JAPANESE

INDUSttR:AL
STANDARD

Translated and Pub‖ shedby

Japanese Standards Association

①IIS A 5373つ ∞ 4

Precast prestressed concrete

products

ICS 91 100 30;9308030

Lference n― ber:Л S A 5373:20040】 )

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62S
A5373:2004

Foreward

This translation has been made based on the original Japanese Intlustrial
Standard revised by the Minister of Econom5 Trade and Industry,
through deliberatione at the Japanese Industrial Standards Committee in
accordance with the Industrial Standardiration Law. Consequently JIS A
5373 : 2000 ie replaced with JIS A 6373 : 2004.
Attention is drawn to the possibiJity that eome parts of tbis Standard may
confict with a patent right application for a patent after opening to the
public, utility mod.el right or application for registration of utility model
after opening to the public which have technical properties. The relevant
Minister and the Japanese Industrial Standards Committee are not
responsible for identiffing the patent righ! application for a patent after
opening to the public, utfity model right or application for registration of
utility mod.el after opening to the public whicb have the said technical
properties.

Date ofEstablishment: 2000‐ 07‐ 20

Date ofRevision: 2004‐ 03‐ 20

Date ofPublic Notice h Omcial Gtttte:2004‐ 03‐ 22

1nvesttgated by: 」apanese lndushial Standards Comm■ ttee

Staudarde Board
Technical Committee on Civil Engineering

JIS A 5373:2004 Rrst English ediuOn PubliShed in 200412

Translated and PubIShed by:JaPaneSe Standards Assodaton

41‐ 4 Akasakら ヽmat∝ L Tokyo′ 10%8440 JAPぶ

In the event of any doubts arising as to the contents,

the original JIS is to be the final authority.

@ JSA 2004
All rights reserved. No part of tlds publication Eray be reproduced or utilized in any form or by any
mearrs, elecbotlic or medranicat indudint photocoptng and nicrofil4 witlout permission in wlitint
frour the publisher.
Printed in Japan M&T

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 A5373:2004

Coll"ntB

①
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A 6373 | 2004

Annex 3 (uormative) f,6laining srelle ..,.,..,,....,......,.... oo

Recommended specification 3-1 pile
Preetreesetl concrete sheet ........61
Annex 4 (normative) Closed conduits....................... ...........................74
Reconmended specificatioD 4-1 Prestreeseil concrete tubing .....................................81
Reconmended epecification 4-2 Prestreeged concrete box culvert .................,..,.........92
Annex 6 (normative) Piles ---.-.--.--...-- ........................ 101
Recommended specification 5-1 Prestreseed concrete pile........................................ 109

ω
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 O JIS A 5373:2004
」APANESE INDUSTRIAL STANDARD

Precast prestressed concrete products

prccast'concrete proilucts 0rereafter

1 Scope This Japanese Intlustrial Standard specfiee
This standld doee not
,"fe""ed to as "PC protlucts") made from preetreeeeal concrete.
apply to concrete products for buililinge'

2NormativereferencesThefollowiugetanilarilecontrinprovieionswhich,tbrough
referenceinthisstanclard,constituteprovisiousoftbisstandarcl.Themostregent
tle stanclards (including amendmente)
of inclicated below ehall be applieil'
"aitioo"
JIS A 0203 Conoete terminologt
JIS A 1108 Method of testfor compressive strength of conuete
JIS A 1132 Method of naHng and curing conoete sPecimens

JIS A 1136 Method of test for compressive strenglh of spun concrete

JISA5361 Precast concrete ptoducts -General rules for classiftcation, designation otd
marking

JlsASs62Precastconcreteproducts-.*equiredperformorceandmethodsofwrification
JlsASs6sPrecostconcfeteproducts--Generalrttlesformethodsofp*fonnancetest
5364 Precdst concrete products--General rules ofmaterials and
product metlods
JIS A
JIS A 5365 Prccast concrete products-4eneral rules for method of inspection

JIS B 7505 Bourdon tube presstte gauges

dISB 172L Yerifcation and calibration of the force measuring system of tlo
t ens i oty'c ompr e s s i on t e s t ing mach in es

3 Definitione For purpose of this stanilald, the itefiuitions given in JIS A 0203 antl
the following defrnitions aPPIY'
by
Group I: PC products whose conformity with the stated performance is confir8ed
actualresults,whicharemanufacturedbase.lonsuchspeci.fication,and
whoge recommended specifications are indicated in the annex'

Group II: PC proclucts whose performaoce and specifications are defined by the
agteement between the parties concerned with clelivery and which are
manufactured baseal on euch apecificafious'

4 clasEification PC producte ehall be claesifieal ae indicated in table 1 by the

applicatioo.
In shall be classifred into Group I and Group
ad<Lition, products
II depending on the
way how the performance and specifications are defrneil'

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A5373:2004

Table l Chssincation of PC products

Classifcation Application
Polee See clauee 2 of the auer l.
BH■ eS See dauee 2 ofthe anaex 2.
Re… wallS See clauge 2 ofthe aanex 3.
Cloeeil conaluite See clause 2 of tbe anaex 4.

Piles See dause 2 oftbe anner 5.

It shall be subj€ct t the ageeEent
Other products between the parties coucerned wit!
Example Disaster preveltion facilities ilelivery.
Remarks : The annexes include Group I having the recommended
specficaf,ions and Group II having no recornmended
specifications.

5 Qu8firy
5.1 Appearance Appearance shall be teeteil by 9.1 and it ghall be free ftom any flaw'
crack, chip, curvature, torsion (in the case of a board-Uke product), etc. which are
detrimental to application. Moreover, the water-contact surface of PC products for
water channels shall be as smooth as practically acceptable.
5.2 Performance The performance thall confotm to the provisions of table 2'
Table 2 Performance of PC Prottuct
ClassiEcatioo Application
Poles See dauee I of the aaaex 1.

Bridgss See clause 3 of the aaoer 2.

Retaidag walls See clause 3 of the annex 3,

Closed corduits See clause 3 of the anaex 4.

PL● See clause E of the anlex 5.

Other products d Perfrrmaacg Concret€ items of performaace sha.ll be
Example Dissst€rpreveDtiol eelected aaal desiguated accordiug to JIfi A 5362 auil
facilities subj8st to tbe agreement betwee! the pafties cooceraed
with delivery.
Wbeu performarce is dearly corr€lat€d witl product
speci.Ecatious (di-uensions, tlaterials, strustur€, etaJ,
tbe agteensut nay be replaced by rlesignation of
ptoiluct specificationg inficatail ia b).
b) Specitrcatiourepreseltirgpetfrroance
D Dioeusione
2) Compressive streagth of concrete
3) Bar anaagemeot
4) EEective Dlegtress

6 Shape, dimensions and dimeosional tolerancs Tbe ehape, dimensious

dirnensional tolerance shall be as specified in table 3.

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A5373:2004

Table 3 Shape,dimenslon3■ nd dinensionaltolerance ofPC producte

Claseifrcation Application
Poles See clause 4 of the annex 1.
B五dges See clause 4 of the aunex 2.
Retaining walle See clause 4 ofthe annex 3.
Closed conduits See clause 4 of the annex 4.
P■ 8 See dause 4 ofthe annex 5.

榊 職 静赫
°dll:ls縫
81覚 fI』 置 S
:preventlon

? Bar arrangement Geinforcement and PC steeD and tolerance of bar anangenent

As to the bar arrangement and tolerance of bar aEangement, the bar arrangement
ehall be measured by 9.3, and it ghall conform to the provisiona of 7.l and' 7 .2.
?.1 Bar arra.ngement Bar arrangemeut (the ninimum covering of reinforcenent ig
included) shall be as specified. in table 4. However, when the method is subject to the
agreement between the parties coucerned with ilelivery, ancl it falls within the range
which does not clamage the performance of PC products (including provisions of 6.D,
the method may be outside of table 4. Manufacturers ehall prepare the bar
arrangement drawing for each product and shall preeent it to purchasers upon request.
Table 4 Bar arrangement ofPC products
Claesfication Application
Poles See clauee 5 ofthe annex 1.
Bridges See clause 5 ofthe annex 2.
Retaining wans See clause 5 of the annex 3.
Closed conduits See clause 5 of the annex 4.
Piles See clauee 5 ofthe annex 5.
Other proclucts It 6hall be specified by manufacturere.
Example Disasterprevention
faeilitieg

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A5373:2004

Information: The general precaution in the caee of planniag bar

arrangement is shown below.
d the mir:jmum gap of reiaforcement and PC ateel sball
exceed V4 of the maximum dimension of coarse'aggr,egate.
b) The necessary crosg section area of reinforcement and
PC eteel is deciileil fiom etructulal calculation or
structural detaile. But, a combination of dia.meter and
numbers of reiaforcement and PC eteel whish can
eatis& the crose section area is not lirnited to one. The
d.iameter and numbers of reinforcement and PC steel
shall be selected and arranged in coneiderafion of
thickneee of membere of framework and the maximum
dimsnaiens of coarge aggregate. They shall also be
selected to
ensure complete adhesion bef,ween
reiaforcemenVPC steel and coucrete and to distribute
glgglrin g possibility uniformly.
?.2 Tolerance of bar arrangement Manufactures shall speci.fr the tolerance (t) of bar
arrangement for each claes of products, within the range where the ilyu"'nic
characterigtics and durability of membere of framework satisfy the predeterrni''ed
performance.
Note(1): ffue limif of deviation between the reiaforcement position indicated on
the bar arrangement drawing ancl the reinforcement position of
products.

8 Materials and manufacture method Materials used for PC products and

manufacture methode shall be as specified in JIS A 5364.

I Test methoda
9.1 Appearance test An appearance test shall be performed by a visual observation
to check for aoy flaw, crack, chip, curvature, toroion (in the case of a boarcl'like
product), etc. which are detrimental to application.
9.2 Performance teet The test method of performance shall be as specified in JIS A
5363 and table 6.
Table 6 The performance-test nethod of PC pmducts
Clsseification AoDlication
Poles See clause 6 of the auex 1,
Bttdge● See clauee 6 of ttre alnex 2.
Retaililg walls See clause 6 of tle annex 3.
Cloeeal conduite See clause 6 of the auex 4.
Piles See clauEe 6 ofthe annex 5.

顆 prevenion 愧 盤韻酬踏智臆 蹴
1基 i殿 誕 de■ vew
=::罵

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A 6873 : 2004

g.3 Measuremeut of bar arralgement MeaEurement of bar arrangement shall be

performeil about reinforcement and PC steel in terme of iliameter/quantity and
rninir''um coverlrg. The method ahall be either of the following-
a) Meaeuring method by a non-destructive test The measurement by a noudesbnrctive
test ehall use the electromagaetic iniluction metho4 the radar metho4 etc. According to
the respective designated measurement manuals, meaaurement shsll be made of the
diameter/ quantity snd trhe "ninimum covering of reinforcenent anil PC gteel
b) Measuring Dethod by a rlestructive sample The meagurement by a destructive
sample shall be performecl after fi.nishing performance tests, such gg [gnding
etrength. The concrete part of the sample shall be chippedi reinforcement thall be
exposedi anil measurement shall be made of the diameter/quantity and the
minimurn covering of reinforcement and PC steel
c) MeasuriDg nethod by bar arrangement before plasing If the reinforcement and
PC steel position before anil after placing of concrete is not affected by assembly of
reinforcement and PC gteel. fixing of the reinforcement and PC eteel to a ftane,
anil securing of covering, then tbe reinforcemeut and PC steel position of finisheil
protluct nay be presumed by measuring the diqrneter/quantity and the rninirnqg
covering before placing concrete.

10 Iaspections
10.1 Inspectiou iteme The inspection items of the final inepection carried out by
Eanufacturers and the delivery inspection carried out for confirmation at tbe ti:le of
delivery shall be as follows.
d Final inspection itene
1) Appearauce
2) Performance
3) Shape and dimension
b) Delivery inepection items
1) Appearance
2) Shape and dimension

Remarks: The delivery inspection items shall be subject to the agteement

between the parties concerned with delivery, anrl they may be
omitted based on the reeult of final inspection'

10.2 Inepection method The inspection method shall be as specfied iD JIS A 5365
and table 6.

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A5373:2004

Table 6 the inspection method ofPC products

Claeeification Application
Poles See clause 8 ofthe annex 1.
Bridges See clauge 8 of the annex 2.
Ret,ining wan8 See clause 8 of the annex 3.
Cloeed couduits See clause 8 of the annex 4.
Piles See clause 8 ofthe annex 5.
Other products It shall be subject to the
Example Disasterprevention agreement between the parties
facilities concerned with delivery.

11 Deei$ation of products The designation of producte shall be as specified in JIS

A 5361.

12 Marking The marking shall be as specified in JIS A 5361' However, if the

marking is epecfietl particularly in the annexes of this Standard, the annexee shall
prevail. Moreover, about the Group II products, the following shall be markeil on
proilucts.
a) Characters "II"
b) Classi.fi.cation (deeigrration epecified. by manufacturers), or ite abbreviation

c) Other ueceesarry matters, or its abbreviation

13 Report Manufacturers ghall submit the report about the appearance' performance,
shape, dinension, etc. of products, when they are so requested by purchasers-

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A5373:2004

Annex 1 (normative)
Poles

1 scope Thie annex specifies Group I and Group II of poles which are mainly used
for utility poles among the precast prestreseecl coucrete proilucts epecified in JIS A
53?3.

2 Cla$ification The claesifrcation of poles shall be as epecified in F''nex 1 table 1'

In adclition, Group I ehall be as specified in annex I table 2.

Auex I table 1 The dassification of poles

Anner 1 tabtre 2 The claesification of Group I of poles

Classin‐ Classification by application Classlcatbn by a check Detail
ca饉 on
Powe! tra:raE ission, power Crack test load
Claee I ilietribution. connunication, See the
signal, etc. Reconmen<led
the line in a railroad a:rd a Crack test beniling sp ecification 1'1.
Claes 2 track (a trolley coach ie moment
inclurled) , etc.

3 Performance The performance of poles ehall conform to the provisions of annex 1

table 3.
Annex l table 3 Performance of polee
Performance check
Performance item Performaace method
to the regular load aesumed at See a design document
It ehall be safe
Service performance the time of uee, and crack wiilth ehall be or slause 6 of the annex
within the allowance. I
See a rlesign ilocurnent
Endstagettrf° rmance It ehall not breal for the Ioad assu.med at the or clauge 6 of tlre annex
time of end stage.
See a design document
A deflection shall be within the aDowance to or clause 6 of the annex
Deflection the regular load aseumeal at the tine of use. l.
Durab上 け 0 Durability shall be eecwed against
deterioration aesumed.
See a <Iesign docunent
or reeulte.
Workability for traneport, ingtallation, See a design docunent
Procedure performance assemblv. etc. ehall be secured. or results.

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A5373:2004

Notee (1) Confirmation of the ead etage performance shall be made when so requested
by purchaeere.
e) Durability rnay be confirmed by the actual resultg of such eimilar products
as are equivalent iq terms of water-cement ratio and reinforcement
covering.
Remarks : The performance items of Group II ehall be eubject to the agreement
between the partiee concerned with delivery.

4 Shrfe, dimension and dirnensional tolerance As to poles, the shape, .lime[Bion

and di-eneional tolerance ehall be specified as follows. As to Group I, if the clesign
concept ia not different, and if the performance (quality) and performance (qualiW)
check method are the eame, the refereuce dimension may be changecl within 10 % in
response to purchaser's ilemand, provided that the necessary performance ie satisfred.
4.1 Shape lhe shape of poles is shown in aunex 1 informative figure 1.

Unlt:m rn

tfuiokngsg
●３ ２日 電
日３ ぢ，
ｍ

Botton Supporti-ug L● adlng Tip

poi.Dt p● llnt

a) Tapered hollow huncateil cone

Uit:mm
Thicknese

Bottom Suppottirg Loattng Tゎ

Point poht

b) Ilollow cylinder

Anne: I informative figure I Example of shape of poles

4.2 Dimension and dimensional tolerance lhe dimension ancl dimensional tolerance of
the Gmup I prcducts ehall be as specified in annor 1 table 4. However, a cap and a bottom cover
are not included in the length. The dimension and dimensional tolerance of the Gn:up tr products
sball be subject to the agleement between the parties concerned with delivery.

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A5373:2004

Annex 1 table 4The dirnension and dirneneioual tolerance

Tip Bottom Diameter
Claegification Length Thickness iliameter dinmeter
Dinen‐ 7 to 17 See a deeign 120 to 220 230t。 450 300 to 400
SIOn m document. mm mm mm
Preetressed
concrete *50mm +Not +4mm
Tole‐
poles specifieil -2mm
rance -10 mm -0 nm
Remarks l The"dinmeわ r,bottom diameter and di・ meter shan be the average oftWo
values meaeuted along the orthoaxis.
2Thethicknesssha]lbetheaverageoffourvaluesmeaguredaloogthe
orthoaxis in one cross eecbion of end face of main body'

6 Bar anangpment (roeitions of PC steel alcl reinforcement) The bar arrangement

of poles is baeed on JIS A 6364 and a design document'
In aililition, a mauufacturer ehall define the bar arrangement which satisfres clause
3 for every product.

6 Test method
6.1 compreseive-strength test A conpressive'strength test is baseal on JIS A 1132
and JIS A 1108, or JIS A 1136.
6.2 Bending strength test A bendi:rg strength test ie baseil on JIS A 6363'
Renarks : A tester shall be Grade one or higher specifietl in JIs B 7721, or shall
have the allowance which ie equivalent to or better than thie'

7 Quality of concrete
?.1 Material and nanufacture method The material for concrete antl maoufacture
method are basecl on JIS A 5364'
?.2 compressive streugth Tbe compressive strength of concrete shall be verifieil by
the compressive strength of a specimen which was processecl by the same cure ae the
product, or the compressive strength which was controlled properly' When the
predetermined cure has been finished, the strength ehall be 50 N/mm2 o! more'
Moreover, the compressive strengths at the time of prestress introduction ehall be
1.?

or more tinee the prestress given at a supporting point, and 1'3 or more times the
prestress given at a load point, and at the eame time 25 N/mm2 or more'
In adilition, products of Group II shall be subject to the agreement between the
parties coucernecl with delivery.
Remarks : The compressive strength of coucrete may refer to JIS A 5364 annex
(informative).

8 Inspection Inspection is baseal on JIS A 6365 anil the following'

g.1 Final inspectiou The frnal inspection shall be conducted about appearance'
performance, shape, and dineneion.

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A 5379 : 2004

a) Appearancs About appearance, the characterietics of a product, manufacture

method, manufacture quantity, etc. ehall be considered, and a total inspection or a
ge'nFling inspectiou ehall be performed.

b) Performance, shape and dirneusion About performance, shape and ilimeneiou, a

sampling inspection ehall be perforned.
When the performance is inepected by a specimen as alt€rnative characteriatic,
correlation ehall be established between the specimen and the product.
d Size of inspection lot fhe eize of inepection lot ehall be specified by a
manufacturer by coneiclering the characterietics of a prod.uct, a manufacture
methocl, manufacture quantity, manufacture period, ordered quantity, etc.
Within one inspection lot, the characteristics, the materials used, concrete mixing
ratio, and the manufacturing method ehall be the eame.
8.2 Delivery inspection The delivery inspection of polee shall be made about
appearatrce, shape and dirnsnslga.
fire eize of inspection lot and the sampling method
shall be subject to the agreement between the parties concerned with delivery.
However, the delivery inspection ghall be subject to the agreement between the parties
concerned with delivery, and it may be omitted based on the result of fi-rral inspection.

9 Markiag f\s 6slking of poles ehall be marked the following according to JIS A
5361.
d Claseification or itg abbreviation
b) Manufacturer'e name or its abbreviation
c) Date of manufacture or its abbreviation

L0 Othere Group I ofpoles is ehown in annex 1 table 5.

Anner 1 table 6 Recommencled epecification
Structure-specific product group
Recommended specification
etandald
annex 1 (normative) Recommendeil epecification 1-l Prestressed
Л S A 5373
Poles concrete poles

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A5373:2004

Reeommended specifrcation 1-1

Prestressed concrete poles

1 Scope This reconnoended speciffcation epecifies the group I preetressed concrete
poles (hereafter referred to as "poles") o-oug the aunex 1 of JIS A 53?8.
Remarks I Poles which are baged on the detaile of this recommended
speci-fication 1'1 and which are manufactured by proper quality
control shall be deemed to conform to clauge B of the annex 1 of JIS A
6373.
2 If the reference rlimgnsiol has been chauged within the range shown
in clauee 4 of the annex 1 of JIS A 6373, a manufacturer muet present
the following clata to a purchaser, when so requested, The clata must
state conformity of the pole to clause 3 of the annex 1 of JIS A 6373
which hae been demoustrated by the design document or performauce
test,

2 Classification The claeeification ofpolea ghall be Claes 1 and Clase 2.

a) Clase 1 shall be classified according to a d.i.meoeion and a crack test load as shown
in recommended speci.fication 1'l table 1.

b) Claee 2 shall be clasei-fied according f6 4 dirnsqsien and a crack test bending

moment ag sho\,en iD recommended specfication 1-1 table 2,

3 Performance
3.1 Bending sheueth flg lsnding etrength of body of clase 1 polee shall be specifred
as follows. When it is subjected to fhs Sslding strength test epecified in clause 6 and to
the crack teet load specified in recommended specification 1-1 table 1, it shall not
generate the crack which ie wider than 0.26 mro. When this crack test load ie removed"
the crack wider than 0.05 mm ehall not be present. Moreover, the deetructive load
shall be at leaet twiee the crack test load specified in recommended specification 1-1
table 1.

The bending strength of body of Class 2 poles shall be specified as follows. When it is
subjected to the benrling strength test specified in clause 6 and to the crack test
bending moment specified in recommended apecifcation 1-1 table 2, it shall not
geDerate the crack which is wider than 0.25 mm. When this erack test bending moment
is removeil, the crack wider than 0.05 mm shall not be present. Moreover, the
destructive bending moment shall be at least twice the crack tegt bending moment
speci.fred in Recommended specification 1-1 table 2.

3.2 Deformation The deformation of class 2 poles shall be specified as follows. When
it is subjected to the bending strength test specifiecl in clause 6 and to 2/3 of the crack
test bending monent specified in recomneniled specification 1-1 table 2, the deflection
of a 8 m pole at 6 m from the supporting point and the deflection of a 9 m or longer pole
at 7 m from the supporting point shall not exceed ?b mm.

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A5373:2004

4 ShapeD Himension and… nsiOnal tolerance

4.l Shape The shape ofa pdeis based on theお bwing.

