BNP-83604 * -E

MITSUBISHI CNC
MELDHS3004/ Series
MAINTENANCE MANUAL (HARDWARE)

0 ADVANCED AND EVER ADVANCING

MITSUBISHI ELECTRIC
 IIVTR OD L3CTION

INTRODUCTION
(1) This Maintenance Manual contains all the neecssary information and procedures for maintaining all
the computerized numerical controllers in the MELDAS 300-V series. Consequently, the actual
system configuration will vary according to the units involved and their specifications.
This manual should be used in conjunction with the Operating Instructions, the manuals issued by
the machine tool builders and all other relevant documentation,
(2) This manual has been preparcx.1 for a broad spectrum of personnel responsible for NC operation
ranging from ordinary users 10 engineers and technicians, and machine tool builders. Users arc asked
not to attempt an operation if they do not understand the related instructions fully.
(3) Every effort has been made to ensure that the details given in ibis manual rclaic directly to the
numcriccd controller, but there may bc cases where they will not relate exactly.
(4) Related documentation
MELDAS AC servo MR-S series maintenance manual : BNP-A2833
MELDAS AC servo MR-S series maintenance manual MR-S2/MR-S3 : 13NP-A2867
-- AC spindle drive FREQROL-SF maintenance and operating instruction manuals BNP-A0801-19
AC spincflc drive FREQROL-SFJ maintenance and operating instruction manuals: BNP-A2&!l -02

-,

‘., ,’
 CONTENTS

CONTENTS
1. OUTLINE ......................................................................................................................................... 1

1.1 CONFIGURATION .............................................................................................................. 2

1.2 INTERNAL SYSTEM DIAGRAMS ................................................................................... 4
1.3 LIST OF CONFIGURATION UNITS ................................................................................ 8
— 1.4 EXTERIOR OF MAIN UNIT ............................................................................................ 12
1.5 INTERNAL MOUNTING DIAGRAM ............................................................................. 13

2. DAILY MAINTENANCE ............................................................................................................. 18

2.1 MAINTENANCE INSTRUMENTS AND TOOLS .......................................................... 18

2.2 DAILY MAINTENANCE AND INSPECTION OF TAPE
READER ............................................................................................................................. 19
2.3 REGULAR MAINTENANCE OF MICRO FLOPPY DISK
DRIVE ................................................................................................................................. 21
2.3.1 Maintaining the disk drive ............................................................................................... 21
2.3.2 Handling the floppy disks ................................................................................................ 21
2.3.3 Other handling tips .......................................................................................................... 22
2.3.4 Troubleshooting ............................................................................................................... 23
2.4 BATTERY REPLACEMENT ............................................................................................. 24
2.5 LEAD STORAGE BATTERIES AND CHARGER ......................................................... 26
2.6 M320-V/330-V 9-INCH STANDARD BOARD FRAME AND
CRT CLEANING ................................................................................................................ 27

3. TROUBLESHOOTING .................................................................................................................. 28

3.1 CHECKING OUT TROUBLE ........................................................................................... 28

3.2 EXAMPLES OF TROUBLE ............................................................................................... 29
3.3 CARD (UNIT) LEDS .......................................................................................................... 36
3.3.1 M320-V ............................................................................................................................ 36
3.3.2 M330-V ............................................................................................................................ 38
3.3.3 M330H-V ......................................................................................................................... 40
3.3.4 M335-V ............................................................................................................................ 42
3.3.5 CPU card LEDs ............................................................................................................... 44
3.3.6 LEDs on operation board side ........................................................................................ 45
3.4 POSSIBLE CAUSES OF ALARMS ................................................................................... 46
3.5 INSPECTION PROCEDURES FOR TROUBLE ............................................................. 49
(1) Checking the Supply Voltage ...................................................................................... 49
Checking the Input Supply Voltage ....................................................................... 49
Checking the DC Supply Voltage .......................................................................... 49
(2) Power Supply Connections .......................................................................................... 50
3.6 UNIT REPLACEMENT ..................................................................................................... 51
3.6.1 Replacing the ~wer supply unit ..................................................................................... 52
3.6.2 Replacing the memory unit .............................................................................................. 52
3.6.3 Replacing the disk drive unit ........................................................................................... 52
3.6.4 Replacing the cooling fan ................................................................................................ 52
3.6.5 Replacing the MC cards .................................................................................................. 52
3.6.6 Replacing the memory cards ............................................................................................ 54
3.6.7 Replacing the disk drive unit and IOP card (MC712) .................................................... 55

I
CONTENTS

4. INSTALLATION AND ADJUSTMENT PROCEDURES .......................................................... 56

4.1 ENVIRONMENTAL CONDITIONS ................................................................................. 56

4.2 INPUT POWER SUPPLY .................................................................................................. 56
4.3 EXTERNAL CONNECTIONS ........................................................................................... 56
4.3.1 Connecting the input power supply ................................................................................. 56
4.3.2 Connecting the motors ..................................................................................................... 57
4.3.3 External connections ........................................................................................................ 57
4.4 CONNECTOR POSITION DIAGRAMS ........................................................................... 61
4.5 CABLE CONNECTION DIAGRAMS .............................................................................. 63
4.6 SWITCHING ON THE POWER ........................................................................................ 67
4.6.1 Transition diagram showing power-on, operation ready,
emergency stop, and ready OFF ...................................................................................... 67
4.7 SETTING PROCEDURE (HARDWARE SETTINGS) .................................................... 68

5. DESCRIPTION OF HARDWARE ............................................................................................... 73

5.1” OUTLINE ............................................................................................................................ 73

5.1.1 Flow chart of MELDAS 300-V series operation ............................................................. 75
5.2 SIGNAL FLOW .................................................................................................................. 76
5.3 CONTROL UNIT FUNCTIONS AND HANDLING ...................................................... 80
5.3.1 PD21 power supply .......................................................................................................... 80
5.3.2 Circuit board functions and handling .............................................................................. 81
(1) MC021BP. M/MC031BP_ L ..................................................................................... 81
(2) MC161 CPU_ A ......................................................................................................... 82
(3) MC852 MEM .............................................................................................................. 85
(4) MC127 CPU_ B .......................................................................................................... 86
(5) MC862 MEM .............................................................................................................. 89
(6) MC301 DIO_ A .......................................................................................................... 90
(7) MC303 DIO. B .......................................................................................................... 94
(8) MC323 DIO. D .......................................................................................................... 98
(9) MC431/MC841/MC483 MEM_ & MEM_ C ......................................................... 100
(10) MC446 MEM_ B ...................................................................................................... 102
(11) MC471 MEM_ AXO/MC472 MEM_ AX1/MC474
MEM_ AX2 .............................................................................................................. 104
(12) MC712 IOP ................................................................................................................ 108
(13) MC721 CRTC_ M .................................................................................................... 110
(14) MC724 CRTC_ C ..................................................................................................... 113
(15) MC731 RIP ................................................................................................................ 116
(16) MC771 SMB .............................................................................................................. 118
(17) MC77701 .................................................................................................................. 120
(18) MC061 BAT_ A ........................................................................................................ 121
(19) MC062 BAT_ B ........................................................................................................ 122
(20) MC461 BRAM_ A .................................................................................................... 123
(21) MC462 BRAM_ B .................................................................................................... 124
(22) MC094 PSCON_ A ................................................................................................... 125
“ (23) MC095 PSCON_ B ................................................................................................... 126

5.4 OPERATION BOARD FUNCTIONS AND HANDLING ............................................ 127

5.4.1 CRT ................................................................................................................................ 127
5.4.2 LT-3B/LWT-3B/01/MYG250-51 power supply ............................................................. 127
5.4.3 Operation board module replacement ............................................................................ 130
5.4.4 Circuit board functions and handling ............................................................................ 136
(1) MC201 OPEC ............................................................................................................ 136

H
 CONTENTS

(2) MC221 OPBC ............................................................................................................ 138

(3) MC231 MCIF_ A ..................................................................................................... 140
(4) MC271 VOICE .......................................................................................................... 142

5.5 MANUAL HANDLE FUNCTIONS AND HANDLING .............................................. 144

5.5.1 Functions ........................................................................................................................ 144
5.5.2 Replacement and handling ............................................................................................. 145

APPENDIX 1. HARDWARE CONFIGURATIONS ...................................................................... 146

(1) M320-V HARDWARE CONFIGURATION .......................................................... 146
(2) M330-V HARDWARE CONFIGURATION .......................................................... 149
(3) M330H-V HARDWARE CONFIGURATION ....................................................... 152
(4) M335-V HARDWARE CONFIGURATION .......................................................... 155

APPENDIX 2. SYSTEM DIAGRAM OF DRIVE SECTIONS ...................................................... 158

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9003

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 1. OUTLINE

1. OUTLINE
The MELD AS 300-V series of computerized numerical controllers is the product of Mitsubishi’s
full-fledged pursuit to achieve high productivity and high reliability.
In addition to the maintenance instructions, the following documentation has also been prepared and
should be referred to as and when required.
(1) Operating instructions for MELDAS 300/300-V series (by individual unit)
(2) Connection instructions for MELDAS 300-V series
(3) PLC interface instructions for MELDAS 300/300-V series
(4) Maintenance instructions for MELDAS 300 series (MR-S AC servo systems)
Features
( 1 ) This series achieves even faster speeds and higher levels of accuracy through the adoption of a
complete 32-bit microprocmsor, the first use of this kind anywhere in the world.
(2) Use of custom-made LSI and other high-integration parts helps to enhance the reliability of the
series.
(3 ) Digital techniques have been introduced across the board into the servo amplifiers which now
demonstrate easier maintenance, higher reliability and improved precision.
( 4 ) Systemization has been achieved by the design of modules and units in the series
The contents of this manual are common to all the CNC units below. Whenever anv. restrictions are
effective, the name of the model(s) concerned will be duly noted.

Configu- Trouble- Installation/ Hardware

Model name Maintenance
ration shooting adjustments description
M320-V M320M-V 0 0
M330-V M330M-V 0 0
M330H- Common Common Common
M330HM-V 0 0
v
M335-V M335M-V 0 0

M: Machining center orientation

. .

-1-
1. OUTLINE
1.1 CONFIGURATION

1.1 CONFIGURATION
(1) System configuration
The figure below shows the configuration of a system which employs the MELDAS 3(X)-V series.

aoaa

‘ cl noalJ
❑ 000
Ouao

CNC
.. .. .. .. .... .. .. .. .

[C!.RIP1 . . . . . . . . . . . . . .. . . . .

0 .........................................................
....... ........ .......... .. .... .. .. .. .
0

.......... . .. . . . . . . ...........
H.:
. . . . MOTOR ~.~<
................. .....................
......................................
:.:.:.:.:.:.:.:.:.:.:. :.:.:.:.:.:.:.:.

+ :j~.::w.~.w

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m
w 1. OUTLINE
1.1 CONFIGURATION

(2) Model configuration

Shown below is the configuration for models based on the individual units configuring the control
section (excluding drive system).

(A) M320-V

. 9-inch CRT terminal

6-slot control unit

(B) M330-V

9-inch compact CRT

10-slot control unit

( c ) M330H-V

_—

14-inch 10-slot control unit

color CRT

(D) M335-V

14-inch 10-slot control unit

color CRT

-3-
 1. OUTLINE
1.2 INTERNAL SYSTEM DIAGRAMS *

1.2 INTERNAL SYSTEM DIAGRAM S

(A) M320-V
The configuration of the hardware mounted in the system varies according to the specifica-
tions.

Spindle eneoder ~
/

l-LO ‘Cl_&
‘ ] o 0-

,,
0

..!
RS-23ZC

u ~~
k%’ I m !32C
nwn”ly

$‘1 c1
—,

i
II &4-
MC852 MC777 OPTICAL FIBER
MEM MEM HDLC lb
11 .9jwcmmemmy
Cptlcalinterface

Iic!lq,
—-
9“
CRT
/-

}’
MC 721
CRTC3
9-inchCRT controller
/
/
{ /
/
! 1

- 1/0 mocessor ~
>1”

‘II
Ii-Ad

-4-

. ,.. .
.. . . :.
 1. OUTLINE
1.2 INTERIvAL SYSTEM DIAGRAMS

(B) M330-V
The configuration of the hardware mounted in the system varies according to the specifica-
tions.

Spindle encoder
/

MASTER. ~NTROI_UNIT f-]=

— 1[- —--——
o 0-
0
::i::-’ m m :H-’
RS-232C ,~1 n El R, Z32C
.

II n II
MC852 MCS62 MC.777 OPTICAL FIBER
MEM MEM HDLC 1%
System memory qn.1 LmerfXe,

m
9“ ~ MC 471 { MC 472
CRT IEB CRTCJI F?EM.AXQ 1 Ax!
_-—
9-inch CRT coatrdw

MC 474
&pamionMEM.AX2
lalg&qnay mcnwty

RS-232C
4

.-

I n

—d

IB
MC731
RIP
RemoteI/O
roceswr

REMOTE_IO.UNIT

-5-
1. OUTLINE
1.2 INTERNAL S YSTE.M DIAGRAMS

(c)
The configuration of the hardware mounted in the system varies according to the specifica-
tions. o
Spindle eneoder @

OPTICAL FIBER

REMOTE_IO_UNIT

-6-
*

. . ,,, - ... ,-
 1. OUTLINE
1.2 INTERNAL SYSTEM DIAGRAMS

(D) M33.5-V
The configuration of the hardware mounted in the system varies according to the specifica-
tions.

MA STIR.
—
o

RS-332[ t32C

MC??? OPTICAL FIBER

—
ELw?.zl
dc841/
aHDLC
d inrerke
I*

21EI
MC431
343
klEM.C MEM-A
c memory Mtin mmmy
(RoM)

—
m\- 14-mch
CRT

7
MC724
CRTC_C
14-inchCRT controller
MCMJ4K0t AX1
I.zuge-capacitymemory

RS-232C
+

0
n
3.5-inch micl IA
floppy disk

REMoTEJO.UNIT

-7-

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 !,-”’.

1. OUTLINE
1.3 LIST OF CONFIGURATION UNITS
e

LIST OF CONFIGURATION UNITS

—
General
Unit System classification
specifications
M320-V \ M330-V I M330H- [ M335-V
v
MU211 Logic unit
o
TN431AO03
MC021 &slot back panel
o
BP_ M
PD21 AVR 5V 21A 24M 2A
u
+ 12V. 1A –12V. 1A
MU311 Logic unit
o 0 0
TN431AO01 , , 1 1

MC031 BP_ L I 10-slot back panel o 0 0

PD21 AVR 5Y 21A 24M 2A
+ 12V 1A –12W 1A I I o I o I o
MU211 \ I Lmic unit I 1A I A---T A
MC021 6-slot back panel
A A A
BP_ M
PD21 AVR 5V 21A 24V. 2A
A A A
+ 12V 1A –12V 1A
MU311 Logic unit A A A
MC031 BP_ L 10-slot back panel A A A
PD21 AVR 5V 21A 24W 2A
A A A
+ 12V 1A –12V. 1A
FDM1332A/ 3.5-inch flODDY disks
FD1137C-302 I (formatted,’~.~8MB
capacity )
I I I 10
I
MC161 CPU_ A ~ Main mocessor I
TN831U161 (With ‘arithmetic
processor)
MC161-1 CPU_ A Main processor
o 0 0 0
TN831Ci187
MC127 CPU_ A Additional processor
TN831U127 (With arithmetic o
processor)
MC127-1 CPU_ B Additional processor
A A A
TN831D188
MC431 MEM_ A Main memory
o 0 0 0
TN831U431 (1.OMB max)
MC841 MEM. C User PC memory
o 0 0 0
TN831C1841 (256KB ma-x)
MC843 MEM_ C User PC memory
A A A
TN831U843 (512KB max)

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 1, OUTLINE
1.3 LIST OF CONFIGURATION UNITS

—
Unit General specifications &stem c1 sification
M320- M330-
V V P
MC852 MEM Memory for main processor
rN831C1852 (256KB max)
0 0 010
I

tiC862 MEM Memory for additional

rN831nt?62 processor A A A
(256KB max) I
viC446 MEM. B Expansion main memory
rN831D446 (DRAM 2MB, SRAM
I o

a=
256K13)
MC471 Large-capacity memory
W3M. Axo (256KB) A A A
rN831E1471
klC472 Large-capacity memory
MEM_ Axl (lMB) A A A
rN831D472
MC474 Largecapacity memory
MEM_ AX2 (768KB) A A A
rN831C1474
MC721 CRT controller for
CRTC_ M monochrome CRT use only o 0
TN831D721
MC724 CRTC. C CRT controller for color
0 0
TN831C1724 CRT use only
MC712 IOP Processor for 1/0 control use
A A 0 0
TN831U712 only
MC301 DIO_ A Manual handle interfac%
TN831U301 3-axis contact 1/0 interface o o 0 0
DI: 64, DO 45 ?
MC303 DIO_ B Analog 1/0 interface, contact
Ii o o 0
TN831U303 1/0 interface DI: 48, DO: 45
MC323 DIO_ D Analog 1/0 interfacq contact
A A A A
TN831D323 1/0 interface DI: 64, DO. 64
MC731 RIP Remote 1/0 interface (remote
A A A
TN831C1731 1/0 unit side)
MC771 SMB Remote 1/0 interface (main
A A A
TN831E1771 control unit side)
MC777 HDLC i HDLC interface
A A A A
TN831D777
MC061 BAT_ A Battery card
o
TN831D061 (for svstem bus)
MC062 BAT_ B Battery card (for ROM bus)
o o 0
TN831CI062
MC461 Battery card with memory
BRAM. A (for system bus, SRAM A
TN831U461 128KB)
MC462 Battery card with memory
BRA.M. B (for ROM bus, SRAM A A
TN831C1462 128KB)

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 1. OUTLINE
1.3 LIST OF CONFIGURATION UNITS ●

General
Unit
specifications

~ .
MC094 PSCON. A Parallel/serial
TN831CI094 conversion card A A A A
(for parallel puncher)
MC095 PSCON. B Parallel/serial
TN831C!095 conversion card
A A A
(for parallel puncherl A
read er)
MB941 (9) 9-inch board
TN631AO06 (for machining cent- OM OM
ers only)
MDT-952-01/ 9-inch CRT
OM OM
MDT-962B-lA
LT3B/ Power supply for
LwT3B-ol/ board OM OM
MYG250-51
KS-MB941 Data keys OM OM
KS-MB901 Menu keys o~ OM
MC201 OPBC Board controller OM OM
MC231 Board contact 1/0
A. A.
MCIF. A interface,
DI: 64, DO 48
MC271 Speech output
AM AM
VOICE interface
MB941 (14”) 14-inch board
TN631AO05 (for machining center o 0
systems only)
A1QA8DSP40 14-inch CRT o 0
LT3B/LwT3B- Power supply for
01/MYG250- board 0 0
51
KS-MB411 Data keys o 0
KS-MB401 Menu keys o 0
MC201 OPBC Board controller o 0
MC231 Board contact 1/0
MCIF. A interfac~ A A
DI: 64, DO: 48
MC271 Speech output
A A
VOICE interface

.
G Lathe orientation
M: Machining center orientation

-1o-

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., ..
 1, OUTLINE
1.3 LIST OF CONFIGURATION UNITS

Circuit board standard mounting diagrams (including optional specifications)

M320-V M330-V

— 6 54 32 — —
— 1 98 — 54
— 1
-
I

>
<
n
—

N .
# # #
x x x
x x x
m m m
u 0 u
z x z
— — — — —

M330H– V M335– V
8
— .54 — 32 10 987654321 ——

%
>
e
.

