -----------------
22/7 x 120 x 105.6
= 1.04
 S.S OF CRUSH ROLLER
DRAFT BETWEEN GROOVED ROLLER TO CRUSH ROLLER = ------------------
S.S OF GROOVED ROLLER
22/7 x 80 x 186.7
= -----------------
22/7 x 76 x 175.0
= 1.172
S.S OF CALENDER ROLLER
DRAFT BETWEEN CRUSH ROLLER TO CALENDER ROLLER = ------------------
S.S OF CRUSH ROLLER
22/7 x 72 x 225.4
= -----------------
22/7 x 80 x 186.7
= 1.08

S.S OF C.C.R
DRAFT BET. COILER CAL. ROLLER TO CAL. ROLLER = -----------------
S.S OF CALENDER ROLLER
22/7 x 62 x 281.0
= -----------------
22/7 x 72 x 225.4
= 1.07

S.S OF C.C.R
DRAFT BET. DOFFER TO COILER CAL. ROLLER = -----------------------
S.S OF DOFFER
22/7 x 62 x 281.0
= -----------------
22/7 x 680 x 17.8
= 1.43

Draft between crush roller to table calendar = 32*30*32*32*35*72

roller 32*53*35*24*20*80

= 1.086 draft

Draft between to doffer to crush roller = 190*52*32*80

31* 32*680

Draft constant = Draft * change pinion

Actual draft =100/cp

 LC -300

1.Total draft = Surface speed of calendar roller

Surface speed of feed roller
3.14*5*290
3.14*80*1.04

2.Feed draft = lap roller - feed roller

= 26*25*15*80
20*15*162
= 1.06

3.Chute feed = Chute feed bottom roller to feed roller draft

= 38*feed change gear*18/15 *24/30 *80/156

4.Doffer to Take off roller = 190*32

120*680
= 1.03
Take of roller to grooved roller = 53*30*76
30*32*120

6.Grooved roller to Crush apron = 32*80

30*76
= 1.12
Crush roller to cross apron = 29*32*98.3*82
54*34*50*80

8.Cross apron to delivery roller = 50*3*w*72

98.3*22*82.6
9.Delivery roller to coiler = 22*52*39*20*24*2*440*105*50
53*22*25*24*132*158*40*72

10.Flats speed = 387*79*1*3.14*175.5

1711
 CARDING PRODUCTION CALCULATIONS
1. Draft = Hank sliver delivered
Hank of lap fed
2. TPI = Rpm of can plate
Surface speed of calendar roller
3. Production / card / 8 hrs (kg)
= _Doffer dia (inch)* 3.14 * Doffer speed * 8 * 60 (Kg)
36 * Hank sliver delivered * 840 * 2.204
(OR)
= Surface speed of Doffer(inch/min) *60*8*Tension draft
36 * 840 * Hank of sliver * 2.204

4.Side shaft change bevel = Draft constant______

Calculated draft required
5. Nep count = Neps / 100 square inches of card web
6. Nep /2 grains = Standard Nep count
2.41
where,
Std. Nep count = Nep/100 sq. inch* Hk. sliver* width of card
0.12 * 40
7. Surface speed Ratio :
Cylinder to licker-in = 2.0 to 2.3(fine count)
Cylinder to Doffer = 25 to 30 (fine count)
Cleaning efficiency(%)=Trash in lap - Trash in sliver*100
Trash in lap
9. Draft constant = Draft * Draft wheel
10. Card Doffer speed = Cylinder dia in inches * 0.036 cyl.rpm
Doffer dia in inches *Staple length
11. Avg. capacity of card sliver can(Net wt in lb.) = F * D 2 * M
Where, F = 0.002557 (for card sliver)
= 0.002756 (for drawing sliver)
D = Dia in inches
H = Height in inches
12. Carding index(K) = nf
vg
Where, n = Cylinder rpm
f = Surface speed of cylinder in meters
v = Licker-in speed in mpm
g = Weight of one Mt. of lap in gms.

13. Lickerin speed = Production in lb./hr * 116.66

2.75

14. Actual draft = Mechanical draft * 100

waste %
15.card sliver hank = Lap hanks( draft of card

Card production at 100% in 8 hrs in lbs =

= 3.14 X DIA OF DOFFER X DOFFER SPEED X TENSION DRAFT X EFF
36 X 840 X HANK X 2.204
=1.347 ( DOFFER SPEED ( 1.4 OR TENSION DRAFT/HANK OF SLIVER
COMB SPEED = Doffer speed ( 120
Nep count = 0.2(nep board ( hank ( card width in cm)
AVG capacity of a card sliver can = F(D2(M
F = Constant(0.002557)
D2 = Can dia in inches
M = Height in inches

21. production in kgs/hr Delivery speed ( 1.0936 ( 60 ( 8

840 ( Hank ( 2.204
22.PRORODUCTION /SHIFT OF 8 HOURS = 0.855*DOFFER RPM
HANK
23.CARDING WIRE SQUAIRE/INCH =

24.CARDING HANK = 8.33 X NO OF YARDS

AVG WT IN GRAMS X 15.432

ACTUAL HANK = 0.5 X NO OF MTS = 30 MTS

AVG WT IN GRAMS X 1.181
 Sliver Lap Gear Plan Calculations

1.CALENDER ROLLER SPEED = 1400 x 177/457 x 17/59

= 156.2 rpm

2.LAP ROLLER SPEED = 1400 x 177/457 x 17/59 x 24/76

= 49.33 rpm
3.FRONT BOTTOM ROLLER SPEED = 1400 x 177/457 x 17/59 x 21/21 x
61/17
= 560.6 rpm

4.2nd BOTTOM ROLLER SPEED = 1400 x 177/457 x 17/59 x 21/21 x

61/17 x 50/57 x 25/23 x 24/20
= 641.1 rpm

5.3rd BOTTOM ROLLER SPEED = 1400 x 177/457 x 17/59 x 21/21 x

61/17 x 50/57 x 25/23 x 24/20
= 641.1 rpm

6.4th BOTTOM ROLLER SPEED = 1400 x 177/457 x 17/59 x 21/21 x

61/17 x 50/57
= 491.7 rpm

7.5th BOTTOM ROLLER SPEED = 1400 x 177/457 x 17/59 x 21/21 x

61/17 x 50/57 x 50/45
= 546.3 rpm

8.6th BOTTOM ROLLER SPEED = 1400 x 177/457 x 17/59 x 21/21 x

61/17 x 50/57 x 50/45
= 546.3 rpm

9.CREEL ROLLER SPEED = 1400 x 177/457 x 17/59 x 21/21 x

61/17 x 50/57 x 50/51
= 482.05 rpm

10.FEED ROLLER SPEED = 1400 x 177/457 x 17/59 x 21/21 x

61/17 x 50/57 x 50/51
= 482.05 rpm

S.S OF CREEL ROLLER

DRAFT BETWEEN FEED ROLLER TO CREEL ROLLER = -------------------
S.S OF FEED ROLLER
22/7 x 32 x 482.05
= ------------------
22/7 x 32 x 482.05
= 1.0
(or) = 20/20 x 32/32
= 1.0
 S.S OF BACK BOTTOM ROLLER
DRAFT BET.CREEL ROLLER TO BACK PAIR ROLLERS ---------------------
S.S OF CREEL ROLLER
22/7 x 27 x 546.3

= -----------------
22/7 x 32 x 482.05
= 0.95
(or) = 51/45 x 27/32
= 0.95

S.S OF 4th ROLLER

DRAFT BET.BACK ROLLERS TO 4th BOTTOM ROLLER = -----------------
S.S OF BACK ROLLERS
22/7 x 35 x 491.7
= -----------------
22/7 x 27 x 546.3
= 1.16
(or) = 45/50 x 35/27
= 1.16

S.S OF 3rd AND 2nd ROLL.

DRAFT BET. 4 ROLLER TO 3rd & 2nd ROLLERS= --------------------
th

S.S OF 4th BOTTOM ROLL.