O Cla88 1 Shan be a tapered truncated cone as shown in re∞ mmended specincadon
l‐ 1五 gure l.

b)aass 2品
・ ■be a hollow山 &r asぬ avn in recommended sp∝ 五 nl‐ 16_2.
“
“
Length Unit:mm
Thickneee Thidoees
Taper l′ 75

︼０゛Ｏｄ口‘“一
日０〓Ｏｍ

︲
可 111[「

三E5:戸 [ladngpOlnt
Loadlng Tゎ
pour! p● ht

Becommended specification 1-1 figure 1 Shape Ofcla88 1

Unit --
Thickne88 Thickness

●８ ０日 綱 ∩

椰 Haght ofloaぬ g polnt

bOttOm S"pFg gTわ

電器
Recommended sped面 にation l‐ 111ュロo2 Shape ofchss 2

4.2 Di.mension snd dirnelsisnpl tolerance Ttre dimension of poles shall be as

specified in recommended specification 1'1 table I and recommendecl specification 1-1
table 2. Ths diynspsienal tolerance ehall be as epecified in recommenderl specification
1'1 table 3.

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A5373:2004

Recommeuileil specification 1-l table 1 Diroeuaion ancl crac& teet load (dase 1)

IIeittt Of Crack test load kN

Length 8uげ g
′ fip diameter mm
m
m 120 140 190 220
7 5.55 1.2 1.5

１ ２
５ ０
8 6.35 1.4 4.3

３ ４ ５
５ ３ ０
9 7.25 1.5 2.0 2.5

３
５
５
０
10 8.05 1.7 2.0 2.5

３
５
０
５
11 8.86 1.9 2.0

３
５ ０
５ ７
12 9.75 2.0

０
３
５
５ ７
０ ０
13 10.55 2.2

３ ５
５ ０ ０
14 11.35 2.4
７
０ ０ ０
５ ．７ ．１

15 12.25 2.5

０
１
5.0
13.25 2.5 7.0
１
５
16
10
5.0
１
０

14.25 2.5
１
５

17 7.0
10
Remarks: A taper shan be lノ 75.

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Reconmended epecification 1-1 table 2

Dimeneion and crack teet bending noment (dass D
Length Height of Height of Qlgck t€gtlsa.ling Eometrt at suppottilg poi.Dt
load point BuppoJttng kN'm
pont
Ъ pe N 助 eT
′ ′
′ Diameter Em Dhme"r
菫 m
m m m 300 350 400 350

０   ５
５   ６
8 6.35 1.4 65

５   ６
０   ５
9 7.25 15 65

０   ５   ５
５   ６   ７
10 8.05 17 65

９
。
５
Ｏ
11 8.85 1.9 65 110

０
１
６
Ｒ︶ ５
７

９   １．
０
０   ５   ５
５   ６   ７

12 9.75 2.0 65 110

０
９  
０
６  ７
５  ５

13 10.55 2.2 110

１
︲
０
14 11.35 2.4 75

Remarke : I}pe N and Type T i.u the table are the type symbol classified by
fistribution of the bending nonent. The magrritude and tbe
distributiou map of the bending moment according to type are
ehown below.

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A5373:2004

I:rp€ N 助 eT
/ : [.,ength of a pole
/' : Height of a supporting point
M : Crack test bending moment shown in recommendecl specification 1-1 table 2

Recomnended specification 1-1 tabtre $ li4qttgisnel tolerance

Unit : mm
Tip Bottom
Classificatiou Length Thlckness
ilianeter tliameter
Di.aDeter
Dhen・ 7t● 17 See tlesign 120 to 220 230 to 450 300 to 400
SlOn Kml docunent.
Prestreseed
conclete Dimen' +50 + Not specified +4
poles sional -10 -2
tolerance -0
R"marke 1 The tip diameter, bottom diameter and cliameter shall be the average of two
values meaeured along the orthoaxis.
2 The thickness ehall be the average of four values measured along the
orthoaris in one crose section of end face of main body.
５  ０

Bar arraugement Tbe bar arrangement of pole ie baeed on the following.

PC steel anil a longitudinal reinforcement shall be arranged as uniformly as
possible over the croes sectiotr of a pole.
b) The gap of PC steel and a longitudi''al reinforcement shall be one or more times
their diameter, and shall be 5/4 or nore times the maxinum dimension of a coarse
aggregate. However, when the gap of PC steel and a longitudinal reinforcement
decreased below the €pesifieal value by attaching the accessory, etc', it shall be
checked that concrete is compacteil enough by the centrifugal conpaction.

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A 6373 : 2004

c) An additional bar ehall be spirally ananged on the outeide of PC eteel and a

longitudinal reinforcement. An aclditional bar shall be 2.7 am or more in di""'eter.
The pitch ehall be 150 mm or less.
d the covering shall be 9 mm or more and 1 or more ''nes the diameter of PC eteel
and a lougitudinal reinforcement.
e) When q'slding an additional bar with PC eteel or a longitudinal reinforcement, it
ehall be guaranteed that welding doee not tlecrease their mechanical characteristics
below each specified value.

6 Strength test
6.1 Conpreeeive-atrength teet A compressive-strength test of concrete is based ou
6.1 ofthe annex 1 of JIS A 6373.

6.2 Bencling'strength test A bending'strength teet is based on 6.2 of the annex 1 of

JIS A 6373.
Remarke : A teBter shall be Grade one or higher specifieil in JIS B 7721, or shall
have the allowance which is equivalent to or better than thie'

? Quafif of coucrete The compressive strength of concrete is baeed on 7'2 of the

annexlofJISASSTS.

8 Inspectiooe
8.1 Inspection iteme The inspection items of poles are baseal on the following.
a) Final inspection
1) Appearance
2) Performance
3) Shape and dimeneion
b) Delivery irepection
D Appearance
2) Shape ancl dimension
Remarks : The tlelivery inspection shall be subject to the agreement between the
parties concerned with delivery, and it may be omitteil based on the
result of frnal inspection.

a.2 Tnepection lot The size of inspection lot of pole shall be decided by a
manufacturer who considere the characteristics of prod.ucts, mauufacture methocls,
manufacture quantity, manufacture period, ordered quantity, etc. The delivery
inspecf,ion shall be subject to the agreement between the parties eoncernetl with
ilelivery, and shall be decided by a purchaser. I{owever, one lot may be 3 000 pieces or
its fraction.

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g.
8.3 1n3peCtion lnethod The inspection inethod Of a pole is based on the fo¨
め Final ilDSpeCtlon
n.If the
l)J"pearonce Appearance shan be subjected to vlsua1 100%hSpeC“
productS COnfOrm to the provision of 5.l ofJISA5373,they shan be accepted.

21 Perfomance The bending crack strength shau be inspected as fouows.Take two

n both 8'7npleS∞ nform
arbitrary samples Lom olle lot and test them by 6.2.職
tO provls■ on Of 3.1,the 10t Shan be a∝ eptedo When they fdL the bt shan be
m the bt.If au
reJected.Whn only One ofthem fails,take cther four snmples“
samples conform to the provislon,the lot shan be accepted ttter eliminating
nonconfommg snmpleO.If even one s,7nple does not COnform to t the 10t Sha■
be re〕 ected.

The bending destrac減 ヽ c strength Shau be inspected as fonows.Take each of the

働rst tto s'7npleS inspected at the berdhg crack strength test and test it by 6.2.
When both Samples conform to proVISlon of 3.1,the lot shau be accepted.When
nform to the
they ttt take Other ttO Snmples ttom the lot.If an snmples∞
pro宙 sbn,the lot shau be ac∝ pted after eb」 hattg nOnconfO… gs,mple(0.If
even One sample does not cOnform to lt,the bt shall be rejecteと
MOreovet PC
steel and bar arrangement Shau be inspected about the reinforcement which was
assembled before placing concrete,or about a pole whose destructive strength Was
h8peCtea rit conforms to the provlslon Of dause 5,the lot shau be accepted.

3)Shape and dimenttm For hspec檄 )n of shape and Rimenslon,take arbitrary

be
s,mples from one lot.r they∞ nfom t● the provision of dause t the lot sha■
accepted.Ifeven one s,7nple does not conform,the lot shan be inspected 100%.If
the lot conforms tO the pro宙 sion,lt shan be accepted.

D Delivery inspection
l) Appearance lnspection of appearance Shau be lllade li■ eω .

For s,mphg hspectlon,,ake two arbitrary samples.If they c9nfOrm to 5.l of

nform,the lot
JIS A 5373,the lot sha■ be a∝ epted.If even one snrnple does nOt∞
shan be inspeCted 100%.If the lot conforlns to the provlslon,it Shan be accepted.
Яimensbn shau be made like O.
21 Shape and dimens■ on lnspectlon ofshape and

9 Mar■ ing The marking on poleお basedon ЛS A 5361 and ЛS A 5373.

In addition,Class l shan inttate the length Cml,a tip diameter(cO,and a crack
test load CkNl,and Class 2 8han indicate the length On),a diameter lcm),a type symbol,
and the crack test benこ ng moment αN・ m)

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Annex 2 (normative)
B五 dges

1 Scope This annex specifies Group I and Group II of bridges which .1s 6oinly us€d
for highway bridges among the precast prestresseil concrete proilucte specified iu JIfi A
63?3.

2 Classification The clagsification of briilgee shall be as specified in annex 2 table 1,

In addition, Group I ghall be as specified in annex 2 table 2.

Anner 2 table 1 CLassification of briilges

MaiOrこ 宙SiOn Ⅳ五nor diwision
The bridge beams for highway bridgee
B五 dge The bridge beam for light load slab b五 dges
beam
鳳鋤

The eegment of bridge beam for highway bridge

Bridges
The precast plate for composite deck slab
Precast deck slab for highway bridges
Others

Auex 2 table 2 Claseification of Group I bridges

Claeeification by application/shape Detdl
呻

The bridge beams for highway bridrS(a See the

ｂ
ｅ
ａ
ｍ
８

slab briage bealln,a beam b五 dge bealn, Recommended

hght・ bad 81ab b五 dge beam) soecGcation 2'1.
See the
The segment (r) of bridge beam for Recommended
highway bridge
soecification 2-2.
See the
The precast plate for corrposite deck slab Recommended
sDecification 2'3.
Deck slabs
See the
Precast deck slab for highway b二 dges Recommended
soecilication 2'4.
Note(1): Tl re Drecast PC
precast product
product which becomes one bridge
bridee beam
beam by
assenbling a set of eeveral segments of PC eteel.

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3 Performance The performance of b五 dges shan conform to the provlsIOnS Of annex

2 table 3.

Anner 2 table 3 Performance of bridges

Performaace The performance check
Performal'ce method
iten
Service
It shall be safe to the regular loail aseumed at See a design. tlocument
the time of use, and crack width ehall be within or dauee 6 of the auex
perforaance
an allowance. ,
It Ehall not break for the loed aesuned at the
pe乳 蠍 。 time of end stage.
See a desiga document.

Durability eball be Becurcal agailet aleterioratiou See a design docurnent

Duabiliw (8)
aggumed. or a record.

WorLability for traasport, installatiou, assembly, See a design docum.eut

Workability ot a !e@ro.
etr. shall be secureil.

Notes (2) Confirmation of the end stage performance shall be nade when so
requested by purchasers.
(3) Durabfity may be confrrmed by the actual results of such similar products
ae are equivalent in terms of water - cement ratio and reinforcemeot
covering.
Remarks : The performance items of Group II shall be subject to the agreement
between the parties concerned. with delivery.

4 Shape, dimensioo and cli.mengiotral tolerance As to bridges, the shape, dirnsnsiea,

aad dimensional tolerance ehall be ae specified as followe. As to Group I, if the design
concept is not di.fferent, and if the performance (qualif) and performance (quality)
checl method are the eame, the reference dimeneion may be changed within 10 % in
response to purchaeer's demand, proviiled that the necessary performance is satisfied.
The changing range of reference dimension for bridge beams for highway briilges anil
precast deck slabe for highway bridges ghall be subject to the recomeuded specification-
4.1 ShrFe The shape of bridges is shown in annex 2 informative frgures I to 4.
d BAage be""'s for bighway bridgee The shape of the bridge beams for highway
bridges is ehown in annex 2 informative frgure 1.

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＝﹁ち 目

(Shb bridge beaD (Be"'. b;6O O"-

Wldth

Qhtloadshb b五 dge beanl

Ann* informative fuure 1

2
E.-'rnple of shape of the bridge beams for highway bridges

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Se鵬
1:LlifFE、 を 1譴lSeThe ShapeOfthe segmentforbridgebeamsi88hOWn

Cmss section of Crose section of

nidtlle part eupporting point
Annex 2 iaformative figure 2 l:rernple of shape of the segmeuts for brid.ge beams

re.cast
P.
-platee-
for composite 4eck- slabs The ehape
-8. of the precaet plates for conposite
deck slabs is shown in annex 2 informative ficure

ｏｏｏ●諷〓 〓い

Anner 2 informative fuure B

F.-e"'ple of shape of the precast plates for composite rteck elabe
cD Precaet deck glabs for highway brifuee The shape of the precast deck slab for
highway bridgee is shown in annex 2 infornative fi.gure 4.
●００口“２ 〓 い

0
』
C
,

コ に
ξ̀ ￨

Deck direstion middle palt cross e€ction Deck direction eupport part crosa section
Anaex 2 iaformative figure 4
trlrernple of shape of the prec-st deck sl;bs fd highway bridgee

4.2 Dimeneion and diynensional tolerance The dimeneion and dimensional tolerance
of the Group I products shall be as specified in annex 2 table 4 anil table b. The
dirngnsioa and dimensioual tolerance of the Group II products shall
be subject to the
agreement between the parties concerned with delivery.
d nriage beam The dimengion and rrimspsi.nal tolerance of a bridge beam shall be
as specified in annex 2 table 4.

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Annex 2 table 4 The dirnsDaioa and dirnensional tolerance ofa brifue beam

Height or Wldth
Claesification thicknees lperpeコ ddar Length CdOng b五 dge adsl
to b五 dge dsl
Dimens 350 to
700 Spnn length厠
ion 1000 5.3t● 24
Slab brilge benm In the case of
± lo
Toler. ± 5 ±5
ん≦10m
ance In the case of
土〃l ooo(う
か 10m
Dimen' Spon length Z G0
eion
225 to 400 700
5.3t● 13.5
hght・ 10ad elab In the case of
bttge beam Toler' ± 10
ance ± 5 ± 5
Z≦ 10 xn
In the case of
I>101n ±〃1000K41
Dimen' 900 to
sion 1300 800 Beam length Z 6r) tB.6 to 24j
Be"'" bridge beam
Toler・
ance
± 5 ± 5 ±〃1000(う
０
０
１
４

ｔ ０
０

Dinen' Segmentlength Zω
1300
３
３
０

sion 4.05 to l1 5
Segment for Upper width
bridge beams Toler' +lo +10
ance -5 -o +lo
lnwer width
+5
:
Note({) The beam length Zis expressed with mm.

b) Deck elabs The dimeneion snd dirnea5i6aal tolerance of deck slabs shall be as
specified in annex 2 table 5.

Annex 2 table ! lls dirnsnsion and di"'ensional tolerance of dee"k alab

Unit : mm
Width
Classfication Thicknese (along Length Oerpenttular t●
bЁ dge b五 dge m
di“ ∝bnl
Dhen・ PC plate span length Zい 0
The precast plate
●10■
70"120 998
for composite deck 1 45 to 3.00
slab Toler' +5 +5 +lo
ance -2 -3 -5
Dimen' 轟 240t。 320
Precast deck slab 1990 Deck length Z(ml
sion 340 to 420 7.9 to 18.5
for highway 厖
bridgea Toler・ +10 +5 +20
ance 0 -10 0

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5 Bar anangement 6osition of PC steel and reinfOrcementp Bar arrangement

6osttion Of PC steel and reinforcementu Shan be as specined in Лs A 5364 and a
design docilment.However,when the method is subiect tO the agreement between the
parties concerned with delivery7 and it fans w比 h the range which does nOt dnmage
the perfo.ttance of products Cnduこ ng prO宙sion8 0f Clauseめ ,the methOd may be
outside the bar arrangement 6osition of PC sttel and reinforcementl of re∞ mmended
speciEcation.

6 Test methOd
6.l Compresslve‐ strenn test A compress市 e‐ strength test is based on JIS A l132
nnd JIS A l108.

6_2 Bending test A bending testis based On」 IS A 5363 As shownin annex 2五 re
四
l and igure 2,apply the load Fwhich is equ■ valent to the crack test bending moment,
and check for any cracks.

In addition,perfO._the test a■ er cOnttng that the cOmpresslve strength of a test

piece is equal tO Or II10re than the specined value.

Remarks: A te8樋 r● han be Grade one or higher spectted in Л S B 7721,Or shan

have the anownnce which is equ■ valent t。 。r better than this.

Load Fis cOmputed by the fOnowing fOrmula.

F={に ― 万″
・ rd。 )x.￨ち
}―
g

恥 ere,F:L● a出 電10ad α詢
″:Cra■ stbendingmomentCkN‐ ml
y・ :Bending mOment bypЮ
“ ducttare lkN‐ ω
・:Mass of10adingequlpment
″ α∂
′Span(■ 0
●:L●ading poュ血
h the case ofa b」 dge benm
く10m
ln the case of′ o.500
h the case Of′ ≧lom o.750

ま 麗accelerattOn(9.81m/sう
盤脳i麟宙tational
:p電
膜 撥趙 聯 総樹
『
LOad be,m Load F

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Annex 2 figure t The baaiis method (in the caee of the brid.ge beo,r,s for highway
brfulges, aad the precaet plates for conposite deck slabe)

Load bean
Unit:mm

bar

O Deck fOrtwO main be口 m8

D Deck fOrthree main beams

Round
Steel plate
Counterweight Collnte「 口eight

c) Deck for bur 4cin [rgarns

Annex 2 figure 2 Tte loading nethod

(in the case of the precast deck slabs for highway brfuIges)

7 Qualit5r of concrete
7.1 Material and manufacture method rhe material anil manufacture method for
concrete are based on JIS A 8364.

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7.2 Compreeeive strength The compreasive strength of concrete ehall be verified by

the conpreesive strength of sample which wae processed by the same cure as the
product, or the compreesive etrength which wae controlled properly. When the
predetermined cure is frniehed, the etrength shall satisfy the value specified in annex 2
table 6.
In addition, products of Group II ehaU be subject to the agreement between the
parties mncerned with delivery.
Annex 2 table 6 the conpreasive strength of concrete
Unit:N/mm2
Cla● s過 にajon
The compressive etrength of concr€te
At the time of At the time of
prestreee quality
introduction asgurance
Slab brtge beЯ ms 35 or more 50 or nore
Britlge hght・ load 81ab b五 dge benvns 42 or more 70 or more
beams Beam bridge beams 36 or more 60 or more
Segnents for bridge beame
嗽轟

35 or more 50 or more
∞mposite
:[:itilb:lates for 30 or m.ore 50 or more
deよ dabtt br hlghway
35 or more 60 or E ore
躙
Remarke: The cornpreesive Btrength of concrete may refer to JIS A bg64
aanex(informative).

8 luspectiou Inspection is based on JIS A 6B6i and the following.

8-1 ffug finnl ilspection The fi.nal inspection of bridges is conducted about
appearance, performaoce, shape, and dimeneion.
a) Appearauce About appearance, the characterietic of a prod.uct, the manufacture
method, manufacture quautity, etc. ehall be cooaidered, and a 100 % inspection
ehall be performed.
b) Performance, shape, and dimension About the performance, shape, and
dirneaEiop, a 100 ok inspection or a sanpliag inspection shall be performed.

when the performance is inspected by a sample as alternative characteristic,

correlation shall be established between the sample and the product.
c) size of ilapection lot The size of inspection lot shall be specified by a
manufacturer by considering the characteristice of a product, a nanufacture
method, manufacture quantity, manufacture period, ordered quantity, etc.
within one inepection lot, the characteristics, the materials ueed, concrete mixing
ratio, and the manufacturing method shall be the same.

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A 6373 : 2004

8.2 Delivery inepection The delivery inspection of bridges shall be made about
appearance, shape, and dimengion. The eiz€ of inspection lot and the sampling nethod
ehall be subject to the agreement between the partiee concerned with delivery, and
ehall be determined by a purcbaser. However, the delivery inapection shall be eubject
to the agreement between the parties concerned with delivery, aad it may be omitted
baeeal on the result of final inspecfion.

I Ma*ing The marking on bridges shall indicate the following according to JIS A
6361.
a) Claesfication or itg abbreviation
b) A manufacturet's name or its abbreviation
c) A date of manufacture or ite abbreviation
10 Othere The Group I of bridges is ehown in annex 2 table ?.

Annex 2 table 7 Recommended specifrcation

Structure-specific product
Recommended specificatiou
Sroup standard
Recommended specfication 2.l Bridge beams for
B五 dge highway brideee
beams Recommeuded specfication 2-2 Segments for bridge
Л SA annex 2
beame for highway bridee
5373 6omative)
Recommended specification 2-B Precast plateo for
B五 dges
Deck composite deck slabs
plates Recomneaded specifi.cation 2'4 Precast deck slabs
for highway bridges

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Recommended specifrcation 2- 1
Bridge beams for highway bridges

I Scope This recommended epecification speeifies the Group I bridge beamg for
higbway bridgea (hereafter referred to as "bridge beams") among the annex 2 of JIS A
5373.
Remarke 1 A bridge beq"' which wae based on the details of thig recommended
specification 2-1 aud which was manufactured by proper quality
control shall be deened to conform to clauee 3 of the annex 2 of JIS A
6373.
2 If the informative dirnension hae been changed within the range
shown in clauee 4 of the annex 2 of JIS A 5373, a manufacturer must
present the following data to a purchaser, when so requested. The
data must state conformity of the bridge beam to clause 3 of the
annex 2 of JIS A 6373 which hae been demonetrated by the design
d.ocument or perfornance test.