— — — —

-11-

.. . . .. .
 .,

1. OUTLINE
1.4 EXTERIOR OF MAIN UNIT

1.4 EXTERIOR OF MAIN UNIT

9-inch board 14-inch board

*
6-slot control unit lo-slot control unit

-12-
 1. OUTLINE
1.5 INTERNAL MOUNTING DIAGRAM

1.5 INTERNAL MOUNTING DIAGRAM

( 1 ) Parts mounting diagram of stand-alone cabinet (external board)

I I

I I

-13-

,,, ,... .. .. .
1. OUTLINE
1.5 INTERNAL MOUNTING DIAGRAM -

( 2 ) Parts mounting diagram of stand-alone cabinet (built-in board)

I
cd 4

‘=
m

& I —
Heat exchanger t Z(AG2 I I
—1

L o

7C 1500

c
T

!
o
m 00
c —

-14-

.
 ‘ ..- ,
i

1. OUTLINE
1.5 INTERNAL MOUNTING DIAGRAM

W
c
( 3 ) Parts mounting diagram of mounted cabinet .-
‘u
c
~
b
$2
8%
I /

$J
T

C2.El
0 0

—
35 1300
t-

-15-

.,, . .
 i

1. OUTLINE
1.5 INTERNAL MOUNTING DIAGRAM

(4) Parts mounting diagram of unit cabinet

m
L
I ,/’ I
/

o
>
(’
 .
. .

1. OUTLINE
1.5 INTERNAL MOUNTING DIAGRAM

(5) Parts mounting diagram of amplifier rack

. Pi!:
11

H ,
•1
z
KI
G

8
.2

•1 3
x

L
!!!3!!
El.
I 1300
A

-17-
2. DAILY MAINTENANCE
2.1 MAINTENANCE INSTRUMENTS AND TOOLS

2. DAILY MAINTENANCE
●

2.1 MAINTENANCE INSTRUMENTS AND TOOLS

( 1 ) Measuring instruments
The table below lists the instruments rexmircd to verifv whether the power is being supplied uroperlv
to the NC unit and whether the wires ~ave been co;nected prope~ly to the NC-unfi; “ - -

Instrument Conditions Applications

Tester Before turning on the power, use
this to check whether the wires
have been crmnectcd to the NC
unit properly.
Oscilloscope Use this for troubleshooting and
I
for measurements in general.
AC voltmeter AC supp]y voltage measurement; Use this to measure the AC power
tolerarice- *270 ‘max. being supplied to NC unit.
DC voltmeter Max. scale unit: 10 V, *2Y0 max. Use this to measure the DC power
tolerance at 30 V Supp ly,
Phase rotation meter Use this to check the connection
sequence of the AC 3-phase input
power.
DC ammeter Use this to measure the DC current
being supplied to the motor.

Table 2.1 Instruments for maintenance

(2) Tools
Screwdriver
(3) Chemicals
Cleaning fluid (alcohol) for tape reader, machine oil

.+

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 2. DAILY MAINTENANCE
2.2 DAILY MAINTENANCE AND INSPECTION OF TAPE READER

2.2 DAILY MAINTENANCE AND INSPECTION OF TAPE READER

Every day, perform the following maintenance and inspection procedures for the tape reader prior to
operation.
( 1 ) Inspection method
1 ) Cleaning
Readout errors may be caused when dust from the surroundings or tape particles adhere to the
readout surface. Use a brush with soft bristles to clean periodically the glass surface of the
light-emitting case and the tape travel surface.
If the dust and dirt are hard to remove, remove the head mounting screw holding the
light-emitting case and detach the case. This will expose the glass surface of the light-emitting
case and the tape travel surface, and it will make it easier to clean these areas.

Mounting screw

—
--::
Front panel

,*(k
/— \
\

---
F

J\’ Glass surface

; Connector

Fig. 2.2-1

To reassemble the parts, fit the connector mounted on the light-emitting case into the
connector on the front panel and connect, and secure the mounting screw.
Any dust and dirt which cannot be removed by the brush with soft bristles should be cleaned
away with a soft cloth dipped in alcohol.
2 ) Lubrication
When the action of the tape clamps is stiff, lubricate the three slide areas shown below with a
small amount of machine oil.
No other lubrication is required.

Lubrication
locations

Fig. 2.2-2

A
-19-
2. DAILY MAINTENANCE
●
2.2 DAILY MAINTENANCE AND INSPECTION OF TAPE READER

(.,2 ) Troubleshooting
Check out the ~oints listed in Table 2.2-1 if something appears to have gone wrong with the tape ●
reader.

Trouble Cause Detection

No tape run Power is not ON. Chezk power.
Improper connector contact. Disconnect and m-connect connec-
tors, observe what happens and
clean connectors.
Something wrong with Improper connector contact. Disconned and re-connect connec-
tape run tors, observe what happens and
clean connectors.
Reading error Dust, dirt on tape and Remove dust, dirt and check again.
light-emitting/sensing surfaces.
Improper connector contact. Disconnect and re-connect connec-
tors, observe what happens and
clean connectors.
Tape punching error Check tape perforations.
Tape perforations do not conform Check tape puncher.
to standards.
No LED lighting Improper connector contact. Disconnect and reconnect LED
case, observe what happens and
clean light-emitting case connector.

Table 2.2-1

,,. ,.
 2. DAILY MAINTENANCE
2.3 REGULAR MAINTENANCE OF MICR O FLOPPY DISK DRIVE
(M335-V ONL Y)

2.3 REGULAR MAINTENANCE OF M lCRO FLOPPY DISK DRIVE

(M335-V ONLY)

2.3.1 Maintaining the disk drive

When the ffoppy disk drive is used for a prolonged period of time, magnetic powder from the disks and
dust will accumulate on the head surfaces so that readout errors may be caused as a result.
Make it a rule to clean the heads regularly once every two months and follow the procedure outlimxl
below.
( 1 ) Rmommended cleaning disk
Manufacturer : Memorex Japan
Type : Memorex cleaning floppy disk (micro) for 3.5-inch double-sided use
System : Dry
(2) Cleaning method
— (a) Check that the NC power is OFF, remove the system floppy disk in the disk drive and replace
it with the cleaning disk.
(b) Switch on the NC power and cleaning will commence as soon as the LED on the disk drive
lights. Cleaning takes about 5 seconds,
(c) Once the LED on the drive drive has gone off, switch off the NC power, switch the power back
on again and proceed with cleaning again.
(d) Upon completion of the above cleaning process, switch off the NC power, remove the cleaning
disk and insert the system disk back again.

NOTE 1: The cleaning disk may be used up to 60 times, after which it should be replaced with a new
cleaning disk. 2.
NOTE 2 Depending on the machine, a door interlock function maybe provided on the power board. In
cases like this, switch the power on and off in adherence with the operating instructions of the
machine in question. -

2.3.2 Handling the floppy disks

Bear in mind the handling tips below if the floppy disks are to last for a long time.

1. Checkpoints while disks are being used

1) Under no circumstances should the magnetic surface of the disks be

touched.
Fingerprints on the surface can disable readout.
2) Do not handle the disks if your hands are oily or covered with metal
particle&
3) Do not bring disks near cigarette smoke and do not allow solvents to be
spilled onto their surfaces.
4) When attaching an index label, make sure that it is positiomxf properly
*
so that it will not peel off. Do not stick another label or labels over an
existing label.
5) Write the information on the index label before sticking it onto the disk.
If information needs to be entered on a label already on a disk, use a soft
felt-tipped pen or a similar writing implement with a soft point.
6) Slide the disk gently into the disk drive in the correct direction. Rough
handling when inserting and removing the disk can cause the disk to be
damaged.
7) If disks have been brought inside from an outdoor environment which
is much colder, hotter or more humid, leave them indoors for at least 30
minutes before using them.

,:.1 :.+

.
.
..:

“.tv &
“-
..::-..

e -21-
2. DAILY MAINTENANCE
2.3 REGULAR MAINTENANCE OF MICR O FLOPPY DISK DRIVE
(M335-V ONL Y)

.
2. Checkpoints when storing the disks mlm
Lt!J_U
1) When disks are not being used or when storing back-up disks, make sure
they are stored away in their plastic case.
2) Do not leave disks where they will be exposed to direct sunlight or in the B
vicinity of a heating appliance.
3) Do not brin~ disks near a magnet or any object with a strong magnetic ,,,?
.
field. = ?
The data on a disk can be erased by a magnet ring or magnet necklace. h &
Avoid wearing them when handling floppy disks.
4) Do not place heavy objects on top of disks.
a
E

2.3.3 Other handling tips

w
1. Service life of disks
Although floppy disks are guaranteed for about 10,000 start-ups, readout
errors may occur in an environment subject to heavy dust and dirt concentrations because dust and
other foreign matter will adhere to the disks.
Clean the heads regularly (see section 2.3.1) in order to avoid this kind of trouble.
2. Always make back-ups! e
To safeguard against damaged disks, lost data and other such accidents, it is recommended that
disks be provided to back-up the software programs and important data so that these will not be lost.
3. Adhere strictly to the operating conditions
Since disk drives and the disk themselves are susceptible to changes in the temperature and humidity
and also to dirt, the checkpoints outlined above should be strictly observed.
When the operating con~itions-particularly the temperature—are not met (such as during ●
operation at a temperature below zero), the relative positions of the data tracks and heads may shift,
thus making it impossible for the data to be read out properly.
In cases like this, wait until the inside temperature rises and then start again.
4< Writing data onto disks
The temperatures at which data can be writt en onto floppy disks range from 10 to 40 degrees Celsius.
Keep to this range when writing on the disks.

●
 ,“ ..
2. DAILY MAINTENANCE
2.3 REGULAR MAINTENANCE OF MICRO FLOPPY DISK DRIVE
(M335-V ONLY)

2.3.4 Troubleshooting

Disk error

NO

1
Insert the disk
YES
properly.

s$%iikx YES
of disk.

1
Heat up the indoor
environmentuntil
the inside temperature
rises.
I i I
1

NO

1
Thisticnwdbya shift
m the relative pxtim
behvcen the disk tracks
and headsbecause of the
I ,mq)mture, I
Clean heads in
floppy disk drive. I
NO

Error is caused
by a dirty head.

Replace the disk

with a back-up.

& YES

h Replace
the disk drive.

-23-
 ,.

2. DAILY MAINTENANCE
2.4 BATTER Y REPLACEMENT

2.4 BATTERY REPLACEMENT

●
The data in this system is backed up by batteries.
The on-board batteries for the memory cards are mounted on MC471 and MC472, and the system batte3y
is installed in the battery box.
Highly reliable button batteries (storage batteries) are used, and since they are screwed down to the
boards, problems with defective contact do not arise.
Battery back-up period : At least 2 months
Battery service life :5 years (depends on the operating temperature)
In order to ensure the proper operation of the system, it is recommended that the batteries be replaced at
a date earlier than their service life.
(When the battery alarm appears, the machining program data may be lost.)
Storage batteries used: GB250H-3FB2 (made by GS SAFT to Mitsubishi Electric specifications)
Used for MC471, MC472 and battery box

In order to yield a high reliability, these batteries have been made in accordance with special specifications
and, as such, they must be ordered from Mitsubishi Electric.
It takes about 150 hours to fully recharge a depleted battery.
The batteries have been fully charged before they are shipped from Mitsubishi Electric.

,.::::
,.,
,..,
,.:.:.:.:.:
...:::::::
How to replace the batteries

,,:,:.=.,
The memory and CPU cards are provided with capacitors for memory back-up. Therefor% in order to
protect the memory contents, the batteries should be replaced in as short a period of time (within 30 min.)
as possible.
c Supplementary note > Battery power signal system

MC161(-1) &:~2~(-1) h44j16~-1

) MC 471 /472/474
CPU A WM-AX*
●

O
:.*.Y .:
BATTERY ,,.... .,

(’!
[GB25IOH-3 FB2]
::.”~;

:,:,:.
~~;

..,,..
,.::
.
.OU-J:

:.:.:
,...
z
0
::
..:.:

I
NOTE With the standard configuration, batteries are not installed on CPU– A and CPU– B, and the
battery power is supplied from the battery box along the back plane.

-24-

. . .
A 2. DAILY MAINTENANCE
2.4 BATTER Y REPLACEMENT

( 1 ) Replacing the memory card (MC471, MC472) batteries

a
1 ) Switch off the NC power.
2 ) Remove the memory cards from the unit.
3 ) For each battery, use a screwdriver to unscrew the two battery mounting scrmvs, mount the
replacement battery while taking care to align its polarities correctly and secure with the two
mounting screws. The battery will be damaged if its polarities are aligned in reverse,)
4 ) Return the memory cards to the unit,
A ( 2 ) Replacing the M320-V, M330-V, M330H-V and M335-V system battery (battery box)
-
1 ) Switch off the NC power.
2 ) Unscrew the two mounting screws in the battery box and remove the front cosmetic panel.
3 ) Use a screwdriver to unscrew the two battery mounting screws on the battery box, mount the
replacement battery while taking care to align its polarities correctly with the positive pole at
the top, and semre with the two mounting screws.
4 ) Replace the front cosmetic panel of the battery box and scare wiih the two mounting screws.
-
NOTE Use the GB250H-3FB2 as the system battery.

,,”

-25-
A
.
2. DAILY MAINTENANCE
2.5 LEAD STORAGE BATTERIES AND CHARGER
(These are not provided with the standard configuration.)

2.5 LEAD STORAGE BATTERIES AND CHARGER

(These are not provided with the standard configuration.)
A lead storage battery and charger are used for MC446 (DR~ memory card) back up.
Battery back-up period : At least 3 days
Battery service life : Varies according to the operating temperature
Refer to the service life characteristics of lead storage batteries
described on the next page.
●
A battery back-up period of 3 days is guarantmd with a full charge but, depending on the ambient
temperature, this may actually extend to 5 days.
When the battery alarm appears, the program data may be lost.
Bear in mind that if the battery is not charged over a prolonged period of time after the battery alarm has
appeared, the battery life may be shortened.
It takea about 24 hours to fully recharge a depleted battery.
The battery’s service life is 2 years and so the battery should be replaced at an early date before this period
elapses.
Lead storage battery used: PE6V20/PE20-6R (20Ah, 6V), made by Japan Storage Battery Co.
In order to yield a high reliability, this battery has been made in accordance with special
specifications and, as such, it must be ordered from Mitsubishi Electric.
The battery has been fully charged before it is shipped from Mitsubishi El@ric. Recharging must
be done every six months while batteries are being stored.
The PM1l charger is a highly dependable unit which is provided with protection circuits to safeguard
against overvoltages, overcurrents and excessive discharge. However, bear in mind that damage may result
if the memory side output end is shorted.
How to replace the batteries
1 ) Switch off the NC power. (I’he memory contents will be lost.)
2 ) Use a screwdriver to disengage the plus and minus terminals from the battery.
3 ) Loosen the long nut of the clamp securing the battery to remove the clamp and then lift out
the battery.
4 ) Insert a new battery and secure it using the clamp.
5 ) Align the plus and minus side terminals properly and smure with the screw.
6 ) Read in programs using a floppy disk.
Connections

Control unit /~

(Card side)
m L
I IMT
z lx)
3 MM
sK
r;xD

FG
7 AC-H
8 .Ic. s
PMII

charger

Isolate the charger and battery using the

junction connector for storage over a
prolonged period of time in a warehouse or
similar location.
Take care not to mount the lead storage
t battery in a osition where it will be suscept-
ible to the ef feds of heat and temperature and
(Connector side) not to position it in an air-tight location. ●
@ Do not insert the connector w that it is not
AS seen from above properly conneded.

-26-

..
 2. DAILY MAINTENANCE
2.6 M320-V/330-V 9-INCH ST~DARD BOARD FRAME AND CRT
CLEANING

Service life characteristics of lead storage batteries

Service life characteristics with trickle (floating) charge

Period
of use
(years) 2—

‘“5======1
I I
20 30
I I
A%bient ~mperature ~C)

Ambient Service life

temperature
30”C 2 or 3 years
35°C 1.5 to 2.5 years
.
40”C 1 or 2 years

2.6 M320-V1330-V 9-INCH STANDARD BOARD FRAME AND CRT

CLEANING
( 1 ) Remove the board frame following the same procedure detailed in (A) (5)-(2) describing the
operation board module replacement in Section 5.4.3.
(2) Use neutral detergent to wipe it clean with a soft cloth.