22/7 x 27 x 641.4
= ------------------
22/7 x 35 x 491.7
= 1.006

S.S OF 1st ROLLER

nd rd st
DRAFT BETWEEN 2 AND 3 ROLLER TO 1 ROLLER = ----------------
S.S OF 2nd & 3rd ROLLER
22/7 x 35 x 560.6
= ----------------
22/7 x 27 x 641.1
= 1.13
(or) = 20/24 x 23/25 x 57/50 x 35/27
= 1.13

S.S OF CALENDER ROLLER

DRAFT BETWEEN FRONT ROLLER TO CALENDER ROLL.= -----------
S.S OF FRONT BOTT. ROLL
22/7 x 128 x 156.2
= -----------------
22/7 x 35 x 560.6
= 1.018
(or) = 17/61 x 128/35
= 1.019

S.S OF LAP ROLLER

DRAFT BETWEEN CALENDER TO LAP ROLLER = ----------------------
S.S OF CALENDER ROLLER
22/7 x 410 x 49.33
= ------------------
22/7 x 128 x 156.2
= 1.011
(or) = 24/76 x 410/128
= 1.011
 SLIVER LAP MACHINE PRODUCTION FORMULAS

1. Prod. in lb./hr = 1 * Lap drum speed (rpm) *Drum cir.( Effy

63 Hank of lap

2.Delivery rate in MPM= Motor rpm(motor pulley (17(3.14(410(change.w.cal roller

m/c pulley ( 59 ( 100 ( change.w.Lap roller
3. DRAFT = Hank delivered ( no of doublings
HANK FED

MAINDRAFT = Change gear ( correction factor

constant for main draft

CHANGE GEAR = Total draft ( main draft

B.DRAFT(Correction factor
6.BREAK DRAFT = 66.5
B.WHEEL
7.Break draft constant = correction factor
BREAK DRAFT
8.TENSION DRAFT = Tension change gear(constant for tension draft
1.23(cf)
9.GRAINS /YARD = 8.33
Hank delivered
10.GRAMS/MTR = Grains/yard(0.0648

10.(A) =(LAP HANK = 8.33/GRAINS/YARD)

11.GRAMS/MTR = Grains/yard(1.0936

12.FEED WEIGHT/GMS/MTR = Break draft(Delivery weight in gms/mtr

13.production/kgs/8hr = Delivery wt in g/mtr ( delivery speed(m/min)(60(8

1000

14.ACTUAL HANK = 8.33 X NO. OF YARDS

X AVG WT IN GMS

GRAINS /YARD = AVG WEIGHT IN GRAMS X 15.432

 RIBBON LAP GEAR PLAN CALCULATIONS

1. FRONT BOTTOM ROLLER SPEED = 1440 x 175/420

= 600 rpm

2. 2nd BOTTOM ROLLER SPEED = 1440 x 175/420 x 30/120 x 40/65(wn) x

27/35 x 40/18
= 158.24 rpm

3. 3rd BOTTOM ROLLER SPEED = 1440 x 175/420 x 30/120 x 40/65(wn) x

27/35 x 40/18
= 158.24 rpm

4. BACK BOTTOM ROLLER SPEED = 1440 x 175/420 x 30/120 x 40/65(wn)

= 92.30 rpm

5. TENSION ROLLER SPEED = 1440 x 175/420 x 30/120 x 40/65 x 47/62

= 69.9 rpm

6. FEED ROLLER SPEED = 1440 x 175/420 x 30/120 x 40/65 x 47/62

x 12/20
= 41.98 rpm

7. TABLE CALENDAR ROLLER SPEED = 1440 x 175/420 x 35/80(wa) x

21/20
= 275.625 rpm

8.CALENDER ROLLER SPEED = 1440 x 175/420 x 35/80 x 81/43 x 19/21

x 26/59
= 151.65 rpm

9. LAP ROLLER SPEED = 1440 x 175/420 x 35/80 x 81/43 x 19/21

x 20/59 x 24/76
= 47.8

s.s of tension roller

DRAFT BETWEEN FEED ROLLER TO TENSION ROLLER = ---------------
s.s of feed roller
22/7 x 42 x 69.9
= ------------------
22/7 x 70 x 41.98
= 0.999
(or) = 20/12 x 42/70
= 0.999

s.s of back bottom roller

DRAFT BET.TENSION ROLLER TO BACK ROLLERS= ------------------
s.s of tension roller
22/7 x 32 x 92.30
= -----------------
22/7 x 42 x 69.4
= 1.006
(or) = 62/47 x 32/42
= 1.00
 s.s of 3rd roller
rd
DRAFT BET.3 ROLLER TO BACK BOTTOM ROLLER = -----------
s.s of back rollers

22/7 x 25 x 158.24
= -----------------
22/7 x 32 x 92.3
= 1.33
(or) = 21/35 x 40/18 x 25/32
= 1.33

S.S OF 2nd ROLLER

rd nd
DRAFT BET.3 ROLLER TO 2 BOTTOM ROLLER = ---------------------
S.S OF 3rd BOTTOM ROLLERS
22/7 x 25 x 158.24
= -----------------
22/7 x 25 x 158.24
= 1.0
(or) = 18/18 x 25/25
= 1.0

S.S OF 1st ROLLER

nd
DRAFT BET.2 ROLLER TO FIRST BOTTOM ROLLER = --------------------
S.S OF 2nd BOTTOM ROLLERS
22/7 x 32 x 600
= -----------------
22/7 x 25 x 158.8
= 4.85
(or) = 18/40 x 35/27 x 65/40 x 120/30 x 32/25
= 4.85

S.S OF TCR
DRAFT BET.FRONT BOTTOM ROLLER TO T.C.R = -----------------------
S.S OF FRONT BOTTOM ROLLER
22/7 x 70 x 275.6
= -----------------
22/7 x 32 x 600
= 1.004
(or) = 35/80 x 21/20 x 70/32
= 1.004

S.S OF CALENDER ROLLER

DRAFT BETWEEN TCR TO CALENDER ROLLER = ----------------------
S.S OF TCR
22/7 x 128 x 151.6
= -----------------
22/7 x 70 x 275.6
= 1.005

(or) = 20/21 x 81/43 x 19/21 x 20/59 x 128/70

= 1.006
 RIBBON LAP PRODUCTION FORMULAS
1.Production/kgs/8hr = Delivery wt in g/mtr ( deliveryspeed(m/min)(60(8
1000

2.Delivery rate in MPM = m.rpm x m.pulley(17(3.14(410(change.w.cal roller

m/c pulley ( 59 ( 100 ( change . w. lap roller
3. DRAFT = Hank delivered ( no of doublings
HANK FED

MAINDRAFT = Change gear ( correction factor

constant for main draft
CHANGE GEAR = Total draft ( main draft
B.DRAFT(Correction factor
6.BREAK DRAFT = 66.5
B.WHEEL
7.Break draft constant = correction factor
BREAK DRAFT
8.TENSION DRAFT = Tension change gear(constant for tension draft
1.23(cf)
9.GRAINS /YARD = 8.33
Hank delivered
10.GRAMS/MTR = Grains/yard(0.0648

11.GRAMS/MTR = Grains/yard(1.0936

12.FEED WEIGHT/GMS/MTR = Break draft(Delivery weight in gms/mtr

13.production/kgs/8hr = Delivery wt in g/mtr ( deliveryspeed(m/min)(60(8

14.Main draft = Constant * DCW

Where, constant = 0.0746 (when break draft is 1.34)
= 0.0925 (when break draft is 1.025)
15.DCW = Total draft_______________
Break draft * Constant for main draft

16. Total draft = Feed g/m * Doublings

Delivery g/m
 COMBER GEAR PLAN CALCULATIONS

1. UNI COMB SPEED = 1440 x 157/219 x 29/143

= 209.3 rpm

2. BRUSH ROLLER SPEED = 2860 x 176/243 x 16/19

= 1744.3 rpm

3. LAP ROLLER SPEED = 1440 x 157/219 x 29/143 x 75/81 x 31/94

x 39/100 x 36/74
= 12.1 rpm

4. TABLE CALENDAR ROLLER SPEED = 1440 x 157/219 x 29/143 x 32/32

x 5/29 x40/48
= 30.07 rpm

5. 2nd BOTTOM ROLLER SPEED = 1440 x 157/219 x 29/143 x 32/32 x

18/46 x 18/18
= 81.9 rpm

6. 3rd BOTTOM ROLLER SPEED = 1440 x 157/219 x 29/143 x 32/32 x

18/46
= 81.9 rpm

7. 4th BOTTOM ROLLER SPEED = 1440 x 157/219 x 29/143 x 32/32 x

18/46 x 18/24
= 61.45 rpm

8. CALENDER ROLLER SPEED = 1440 x 157/219 x 29/143 x 70/75 x 53/70

x 24/31 x 62/38
= 186.8 rpm

9. FRONT BOTTOM ROLLER SPEED = 1440 x 157/219 x 29/143 x 70/75 x

53/70 x 24/31 x 62/19
= 373.95 rpm

10. COILER CALENDER ROLLER SPEED = 1440 x 157/219 x 29/143 x 70/75

x 53/70 x 28/28 x 42/23
= 270.15 rpm

11. DETACHING ROLLER SPEED AT NORMAL RUNNING = n x 15/34 x 30/87 x

92/30

12. DETACHING ROLLER AT HIGH SPEED = n x 33/21 x 29/25 x 92/30

13. FEED PER NIP = (3.14 x feed roller dia)/ No. of teeth on feed
roller.

14. PIECING TIME = NORMAL RUNNING + HIGH SPEED.

15. TUBE WHEEL = n x 70/75 x N/A x 28/28 x B/58

16. PLATE WHEEL SPEED = n x 70/75 x N/A x C/D x 36/126

Where n = nips per minute

S.S OF BACK BOTTOM ROLLER

DRAFT BETWEEN TCR TO BACK BOTTOM ROLLER=-------------------------
S.S OF TCR
22/7 x 35 x 61.44
= -----------------
22/7 x 70 x 30.07
= 1.02
(or) = 48/40 x 29/5 x 18/46 x 18/24 x 35/70
= 1.02