2 Classification Brid.ge beams are classified into the ordinary bridge beam and the
light'load bridge beam. They are claseified by thet statrdard span as shown in
recommended epeci.fi.cation 2-l tables 1 to 3.
!.! Qldine.y fuldge beerns
d SIab bridge beo"'e

Recommended epesification 2-1 table 1

¨
¨
一

Tbe classifrcation ald crae.k tegt bending moment of slab bridge beams
 

¨
¨

﹄
Ｓ

Live load A Lve load B

品

Cla● sIIl・ Clack test じlass■, Crack test

ca饉 ●Il beadiXgmornent catloュ belldi」 momellt
寺
5 AS05 350 148 BS05 350 153
6 AS06 350 170 BS06 350 182
7 AS07 400 211 BS07 400 227
8 AS08 400 253 BS08 400 271
9 AS09 450 294 BS09 450 314
10 AS10 450 338 BS10 450 370
ASll 450 370 BSll 500 433
12 AS12 450 405 BS12 500 475
13 500 478 BS13 500 526
14 AS14 500 532 BS14 550 610
15 ■5 550 616 BS15 600 696
16 AS16 600 702 BS16 600 764
17 AS17 650 862 BS17 650 863
18 AS18 700 962 BS18 700 960
19 AS19 750 1050 BS19 750 1 140
20 AS20 750 1 150 BS20 800 1260
21 AS21 800 1 270 BS21 850 1440
22 AS22 850 1470 BS22 900 1640
23 郎 23 900 1630 BS23 950 1780
24 AS24 950 1830 BS24 1000 2020

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Remarke 1 Or<lina:y bridge beo"' Bridge beans used for the national
expressway, national highway, prefectural road and important
municipal toad, or other important roads specified by Road Tr"ffrc
Law.
2 Live troad A Live load which assumes the comparatively low
situation of the run frequenry of a large-size vehicle among the
design vehicle l66ding ofRoad Structure Order.
3 Live load. B Live load which asaumes the comparatively high
situation of the run frequency of a large-size vehicle "'"oug the
design vehicle losding sfRoad Structure Order.
4 The centerto'center spaciug of bridge beam ae a bridge shall not
exceed 0.77 m.
6 When used for a bridge, a bridge beam shall have the angle of
skew of 60 degrees or more.
6 The span used may be longer than the etandard span by 0.2 m or
less, and shorter, by 1 m or less.
b) Bearn bridge beerng

Xecommeuded specification 2-l table 2

暴

lte classification and crac,k test bending moment of beam bridge beams
呻
Ｓ

ｄ
 

live load A hve load B

ｍ

Classifi- Be・ m Crack teet Clageifi' Beam Crack teet

cation height bendi.ng'moment cation height bending-moment
mnl kN'n mm kN'm
18 AG18 900 BG18
1270 1000 1450
19 AG19 1000 BG19
1490 1000 1500
20 AG20 1000 BG20
1560 1100 1790
21 AG21 1100 BG21
1890 1100 1910
22 AG22 1100 BG22
1920 1200 2270
23 AG23 1200 BG23
2280 1200 2300
24 AG24 1200 BG24
2310 1300 2690
Remarka 1 The center-to-center spacing of bridge bean as a britlge ghall not
exceed 1.08 m.
2 When used for a bridge, a bridge beam shall have the angle of
skew of 70 degrees or more.
3 The epan used may be longer than the etandard span by 0.2 m or
less, and shorter, by 1 m or less.
Light-loail bridge beame

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A537312004

Recomnended specifrcation 2-l table 3

﹄
い

¨
ClaseiGoatiou and crack test beniling nonent of light-loail slab bridge beams

︸
 

 
 
Ｓ

ｍ
Classifi' Crack test

ｍ
ｍ
cation bencling'
moloent
kN'm
5 LS05 225 76.1
6 LS06 225 93.7
7 LS07 225 108
8 LS08 250 t32
9 LS09 275 168
10 LS10 300 207
11 LSll 350 258
12 LS12 375 320
13 LS13 400 376
Remark 1 Lright-loaal briilge beame Bridge beam
used for the road which ie Dot specified
in Road Tlalflc Law, and where a design
Ioail is emaller than the ordinary bridge
bean.
2 The center-to.center spacing of bridge
beam ae a bridge shall not exceed 0.77 m.
3 When used for a bridge, a bridge beam
shall have the angle of skew of 60
degtees or rnore.
4 The span used may be longer than the
standard span by 0.2 n or less, and
ehorter, by 1 m or less.

3 Performance
3.1 Bending shength The bencting strength of bridge beams ehall be specified as
followe. When it is subjected to the bending strength test specified in clause 6 and to
the craek test beuding'moment specified in recommended specification 2-1 tables l to 3,
it ehall not generate any crack.

4 Dinension and dimensional tolerauce T[s di'nsasietr and dirnensional to]erance

of bridge beams ehall be as specified in anuex 2-1 frgures 1 to 3 and table 4.

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Re∞nunended 8pedEha面 bn 2‐ 1長 興 el Re∞ mmended specincation 2‐ 1無 興 2

“
轟粗 盤電躙 鋼 蹴 為 b酬 躙 臨
U五 t:mm

Recottttttended specification 2-1 fuure 3

The ehape and dinensioa of a slab
bri<lge beam fght-load bridge beam)

Recomnendeil specification 2-1 table 4 Dinensioual tolerance

Unit : nm
Claesification Tolerance
in the case of ± 10
Z≦ 10m
Beamlength L
＋一

In the case of (う
多 ン10m
I'he outside
dirnension of ±5
crosg gection
Camber (2) of
bridge beams
± 80
Deflection of the
transverse 10
clirection
Notes (r) The beam length Z ie expressed
expressed with mm.
う

This ehall be the value of the ceuter of a epan.

↓

Make one set of number of the bridge beams used

for one span, and tbis shall be tolerance of the
average of camber.

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A 5373 : 2004

5 Bar arrangenent The bar arrangenent of brifue beams is based on a design

ilocument and the following.
d The covering of reinforcement and PC steel shall be 26 mm or more.
b) The gap of reinforcement and PC steel shall be 20 mm or more. As to PC steel, the
gap ehall be tbree times or more a dianeter, and at the same time 43 or more
times the maximum dimsnglsD of a coarse aggregate.
c) A reinforcement and PC steel shall be free ftom looee scale, oil, etc. which damage
adheeion of concrete, and shall be assembled aod fixed to the accurat€ poeition.

6 Strength teet
6.1 Compressive-etrength teet The compressive'streugth test of bridge beams is
based on 6.1 of the annex 2 of JIfi A 5373.

6.2 Bending test The bending test of bridge beams is baeed on 6.2 of the annex 2 of
JIS A 5373.
Remarks : A tester shall be Grade one or higher specifi.eil in JIS B 7721, or shall
have the allowance which ig equivalent to or better than thie.

7 Quality of coucrete The compressive strength of concrete is based on 7.2 of the

annex 2 of JIS A 5373.

8 Inspections
8.1 Inspectiou items The inspection items of brifue beams are based on the
following.
d Findinepection
1) Appearance
2) Performance
3) Shape anrl dimension

b) Delivery inspection
1) Appearance
2) Shape xnd dimsnsistr
Remarkg: The deUvery inspection shall be subject to the agreereent between the
parties concerned with delivery, and it may be omitted baeed on the
reeult of fi.rral test.

8.2 Inspection lot The size of inspection lot of bridge be"-s shall be decided by a
manufacturer who considers the characteristics of products, manufacture methods,
Banufactule quantity, manufacture period, ordered quantity, etc. The delivery
inspection shall be subject to the agreement between the parties concerned with delivery,
and shall be decided by a purchaser. However, one lot may be 400 pieces or its fraction.

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45373 | 2004

8.3 Inspection method The inspection method of briclge beame is baeeal on the
following.
a) Final inspectior
D Appearance Appearance shall be subjected to vieual 100 7o inepection. If the
producte conform to the provision of 6.1 of JISA5373, they ahall be accepted.
2) Performance For inspection of performance, take two bridge beams ftom one lot
of bridge beams, ancl inapect them by 6.2. If both of the two conform to 3. 1, the lot
ghall be accepted. If both of the two fail the whole lot ehall be rejected. If one of
the two faile, the rest of the lot shall be tested. If it conforme to the provision, it
shaU be accepted.

3) Shape and dimension For inspection of ehape and rlimension, a 100 % inspectioo
shall be performed. If they conform to the provision of clause 4, they shall be
accepted.
b) Delivery inspection
1) Appearance Inspection of appearatrce shall be made like d.
2) Shape ancl dimengion Inspection of ehape and dineneion ehall be made like a).

9 Marking The marking on bridge beame is baeed on JIS A 5361 aud JIS A 5373.

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 33
A5373:2004

The general design proced.ure anil the mqin design items of the bridge beanl fo■
made are shown below,

I Deeign procedure I lMain design itenel

(D etsldat4 wiclth, mad line ehape,

Roail courlitious: roail
cradiert
@ Bridge coaditioag: live load, brifue leugth, epaa a.ucl bean
lengh, angle of skew
@ Matcrials usEd
Corcretc: desip str€a8itb, Youngta uodulue, creep &ctor,
drying ehrinLage, sllowable urit strese
Steel : classGcation of atcel usedn mechaaical property,
Yourg's modulue, allowabls uuit stresg
@ Determiaation of consfruction conditione related to design
@ Dete rahation of claasification of briilge bearn
@ Ar:rargemeat interval
① ② ③④ ⑤⑥   ①② ③④ ⑤ ⑥ ②③

Load calculatioa: dead load, Iive load, eilditives

Deck spaa, tb.iclnass
Calculatiol of constaats related to croee section
Arrangeneat of steel
Calculation of croee sectioaal force
Stuily of beniliag

Cross eectioual shape of main beam

Calculation of cosstauts relatod t! croes eection
Laail celculetiou. loail conbinatioa
Calculation of crose sectioaal force
Arargement of PC eteel calculatioa ofprestress
Stuily of beuilhg
Stuily of shear
Stuily of tolsion
① ②③ ④⑤ ◎

Shape ofbridge beam

Calculatioq of congtants relat€d to cross eection
Loail calculatioq loail combiaation
Calculatioq of crosE eectional force
Arraagenent of PC steel calculatioa of pr6stle6s
Stutly of benili-ng

8悩 惚 腑 鳳 “"
① Calculat。 ●Of reac歯 曖and travel

8B:量 :1::樹 曽
:諸 iLoppreventlon

8:18び 槻潔l… ュ
“

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A5373:2004

The general design procedure and the main design item8 0f the b五 dge be,m for light
load slab bridges are shown below.

rnosion nrncedurel
[Design procedurel 【
Main design ittms】

(DRoad colditions: road ataudard, width, road line ehape,

sraalielt
@ B-ddse conditiors: live load, bridge leagth, spa-n aad beam
lencth. alclE of sLew
@ Materiile u.sed
Concret€: rlesi8! etrength, Young'e moilulus, creep factor,
drvilg shrid(age, all,owable urit str€Eg
Steel: dassifcation of steel uaed mechaaical prperty,
YouaCg nodulus, allowable uait streee
@ Deternbatiou of-construction coailitions relatcd to desiga

@ Determination of dassificatiou ofbridge beam

@ Arralgement iltarval

8曲 臨 虫 颯。 “ 8赫 n
臨田轟闘雖8翼 腑 雛器
C6"d'Cttd… ofpr"""3
館器留::圏ξ
“
t

脚
§ 欄

8里 署
脚 諸瀧獣錯:」 e

88窒 計肌獄:Ch°
n ttd檄
…
1

8設 諄鮮臨。
rtttn

Reco"'rnended gpecification 2-1 informative figure 2

Design procedure of tbe bridge beams for light-load slab brifues

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A5373:2004

Recom m ended specific atton 2- 2

Segments for bridge beams of highway bridge

1 Scope Thie recommencled epecifi.cation epecifies the segment for Group I bridge
beams of highway bridge (hereafter referred to as "segment for bridge beame") anong
the annex 2 of JIS A 6373.
Renarks 1 A segment for bridge beam which wae based on the details of this
recommencled specification 2'2 ar.d. which wag manufactured by
proper quality control shall be ileemed to conform to clauee 3 of the
annex 2 of JIS A 5373.
2 If the reference dimension has been changed within the range shown
in clause 4 of the annex 2 of JIS A 6373, a manufacturer mugt
present the followiag ilata to a purchaser, when so requested. The
data muet state confornity of the bridee beam to clauee 3 of the
aunex 2 of JIS A 5373 which hae been denongtrated by the deeigrr
document or performance test.

2 Claesification Segments for bridge beams are claesified by the leugth of a bridge
bean as ghown in Recommeniled specification 2-2 table 1. Moreover, the segment for
bridge beams consists of an edge, middle, and central segments. At the time of
manufacture, it is a reinforced'concrete pro<luct (RC). At the time of use, several
components are sombined into a single body with PC eteel to form prestreeeed concrete
structure.
The classification ehown here indicatee the highway bridge of the mai" beam epacing
of 2.6 m to 3.8 m.

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A5373:2004

Recommended epecification 2-2 table 1

the claesificatiou and segment conposition of segment for bridge beams
St .Dd.sld Cla3.i6c.tio! rEd C!.sriic5tiorl eld Cl!.3ificatio! dld Sta.!&!d Clarsiic8tioD a Cla$i6c.tio! lEd ClessiicrtioD ard
spa! of DuDbs! of ad3e au!dbor of roiddls !u.iob6r ofceDtlal EDa! of DuDbet ofeillp uruber of midrlle Burbar ofcest&l
T!€y aro two The7田e two Ther aよ otm
dout It i! ole pi€ce p【XB8 abOut pleCe3 8b● llt
It ir oa. piocs
Diacaa about MD25'e,
T26.r T36a 血 6・ ■ alout ldD86.a.
Ttt are¨ Tley ire tf,o They er€ tio

¨
26ュ pL● ●8 abOut It ia ole pi6c€ 36■ It is oD. Diec6

¨
piscea about pirc€3 alout

¨
T26b about MD26'b. about MD36'b,
T3A-L- M:t6.b-

¨¨
■働
:rtt ar● ぃ 。 They are two They are two
plecOl abOut It it oDe Fi6.r pleces about pleCe3 abOut
.bo* llD26.c. T86‐ c M86‐ こ
勁呼 "5c
E● They ate two ■hey are t7●

∝ ■
"0
pleCe3 3bOut pi6c66 about pleCe3 abOut It b o0r piace
T26量 MA7■ about MDST'a.
TA?'s-
Th.y ara tio It i one pお ce
They are two They aro tio I! ia oDs pieae
26■ pi€cei about 87ェ pieCe3 abOut Diec.r ibout
,t 6-b ib耐 ｀mR26 b T87・ b Mg?-h abou! MDST'b.
They tt two
It 18 011e ple“
They et6 tro Tbey atro It tt one p轟
pleC03 abOut liecas about piece3 ebout

¨
T26・ こ
about MD26・ c
TA7.c M37.c about MD87●

¨
■■ey are‐ o They are t,o ■■ey are two
It ia oDr pi6co It b otr8 pi6c€
¨
plee3 3bOut pleces abcat pleces about
¨
﹄

sbout MD27'a. ebod MD88-a.

¨
鬱 夕
・● T■ 8● M38‐ 量
赫

“■
¨
∞ｂ

They ttc tマ 0 mey are t*o ltey et€ tEo

38ュ
・

27● pleces about piecea about piece! about

T27‐ b T3a.b. vs8.b.
輌﹂

Thet lre tro thsy are ivo 'l'hay a!€ two

It ir 0!6 piece

¨
pi€aE! about Diec$ abost piec€s about

¨
about MD38'c.

﹄赫
T27.. T?a-c MBa'a

∝ｔ
ney“ ¨
It i! Th€y eI€ t*o Thev― two
plee3 dbOllt oDe Iiece pieces abollt pleC98● bOut
T28日 about MD2E.!. T39-t M80n
Ｉ “

一
ｔ

Ih€y are tso 恥 y are two

中¨

Tloy a$ tBo It i. one

28■ lbout 39■ pi6csa about pieCe3 abOut li€c€
Diecea ebout MD39-b.
T9t.b Tg9.b. M39‐ b
They at. tro It ir on6 piect Tley at? two 'l'bey et€ two
It ll one piece
piecea rbout Diecoa about piec€s ebout
about MD28'c, about MD39‐ c
1?8'c. T39-d M99-.
TIey ar€ tlYo Tbey ate two They qt€ two
piecea about
It ir oEs Di6ce
pi€c€s ebout piec€s abo\at
It i. oDs Di€c6
about MD29.& about MD40'a.
T29.i. T40., M,t0.a.
TⅢ ■ “

∞ヽ
Theyロ ェo two are"。 They ele tEo

¨¨
29ュ pleCe8 abOllt It iB oae Diece
40ェ pleces about
rbout MD29'b. I,ieces ebout
T29b T4011 Mdo.h
lhey ele teo Ihey al€ tvo Thev att two They ato loru
pi€c.s ebout pi..os aboui It is ore piec€ pleCe3“ Out pi€ces aboui
It i3 0■ O plece
about MD29.c. about■ tD40‐ c
T29. M29.c. T40c M{O.e
ltey ale tro Th€y a.l€ tfo T"y are two
Itお olle plece
pioces alout pleces about It ir ola !i€c6
Diccer about about Vn30 a about MDtll'a.
T3O.r T41-a- L141餞
They tt two They are tW● They ale tso Thev areゎ Ш
It i!
30■ pleC38 abOut p10“ 3 abOut It ir ora !iec. 41 111 piec€s about pleCe3 abOut od€ pi6c.
about MD4l'b.
一
T30b M80‐ b aDout MD30'b. T/tl.h M41b
¨ ¨
Thet i!6 tro Tley rnl two TLey rle tro 職 y areわ 菫
It i! oDe Diecr pi€c$ ebout It i! oa! Fiece
Dieces about pieces ebout メeCe3 abOut about MD4l'c.
T30.c. M30.c ebout l(D30'c. T4l.c- M41c
ｌ
ｔ“

They are two Tb€y at€ tro Tbey ala two The7 are tWo
pLCe3 abOut piecoa about It ia oDo liece pieces about
DieceB ebout
T31■ M31'a- ebout MDgl'a, T12-^ M42‐ ■
They Bre t▼ 0 I!€y are t*o Th€y a.re tro Thet aro loul
31 ュ pleCe3 0bOut It fu oDe piece 42ェ piecs6 about piec$ about It i6 ooa pi€ce
Dieces abo|lt about MDSl'b, about MD42'b.
T81b M3l.b. T42-h M42.b_
¨中¨

They are two They are two Tbey are two They“ four It lB one piece
pleC● 3 abOut pleCe3 abOut It is ole pieca pi6c€s sbout pleCe3 abOut
about MDBI'c. M42c abOut MD42 c
T31c M31・ c
∞ｔ

lllley口 腱 two Th6y ata tso

■ iB one pLce
塾 v are tW0 by aretwo
pleCe3 abOut Diece! about pleces about pleC88 abOllt
about MD32■
︲
ｉ
ｔ

M4A彙
ｓ

T32・ 會 M9t-! T43‐ a

赫

“ヽ

They ala tso The,are two They ate two They are D区
921n pi€c$ ebout p10Ce8 8bOut It b ore !iec6 43コ pi€c€B ebout piecee aboつ 崎
ebout MD32'b, M48b
T92.h M32b T4A'b-
They are tw● Tbey are tPo Tlley are tW0 They ate Bi:
pお ∝3 abOut piecs about It is ore piece pieCe3 abOut piaces Ebout
It■3 0ne p“
aboutMD92'c. abo■ ltヽ こ048‐“
c
c M32.c. T43c M43.c.
"2‐

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A5373:2004

Re∞ mmended specimation 2‐ 2 table l Cconclude0

StrDrlrrd ill.ifr.tio[ ald rld Chsli6catio! ald
Claarificatio! St arbrd lLr..itrcatio! ald Cla5si6cstio[ rld Ctrrsi6crlio! Dld
aPr! Of ltD[bet of sdtp !uEb€! otEiddb ru&bo! ofc€ltlal sprn of luEbe! of edgs ru.6ber of midilL DuDb6! ofc6ltlal
!6an€nts
Th● y● 膊 tWo TLy ale tro llley ale tio Tbey are tゅ
It i! olr Diece pleCe3 abOllt
It ir oro pi.c6
ple● ●●●bOut pi€c$ ebout
.bout MD33'a. Di€c$ rbout ebout llDa4'a.
T33■ M!|9.t T4.L M44‐ ュ
They"t" 釉 y are two
It t one p饉
They● 腱 t,o They腑 嶽 It ir ore pi6ce
38ュ pl● Ce3 abOut pieCe3 abOut 44ュ pleces about plee3 abOut
about MD33‐ b T44b about MD,&.b.
T38b M38b lE44・b
Tll●yare two II bey=腱 two Thev aは t,o 'l'hly tre arr
p暉 BbOut
It i8 one liec€ pleCe3 abOut pi€c$.bout It iB oD. pilcc
3 8bOut plece●

¨
殖 3・ こ M88c obout MD33'c. T44t Mrl4.c-
alout MDa4'c.

¨
Th● ァ Tloy r$ tro They are,7o Th9田 It L one plec
pl● c●"t70
abollt pi.c6! rlaut It is o[€ liscs pleCe3 abOut "o
pleCe3 abOut
rbout MD8{.a. about MD41 a
TS`a MSa'e. T43・ 貪 瑯 ・ ■

Thry arc two Theyコ鴫 tW0 The,are"o n"誦 嶽

pleCe3 abOut It is oDe piece pleCe3 abOut p-3 abOut
Di€ca! ebout ebout MD3{'b. 45ロ
34コ T8,t b. M84b T46ヽ M45b
町 晦 are"。
It i!
一 pisc. Tbay are two Ilgy ate air It is olr piece
plece3""。 pKXЮ 3 abOut oDe pi6csa about
abOut
¨一
dbout MDg'l'c. I,i6ces aboui about MD,l6'c.
T34c I134■ T,l5'c. M46'c,
■“

∝■
Tb4t $e tro 恥 ,are tWO
¨
pleCe8 8bONat
¨
piacaa rbout
T36'a, M36L
■昴

釉 y"¨
∞ヽ

They arB"o
851n pieCe3 abOut pleC03 abOut
T86・ b ■186b

D■y are two They are t70

It i. @e piece
plece● ●bout pleC03 about
ebout MD35.c.
T86‐ c M85c

Remarke 1 The segment for briilge beams should be easy for transportation and
conetruction. The weight of one piece of segment ehall be 300 kN or leee. The
weight difference from segment to segment shall be as snall as possible.
2 When useal for a bridge, bridge beams shall have the augle of ekew of 70
degrees or more.

3 Performance
3.1 Compreesive etrength The segment for bridge beame shall be subjected to the
compressive'strength test specified in clauee 6. The compresaive strength for quality
assurarce ehall be 50 N/mm2 or more. The compressive strength at the time of
prestress introduction ehall be 35 N/nmz or more.

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A 6373 : 2004

4 Shape, dimensioa and dinensionr'l totreraace The shape, dimeneion and

rrirneasietral tolerance ehall be ae specified in recommended specfication 2-2 fig:.ue L,
tableg 2 to 4 aud. table 5.

Unit : mm

' It varies with

PC olate thiclaeee.