,:

-27-
3. TROUBLESHOOTING
3.1 CHECKING OUT TROUBLE

3. TROUBLESHOOTING ●
When something appears to have gone wrong with operation, it is first necessary to pinpoint the exact
cause(s) so as to devise the appropriate remedy. Proceed with the checks listed below.

e
3.1 CHECKING OUT TROUBLE
Check when the trouble occurred, what was being done at the time and what kind of trouble resulted.
(1) When did it occur?
Time when the trouble occurred
(2) What was being done at the time?
What was the NC operation mode?
● During automatic operation..... Program contents, sequence number and program number when
trouble occurred.
a During manual operation ......... Which manual operation mode?
What sequence of operation’?which operations before and after?
● Which screen on setting and display unit?
● Did trouble occur during input/output operation?
● Status at machine side?
● Did trouble occur during tool change?
● Control axis hunting to blame?
(3) What kind of trouble has occurred?
● Which alarm appears on alarm diagnosis screen of setting and display unit?
Display alarm diagnosis screen and check alarm contents. *
● Which drive amplifier status display has appeared?
Observe status display for drive amplifier and check alarm contents.
● Which machine sequence alarm has appeared?
● Is CRT screen OK?
(4) Frequency with which trouble occurs
m When did the trouble occur? How often has it occurred? (Did it occur while another machine was ●
operating?)
If the trouble occurs very infrequently or if another machine is involved, an incorrect supply voltage
or noise may be to blame. Check whether the supply voltage is OK (does it drop temporarily when
another machine is operating?) and take measures to counter noise.
* Specific mode?
● Did trouble occur while an overhead crane was moving?
● With what frequency did it occur with the same workpiece?
● Did the same trouble occur with the same operation? Check for recurrence.
● Did the same trouble occur when the conditions were changed?
(Try changing the override, program contents and operating sequence.)
● What was the ambient temperature?
(Was there a sudden temperature change? Did the fan on the top of the control unit operate?)
● Is there a defective cable contact or defective insulation?
(Are any of the cables being spattered by oil or coolant?)

-28-
 3. TROUBLESHOOTING
3.2 EXAMPLES OF TROUBLE

3.2 EXAMPLES OF TROUBLE

( 1 ) No NC power
● Is power being supplied to the NC main uhit?
. Has the fuse blown in the power section?
(2) No movement even with start-up
. Has the proper mode been selected?
● With tape operation, has the tape been inserted properly?
. Have the start-up and operation conditions been complied with?
(Depending on the machine, the start-up operation may remain locked until the prescribed
conditions are complied with. Check by referring to the instruction manual issued by the machine
tool builder.)
. Are the override and manual speed settings at O?
. Is the reset signal not available?
. Is the feed hold signaf not available?
. Is the machine lock function ON?

a -29-
.
3. TROUBLESHOOTING
3.2 EXAMPLES OF TROUBLE ●

Troubleshooting
Dealing with trouble related to the power supply
1 ) No NC power

1====1

A
No power mm
when NC door is
completelyclosed.

Open door and check (see Note 1),

I I

55
No power even No AC lCOV
though AC 1(IW supplied.
is available.
C3mckwhether supply
voltage is IO(IV
(+10%/-15%).

I
No ~wer e.wn when paver
ON switch is set ON nfter
main NFB B set OFF
([or
about 2 minut+nd then
power kvilched on agnin,
I
No power ON ewen
thou h PD21 pOWCr
isO I! . o No AC
2COV
supply.

e6@=j)
(-!) o
PD21 terminal
board AC OUT
shortcircuited.

I
Nopower ON even
whenPD21 is removed
m
Check NC esternal
power ON switch
and wiring sjstem,
and repatr any
trouble spots found.

I
Power ON when
PD21 is removedfrom
●

from control unit. control unit.

I
No pwer ON even when POWCI’ ON when pOWCr + .5Vshort- * 12Vallort-
power Gnble CNP1l.S cable CNP1l-S or circuiting circuiting

e @&3~1
or CNPII is discormeeied. CNP1l is disconnected.
I I I I

NOTE When the NC cabinet’s door is opened, the door interlock limit switch is set OFF. Consequently,
the door interlock switch should be set to the OFF position by the door interlock key and the
door then opened. After the trouble has been remedied, be sure to set the door interlock switch
to ON and close the door.

-30-
 ,.-

3. TROUBLESHOOTING
3.2 EXAMPLES OF TROUBLE

A
2 ) AC FAIL lights

F==l

Dealing with trouble at the “operation ready” stage

1 ) Operation READY status is not established

Refer to the alarms in the

MELD AS 300/3C0-V series
(by individual unit)
o crating instruction manual,
c f eck out the alarm qontents and
proceed with the appropriate inspection.

-31-

,,.
..... ,,
 3. TROUBLESHOOTING
3.2 EXAMPLES OF TROUBLE ●

Dealing with trouble related to the operation board

1 ) Operation keyboard cannot be operated

Keyboard cannot be operated

I 1 I

A A

Defective
Defective MC231
System MC161, Roard
down MC712 cable not or
or tb4C?21 connected MCZ21
card
(x5&3

Watchdog error

-32-

,.
,. .. ,.. . ,,
 3. TROUBLESHOOTING
3.2 EXAMPLES OF TROUBLE

2 ) No board lamp lighting

Power ON LED
lights at +5 V and

.
.

(5 I
I

l_a SpecificLEDs
do not light

@@

-33-
.

.
3. TROUBLESHOOTING
3.2 EXAMPLES OF TROUBLE

Dealing with defective CRT screen displays

1) No picture on screen

No picture on screen I

o !%C100V
supplied

2) Picture moves continuously

Picturemovescontinuously

3) Interference remains on picture

I Interferemerenminson picture I

-34-
 3. TROUBLESHOOTING
3.2 EXAMPLES OF TROUBLE

4 ) Picture shake (distortion)

I
Magnetic field
in vicinity I
I

5 ) Picture switches without warning

I Picture switches without warning I

@@ t!!!) o Is snftware
dated?

,.

-35-

. . . .... ..
3. TROUBLESHOOTING
3.3 CARD (UNIT) LEDS

3.3 CARD (UNIT) LEDS

3.3.1 M320-V

hf320.V
3 1
.

—
—

Status
Card LED Error Countermeasure
OK NG
MC712 LED1 x o System alarm Normally, this lights only during
the time between resetting and
initializing. Replace with a
trouble-free card when it remains
Iightcd.
LED2 O/A x System ready A
Replace the MC712 card when
LED3 stops blinking.
LED3 O/A x System ready B I
MC161-1 LED1 Error contents differ according to
LED2
: }+ ~$Z~tP~iion3.3.5.
LED3”
WDOG x o Watchdog alarm Replace with trouble-fr~ card.
D. AL x o DSP alarm Check the CAM1l connmtor
connections and check for cable
D. WD x o DSP watchdog disconnections. If the LED still
alarm lights, replace with a trouble-free
) card.

-36-
●
 !

3. TROUBLESHOOTING
3.3 CARD (UNIT) LEDS

Status
Card LED Error Countermeasure
OK NG

MC127-1 LED1
LED2

LED3 : /e k~~~a’’r’=”
WDOG x 0 Watchdog alarm Replace with a trouble-free
card.
MC862 LED1 x o Parity error Load the data again and
run, and if the LED still
lights, replace with a
trouble-free card,
MC721 LED1 x System alarm At present, LED1 is not
used with the software.
LED2 o System ready At present, LED2 remains
lighted at all times with the
software.
MC301 LDG o x Output photowupler These go off only during
power supply CPU resetting. Consequ-
ently, when they are OFF,
M C303 LED1 o x outputphotOmuplerthe system software will not
power supply mn and so when this status
continues, the MC161-1 card
should be replaced.
1

O: Lights
A: Blinks
x off

-37-

. . .
 . .

3. TROUBLESHOOTING
3.3 CARD (UNIT] LEDS e

3.3.2 M330-V

M330.V
10 9 8 5 4
. —
LEDI
LED2
77
ILED3@D. AL
@LEDl
mED2
@LED3
@wDD
7 @D. WI
!ILED1
)LED2
w >LED3
z Dw,pDc
Cz
z
I >

— —

1 9

Status
Card LED Error Count ermeasure
OK NG
MC712 LED1 x o System alarm Normally, this lights only during
the time between resetting and
initializing. Replace with a
trouble-free card when it remains
lighted.
LED2 o X/o System ready A Replace the MC712 card when
LED3 o X/o System ready B LED3 stops blinking.
MC161-1 LED1 x Error eontents differ aceordkg to
LED2 A @ combination. Refer to Seetion
3.3.5.
LED3 A 1
WDOG x o Watchdog alarm Replace with trouble-free card.
D. AL x o DSP alarm Check the CAM1l connector
D. WD x o DSP watchdog connections and check for cable
alarm tdiseonneztions. If the LED still
lights, replace with a trouble-free
card.

-38-

. . ---- .
-. 3. TROUBLESHOOTING
-
3.3 CARD ( UNIT) LEDS

Status
Card LED Error Count ermeasure
OK NG
i4C127-1 LED 1 Error contents differ according to
LED2 ; ]* ]~&~natiOnRefertoS~tion
LED3

WDOG x o Watchdog alarm Replace with a trouble-free card.

vIC862 LED1 x o Parity error Load the data again and run, and
if the LED still lights, replace
with a trouble-free card.
vIC721 LED 1 x System alarm At present, LED1 is not used
with the software.
LED2 o System ready At present, LED2 remains lighted
at all times with the software.
UC471 LED1 x o Parity error Load the data again and run, and
if the LED still lights, replace
with a trouble-free card.
LED2 x o Memory guard There is a bug in the system
error software or user PC, etc.
Contact the service center.
LED3 x o Battery alarm Charge or replace the battery,
and re-check the machining data.
JIC472 LED1 x o Parity error Load the data again and run, and
if the LED still lights, replace
with a trouble-free card.
LED2 x o Memo~ guard There is a bug in the system
error software or user PC, etc.
Contact the service center.
LED3 x o Battery alarm Charge or replace the battery,
and recheck the machining data.
MC301 LDG o x output ‘These go off only during CPU
photocoupler resetting. Consequently, when
power supply they are OFF, the system
‘software will not run and so
when this status continues, the
MC303 LED1 o x output MC161-1 card should be
photocoupler replaced.
power supp 1y 1

0. Lights
A: Blinks
x off
3. TR O UBL.ESHOOTING
3.3 CARD (UNIT) LEDS

3.3.3 M330H-V

M330H-V
—5 —4 3 2 1

— —

Status
Card LED Error Countermeasure
OK NG
MC712 LED1. x o System alarm Normally, this lights only during
the time between resetting and
initializing. Replace with a
trouble-free card when it remains
lighted.
LED2 O/A x System ready A Replace the MC712 card when
both LED2 and LED3 go off
simultaneously. Replace the
LED3 O/A x System ready B board MC201 card if only LED2
goes off.

MC161-3 LED1 x

1
Error contents differ according to
combination. Refer to Section
LED2 A 4’ 3.3.5.

LED3 A
WDOG x o Watchdog alarm Replace with trouble-free card.
D. AL x 0 DSP alarm Check the CAM1l connector
connections and check for cable
D. WD x 0 DSP watchdog disconnections. If the LED still
alarm lights, replace with a trouble-free
card.
 3. TROUBLESHOOTING
3.3 CARD (UNIT) LEDS

Status
Card LED Error Countermeasure
OK NG
vlC127-1 LED1 x Error contents differ according to
LED2 o combination. Refer to Section
e 3.3.5.
LED3 o 1 1
WDOG x o Watchdog alarm Replace with a troubl~free card.
WC8G2 LED1 x o Parity error Load the data again and run, and
if the LED still lights, replace
with a trouble-free card.
WC471 LED1 x o Parity error Load the data again and run, and
if the LED still lights, replace
with a trouble-free card.
LED2 x o Memory guard There is a bug in the system
error software or user PC, etc. Contact
the service center.
LED3 x o Battery alarm Charge or replace the battery,
and re-check the machining data.
MC472 LED1 x o Parity error Load the data again and run, and
if the LED still lights, replace
with a troubl~free card.
LED2 x o Memory guard There is a bug in the system
error software or user PC, etc. Contact
the service center.
LED3 x o- Battery alarm Charge or replace the battety,
and re-check the machining data.
MC301 LDG o x output These go off only during CPU
photocoupler resetting. Consequently, when
power supply they are OFF, the system
>software will not run and so
MC303 LED1 o x output when this status continues, the
photocoupler MC161-1 card should be
power supply replaced.
)

O Lights
A: Blinks
0 x off

;..
.
-41-
9
3. TROUBLESHOOTING
3.3 CARD (UNIT) LEDS

3.3.4 M335-V
M335.V
10 9 8 s
— .4

ID.AL
@LE[
ILED1
@LEI
LED2
@LEI
ILED3 @)LP3
IWDCX @L13
ID.WD
‘T
@LEDI
GILED2
QLED3
@wrKX3

1 J

Status
Card LED Error Countermeasure
OK NG
MC712 LED1 x o System alarm Normally, this lights only during
the time between resetting and
initializing. Replace with a
trouble-free card when it remains
lighted.
LED2 O/A x System ready A Replace the MC712 card when
both LED2 and LED3 go off
LED3 O/A x System ready B simultaneously. Replace the
board MC201 card if only LED2
goes off.

MC161-1 LED1 x ;Error contents differ according to

LED2 A combination. Refer to Section
3.3.5.
LED3 A
WDOG x o Watchdog alarm Replace with trouble-free card.
D. AL x 0 DSP alarm Check the CAM1l connector
connections and check for cable
D. WD x 0 DSP watchdog ~disconnections. If the LED still
alarm lights, replace with a trouble-free
card.

-42-
 ,’
;,

a
3. TROUBLESHOOTING
3.3 CARD (UNIT) LEDS

Status
Card LED Error Countermeasure
F NG
viC127 ;ED1 x Error contents differ according to
:ED2 o wmbination. Refer to Section
3.3.5.
:ED3 0

?/DOG x o Watchdog alarm Replace with a trouble-free card.

vIC446 LED 1 x 0 3RAM parity Load the data again and run, and
:rror if the LED still lights, replace
LED2 x 0 ;RAM parity with a trouble-free card.
:rror
LED3 x 0 IRAM battery Charge or replace the battery.
alarm
LED4 x 0 ;RAM battery Charge or replace the battery,
alarm and re-check the machining data.
LED5 x 0 Memory guard There is a bug in the system
;rror software or user PC, etc. Contact
the semice center.
MC471 LED1 x 0 ‘arity error Load the data again and run, and
if the LED still lights, replace
with a trouble-free card.
LED2 x 0 tiemory guard There is a bug in the system
;rror software or user PC, etc. Contact
the service center.
LED3 x 0 3attery alarm Charge or replace the battery,
and re-check the machining data,
UC472 LED 1 x 0 ?arity error Load the data again and run, and
if the LED still lights, replace
with a trouble-free card.
LED2 x 0 Memory guard There is a bug in the system
error software or user PC, etc. Contact
the service center.
LED3 x 0 Battery alarm Charge or replace the battery,
and re-check the machining data.
MC301 LDG o x output These go off only during CPU
photocoupler resetting. Consequently, when
power supply they are OFF, the system
‘software will not run and so
MC303 LED 1 0 x output when this status wntinues, the
photocoupler MC161-1 or MC126 card should
power supply be replaced.

O. Lights
A: Blinks
x off

-43-
3. TROUBLESHOOTING
3.3 CARD (UNIT) LEDS

3.3.5 CPU card LEDs

LEDs 1 through 3 on the MC161, MC161-1, MC127 and MC127-1 CPU cards indicate signals which are
output by the system software. The error contents differ accmding to their combination.

m o
I

0
I

x
Parity error
Error

Write guard error

Countermeasure
Re-load the RAM data on the CPU card
and run. If the error persists, replace with a
trouble-free card.
There is a mftware bug in the system
software or user PC, etc. Contact the
*

service center.
o x o Bus error Contact the service center.
0 0 0 System error Contact the service center.
Zero arithmetic
* 0 x x operation
Check the parameters and matching data,

O Lights
x off

-44-

. . ,.. .
 3. TROUBLESHOOTING
3.3 CARD (UNIT) LEDS

3.3.6 LEDs on operation board side

MC201

c1‘a =
lxx%
MC271

Ix
@ MON

❑
The MC231
o
card is not
n shown since

‘I!k2__d%!?y:’
hiON W

Status
Card LED Error Count ermeasure
OK NG
klc201 RD O/A x Receive signal (OFF If RD and SD go off while
when no connection is MON is blinking and LED3
made with NC) on MC712 em-d at the control
unit side goes out, repIace the
MC712 card. If there is still no
MC221 SD WA x Send signal (OFF when change in the status, replace
no connection is made this card with a trouble-free
with NC) card.
MON A Ofx System monitor @links Replace with a trouble-free
periodically) card.
MC271 SD O/A x Send signal (lights dur- When SD and RD go out
ing sending) while MON is blinking, replace
the MC201 card. If there is still
no change in the status, replace
RD O/A x Receive signal (lights this card with a trouble-free
during receiving) card.

MON A o/x System monitor (blinks Replace this a trouble-free

periodically) card.

O Lights
A Blinks
x off

-45- ,..
3. TROUBLESHOOTING
*
3.4 POSSIBLE CAUSES OF ALARMS

3.4 POSSIBLE CAUSES OF ALARMS

1. WDOG: Watchdog error This message is output at the CPU when bit
[.,1 ) When CPU-A WDOG lights 7 of address 7D8000 is set high.
CPU-B WDOG -

I Watchdog
I I
error
I
I

L
Q
Incorrect
settin s

The watchdog error is generated in order to ensure the safety of the system when the system is not running
properly, and it functions to shut down the system speedily in such cases. With a system such as an NC
;ys;em,-which runs in real time, a routine is provid~ through which the system passes periodically and
every time the routine is passed, a special counter is reset. If the system ceases to run properly for some
reason or other, the routine is no longer passed and so the counter, in turn, is not reset. If a clock signal
with a constant frequency is supplied to the clock pin of the counter, the counter will overflow and an
interrupt will be applied to the CPU by this output. In this way, appropriate action is taken speedily.