S.S OF 3rd ROLLER

DRAFT BET.BACK BOTTOM ROLLER TO 3rd ROLLER = ---------------------
S.S OF BACK BOTTOM ROLLER
22/7 x 27 x 81.9
= -----------------
22/7 x 35 x 61.44
= 1.02
(or) = 24/18 x 27/35
= 1.02

S.S OF 2nd ROLLER

rd
DRAFT BET.3 ROLLER TO SECOND BOTTOM ROLLER = ------------------
S.S OF 3rd BOTTOM ROLLER
22/7 x 27 x 81.9
= -----------------
22/7 x 27 x 81.9
= 1.0
(or) = 18/18 x 27/27
= 1.0
S.S OF FRONT BOTTOM ROLLER
DRAFT BET.2nd ROLLER TO FRONT ROLLER = --------------------
S.S OF 2nd BOTTOM ROLLER
22/7 x 35 x 373.75
= -----------------
22/7 x 27 x 81.9
= 5.91

(or) = 18/18 x 46/18 x 32/32 x 70/75 x 53/70 x 24/31

x 62/19 x 35/27
= 5.914

S.S OF CALENDER ROLLER

DRAFT BET.FRONT ROLLER TO CALENDER ROLLER = ---------------------
S.S OF FRONT ROLLER
22/7 x 70 x 186.8
= -----------------
22/7 x 35 x 373.7
= 0.999
(or) = 19/38 x 70/35
= 1.0
 S.S OF CCR
DRAFT BET.CALENDER ROLLER TO CCR = -----------------------
S.S OF CALENDER ROLLER
22/7 x 50 x 270.15
= -----------------
22/7 x 70 x 186.8
= 1.032

(or) = 38/62 x 31/24 x 28/28 x 42/23 x 50/70

= 1.032

23.NIPS/MIN = Motor rpm ( MOTOR pulley ( 29

M/C PULLEY ( 143
24.FEED/NIP = Feed roller dia ( 22/7
RATCHET WHEEL

25.DRAW BOX SETTING = (1.125 ( 2.5 % Span length)- 2.31

26.DRAFT = HANK DELIVERED ( NO OF ENDS

HANK FED

27. HANK DELIVERED = HANK FED ( DRAFT

NO OF ENDS UP

28.DRAFT CONSTANT = Feed change gear (100(94(81(70(1(42(50

38 (39 (31(25(25(feed/nip(23(70
29.TENSION% = Feed change gear - 1 (100
( 16
30.LENGTH OF LAP FEED/NIP = ((D
RATCHET WHEEL(TEETH)

31.ACTUAL HANK = 0.5 X NO OF MTS X 1.181 = 10 MTS

AVG WT IN GRAMS

32.SLIVER COUNT DEVIATION = STD HANK - ACT HANK

STD HANK
DRAW BOX SPEEDS:
I ROLLER = 196(70(N24(62 = 91.5 RPM
75(88(31(19
II ROLLER = 196(18(18 = 75.06 RPM
47(18
III roller = 196 ( 18 = 75.06 RPM
47
IV ROLLER = 196(18(18 = 56.2 RPM
47(24
V COUNT CHANGE GEAR = NEC(LAPWTG/M(1-NOIL%)
100
FEED CHANGE GEAR

Comber Production Formulas:

1. NIPS/MIN(FEED/NIP(GRAINS/YARD(1(60(100-W%(1(1(NO OF HEADS
36 ( 100( 7000( 2.204

2.PRODN/HR = 36.8(TOTALDRAFT(NIPS/MIN(2(NO OF DELIVERYS)(EFF

MAINDRAFT (HANK OF SLIVER (2.204

PRODN/8 HR = FEED/NIP(60(8(1.0936(NO OF HEADS(100-NOIL(EFF

1000(840(100(LAP HANK(2.204

4.PRODN/8 HR = LAP WT IN GMS/MTR(1-NOIL%(NIPS/MIN(480

100

7
(FEED CHANGE GEAR

5.PRODN/8 HR = FEED/NIP(NIP/MIN(GMS/MTR(480(NOOF HEADS((100-NOIL) (EFF

1000(1000(100

6.PRODN/8 HR = COILER CALENDER ROLLER SURFACE SPEED(480(2((100-NOIL((EFF

1000(SLIVER HANK (100
0.00059
6. Comber fractionating index = Short fibre % in cbr sliver *100
Short fibre % in sliver lap
Note :Lower this value, better results will be achieved.

7. Production in kg
= Nips* feed/nip(mm)*Lap wt(gms/mt)*100-noil%*60*8*No.of Dblgs
Min 1000 1000 100
(OR)
= 0.0384 * LSF * (100- waste %)
1000
Where, L = Lap weight in gm/meter
F = Feed in mm / min
S = Speed in nips / min
W = noil extracted in %
8.Nips/min = Motor rpm * motor pulley__ * 0.2028
machine pulley
9.Feed/nip = ( * D
S
Where, D = Feed roller dia ( ( = 25mm )
S = Ratchet feed ( S= 16 )
10. % of noil = Mass of noil______________* 100
Mass of noil + Mass of Combed Sliver

11.Combing Efficiency
=(50% span length Cbd sliver - 50% Span length Cbd lap) * 100
50% span length of comber lap * % of waste extraction
Rating CE% ( for 13-18 % noil )
Good 1.0
poor 0.6
12.Nep removal efficiency
= Neps/100mg in cbr lap - Neps/100mg in Cbr sliver * 100
Neps / 100 mg in comber lap

DRAWING GEAR PLAN CALCULATIONS

DO/2S DRAW FRAME

1. CALENDER ROLLER SPEED = 1440 x 310/165 x 33/47

= 1899.5 rpm

2. FRONT ROLLER SPEED = 1440 x 310/165

= 2705.4 x 3.14 x 35/1000
= 297.3 rpm

3. 2nd BOTTOM ROLLER SPEED = 1440 x 310/165 x 35/25

= 3787.6 rpm

4. 3rd BOTTOM ROLLER SPEED = 1440 x 310/165 x 33/131 x 42/65 x

24/144 x 143/18 x 28/20
= 816.3 rpm

5. 4th BOTTOM ROLLER SPEED = 1440 x 310/165 x 33/131 x 42/65 x

24/144 x 143/18
= 583.0 rpm

6. 5th BOTTOM ROLLER SPEED = 1440 x 310/165 x 33/131 x 42/65

= 440.3 rpm

7. FEED ROLLER SPEED = 1440 x 310/165 x 33/131 x 42/65 x 24/100 x

35/24 x 14/14
= 154.1 rpm

8. COILER PLATE SPEED = 1440 x 310/165 x 33/47 x 59/72 x 23/24 x

14/60
= 348.072 rpm

9. CAN SPEED = 1440 x 310/165 x 33/47 x 59(A)/72(T) x 1/23 x

 38(S)/47® x 21/99(K)
= 11.60 rpm

10. DRAFT BETWEEN FEED ROLLER TO

BACK BOTTOM ROLLER = S.S. OF BACK BOTTOM ROLLER
--------------------------
S.S. OF FEED ROLLER
= 22/7 x 28 x 440.3
-----------------
22/7 x 80 x 154.1
= 1.00
or 14/14 x 24/35 x 100/24 x 28/80
= 0.999

11. DRAFT BETWEEN BACK BOTTOM ROLLER TO

4th BOTTOM ROLLER = S.S. OF 4th ROLLER

--------------------------
S.S. OF BACK BOTTOM ROLLER
= 22/7 x 28 x 583.0
-----------------
22/7 x 28 x 440.3
= 1.32
or 24/144 x 143/18 x 28/28
= 1.32