Middle croes sectiou Supporting point crose section

Edge eegment Middle eegment

Central segment

Recommended epecificatiou 2-2 fr$rc 1 Shape of the s€gmeDts for bridge be""'s

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A5373:2004

Recommended spttiation 2‐ 2 table 2 Dimengion ofeage settentB

U」 t:mm
ClaEaification L 轟 12 B ● 1●
ム 島 12 J
a 8100 1400 200 220 a 6400 2000 200 220
T25・ b 8100 1600 200 220 T36‐ b 6400 2300 200 220
C 8100 1900 200 220 C 4900 2700 200 220
a 8600 1400 200 220 a 6900 2000 200 220
T26・ b 8100 1700 200 220 T37‐ b 6900 2300 200 220
C 8100 2000 200 220 C 5400 2700 200 220
a 8600 1400 200 220 a 5900 2100 200 220
T27・ b 8600 1700 200 220 T38‐ b 5900 24∞ 200 220
C 8600 2000 200 220 C 5900 2800 200 220
a 9100 1500 200 220 a 6400 2100 250 230
T28‐ b 9100 1800 200 220 T39・ b 6400 2500 250 230
C 9100 2100 200 220 C 6400 2900 250 230
a 9100 1600 200 220 a 6200 2100 250 230
T29‐ b 9100 1900 200 220 T40‐ b 6950 2500 250 230
C 4350 2300 200 220 C 4700 3000 250 230
a 9900 1700 200 220 a 6700 2200 250 230
T30‐ b 4900 2000 200 220 T41・ b 4700 2600 250 230
C 4900 2400 200 220 C 5200 3000 250 230
a 4100 1700 200 220 a 7200 2200 250 230
T31‐ b 5400 2000 200 220 T42‐ b 5200 2600 250 230
C 4100 2400 200 220 C 5700 3100 250 230
a 4400 1800 200 220 a 7700 2300 250 230
T32‐ b 4400 2100 200 220 T43・ b 4450 2700 250 230
C 4400 2500 200 220 C 4100 3200 250 230
a 4900 1800 200 220 a 8200 2300 250 230
T33・ b 4900 2100 200 220 T44‐ b 4600 2700 250 230
C 4900 2500 200 220 C 4250 3200 250 230
a 5400 1900 200 220 a 7800 2400 250 230
T34‐ b 5400 2200 200 220 T45‐ b 4400 2800 250 230
C 5400 2600 200 220 C 4050 3300 250 230
a 5900 2000 200 220
T35‐ b 5900 2300 200 220
C 4400 2600 200 220

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Recomneudeil speqification 2'2 table 3 Dimension (r) of mirkltre segments

U五t:mm
Clasgification 物 轟 J2 β Clas8i6cation & 轟 厖 β
a a 9000 2100 200 220
M29‐ b M38‐ b 9000 2400 200 220
C 7000 2300 200 220 C 9000 2800 200 220
a a 9000 2100 250 230
M30・ b 7000 2000 200 220 M39‐ b 9000 2500 250 230
C 7000 2400 200 220 C 9000 2900 250 230
a 7800 1700 200 220 a 9500 2100 250 230
M31‐ b 7000 2000 200 220 M40‐ b 9000 2500 260 230
C 7800 2400 200 220 C 6300 3000 260 230
a 8000 1800 200 220 ユ 9500 2200 250 230
M32‐ b 8000 2100 200 220 M41・ b 6500 2600 250 230
C 8000 2500 200 220 C 6300 3000 250 230
a 8000 1800 200 220 a 9500 2200 250 230
M33‐ b 8000 2100 200 220 M42‐ b 6500 2600 250 230
C 8000 2500 200 220 C 6300 3100 250 230
a 8000 1900 200 220 a 9500 2300 250 230
M34‐ b 8000 2200 200 220 M43・ b 5000 2700 250 230
C 8000 2600 200 220 C 5100 3200 250 230
a 8000 2000 200 220 a 9500 2300 250 230
M35‐ b 8000 2300 200 220 M44‐ b 5100 2700 250 230
C 9000 2600 200 220 C 5200 3200 250 230
a 8000 2000 200 220 a 10100 2400 250 230
M36‐ b 8000 2300 200 220 M45‐ b 5300 2800 250 230
C 9000 2700 200 220 C 5400 3300 250 230
a 8000 2000 200 220
M37・ b 8000 2300 200 220
C 9000 2700 200 220

Note(r) A middle segment becomee unnecessary when a bridge beam

consiste of tblee segmente (edge segment X 2, central oegment).
Therefore, middle segmente of etanalard span of 25 m to 28 m (UZS
to M28) antl some of standard span of 29 m and 30 m (M29-a,
M29'b, M30'a ) do not exist.

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Recontmended specincation 2‐ 2 table 4 Dimension ofcentral segmentB

Unit:mm
ClaesiEcatioa L rl 島 β Claseification ム rl F2 B
a 9500 1400 200 220 a 8000 2000 200 220
MD25・ b 9500 1600 200 220 MD36・ b 8000 2300 200 220
C 9500 1900 200 220 C 9000 2700 200 220
ユ 9500 1400 200 220 a 8000 2000 200 220
MD26・ b 10500 1700 200 220 MD37‐ b 8000 2300 200 220
C 10600 2000 200 220 C 9000 2700 200 220
a 10500 1400 200 220 a 9000 2100 200 220
MD27・ b 10500 1700 200 220 MD38‐ b 9000 2400 200 220
C 105041 2000 200 220 C 9000 2800 200 220
a 10500 1500 200 220 a 9000 2100 250 230
MD28・ b 10500 1800 200 220 MD39・ b 9000 2500 250 230
● 10500 2100 200 220 C 9000 2900 250 230
a 11500 1600 200 220 a 9500 2100 250 230
MD29・ b 11500 1900 200 220 MD40・ b 9000 2500 250 230
C 7000 2300 200 220 C 6300 3000 250 230
a 11000 1700 200 220 a 9500 2200 250 230
MD30・ b 7000 2000 200 220 MD41・ b 6500 2600 250 230
C 7000 2400 200 220 C 6300 3000 250 230
a 8000 1700 200 220 a 9500 2200 250 230
MD31・ b 7000 2000 200 220 MD42‐ b 6500 2600 250 230
8000 2400 200 220 C 6300 3100 250 230
a 8000 1800 200 220 a 9500 2300 250 230
MD32・ b 8000 2100 200 220 MD43‐ b 5000 2700 250 230
8000 2500 200 220 C 5100 3200 250 230
a 8000 1800 200 220 a 9500 2300 250 230
MD33・ b 8000 2100 200 220 MD44‐ b 5100 2700 250 230
8000 2500 200 220 C 5200 3200 250 230
a 8000 1900 200 220 ユ 10100 2400 250 230
MD34・ b 8000 2200 200 220 MD45・ b 5300 2800 250 230
8000 2600 200 220 C 5400 3300 250 230
a 8000 2000 200 220
MD35・ b 8000 2300 200 220
9000 2600 200 220

Recommeniled spegification 2-2 table 6 Dimeasional tolerance

Claeeification Tolerance
Length L, to LI ± 10

+10
Upper width Wr -5
Lower width W2 ± 5
+10
Helght Hl
-5

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42
A5373:2004

Remarke : Plural seguenta are joined to

be ueed ae a bridge benm. The
tolerance of be"m length (Z) at
the time of manufacture ehall
be the sum of those of
segments usecl, and it shall be
+ Gl-l) and within -30 nm.
The unit of beam length (Z)
ehall be m, and the unit of
tolerance, mm.

6 Bar arrangement The bar arrangement of eeguent for bridge beam ie baeed on a
deeign document and the following.
d Tle covering of reinforcement and PC steel ehall be 30 mm or rnore for upper
flange, and 35 mm or more for the rest.
b) The gap of reinforcement ehall be 20 mm or more, and at the eame time 4/3 times
or more the maximum dimension of a coarse aggregate.
c) A reinforcement and PC steel shall be ftee ftom loose scale, oil, etc. which damage
adhesion of concrete, and shall be assembled and fixed to the accurate position.

6 Shength teet
6.1 Compressive-strength tegt The compressive'sirength test of segment for briclge
beam is baeeal on 6.1 ofthe annex 2 of JIS A 5373.
Remarke : A t€ster shall be Grade one or higher specified io JIS B 772I, or Bhall
have the allowance which is equivalent to or better than this.

7 Qusffty of concrete The compressive strength of concrete ie based ou 7.2 of the

annex2ofJISA5373.

8 Inspectione
8.1 Inspection items The inspectiou items of segments for bridge beams are baeed
on the following.
a) Final inepection
1) Appearance
2) Performanse
3) Shape and dimeneion

b) Delivery inspection
1) Appearance
2) Shape and dimension

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46373 i 2004

Remarks: The delivery inspection shall be subject to the agreement between the
parties coucerned with delivery and it may be omitted based on the
result of 6nal teet,

8.2 Inapection lot The size of inspection lot of segment for bridge beam shall be
decitled by a manufacturer who coneiders the cbaracteristics of producte, manufacture
methode, nanufactwe quantity, manufacture period, ordered quantity, etc. The
delivery inspection shall be subject to the agreement between the parties concerned
with delivery, and ghall be decided by a purchaser. However, one lot may be one bridge
beam.
8.3 Inspection method The inspection methocl of segment for bridge beam ie based
on the following.
a) Final inspection
1) Appearance Apperance ehall be subjected to visual 100 % inspection. If the
products cuform to the provision of 6.1 of JISA5373, they shall be accepte<l.
2) Performance For inspection of performance, ta.ke one bridge be"'", and inspect
it by 6.1. If it conforme to 3.1, it shall be accepted.
3) Shape aud dimension For inspection of shape anil dineneion, a 100 % inspection
shall be performed. If they conform to the provision of clause 4, they shall be
accepted-

b) Delivety inspection
1) Appearstrce Inspection of appearance shall be nade like d.
2) Shape and dimension Inspection of shape and dimension shall be made like a).

9 Marking The marking on segments for bridge beams ie based on JIS A5361 and
JIS 45373.

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A5373:2004

The general design pr∝ edure and design itemg of the segmeuta for road bridge
beams are sbn below.
【
Design procedl・ ,e】
【
Main design items】

辞辮馳識 胸h…
:鷲榊 爆 中 綺
蒸 鯰 塁
貯 鶉
盟盤
ゝ
Prop・
弯 '

④Dotenlha孟 属:麗酬讐
⑤⑥⑦
:LttWnぷ
■
…
置」bns rola“ d to de8ign

DetBrmi.oation of claeeification of aegnent

number ald Determination of rlivision number aad position
A''elgement int€rval

Ioail calculatioa: dead loa4 live loail, additives

De& goal tLicLness
Calculitioi of constants lelat€d to crogg section
Arralgement of oteel
Calculation of cross aectioral fone
Study ofbeaei.g

Croes sectiolal shape of main beam

Calculation of consiants relst€d to croes s€ction
Load calcolation. loail combhatior
Calculation of cross sgctioral force
Arraageneut of PC steel, calculatioa of prestress
Studvifbendinc-
Studi ofshea!
Study of torsiou
Study ofjoilt
Study of shear tey
Ｑ梁Ｘ３６

Shape ofcross'bean
Calculatior of cousta-D.ts lelateil to closs section
Load calculation, load combinatior
Calculation of criras sectiorsl force
Arraugemeut of PC eteel, calculatiol ofprestress
Drudy oI DeDdurg

81鑑 忠:=鋼調 1∫ Fま 温uage

:鞘朧 盤穏驚
§
1

8:社 詳鮮 。
:歯 場rtaion

Reco"t"rended specification 2-2 informative figure 1

Desigo procedure of the segments for brid.ge beerns for highway briilge

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A5373:2004

Recommended specilication 2-3

Precast plates fsr gsmposite deck slabs

I Scope Thie recommended epecification apecifies the precast plate for composite
deck glab of Group I bridge (hereafter referred to as "precaat plate for composite deck
elab") among the annex 2 of JIS A 6373.
Remarke 1 Prescaet plates for composite deck slabs which were based on the
detaile of this r€conmeuded epecification 2-3 and which was
manufactured by proper quality control shall be deemed to conform to
clause I of the annex 2 of itrIS A 5373.
2 If the reference dimslsiea has beeo changed within the range shown
in clause 4 ofthe annex 2 of JIS A 5373, a m.anufacturer must preeent
the following data to a purchaser, when so requeeted. The data must
etate conformity of the prescast platee for composite ileck elabe to
clauee 3 of the annex 2 of JIS A 63?3 which has been demonstrated
by the ilesign document or performance test.

2 Clasaification The precast plates for composite deck glab are claesiied by the span
ae ehown in recommeaded specification 2'3 table 1.

Becommended specificatiou 2-3 table I Classification anil crack teet bending moraent
of the precast plates for conpoeite deck elabe
Classification Tbe spaa of Plat€ Crack test tリ
precast plate thickaess bendin『 moment
mm mm kN・ m
PCC‐ 70・ 1 1450 70 6.8
PCC‐ 70・ 2 1750 70 7.8
PCC・ 80 2050 80 10.1
PCC・ 90 2200 90 13.0
PCC・ 100 2600 100 16.3
PCC・ 110 2800 110 19.9
PCC・ 120 3000 120 22.3
Note0) The crack test bending momeut shall be the value which applies
the guarantee tengile etrese of 1.8 N/mm2 on the lower eilge of a
precast plate,

3 Performance
g.l leading strength The beniling strength of precast plate for conposite deck slab
ghall be specifiecl ae followe. When it is subjected to the bending strength test specified
in clauee 6 and to the craek test bending momeDt specified in recommeniled
specificatiou 2'3 table 1, it ehaU not generate any crack.

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A 5373 : 2004

4 Shape, dirngnaion and dinensional toleranoe The shape, dimeneion, anil

dimensional tolerance of precast plate for composit€ deck elab ehall be as specifieil in
recommended epecification 2-B figure 1 and table 2. The top face of precast plate ehall
have a euitable inequality to conbine caEt-in place concrete with the precast plate, the
thicknees of plate shall be intermediate of the inequality.

Urit : mm
Ｏ Ｎ 一ｏ一〇 卜

Reconmeuded specification 2-3 fiS;ure I

The shape ard dimenaioD of the precast platee for conposite ileck slebs

Recommentled epecification 2-3 ta;ble 2 Dimengional tolera.nce

Unit : mm
Classificstion Tolerance
Length (perpendicular to -f lu
bridee axie) -a
-ro
Width (along bridge axie)
-o
Thickueee (at protrueive fa
Dart -2
Liaearity of tJre eitle face ± 3
of plate
Perpentlicularity of the +10
end face of plate

6 Bar anangement The bar arrangement of the precast plate for composite deck
elab is baged on a design document and the following.

d The coveriog of reinforcenent and PC eteel ehall be 25 mm or more.

b) The gap of reinforcement and PC steel ehall be 20 mm or more. The gap ofPC steel
shall be three timeg or more the diameter. and at the same time 4/3 tinee or more
the maximum dimension of a coarse aggregate.
c) A reinforcement and PC steel shall be free from loose scale, oil, etc. which damage
adhesion of concrete, and shall be assembled and fixed to the accurat€ position.
6 Strength test
6.1 Compressive-strength teet The compressive.strength test of the precast plate for
composite deck elab is based on 6.1 ofthe annex 2 of JIS A 5373.

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6.2 Beilling teet The lgading test of the precast plate for conpoeite deck slab ie
based on 6.2 of tbe annex 2 of JIS A 5373.
Remarke : A tegter ehall be Grade one or higher specified in JIS B ??21, or shall
have the allowance which is equivalent to or better than this.

7 Quality of concrete The compressive Btreogth of concrete ie based on ?.2 of the

annex2ofJISA6373.

8 Iuspectione
8.1 Iaspection itema The inspection items of the precaet plate for composite deck
slab are baeed on the following.
a) Final inspectiou
l) Appearance
D Performance
3) Shape and dimension
b) Delivery inspectiou
1) Appearance
2) Shape and dimeneion

Remarks : T'he delivery inspection shall be eubject to the agreement between the
parties concerned with delivery, and it may be onitted based on the
result of final t€et.

9.2 Inrpection lot The size of inspection lot of the precast plate for composite deck
slab shall be decided. by a manufacturer who considerg the eharacteristice of products,
manufacture methodg, manufacture quantity,
'nanufacture period, ordereil quantity,
etc. The delivery inspection ghall be eubject to the agreement between the parties
concerned with delivery, and shall be clecided by a purchaser. However, one lot may be
20 maaufacture lines or its fraction.
8-3 Inspection method rhe inspection method of the precast plate for composite
cleck elab ie baeed on the following.

a) Final inepection
1) Appearance Appearance ehall be subjected to visual 100 % inspection. If the
prod.ucts conform to the provision of 6. 1 of JIS A bB?3, they shall be accepted.
2) Performance For inspection of perfornance, take two plates from one lot of
precast plate for composite deck slab, and inepect them by 6-2. If both of the two
conform to 3.1, the lot ehall be accepted. If both of the two fail, the lot shall be

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A 5373 : 2004

rejected.Ifoneofthetwofailg,therestofthelotsha]Ibeteeted.IfitconforEeto
the provision, it ehall be accepted'
dirnension' use one lot of
3) Shape and dimension For inspection of shape and
each from two
precast plate for compoBite deck elab, antl take one sample
arbitrary manufacture-linee, i'e' two eamples in total' If both
of the two conform
toprovisionofclauge4thewholelotehallbeaccepted-Ifevenoneaamplefaile'
takeoneeampleeachfromfourothermanufacturelines,ie.foursampleeintotal.
Ifallthefoursampleeconformtotheprovieion'allthelinesshallbeaccepted
' products' If even one of the
excluding the lines which produced nonconforming
fourfails,thereetoftheloteha]lbeeubjectedtoaL00%ingpection.
In addition, about the manufacture line(s) which produced' noqconforning
of the two conform'
product(s), take two further eamples and inspect then' If both
lines which produced
the rest ehall be all accepted, excluding the manufacture
nonconformingproducts.ff"t"ooo"faile'themanufacturelineshallbesubjected
to a 100 0z6
insPection'
b) Delivery insPection
1) Appearance Inspection of apPearance shall be made like d'
2)Shapeauddimeneionlnspectionofshapeanililirnensioughallbemadeliked.

9Ma*ingThemarkingonprecastplateeforcompositecleckglabsarebasedonJlS
A 6361 and JIS A 5373.

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The geoeral design proceilure and desi『l items of the precast plate for composite
deck slab are shown below.

IDesign procedurel (Main deeign itemel

盤 L::
墓識讐脚
:聾饉 選 押

∬鸞鍮涸靱∬
③
④ Detenllnaloュ ofch● B血 a6on of PC Plate
Ｑ貿Ｘる０
Ｑ貿Ｘる０

Cross EectioBal shape of composite decl slab

Ca-lculation of constaats rela-ted to cross section
Loarl salculatiol loail coabinatior
Calculation of cross eectioqal force
Arraagemelt of PC steel, calculation of prestress
Study;fbeuditrg

① Covenng and gap of●

"el

8:￨::::i:Illi,記 :liュ phce concre"

Reco"""endeil specificafion 2-3 iaformative fuure 1

Design procedure 6f '\e precast plates for composite ileck slabs

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Recommended specifi cation 2' 4

Precast deck slabs for highway bridges

I scope Thig recommended epecification specifies the precast deck elab for highway
briilges of Group I bridge (hereafter referred to as "precaet deck elab") among the
annex 2 of JIS A 6373.
Remarks 1 The precast deck slab which was based on the detaile of thia
reconmended apeci.fi'cation 2-4 and wbich was manufactured by
proper quality control shall be deened to conform to clauee 3 of the
anuex 2 of JIS A 6373-
2 If the reference 4i-ension hae been changed within the range shown
in clause 4 ofthe annex 2 of JIS A 5373, a manufacturer must present
the following data to a purchaser, when so requested' The data must
state conformity of the precast deck slab to clause 3 of the anaex 2 of
JIS A 53?3 which has been demonstrated by the design d'ocument or
performance test.

2 clsssification The precast cleck slabe ehall be classified by the length of deck slab
as indicated in recommeniled specfication 2-4 table 1'
Beconmended specification 2-4 table 1 TIre claesificatiron and crack teat bentlirg
¨
鼎
恥
¨

moment of precast ileck slab

¨
枷

¨
﹄
脚¨

Cla831aCa Mailr tteaD Tbict!€.s of doclilab Eh Cr“工

int rvd bent辰 "Bt
tl● ユ
ia Ful― 弓Fe“
場 0
1960 850 142
PDS2 79 791111 4 1XXl

PDS2 8 9 8000 41011 2400 250 350

PDS2・ 94 9400 4400 2500 260
PDS2・ 99 9900 2 47∞ 2600
PDS2・ 104 10400 6000 2700 280 880
PDS2‐ 112 11200 5600 2800
PDS2・ 117 11'00 6 aXl 2860 820 42●

PDS3・ 122 12200 4'00 1400 S40 131

PDS1 12 7 12700 4900 1450 240 340

PDS3‐ 132 132∞ 01∞ 16∞ 240 340
PDS3 13 5 19500 52∞ 15う 0 240 340
PDS3 18 7 13700 5300 1550 250 350
P,S3140 14¨ 3 5400 1600 250 350 206
PDS3・ 145 14500 6600 1650 860
PDSS 147 147● 0 5700 1650 3611

PDS3‐ 160 15000 6600 1700 260 86●

PDS3 15 2 16200 5900 170● 229

PDSS 15 5 15500 6000 1750 270 238
PDS4・ 160 16 1XD 44Ю 14∞ 240 340
PDS416 5 16500 45∞ 1500 240
PIIS4 17 0 17000 4 4600 1 61Xl 2●D 340 162
PllS4 17 5 17500 4700 1700 240 340
PDS4 18 6 18600 6000 1750 240 340

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RemarLs : When applying to a curved bridge, etc., the following may be applied'
d The overhang length ueecl may be digtributed to right and Ieft
within 0.3 m from the gtandard overhang length'
b) The deck glab width may be changeal within 0.1 m.
Unit : nm

Recomnendeil epecification 2-4 frgure 1

Tte shape anil dineneion of precast deck slab
(the decl< slab span right angleil direction)

3 Perbrmance
3.1 $gading streugth fls leading etrength of precast deck slab shall be specfiecl as
followe. when it is subjectecl to the bending strength test specified in clauee 6 and to
the crack test bending moment specified in recommended speci.frcation 2'4 table 1, it
shall not generate any crack,
4 Shape, ilirnengion and dineneioual tolerance The sbape, dimension and
dimensional tolerance of the precaet deck slab ehall be as specifieil in recommendeil
speci.frcation 2-4 Egwte 2 anil table 2.
Unit : mm

Reco"'-ended specificatiou 2'4 frg:.ue 2

The ehape aud dimeueion of precast ileck slab (deck slab firlcrun direction)

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Recomnended spesificatiotr 2-4 table 2 Dimensionsl toleranc€

Unit : mm
Item Tolern..ce
+20
The length of deck elab 0
+5
Width of deck dab -10
+10
Thlckness of dect ttlab 0

5 Bar arraagemeut The bar arrangement of the precast deck elabs is based on a
design ilocument and the following.
a) The covering of reinforcenent and PC eteel shall be 25 mm or more'
b) The gap of reinforcement and PC steel shall be 20 mm or more. The gap of PC steel
shall be three timeg or more the iliameter, aad at the eame time 4/3 timeg or mole
the maximum dimension of a coarse aggregate.
c) A reinforcement and PC steel shall be ftee from loose scale, oil, etc. which damage
adhesion of concrete, and shall be assenbleal and fixed to the accurate positiou'
Remarks : The covering of rei:rforcement and PC eteel on the top face of ileck
slab shall be 30 mm or more, considering the iaterfilling'

6 Streneth teet
6.1 compressive-strength teet The compressive'stfength test of the precast deck
slab ie baeed on 6.1 of the annex 2 ofJIS A 5373.
6.2 Beniling test The beniling test of the precast ileck slab ie based on 6.2 of the
aunex 2 of JIS A 5373.
Remarks : A teeter ehall be Graile one or higher specifieil in JIS B 7?21, or shall
have the allowance which is equivalent to or better than this'

? QuariF of coucrete The compressive strength of concrete is baseal on 7.2 of the

annex 2 of JIS A 6373.