.-
.-.

-4G -

.
 3. TROUBLESHOOTING
3.4 POSSIBLE CAUSES OF ALARMS

(2) When D. WD lights (DSP watchdog error)

I Watchdog error I

Whereas the CPU watchdog error functions as an error for the total system, the DSP watchdog error
concerns the MCU (servo system). It occurs when servo processing is not completed within the specified
time (normally 1.7 ms) or when MCU main processing does not meet the requirements.

-47-
3. TR O U13LESHOOTING
3.4 POSSIBLE CAUSES OF ALARMS

2. MPIZ Memory parity 8)

I Memory parity I

1 ,

2 Software

3. BAT: Battery alarm This message is output at the CPU when bit 6 of
address 7D8000 is set high.

I Battery alarm I

The battery will fail if the memory card is placed on a metal desk or if the battery, when replaced, is
mounted with its polarities reversed.
In cases like this, the battery should be replaced immediately.

-4s -
 3. TROUBLESHOOTING
3.5 INSPECTION PROCEDURES FOR TROUBLE

3.5 INSPECTION PROCEDURES FOR TROUBLE

( 1 ) Checking the Supply Voltage
Checking the Input Supply Voltage
The 3-phase input supply voltage passes through the no-fuse breaker at the machine side and is
connected to the R, S and T terminals of the no-fuse circuit breaker at the NC side. Check whether
the prescribwl voltage is output here.

\
, Input side

@ll@ll@
R T
&

D
OFF

&Totransfo.er

The single-phase input voltage is connected to the terminal board of the PD21 DC power supply in
the control unit. Check whether the prescribed voltage is output here.
+ 1070
‘c lWV –15%
Checking the DC Supply Voltage
The DC supply voltages are output to the connectors of the PD21 DC power supply of the control
unit. Check whether the prescribed volt ages are output here,

Max. total fluctuation rate Max. ripple voltage Voltage VR

+5V –270 to +2% – 50 mV + 5 V ADJ in figure
+12V –270 to +2% –6QmV +12 V ADJ in figure
-12 v –2% to +2% –GOmV –12 V ADJ in figure
+24V –1570 to + 1570 – 200 mV —

The voltage increases when the VRs are turned clockwise.

The maximum amperage of the PD21 power supply (+24 V) for machine input/output is 1.5A.

. -49-
3. TROUBLESHOOTING
3.5 INSPECTION PROCEDURES FOR TROUBLE

(2) Power Supply Connections

m
Cheek the supply
voltage
PD21 P +5V
LED(GREEN)
h1320-V/M330-V
M330H-v/M335-v
LED(RED) B0
Ill
0
5274-07A 0
0
0
0
0

+5V ADJ. ~ +24GND

; ON/OFFSWITCH ACOFF
+12V AD]. ~-—*9-
c) -–-V ADJ. ; ACON j
5274-03A
❑00 .. —..——
———o&o- .-
o -—’
%
1191-03P
II
o—
“x———————
o “— — ~--—
—-L
u— ——
ACOUT

ACOUT
&----

~ AC‘N(’OOv)
Check the supply ACICOV+lO%
–15%
voltage

-50-
9
 ,., ,,. .,, ,
;. .,,.,: ,.,.
,.. ..~ ..

3. TROUBLESHOOTING
3.6 UNIT REPLACEMENT

UNIT REPLACEMENT

T==J c%

Memory units

=
❑

Card name plate

-51-

. .
3. TROUBLESHOOTING
*
3.6 UNIT REPLACEMENT

3.6.1 Replacing the power supply unit

1 ) Disconnect all the connectors and terminal board cables.
2 ) Remove the two flat head screws securing the power supply unit.
3 ) Hold the cosmetic panel at both sides and draw out the unit in the direction of the arrow shown
in Fig. 3.6.1.
4 ) proceed in the sequence of 3) ~ 2) - 1) when mounting the new power supply unit.

3.6.2 Replacing the memory unit

1 ) Place one hand in the hollow area at the top of the memory unit.
2 ) As soon as the card holder is opened out, draw out the memory unit in the direction of the
arrow shown in Fig. 3.6.1.
3 ) When mounting the new memory unit, align it with the guide grooves in the partition and
basket and push it in as far as it will go. The card name is marked on the basket and so it should
not be placed in the wrong position.
4 ) Close the card holder.

3.6.3 Replacing the disk drive unit

1 ) Dismnnect the connectors which have been connected.
2 ) Proceed in the same way as for replacing the memory unit in Scztion 3.6.2. There are two card
holders in this case.
3 ) When mounting the new drive, proceed in the same way as for replacing the memory unit.

3.6.4 Replacirtg the cooling fan

1 ) Remove the power supply unit, following the procedure in Section 3.6.1.
2 ) Unscrew the four screws to remove the fan cover.
3 ) Reach in from the front of the basket and draw out the connector which is connected from the
fan to the back panel.
4 ) Unscrew the two screws and remove the fan.
5 ) Proceed in the sequence of 4) - 3) ~ 2) - 1) when mounting the new fan.

3.6.5 Replacing the MC cards

1 ) When the connector is connected, proceed as below to disconnect it.
( I ) When the connector is shaped as that below, loosen the two screws and draw out the connector
while holding down the clamp.

Screws P
II
r
I

t
clamp

-52-
*
..
,,.
* 3. TROUBLESHOOTING
3.6 UNIT REPLACEMENT

(2) When the connector is shaped as that below, loosen the two screws and draw out the
connect or.

(3) When the connector is shaped as that below, loosen the two screws and draw out the
connector.

Screw

I
I I

(4) When the cannector is shaped as that below, release the catches in the directions shown by the
arrows and draw out the wnnector.

(5) When the connector is shaped as that below, draw out the connector while holding down the
clamp.

Clamp

-53-

,,- ,.
3. TROUBLESHOOTING
3.6 UNIT REPLACEMENT ●

2) When the top and bottom card holders are opened in the directions shown in Fig. 3.6.1, the
MC card will protrude slightly and so can then be drawn out.
3) When mounting the new MC card, align it with the guide grooves in the basket and push it in
as far as it will go. The card name is marked on the basket and so it should not be placed in
the wrong position.
4) Close the card holders.

3.6.6 Replacing the memory cards

P flat head
Nut (M3) Case (A) Memory card Case 03) screw _(M3)

7 ---$

--===0

.
LY
1) Remove the memory unit from the basket following the procedure described in Section 3.6.2.
2) Remove the flat head screws and nuts.
3) Remove case B from case A.
4) Take hold of the memo~ card connector and pull out the card from case A.
5) Proceed in the sequence of 4) - 3) ~ 2) + 1) when mounting the new memory card.

-54-
* 3. TROUBLESHOOTING
3.6 UNIT REPLACEMENT

&
3.6.7 Replacing the disk drive unit and IOP card (M C712)

Case A
\

Card
A

T /)
Floppy disk drive

Flat cable
!k‘~‘r +“
i-+
-*

Lr
Cable
\

Case B

\
-Tkrt7/ /

,/“
.

1) Remove the floppy disk drive from the basket following the procedure described in Section
3.6.3.
. 2) Hold down the catchea (x4) on case B and remove case B from case A.
3) Disconnect the flat cable and cable connecting the card and disk drive unit.
4) Draw out the card from case A.
5) Unscrew the 4 screws that secure the disk drive and remove the drive,
6) Proceed in the sequence of 5) - 4) - 3) a 2) -+ 1) when mounting the new disk drive and
card. The card is inserted by first aligning it with the guide groove in case A.
-,
.

A -55-
4. INSTALLATION AND ADJUSTMENT PR OCEDURES
4.1 EN VIRONMENIXL CONDITIONS
●

4. INSTALLATION AND ADJUSTMENT

PROCEDURES
The following points should be borne in mind when installing the MELDAS 300-V system.
If they are not heeded, it may not be possible for the NC performance to be displayed to the full,

4.1 ENVIRONMENTAL CONDITIONS

The environmental conditions given below apply to the locations where the cabinet and pendant board
designed and manufactured by the machine tool builder are installed. This means that the conditions for
designing the cabinet in Section 3.3 of the cormwtion hrstruction manual should also be strictly adhered
to if the conditions below are to be met.
(1) Ambient temperature
O to 45°C during operation (O to 55°C ambient temperature for control unit)
(2) Humidity
Less than 75% RI-I under normal conditions
High levels of humidity can cause the insulation to deteriorate and auelerate parts deterioration.
There is no need for special dehumidification measures but installation in locations susceptible to
dampness and humidity should be avoided.
(3) Vibration
0.5 G max. during operation
3.5 G max. during transportation ●
(4) Atmosphere
Use of the system in an environment prone to a high density of organic or corrosive spray-type gases
or prone to high concentrations of dust should be avoided.

4.2 INPUT POWER SUPPLY

(1) Input voltage
Domestic: AC 200/220 V + 10/–15%
Oversca* AC 200/220/230/240/380/415/440/460/480/550 + 10/–15%
(2) Power line frequency: 50/60Hz & lHz, 3 phases
(3) Power consumption: Max. 0.8 kVA for control section
Reference should be made to the MELDAS servo system specifications
manual for the drive section value.

4.3 EXTERNAL CONNECTIONS

Proceed as below for the external connections of the numerical controller.

4.3.1 Connecting the input power supply

The 3-phase input power is supplied through the no-fuse breaker on the machine side and is connected to
the R, S and T terminals on the no-fuse breaker of the amplifier rack and the grounding wire is connected
to transformer terminal E.
Connection direction

Input power transformer and no-fuse breaker terminals

*

-56-

,. .,-
 4, INSTALLATION AND ADJllS TMENT PR OCED URES
4.3 EXTERNAL CONNECTIONS

4.3.2 Connecting the motors

Connection with the motors should be made at the motor terminal boards of the transistor amr)lifiers
. for
each azis. Refer to Table 4.3.2 for the connections.

Table 4.3.2
Correspondence of connection termi-
nal numbers

v B
— w c
G1 E
G2 F,
Terminal board of transistor amplifier (at NC side) E (ground) D

NC)TEL The size of the terminal scrcsvs is M4; NOTE Terminal numbers at motor
the size of the grounding screw is M5. side are pin numbers of Can-
non eunnectors.

4.3.3 External connections

The figure below shows the locations of the connectors inside the control unit,

NOTE The location of the

connectors varies
according to the
model ty e and op-
tion eon F]guration.

Locations of connectors (A)

-..

-57-
4. INSTALLATION AND ADJUSTMENT PR OCEDURES
4.3 EXTERNAL CONNECTIONS

All the cables led into the control unit and NC control rack should be clamped as shown in the figures
below. This clamping serves both to support the cables and to shield them. This important procedure must
be carried out in order to prevent malfunctioning due to noise and in order to otherwise ensure the safe
operation of the system.

System 1 \

f $
>
Control unit \ Con
\
\
\
\
\
\
\
\ rface

+:
plate
Cable \ Mounting
surface ●
\
\
Metal clamp Grounding plate
Shield housing

T Metal cable
clamps (A, B)

E
Cable

Grounding plate

s
z
-1

As shown in the figures, strip away part of the outer cable covering to expose the shield housing which is
then pressed against the grounding plate using the metal cable clamp. Thin cables can be bunched together
and clamped.
System 1 illustrated above is for direzt mounting to the control unit and the parts should be obtained from
Mitsubishi as a complete set.
~he grounding plate as well as metal clamps A and B are packaged separately from the control unit and
so they should be installed together with the control unit by the machine tool builder.)
The grounding plate for system 2 should be prepared by the machine tool builder. (Refer to the figure for
making this plate.)
Metal cable clamps A and B can be purchased from Mitsubishi. *

-58-
 4. INSTALLATION AND ADJUSTMENT PR OCED URES
4.3 EXTERNA.L CONNECTIONS

Procedure for making the grounding plate (system 2)

Use a 2.3 rum thick steel plate as the grounding plate. After cutting it to the shape illustrated below and
drilling the holes, coat it with zinc.
The grounding wires must be connectml from this grounding plate to the grounding plate on the cabinet,

L–14 ~

(35) N x30 t

~+ ~
:u- ;-U-- \ !0 ‘

——_
M4 screw 10 m 6
Screw hole for L
wiring connection r
to grounding plate Mounting hole
of cabinet
System 1 grounding plate (commercially available)

8 X30=240 ,- 30 d
30
5 dia. hole (x3)
24.:.2
(Mounting hole)

\ ‘n ‘n ‘-u-, ; ‘1: ‘+
——.-. &$
“ .- : ~ _, ~
5 M4 screw (x2) 6 5* 11
~
300 40

Grounding plate A (for M330-V/M330H-V/M335-V), metal clamps A (x5) and metal

clamps B (x4)

5 X30=150 1- 30
1- --i
30
5 dia. hole (x3)
24& (Mounting hole)

e
-\l 0 i 0 i-K~ : ‘1: ‘+
4$
“ —. - ,— *[
~~ P
5 M4 scre# (x2) 6 5* 11
u P

A
l’= 210
-1 w
w
Grounding plate B (for M320-V), metal clamps A (x3) and metal clamps B (x3)

-59-
e
4. INSTALLATION AND ADJUSTMENT PR OCEDURES
4.3 EXTERNAL CONNECTIONS

Metal cable clamps (A and B)

There are two types of metal clamps, A and B.
The number of cables which can be clamped (in general) ix
Clamp A. DPWSB 25-pin x 0.2 sq., 14 mm outer diameter x2
DPWSB 12-pin x 0.2 sq., 10 mm outer diameter x2 } Total = 4
Clamp B: DPWSB 12-pin x 0.2 sq., 10 mm outer diameter x2
Use clamp B when only one cable is to be clamped and set so that the cable can be tightened
at the center of the thumb screw.
With a shielded cable composed of a multiple number of conductors, strip away the shield
housing for each conductor, bind together with a cable binder at a location where no contact
will be made by the metal cable clamp, bunch together several cables and clamp.
In the same way, bunch together several thin cables and clamp (using metal clamp B).

MAX 10
1 I

qfl~~
Outline drawing of metal cable clamp

-60-
9
 {’ .

4. INSTALLATION AND ADJUSTMENT PR OCEDURES

4.4 CONNECTOR POSITION DIAGRAMS

4.4 CONNECTOR POSITION DIAGRAM S

M335-V

IOP
CPU_A
cPu_B
MEM_B
( option )
CRTC_C
( option )
< option )
DIOJ3
CIIO_A

AVR

M330H-V

IOP
CPU_A
CPU_B (option)
( option)
( option 1
CRTC_C
( option 1
( option)
DIO_B
DIO_A

I AVR I

M330-V

IOP ( opt30n )
CPU_A
CPU_B (optIon)

( option)
[ odion )
. . . . . . . . 6RTCJI
:.,.: ...,
.:.:. . :.
. . :.:.:
. . . . .:
. . ..:.;.
. . . . :.
. . .:.:.:
. . . . .:
. . ..:.:.
. . . . :.
. . . . ( option) .:.: .:.
,. :.,.. #, .,...
... ,.:,...,. ...: .:.:-.: .:,:..:
,... .. .:>:.:,:,.,:.:.....
:::.:...:.:.,...:.-.,.,.::..................:...,.:.. ( option)
J CFD 22 j;{ cM021 l;IIcNA 21j {CNA 27] , DIOS
~ CFD13 ];I CMD12 j::lCtWtlj-iCt4At2]~~ , ~lo-ff

AVR I

...

-61-
4. INSTALLATION AND ADJUSTMENT PR OCEDURES
4.4 CONNECTOR POSITION DIAGRAMS

M320-V

IOP [ option )
CF’U_A
CPU_B (Option)
CRTC_M
(Option)
DIO_B (Option)

DIO_A

AVR

..

-62-
 ,,_

4, 13/S TALLATION AND ADJUSTMENT PROCEDURES

4.5 CABLE CONNECTION DIAGRAMS

4.5 CABLE CONNECTION DIAGRAMS

(A) M320-V cable connection diagram
MU211 control unit
:721 )ption WOn ~ h4c301
-

rA SERVER -
STATION \
! CNP11
z
7.
u !3 I
V1
7 Machine power board

CNB81

hlC201
n

CRT settin and

E
displaym]“F
Terminating
resistance -

,1,, f,cAM]’,l ,, (, CAM’l,l ,, (, CAM1’J ,, t,

CNIA C’ilB CNIA CN)U CNIA CNIB
NOTE The number of control Servo Servo Servo
axes de ends on the . .
amplifier am@ifier amplifier
order pYaced. FFVFI
(axis 2) (Bxls 3) (am 4)
CN2 CX2

N m
z
N .5 .%
z z z
v u v

CN2 CN2 (X2

(ENC) (Eiic) (ENC)

,::tgrvo AC SeWO AC SJXVO

motor motor

-63-

.
4. INSTALLATION AND ADJUSTMENT PR OCEDURES
4.5 CABLE CONNECTION DIAGRAMS

( B ) M330-V cable connection diagram

MU311 control unit

river supply

7
tit PD21

~
z
u .U

I
J
Machine power board

CNB11

CNP1l

C4
ACVI
CAM] 1

c1
CKIM1

MC201

El
CRT settin and
display um“f

Terminating
resistance -
CAY1l CAM1l CAISII

.
.nnnc!J
CNIA Ci+ll! txlA CNIB CNIA CNIR cNIA CNIB

u
Servo

E5dZ$TI
I I Servo
NOTE The number of control amplifier amplifier
axes depends on the (axis 1) (am 2)
order placed. CN2 1 CN2 I CN2 II CN2 I

:
TP

U
z
‘u

U Ir U
9

Mmm
(X2
(bNC)
AC SXVO
motor

-64-

..
 !., .