12. DRAFT BETWEEN 4th ROLLER TO

THIRD ROLLER = S.S. OF 3rd ROLLER

------------------
S.S. OF 4th ROLLER
= 22/7 x 20 x 816.3
-----------------
22/7 x 28 x 583.0
= 1.00
or 28/20 x 28/20
= 1.00

13. DRAFT BETWEEN 3rd ROLLER TO

SECOND ROLLER = S.S. OF 2nd ROLLER

-------------------
S.S. OF 3rd ROLLER
= 22/7 x 25 x 3787.6
------------------
22/7 x 20 x 816.3
= 5.79
or 20/28 x 18/143 x 144/24 x 65/42 x 131/33 x 35/25 c 25/20
= 5.79

13. DRAFT BETWEEN SECOND ROLLER TO

FIRST ROLLER = S.S. OF FRONT ROLLER
--------------------
S.S. OF 2nd ROLLER
= 22/7 x 35 x 2705.4
-----------------
22/7 x 25 x 3787.6
= 0.999
 or 25/35 x 35/25
= 1.0

14. DRAFT BETWEEN 1st ROLLER TO

CALENDER ROLLER = S.S. OF CALENDER ROLLER

-----------------------
S.S. OF 1st ROLLER
= 22/7 x 50 x 1899.5
------------------
22/7 x 35 x 2705.4
 Cherry Draw Frame(D600 Usc)

1. DRAFT BETWEEN CALENDER ROLLER TO FRONT ROLLER = 30 x 49

2. FRONT ROLLER TO SECOND ROLLER = 84 x 165 x 98 x 44 x 48

-----------------------
95 x 57 x 62 x 49 x 30

3. INTERMEDIATE DRAFT = 30/47 x 59/37 = 1.01

4. BREAK DRAFT = 28 x 44 x 95 x 37 x 47
----------------------
22 x 40 x 84 x 59 x 30 x 1.1517
= 1.350

38 x 26 x 60 x 22 x 35
5. BETWEEN BACK ROLLER TO T AND G = ----------------------
38 x 20 x 23 x 28 x 94
= 0.992

26 x 20x 38 x 94
6. BETWEEN T AND G ROLLER TO FEED ROLLER = -----------------
37 x 26 x 38 x 51
= 0.996

45 x 71 x 51
7. FEED ROLLER TO CREEL ROLLER = ------------
35 x 55 x 50
= 1.007
28 x 44 x165 x 98 x 44 x 48
8. FRONT ROLLER TO BACK ROLLER = ---------------------------
20 x 40 x 57 x 62 x 49 x 30 x
1.1517
= 7.991

76 x 20 x 106 x 24 x 30
9. COIL NUMBER = -----------------------
23 x 1 x 68 x 35 x 87
= 24.35

10.BETWEEN CALENDAR ROLLER AND COILER

WHEEL(TUBE WHEEL) = 328 x 110 24 x 30 1

------------------- - ----------------
51 x 157 x 35 x 87 COIL NUMBER(24.35)
= 1.024

Draw Frame (Rsb 851)

1. DELIVERY SPEED IN METERS PER MINUTE

= 3.14 x D x N
1000

2. DRAFT BETWEEN FRONT ROLLER TO

 CALENDAR ROLLER = 89.1/140.2 x 57.3/50 x 55/40
= 1.00142

3. DRAFT BETWEEN THIRD ROLLER TO SECOND ROLLER

= 34.8/30
= 1.16

4. DRAFT BETWEEN THIRD ROLLER TO TONGUE AND GROOVE

= 77(W8)/57(W9) x 37/37
= 0.844

5. DRAFT BETWEEN TONGUE AND GROOVE TO FEED ROLLER

= 60/48.2 x 48/50
= 1.19

6. DRAFT BETWEEN POWER CREEL TO FEED ROLLER

= 149.5/60 x 50/80
= 1.55

Rsb - D30

1.DELIVERY SPEED(MTS/MIN) = ((DN

1000

BREAK DRAFT = 54(W4)

52

= 1.03

3.TOTAL DRAFT = 6.019(NW1

NW2

DRAWING -Production Calculations

1.Front roller speed = motor speed(Dia of motor pulley

Dia of front roller pulley

2.PRODUCTION IN LBS = ((D(N(60(8

36(840(COUNT

3.Production in kg = FR surface speed(mpm)* 1.0936 * 60* 8* Effy

840 * count * 2.204
4. Drawing can weight in kg = 1.5 * Height * (Diameter)2
1000
Where, Dia & Height in inches only
5.Draft constant = Draft * Draft wheel
6.Draft change wheel Reqd. = Present Draft wheel * Present Hank
Required Hank
7. Hank Delivered = Draft at drawing * Hank fed
 No. of doublings
8.Hanks to Kgs = Hanks * 0.4536 per delivery
Count
______________________________
9.Trumpet Hole(inch) = C * M * \/ Weight of sliver in grains/yd.
Where, C = Constant = 0.15625
M = 1.41 Card sliver
= 1.81 First drawing
= 1.51 Second drawing
= 1.12 Third drawing

SPEED FRAME
Gear Plan & Prodn Calculations

1. PRODUCTION PER SHIFT OF 8 HOURS IN KGS WITH 100% EFFICIENCY:

FRONT ROLLER DELIVERY(INCHES/MINUTE) x 60 x 8 x 120

= ---------------------------------------------------
36 x 840 x HANK x 2.204
2. TWIST PER INCH = SPINDLE SPEED(RPM)
---------------------------------
FRONT ROLLER DELILVERY(INCHES/MIN)

3. TWIST MULTIPLIER = TPI

------------------
(HANK OR COUNT)1/2

4. PRODUCTION/SPINDLE/PER SHIFT OF 8 HOURS IN KGS AT 100% EFFICIENCY

= 1 x FRONT ROLLER DELIVERY(INCH/MIN)

-----------------------------------
63 x COUNT

5. GRAMS/SPINDLE/SHIFT OF 8 HOURS

= SPINDLE SPEED x 7.2 x EFFICIENCY

--------------------------------
TPI x ROVING HANK

6. EXPECTED HANKS PER SHIFT OF 8 HOURS

= FRONT ROLLER DELIVERY(INCH/MIN) x 8 x 60 x EFFICIENCY

-----------------------------------------------------
36 x 840

7. EFFICIENCY = ACTUAL PRODUCTION

--------------------- x 100
PRODUCTION(CALCULATED)
8. FRONT ROLLER SPEED = 1440 x 160/230 x 102/63(Wz) x 28(g)/74(h)

x 27(K)/67 x 27 x 3.14/1000
= 17.049meters per minute.
9. BOBBIN SPEED CALCULATION:
e= n-a/m-a
n = e(m-a) + a
e = differential ratio.
N = hallow shaft out put speed.
M = Main shaft speed
a = Arm wheel speed.
Main shaft speed = 950.4 rpm

e = 59/28 x 25/62 = 0.85

Hallow shaft input speed = 1440 x 165 x 102 x 30 x 212 x 27

--------------------------------
250 x66 x 72 x 108 x 50
or
Arm wheel speed = 648.72 rpm
Top cone drum dia = 212mm
Bottom cone drum dia = 108mm
n = 0.85(950.4-648.72) + 648.72
= 905.59rpm(initial)

Empty bobbin speed = 905.59 x 81 x 36

----------------
54 x 38
= 1286.89rpm

Speed of input wheel(a) = (648.72 x 108 x 27)/ 212 x 50

= 178.45rpm
n = 0.85 (950.4-178.45) + 178.45 = 834.6 rpm(final state)
Full bobbin speed = 834.6 x 81 x 36
---------------
. 54 x 38

DRAFTS:

CREEL TENSION DRAFT CONSTANT = 29 x We` x 22 x 3.14 x 27(B.R.dia)

--------------------------------
23 x 35 x 18 x 3.14 x 56

= 0.0212
= We x 0.0212

CREEL DRAFT
CREEL CHANGE GEAR(We) CREEL TENSION DRAFT
46 0.976
47 0.997
48 1.018
49 1.04
NYLON CREEL DRIVE ROLLER(54mm)

CREEL CHANGE GEAR(We) CREEL TENSION DRAFT

45 0.991
46 1.013
47 1.035
BREAK DRAFT CONSTANT = 18 x 35 x 105 x 3.14 x 27
-------------------------
22 x WVII x 45 x 3.14 x 27
= 66.81
BREAK DRAFT = 66.81/BREAK DRAFT CHANGE WHEEL(WVII)

BREAK DRAFT CHANGE WHEEL BREAK DRAFT

57 1.16
58 1.15
59 1.13

DRAFT CONSTANT = 18 x 35 x 105 x 69 x 130 x 3.14 x 27

------------------------------------
22 x WVII x 45 x WVI x 20 x 3.14 x 27

IF WVII = 57, WVI = 51, THEN THE DRAFT = 29967.95/57 x 51

= 10.3

DRAFT = DRAFT CONSTANT/WVII x WVI

D.C.P. = DRAFT CONSTANT/TOTAL DRAFT.