8 Inspections
g.1 Inspection items The inspection items of the precaet deck slabs are baged on the
following.
a) Final inspection
1) Appearance
2) Performance
3) Shape and di-eosion
b) Delivery inapectiou
1) Appearance

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2) Sbape 6nd dimsnsiea

Remarke : The delivery inepection shall be subject to the agreement between the
partiee concerned with delivery, aud it may be omitted baeed on the
result of frnal inePection.
g.2 Inepec,tion lot
The size of inspection lot of the precast deck elab shall be deciiled
by a mauufacturer who coneiders the characteristice of proilucts, manufacture methods,
manufacture qusntity, manufacture period, ordereil quantity, etc. The delivery
inepection ehall be subject to the agreement between the parties concerned with
delivery, and ehall be decicled by a purchaser. However, one lot may be 400 plates or its
fracfion.
g.3 Inepection method The inepection method of precast deck elab is baeed on the
following.
d Final inspection
1) Appearance Appearance shall be subjected to visual 100 % inspection. If the
products conforms to the prcvision of 5.1 of JIS A 63?3, they shall be accepted'
2) performance For inspectioo of perforoance, take two plates ftom one lot of
precast ileck elab, and inspect then by 6-2. If both of the two mnform to 3'1, the
lot shall be accepted. If both of the two fail, the Iot shall be rejected. If one of the
two fails, the rest of the lot shall be tested. If it conforms to the provision, it shall
be accepted-

B) Shape gnd,limgnaion For inspection of shape and dimensioo, a 100 % inspection

shall be performed. If they conform to the pmvision of clause 4, they shall be
accepted.

b) Deliveryitrspection
1) Appearance Iuspechion of appealance shall be made like a)'
2) Shape and di,meneion Inepection of shape anil di"'eneion shall be maile like a).

9 Marking The marking of precast deck slabs is based on JIS A 6361 and JIS A
53?3.

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The general design procedllre and the main design ittms of the precast dedk slab for
highway bl灘 ges are shown below.

IDeeigr procedurel lMain ilesign itenal

(D Dech slab corilitiols: main beam i.oterval, spa! of pr€cagt
ilec& slab, thickness of precast ileck elab' paveneat
tbiclnees
@ Materiale used
Colcete: design aheagth, Yorugle modulus, creep factor,
dryiag ehrinkage, altrowable udt stress
Steel: claseification of eteel used, mechaaical ploperty'
Young's modulus, allowable unit etress
@ Deterninetioa of consructior couditiols lelat€d to aleEigl'

De潔 Lb
出 留盟 曲 ① CroBs sectional shape ofprecagt deよ slab
② CalcuaiOn of∞ .stants relatod to cr● 3い 0“ 0■
O Lond calcuttion,load combhaion
④ Calculadbュ of cro88 6eCGbnal force
⑤ Arrangement ofPC steel,calcula■ o■ ofprest"86
0 Sidy ofben出 g

鮮 諸P
Dl温
1整 ① Calcda」。ュof∝os8● eCt● ュd for∞
② hmgeme■ lt of“ 品 r∞ Illent
O Study Ofberldlllg
④ Deeltt ofloop,olnt

O Cove歯 嘔 alld gap of steel

①②

Sturly of liftiag
Study of trareportatio!

Reco"'-ended specification 2-4 hfornative figute 1

Deeign procedure of the precast deck slabs for highway bridges

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Annex 3 (normative)
ft,sfsining walls

1 scope T.hie annex apecifies Group I and Group II of retaining walls which are
6ainly useil for revetment anil earth retaining walls among the precast preetressed
concrete proilucts specified in JIS A 6373-
In additiou, the prestreeaed concrete sheet pile nade from precaBt prestressed
concrete (hereailer referrecl to aE',eheet pile") specified herein ie applicable aleo
to
drainage canals.

2 classification The claseification of the retainhg walls shall be as specified in

annex 3 table 1.

In adfition, Group I shall be speci.fied in annex 3 table 2'

Annex 3 table 1 Claesification of retaining wells
僣おn
MttOrと や Miaor division
PC walls
Ret,:ning waus Sheet piles
Otherg

Annex 3 table 2 Clasgification of retaining-walls Group I

Class五 catton
I)et』
l ClaSSiECatiOnblstape
Flat ptts
See the recommended
Sheet piles Slot piles specification 3'1.
Wavy pilee

3 Performance The performance of retaining walle shall conform to provisions of

aanex 3 table 3.
Annex 3 table 3 Performance of retaining walls
Perfornance The ierお e check
Performauce 珊
iteE
e霊
Service
performance
lま鑑tetti載 鼈」 歴犠1∬ Ⅷ評礎 鼈儲1零 需 ま∬躍lt』 r
wiaJn 9n a■ 。w・
・ ce.

It ehall not break for the load assumed at the

:爵 鍛為eo time of end stage. 鼈置T粗織朧lt∬
ed ag赫
題1艦 織訥ξ
See a design document or
Durab通 け (う よド a record.

Seeaderi:蕊 r
聰麹躍常 l置 躍盤織
atl° n,
Workab止 ty :よ :・ llTent°

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Notee (]) Confrrmation of tbe end stage perfornance ehall be made when so requested
by purchasers.
(2) Durability may be confirmed by the actual regults of such similar products
as are equivalent in terns of water-cement ratio and reinforcement
covering.
Remarks: The performance iteme of Group II shall be subject to the agteement
between the parties concerned with delivery.

4 Shape, rlirnension and ilimenaioual tolerance As to the retaining walls, the ehape,
dimsagisn, aud ilimensioaal tolerance shall be specified ae follows. As to Group I, if the
design concept is not alifferent, and if the performance (qualiry) and performance
(quafity) check method are the eame, the reference di-ension may be changed within
10 % in re8ponse to purchaeer's ilemand, provided that the Decessary performance is
satisfied.
4.1 Shape The ehape of the eheet pile is shown in annex 3 informative figures 1tn 3.

Unit : nm

A‐ A

Annex 3 informative figure 1 Exanple of shape of sheet pile (flaO

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Anuex 3 informative figure 2 Esrnple of ahape of sheet pile (slot)

Annex 3 infornative figure 3 Example of ehape of sheet pile (waw)

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A 6373 : 2004

4.2 Dimension and dinensioaal tolerance ffus dimsaslqn and dimensiona] tolerance
of products classified as Group I shall be as specifreil in annex 3 table 4. The climension
ancl dimensional tolerance of products claeeified as Group II ehall be subject to the
agreement between the parties concerned with tlelivery.
In addition, the dimension of a tip ie not opecifieil.
Annex 3 table 4 Dinensioa anil dimeneional tolerance of eheet pilea

Clagei6catioo width Height ThicLqess Leoeth

Dimensiou 500 50 to220 2000t● 14000

＋
+6 +30
Toleralce

一
-2
Flat piles
Dirension 996 60t● 220 2000t● 14000

+7 +7 +30
Toleraqce
Sheet piles
Dimension 996 90 to 350 45 to 100 2 000 to 14 000

＋ 一
＋ 一

７
Slot piles

７
+'l +30

２
２
ToIerasce

DimeBgio! 996 120 to 600 60t● 120 3000t● 21000

＋ 一
＋ 一
＋ 一

７
７
７

Waw pilee +30

２
２
２

Tolera.!c€

Remarks 1 The surface may be chamfereal.

2 The shape of heail, tip aud joint as well as position of sling hole may be
Bubject to the agleement between the parties concerned with delivery'
and they may be changed as neceegary'
Depending on the agxeement between the parties concerneal with
delivery, necessary accessories may be attacheil or uecessary
processing may be Eade, provideil that it does not damage the
performance of sheet Pile.
4 The cletail of toleranse ehall be subject to the reconmended
sPecification.

S Bar anangement (poeitiou of PC eteel and reinforcement) The bar arrangement

shall be as epecifiecl in JIS A 6364 and a design document. However, when the method
is eubject to the agreeEent between the parties concerued with delivery, and it fdls
within the range which doee not damage the performance of proclucts Gnsluding
provisions ofclause 3), the method may be outside the bar arrangement (position ofPC
steel and reinforcement) of recommended specfication. Moreover, a manufacturer may
speci&, for each product, the bar arrangenent (position ofPC steel and reinforcement)
which satiefies clause 3.

6 Test method
6.1 Compressive-etrength test A compressive-etrength test is based on JIS A 1132
and JISI A 1108.

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6.2 Beniling teet A bending teet ie based on JIS A 5363.

Remarks : A teeter shall be Grade one or higher epecfied in JIS B 7?21, or sball
have the allowance which is equivalent to or better than thie'

7 Quality of concrete
?.1 Material anil manufacture methoal The material and manufacture method for
concrete are baseal on JIS A 6364.
7.2 Compreesive strength The compreseive strength of concrete shall be verifred by
the compressive strength of sample which was processecl by the same cure as the
protluct, or the compressive etrength wb,ich was controlled properly. Wtren the
predetermined gurs is finis[ecl, and when the prestress is introduced, the strength
shall satiefu the value specified in annex 3 table 5'
In addition, products of Group II ehall be subject to the agreement between the
parties concerned with delivery.

Annex 3 table 6 Compressive strength of concrete

Unit : N/mm2
When the predeterminecl When the preetreas is
Classfication sure 16 ffnigltgd iltroduced
Sheet pile 70 or more 35 or more

Remarke : T}re compressive strength of concrete nay refer to JIS A 5364

annex (informative).

8 Inepections Inspections are based on JIS A 5365 and the following.

g.1 l.inal inspection The final iaspection of the retaining w"lls shall be coudueted
about appearance, performance, shape, and dimension.
a) Appearance About appearance, the characterigtics of a product, manufacture
nethoil, manufacture quantity, etc. shall be considered, and a 100 % inspection or
a sampling inspection shall be performed.
b) Performance, shape, ancl ilimension About performance, shape, antl dimension, a
sampling inspection shall be performed.
When the performance is inspected by a sanple as alternative characterietic,
correlation ghall be establiehed betweeu the sanple and the prod'uct.
c) Size of inepection lot The size of inspection lot ehall be specifred by a
manuf,acturer by considering the characteristics of a product, a nanufacture
method, manufacture quantitn manufacture perioil, orilered quaatity, etc'
Within one inspection lot, the characteristics, the materiale used, concrete
mixing ratio, and the manufacture nethod shall be the same.

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g.2 Delivery inspection The delivery inspection of the retaining walle ehall be made
about appearance, shape, 6nd rtirngn5l6n. The size of inspection lot and the sampling
methocl ghall be subject to the agreement between the parties concerned with delivery,
anil deciiled by purchaeers. However, the delivery inspection ehall be subject to the
agreemetrt between the partiee concerned with delivery, anil it may be omitted based
on the result of final i"epection.

g Marking The marki.ng on the retaining walls shall fuldicdte the following
according to JIS A 5361.
a) Classification or ite abbreviation
b) A manufacturer s name or itg abbreviation
c) A date of manufacture or its abbreviation

10 Others Group I ofthe retaining walls ig shown in annex 3 table 6.

Anaer 3 table 6 Reoommeqileil specification

Structue-spesi.fic produst SFoup etsndard Recommended specifi cation

annex 3 (uormative) Retaining Recommended epeci.frcation 3' 1 Preetressed

」IS A 5373
walls concrete sheet Pile

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Recommend.ed specilication 3- I'

Prestressed concrete sheet Pile

1 scope This recommended specification specifies the preetressed

neheet
concrete sheet
pile of Group I of the lslqiniyrg walle (hereafter referred to as pile") among the
annex3ofJISA5373.
Renarks I A sheet pile which was baseal on the iletaile of thie recommended
specification 3'1 ancl which was mauufactured by proper quality
controlshallbedeemedtoconformtoclauseSoftheanuexSofJlSi
A 6373.
2 If the reference dineneion hag been changed within the range shown
in clause 4 of the annex 3 of JIS A 5373, a nanufacturer must
pregent the following data to a purchaeer, when so requesteil' The
alata must gtate conformity of the sheet pile to clause 3 of the annex
3 of JIS A 63?3 which has been demonstrated by the design
document or Performance test.

2 classifrcation sheet piles ehall be classifieal, by the shape, the dimension, and a
crack moment, as shown in recommended specfication 3-1 tables 1to 4'

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Reconmended specificatioa 3'1 table 1 Flat type (norninal width 600 mm)

As far ae the eheet pile of this shape is concerned, there is no distinction of a

cross section between the compression sicle anil the teneion side'

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¨
Reco',,-endeil epecification 3-1 table 2 Flat type (nominal width 1 00O nm)

ｍ
一

β¨
・
″
n^--:a-lrr^*+
  
Cradk Lengthω
●●n
 

“ m
Ш

4_0 45 60 70 80 90 100 110 120 ■40

kN・ In 20 2_5
SF 50 996 64 0 0 0 0 0
SF 60 60 80 0 0 0 0 0 0
SF 70 70 0 0 0 0 0 0 0 0
SF 80 80 15 0 0 0 0 0 0 0
SF 00 90 20 0 0 0 0 0 0 0 0 0 0
SF100 100 22 0 0 0 0 0 0 0 0 0 0
SFl10 110 30 0 0 0 0 0 0 0 0 0
SF120 120 36 0 0 0 0 0 0 0 0 0
SF180 130 44 0 0 0 0 0 0 0 0
SF140 140 50 0 0 0 0 0 0 0 0
SF150 150 58 0 0 0 0 0 0 0
SF160 160 0 0 0 0 O 0 0
SF180 180 84 0 0 0 0 O 0
SF190 190 90 0 0 0 0 0 0
200 102 0 0 0 0 0 0
SF200
130 0 0 0 0 0
SF220 220
n"-u.tr '. .t" far as the sheet pile of this shape ig concerned, there is no distinction of a
cro8B section between the compre8sion side and the tension side'

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Recommended epecification 3-1 table 3 Slot type (uominal wirlth 1 (X)O mm)
呻″ 
一
いｒ  ｍ
CcL Iヽ o・ 呻 ①
d耐 moment
 
…
ca● ●●
 
ndth IIl
 

B
 ¨

kN‐ m 20 25 30 35 40 ,0 ao 7Ю ■ 5 80 85 90 95 100 110 20

SC 00A 90 46 996 5.9 0 0 0 0 0 0
SC 00B 89 0 0 0 0 0 0
SC 90C 12 0 0 0 0 0 0
SC120 120 50 0 0 0 0
SC160 60 21 0 0 0 0 0 0
A
SC150 28 0 0 0 0 0 0
B
SC175 0 0 0 0 0 0
SC200 200 70 41 0 0 0 0 0 0
A
SC20o 0 0 0 0 0 0 0
B
SC230 230 0 0 0 0 0 0 0
SC255 0 0 0 0 0 0 0 0
A
SC256 100 0 0 0 0 0 0 0
B
SC276 275 120 0 0 0 0 0 0 0
A
SC275 140 0 0 0 0 0 0
B
160 0 0 0 0 0
SC300 300 1∞
190 0 0 0 0
SC360 350

Remarks: As far as the sheet pile of this shape is concerned, there ie disti-nction of
across gection between the compression siile and the teneion side'

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L∞mmended sp… 歯〕 4 Waw lpeCnominal width 1 000 Шω

¨
n3‐ ltable
﹄
0
﹄

”］ Ｎｍ
呻

一蔵 ′ ｍ
″
ｒ  
 ｍ ●

ユ■ 40 45 ￨￨ ∞ ●6 70 75 80 ●￨ 00 95 100 1■0 121 m 蜘 ll● I● ￨ Vκ 180 馴

`0
“
SW120 1" 60 996 0 0 0 0 0 0 0 0 0
︼

80
一

1∞
い一
︼
一¨
一
¨Ａ螂３呻Ａ¨Ｂ¨Ａ¨

3∞
O10 0 0 0 0 0 0

Oi0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0

170 0 0 0 0 0 0

2∞ 0 0 0 0 0 0 0
Ｂ

枷
¨

0 0 0 0 0 0
Ａ
脚

450 27● O 0 0 0 0 0 0
Ｂ卿

0 0 0 0 0 0
Ａ帥

100 360 0 0 0 0 0 0
Ｂ
¨

0 0 0 0 0 0
Ａ

`∞
¨

600 500 0 0 0 0 0 0 0
Ｂ

190 0 0 0 0 0 0 0

Remarks : As far ae the sheet pile of this shape is concerneil, there is no distinction of
a cross section between the compression side and the tension eide'

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3 Performance
3.1 Bending strength Sheet piles shall be subjected to the bending strength test
specified in clauee 6, and to the load equivalent to the crack moment specifieil in
recommended epecification 3-1 tables 1to 4. Then, sheet piles shsll uot geDerate any
crack exceeding the vridth of 0.05 mm. Moreover, a beniling rupture moment shall be at
least twice the crack moment specifieil in recommeuded specification 3-1 tables 1to 4.
A load ie computeil by the following formula.

r=Y-ws
t

Where, li'.. Inading load (kM

Mi Crack moment (value specified in
recommended specification 3'1 tables 1 to 4)
GN'm)
I : Span (m) which ie specified by / =L/2, ancl
btl3.
However, when / ie smaller than 10f/, it shall
be / =10H
H I Height (m) of sheet Pile
!{/: Grogs sgss sf g l6s.ling beam, a round eteel as
a load and a sheet steel ae a loail. Ilowever,
when a loading beam is incorporateil ilto a
bending strongth tester, the maes of a loading
beam ie uot inclucled. (t)
g : St"ndard gravitatioual acceleration (9.81
m/s2)

4 Shape, dimeneioa and ilinensional tolerance The Shape, dimengion and

ilimeneional tolerance of the sheet pile shall be as specified in recommeniled
specification 3-1 figures 1 to 4, recommeniled specification 3-1 tables 1 to 4, and
recommended specification 3-1 table 5-
In adilition, the tolerance of camber ehall be as specified in recommenileil
specification 3-1 table 6.

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Length(D UDit : mm

(about 500)

Ground Plqn

Length (D

Front view

Recorn"'ended specificatiou 3-1figure 1 Shape of a flat type

Front view

Reco-',rended epecification 3-1 frgure 2Shape of a slot type (height 90 rn'r to 120 mm)

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ミ ︶‘ 層ト

Front view

Recomrnended specificatiou 3-1 fi€ure 3 Shape of a elot type

(height 150 mm to 360 nm)

Groundph-

Front view lilA

:￨ :]「
■

Recommendeil epecifcation 3-1 fuure 4

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Recommenilerl specification 3-1 table 6 Dimeneion and ilimeneional tolera.nce

Unit : mm
Length

］
Classification width Height Tbickoeeg

 
ｎ
Ｄ 500 50t● 220 2 000 to 14 000
Flat 6?e
職
ｒ ｅ
_rD +5 +30
ａ
ｎ
ｃ

-2 -2
Dimen'
嚇¨
996 50 to 220 2 000 to 14 000
sion
FIat type -Tt
_, t30
-2
Dimen' 996 45 to 100 2 000 to 14 000
︲
Ｔ

90 to 350
。
ｒ¨
ｅ

sion
¨

Slot type
+30
・

-2
 

-2 -2
呻職興
Ｄ

996 120 to 600 60t● 120 3 000 to 21 000

Wavy type 'r
ｒ一

'fI -ft t -f 30
 ｅ

-2 -2 -t

Reco"""ended specification 3- 1 table 6 Tolerance of carnber

Unit : mm
Z≦ 7000 10
Camber
ん >7000 15

5 Bar arangement The bar arrangement of sheet pile ie baeed on the following.
d The covering of reinforcement ehall be 12 mm or more.
b) The covering ofPC gteel ehall be 16 mm or more.

6 Strength teet
6.1 Compreeeive ehength test The compressive strength teet of eheet pile is based
on 6.1 of the annex 3 of JIS A 6373.
6.2 Bending strength test The bending strength teet of sheet pile shall be perforned
by the loading method shown in the recommended specification 3'1 frgures 5 to 7.
Wben the load equivalent to the crack moment specified in recommendeil specification
3'l tablee 1 to 4 is app[ed, check for any cracks in the crask width measurement point
ehown in the reeonmended specification 3'l figures 6 to 7.
Remarks : A tester shall be Grade 1 or higher specified in JIS B 7721, or shall
have the allowance which is equivalent to or better than this.

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U二t:mm
Load」 F
Loacling beam

諄り 輩 。 :X500
:。 :き
Steel Bheet(150X12X500
or150X12X1000)

Stee1 6heet(150X12X
"∫
Rollnd steel(φ 50X500 or
or 150X12Xl X

StF6l sheet (160 x 12x 600

Or 150X 12X 1 000 side(loaded dde)
Crack width measurement poi.nt

Recommended specification 3-1 frgure 5

Tbe beoding streugth test nethod (lat tf'pe)

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Round steel(φ 50X1000)

Steel sheet(150X12X1000

St8el sbeet
(rbox lzx 1 ooo)
6teel
(φ 50X10001

Steel sheet(150X12X1000 Conpression side 0oaded side)

Crack width measurement

Reco-"'ended specification 3-1 figpre 6

'I'he bending strength test method (slot type)

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Round et∞ 1(φ 60X1000

φ50X1000

Loacleil siale
St€el sheet (150x 12x 1 000)

Supported side

Steel sheet(150X12X10001

Recommended specificatiotr 3-1 figure ? Bending etr€ugth teet (wavy type)

? Quafiry of concrete The compressive etrength of concrete ie based on 7.2 of the

annex 3 of JIS A 5373.

I Inspectioua
g.1 Iospection items The inspection items of sheet pile are baeed on the following.
a) Final inepection
1) Appearance
2) Performaace
3) Shape and dimension
b) Delivery inspection
1) Appearance

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2) Shape and dimeneion

Remarkg : The delivery inspection ehall be oubject to the agreement between the
parties concerned with delivery, and it may be omitted based on the
reeult of frnal inspection.
8.2 luspectiou trot The size of inspection lot of sheet pile ehall be decid.ed by a
manufacturer who consialere the characteristics of products, manufacture methods,
nanufacture quantity, manufacture period., ordered qualtity, etc. The frnal inspection
ehall be decided by a manufacturer. The delivery inspection shall be subject to the
agreement between the parties concernetl with delivery, and shall be decided by a
purchaser. However, oue lot may be 1 000 eheete or its fractiou.
8.3 Inapection method The inepection method of sheet pile ie bageal on the following.
a) Final inspection
1) Appearance For inspection of appearance, take samples from one lot at randon
and inspect them. If they conforn to the provision of 6.1 of JIS A 5373 they ehall
be accepted. If even one sample fails, perform a LOO o/o inspection of the lot. If it
conforms to the provisiou, it ehall be accepted.

D Performance For inspection of perfonnance, take two eheetg at random from one
lot and inepect tbem according to 6.2. If both sheets conform to the provision of
3-1, the lot shall be accepted. If both fail, the lot ehall be rejectecl. Ifone ofthe two
fails, take four frrrther sheete. If all the four eheete conforn to the provision, the
lot shall be accepted, the first nonconforming product. If even one of the
"xsluding
four iails, the lot shall be rejected.
3) Shape and dinengion For inepection of shape snd diyngagien, tale two sheets at
random from one lot. If both sheets conform to the provieion of dause 4, the lot
shall be accepteil. If even one of the two faile in this inepection, the lot ehall be
subjected to a 100 % inspection. If it conforms to the provision, it ehall be accepted-

b) Delivety i""pection
D Appearance Inspection of appearance shall be performed like a).

