SHREE AMBE LABELS PVT. LTD.

Process Flow Chart (Pre-Launch / Production)

Description Of Symbols Abbreviations Part Name DAIL PFC Number 1

Operation Rework S Setup Part Number 0502- 06861 BL (clear) PFC Start Date 27.10.2017

Part Rev. No /
Storage Scrap P Production 0 PFC Rev. No. / Date 00 / 27.10.2017
Date
Customer /
Delay Salvage NIPPON SEIKI CO..LTD
Model
Key Mr.VIJAYA SARATHY , Mr.YASHWANTH &
Inspection Core team
Parameter Mr.VASANTHAN.

Symbols Labeling &

PF Operation Product Handling Source of In-
Opn. No. M/c, Jig & Devices Process Characteristics Identificatio
No. Description Characteristics Equipments coming Variation
n

Raw material Received &

inspection

1. Thickness Different
1 10 a) Inspect base raw material N.A
specification
2. Finish
N.A Tag Manual
b) Test quality of ink Viscosity cup 1. Viscosity Variation in viscosity

1. Dimensions &
profile as per
2 20 Prepare positive film Coral draw software
customer
Coral draw software Manual N.A
drwg/sample

Variation in the
3 30 Prepare screen from positive Exposing Machine 1. Free from pinholes Vacuum & time Manual
positive

Screen print in stages for different

colours. Print Color Top side.
1. G7K MAT CLEAR
2.BLACK Automatic printing 1. Printed matters AS per drawings and
4 40 S/P
3.RED 805(DIAL RED) machine 2. Colours master cards detials
Manual -
4.SP-135 GREEN
5.N4.5 GRAY
6.WHITE(N10)

Unitech Glowdry
IR - Infra Red Passing - Each Machine Drying time = 30 Min
5 40 - A Colors
Drying Machine
1.Temprature = 80° ± Max.
----- Manually
20°

Temprature = ( Based on
75° ± 80° Drying time = Process
Oven Curing ( Drying) - Each
6 50 P
Colors
Drying Machine
For Over Coat = 90°
45 Mins - All Colors and time Alarm Manually
180 Mins - Over Coat. will be
and 180 Mins. provided)

Atmoshphere 30 Mins - Room As Per master

7 50 - A Normal Drying
temprature temprature
As per Samples.
sample parts.

As per drawings and 0.01 mm Thickness

60 Front Side Top Lamination process
dials Sheets
As per drawings

Print Color - Rear side

Automatic printing AS per drawings and
8 70 S/P 1. White
machine
Colors
master cards detials
NA Manually
2. Black

Unitech Glowdry
IR - Infra Red Passing - Each Machine Drying time = 30 Min
70 A P Colors Drying Machine
1.Temprature = 90° ± Max.
----- Manually
10°
10
Temprature = ( Based on
75° ± 80° Drying time = Process
80 P Oven Curing ( Drying) Drying Machine
For Over Coat = 90°
45 Mins - All Colors and time Alarm Manually
180 Mins - Over Coat. will be
and 180 Mins. provided)

Atmoshphere As Per master

11 80 - A P Normal Drying
temprature
---- As per Samples.
sample parts.

Punching Process - Locating Manually

12 90 S/P Holes Punching Machine Manual Settings As per Samples.
Loaded
…

Top side - Part outer Profile 05020682490 A1 -

Mechanical Pressing
13 100 cutting Process - Blanking
Machine
20 Tons Blanking & Piercing Master Sample
operation operation
S/P
Mechanical Pressing 05020682490 A1-
14 110 Shaving Tool Process
Machine
20 Tons
Shaving Operations
Master Sample

As per final AS per customer

15 120 Final Inspection Visually
inspection report Requirements.

As per Packing standards

16 130 Packing Manual Corrugatted Box & Customer --- Manually
Requirements.

As per customer
17 140 Dispatch Requirements & --- manually
Schedules.

Prepared by : Approved by : .