BREAK DRAFT (WVII) DRAFT CHANGE DRAFT

CHANGE WHEEL WHEEL(WVI)

57 51 10.3
57 52 10.11
57 53 9.919
58 51 10.13
58 52 9.936
58 53 9.748
59 51 9.959
59 52 9.767
59 53 9.583

TWIST CONSTANT = 67 x 72 x TW x 36 x 7 x 25.4

----------------------------
26 x 30 x 80 x 38 x 22 x 27
= 0.0219

TPI = TWIST CONSTANT x TWIST CHANGE WHEEL

= 0.0219 x 66
= 1.446

T.C.W. = TPI/TWIST CONSTANT OR

T.C.W. = REQUIRED TPI x PRESENT T.C.W./PRESENT TPI

PRELIMINARY DRAFT IN 4 ROLLER DRAFTING SYSTEM e.g.

TOTAL DRAFT = 18
TENSION DRAFT = 1.086

MAIN DRAFT = 10

PRELIMINARY DRAFT BETWEEN 3rd AND 4th ROLLERS = 18/1.086 x 10

11.NO OF TRAVERSES ON FULL BOBBIN = CONE DRUM LENGTH

BELT SHIFTING EACH TRAVERSE

CONE DRUM LENGTH = 736 MM

TRAVERSE PER EACH LENGTH = 0.9 MM
CONE DRUM OFFSET BOTTOM = 120 MM
CONE DRUM OFFSET TOP = 108 MM

12. BREAK DRAFT CONSTANT = 18(35(105(27

22(45(27

13.CREEL DRAFT = CREEL DRAFT CONSTANT(CREEL DRAFT WHEEL

= 0.0220115(46
= 1.012
14. CREEL DRAFT CONSTANT = 29(15(1(22(22
23(15(35(18(56
= 0.01729

15.LIFTER WHEEL = LIFTER CONSTANT

PRESENT HANK
= 60
1.6
= 38 T
16.LIFTER CONSTANT = LIFTER WHEEL ( PRESENT HANK

CONSTANT NUMBER FOR DRAFT = 27(30(132

27 ( 6
= 660

18.CHANGE WHEEL FOR DRAFT = 27(30(132

27 (11.2(6

19. TOTAL DRAFT = 27(30(90

27(44(6
20.PRODUCTION IN LBS = (DN(TIME(EFFICIENCY
36 ( 840 ( COUNT

21.BOBBIN WEIGHT = 3 ( LIFT ( D2

1000
= LIFT = 148.3 MM
= BOBBIN DIAMETER = 54 MM

22. BOTTOM CONE DRUM DIA = TOP CONE DRUM SPEED ( SUM OF DIA
TOP CONE DRUM SPEED + BOTTOM CONE DRUM SPEED

= 100(10½”
100+500
= 3.5”
23. HANK = 7.5 X 1.181 = 15 MTS 15 X 0.5 = 7.5
AVG WT IN GRAMS
Cone Drum Speeds
V = SPEED OF THE DRIVING CONE DRIVING CONE DRUM = 100 REV
D = REQUIRED DIA OF DRIVEN CONE = 12 “
M = GREATEST SPEED OF DRIVEN CONE = 200 REV
P = REQUIRED SPEED OF DRIVING CONE = 100
R = RATIO OF SPEEDS AT THE EXTREME OF DRIVEN CONE = 4
E = SMALLEST DIA OF BOBBIN REPRESENTED BY = 2
G = ANY DIA OF BOBBIN REPRESENTED BY = 4 TO 16
S = SUM OF THE DIAS OF THE CONE DRUM = 10 ½”
= ME
G
= SPEEDS(P)
= S
P+100
= D(DIAMETER)
G = SPEED = 200 REVOLUTIONS
B = SMALLEST DIA OF CONE
A = LARGEST DIA OF CONE
= RATIO OF DIAMETERS
 THE SPEED OF THE BOBBIN DEPENDS DIRECTLY UP ON THE SPEED OF THE CONE DRUM THE SPEED
OF THE CONE DRUM MUST VARY INVERSLY AS THE DIAMETER OF THE BOBBIN THE DIA OF CONE DRUM
INVERSLY PROPOTIONAL SPEED OF THE BOBBIN
23. Production/ spl / 8 hrs = 7.2 * Spindle speed * Effy (kg)
TPI * Roving Hank * 100000
(OR)
=Spindle speed * Effy (Hanks)
TPI 6300

24. Weight of roving in grains/yd = 8.33____

Roving hank

25. TPI = Spindle speed_______

F.R delivery in inch/min
_____
26. TPI = TM * \/ Count

27. TPI = Twist constant

Twist wheel
28. TPM = 39.37 * TPI
29. Total draft = Break draft * Main draft
30. Roving weight = 3 * L * D2
1000
Where, L = Lift in inches
D = Bobbin diameter in inches
_____
31. Coil / inch = TM * 10 \/ HANK (for coarser counts)
_____
= TM * 13 \/ HANK (for finer counts)

_____________
32. Coil / inch = Present coils / inch * / Reqd. Hank
\/ Present Hank
33. Time required in minutes to build a bobbin
= Weight of bobbin(oz.) * 840 * 36 * TPI * Hank
Spindle speed * 16

RING FRAME PRODUCTION CALCULATIONS

1.PRODUCTION PER SPINDLE PER 8 HOURS = SPINDLE SPEED x 60 x 8 (EFF
840 x 36 x TPI x COUNT x 2.204
2. GRAMS PER SPINDLE PER SHIFT OF 8 HOURS

= SPINDLE SPEED/TPI x 7.2/COUNT x EFFICIENCY

7.2 = TIME X 1000

840 X 36 X 2.204

3. EXPECTED HANKS PER SHIFT OF 8 HOURS

= SPINDLE SPEED/TPI x 1/63 x EFFICIENCY.

4. EFFICIENCY = ACTUAL PRODUCTION/100% PRODUCTION(CALCULATED).

5. FORMULA TO FIND TIME FOR BOBBIN BUILDING :

i) TO FIND MINUTES FOR BOBBIN BUILDING = TOTAL TURNS ON

BOBBIN/SPL. SPEED

ii)TOTAL TURNS ON BOBBIN = LENGTH IN INCHES OF YARN IN THE BOBBIN x TPI

iii) LENGTH OF YARN IN INCHES IN BOBBIN = WEIGHT OF THE MATERIAL

IN LBS x 840 x 36

6. TWIST CONTRACTION PERCENTAGE = (2.64 x T.M.) - 4.82

7. AVERAGE COUNT = (C1.W1. + C2.W2. + C3.W3. …………… etc)

-----------------------------------
( W1 + W2 + W3 + …………… etc)
WHERE C1, C2, C3 ARE THEIR COUNTS

W1, W2, W3 ARE PRODUCTION PER SHIFT.

8. IF TPI CHANGES, THEN GMS/SPINDLE = GIVEN PRODN.x CURRENT TPI

-------------------------

EXPECTED TPI.

9.IF SPINDLE RPM CHANGES,

THEN GMS/SPINDLE = GIVEN PRODUCTION x EXPECTED SPINDLE RPM

---------------------------------------
RUNNING SPINDLE RPM.