When adopting a sampling inspection, tale two sheets at random. If they

conform to the provision of 5.1 of JIS A 6373, the lot shall be accepted. If even one
of the two fails in this iuepection, the lot shall be eubjected to a 100 % inspection-
Ifit conforms to the provision, it ehall be accepted.
Z) Shape and dineneioa Iuspecbion of shape and dimeneion shall be performed like
d.
I Marking The marLing of eheet pile is based on JIS A 6361 audJISA5373.
In addition, the following mattere ehall be marked.
a) L€ngth or its abbreviation
b) When there ia dietinction of the compression side and the tension side, the symbol
or ite abbreviation indicating the compression eide or tension side.

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Annex 4 (normative)
Closed conduits

1 Scope This annex specifies Group I and Group II of closed conduits which are
maidy used for a channel, a passage, etc. among the precast prestreseed concrete
proilucts specifieal in JIS A 5373.

2 Classification The claaeifrcation of cloeed conduits ehall be as specified in anaex 4

table 1.

In addition, Group I shall be as speci.fred in annex 4 table 2.

Annex 4 table 1 Clasgification of closed conduits

MttOrと 宙SiOn Minor divieion
Prestressed concrete tubhg
Closed∞ di撻 Prestressed concrete box cu-lvert
Others

Aoaex 4 table 2 Classificatioa of closed-conduits Group I

Classification by ehape Classification by Classification by Classification Det』
aad type earth coveriag application by strength
Internal'pres' pressure See
Pre8tre88ed COncrete Bure tubilg, lligh
clase I to class
recommended
tubhg external'p ree'
5
specification
sure tubine 4-r.
0.5 m to15 m
1.51 m to3.Om See
Prestreeged concrete External recommended
box culvert 3 01 m to pressure specification
6.Om 4-2.

Remarks 1 Pregtreseed concret€ tubing ie available One is an

in two kinils.
internal tubing where both internal and external pressures are
applied. The other is an external tubing where only the exterual
plessure is applied.
2 The prestresseil concrete box culvert is generally used when only
the external preeeure ie applied.

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3 Pedornance ‐ e performance of closed conduits shan conform to the provision of

aunex 4 table 3.

Aanex 4 tabtre 3 Performance of dosed conduite

The perfornance
Performance item Performance chesk method
It ihallbe eafe to the regular load (r) See a tlesign rlocument
Service assuned at the time of use, a.nd crack width or clause 6 of the
performance alrxex 4
ehall be withio the allowance.
See a deeign document
It shall not break for the loail aseuned at the or clause 6 of the
:認■∝ (っ time of end stage. an-nex 4
Durability shall be secured against See a design document
Durability (3) deterioration aeeumed. or a recoril.
Workability for transport, iaetallation, See a desiglr document
Workab■ aesemblv. etc. shall be eecured. or a record.
Notes(う "When tl re etrength
etrensth for internal water preseure is required, the internal
water preesure eball be checked, too.
(2) Confirmation of the end stage performance shall be made when so
requested by purchasere.
(3) Duability may be confirmed by the actual results of gusfu girnilar
prorlucte as are equivalent in terms of water-cement ratio and 6teel
covering.
Remarkg: Ttre performance itens of Group II shall be subject to the agteemeut
between the partiee concertred with delivery.

4 Shape, ilinensioD, snd dirnsnaisnnl tolerance The shape, dimeusion, and

rlirnensional tolerance of cloeed conduits shall be based ou the following'
As to Group I, if the design concept is not ali.ffereut, and if the performance (quality)
and performance (qudity) check method are the eame, the refetence climension may be
changeil within 10 % in response to purcbaser s clemand, provided that the necessary
performance is satisfi eal.

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4.l Shape The shape ofclosed conduits is shown in annex 4 inforlnatlve五 岬 1.

al Prestressed∞ ncrete tubing

“３ ０日 ●︼
︻冒 ● ３ ●Ｈ
﹁

Anner 4 informative 6gure 1 Examptre of shape of prestreseed concrete tubing

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b) Preetressed co[crete box culvert

８ ８ Д侶 ざ

Thickness

●ｏＯ●“０﹁︻
い
Annex 4 irSonative figure 2 n-arnFle of shape of preehessed concrete box culvert
4.2 Dimension and dimensional tolerance The d.imeneion std d'iYnsnalsaal tolerance
of the products classifred into Group I ghall be as specified in annex 4 tablee 4 and 5.
The dimension gnfl dimsasieaal tolerance of the proilucts classifiecl into Group II shall
be subject to the agteement between the partiee concerned with ilelivery.
a) Pregtressed concrete tubiag lls dimsasiqs and dirngaslstral tolerance of
prestreesed concrete tubing shall be as epecified iu atrrcx 4 table 4.

Anner 4 table 4 Dimensiou aDil ilirnensional totrerance

of presheased concrete tubing
Unit : mn
Internal Length Thicknees
Classi.frcation
dia:neter
２
０
０ ０
０ 。
ｔ ０
０

500 to
Dinension 40 to 250
５

PrestreEged 3000
concf,ete
tubiag +3 to± 12 +10 +4 to+12
Tolerance -5 -2 to-6
Remarks 1 The thickness shall be speci.fied at the core.
, Products may have dramfer, reinforrced tubing end or
other processi:rg which does not aftct the shape ancl
dqrnage the strength of tubing. The inside anil outside
circumference of cross section of tubbg shall be practically
concentric. The tubing end shall be practically
perpendicular to the tubing axie.
For detailg of tolerance, refer to the recommended
apecification.

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b) Preehesg€d coDcf,ete box culvert The dimeneion and dimeneional tolerauce of

prestressed coDcrete box culvert shall be aB specfieal in annex 4 table 5.
Annex 4 table 6 Dimeueion and ilimensional tolerance
of preetressed coocrete box culvert
Unit : mm
Iuternal width x Length 88
Claseification internal heieht
…

Dimeneion
600× 600 to 1000 125
Prestreesed coucf,ete box 5000× 2500 to 2 000 t● 530
culvert
± 4 to=ヒ 10
+10 +4 to+8
Tolerance -5 -Zto-4
Remarks I Products may have chamfer, reinforced tubing end or other processing
which does not affect the ehape an<l ila"'age the strength of tubing.
2 For details of tolerance, refer to the recoomended epeci.fication.

5 Bar arangement (position of PC eteel and reinforcement) The bar arraugement is

baeed on JIfl A 6364 and a design document. Moreover, a manufacturer shall decide,
for each product, the bar arrangement of preetressed concrete tubing and prestressed
concret€ box culvert so that it satisfres clause 3.

6 Test lnethod
6.1 Compreaaive strength test The compressive stretrgth test ie baseal on JISI A 1132
and JIS A 1108.
6.2 Beuding shength teat and iuternal preeeure strength teet The bending etrength
test and interDal pressure stredgth teet are based on JISI A 5363.
Remarks : A teeter ehall be Grade 1 or higher specified in JIS B 7721, ot ebalT
have the allowance which is equivalent to or better than this. Atr
internal pressure teet shall use the pressure gauge of Grade 1.6 or
better specified in JIS B 7606.

7 Quality of concrete
7.1 Material and maaufacture method The material for concrete and manufacrure
method are based on JIS A 5364.
7.2 Compressive streugth The comFressive strength of concrete ehall be verified by
the compressive strength of sample which was processerl by the same cure as the
product, or the compressive strength which was controlled properly. When the
predetermined cure is frnished, the etrength shall aatiefu the va-luee specified in annex
4 table 6.
In ail&tion,
products of Group II ehall be subject to the agreenent between the
parties conceraed with ilelivery.

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Annex 4 table 6 0ompressive strength ofconcrete

Uit:N/mm2
ati6n Compreseive streugth
At the time At the time
of prestress of quality
introtluction aSsurance
Concrete 30 or more 50 or more
Preetreeseil soncf, ete tubiag (1)
Mortar 35 or more
Prestreseed conclete box (6)
Concrete 30 or more
culvert 40 or more
Notee ({) Covercoat mortar for PC steel protection.
(o) The tine of quality aosurance in prestressed concrete box
culvert ehowe the design reference strength of coucrete.
Remarks : The compreesive strength of concrete may refer to JIS A
5364 annex Gnformative).

8 Inspectione Inspections are baged on JIS A 5365 and the following.

8.1 the finrl inspection The final inspection of cloeeil conduits shall be performed
about appearance, performance, shape, and dirnension.
a) Appearance About appearance, it shall be a 100 % inspection or a sampling
inspection in consideration of the characterietics of a product, a manufacture
metbod, manufacture quantity, etc.
b) Perfomance, shape, anil rlirnensiou About performance, shape, and dirneneion, it
ghall be a eampling inepection.
When the performance is inepected by a e"mple ae alternative characteristic,
correlatiou shall be eetsblished between the sample aud the product.
c) Size of inspection Iot The eize of inspection lot ehall be specified by a
manufacturer by considering the characteristics of a product, a manufacture
Dethod, nanufacture quantity, manufacture period, ordered quantity, etc.
Within one inspection lot, the characteristice of producte, the materials use4
concrete mixing ratio, and the manufacture method shall be the same.
8.2 Delivery inspection The delivery inspection of cloeed conduits ehall be made
about appearance, shape, and ilimension. The eize of inspection lot and the sampling
methoil shall be subject to the agreement between the partiee concerned with delivery,
and shall be speeified by a purchaser. However, the delivery inspection ehall be subject
to the agreement betweeu the parties concerned with delivery, and it may be omitted
baeed on the result of final inspectiou.

PROTECTED BY COPYRIGHT
８ Ａ
０
５
７
３

２
０
０
４
３

9 Marking The marking on cloeed conduits shall inficate the following mattere
according to JIS A 536f.
a) Clagsification or its abbreviation
b) Manufacturer'e name or ite abbreviatiou
c) Date of manufacture or its abbreviation
10 Others Group I of cloeed conduits is ehown i! annex 4 table 7.

Annex 4 table 7 Recommendeil specification

Structure-specific product grouP Recommendetl epecifi cation
etanalard

annex 4 (nornative) :::lltlillltt PreStressedcolllcretetubbg

JIS A 5373 Cloeed conduite Becommended Preetressedconcretebox
specification 4'2 culvert

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Recommended specification 4- 1

Prestressed concrete tubing

1 scope Thig recommentled epecification specifies the prestresseil concrete tubing of

closed conduitg Group I (hereafter referrecl to as "PC tubing:') among the anuex 4 ofJIS
A 5373.
Remarke 1 The cloeed cond.uit which wae baged on the detaile of this
reconmended specification 4'1 anil which was manulactured by
proper quality coutrol ehall be deemed to conform to slauee 3 of the
anuex 4 of JIS A 5373.
2 If the reference dimension has been chauged within the range shown
in clause 4 of the annex 4 of JIS A 6373' a manufacturer must preseDt
the following data to a purchaser, when so requested. The data muet
etate conformity of the PC tubing to clause 3 of the annex 4 of JIS A
63?3 whish has been demonstrated by the design document or
performance test.
3 The PC tubing specif'eil by this recommended specification is
manufactured by introilucing the prestress into the core which was
formed by a centrifugal force or rolling pressure. Covercoat mortar
coatiag is applied to protect the PC steel arranged in the core
perimeter.

2 classification The PC tubings are claesified into internal-pressure tubing and

external-pressure tubing, and further claesified by shape aud nominal diameter range
as shown in recommended apecification 4'l table 1.

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RecoEDIrlended specincation 4‐ l table l ClaBsilEcation of PC tubing

Clarsification by type Claseifuation by ehape and nomiaal Information
diamet€! ralge
η 恥 eC 嚇 e NC
IntBrnal' "eS This ie designed
500
pressure Class l to the iuternal
t● 1650 pressure anil the
tubing
Class 2 500 exterqal
t02000 presaure.
Cl`● s3

Ch88 4
Class 6
Tbrs is designeil
External・ High 900 1500
pressure pressure to the external
tubig t01350 to 2 200
Pre88ute.
Class l

High 900 2400

pressure to 2 200 to 2 600
ClaS8 2
Hieh 900 2800
preSsure to 2 600 to 3 000
Class 3
900
500 to 3 000
Class l
to 1 650

Clase 2
500
to 2 000
Class 3

Class 4

Class 5

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3 Performance
3.1 Beniting shencth A PC tubing shall be subjected to the bendi-ng strength test
specfied in Jlause o. whuo a tubing receivee the crack load specified in recommended
s'pecifrcatiou 4-1 table 2, it ehall not produce any crack. A tubing sfiall. ae1 be destroyed
when the bsaking le6il indicated in recommended specification 4'1 table 2 is applieil-
Recommended epecification 4-1 table 2 Bending sheuet'h of PC tubing
Uit:kN/m
Classification
お6● ure tub mg anil exter4q!p1qggg19_.!g big
Craclingjeed reakins load
口ｏ３ ●口¨︼

∞８澤ｏ９●８８●■＝〓
¨８羹ｏ８ョ８２ｎ４眉目

︻●０●［

Ｎ ●ｏ●︼０ ０﹄●Ｏｏｏ“ヽ “¨〓躙

Ｎ ∞●“︻
Ｈ ●●●︻Ｏ ｏ■●ｏｏｏ﹁熱 轟¨〓熙

Ｏ ｏ﹁●●ｏ●負。 〓¨¨
●。● 弓ｏ口﹁口⊇Ｚ

Ｏ ｏコ６ ●ｏ●Ｌ ■響 国

゛ ●０●︼Ｏ

い ｏ●“︻
Ｎ 口９ 調 ０

∞ ●０●︼
Ｈ ●０●︻０
゛ ●９Д ０

い ｏ●“︼Ｏ
Ｎ ●●“

∞ ●●”︼０
Ｈ ●●“︻０

出０

０
０
目

500 112 97 80 64 56 224 194 160 128 112

600 110 95 78 61 52 220 190 156 122 104

700 113 96 79 61 62 226 192 158 122 104

800 120 102 84 64 55 240 204 168 128 110

900 240 200 170 130 110 88 67 56 480 400 340 260 220 176 134 112

1000 138 117 94 73 61 276 234 188 146 122

●‘

1100 144 100 76 61 288 242 200 162 122

度υ

1200 128 105 81 69 302 256 210 162

1350 157 133 108 82 69 314 266 216 164 138
1500 300 240 200 169 143 118 90 75 600 480 400 338 286 236 180 150

1650 180 155 127 97 80 360 310 254 194 160

1800 190 161 129 98 82 380 322 258 196 164

2000 250 230 200 165 137 103 85 500 460 400 330 274 206 170

2200 210 177 143 108 89 420 354 286 216 178

2400 300 250 220 185 149 112 93 600 600 440 370 298 224 186

2600 230 198 155 118 97 460 386 310 236 194
2800 300 240 201 161 123 101 600 480 402 322 246 202
3000 250 209 167 128 105 500 418 334 256 210

3.2 Internal-preBaure etrength When the internal.pressure tubing is subjected to the

internal-pressure strength test specified in clause 6, and subjected to the test internal
pressure epecfied in recommeniled specification 4'l table 3 it shall not generate any
leakage of water. Moreover, when it is subjected to the crack internal pressure ghown in
recomnended specification 4'1 table 3 it shall not generate any crack.

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Reconnended epecfication 4-1 table 3 Test iotertral pressure and

crack internal preeeue of PC tubiag
Uit:MPa
Test Crask RaDge of
Claseification internal internal noEi!.al
DreSsure Dteaaure desicnation
Itrterna]- Class I 18 2.0 500 to 1 650
pressure 500 to 2 000
Claes 2 1.4 1.6
tubing
Clase 3 1.0 1.2
Class 4 0.6 0.8
Class 5 0.4 0.6

4 ShrFe, dimeneion s.nd .lirngnaisaal tolerance The ehape(l), dimension and

dimensional tolerance of the Pc tubing ehall be as specified in recommended
specifrcatiou 4-t fi.gure 1 and table 4'
Note 0) : The sbape ofPC tubing may be processed, as necessar5r, to the extent
that it doee not affect the ehape and damage the strength' The inside
and outeide circumference of cross section shall be practically
concentric. The tubing euil shall be practicdly perpendicular to the
tubing axis. The inner surface of tubing shall be smootb agqingtr 16'
flowing water.

Cover coat

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No‐ in.1 Intemal Thickneae EJ"rllal In"mal Depth Of Tbickless 0 Msss

d031pa・ alaneter of co!€ dlame"r of at.,ぃ eちer of recelv・ of cover E詭 醸 ve 0obraa'
● on 饉 alon port recenang port hg widow coat lellgth tive)
&g/n)
″ ,. Jフ
`
H 1 Π I Π I III ι. t" ι II

500 500 6011 42 40 672 676 692 695 25 or 4000 320 320
140
more 410 390
600 612 44 44 684 687
700 724 700 46 46 800 781 824 805 480 460

800 828 800 52 50 916 894 940 918 660

900 900 59 1034 1004 1058 1028

1000 1034 1000 66 1144 1112 1172 1140 165 870

1100 1134 1100 65 1258 1222 1286 1250 970 930

1200 1234 1200 78 70 1372 1332 1400 1360 1210 1110

1360 1382 1350 87 1538 1492 1666 1520 1460 1320
1600 1532 1500 96 85 1702 1680 1734 1712 1770 1680
1650 1680 1650 106 95 1868 1830 1900 1862 2080 1930
1800 1824 1800 116 100 2032 1988 2064 2020 2480 2240
201111 2040 2000 126 110 2268 2210 2300 2242 2940 2730

Note (2) : The effective length Zmay be 2 000, 3 000 or 5 000.

Remarke : The symbol I refers to the tubing Danufactureil by centrifugal force, and the
symbol II, the tube Banufactured by rolling presEure'

Reco--euiled specification 4-l frgure I

Shape anil ilimeusion of PC tubing, type S

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Cover coat

Details of,oint

NoEinsl IDternal ThicL' Ex"□ un IDt€rml I.eoSt-h Depth of Thick' Emtve In3me Mass
desigaa' diaoe' negs of 饉 diaEeter of inser- teceivi!g uessof length len"h Gttxma‐
troD t€t oote … Of o! tron window cov€t ttveD

lllge― rec€i9ttrg port coat

pOrt POri
島 a L ι ム (kυ nlD

900 900 960 976 47 26 or 2360 2352

1000 1000 32 1064 1080 more
1100 1100 88 1168 1184 1050
1200 1200 1274 1290 1220
1350 1350 1432 1448 1450
1500 1500 112 1588 1604 1720
1660 1650 120 1744 1760 2000
1800 1800 1898 1914 2280
2000 2000 146 2116 2132 2830
2200 2200 160 2326 2342 3390
2400 2400 176 2636 2656 4000
2600 2600 190 2746 2766 4650
2800 2800 295G 2976 5350
3000 3000 220 3166 3186 6090

Reconmended epecificatiou 4-1figure 1 Shape and dirnension of PC tubing

(continued), type C

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Covercoat

DetailB ofjoint

:mm
Nomiral IDt€r' Thick' Exter' Ltemal L● llgth Depth ThicL' Erec‐ Inslde Mass
deris' uaf nessof nal 月1● Tn‐ Of ofre・ oese of dve length Gコ 』 0口 m・

natior diaa' erre diam' eter of ulser‐ celmg @vel lendh aiⅥ め
etar eter of recet― g tlon coat
i]rse!- port port …
dow
tion
port n
D お A ユ ム ム ι L (kEl轟
1698 1632 115 120 25 or 2300 2295 2110
1500 1500 140
oα ore

1650 1650 150 1758 1792 2450

1800 1800 160 1916 1950 2820
2000 2000 175 2130 2164 3380
2200 2200 190 2344 2378 3990
2400 2400 205 2550 2594 130 135 4640
2600 2600 220 2764 2808 5330
2800 2800 235 2978 3022 6120
3000 3000 250 3192 3236 6900
Recommended specifrcation 4-l figure 1
Shape and di"'eueion ofPC tubing (concluded), type NC

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Reco"""ended specification 4-1 table 4 Dirneneionnl totrerance

Unit : mm
Range of Iuter- (3) Exter' Int€!' Depth of Ettect"り Inner
nominal naI Thick' nal nal i.neertion length length
deeignatioo diam- ness of iliame- rliame' port and T,pe S,T,pe 助 eC,
eter cote tBr of ter of receiv' C,い o NC MeNC
inser' receiv' illg port
tiorl ing
polE port

, ム h n L,L Z ム
± 5 +10
500 ± 3 +4 +2 +1 -5
-2 -1 -2
600t● 900 ±4

+6
1 000 to 1 350 ± 6 -3 ± 2
+8 2
1 500 to 2 000 ± 8 -4
±

+10
2200t● 2400 ± 10
-5
± 3
+12 +3
2 600 to 3 000 ± 12 ± 4
-6 -2
Note (s) : Measure the thickness 6 of a core before prestressiog in the directiou of
a peripherY of a core.

5 Bar arrang€ment A manufacturer thall speci&, for each product, the bar
arrangemetrt which satisfree the performance epecified in clause 3.

6 Strength test
g.l lgading atreagth teet For a bending strength tegt, install PC tubing ae shown
in recommeniled specification 4'1 freure 2, and apply a load in the center of a span. Set
the test load to the cracking load epecified in recommended specification 4'1 table 2
and check for auy crack. Moreover, check for a brerking strength to investigate
whether it satisfres the test load equivalent to the breaking load specified in
reconneDded specification 4-1 table 2
when performing a bending strength test, insert a rubber plate to the pressurization
eurface and supporting surface of PC tubing, and distribute a load uniforurly.

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Test load J(￨) Test loadス ￨)

ηpeS ηpe C,■ pe NC

Reco--ended specification 4-1 figure 2
the bending etrength teat netboil of PC tubing

Note(4) : The value of teet load f is the proiiuct obtpined bv multiplying the
cracking loail specified in recommended specificatiou 4'1 table 2 by the
effective leneth Z.
Remarks : A teeter shall be Grade 1 or higher specified in JIS B 7721, or ehall
have the allowance which ia equivalent to or better than this.

6.2 Iuternal presaure strength test For the internal presEure strength test, install a
PC tubing as shown in recommended epecification 4-1 frgure 3, and apply the test
internal pressure specified in recommended specification 4-1 table 3. Maintain that
pressure for 3 minutes anil check for leakage of water. However, spots or water clrops
oozed on the surface of the tubing shall not be deemed as leakage of water. When the
crack internal pressure reachee the value ehown in recomnended specification 4'1 table
3, check for any crack.
Remarks : The iuternal presswe teet shall be performeil using the presgure
gauge of grade 1.6 or better speci.fred in JIS B 7505.