4, INSTALLATION AND ADJUSTMENT PR OCED URES

4.5 CABLE CONNECTION DIAGRAMS

A ( C ) M330H-V cable connection diagram

MU311 control unit

&TI
—

0g
og
v

Machine bower board

SL__J
CNS32 CNPII

1
mralll
I CRT setting and display unit
I
Terminating
resist ante

NOTE The number of control axes

depends on the order placed.

gCNZ

Ill
z
‘v
1 CN2

w
x
~
v

11
J I

~
z
u
CN2

H,
I

❑ ❑
UN2 CNZ CN2
MC) (tNC] (WC)

AC SiXVO AC S13V0 AC .WIVO

motor motor motor
•1

-65-
4. INSTALLATION AND ADJUSTMENT PR OCEDURES
4.5 CABLE CONNECTION DIAGRAMS

( D ) M335-V cable eonntxtion diagram

9

MU311 control unit

Wer supply
lit rnzl

g
u u

g
u -u

DAT.A SERVER ! )
FA STATION

1
\

CNIJ21> Machine power board

r

\ cNS32 CNI’I
I
\

ACVI

FIEI

CRT setting and display unit

‘1 Terminating

NOTE The number of control axes

&u-%dYri cNIA

Servo
CNln CNIA cNlll

Servo
CNIA IXlll

Servo
depends on the order placed. ..
amplifier amplifier amplifier
.. (axis 2) (axis 3) (axis 4)
cN2 CN2 cN2

N n
g Z ~ g
?4
z z z z
-u -d u ,J

!~~~
iwl CN2 tN2 LN2
IKNL’) [ENCI WHO Ww)

‘WSNO AC StXVO AC SelVO AC SJ3V0

motor motor motor

-66-
*

,.
 :.
,. ”..

* 4. INSTALLATION AND ADJUSTMENT PROCEDURES

4.6 S WITCHING ON THE PO WER

m 4.6 SWITCHING ON THE POWER

Cautions for switching on the power
Proced to switch on the power in the following sequence.
(1) Check that the main breaker is ON. If it is OFF, set it to ON.
(2) Press the POWER ON button on the CRT setting and display unit. After about 3 seconds, the
READY lamp lights to indicate that the control unit is now ready to operate.
A (3) Press the RESET button on the CRT setting and display unit. The system is now placed in the
operation ready state.
The operation ready state will be established without pressing the RESET button, but for safety and
verification reasons this button should be pressed after the power has been switched on.

4.6. 1 Transition diagram showing power-on, operation ready, emergency

stop, and ready OFF

NC power Ready state is establishul about 3 sec. after NC power

ON

(Control is now possible in automatic or manual operation mode)

I
When an of the causes
1. Emergency
A on the left arises,
stop B
the ready status is set
2. Watchdog
OFF immediately.
3. Memory arity ~~~ble
4. Battery a Parm
5. MCU error
6. Servo amplifier
7. Memory guard
#

> Parameters
Emergency

I=:%topl Emergency 0/ held

stop & inside
stop hold 1> etc. (cause) NC
4
The status applying after the
cause has been released is set by
Emergency stop Emergency stop A
parameter (machine).
(cause released)

-67-

-. . .. .
4. INSTALLATION AND AD.TUSTMENT PROCEDURES *
4.7 SETTING PROCEDURE (HARD WARE SETTINGS)

4.7 SETTING PRO CEDURE (HARDWARE SETTINGS)

Outline
The settings determine the various constants inside the NC as well as the inherent constants and
specifications at the machine side. There are two kinds: hardware settings and parameter settings based on
the software.
Special care should be taken when any of these settings are changed since the machine movement and
other factors may be adversely affected,
This section describes the hardware settings.
●
Hardware settings involve the setting of the setting pins, toggle switches and rotary switches installed on
the cards which are mounted on the control unit.
The settings mnform with the “M300-V Series Hardware Setting Lists” on the following pages and were
performed before the system was shipped from the manufacturing plant. There is no need to change them.
The M300-V Series Hardware Setting List is provided for each and every NC system. @amples are given
on the following pages.)
When any cards or units are replacd, reference should be made to this M300-V Series Hardware Setting e
List and to the card units in current use for the proper settings.
Set in this direction.

Checkpoint: DIO card system map setting

Refer to the table below for the settings (SET = ) of the emergency stop input setting plugs
and the system map binary switch (SW1) on the DIO cards.

DIO #l DIO #2 DIO #3 DIO #4 DIO #5 DIO #6 SW (Csl )

,, .,,
Emergency stop ON . .
OFF OFF OFF OFF OFF . ● -
input -,, o,.-
System map 1
o 1 2 3 4 5 aSET -
SET =
9

NOTE 1: The DIO sequence of priority is MC301, MC303 and then MC323.
NOTE 2 The settings start from those cards among the DIO cards supplied by order having a high
priority: DIO #1, DIO #2, etc.
When several of the same cards have been delivered, the sequence of priority is determined
according to the system map.The order from the right of the control unit is DIO #1, DIO #2,
etc.

-6s- e
 4. INSTALLATION AND ADJUSTMENT PROCEDURES
4.7 SETTING PROCEDURE (HARD WARE SETTINGS)

Ordered
by
MELDAS-320-V Mnchine
H/W Setting List modelmme
MC061A MC161B-1 MC127B-1 .
BTE \- SWI-I Im MAP ● * Dsl-1 m coo - SW( DS1-I m BTE I*

]12 SW1-2 Im SB ● . 0s1-2 m CLI - ABORT 0s1-2 m SPC ]-

— SW1-3 (m .S.5C - DSI.3 m CL2 -
SWI-4 [r —I I ‘c’-’.-.
,W. m CL3 - 0s1-4 m
,DNI
IOFFIC II 2 31 DS1-5 -m MPO -* ‘ESET 0s1-5 m
\STl llX1-6 1, m DSI-6 m
Ai30RT OSI-7 m DSI-7 m
~ :OSI+ IMN OSI-B u
123 OFFION
RESET

s
MC301B
Ii- ●lswl
=1
IS
s
11-
4-9
MC301B
.Iswl
*2

:,
,.
. .,
::,, .,.
[s
,
;,.B= n Pa El
s
11-
2-
MC303B
Iswl
$?1
Is
s
11-
2-
MC303B
Iswl
$2

3
Is
s 99- S 5*- S 5.- ‘.
L “: .-
S 1O-* S 6*- -. ,.!. - S 6*- -.
,;*.
‘
s II-* S
s
s
s
16-*
17-*
IB-.
SET=

Da SET= ;El=

s 19-*
a ?.”

I MC323B $ I I MC323B $!2 I MC431B(AO) i McM2A I MC862B I

,-ROM1-, 11231 I

--- ,s=! - I I

MC094A MC27. !lR

_ 1 MC71?R
..-. ..— MC721B MC201B I MC23tB 1
\
-., --- ,---- I.-m- I - . .Ir%e. k
5DCK -* s II* ● SI -
a J —. b=. 1 am, ,—. “a’

❑ ❑
s 1.2K ● * SEM l.- SCHM -* 11 2 S2 -
., ,, .’O’,<
1.4K ** -: 123 *; , 123 Csl s 9 ● *
v.

❑
z k.8K - “,,;,.- Ds I -,,.,.. Swl-1 m .,., s 4 ■ *

❑
9.6K ● * “
0 “SWI-2 m - ‘;- S 5 ● *
.’ ‘.
123 SET= 0: : SET=O SWI-9 E ‘:, - s 6 . .
s 3 ● * -/, *t.- SWI-4 m ‘“” ,!2
OFF]ON SET=
[sET=O

I
J
cardmnnimtion(o = avaibw
< MC061 2 MC431
? MC161. I .2 MC841
: MCB52 MC843
2 MC901 = I MC712
MC301 =2 : MC721
MC3Q3 = 1 : MC201
MC303 :2 mc23 I
MC323 Z I MC094
MC323 z 2 MC271
MC461 MC862
MC127-I Mc77t
1.
w I Systemorder Bw --
a T ‘7 -. i
z

2 gl..-hlo”o~fflBwlBw - - I
r> — “ “on””” Order iist no. Sso - -
.. 2

[’
~ B Serial no. SIN

‘O’’””” Qty.1 SBW- -

-69- ,,

.
4. INSTALLATION AND ADJUSTMENT PR OCEDURES
4.7 SETTING PROCEDURE (HARD WARE SETTINGS) ●

MELDAS-330-V
H/W Setting List -

LI i- I ABORT m

IRESET— I 1*71-
... ..- [
II I
1 --Jw I

Mc301B/D = 1 Mc301B/D Z2 MC303B < I MC303B 52

s I -. Swi

!: ::, w L! :: ‘“la !! :’ ‘“la !! ?’ ‘:1

s 16 -* SET=O s 16 -* SET= s 8 ● * SET=! s B - SET=
s 17 -* s 17 -* 123 123
s In -. s 18 me

I=Hm
MC323B G1 tw7C323B z 2 MC431B(AD) MCB52A MC8620
SEMG ● - S*l .- M&p I -. Spc - SPC I-
● - ‘EMG ● - SA I
SRA -* ● - sRA -. ● - RoM I -* 1123 i123
SRB -* s OA .- SRB -. sfjA .- ROM? -.

SRC -* SRC -. 123

SVDE6 -* SA 1 SVOE6 -* Cs 1 123

:’7

MC471A
%
SET=
❑
MC472A
F +

MC474A
.Q1
SET=
“k

MC712B MC72fl B
MAP ● . MAP ** SPC I- SRT -. DS2 SDCK -

❑
BANK - BANK ● * SEM JoB-8 ..0,, SCHM -
SIZE ● . SIZE ● * \123 J :. 12_
BERR - BERR - DS1 -. - Swl-1 m

❑
❑TAL - ETAL - .,
0
.,
‘?”
SW1-2 u
SPC - SPC - :A SET=O SWI-3 x
“:
5vB ● * 5VB ● * t
-, ,;, SW I-4 -
.‘
BAT - BAT - ~ WFIO
12 12 SET=O

I MC201A \ MC231B/A $1 I MC231B/A :2 I MC094A I MC271B/A \ ~rd ~nfkw~tion (0 = ~~iL~W

s II. * SI - S1 - s I -* Csl
:
: MC062 IMC231 =:

❑v
s 2 - S2 - s 1.2K ● * ,“, , MC161-I ... MC43! I MC094
Csl s 3 ● * s 3 ● * 2.4K ● * “;’ :? MCB52 MC471 I MC271
“..

❑
., .,, s 4 ● * s 4 ● * ~ 4.EK . “,, *,.’ r MC301 = 1 MC472
s 5 ● * s 5 ,. 9.6K ● * : 1 MC30t S2 MC474 C I MC841
“: :-
-., *,.’ s 6 ● * S6 - 123 SET=O .:. MC303 $ I I MC843
@ 12 12 s 3 ● * MC303 h2 MC712 I MC127-I
SET= MC323 =1 : MC721 MC362
MC323 z 2 3 MC201 I I MC777
I I MC462 I ]MC231 z I I I
1
Systemorder BW --
- optio* o&er ~w_-
not connect

Order list no. Sso - -

B serial no. S/N
connect
CM I SBw- -
 ,.
:,
,. ..-.

—
4. INSTALLATION AND ADJUSTMENT PROCEDURES
4.7 SETTING PROCEDURE [HARD WARE SETTINGS j

Ordered by
MELDAS-330H-V Machine
H/W Setting List modelname
k4C062A MC161B-I Mc127B-1 MC462A
sTE I- Swl-1 m MAP ● V DSI-I m CLO - Swl DSI-I 1- B7E Im
112 SW I-2 m SB ● * DSI-2 m cLI - ABORT DSt-2 _ SPC -
SWI-9 m Ssc - DS)-3 m CL’2 -
;:;-; ‘~ !, 2
- ~
SW1-4 m DS1-4 m CL3 -
OFF~ON 12s DSI-5 m MPO -* ‘ESET 0s1-5 m
s-r 1 DS1-6 m DSI-6 m
ABORT DSI-7 m 0s1-7 m
DS1-8 m 0s1-’6 u
10FF10N 123 WFION
RESET

I Mc301B/D # I I Mc301B/D #2 I MC303B # 1 I MC303B #2

— [ ,’.! I I I ,’. ,

MC323B $$1 MC323E $$2 MC431B(AO) I MC852A MC862B

SEMG ● - .- S EMG . -1 ● - MAP I - . ~spc - SPC ]-
~SAl
SRA -. ‘AT .- S R/i ● .- F40MI _ . 1123 ]12s
SRB -. SDA ● - SRB -* s DA *- Rotw - ●

SRC -. 123 SRC -* 1123 1

SVDE6 -* Csl SVDE6 -* Csl 123
SVDE7 -* .$ ?,, SVOE7 -. ~XJ ‘$+WI ‘ “
.a l.’ ‘.1 PROTECT

u
SDO ~ j :- e no
P ,.. ,
123, A ‘-- !:– i ‘:’’i”:-
I .-.!.. I
SET=
.--...
SET=

CZird contlguratlon (U = Wa]lablej

I-#%%Is I Mc231B/A ?41 I MC23WA !$2 I MC094A MG271B/A

II* Is 11- Is I -* Csl c MC062 MC231 $2
a 4 — ,., R ● * G MC161-I c MC431 MC094
,0,
Csl s 3 ● *S 3 ● * s 2.4K ● * .’ ‘. o MC852 MC471 MC27 I
s 4 .*IS 4 ● * ~ 4,EK - ‘:, ~- 0 MC301 # 1 MC472
.,:, ,..’
.. s 5 ..[s 5 ● * 9,6K ● * B - MC301 #2 MC414 o MC841
u; ..
s 6 ..1S6 - 123 SET=O o MC303 # I MC843
n -,, .,.’
MC712 MC127-I
l! 2 I s –. 3 ● MC303 #2

I
II 2 I —?-—
SET= ~MC323 # I tO) tuc72A. t MC862
I MC323 #2 10 ) MC201 MC?77
<
\ MC462 I MC23\ $! I I I I
w Systemorder I Bw - -
a
q gm Option order I BW - -

I
-f-t Qty[ l“”
SBW- -

-71-

,.
4. INSTALLATION AND ADJUSTMENT PROCEDURES
4.7 SETTING PROCEDURE (HARD WARE SETTINGS)

. 5= MELDAS-335-V
Ordered by

r7
Machine
H/W Setting List modelname
MC :062
A MC161B-I I MC12 MC462A
BTE Swl-1 UIWAP ● * 0S1-1 - BTE -
2 SW I-2 -SB - DSI-2 ~ SPC -
*
SW I-3
SW I-4
m Ssc -
l:;::= 12

OfF ON 123 — DSI-5 M

ST I DS1-6 m
ABORT DS1-7 -
OS I-B m
OFF ON
RESET *
I 1 )

Mc301D/B ?41 Mc301D/B #2 MC303B # I MC303B #2

s I -* Swl

171+9 ●I
ii
s 16-*
=::
SET=
❑ !!
s 8
:=
● *
‘Wkl
SET=
!!
s

L
e.
:“
●

11231
*
‘w@
sET=

s 181- . s lil - .
s 19] - ● s 191- ●

1123 1!23
nc3238
M----- 2, t I MC3!13B #2 I, MC431B(AJ i MC352A \ MC862B I MC446B

-SEMG
SRA
~: SAT :x ~ ●
_: SAI
●

● -ROMl_*
- MAPI -..fipc

II
-

231
ISPC 1-
11
ISIG
2 31sMBAl
I-
-
SRB -* SDA .- SRB -. s%DA .- ROM2 - ● MAP ● ●
--- , ..” --- . . . 123 S5VB u
>HG -. Iia an. —-
SVDE6 -* Cs 1 SVDE6 -. Cs I 123 SBAT ● ●

Ssc -
:7 + ~ :;E7 ~ ~ %& SPRT _
123
E

SET= SET=

MC471A MC472A MC474A MC712B MC724B - I

MAP .. MAP .* SPC I- SRT -. DS2 SOCK I- I

❑
0
BANK - BANK .* II 2 SEM 1- - ‘SROM 1- !