10. CALCULATION OF SIDER EFFICIENCY:

ACHIEVED SIDER’S EFFICIENCY = ACH. HANKS x (100 - (ACH. W% +

ACH. IDLE%))
----------------------------------
STD. HANKS x (100 - (STD. W% +
STD. IDLE%))

11.SIDDER EFFICIENCY = IDLES + TAPE SLIPPAGE + SWEPINHG WASTE + INTERVAL + INVISIBLE

LOSS
Spinning Calculations For 80s Count

250.6*115*79*82*44*102*29*1*1*25.4
9.TWIST PER INCH = -----------------------------------
21.6*26*86*55*30*103*26*27*3.14*

= 34.11

1*49*112*104*26*27*3.14
10.MAIN DRAFT = -----------------------
32*20*33*29*27*3.14

= 24.22

1*47*32*27*3.14
11.BREAK DRAFT = --------------
21*49*27*3.14

= 1.46

12.TOTAL MECHANICAL DRAFT = M.D*B.D

= 24.22*1.46

= 35.36
1*121*62*69*26*3.14*27
13.WINDING LENGTH PER CAM REVOLUTION = ----------------------
2*50*102*29*1000

= 3.85 meters

14.COUNT DELIVERED AT FRONT ROLLER NIP = TOTAL DRAFT * ROVING HANK

= 35.36 * 2.4

= 84.86

---------
15. TWIST MULTIPLIER = T.P.I.\/ COUNT

16. SPINDLE SPEED = 1(250+0.6

WHARVE DIA+0.6

17.FRONT ROLLER DELIVERY = 1(26(A(C(30(103(26(22(27

115(B(D(44(102(29(7(25.0

= 0.466 ( A ( C = INCHES/MIN
B(D

18 TPI = 10.848 ( B ( D
(A(C

19.TOTAL DRAFT = 11.237 ( H

G
20.GRAMS PER SPINDLE = GIVEN PRODUCTION ( EXPECTED SPINDLE RPM
RUNNING SPINDLE RPM

21.TWIST CONSTANT = 250 + 0.6 ( 115 ( 44 ( 29 ( 1000

W.DIA ( 26 ( 30 ( 28 ( (.D1

( 26 ( A ( C ( 30 ( 102 ( 26 ( (.D1
TPM = 250 + 0.6

W.DIA + 0.6 ( 26 ( A ( C ( 30 ( 102 ( 29 ( (.D1

23.BREAK DRAFT = D2 ( 47( 32

D3 (21 (B.CG

24.BREAK DRAFT CONSTANT = D2(47(32

D3 ( 21

25.COUNT = DRAFT ( ROVING HANK

26.TENSION WT IN GRAMS = 0.259 ( LEEA STRENGTH

27.MICRONAIRE = 2.824 ( DENIOR VALUE

YARN CV % = CV% +,-2CV%

\/n

29.YARN DIAMETER = 0.95

\/COUNT
30. COUNT = 64.8
LEE WEIGHT IN GRAMS

31.YARN CLEARER = LIFT ( RING DIA

----
32.COILS PER INCH = 0.5 ( \/COUNT ( 25.4
33.HANKS/METER = NO OF HANKS (200
STD HANKS

34.YARN REALISATION = (95 -T)(1-C )-3

100

T = TRASH IN COTTON

C = COMBER NOIL
35.TWIST VARIATION = INTIAL TPI - FINAL TPI

36.TWIST VARIATION % = TWIST VARIATION

(100
INTIAL TPI

37.GRAMS/SPL/SHIFT OF 8 HRS = 7.2 ( SPINDLE SPEED (EFF

TPI(COUNT
= 60(8(1000
36 (840 ( 2.04
= 7.2
38.ENERGY COST = TOTAL UNITS
PRODN IN KGS
= UKG
UKG = TOTAL UNIT COST CONSUMED
PRODUCTION IN KGS
= KG/COST
UKG = UNITS/KG
1000 UNITS = 1 KW
1 HP = 746 WATTS
1 UNIT = 1 KWHR
 Ring Spinning

1. Production / spl/ 8 hrs = 7.2 * spl speed * Effy

TPI * Count * 100
2. Production / spl / hr in kg = Spl. Speed (Rpm) * 60 * Effy_
TPI * 36 * 840 * Count * 2.204
3. Required Ratchet wheel = Present wheel * Reqd. count
Present count
4. Traveller speed (rpm) = Spl speed( rpm)- Wdg on speed (rpm)
Where, Winding on speed = Roller Delivery (rpm)
Bobbin circumference
5. Spindle speed = Tin roller (rpm) * Dia of tin roller
Dia of spl Wharve
6. Traveller speed (ft/sec) = Spl speed * 3.14 * Ring dia(inch)
60*12
7. Twist contraction % = 2.64 TM - 4.82
Where, TM = Twist Multiplier
Traveller number (ISO Standard) = Weight in grams______
1000 pieces of travellers
Ratio of Ring dia / Tube dia = 2 to 2.2
Ratio of Ring dia / Tube height = 0.2 to 0.225

11.Standard hank = spindle speed ( 1

TPI 63

12.ROVING FEED /MIN = FRONT ROLLER DELIVRY

12

13.TWIST CONTRACTION IN STAPLE = 0.967 ( (TM2)/COUNT)1/3

14.HANK LOSS = TOTAL STANDARD HANKS - TOTAL ACTUAL HANKS

96% OF TOTAL STANDARD HANKS

15.COP CONTENT = 3 ( LIFT ( D2 (TAKE IN INCHES)

D = DIAMETER OF RING

16.LENGTH OF YARN ON BOBBIN = WEIGHT OF BOBBIN IN GMS

( 840 (1.0693

LENGTH OF YARN ON BOBBIN = WEIGHT OF BOBBIN IN GMS

( 840 ( COUNT
453.6
LENGTH OF YARN ON BOBBIN = WEIGHT OF BOBBIN IN GMS
( 1.693 ( COUNT

18.TO FIND OUT TOTAL DOFS/M/C = DOFFS/M/C

NO.OF.SIDES TOTAL RING FRAME

19.OZS/SPINDLE = 1.4 ( SPEED/COUNT

20.EXPECTED HANKS = SPINDLE SPEED X 1/63 X (1- D)

TPI X COUNT
WHERE D = RING DIA
21.PIECIENG EFFICIENCY = SIDER EFF X PEICIENG RATE

22.PRODUCTION % = ACTUAL PRODUCTION /100% PRODUCTION X 100

23.M/C UTILIZATION % = NO OF MACHINES ALLOTED X 100

NO OF MACHINES WORKING
24.OVERALL EFFICIENCY = U% X P%
100
YARN U% = U2=21.5(F/2)2 X D-1 /D X NE +41 (D-1)+42
F = MICRONAIRE/MATURITY RATIO
MATURITY = 60S = 0.8
ABOVE
26.CONVERSION OF WEIGHT TO LENGTH:
= WEIGHT IN GRAMS X COUNT X 840 X 0.91
453.6
27.RKM HOW IT IS RELATED TO SINGLE YARN STRENGTH
RKM = 1.7 X COUNT X (4.0 X S + 11.5)
1000
C = COUNT
S = STRENGTH
RKM = 590.5/TEX = BREAKING FORCE X /TEX COUNT
RKM = CSP/175 = SINGLE YARN
RKM = CSP/150 = DOUBLE YARN

RKM = SINGLE THREAD STH (RESET IN KILOMETERS)

1RKM = 1.0197 CN/TEX

1 GF = 0.9807 CN
 1CN/TEX = 1.02 GF/TEX

Winding

1. Production /drum / 8 hrs

= Drum speed(mpm)*1.0936 * 60 * 8 *Effy (OR)
840 * CT * 2.204
= 0.2835 * mpm
Count
2. Length in meters = Weight in gms * 1.692 * Count
3. Length correction factor = Std Length * Present LCF
Actual length

4. Utilization % (U%) = Worked Hours * Worked drums*100

Allotted Hours Allotted drums
5. Production % (P%) = Actual production *100
Standard production
6. Over all efficiency = P% * U%
100
7. Tension weight in grams = 1.8 + (0.571 * English lea Sth/kg)

8. Yarn quality factor = cleaning efficiency

Knot factor

9. Yarn clearing efficiency

= Total no. of obj. faults removed by slub catcher *100
Total no. of such faults present

10. Knot factor

= Tot no. of slub catcher related yarn breaks in a given lth
Tot no of obj. yarn faults removed by S.C from the same lth

11. Yarn tension level

a) For medium to high speed = 1/10 * single thread sth
Winding machine (upto 650 mpm)
b) For High speed (above 650 mpm) =1/8 * single thread sth
12. Bobbin running time = Average Length in meters
Speed in mpm
Breaks / 100 spindle hrs
= Total no. of breaks ____________*100
 No. of hrs observed * No. of spl observed

\
14.DRUM SPEED (YPM) = MOTOR RPM ( MOTOR PULLEY X 3.14 X DRUM DIA(MM) X1.0936
M/C PULLEY 1000
DRUM DIA = 95 MM(CONE WINDING)
DOUBLER WINDER DRUM DIA (98 MM)
AUTOCONERS DRUM DIAS = (95 MM)
HANK TO CONE WINDING DRUM DIA (78 MM)