Reconmended specification 4-1 figu,re 3

lte i.nternal-pressure strength test methocl of PC tubing

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46373 i 2004

7 Quality of concrete The compreesive strength of concrete is baeed on 7.2 of the

annex 4 of JIS A 6373.
Remarks : To veri& quality of cover coat mortar, an alternative characteristic
(e.g. density) may be ueed, provided that it is sufrciently correlated
with etsength.
8 Inspections
8.1 Inspection ite"'" The inspection items of PC tubing arc based on the following.
a) Fiaal inspection
1) Appearance
2) Perfornance
3) Shape and dimension
b) Delivery inspectiou
1) Appearance
2) Shape and dimension
Remarks : The deliverlf inspection shall be subject to the agreemeut between
the parties concerned witb delivery, and it may be omitted based on
the result of final inspection.
8.2 Inspection lot The size of inspection lot of PC tubing shall be decided by a
manufacturer who considers the characteristice of producte, manufacture methode,
manufactute quantity, manufacture period, ordered quantitg etc. The frnal inspection
ehall be decided by a manufucturer. The delivery iuspection shall be subject to the
agreement between the partiee concerneil with delivery, and ehall be deciileil by a
purchaser. However, one lot may be 50 tubings or its fraction.
8.3 Inspection methoil The inspection methoil of PC tubing ie baseil on the
following.

d Final inspectioa
1) Appearaace The appearance shaU be subjected to vieual 100 % inspection. Ifthe
products conform to tbe provision of 6.1of JIfiA6373, they shall be accepteal.
2) Performance The performance shall be inspected as follows. Take one tubing at
random from one lot. In case of the external-pressure tubing, inepect it by 6.1. Iu
the case of the internal-pressure tubing, inspect it by 6.1 and 6.2. If it conforms to
the provision of 3.1 or 3.2, the lot shall be accepted. If it fails' inspect all of the
rest ofthe lot. If it conforms to the provision, it ghall be accepteil.
3) Shape and dimension For inspection of shape and dimensiorl take one tubing at
random from one lot. If it conbrms to the provision of dause 4 the lot shall be aepted- If
it fa;lq insp€ct all of the reet ofthe lot. Ifit conforms to the provision, it shall be accepted-

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b) Delivery iaspection
1) Appearance Inspection of appearance shall be made like a).
2) Shape and dirneqeion Inepection of shape and di'nensiou ehall be made like d.

9 Marking The marking of PC tubing is baeed on JIS A 5361 andJISA6373.

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Recommended specific ation 4-2

Prestressed concrete box culvert

1 Smpe This recommend.ed epecification specifies the prestressed concrete box

culvert of Group I of the cloeed couduite (hereafter referred to ae "PC box culvert'')
amoug the annex 4 of JIS| A 5373.
Remarke 1 The PC box culvert which was based oo the detailn of this
recommended specification 4-2 ar.d which was manufactured by
proper quality control ehall be deemed to conform to clause 3 of the
annex 4 of JIS A 5373,
2 If the reference dimengion has been changed within fhe lgags ehowo in
clause 4 of the aluex 4 of JIS A 5373, a mauufacturer must preeent the
following data to a purchaser, when eo requested. The data must state
conformity of the box culvert to clause 3 of the annex 4 of JIS A 6373
which has been demonstrated by the design docurnent or performance
tesl.

2 Classification The PC box culvert is classified by the nominal rlirnension and

applicable earth covering as shown in recommended specification 4'2 table 1.

Recommended specification 4-2 table 1 Classification of PC box culvert

Claeefication Claseification by Claeeification by
no'"inal applicable earth
dioension coveri.ng
mt! m(r,
T,pe 150 600× 600 0.50 to l.50
T,pe 300 to 1 51 to 3.00
い o600 5000× 2500 3.01 to 6.00

Note (t) : Although the range of applicable earth covering

is indicated above, it is possible to correspond to
the minimum earth covering (0.2 d.

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3 Petformance
3.1 Ben<ting shength The PC box culvert shall be subjected to the bend'ing strength
teet specified in clause 6, and to the bending strength load epecified iu recommended
specification 4-2 table 2. Then, it ehall not generate the crack exceecling width of 0.05
mm. Moreover, when the check of the performance against breaking ie carried out
based on the agreement between the parties conserned with delivery, it shall be baaed
on the provision of clauee 3 of the annex 4.
Recomnended specification 4-2 66 s ! $s1;ling streugth load of PC box culvert
Nominal ali!.ensiou Bending strength load αN′ m)
Bxlt(mm)
嚇 e150 助 e300 T,pe 600
600× 600 305 21.4 34.7
700X700 34.1 23.9 38.9
800× 800 378 26.5 43.1
900× 600 41.6 32.7 55.8
900× 900 41.5 29.0 45.7
1000X800 455 34.3 58.5
1000X1000 45.2 31.5 52.6
1000X1500 41.3 195 286
1 100Xl 100 48.6 34.0 56.8
1 200× 800 51.9 41.4 711
1 200X1 000 39.5 66.9
Ｅ●

1 200X1 200 36.4 60.9

1200X1500 41 29.8 483
1 300X1 300 54.1 38.9 650
1 400X1 400 572 42.1 69.1
1 500X1 000 604 51.0 859
1 500X1 200 60.3 491 82.0
1 500X1 500 59.2 44.5 732
1 800X1 200 663 59.7 103
1 800X1 500 65.8 566 96.1
1800X1800 64.2 516 86.7
2 000X1 500 694 64.0
2 000X1 800 68.2 59.9 103
2 000× 2 000 66.9 56.2 95.7
2 200X1 800 72.3 68.8 118
2 200× 2 200 69.6 61.9 106
００

2 300X1 500 74.7 75.5

300X1 800 73.8 725 125
300× 2 000 72.8 69.7 120
2 300× 2 300 70.5 64.1 110
2 400× 2 000 74.4 73.6 128
400× 2400 71.4 66.4 115
2 500X1 500 77.3 820 145
500X1 800 767 79.7 140
500× 2 000 75.8 77.4 135
2 500× 2 500 725 69.3 118
2 800X1 500 81.2 92.4 162

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Recommended specincation 4‐ 2 table 2 Ccondudeめ

Nogiasl diYng1si6tl Ben出 g strength load CkN/mp
BxE(am)

助 e150 T,pe 300 助 e600

2800× 2000 80.3 891 155
2800X2500 77.3 82.0 142
2800× 2800 74.4 75.9 132
3000X1500 86.9 105 131
3000× 2000 84.8 99.4 172
3000X2500 80.6 90.3 157
3000X3000 76.3 82.1 137
3500× 2000 96.7 120 205
3500× 2500 92.5 114 194
4000× 2000 109 138 232
4000× 2500 107 133 227
4500× 2000 123 159 268
4500× 2500 120 155 263
5000× 2000 130 174 302
5000× 2500 129 171 296

Renarks 1 A tester shall be Grade I or higher specified in JIS B

7721, ot shall have the allowance which is equivalent
to or better than this.
2 The above-mentioned valuee aesume the vehicle load
of total weight of 245 kN as the design live load. Thie
beniting strength load of PC box culvert is designed
under the followi-ug applicable earth covering: for type
150, 0.50 to 1.60 mi for type 300, 1.51 to 3.00 m; and
for type 600, 3.0f to 6.00 m.

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4 Shape, dimeneiotr antl ilinensioqsl tolerence The sbape, dimension, and dimeneional
tolerance of PC box culvert shall be as epeciffeil ia recomnended specification 4-2 figure 1,
table 3 anil table 4.

一
一
一
一
二
一
一
一
一
一

一
一
一

一
一
 一
 一
 〓

 〓
 〓
 〓
 一
 〓

 一
 〓
 一

 一
 一
 一
 〓

Remarks I The shape of a proiluct hae a standard type and an inverted type. The
shape of joint has a butting type, a frtting type, and a receiving port,
insertion port type.
Products may have chaofer, packing window, sling hole or other
processing which doeg not affect the shape and damage the strength
of box culvert.
Products can be installed in several ways. Procluct may be simply laid
down, joined with PC steel, or joined with bolts. R€commended
specification 4'2 figure 1 showg the joint using PC steel.
Recommended specification 4-2 figure 1 Figue of ehape of PC box-culvert

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Reco"t"'ended epecification 4-2 table 3 Dimension table of PC box culvert

Unit : mm
恥 e150,type 300 Tlpe 600

% Z

昴・
乃 σ 五 ■ 乃 θ

２ ２ ２ ω ５
５ ６ ５

０
０
２
２

２
５
600X600 2000 2000

５２
２

０
０
２

２
２

５
2000 2000

・・
５５
700× 700

０
。
２

２
５
300X800 2000 2000

。６

０
２

５
２

２
５
900X 600 2000

・
。
2000

５
。
２

２
６

２
900X 000 2000 2000

５ ６ ５ “ Ю ６ ５ ５ “ ５
０ 。 ０

０
２

２
1000X 800 2000 150 2000

０
２

０
２

1000X1000 2000 150 2000

２

０
２

1000X1500 2000 150 20∞

０
２

２
1 100 X l 100 2000 160 2000
２

０
２

1200X 800 2000 150 2000

０ ０ 。

０
２

０
1200X1000 125 125 ０ 2000 150 2000

０
２

1200X1200 126 125 2000 160 2000

０
２

０
1200X1500 125 125 2000 150 2000

０
２

1300X1300 125 125 2000 150 2000

０
５

1400X1400 150 150 2000 160 2000

０

６
０
０

1500X1000 150 2000 150 150 2000

６
０
０

５
０

1500X1200 150 2000 150 150 2000

５

５
０
０

1500X1600 150 2000 150 150 2000

８

８
０
０

1800X1200 150 2000 180 150 2000

０

８
０
０

1800X1600 150 2000 180 150 2000

Ю ５
０

1800X1800 150 2000 180 180 160 2000

。 ０ ０ ０
０

2000X1500 150 2000 200 200 150 2000

５ ５ ５

０
０

2000X1800 150 2000 200 200 150 2000

０
０

2000X2000 150 2000 200 200 150 2000

３
０

2200X1800 180 20011 230 230 150 2000

２
８
０

2200X2200 180 150 2000 230 230 160 2000

８

２
０

2300X1500 180 150 2000 230 230 150 2000

２
８
０

2300X1800 180 150 2000 230 230 150 2000

２
８
０

2300X2000 180 160 2000 230 230 150 2000

２
８
０

2300X2300 180 160 2000 230 230 150 2000

ｍ ５
８
０

2400X2000 180 180 2000 250 250 250 2000

。 ０ “ “
８
。

2400X2400 180 180 2000 250 260 250 2000

６
８
０

2500X1600 180 180 2000 260 260 250 2000

８
。

2500X1800 180 180 2000 260 260 250 2000

８
。

2600X2000 180 180 2000 260 260 250 2000

５
０
２
６
１

2500X2500 20tl 200 200 2000 260 260 2000

０
２
８

０
２

2800X1500 200 200 200 2000 280 280 2000

０
０
２
８
２

2800X2000 200 200 200 2000 280 280 2000

８

０
０
２

2800X2600 200 200 200 2000 280 280 2000

０
０
２
８
２
０

2800X2800 200 200 200 2000 280 280 2000

２

3000X1500 250 250 200 2000 350 360 300 200 2000
２

3000X2000 250 250 200 2000 350 350 300 200 2000
２

3000× 2600 250 250 200 2000 350 350 300 200 1500

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Reco"'meniled specification 4-2 table 3 (conclucteil)

Unit : mm
$pe 160, type 300 Type 600

鋤 ■ σ Z ■ 多 σ Z
3000X3000 260 250 260 2000 350 300 200 1600
3500X2000 300 300 250 2000 860 300 300 1500

３ ４ ４ ４ “
。 ０ ０ ０
０ ０ ０ ０ ０
３
０
０
０
3500X2500 300 260 2000 380 380 300 1500
０

３
０
０ 1500 1000
4000× 2000 300 250 400 400 800

３
。
０
０

4000X2600 300 250 1500 400 400 300 1000

３
０
８
０

4500× 2000 380 300 1000

460 460 300 1000

３
０
８
０

4500× 2500 380 300 1000

450 450 300 1000
5000× 2000 380 380 330 1000
530 400 600 300 1000
3000X2500 380 380 330 1000
530 400 600 300 1000
Remark8: The etteci“ length(D may be1 5001nm or 1 000 mm.

Reconmeuded specification 4'2 tabte 4 Dimeusiooal tolerance of PC box culvert

Unit : mm
Nornilal tli:nension Dinensional to ern・ lce
Inner 趾 k‐ Ettec饉 ゃo
width ne● ● length
and
ilner
heieht
600)く 600 to 900× 900 ± 4
+4 +10
-2 -5
1000× 800 to 2 500 ±6
+6
×2500 -3
2800× 2 000to 3 000 +6
± 7
× 3000 -4
3500X2000 to 5 000 ± 10
+8
X2500 -4

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5 Bar arralgBretrt A manufacturer ehall epecify the bar arrangement which

satisfies the provision specfied in clauee 3.
The covering of steel shall be equal to or more than the diameter of steel anal 20 mm
or more. The gap of steel shall be 5/4 times or more the maximum dimgnsipq 6f s
coarse aggEegate.

6 Shength test
6.1 Compreseive streugth test The compressive strength teet of concrete is baeed on
JIS A 1132 and JIS A 1108.
6.2 Bending strength teat For the bending strength test, install a PC box culvert as
ehown in recommendled specification 4'2 frgure 2. When it is subjected to the load
opecified in recomnended specifrcation 4-2 table 2, check for any crack exceeding the
width of 0.05 mm.
When perfor-ing a bending streugth test, insert a rubber plate to the preesurization
surface and supporting surface ofPC box culvert, and clistribute a load uniformly.

Load F Load F
Rubberっ late l Settn steel

Top plate

S記e wa■

Bottom plate

2,ィ ン222222,こ うるころうるうころイ

B+L

Becommended epecification 4-2 figuue 2

the bending atrength teet method of PC box culvert

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? Qusfity of concrete The compressive strength of concrete is baeeal on 7.2 of the

annex 4 of JISI A 6373.

8 Inspectioae
8.1 Inspection itema The inepection iteme of PC box culvert are baeed on the
following.
d Final inepection
1) Appearance
2) Performance
3) Shape and dimension
b) Delivery inspection
1) Appearance
2) Shape and dimeneion
Remarks : The delivery inspectiou ehall be subject to the agreemeut between the
parties concerned with clelivery, ancl it may be onitted based on the
reeult of fiDal iDepection.

8.2 Inspection lot The .lrs qf inapection lot of PC box culvert shall be decided by a
manufacturer who coneidere the characterietics of producte, manufacture nethods,
manufacture quantity, oanufacture perio{ ordered quantity, etc. The final inspectioo
shall be ilecideil by a manufacturer. The delivery inspection shall be subject to the
agreement between the partiee concerned with delivery, and shall be decided by a
purchaser. However, oue lot may be 100 piecee or its fraction for each classi.frcation.
8.3 lupection rnethod The inspection nethod of PC box culvert is based on the
following.
a) Final inspection
1) Appearance The appearance ehall be eubjected to visual 100 % inspection. If the
proilucts conform to the provision of 6.1 of JIS A 6373, they shall be accepted.
2) Performance The performance shall be inspected as follows. Take one piece at
random from one lot ancl inspect it by 6.2. If it conforms to the provision of 3.1 the
whole lot shall be accepted. If it fails, tale two further pieces from the lot, and
re-inspect them. If both of the two conform, the whole lot shall be aecepted,
excluding the 6rst nonconforming product. If even one piece fails in re-inspection,
the whole lot shall be rejected.
3) Shape grd dimsnai6a For inspection of shepe anal dimension, tale one piece at
random &om one lot. If it conforme to recommended specification 4'2, the whole
lot shall be accepted. Ifit fails, take two further pieces from the lot, and re-inspect
them. If both of the two conform, the whole lot ghall be accepted, sr(gluding the
firet nonconforming product. If even one piece fails in re'inspection, the whole lot
shall be inspected. If it conforms to the provision, it will be accepted.

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D Deliverylnspection
l)Appear。 ‐“ The appearance sha■ be inspected llke D.

When a s,mpling逃 pect■ on is adop"軋 take two pieces at random.If both of

the two∞ nform to the prov■ ebn of6.l of」 IS A 5373,the lot shnll be accepted lf
even olle piece ttilA,the whole 10t shan be hspec"d.If it confonlls to the
prOvlslon,it wtt be accepted.

2)Shape and dimension Shape and dimension shau be inspectedlike O.

9 MarlKing The marking on PC box culvertis based on JIS A 5361 and JIS A 5373.

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Annex 5 (normative)
Piles

1 scope This antrex specifies Group I and Group II of piles which are mainly used
for a foundation pile among the precast prestreseed concrete products epecified in JIS
A 6373.

2 ClasBification Pilee shall be claseified according to annex 5 table 1.

In adfition, Group I ehall be classified according to annex 6 table 2'

Annex 5 table l Clasd出 にa“ n ofpiles

Major rlivieion Minor divieion
Preetresgeil concrete pile (PC pile, ST pile, knot pile)
Piles Prestreseed reinforced-concrete pile (PBC pile, PRC knot pile)
Others

Annex 5 table 2 Clasd■ にa」 On of Group l of piles

Clasei.frcation by Claseifcation by
Classification external tliameter efrective preetrees Detall
Elt N/mm.2
Prestreesed coucrete pile See reconmended
300 to 1 200 4.O to 10 0
(PC pile, ST pile) eoecificatiou 5'1.
Remarks 1 The effective prestrees shall be calculated. The calculated value shall be
in the range of +5 % of each value,
2 It is allowable to adopt the external diameter exceeding 1 200 mm. In
that case, perfornance valuee shall be decideil eubject to the agreement
between the parties concerned with delivery'
3 PC pilee have the sanue cross section over the entire length. ST piles have
the cross section which enlarges toward on end.

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3 Perfonance
3.1 Performalce of the body of pile fhe performauce of the body of pile ehall
conform to the provision specifred in annex 5 table 3.
Annex 5 table 3 Performance of body of pile
Performance check
Performance item Perforrrance method
Service
It ehall be safe to th€ regular load assumed See a desig! doculoetrt or
at the tine of uee, and crack width ehall be ofthe aDnet
performance claqse G 6.
within an allowance.
It ehall not break for tJre Ioatl aeeunetl at the S€€ a dgsigE docuneni or
っ 獣墨雷0
erf魔 tine of end etage. clause 6 of the aroer 6.
Durability ehall be secured agaiast deterio- See a desig! docureDt o! a
Durab上 ration assumed. record.
"(ゆ Workabili8 for traneport, inetallation, as' See a desit! docuDert o. a
Workab■ eenblv. etc. ehall be eecured, recoriL
"
Confirmation of the end stage performance shall be made when so requested by
Purchasers,
C) Durability may be confimred by the aotual results of such similar products as are
equivalent in terms of water-cement ratio and reinforcement covering.
Remarks : The perfonnance items of Group tr shall be subject to the agreement between the
palties concerned with delivery.

3.2 Performa.uce of joint The performance of joiot is based on the following.

d Bencling streDgth of joint The bending strength of joint shall exceeal the
deetructive bending moment among the end stage performance of the body
speci.fied in 3.1.

b) Connectability (squarenese of joint eilge) The gradient of joint edge shall be

within 1 mm per 300 mm againet the right angle of the axie of a pile.

4 Shape, dimeneioD, and dinensional tolerance The shape, dirnsasl6n, sad

dimensional tolerance of piles shall be baeed oo the following. As to Group I, however,
if the design concept is not different, and if the performance (quality) and perfornance
(quality) check method are the same, the reference dirnension may be changed within
L0 o/o in response to purchaser's demand, provided that the nece86ar5/ performance is
eatisfied.

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d Shepe The shape ofpiles is shown in annex 5 informative frgure 1.

eol
Pie edge
"
“ ● ﹄●０望一 ｀
脳
祠 ￨
国

Main bodv

or ioint fiP or joint

O PC Pile,PRC Pile

Pie edge
Len曇

咀
祠 :

b) STPile

Remarke 1 A PC pile and a PRC pile has a hollow cylinder body, having a
suitable tip, a joint or a head, if neeiled.
2 A:l ST pile has a part at its edge which is enlarged in diameter. The
maximum length of the enlarged part shall be twice the external
iliameter of the enlarge part. An ST pile has a suitable tip, a joint or a
if needecl.
head,
Annex 6 idormative fuure 1 Elromple of ahape of a pile

4.1 Dinension and dimensional totrerance The ilimension and dimensional tolerance
of the productg claeeified into Group I shall be as specfied in annex 5 table 4.
Tbe .limension and dimeosional tolerance of the products claesified into Group II
shall be eubject to the agxeement between the parties concerned vrith delivery.
Annex 5 table 4 Dimension antl di.mensional tolerance
External diameter 師 ckness Lngth
Classification mIn mm m
300 to
６
。

700 7
２
３
０

Preetressed Dimension less than

０

to 1 200 to 15
concrete pile 700
(PC,pile, ST
+5 +7 +not ± 0.3(%)of
Dineueiotral spettd
PUe,l
tolerance -2 -4 -0 length

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Remarke 1 The unit of length of a pile ehall be 1 m unit. Pilee are available in 4 m, 5
n, and $ 6 sgc6lding to the agreement between the parties conceroed
with delivery.
2 Tbe external diameter of pile ehall be the average of two values meaeured
aloug the orthoaxis at a cross section of body.
3 The thickness of pile shall be the average of four values measured along
the orthoaxie or a cross section of edge of boily.

5 Bar arangement (poaitions of PC steel ancl reinbrcement) The bar arrangement

of pilee is baeed on JIS A 5364 and a design document.

In addition, a manufacturer ehall defrne the bar arrangement, for every product,
which satisfies clause g.

6 Test nethod
6.1 Compressive-aheugth test A compressive-strength test is based on JIS A 1132
and JIS A 1108. or JIS A 1136.
6.2 Bending etrength test d lssding strength test is baeed on JIS A 5363.
Bemarks : A tester shall be Grade 1 or higher specified in JIS B 7721, or shall
have the allowance which is equivalent to or better than tbis.
a) For the lsnding gtrength test of the body, as shown in figure 1 of JIS A 6363,
support the span part of 3/5 of the pile length and apply the load (f) at the center
of span. According to the followiog formula, calculate fhs lsading load from the
bending ooment.
tl19 lesding point or the supporting point is likely to break locally
In aildition, if
before rupture of bending of pile occurs, then, take appropriat€ countermeasures.

- =4|M-nGL
" 6L-roA
Where, M: Bending noment (kN-m)
m: Mass of a pile (t)
G: Standard gravitational acceleration (S.gf m/e9
L: Length of a pile (m)
F: Loading load GN)
A: Bending span (m) It is referred to a$ A =1.0 m.

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b) For the hseking $slrding Eroment, obtcin the DaxiEum of the loaal (J{) ahowu by a
pile until it breaks, and calculate it accoraliug to the formula specified in a)'
c) For the bending etrength tegt of joint, coincide the seam of joint at the center of
span. Then, follow the procedure specifietl in a).
6-3 Axial-te$ion [slding ehength teet (positiver/negative alternating repetition
s-inl-tenaion bending strength test) An axial'tension bendiug strength test is baeed
on the following.
Remarks: A tester shall be Grade or higher specified in JIll B 7721, or ehall
I
have the allowance which is equivalent to or better than this.

d For the axial-tension lsading strength test, as shown in annex 6 figure 1, gupport
the span part of B of the pile with the axial tension (.l/) app[ed, ancl apply the
Ioad (l?) at the center of span. According to the following formula, calculate the
1s6'ling load from the bencli-ug moment.
In adclition, if the loading point or the supporting point is likely to break locally
before rupture of bending of pile occurs, then, take appropriate countermeasures.