SIZE ● * SIZE ● * 1123 ~;. ‘ ‘ ‘;. 12:

BERR - BERR - DSI -, 1) -

❑
0 ‘t’.
BTAL - BTAL - ‘
., ,,
SPC - SPC - ;- SET=O
u:
t
5V8 ● * 5VB ● * -. -
‘!”
BAT - BAT -
12 12 SET=O

MC201B Mc231B/A : I MC231B/A %2 MC094A MC271 BfA Card configuration (O = available)

s l]. ● S1 - SI - s 1 -* Csl o MC062 O MC431 3 MC201
II 2 52 - S2 - s 1.2K ● * 0
,3 MC161-I MC462 MC231 $

Cs 1 s 3 ● * s 3 ● * 2.4K .. J“ “--- ‘0 MC127 MC231 $

s 4 ● * s 4 ● * * 4.8K - “,, 1),,.- 2 MCE52 0 MC446 MC094

., .,,
s 5 ● * s 5 ● * 9.6K ● * D “c MC301 z I tAc4?i MC27i
“: “..
s 6 ● * S6 - 123 SET=O Mc301 #2 MC472 () MCB41
-. .
,;, . 2 MC303 # 1 MC474 MC843
D 12 12 s 3 ● *
SET= MC303 Z2
I MC323 $$I o MC712
] MC323 $2 0 MC?24- I MC777

w System order BW --
0 g -
z Option ordet BW --
a
z g ‘“t ‘-”t Order Iist no. Sso - -
. 0....
s B Serial no. S/N

I I
.ome.t (YN
I -.
I
I I
SEW-
_—. -
I I

-72-
 5. DESCRIPTION OF HARD WARE
5.1 OUTLINE

—
—
5. DESCRIPTION OF HARDWARE

5.1 OUTLINE
The operating principle of the MELDAS 300-V series is described below.
Reference should again be made to the internal system diagram of this series in Sc@ion 1.2. In this
diagram, the area enclosed by the dot-and-dash line denotes the control unit.
As shown in the diagram, the configuration of the MELDAS 300-V series centers on a data processing
section, which is composed of a CPU (which, in turn, is composed of a complete 32-bit CPU, numerical
arithmetic device NDP, gate arrays and peripheral ICS, and which is contained on the MC161 card inside
the control unit) and memories (which include ROMs and RAMs and which are mounted on the MC431
and MC446 cards inside the control unit), and it includes various 1/0 devices such as a CRT setting and
—
display unit, a voice output device, tape reader, tape puncher, and printer as well as an axis movement
control section (which is housed on the MC161 card), servo mechanisms composed of all-digital servo
amplifiers, AC servo motors and position detectors, and 1/0 interface sections (included inside the control
unit) for interfacing with the machine.
The sequence in which the data is processed in the data processing section is now described. The CPU
fetches the group of software instructions (known as the control program), which are written beforehand
into the memory, one at a time it decodes the instructions and it e.wcutes them. The control program is
divided into a number of programs depending on the required urgency of the data processing, and they
are stored in the ROMs on the MC431 memory card.
The programs are closely connected to the hardware, and the program responsible for monitoring the
hardware is known as the monitor. A number of programs (or “tasks”) are run under the control of the
monitor, and these are mentioned below.
First, the distribution of the contact input signals at the machine sidej contact output signals to the
machine side, and command pulses must be processed during a specific time frame and so these have the
highest priority. The machine cnntrol program which conducts this distribution is called motion.
Nat comes the arithmetic program, which is called the pre-processcm this executes the NC command
decoding and interpolation in order for the tape commands to be read and the data required for the
above-mentioned processing to be calculated in advance.
Finally comes the man-machine interface program, called operator control, which process= the keyed-in
inputs and items displayed on the CRT setting and display unit.
When these tasks are processed in sequence, it is no longer possible to satisfy the demands of those tasks
having a high degree of urgency, and so a sequence of priority is created. Processing is thus conducted in
conformity with this sequence.
In other words, when there is a request to process a different task with a higher priority while a particular
task is being executed, the task currently being executed will be interrupted and operation will move to
mccute the requested task. If the execution of yet another task with an even higher priority is requested,
then this will be emxuted first and when it is completed, the task which was interrupted will be continued
and when this is completed in turn, the initially interruptwl task will be executed.
. Fig. 5.1-1 shows the operational flow of the MELDAS 300-V series.
As is clear from the flow chart, the MELDAS 300-V series uses the built-in CPU to read in the machine
side information, make various judgments according to that information and proceed with cOntrol
accordingly,
If, in the automatic mode, the cycle start button is pressed, the machining programs are read out from the
memory and if a movement command is present, the movement data of each axis is arithmetically
processed, and the calculated data is output to the servo amplifiers.
If machine operation information is present, this is output to the power sequence.

-73-

.,
5. DESCRIPTION OF HARD WARE
5.1 OUTLINE

An example of the CNC system hardware configuration is shown below,

CIPERATOR”S BOARD

SERVO MOTOR

SERVO MOTOR

SERVO MOTOR

-74-
8

.. . . ,.
● 5. DESCRIPTION OF HARD WARE
5.1 OUTLINE

5.1.1 F1OWchart of MELDAS 300-V series operation

@

- Machine information input

Machine
information
● reading
I

I
To manual mode and other such processing

*
YES

6- Cycle start?

YES
NO
Machine information output to power sequence

F’1 Machining
rogram reading
From memory

w
NO
~B?

1
YES

9
*TOprOgramerrO
I YES

Machine information output to power sequence

+
I YES
t
Arithmetic
operation of
axis movement
command data

To axis m~vement cmtrol

Fig.5. 1-1

-’J5-
*

. .. . .. . .
5. DESCRIPTION OF HARD WARE
5.2 SIGNAL FLOW

5.2 SIGNAL FLOW

Machine contact input

L
Machine sick
power circuit
and machine
operation
board
uMC301, 303,
323 etc.,
machine
input
interfaces

(VDE or non-VDE
“’L
standard)
MC161
CPU

Output to machine side

Machine
I
El u El
MC301, 303,
323 etc.. side power
MC161 circuit and
machine
CPU machine
output
interfaces operation
board
(VDE standard)

NOTE VDE standard

24V

-- output I Prot&tive
Input \ I resistance
Receiver
r circuit
!) I R Or ;PI’
I \
n
T
I ‘: b
24V Open emitter circuit

Non-VDE standard

24V

&
, 2.21i
Input Receiver
circuit
I
1
I

-76-
 ,, ,’., . .
,.. . ...

5. DESCRIPTION OF HARD WARE

5.2 SIGNAL FLOW

Key input with CRT setting and display board

When any of the key switches on the CRT setting and display board are pressed, the corresponding
commands are fetched to the NC along the routes indicated below.

A
❑Key
switches

\ MC201
MCZ?l
card (9-indl
mOn* /
u
MC161
CPU

“atrkw
card Chmnw
CRT)
q I m
MC712

n %lwb

!-5-J
Input on machine operation board
Apart from the method of fetching the corresponding commands of the switches on the machine operation
board as the machine contact inputs, as described abovq they can also be fetched to the NC system along
the routes indicated below.

u Machine
operation
board
switches
u
MC161
CPU
I
I
I
12V

Receiver
cizcuit

1/
MCZU I
I
\ MC201 card (9.inch
/ 1
mm.
card chnmw
CRT) I
El- 1
* ~ AG

1
MC712
card
. .,
\ (14-iwb
color
CRT)

Lamp output on machine operation board

Apart from the method of outputting the lighting signals of the lamps (including LEDs) on the machine
operation board to the machine sid~ as described above, these signals can also be output along the routes
indicated below.

❑
Machine
hfC161 operation
CPU board
n switches

MC201 /
card
‘H~n

❑
MC?12
‘ad
\ fl.l$b
CRT)

I
I
5V
r

Q-J-+x4
I
Or
Y
Open collector 1 Open collector ~

-77-
 5. DESCRIPTION OF HARD WARE
5.2 SIGNAL FLOW

CRT screen display

The display output signals to the 9-inch CRT screen travel along the following route.

la FI -F1’’’ll-l
The display output signals to the 14-inch CRT serum travel along the following route.

EI-EZI Video
signals
-
FI

Manual pulse generator (manual handle)

This is used when feeding the machine table in small increments.
For every scale gradation on the dial of the manual pulse generator a single pulse is output, and 25 pulses
are output for every full rotation of the dial.
The internal switch for selecting the magnification can be usd to vary the amount of movement per pulse *
to 0.001 mm, 0.01 mm or 0.1 mm.

H–=–m(.tcontro,its
Es2—m-m@boardsi@
The figure below shows the internal circuitry of the manual handle.

Constant-voltage ●
constant-current circuit
Power supply

Phase A output

# I I .-a,, GND
.

I Illi ~ Phase B output

Slitted disk
Handle axis

-78-
9

. ,,
*
5. DESCRIPTION OF HARD WARE
5.2 SIGNAL FLOW

There is a discrepancy between the positions of phases A and B on the slitted disk and cmsequently there
@ is a 90° phase shift between the phase A and phase B outputs. This phase shift is such that, depending on
the direction in which the disk is rotated, the phase A or B signal is output first. In the MC301/MC201
manual handle control circuit, both the phase and direction are differentiated.

ya::::;de H I I
Ill II
1 pitch I

Phase A pulse
I I I ~ Illi
● I ‘1 i’} I IL
j~ll~~l@
Phase B pulse I
I
I ~1~ ~1~ ~~~

Phase A is first Phase B is first

*

Program running and memory access

The route along which the CPU fetches the commands from the memory is shown below.

a
m—m

In this way, each of the control program commands written in the memory card is fetched to the CPU in
squence, the CPU then decodes the commands and mecutes them one by one. The flow of the data
e applying when the memory is referenced (reading/writing) during a command is shown below.
t , r

15El–p5_l–1
MC852
system
memory

LEIE1-tzl
*

a
c1
Memory area of machining programs
1 ~
MC862
system
memory

The machining programs are stored in the RAM area on the CPU card when the tape is short; when the
tape is long, they are stored on the expansion memory card.

-79-

. . ..
5, DESCRIPTION OF HARD WARE ●
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

5.3 CONTROL UNIT FUNCTIONS AND HANDLING

The MU211/MU311 control units of the MELDAS 300-V series are composed of the PD21 DC power
supply, MC021 and MC031 back panels and various control circuit boards. All these parts are mounted
compactly inside a lightweight unit.
A list of units configuring the control unit is given in Section 1.3.
The inside of the control unit is as shown in the internal system diagram in Section 1.2.
The settings of the various parts that configure the control unit as well as the adjustment locations are
described on the following pages. ●
5.3.1 PD21 power supply
Function
The PD21 is a DC power supply for the MELDAS 300-V series control unit and it provides DC voltages
of +5V, &12 Vand -F24V.

Input side

cc)
●

J
L5io OL
ACOUT
ACIINV5A50MIM
FG

The power supply PD21 detects when the input voltage is insufficient or when it stops temporarily, and
it detects when the output voltage is excessive or insufficient and when its current is recessive and it cuts
off the power automatically.
However, when an overcurrent flows with the +24 V voltage, the output is reduced and the power is not
cut off. The power LED lamp (red) will light under such circumstances. It will also light when the input
voltage is less than 85 V or more than 130 V. Once it has lighted, the status will be held until the power
is next switched on.
When the power supply is cut off due to the detection of an recessively high output voltage, the error
signal is output and held inside the power supply so that the power will not come ON even if the power
ON switch is set. (This error signal is released and the power can then be switched back on again once the
main circuit breaker (NFB) is shut off (for about 2 minutes) and then set back on again.)

-80- ●
 5. DESCRIPTION OF HARD WARE ‘
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

Output performance
The figures for the output performance of the power supply shown in the tables below are approximations,
1 ) PD21

Rated output voltage +5V +12V -12 v +24V

Rated output current 21A 1A 1A 2A
Total fluctuation rate ~~. *27* &fax. *2% ~~. &2% Ma. *15%
Ripple voltage Max. MrM. Max. Max.
50 mV 60 mV 60 mV 200 mV

Power ON/OFF switch

The PD21 power supply is provided with a power ON/OFF switch. This switch operates in mactly the
same way as the internal NC power ON/OFF switch.

5.3.2 Circuit board functions and handfing

( 1 ) MC021BP. M/MC031BP_ L
The BP_ M/L is used for communicating information between the printed circuit boards installed
in the control unit.

MC 021 BP_M MC 031 BPJ

, ............. r ... .. ...

‘-+-6’432{
L–-”–
‘---”10 Pl:~
.............

SYSTEM BUS
I . .

fEXT:
‘sYslEi-i
“tius
“!

-81-
A

. .
,-.
5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

(2) MC161 CPU- A

SYS CONSOLE ●
(mainleusnce COnml
(RS-232C dwiw)

L —--- . i

CPU_ A is composed of the main processor (CPU) that controls the entire CNC system and the
digital signal processor (IMP) which provides interfacing with the servo system.

CPU : 32-bit high-speed processor

Sequence programmer : LSI specially designed to execute power sequence
processing at high speed
EEPROM : ROM for storing parameters inherent to machine or
NC system
Local ROM : ROM for system start and maintenance
Serial 1/0 interface : 2-channel RS-232C interface
(1 channel is used for system maintenance)
Calendar clock : Clock mechanism
System memory interface : Interface with system memory card added to
CPU- A
ROM bus interface . Interface with MEM_ A in which system programs ●
or user programs are stored
System bus interface : Interface with memories and 1/0, etc.
DSP : Digital signal processor
Shared memory : Memory for communication between CPU and DSP
Local RAM : RAM for DSP programs, data
Sensor interface : Interface for high-speed contact input (used for
instrumentation purposes, etc.)
Spindle encoder interface : Encoder interface used for synchronous feed
Servo amplifier interface : Interface with semo amplifier

-s2-
 5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

MC161B-1

tOl M320– V
101 M330-V I O : STANDARD

R-E-R-+
A : OPTION
—: not core

I I I 1

‘u”Ian Em3
Ssc
1

MAP

ABORT RESET

I I I I I

ON (l-2) OFF (2-3) Standard Remarks

SB Dual CPU I 2CPU I, lC
.-PU OFF ON when CPU_ B Used
Ssc Super capacitor Valid Invalid ON
-----
MAP I I nnn
“, ,

Bottom:
STl Abmtlreset Top abort reset Neutral
Swl-1 Spindle no-signal Valid Invalid ON
Sw 1-2 OFF
SW1-3 , 1 1
OFF
—. -
1
SW1-4 OFF
I I I I I 1
LED1 OFF System status 1
LED2 ON/winks System status 2
LED3 ON/winks System status 3
WDOO Watchdog alarm
D.AL DSP alarm Alarm Normal OFF
D.WD DSP watchog alarm Alarm Normal OFF

TP1 Signal ground I

-83-
5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING -

MC161B

-I M330H-V]A:OPTION
-I M335-V I-:notc ore

I I
‘“l 1111
1
Em
Ssc

hlAP

&

L
LED 1 2 3 WDDC
lx]
@@o@
D.AL D.W’D
~ ST1 @
CNA18 CND15
TP1
45%’ E=~-
AIKIRT RESET

ON (l-2) OFF (2-3) Standard Remarks

SB Dual CPU 2CPU lCPU OFF ON when CPU_ B USd
Ssc Super capacitor Valid Invalid ON
MAP OFF
STl Abort/reset Bottom:
-t
Top: abort Neutral
Swl-1 Spindle no-signal Valid Invalid ON
SW1-2 OFF
SW1-3 OFF
SWI-4 OFF

LED1 OFF System status 1

LED2 ON/winks System status 2
LED3 ON/winks System status 3
WDOG Watchdog alarm
D.AL DSP alarm Atarm Normal OFF
D.WD DSP watchog alarm Alarm Normal OFF

TPl Signal ground

“*

-a4-
 ,

5. DESCRIPTION OF HARD WARE

5.3 CONTROL UNIT FUNCTIONS AND HANDLING

(3) MC852 MEM

0 M320– V

El
0
o
0
M330–v
M330H–
M335– V
V
O : STANDARD
A : OPTION
— t not core

MC852 is the RAM card for the system memory which is added to CPU_ A.

‘~
Spacers
la
SPC

o
b
al’”
Spacers

<

Standard Remarks
ON (l-2) OFF (2-3)
SPC Super capacitor Valid Invalid ON

,.i

-s5-
5, DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING
●

(4) MC127 CPU_ B

m
*

EE
LCXXL ROhi FLOATINGPROG*I
(Fbalingdecimalpoti

LOCAL RAM

I
Communffi?tiOn-lyp3
3 add-m connector
I
CBl$\I
I
SYS BUS I/F
(~mm b., interf@
SYSBN
●
(Syste& bus cmrnedor)
.AIm

*1 ) The MC126-1 is not mounted.

Together with CPU_ A, CPU_ B is the additional processor that controls the CNC system,

CPU : 32-bit high-speed processor

Local ROM : ROM for system start and maintenance
Local RAM : RAM for system control
Floating decimal point arithmetic : Special-purpose processor for mecuting real number
programmer processing at high speed
Serial 1/0 interface : 2-channel RS-232C interface
(1 channel is used for system maintenance)
Communication-type add-on con- : Communication-type (optical, DNC etc.) card is
nector added on.
(CBUSM)
System bus interface : Interface with memories, 1/0
System bus connector : Card is added on by direct system bus connection.
(ADSYS) ●

-a6-
 5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

MC127B CPU_ B

–[M320-V I

i t

O : STANDARD
A : o~IfJN
CLO

1
Ii!!3 CL]
CL2
CL3
lRCL
- Rnot core

:
5
CLK

u u—u

ON (l-2) OFF (2-3) Standati Remarks

cLO Syslem clock Valid Invalid ON
CL1 BUS clock Valid Invalid ON
CL2 Serial clock Valid Invalid ON
CL3 Add-on clock Valid Invalid ON
SCL1 Bus system clock output Input 2-3 Basedon CPU. A card
SCL2 Bus serial clock Invalid Valid (output) 1-2 Based on CPU_ A card
MPO SRAM address 78COC0 address O address 1-2

IRCL IRQ sync clock Bus system

Syslem clock 1-2
clock
Arbitration clock 1-2 3K 1“,,,4
hau. /-..,
.“ UIY
-.
(LK
.. A rhkr,ti.nn
‘ -“’’””’’””
olrwh
-s”’-
1A
~-”
12MHz OFF
Bus systemclock4-5 12MHz SCL1 1-2side or diaeon-
OFF
nect

DS1 System software mode

seloxion
I 1 1 1
-.. .
~wl I
I
Ah.+1-*
. .. .
. . . .—.
I
‘1-f....
.“~. .h,.,.t
et..”’,
I
ml..,
-,, .”,,,,
.. .—q,- Neutral
I I
LED1 OFF
LED2 ON/winks
LED3 f)N k=
/Wil’i.....
-. ., . 1
I
WD~ Wm,-hd.-.. nlnnn A1. - “4 N.-.1
,.v.,,,a, OFF
I .. “.. ..-”
“,.....,
I rx,’i’
I
i
~

I I I
TP1 Signal ground
[ 1 1 1 I

.
.

-87-

!.
,-
5. DESCRIPTION OF HARD WARE ●
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

MC127B-1 CPU_ B

H-=+-i
– M335– V

0: STANDARD
A : OPTION
CLO

1
IBl CL1
CL2
CL3
IRCL
—: not core

i
5i F
CLK

I I I Standard Remarks
ON (l-2) OFF (2-3)
CLO System clock Valid Invalid ON
CL1 BUS clock Valid Invalid ON
CL2 <,%.1 .Iml.
.,... ”. -,-=
XJ”1L4
.a,,” Invalid ON
CL3 Add-on clock Valid Invalid ON
SCL1 hS system clock output Input 2-3 Basrsl on CPU_ A card
SCL2 Bus serial cbck Invalid Valid (output) 1-2 Based on CPU_ A card
MPO SRAM add= 780000addres Oaddress 1-2
IRCL IRQ sync cl--’-
lUCK
1 c...... — .,- .,. I Bus system
1-2
~lu~K
=9=1-
clock
..- [ . . ---- 1
Arbitration clock 1-2 I 16 M1-lr, ON
-- -. A..i.;+w,;n.. ..1,..!, 9 < **
. . xxL?-
,“. -
1 OFF
tLK “u’%’’’’’’’” ‘Lubh -’-” 1 I

I BUS systcnt clock 4-5 12 MHz OFF SCL1: 1-2side or

A:en---_+

System aoftwarc mcde

DS1
aektion

Swl Abort/reset Top: abort Bottom: reset Neutral

LED1 OFF
LED2 ON/winks
LED3 ON/winks
WDOO Watchdog alarm Alarm Normal OFF

TPl Signal ground

-88- 0
 .,. .).