15.KNOTS/KG = TOTAL NO OF KNOTS

TOTAL CONE WEIGHT

16.SPLICE YARN STRENGTH % = SPLICE YARN STRENGTH X 100

PARENT YARN STRENGTH

17.WINDING SPEED = 150 X NO OF DRUMS X EFF

COUNT ___
BREAKS/SPL HOURS = 125/N - 30/\/ C

N = NUMBER OF SIDES ASSIGNED FOR SIDER

C = COUNT
19.LINEAR DENSITY OF YARN IN COUNT SYSTEM
Ne = 453.6/7XM
M = MASS OF SKEIN OF 109.3 OR 120 YARDS

COUNT IN YARN TEX = M/100 X 1000

MASS OF SKIEN OF 100 MTS IN GRAM

20.Production factor = production speed x 100

Nominal speed

21.Length correction factor =Old correction factor x Nominal length

Actual length

22.Diameter correction factior = Old correction factor x Nominal ø

Actual ø

newtons x 100 = 3500 cn

24.Centi newton to gms = Centi newton x 2.5 = gms

 T.F.O

1.Production/spl/8 hrs = Spl.speed * 60 * 8* 2 * Effy__ (Kg)

TPI * 36 * 840 * Count * 2.204
2. TPI = 355 * b_
(a*c)
Where,

a, b, c - Wheels
No. of twists (TPM) = Spindle speed (rpm)* 2
Yarn speed in mpm

Spindle speed = Motor rpm * motor pulley (d)_ * 0.97 * 350.5

machine pulley (D) 32.5
(OR)
= 15168.6 * d
D
5.DELIVERY SPEED = SPINDLE SPEED X 2
TPI X 39.37

6.LEASE ANGLE (( TAN THETA)

= 2 X TRAVERSE LAG X TAKE UP ROLLER SPEED

X TAKE UP ROLLER DIA X CAM SPEED
7.TAKE UP ROLLER SPEED = 0.204 X SPINDLE SPEED
TPI
8.CAM SPEED RPM

1.TAKE UP ROLLER SPEED X 27/100 X CAM WHEEL/50 T

2.PRE TAKE UP ROLLER SPEED

TAKE UP ROLLER SPEED X 72/28 X DRIVER WHEEL/DRIVEN WHEEL

3.OVER FEED RATIO

72/28 X DRIVER/DRIVEN X 51/77 - 1 X 100

PTR = PRE TAKE UP ROLLER

TR = TAKE UP ROLLER
9.DENSITY OF TAKE UP PACKAGE

PACKAGE IN GMS X 3.14/12 X H X (D2 X D X d ) + D2 )

H = LENGTH OF THE TRAVERSE

D = BIGGER DIA OF DELIVERY PACKAGE

d = SAMALLER DIA OF THE DELIVERY PACKAGE

10.POWER CONSUMPTION WATTS

= 3 X COSø

= 1.73 X 440 X AMPHERE X PE

= 1.73 X 440 X AMPS X 0.85

= 0.648 X AMPS

1 UNIT = 1000 WATT HOUR

1 UNIT = 1 KWHR
1 UNIT = 648 X AMPS
1 UNIT = 745 WATTS

Doubling
1. Doubling yarn strength = 2.5 * Ring yarn strength

2. Doubling TPI = Single yarn TPI * 0.70

3. Total imperfections = 0.170 * Total imp. in single yarn

(in double yarn)

4. TPI = Twist constant __________

Main Twist Wheel * Side twist wheel

5. Double yarn uster = single yarn uster

__________
\/ No .of ply
6.SPINDLE SPEED = MOTOR RPM x MOTOR PULLEY x TINROLLER DIA
M/C PULLEY x SPINDLE WHARVE DIA

7.TWIST CONSTANT = 90 x 80 x 92 x TWIST WHEEL x 254 x 1

36 x 55 x 30 x 34 x 22.2 x 3.14 x 2

8.TPI = TWIST CONSTANT x TWIST WHEEL

= 0.59 x 39
9.DOUBLING PRODUCTION/SHIFT/8 HRS= ( x D x N x 480(SPDLS) x TIME x EFF
36 x 840 x COUNT x 2.204

REELING

1. Doff weight in kg = Index wheel * 1.5 * 7 * 40

840* Count * 2.204
2. Production / shift
= Swift speed(rpm)* 54(inch)* 60* 8 * (100 - T)
840 * 36 * Count 100
Where, T = Time lost for doffing

1 HANK = 840 YARDS

1 HANK = 7 LEAS
REEL CIRCUMFRENCE = 1.5 YARDS

SHPR(SINGLE HANK PLAIN REEL) = 840 = 80 TEETH

7(1.5
DHCR(E) = 160

5 HCR(E) = 400 = 160(30

12
4 HCR(MT) = 96 (4 = 384 T ENG TO METRIC = COUNT(1.19

DHCR (MT) = 96(2 = 192 T

I KNOGHT = 4 HANKS

DOUBLE HANK = 4(2 =8((M.C)=10

2 HANK = 840 (2 = 1680 YARDS
5 HANK = 840 ( 5 = 4200(4 =16800
1 KNOT = 840(20 = 16800
= 16800
1680
= 10

4.80S FHPR = 163(30 (7(1.5(4 ONE HANK = 4 KNOTS

12
___________ = 115 GMS KNOGHT WEIGHT
840(80(2.204

5.80S DHCR = 163(7(1.5(10 =115.5 GMS ONE KNOT = 10 HANKS

840(80(2.204

6. 60S FHPR= 163(30 (7(1.5(4

12___________ = 154 GMS KNOGHT WEIGHT
840(60(2.204

7.60S DHCR = 2164.80S FHPR = 163(30 (7(1.5(4 ONE KNOT = 10 HANKS

12___________ = 115 GMS KNOGHT WEIGHT
840(80(2.204
8.80S FHPR = 163(30 (7(1.5(4
12___________ = 115 GMS KNOGHT WEIGHT
840(80(2.204
9.60S DHCR = 216 ( 7 ( 1.5 ( 10 = 204 GMS KNOT WEIGHT
840 ( 60 ( 2.204

10.60S 4HCR = 216 ( 24/12( 7 ( 1.5 ( 5 = 204 GMS KNOT WEIGHT

840 ( 60 ( 2.204
( ONE KNOT = 5 HANKS

11.60S FHCR = 216 ( 30/12( 7 ( 1.5 ( 4 = 204 GMS KNOT WEIGHT

840 ( 60 ( 2.204
ONE KNOT = 4 HANKS

12.80S FHCR = 163(30 ( 7 ( 1.5 ( 4

12___________ = 115 GMS
840 ( 80 ( 2.204

NO OF THREADS/HANK = 560
SINGLE YARN HANK AND DOUBLE YARN HANK = 1120
 SINGING

1.DRUM SPEED = MOTOR RPM x MOTOR PULLEY x FIXED PULLEY DIA x DRUM DIA
M/C PULLEY x DRUM PULLEY DIA x 25.4 x 36 x 7

= 1450 x 135 x 225 x 135 x 22

205 x 175 x 25.4 x 36 x 7

2.PRODUCTION/DRUM/SHIFT OF 8 HOURS:

= DRUM SURFACE SPEED IN YPM x 60 x 1 x GASSING LOSS%

840 x 2.204 x COUNT
GENERAL

1. COSTING
i) Clean cotton cost = Mixing cost___
Yarn Realization
ii)Conversion cost / kg = Expenses/Frame /Day
(Other than Raw material)
Production /Frame / Day
iii)Yarn Realization % = Yarn produced
Effective mixing consumed
Where,
Effective Mixing consumed = Mixing issued + Waste added
+ Opening process stock up to SPG - Closing Process
stock up to SPG -Usable waste produced & used in same
count.
Yarn produced = Yarn packed + Closing stock of yarn in
cops, knots, cones - Opening stock of yarn in cops,
Knots, Cones.

PRODUCTIVITY
i)Productivity Index (PI) = Machine Productivity Index(MPI)
Labour Employment Ratio(LER)
Where, MPI = Production / M/C Shift in a mill *100
Production / M/C Shift in a std mill
LER = No. of operatives per shift in a mil *100
No. of operatives per shift in a Std mill
ii)Mill Efficiency Index = Mill Efficiency *100
Efficiency in a Std Mill
3. Limit Irregularity
 In a strand of material in which fibre ends are laid in a
random order, the irregularity is given by the formula,
Index Irregularity (I) = V
Vr
Where, V = Actual yarn Irregularity CV%
Vr= Calculated limit Irregularity CV%

For cotton fibres,

Vr 2 = (106)2
N
Where, N= 591000________________
Count *Fibre weight in milligrams /Km
I = 1 (Best possible yarn)
I > 1 (More irregular yarn)
Higher the value of N, Lower will be the basic irregularity. This bears out the
well known fact that fine fibres produced more regular yarn for given Count than coarse fibres.
I value
2.3 to 3.3 (for carded short staple yarn)
1.5 to 2.2 (for combed short staple yarn)
4.Single thread strength from lea strength (single sth in grams)
= Lea strength in lb. * 70 * 1000
80 * 2.204 100
5.Spinning Limit = _____________________5315____________________
Denier of fibre * Actual fibre / cross section

Yarn diameter = 1 _____ ( inch )

______
28 \/ Count

7.No.of fibres in cross section of yarn = ______15000___________

Micronaire value * Count

8. Bonda waste % = ______Bonda waste in kg * 100

yarn production(kg) + Bonda waste
9. Tensile Strength (lb/in2)= [ 10.8116 * PI - 0.12 ]*1000
Where, PI = Breaking load in lb.____
Bundle weight in milligrams
10. Tensile strength (gm/Tex) = 5.36 * PI

11. RKM Value = Single yarn strength (grams)

Tex number of yarn
 (OR)
= CSP
150

Note : RKM (Resis in Kilo Meter)- Breaking length in kilometer

Breaking length - It is the length of specimen which will just
breaks under its own weight when hung vertically.