In the caee of a positive load

- 8M-nGQB-L)-8N
2(B- A)

In the case of a uegative load

-i- =-----E:T--nv
-8M -nG(2A-I)+8An

Where, M: Beoiliag moment GN-m)

m: Mass of a pile (see the value in recomnended
specification s'f table 5) (t)
G: Standard gravitational acceleration (9.81
m/s2)

L: Leugth of a pile (m)

B: Span (d It is referred to as 82 7.0'
f: Loailing load (kN)
6: Relative deflections ofa center section (m)
.A/.' Axial teneion (kN)
A: lsading span (m) It is referred to as .A= 1.0
tn

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b) The axial tension -M load -Fl aud positive/negative alteruating number of cycles
must aatisfu the following conilitions.
D Ttre axial tension -l/must be eecured uniformly till the completion of test.
2) fhe axial tension .l/shall be either of three etepe, lv.t, .lla and tr/a which are shown
in recommended epecification.
g) While the axial teneion .n/ is applied, the repeated load .F ehall produce the
moment of 1/1.2 each of the crack [slding noment and the deetructive bending
moment. The number of cydes ehall be 10 or more.
One cycle ig defined as one posifive/negative sequeoce'
c) For the breaking bending moment, complete the positive/negative alternating
repetition, apply the load 0f,), obtain the maximum of the load (tr) shown until it
breaks, and calculate it according to the formula specified in a).

Poeitive load lP

亦
A由 i tenston Ⅳ
05m /ス ｀05m teneion -A/

F
β

Annex 6 fr$Ee 1 Tbe loading nethod of an s-iel-tension bending shength test

6.4 Shear streugth test The shear strength test of a main body is based on JIS A
5363 and the following.
Remarke : A tester shall be Grade 1 or higher specified in JISB 7721' or thaU
have the allowance which is equivalent to or better than thie'

Perform the test ueing the methoil shown in JIS A 5363 figure 6 or figure ?' When
using the methoil shown in frgure 6, calculate a loading load from shear strength
according to the following formula.
In add.ition, if the loading point or the eupportiug point is likely to break locally
before rupture of shear of PC pile occurs, then, take appropriate countermea8ures.

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F=20
Where, cr Shear strength (kN)
F lnading load (kM
″ Length (m)
A: Bending span (loading span) (m) /4= 1.0
a: Shear span 6) a=I.OD
In adfition, the epecimen ejection length 6d ehall be about t.25D to 2.OD.

Especially when performing a shear'fracture tegt, it shall be based on JIS A 5363

figure ?, and a loading load shall be calculated from ehear strength according to the
following formula.

F=α β+C)
B
α Ｆ ク ３

Where, Shear strength Q

Loa血 gload ③
Lngth(D
Dist口 nce between a loa血 g polnt and '■
outside supporting point(m)
Shear span(m)σ 2=1.0'
"′

6.5 Measudng method of squareness of a comector enil face For meaeurement of

Bquareness of a connector end face, use a square, set it in line with the axis of external
diameter of a pile, anil meagure and obtain the amoult of inclinations about external
diameter of a pile.

7 Quality of concrete
7.1 Material aud manufucture method The material for coucrete and manufacture
method are baeed on JIS A 6364.
?.2 Compressive ehength The compressive strength of concrete shall be veri-fied by
the compressive strength of sarnple which wae processed by the same cure ae the
procluct, or the compressive etrength which was controlled properly. When the
predetermineil cure is frniehe4 the etrength ehall be 80 N/mm2 or more for the
effective prestress below 4.0 N/mm2, and the strength ehall be 85 N/mm2 or more for
the effecbive prestreBs over 4.0 N/mm2. Moreover, the compreesive strength at the time
of prestress introductioo shall be 40 N/mm2 or more.
In addition, products of Group II ehal be subject to the agreement between the
parties concerned with delivery.
Renarks : The compressive strength of concrete may refer to JIS A 5364
annex (informative),

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8 Inspectiona Iospections are baaed on JIS A 5366 and the followiag.

8.1 The fi.ual inspection The final inspection of piles shall be performed about
appearanse, performance, shape, and ilirnension.
a) Appearance About appearalce, it shall be a 100 % inspection or a sampling
inspection in coneid.eratioo of the characteristics of a product, a manufacture
method, manufacture quantitY, etc.
b) Performance, ghape, gDd di'rsnai6a About performance, shape, and dimeneion, it
shall be a eampling inspection.
when the performance is inepected by a sa"'ple as alternative characterietic,
correlation shall be established between the sample anal the product'
c) Size of inepection lot The eize of inspection lot ehall be epecifiecl by a
manufacturer by coneidering the characteristice of a product, a manufacture
nethod, manufacture quantity, manufacture period, ordered quautity, etc'
Within one inspection lot, the characteristice of producte, the materials used,
concrete mixing ratio, and the manufacture method ehall be the same.
g.2 Delivery inspection The delivery inepection of piles ehall be made about
appearance, sbape, and dimension. However, the delivery inepection ehall be subject to
the agreenent between the parties concerned with delivery, and it may be omitted
baeed on the result of final inspection.

g Marking The marking on piles ehall indicate the following matters accoriling to
Jrs A 5361.
d Claesification or its abbreviation
b) Manufacturer's name or itg abbreviation
c) Date of oanufacture or itg abbreviation

10 Othere Group I of pilee is shown in annex 6 table 6.

Annex 5 table 5 Recornrnended specification

Structur€'specifi c pmduct grouP Recom.mended specfication
etandard
alaex 6 (normative) Recommended epecfication 5'1 Prestressed
Л S A 5373 concrete Pile
Pilee

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Recommended specification 5-1

Prestressed concrete pile

1 Scope This recommended speci.frcation specifiee the prestressed concrete pile of

Group I ofpiles (hereafter referred to as'PC pile") among the arnex 5 of JISI A 5373- It
shall include the pile with enlarged edge (ST pile).
Remarks 1 The PC pile which wae baeed on the details of this recommendeil
specification 6-1 and which wae :nanufactured by proper quality
control shall be deemed to conform to clause 3 of the annex 6 of
ils A 6373.
2 If the reference dimension hag been changed within the range
shown in clause 4 of the annex 5 of JIS A 6373' a manufactuter
must present the following data to a purchaser, when eo
requested' Tbe data must state conformity of the pile to clauee 3
of the annex 6 of JIS A 5373 which hag been demonstrated by the
design document or performance test.

2 Claesification PC piles shall be clasgif.ed, by the external diameter, into 300 mm,
350 mm, 400 mm, 450 mm, 500 mm, 600 mm, 700 mn, 800 mm, 900 mm, 1 000 mm,
1 100 mm and 1 200 mm. Moreover, they shall be classi.fied, by the magnitude of
effective preetress, into Class A, Class B, and Claes C (hereaft'er referred to as "A B,
and C", re spectively).
In addition, the effective prestress of A, B, and C of PC pile ehall be 4.0 N/mm2, 8.0
N/mm2 and 10.0 N/rni.2, reepectively.

3 Performance
3.1 Beniling strength The bending Btrength of the pile bocly and the pile joint is
based on the following.
d Ufe Uoay The PC pile body ghall be eubjectecl to the bending sirength teat
specified in clause 6, ancl to the crack !6qr{ing moment specified in recomnended
specfication 5-1 table 1 and table 2. Then, it shall not generate any crack.
Moreover, the destructive lgnrling moment ehall exceecl the value specified in
recommended epecification 5-1 table I and table 2.
b) joint The PC pile joint shall be shall be subjected to the bending streogth test
Pile
specified in clauee 6. Theu, it shall exceeil the destructive bending mornent
epecified in recommended opecfication 6-1 table 1.
3.2 Shear strength The PC pile body ehall be subjected to the ehear strength test
epecified in clause 6, and to the shear crack strength specified in recommentlecl
specification 5-1 table 3. Theu, it ehall not generate any crack. Moreover, the shear
deetructive strength ehall exceed the value specified in recommeniled specification 5-1
table 3.

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3.3 0onnectabilit Csquareness of j● int edgeD The grattnt of joint edge sha■ be
witun l mm per300 mm ag,・ nst the五 ght angle ofthe田由 of a pie.

Reconnended epecification 6-1 table I Dinension and $sading strength

Cat the time ofapplication of笙皿 樋nsion N-O kNp
0薇 De― ve m_al 興 D8-
al
LⅢ
‐

b価
Tha・
―
嘘
bendh『 bendlnc
dlame饉 moment
い
m mment ●ment
mm
… 血 …
mm …m …圏
『 t
… mm
‐●●ll
…
mm …
“ LN・ コ 咆 圏 ‐ ■N IIl
０ ３

A 245 373 A 2649 3973

7●
300 700 100
B 7 to 618 B 15 3728
C 15 392 C 4414 8829
7 to
A A
13 7 to
800
B 7" B 15 5396
C 15 1177 C 6376 1275
A A 5396 8093
7● 7"
B 1324 900 B 7358 1 324
15 16
C 883 1766 C 1 668
A 736 A 104
7" 7"
B 1079 1942 1000 B 15
1 030 1 854
15
C 1226 24542 C 2354
A 1030 A 9320 :398
7“ B
7t●
1 324 2384
5∞ B 1472 2649 1 ll10 140
16
15
C 1668 C 1 521 3041
A 1668 2502 A 1 1 766
7t● 7●
600 B 2452 4414 1200 B
15
1668 3002
15
C 2845 5690 C 1 962 3924

(Tenslle bllce)Ccompresslve ttrce) Cenglle Forcel(Compresslve forcD

愚 al dlrec● onal働 Ⅳ∈D 範 l arect10nal force lVα Ю
…
Extemal dinmeter 400 Extemal diameter 800
1曲 譜 1澁 躙

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Recommeuded specificatiou 6-1 table 2 Axial-tension benaling strcngth

aan Benditlg sbetrgtl at the tine of B€DdiDt strsdgtb at the tiDe of B€udilg strElgth at the tine of
d…
lame● r catlon aoolicatio ofaxisl teislt! lvt aDDlicatiotr of axi8l tEl8iod il, eDDliatio! ofsrisl toDsion lV,
団
‐
は D― ve Anal・ は m ndk 鮨
lnIIl 10n bmang・ tenem bendl● ● …
e bend● ● bellang‐ …
"‐ In● Inent Doment ●oment momellt …Ⅳ タ moment momellt
…
Ⅳ … Ⅳ ′

N
=
コレ島 ,
y. Ы re, 〃. kN 」
レill 拓
Nコ N・ m 困 コ LN‐ ぶ 猥 壼 ‐
41 47 105 1226
300 392.4 540 7848 1177 142 1275
589 1305
647 961 1815
360 490.5 795 1 9810 109.9 173」 1472 1413 4
393 159.9 1197 1611
1638 139 21 1 325 259
400 B 688.6 1167 2011 1177 1776 202. 269
1305 2345 1 215 2776
1344 2286 1 3129 2560 8610
450 7358 168.7 2914 1472 2296 3532 2207 2004 3796
1884 6 24 3757 3051 3895
183.4 263.9 421_ 4964
500 8829 2276 392. 1766 3C 483J 2649 3895 5278
2472 4 180 4091 5435
3090 4522 7230 5946 8397
600 3 1276 3885 2551 5307 8231 3826 6789 8868
C 4277 7652 9 8770 7132 9094
A 4983 8329 1 151 9653 1312
700 1766 606 1034 3532 & 1282 5297 1074 1366
673 1185 9 1355 11 387
A 6926 1143 1679 12 865
800 B 1962 839 1446 3294 1 140 1796 6886 14 40
C 1679 1986 1534
A 9663 1598 1 2226 821
900 2452 1165 2009 4006 595 2516 7358 024 4
1264 2277 6 2679 2 127 127
1306 2169 8004 2446
1000 2943 1598 2750 5886 7 3403 8829 2786 697
1746 3143 14 3633 2882 810
2821 372 3 4 3092 ,97
1100 3434 2 3646 6867 2735 4 10300 40 4907
C 2 4846 3612 5041
2080 2982 4983 3885 5852
1200 3924 2652 7848 435 5754 11770 4319 6272
1884 5331 706 6208 4 6471

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Remarks : The performance check of the PC pile body involves the axial-teneion beniling
strength test and the positive/uegative alternating repetitiou axial-teneion
bending strength teet. The repreaentation exterual diameter in thia caee shall
be middle class &ameter of piles which are usually manufactured. Moreover,
the axial teneiou at this time shall be lva.
In adfition, the leugth ofPC pile used in thig case shall be 8 m or more'
Svmbol Explanation _
TE;EI tension whic.h equatee each destluctive bending moEent of A, B' 8nd o rn a
Ⅳ ィ
bendias'moment relatiou fi.gure
′′θ The axial tensbn of Ⅳし ×3/4
Ⅳ ′ The attal"轟 On ofル ×2/4
」V2 The菌 al“ nsion ofル ×1/4

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Recommended specincation 5‐ l table 3 Shear stren山

Ext€raal Thickness CIseeifi'
Shear strength N
diameter mm cation Shear crack Sbear fracture
mm
A 99.1 125
300 60 B 126 160
C 136 175
A 119 149
350 60 B 150 190
C 163 209
A 148 187
400 65 B 187 234
C 204 259
A 181 225
450 70 B 228 293
C 248 316
A 229 276
500 80 B 288 359
C 314 395
A 311 388
600 90 B 392 506
C 428 554
A 406 514
700 100 B 512 677
C 557 739
A 512 661
800 110 B 647 863
C 704 936
A 631 820
900 120 B 797 1063
C 867 1153
A 762 990
1000 130 B 961 1289
C 1047 1400
A 905 1202
1100 140 B 1142 1561
C 1244 1687
A 1059 1413
1200 150 B 1387 1823
C 1457 1979
Remarks : The perforoauce check of the PC pile body involves the
shear test. The representative external diameter in
this cage shall be miildle clase diameter of piles which
are usually manufactured.

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A 5373 : 2004

4 Shepe, dimensiou, strd dimensional iolerance The shape, dimension, and dimensional
toleranoe ofPC piles shall be based on reconmentleil specification 5'1 figure 1, table 1 and
table 4.
A PC pile has mainly a hollow cylinder body, having a guitable tip, a joint or a head, if
needed.
An ST pile has a part at an edge of PC pile which is enlarged in diameter. The
maximum length of the enlarged part shall be twice the external diameter of the
enlarge part.

Pile edge
︻
雪曇 ｇ ｘ国

Thi´

Head or
PC pile

Thip

ST pile

Remarks 1 A tip, a joint and a heaal are included ia the length of pile.
, A metallic fixture, which is attached to the bip after nanufacture, is
not included in the length of pile.
３

There are a closed eilge and an open edge.

４

A tip may be attached to a pile or a middle tip to male a lower pile.

Reco--eniled epecifrcation 5-1 figure 1 Shape of piles

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Reco".'nendeil epecification 6-l table 4Dimension and itirnensional tolerance

E劇 降rnalハ :口 Vne"r Thickness Length
Claesification mm mm m
700
Dimensiou 300t● 600 to 1 200
60 to 150 7 to 15
Prestreesed
+7 +Not
+5
濾 ,甘 pilep Dimeusional
tolerance -2 -4 spettd
-0
± 0.3(%)of
length

Remarks l The unit oflength of a p■ e shan be l m_t.Piles are available h 4■ ,

5m,and6m.
2 The external diameter of pile shall be the average of two values
measured. aloog the orthoaxie at a crosB section of body-
3 The thickness of pile shall be the average of four values measured
along the orthoaxie on a croae section of edge of boily.

6 Bar anangement Ttre bar arrangement of PC pile ie baged on the following.

d As to the PC st€el and reinforcement arranged axially, the ratio of reinforcement in
terme of total cross-eectional area shall be 0.4 o/o or more, and the number shall be
eix or more. On each cro88 eection of pile, they shall be arrangeil as uniformly aB
possible along the circumference of concentric circles. Thie is intendecl to decrease
directionality of the bending etrength of a pile. The gap of PC gteel and
reinforcement ehall be one or more times their diameters, and more than 4,/3 of the
maximum dirnengion of a coarse aggregate.
b) A gpiral reinforcement shall be arranged on the outeiale of axial PC steel antl axial
reinforcement. The wire diameter of spiral reioforcements shall be 3 mm or more
for the external diameter of pile of 500 mn or lese, 4 mm or more for the clianeter
of 600 to 1 000 mm aud 5 mm or lnore for the diameter of 1 100 mm and 1 200 nm'
The pitch shall be 110 mm or less'
In orcler to improve the shear reeietance and the deformation performaoce, the
required spiral reinforcement quantity ehall be ileterrnineil by the parties
coucerned with delivery.
c) The covering of PC steel and epiral reinforcement shall be more than 15 mm'
0 The reinforcement anil PC steel shall be cleared of loose scale, oil, etc. which
damage adhesion of concrete, and ghall be assembled anil fixeil to the accurate
position.

6 Strength teet
6.1 Compressive stnength test The compressive stretrgth test of concrete is based on
6.1 of annex 5 ofJIS A 5373.
6.2 Bending shength test The bending strength test is based on 6-2 of the annex 5
ofJIS A 5373.

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In addition, the mass of the body of PC pile used for calculation e1 g l6grling load ig
based on recommended specification 6'1 table 5.
6.3 Axi.al'teneion bending strengt'h tegt The axial-tension $sading strength test is
based on 6.3 of the annex 5 of JIS A 6373.
mase of the body of PC pile used for calculation of a loading loail is
In additiou, the
baged on recommended specification 6'1 table 5.
6.4 Shear etuength teet The shear strength test is baeed on 6.4 of the annex 6 of JIS
A 6373.
6.5 Measurement teat of Bqualeness of joint efue The meaeurement test of the
squareness of a joint edge ie based on 6.5 of the annex 5 of JIS A 5373.

7 Quality of concrete The compreesive strength of concrete is based on 7.2 of the

aDnex 5 of JIS A 5373.
Claee A shall be more than 80 N/mm2, anil Classee
In addition, B and C shall be
more than 85 N/mm2.

8 Inspections
8.1 Inspection ite'ns The inspection items ofPC pile are baeed on the following.
a) Final inspection
1) Appearance
2) Performance
B) Shape and dinensiou

b) Delivery inspection
1) Appearance
2) Shape snd rlirnelsign

Remarks : The delivery inspection shall be subject to the agreement between

the parties concerned with alelivery, and it may be omitted baeeal
on the result of final insPection.

8-2 Inspection lot The size of inspection lot of PC pile shall be decided by a
manufacturer who considere the characterigtics of products, manufacture nethocls,
manufacture quantity, manufacture period, ordered quantitn etc. The delivery
inspection ehall be subject to the agteement between the parties concerned with
delivery, and shall be decided by a purchaeer' However, oue lot may be 3 000 pieces or
its fraction.

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8.3 Inspectiou method The inepection method of PC pile is based on the following.
a) Final inspection
1) Appearance For iuspection of appearance, fake samples at random from one lot.
If they conform to the provision of 6.1 of JISI A 6372, they ehall be accepted. If
even one sarnple fails, tbe whole lot shall be subjected to a 100 % inspection. If it
conforms to the provieion, it ehall be accepted.

2) Perbrmance For inspection of bending crack etrength of the body, take two
samples at ranilom from one lot anil inspect them by 6.2. If both of the two
conform to 3.1, the lot shall be accepted. If both fail, the lot shall be rejected. If
ooe of thern fails, take four firrther samplee fton the lot. If a]l the four conform,
the lot ehall be accepted, excludi"g the firgt nonconforming product. Even one of
them failg, the lot ehall be rejected.
For inspection of the bending breaking strength of a body, inspect one of the two
sanples used for inspection of the bending crack strength of a body by 6.2. If both
of the two conform to the provision of 3.1, the lot shall be accepted. If they fail,
take two further samples ftom the lot. If both of the two conform to the provision,
the lot eball be acceptetl, s).gluding the firet nonconforming product. If even one of
them fails, the lot shall be rejected. Moreover, PC eteel and bar arrangement shall
be inspected ae follows. Inspect the reinforncement which was aggembled before
placing of concrete, or the PC piles which were eubjected to the breaking streugth
inspection. If they conforn to the provision of clause 6, the lot shall be accepted.
3) Shape and dimension For inspection of shape aud dimension, take samples at
ran<lom from one lot of PC piles. If they conform to the provision of clause 4, the
lot shall be accepted. Even one sample faile 1rr 1515 inspection. Ttre lot ehall be
subjected to a 100 % iaepection. If it conforms to the provision, it
ghall be
accepted.
b) Delivery inepectiou
1) Appearance The appearance ehnll be inspected like d.
When aclopting a sanpling inspection, take two sanples at random. If they
conform to the provieion of 5.1 of JIS A 5372, they shall be accepted. Even one
sample fails in this inspection, the lot shall be subjected to a 100 % inspection. If
it conforme to the provision, it shall be accepted.
2) Shape and dinension The shape and dimension shall be inspected like a).

9 Marking The marking on PC pile is based ou JISI A 6361 and JIS A 5373.
In addition, the pile manufactured by the centrifugal compaction shall be marked
with PHC.

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Re∞ mmended speciEcatlon 5‐ l table 5 Mass ofPC Pile

Extenal Maes (r) t
月:・ meter Le,gth m

mm 5m 6m 7m 8111 9m 10m 1l m 12 in 13m 14m 16m

300 0.588 0.705 0823 0.940 1.058 1176 1.293 1411 1.528 1.646 1763
350 0.710 0.852 0.994 1136 1.278 1421 1.563 1.705 1847 1.989 2.131
400 0.889 1.067 1244 1.422 1.600 1.778 1955 2.133 2_311 2.489 2667
450 1.086 1303 1520 1.737 1.954 2.172 2.389 2.606 2823 3.040 3257
500 1.372 1646 1920 2.194 2469 2.743 3.017 3.292 3566 3.840 4.115
600 1.874 2.248 2.623 2.998 3373 3.747 4122 4.497 4.871 6.246 5.621
700 2449 2939 3.429 3.919 4409 4.898 5388 5.878 6368 6.858 7348
800 3.098 3.718 4338 4.957 5577 6196 6816 7.436 8.055 8.675 9295
900 3.821 4.585 5349 6.113 6877 7.642 8406 9170 9934 10698 11462
1000 4_617 5540 6463 7.387 8.310 9_238 10157 11.080 12.004 12927 13.850
1100 5.486 6.583 7.681 8.778 9,875 10.972 12070 13.167 14264 16.361 16459
1200 6429 7715 9001 10287 11572 12858 14144 15.430 16716 18002 19287
Note(l) : For ease of handling, the mass was calculateil as follows. The bulk ilensity of
reinforced concrete was assumed to be 2.60 t/m'. zc was approximated to be
3.14. Then, the following formula was used to calculate the mass to three
places of clecimul" sgs6lding to JIS Z 8401.
n=@rtL(D-t\
Where, anl Mass of PC pile (t)
ar: Bulk ilensiW of reinforced concrete (Uma)
f : Thicknese (m)
Z : l.,ength (m)
-D: External diameter (m)

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