5. DESCRIPTION OF HARD WARE

5.3 CONTROL UNIT FUNCTIONS AND HANDLING

(5) MC862 MEM

lA\M320-V I
]Al M330-v 10: STANDARD
IA IM330H-VIA:OPTION

- M335– V —: not core

1

*
SRAhk256KB

ADSYS interface

r
I
I CPU-B
I
I
I
I
k---- ---- J

MC862 is the RAM card for the expansion memory which is added to CPU_ B.

J
In%
SPC

PRT
@

Standard Remarks
ON (1-2) OFF (2-3)
SPC Super capacitor Valid Invalid ON

PRT Parity error aIarm Normal OFF

-89-
 5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

(6) MC301 DIO. A

—
N

ENC.
HANDLE l/F z
“(Manual handle interface]“ z
u
II ~
—
E
DI :64 z
contact inputs u

e-l
5
z
u
II
—

DIO_ A is provided with manual handle interfaces for 3 axes and a contact input/output interface,

,,,.

.$
.,,

-!m-
9

.. . . ... .. . .
 ..

5, DESCRIPTION OF HARD WARE

5.3 CONTROL UNIT FUNCTIONS AND HA.NDLING

MC301A DIO. A
O[M320– V 1

Swl
0
•1

Standard Remarks
ON (1-2) OFF (2-3)
S1 Input VDEhron-VDE VDE Non-VDE ON CMD1l input qxxification
setting
S2 Input VDNnon.VDE Non-VDE VDE OFF CMDI1 input specification
setting
S3 Input VDE,hron-VDE Non-VDE VDE OFF CMD1l input specification
setting
S4 Input VDfSJnon-VDE VDE Non-VDE ON CMD 11 input spxification
setting
S5 External power OV Valid Invalid OFF
S6 IZxtemalpower OV Valid Invalid OFF
S7 Internal power OV Valid Invalid ON
S8 Internal power OV Valid Invalid ON
S9 CMD12-XI emergmcy stop Invalid Valid OFF Valid on first boardi l-mlv
_...,
Slo 24 V output
. power
. Internal EW2rnal ON

Sll 24 V output power Internal External ON

S12 output driver VDE Non-VDE ON

S13 Output driver Non-VDE VDE OFF

S14 Output driver VDE Non-VDE ON
1S15 Output driver Non-VDE VDE OFF
&cluding
S16 Emergeney stop output reset Hold Reset OFF
CFD13-47,15,3~48,16,49,17,S0
S17 External interrupt Valid Invafid OFF D057
Int=t Int-ext
S18 ExtemaUinternal 24 V ground ON
shorted separated
Int-cxt Irttat ON
S19 &temal/internal 24 V ground
shorted separated
S20 D055 output Valid Invalid ON
S21 D056 output Valid Invalid ON
S22 D057 output Valid Invalid OFF

-91-

.
5. DESCRIPTION OF HARD WARE
5.3 CONTROL. UNIT FUNCTIONS AND HANDLING

I
Standard Remarks
ON (l-2) OFF (2-3)
See Checkpoint
Swl System map (system map setting)
in Section 4.7.

LDR Blown fuse OFF

Output photocoupler
LDG ON
power
TLG Signal ground
TRG1 Internal 24 V ground
TRG2 fiternal 24 V ground

!.,
.,,,

.:

,, .:
“.<.

..

-92-
 5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

MC301B/D DIO. A
OIM320– V I
O~M330– V ]O:STANDMu)
01 M330H– VI A: OPTION
101 M335-v l-:,otc.r,

I J

1-s9 lrgzm S16 1 a3mls17

o
•I
Sw1

Standard Remarks
ON (l-2) OFF (2-3)
SI Input VDE/non-VDE VDE Non-VDE 1-2 CMD1l input specification aett.
ing
S4 Input VDWnon-VDE VDE Non-VDE 1-2 CMD1l input specification sett-
ing
S9 CMD12-50 emergency stop Valid Invalid 1-2 Valid on first board only
Slo 24 V output power Internal External 1-2
Sll 24 V output power Internal External 1-2
S16 Emergency stop output reset Reset Hold Excluding
1-2
CFD12-47,15,3~48,16,49,17,50
S17 External interrupt Invalid Valid 1-2 2-3 with D057 M31O
S18 Extemal/intemal 24 V ground Int-ext Int-at
shorted 1-2
separated
S19 Extemal/intemal 24 V ground Int-ext Int-ext
shorted 1-2
separated

Swl System map SeeCheckpoint(~stem map

setting) in Section 4.7.

,
LDG Output photoeouplerpower ON
TLG Signalground
‘ Internal 24 V ground
1-TR(G1
-.
‘mf.u -.
I rmemal 124 V ground

-93-
5. DESCRIPTION OF HARD WARE
5.3 CONTROL- UNIT FUNCTIONS AND HANDLING 9

(7) MC303 DIO. B

z
HANDLE SNC. l/F * =x
(AXilkly Clldcr intcrfll.) 6

1-
d
AI:6 AO:Z 2
analog 1/0 w z
v @

s
D1:48 4 n
z
contact inputs u

N
DO:45 b
2
contact outputs k
“d

e
DIO_ B is an interface provided with analog 1/0 and contact 1/0 facilities.
< Supplementary note 1> Up to 6 channels for the analog inputs can be mounted, but since this
is treated as an optional specification, the analog input interface may
not be mounted in some systems. (MC303-1)
< Supplementary note 2> The auxiliary encoder interface requires separate hardware and
cannot be generally used.

-94-
●
 \
. .

5. DESCRIP TIOiV OF HARD WARE

5.3 CONTROL UNIT FUNCTIONS AND HANDLING

MC303A DIO. B

1
w
OiM335– V
0: STANOARD
A : OpT1OfJ
I — z not
1
core

{ }

la
o

Swl
IEEIS7
~s8

- ~
+ Fuse

ON (l-2) Standard Remarks

OFF (2-3)
51 Internal 24 V ground Internal External ON
52 Internal 24 V ground Internal External ON
53 Internal 24 V ground External Internal ON
54 Intemal 24 V ground External Internal ON
S5 24 V output power Internal 13mernal ON
S6 24 V output power Internal IMemal ON
57 CMD21-50 emergeney stop Invalid Valid ON
S8 Emergency stop output reset Hold Reset OFF
Swl System map See Checkpoint (system map
setting) in Section 4,7.

LED1 Output photoeoupler power ON

LED2 24 V power fuse blown OFF
VRl Analog output amplitude
VR2 Analoginput amplitude
VR3 Analog input zero point
VR4 Analogoutput #2 zero
point
VRs Analogoutput #1 zero
point

-95-

... ..
5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

e
Standard Remarks
ON (l-2) OFF (2-3)
TP1 Analog input –Iovto +1OV
TP2 Analog output #2 -8Vto +8V
TP3 Analog output #l -8Vto +8V
TP4 24 V ground (RG)
TP5 Signal alarm (LG)
TP6 24 V outmt Dower
TP7 I 24V output power

,,.
..

,.;.
,,,~
.,“.

-%-

. ,.
 5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

MC303B/D DIO. B

C) IM335-V I–:not core

I I
>
la EaR
Sw 1

ON (l-2) OFF (2-3) Standard Remarks

Intkxt Int/ext
S1 24 V ground shorted ON
Separated

I S2 24 V ground
Intlext
<hnrt@d
Int/cxt
eeparated
ON
.55 24 V output power External 1
.Internal
. . . . ..— .
1
--
2.3
I

I S6 I 24 V outout newer I mtemal Internal 2-3

S7 CMD21-SOemergeneystop Invalid Valid ON

S8 Emergency stop output rem Hold Reset OFF
See Cheekpoint (system map
Swl System map
setting) in %ztion 4.7.

LED1 Output photcxoupler power ON

VRl Analog output amplitude
VR2 Analog input amplitude
VR3 Analog input zero poiat
VR4 Analog output #1 zero point
VR5 Analog output #2 zem point
VR6 Analog output 6 zem point
TP1 Analog input -lovto +1OV
TP2 Analog output #1 -8 Vto+8V
TP3 Analog output #2 -8 Vto+8V
Aaalog input for spindle
TP4 Analog input No.6
synchronization
TP5 Signal ground (LG)
TP6 Eztemal 24 V ground (RG2)
TP7 Internal 24 V ground (RGl)

. -97-
5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

(8) MC323 DIO. D

m
—
z(&
w

AI:6 AO:l * t
), IN:1! ;

DI:64

DO:64
T
contact outputs w s
d &
u
-
9)
DIO_ D is an interface provided with analog 1/0 and contact 1/0 facilities.
< Supplementary note> Up to 6 channels for the analog inputs can be mounted, but since this is
treated as an optional spmification, the analog input interface may not be
mounted in some systems. (MC323-1)
One analog input channel is input from the front panel connector, and
when two or more channels are used, a separate connection adaptor is
requird. In this case, the space equivalent to two slots is required for the
DIO_ D1 board.

.98:
●
 5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

MC323 DIO. D
AIM320–v I
AI M330– V I () : STANDARD
~ :OPTION
—: not core

ON (l-2) OFF (2-3) Standard Remarks

SEMG CMD43-50emergenrystop Valid Invalid 2-3
Emergency stop output reset A Reset 1-2 CFD44
SRA Hold
(cxc1.47,15,32,4S,16,49,
17,50)
SRB Emergency stop output ms.etB Reset Hold 1-2 CFD44-47,15,3~48,16,49,17,
~
SRC Emergenry stop output reset C Reset Hold 1-2 CFD42
SVDE6 Input VDEjron-VDE A VDE Non-VDE 1-2 CMD41-14,1,8,15,18,5,12,19
SVDE7 Input VDE/non-VDE B VDE Norr.VDE 1-2 CMD41-10,17,4,11,Z9,16,3
L
SDO 24 V oumut
. rower
. Internal External 1-2
SDO 24 V output power Internal External 1-2
o SeeCh&point (system
Csl System map oto7 map setting)in Section 4,7,

S.41 CMD41 analog input 1 Invalid Valid 2-3 CMD41-6

SAI* CMD41 analog input 1 Invalid Valid 2-3 CMD41-13
SDA Analog output power +12V +16V 2-3
VRl Analog input amplitude -lovto +1OV
VR2 Analog input zero point
VR3 Analog output amplitude -3 Vto+sv(otolov)
VR4 Analog output zero point
TPS Analog output
TPG Signal ground

-99-

.. . ,-. --,
 .. . . .

5. DESCRIPTION OF HARD WARE 9

5.3 CONTROL UNIT FUNCTIONS AND HANDLING

. (9) MC431 MEM. A

MC841/843 MEM. C o

MEM-C
MEM-A
EPROM: 256KB
EPROhf: IMB
(512KB)

MEM_ A is the memory which contains the programs for controlling the system.
Depending on the system, two MEM_ A boards may be provided.
MEM_ C contains the programs for controlling the machine and it is added to MEM_ A.
The memory capacity differs according to the system: either the MC841 card (256KB) or MC843
card (512KB) may be used.

-100-
 ..

5. DESCRIPTION OF HARD WARE

5.3 CONTROL UNIT FUNCTIONS AND HANDLING

MC431 MEM. A

IO IM320– V
l“O]h1330-V 10:ST~nB
10~M330H-vIA:OITIOtJ
~01 M335– V —: not core

f7-
Swl

Standard Remarks
ON (l-2) OFF (2-3)
MAP1 Map selection Map 1 Map 2 1-2
ROM1 1-2
ROM2 1-2
Swl Write protect Valid Invalid Above

CH1 I Signal ground I

Map 1:480000 H – (MEM_ AO)

Map 2:1480000 H – (MEM. Al)

m -101-
 5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

(10 ) MC446 MEM. B

9

DRAM: 2MB

— SRAM: 128KB
/256KB

MEM_ B is the expansion main memory.

DRAM : This stores the control programs, etc.
SRAM : This stores the machining programs, etc.
The capacity of the SRAM differs according to the system.
There are 2 possibilities: 128KB and 256KB.

-102-

..
... ,, .. :,. . .. . . . ,-. .
 5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

MC446A/B MEM. B

–IM320–v ]
-I M330-V ]O:STANDARII
‘\h1330H-V IA:()~ION
O] M335– V —: not co’re,
I
I I r

ON (l-2) OFF (2-3) Standard Remarks

SIG Odd number addressaccess Invalid Valid ON
SMBA DRAM battery alarm Valid Invalid ON DRAM battery back-up
specificationON
MAP Addressmap selection Not used Oaddress OFF
S5VB Bus battery power Valid Invalid ON
SBAT On-board battery power VaIid Invalid OFF
Ssc Super capacitor Valid Invalid ON
SPRT Parity error Valid Invalid ON

LED-1 DRAM parity error Alarm Normal OFF Lights to indicate parity dur-
ing memory access.
LED-2 SRAM parity error Alarm Normal OFF Lights to indicate parity dur.
ing memory accm.
LED-3 DRAM battecyalarm Alarm Normal OFF

LED-5 Memocyguard error Alarm Normal OFF Lightswhen memoryguard

arw has been accessed.

CH1 Signalground

— -103-
—

----- . . . . .... . .
5. DESCRIPTION OF HARD WARE ●
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

(11 )MC471 MEM. AXO/MC472 MEM. AX1/MC474 MEM. AX2

9

SRAM: 768KB
(MC474)
~
I I
SRAM:
256KB(MC471)
/lMB (MC472)
I I
4d

MEM-AX * is the RAM in which the machining programs are stored.

< Supplementary note> MC474 is an additional memory for the MC471 or MC472.

-1o4-
 5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

MC471 MEM. AXO

– M320– V

1 -—III
E
~ M33 Q-V O : STANDARD
~ M330H– V A : OPTION
A M335– V — : not core

w
❑
axcll SPC
I Jl I
<ZN
X.ZZ J2 1
5VBO0
BAT
‘8
BERR
BTAL

LED 123 o CHI

I

Standard Remarks
ON (l-2) OFF (2-3)
MC471 lst/2nd
MAP 2nd 1st OFF
board seleetion
BANK MC471/472 selection MC471 MC472 ON
SIZE Bus width seleetion 16 bits 32 bits OFF
BERR Parity error Valid Invalid ON
BTAL Battery alarm Valid Invalid ON
SPC Super capacitor Valid Invalid ON
5VB Bus battery p ower Valid Invalid OFF
On-board battery
BAT Valid Invalid ON
power

Lights to indicate
LED-1 Parity error Alarm Normal OFF parity during
memo ry access.
Lights when memory
LED-2 Memory guard error Alarm Normal OFF guard area has been
accessed.
LED-3 Battery alarm Alarm Normal OFF
I I I I I

I CH1 I Signal ground 1

5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

MC472 MEM. AXl

– M320– V
A M330– V (1: STANDARD
& M330H– V A : OPTION
A M335– V — : not core
t I I 1
[ t 1 I
EEl
Lxti SPC
r J1 1
<ZN
z~z J2 I
5VBO 0
BATH
Izil
BERRB
BTAL

Standard Remarks
ON (1-2) OFF (2-3)
MC471 lst/2nd
MAP 2nd 1st OFF
board selmtion
BANK MC471/472 selmtion MC471 MC472 OFF
SIZE Bus width selection 16 bits 32 bits OFF
BERR Parity error Valid Invalid ON
BTAL Battery alarm Valid Invalid ON
SPC Super capacitor Valid Invalid ON
5VB Bus battery p ower Valid Invalid OFF
On-board battery
BAT Valid Invalid ON
power

Lights to indicate
LED-1 Parity error Alarm Normal OFF parity during
memo ry aeeess.
Lights when memory
LED-2 Memory guard error Alarm Normal OFF guard area has been
acceased.
LED-3 Battery alarm Alarm Normal OFF
I I I I I

CH1 I Signal ground

-106-
 5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

MC474 MEM. AX?

-I M320-V I
A M330– V O : STANDARD

HA
A
M330H–
M335– V.
V A: OPTION
— : not core

Spacers
X’/
Spacers

\
‘hJ “ 1 I J’2 In

Standard Remarks
ON (l-2) OFF (2-3)
SPC Super capacitor Valid Invalid ON

-107- ‘
&
5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

(12 )MC712 IOP

●
IoP/cPu
d
H SERIALl/F
(Serial 1/0)

RAM
I
SHAREDRAM MICROFLD l/F
(Shared memory) (Floppy disk interface)

u
u

IOP is a processor designed especially for input/output control.

IoP/cPu : 1/0 control processor
ROM : Control program ROM for IOP/CPU
RAM : Program RAM for IOP/CPU
Shared memo~ : Memog for communication with CPU_ A or CPU_ B.
Serial 1/0 : 2-channel RS-232C interface and l-channel RS-422 interface
c Supplemental note> The RS-422 interface is used for communication with the color
CRT board.
Floppy disk interface : 3.5-inch floppy disk interface

-108-

.
 .
.-

5, DESCRIPTION OF HARD WARE

5.3 CONTROL UNIT FUNCTIONS AND HANDLING

MC712A/J3 IOP

Al~3z0–v 1
AI M330–v ]C):STANDARD
01 M330H– VI A: OPTION
01 M335– V I–: not core

m U DS1

❑ 0 DS2
0 T1.C
@@@lo “-””CNS 31 0] 10 CNS 32 0]
LEDj23
I II II 1 1 !1 u

Standard Remarks
ON (l-2) OFF (2-3)
SRT Bus reset Valid Invalid 1-2
Valid only when
Sm Operation board emergency stop
Valid Invalid 2-3 switch is present on
emergency stop
operation board with
14-inch CRT system,
DS1-1 Rotary switch O–F o
DS1-2 Rotary switch
DS1-4 Rotary switch
DS1-8 Rotary switch w 4
DS2-1 Rotary switch O–F o
DS2-2 Rotary switch
DS2-4 Rotary switch
DS2-8 Rotary switch v r

LED1 System alarm Alarm Normal OFF

LED2 System ready A Normal Alarm ON/winks
. LED3 System ready B Normal Alarm ON/winks

TLG Signal ground

. -109-
5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

(13 )MC721 CRTC. M

CRTC_ M is the CRT controller for monochrome use onlv.