12. CSP (Count Strength Product) = Count * Lea strength in lb.

Note : CSP varies as twist factor is changed.

13. Fibre Quality Index (FQI) = lsm

f
Where, l = 50% span length in mm
s = Bundle strength gm/tex at 3 mm gauge length
m = Maturity co-efficient
f = Micronaire value
Note : Higher the value of FQI, better is the quality of cotton.

14. Drafting quality of cotton (K) = 29.4 * F

ML
Where, F = Fibre fineness (Micronaire value)
M = Maturity co-efficient (measured by NAOH Method)
L = 50% Span length (measured by Fibrograph)
Note : Lower the value of K, Better is the Drafting Quality

of cotton.

15. Power consumption per spindle in watts (P)

= (7.5 + 80 + 500)* N2
c t2
This expression is applicable to 178 mm lift & 41.3 mm
Ring dia. frames.

Where, C = Count
t = TPI
N = Spindle speed in 10,000’s

16. Relation between Yarn CSP and FQI

___
Expected CSP = {320 (\/FQI +1) - 13C} for carded count
___
= {[320 (\/FQI +1) - 13C]*(1+W/100)}for combed
Where, C = Count
 W = Waste % during combing process
17. Relation between yarn Unevenness and Drafting Quality of cotton
U2 = K * Ne * (d-1) + a(d-1)+ Ur2
d

Where, U = Expected yarn Unevenness (U%)

K = Drafting Quality of cotton
Ne = Count
d = Draft in Ring frame
Ur = Roving Unevenness (U%)
a = Contribution by R/F to yarn Unevenness

Note: a = 3.5 for good working conditions.

18. Spinning Performance :

The Performance of a given sequence of processing

m/c can be assessed from view point of both CSP & yarn U
Unevenness.

i)Process proficiency (Based on CSP) = Actual CSP *100

Expected CSP
ii)Process proficiency (Based on Yarn Unevenness)
= Actual U% *100
Expected U%

19.Computation of rate of absenteeism

=No.of manshifts lost due to absenteeism during the yr.*100

No. of manshifts scheduled to work during the year

HUMIDITY

The term used to describe the amount of moisture in

the atmosphere.

1. Relative Humidity = Actual vapour pressure *100

Standard vapour pressure

The change of RH will change the amount of

moisture in a sample of material which may be expressed

in-terms of moisture content & moisture regain.

2. Moisture content (M) = Weight of water *100

Total wt. Of material
 = W1 -W2 *100
W1
Where, W1 = Total weight of the material
W2 = Oven dry weight

3. Moisture regain (R) = Weight of water *100

Oven drys weight of material
= W1 - W2 *100
W2

Note : Oven dry weight of defined as constant Wt. Of

obtained by drying the material at a temperature of 105+/-3D

till all the moisture is expelled.

4. Humidity % = 100 - 3*[(D-W)* 100]

D
Where, D = Dry bulb temperature
W = Wet bulb temperature

5. Correction of yarn count & strength for humidity changes :

Corrected count Nc = N(100 + Ra)
100 + Rs

Where, N = Actual count

Ra = Actual regain (Regain at the time of Testing)
Rs = Standard regain
Corrected strength Sc = S *(100 + f * Rs)
100+ f * Ra
Where, S = Actual strength
f = Correction factor based on nature of the fibre.
Note: f = 6% for cotton

CFM = AIR IN MTS/ SEC X 3.0028 X AREA X 60

SPIN PLAN CALCULATIONS:

DATA:
COUNT = 60S/1 BD
SPINDLE SPEED = 17500
TPI = 27.9
NO OF SPINDLES = 5760
PRODUCTION OF SPINNING:

(6
= SPIDLE SPEED(60(8(95 ( 960
TPI ( 36 ( 840 ( 2.204 ( 60

PRODUCTION OF SPINNING = 433.6 KGS

WASTE IN SPINNING = 2.1%

= 433.6 ( 2.1

100

= WASTE IN KGS = 9.10 KGS

= 433.6 + 9.140 = 442.70 KGS

= REQUIRED WEIGHT OF ROVING BOBBIN = 442.70 KGS

= PRODUCTION OF SIMPLEX
= SPIDLE SPEED(60(8(82
TPI ( 36 ( 840 ( 2.204 (1.6

= PRODN/SMX/SHIFT OF 8 HOURS = 334.250 KGS

= NO OF SMX REQUIRED FOR/RING FRAME = WT OF REQUIRED BOBBINS IN ROVING

PRODUTION IN SMX FRAME

= 442.70/334.250

= 1.32 SMX REQUIRED

WASTE IN SIMPLEX = 1 %

= 433.250 ( 1 %/100

= 4.3 KGS

REQUIRED WEIGHT OF DRAWING SLIVER = 433.250 + 4.3 = 437.253 KGS

PRODUCTION OF DRAWING SLIVER:

( ( D ( N ( 60 ( ( 2/36( 840(2.204(0.14(EFF
8

= 3.14 ( 40 ( 350 (60 ( 8 ( 2 /840(2.204(0.14(70

= 1356 KGS

= REQUIRED DRAWINGSFOR/RF = WEIGHT REQUIRED DRAWING SLIVER/PRODN IN DRAWING

= 437.5/1356

= 0.32 DRAWINGS

WASTE IN DRAWING = 0.5 %

REQUIRED WEIGHT OF COMBER SLIVER = WEIGHT REQUIRED WT IN COMBERSLIVER/PRODN IN CBR

= COMBER PRODN / SHIFT OF 8 HOURS = 251 KGS

442.7 + 88.02

= 530.72 KGS

REQUIRED WEIGHT OF COMBER SLIVER = 444.4 ( 20/100

= 530.3 KGS

NO OF COMBERS REQUIRED = 530.3/251

= 2.12 COMBERS/ REQUIRED

SL/RL:

WASTE% = 2.12

= 433.2 ( 2.12/100

= 9.18 KGS

= 433.3 + 9.18 = 442 KGS

PRODN OF SLIVER LAP = 1032,=442.1/1032

= 0.42 SL/RL REQUIRED

 CARDING :

WASTE IN CARDING = 4.5 %

= 433.1 ( 4.5/100

= 19.4 KGS

CARDING PRODN = 251 KGS

REQUIRED WEIGHT OF CARDING SLIVER = 452.3/251

= 2 CARDS

AUTOCONERS:

PRODN/SHIFT = 210.1 KGS

WASTE % = 0.41

= 210.1(0.41/100

= 0.86 + 210.1

= 433.6 + 0.86

= 444/210.3

= 2.1 AC 6 RING FRAMES FEED 2 AC CONERS

REELING:

COUNT = 80S CX

NO OF RING FRAMES = 22

PRODN/RF = 47 KGS

TOTAL/PRDN/22 R.FRAMES = 1034( 2%/100 = 20.8

80S FHPR PRODN / REEL = 28+20.8 = 48.8 KGS

TOTAL PRODN/22 REELS = 1034/616

= 1 RING FRAME FEED 1.6 REELS

General

KGS to GMS MTR

CONSTANT=LAP LENGTH(200 MTRS)*15.432 = 0.4409

7000

LAP=200MTRS,WT=11.25KGS,
11.25*2.2046=24.81 LBS

GMS/MTR=24.81/0.4409=56.27 GMS/MTR

2.GRAINS/YARD

GRAINS/YARD=1 YARD LAP WT*7000

1 YARD LAP WT=LAP WT(LBS)/YARDS

EX=36.63/306*0.103
0.103*7000 = 721 GRAINS

3.GMS/MTR=1*1.0936(LENGTH IN YDS)*453.6/HANK
GMS/MTR=WT/YARDIN GMS *1.05

EX- UL HANK =0.12(FEED HK)*1.43(DRAFT) =0.0078

NO.OF ENDS
GMS /MTR=1*1.0936 * 4536.6 =75.71
840 0.0078