CRT controller : Controller which exercises m-ntrol over character display and over
graphic tracing and display
Graphic memory : Memory for graphic display
Text memory : Memory for character display
Character generator : Character generator for tat data
Serial 1/0 : Interface for communicating with monochrome CRT board

-110-
●

.. ..- .,
 5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

MC721A CRTC. M
~ M320– V

I
H
O
–
– ,
M330-v
M330H–
M335-V
V

1
1
0: STANDARD
A: OPHoN
- : not core

SCGN
256 F 512

u~u
I I I
ON (l-2) OFF (2-3) Standard Remarks
SDCK Dot clock Internal External 1-2 20.544MHz
SKAN T=t data mask ON OFF --1-2
sEMG Operationboard emergeneysrop Valid Invalid 1-2
SROM Charactergenerator ROM 9-inch CRT
12-inch 1.2
CRT
Swl-1 UART baud rate 38.4Kbps OFF
SW1-2 UART baud rate 19.2Kbps ON
SW1-3 DIP_ O 1 0 OFF
SW1-4 DIP_ 1 1 0 OFF
SCGN Character generator ROM 27256 27512 2-3
VRl Brightness control

LED1 System alarm OFF

LED2 System ready ON/winks

TLG Signal ground

TvD Video data
Period: 41.7 ps,
THs Horizontal sync
amplitudti 3.9 @
Peritxt 19.8 m~
TVs Vertical sync
amplituda 417 #S
.

-111-
 ,’

5. DESCRIPTION OF HARD WARE ●

5.3 CONTROL UNIT FUNCTIONS AND HANDLING

O M320– V

HO
–
M330–v
M330H–
—IM 335-V
V
0: STANDARD
A : OPTION
— : not core

~ c-----
II
ON (l-2) manoaro. I ‘- Remarks I
OFF (2-3)
SDCK Dot clock Internal External 1-2 20.544 MHz

12-inch
CHM Character generator ROM 9-inchCRT 1-2
CRT
Swl-1 UART baud rate 38.4K bps OFF

E
SW1-2 UART baud rate 19.2K bps ON
SW1-3 DIP- O 1 0 OFF
SW1-4 DIP_ 1 1 0 OFF

L VRl

LED1
Brightness control

Syalem alarm OFF

LED2 System ready ON/winks

TLG Signal ground

TvD Video data
Pm-id 41.7f.ts,
THs Horizontal sync
amplitude 3.9pS
TVs Vertical sync Period: 19.8 mq
amplitude 417 pS

-112-
*
 5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

(14 )MC724 CRTC. C

, ,
GRAPHICRAM

c’” k! (Graphic memory)

I

II TEXT RAM

CRTC_ C is the CRT controller for color use only.

CRT controller : Controller which mercisw control over character display and over
graphic tracing and display
Graphic memory : Memory for graphic display
Text memory : Memory for character display
Character generator : Character generator for character data

-113-

..- .,
5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING ●

MC724A CRTC. C

+--H=-l
oIM330H–v
0: STANDARD
I A : OPTION
OIM335– V I— : not core

L I [

Standard Remarks
ON (l-2) OFF (2-3)
SDCK Dot clock Internal I%ternal 1-2
SKAN Text data mask ON OFF 1-2
SROM Character generator Identical to ROM
512:27512 256:27256 256
ROM UP e name

TLG Signal ground

TVR Video data red
TVG Video data green
TVB Video data blue
Period: 41.7 @,
THS Horizontal sync
amplitud~ 4.67 VS
Period: 19.8 ms,
TVS Vertical sync
amplitude 125 @

-114-

9
.
,’
 ;-’ ”., -

5. DESCRIPTION OF HARD WARE

5.3 CONTROL UNIT FUNCTIONS AND HANDLING

MC724B CRTC. C

H
– M320– V
– M330– V 0: STANDARD
o M330H-V A : OPTION
0 M335– V —: not core
I t t

Standard Remarks
ON (l-2) OFF (2-3)
SDCK Dot clock Internal External 1-2

~RoM Character generator

512:27512 256:27256 256 512 for MC724B-1
ROM

TLG Signal ground

TVR Video data red
TVG Video data green
TVB Video data blue
Period: 41.7 1A,
THS Horizontal sync
amplitudw 4.67 PS
Period: 19.8 m~
TVS Vertical sync
amplitude 125 @

a!!

-115-

.
 ..
,-

5. DESCRIPTION OF HARD WARE

5.3 CONTROL UNIT FUNCTIONS AND HANDLING

(15 )MC731 RIP

[ RIP/CPU I

SERIALl/F w
J
z RS-232C
(Serial 1/0)

BUS l/F
Remote-1/O
(Remote 1/0 bus interface) ●

●
RIP is the processor which is used only for remote 1/0 control.
RIP/CPU : Processor for remote 1/0 control
ROM : Control program ROM for RIP/CPU
: Buffer RAM for RIP/CPU control, receive and send data
Serial I/O interface : l-channel RS_ 232C interface
Remote 1/0 interface : Optical communication interface with SMB on NC side
Remote 1/0 bus interface : Interface between cards inside remote I/O unit *

-116- *
 5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

I ‘I M320– V 1

A\h4335-v l–:no~ core

I I
LLDOI 23 I I

w 1 [0 CNL61 o
1 II II

Standard Remarks
ON (l-2) OFF (2-3)
Bottom
Swl Reset
reset
SW2 Rotary switch o
SW3 Rotary switch o
GND Signal ground
LEDO Send/receive alarm Alarm Normal OFF
LED 1 System ready Normal Alarm ON/winks
LED2 Ready to receive Normal Alarm Winks
LED3 Latch clear Alarm Normal OFF

-117-
5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

(16 )MC771 SMB

e
Remote-1/O l/F
I m ..
E OPTICAL
- ‘HAREDRAM
}
(Shared memo~) (Remote I/O interface)
o
LJ FIBER

)–

—
z
Q
DI: 48 contact inputs * ~

2
DO: 32 contact outputs Q
k
v

SMB is a remote 1/0 interface which is provided with contact 1/0 facilities.
Remote 1/0 interface : Optical communications interface with RIP
<Supplementary note > Under the standard specifications, the remote 1/0 interface accom-
modates 1 channel (COF71).
However, up to 2 channels can be accommodated under the
optional specifications.
Shared RAM : Buffer RAM for data sent to, and received from, RIP.
DMA controller : This transfers data at high speed between the shared memory and
remote 1/0 interface.
 5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

MC771 SMB

H
– M320– V
A h4330-V O : STANDARD
A M330H– V A:opTION
IA IM335-v ]-:not core

Standard Remarks
ON (l-2) OFF (2-3)
lst/2nd board
S1 2nd 1st OFF
select ion
GMD71-50
S4 Valid Invalid OFF
emergen ey stop
S5 24 V output power Internal IMernal 1-2
Emergency stop
S6 Hold Reset OFF
output reset
S7 24V ground Internal External ON
S8 24 V ground Internal External ON

Now sending on
LTA ON
remote 1/0 channel 1
Now receiving on
LTB ON
remote 1/0 channel 1
Now sending on
LRA OFF
remote 1/0 channel 2
Now receiving on
LRB OFF
remote 1/0 channel 2
Output photocoupler
LFD1 ON
power

TLG Signal ground

TRG1 Internal 24 V ground
. TRG2 External 24 V ground

-119-

,. -, . .
5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

(17 )MC77701

A M320– V

r
El
A
A
A
M330-V
M330
M335–
H-V
V
O : STANDARD
A: OPTION
— : not core

DMA cmtroller

OPTICAL
Shared memory 01 interface
FIBER ●
1

CBUSM interface
●
r
I I
I CPU_B I
I I
L ---- ----- -,

01 is an interface card for optical communications and it is added to CPU_ B.

DMA controller : Transfers data at high speed between the shared memory and 01 interface.
Shared memory : Buffer RAM for send and reeeive data
01 interface : Interface 1 channel for optical communications

CBUSM

--El

-120- m
 5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

(18 )MC061 BAT_ A

BAT_ A is the battery card for the system memory back-up, and it is used for the system bus.

0] M320– V I
-] M330-V IO: STANDARD
-l M330H-vlb:OpTION
-I M335-V I-:n.t core

TERI TER2 TpI

[-1 I r—] o ggTg2
I 1 1

1 BAT I-

Standard Remarks
ON (l-2) OFF (2-3)
BTE Battery back-up Valid Invalid OFF when current is
ON
measured

Check pin for cur-

TP1
rent measurement
Check pin for cur-
TP2
rent measurement

-121-
5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

(19 )MC062 BAT_ B

BAT_ B is the battery card for the system memory back-up, and it is used for the ROM bus.

P2

01 M335– V I — : not core

rPl TP2 TER] ‘r~g2

Omo ~-
,7
BTE II
u
BAT

Standard Remarks
ON (l-2) OFF (2-3)
OFF when current is
BTE Battery back-up Valid Invalid ON
measured

Check pin for cur-

TP1
rent measurement
Check pin for cur-
TP2
rent measurement

-122-
 i..’, :
. ..
!“”’ .. . ,!.

. . . . .

5. DESCRIPTION OF HARD WARE

5.3 CONTROL UNIT FUNCTIONS AND H~DLING

(20 )MC461 BRAM. A

BRAM_ A is the RAM card on which the machining programs are stored. It adds 128KB of
memory to BAT_ A.
n

* A M32CI-V
I
– M330– V I O : STANDARD

II C)Nfl-2) OFF (2-3)

Standard Remarks

BTE Battery back-up OFF when current is

Valid Invalid ON
measured
SPC Super capacitor Valid Invalid ON

Check pin for cur-

TP1
rent measurement
~p2 Check pin for cur-
rent measurement
TP3 Signal ground
.

,,

-123-

-..
5. DESCRIPTION OF HARD WARE ●
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

(21 )NiC462BRAM. B
BRAM_ B is the RAM card on which the machining programs are stored. It adds 128KB of
memo~ to BAT_ B.

+=3
– M320– V
A M330–v O : STANDARD
A hf33(’) H-V A:OP1’ION
-I M335-V ]-: 110, CO,,

Ez23
SPC
‘P] TP2 TER1 T;~2 T;3
O FE O r-n 1;
II
BAT 1-

I I
Standard Remarks
oh?(l-2) OFF (2-3)
I I I I
OFF when current is
I BTE I Battery back-up I Valid I Invalid ON
measured
SPC Super capacitor Valid Invalid ON

Check pin for current

TP1
measurement
Check pin for current
TP2
measurement I

TP3 Signal ground

-124-
 5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING

(22 )MC094 PSCON. A

PSCON_ A is a parallel/serial conversion card which is used when the TP-50 or FACIT-4070
parallel puncher is cmmxted.

1 1 Parallel puncher

.
.
“d :S;iea-w RS232C

~Parallel/serial
u
converter switch

~ RDYTENDPWON
CHl @@@
LED1 2 3 O : STANDARD
s]
Ems TPm FACIT b : OPTION
13
IA IM335-v I— : not core

CNS91 CNP91
10 0

ill II

Standard Remarks
ON (1-2) OFF (2-3)
2-3 when FACIT is
S1 Puncher model seleztion TP-50 FACIT 1-2
Used
1.2K Valid Invalid OFF
Baud rate 2.4K Valid Invalid OFF
S2
selection 4.8K Valid Invalid ON
9.6K Valid Invalid OFF
S3 Current loop I/F Valid Invalid OFF

Reading for punch-

LED1 Ready for punching Ready Busy ON/winks in OK

Very little paper

LED2 Tape end alarm Alarm Normal OFF tape remains in
puncher
. Puncher power is
LED3 Power ON alarm Alarm Normal OFF
not ON

CH1 Signal ground

-125-
5. DESCRIPTION OF HARD WARE
5.3 CONTROL UNIT FUNCTIONS AND HANDLING ●

(23 )MC095 PSCON. B

PSCON_ B is a parallel/serial conversion card which is used when the TP-50 or FACIT-4070

~
parallel puncher and PTR-2400 parallel reader are connected.

~ IParallel puncher
I II
I 1-

--l 1!=
g MC095
RS232C I/l
z
v
Parallel/serial
z
v c1 RS232C

convert er g
Board data
--.-—- ~ w Parallel reader
z (Note 2)
(Note 1) ~ u
L I

NOTE 1: This is used for relaying board signals when a 14-inch color CRT is used.
NOTE 2 This is selected au~om>tically ii the priority sequence ‘Delow,
“ aepenamg
‘ ““ on me
“’ ctewces
“ “
connected.
Parallel reader > parallel puncher ~ RS232C

II 111
0 0
CNS93 CNS94
c%

C& S2 O l.#@~
2.4K
4.8K@~ A M320–v
[~ 9.6K
FACIT
~ M330– V 0: STANDARD
51 .@:
& A M330H– V A :OPTION
#&+ A M335– V — : not core
.4

CNS95 CNS96

ON (l-2) OFF (2-3) Standard Remarks

OFF whenTP-SOis
S1 Punchermodelselection FACIT ‘t-p-so ON used
1.2K Valid Invatid OFF
24K Valid Invatid OFF
S2 Baud rate selection
4.8K Valid Invalid ON
9.6K Valid Invalid OFF
S3 Current loon I/F Valid Invalid OFF

Ve~ littlepaper tape

LED1 Tape end alarm Alarm Normal OFF remains in puncher
Puncher power is not
LED2 Power ON alarm Alarm Normal OFF ON
Tape reader data now
LED3 Now sending Sending OFF/winks being sent
Reading for punching
LED4 Ready for punching Ready Busy OFF/winks OK

CH1 Signal ground

-126-
 5. DESCRIPTION OF HARD WARE
5.4 OPERATION BOARD FUNCTIONS AND HANDLING

5.4 OPERATION BOARD FUNCTIONS AND HANDLING

Outline of functions
The operation board is used to enter the data into the controller and to display the operating status,

5.4.1 CRT
Depending on the particular model used in the system, the MELDAS 300-V series employs a 14-inch color
CRT or 9-inch monochrome CRT. These CRTs feature a buill-in AFC circuit and an open frame, and
they are designed for application in the information industry where high levels of both reliability and
resolution are demanded in reproduction. They are compact and lightweight and almost a]] their circuitry
is housed on a single circuit board. They are very reliable and very easy to maintain and can be =pected
to operate stably over a prolongd period of time.
14-inch color CRT : A1QA8DSP40
9-inch monochrome CRT : MDT-952-Ol/MDT-962B-lA BKO-NC6216
Adjustments
The CRT is provided with many controls but they were all properly adjusted before the unit was shipped
from the manufacturing plant. They do not, therefore, need to be re-adjusted.
~he variable resistor used to adjust the contrast on the 9-inch monochrome CRT is VRl on the MC721
card.)
Precautions for use
(1) Effects of magnetic fields
Sufficient care must be taken with wternal magnetic fields since the CRT generates a magnetic field
and employs a beam of electrons which are focused on a fluorescent screen. This means that the CRT
display is susceptible to external magnetic fields and that this susceptibility appears in the form of
distortion. For instance, if the case housing the CRT is made of steel, it may become magnetized if
a magnet stand is mounted on it. Such an action will result in distortion and should be avoided.
(2) Service life of picture tube
The service of the tube is approximately 7,000 hours.
This is the amount of time applying unfil the emission efficiency falls below 70% of the initial value
(although this will vary according to the manufacturer of the picture tube), after which time the tube
will still be usable. Any reduction of the emission will show up in reduced brightness and so the tube
can still be used by adjusting the contrast.

5.4.2 LT-3B/LWT-3B/01/MYG250-51 power supply

Functions
This is the DC power supply of the operation board and it generates + 5 V and Y 12 V DC voltages.
5. DESCRIPTION OF HARD WARE
5.4 OPERATION BOARD FUNCTIONS AND HANDLING

85-132VAC + 5V
170-264VAC CH1
OVAC G1

+
CH2
G2

CH3

Diagram of aterior
4

{41 136i11.fi 1 10 ,
I
k
-f$-
For M3 (x2)
mou$$
@ (Max. depth of 6 mm :
s

1
● Connectors used
Input side CN1 pin asaembly
171264-1 made by Japan AMP) -
Gut ut s Ae CN2 pin assemblv
171$65-1(made bv Janan ANP)
● Acceasori& ‘ ‘
Input side CN1 ~wercablesicfe
socket housingl 1141-1(Japan AMP)
Gutput side CN2 power cable side
So&et housing171216-1(Ja.Ipan AMP)
Accesamy crimp-on socket contact “ II k.. ZVL.J
.“,
xxa ...+. Ulwl,,ung
ok)
_- ... ---- 1:1s
m
(Note) Crimp-on device for socket
contactoc 90209-1 11/$?-
(Max. depth of 4 mm)
—
H
, ,

tL-
(Japan AMP) I
● Materials
Case Aluminum - ‘t T
Circuit bomrf: Glass oxy
(FR-4, 3 L94V-0)
through-holes on both sidea

.-

-128-
*
 5. DESCRIPTION OF HARD WARE
5.4 OPERATION BOARD FUNCTIONS AND HANDLING

Output performance
The values hr the table below are rough approximations of the output performance of the power supply.

Rated output voltage +5V +12V I -12 v

Rated output current 3A 0.4 A 0.4 A
Total fluctuation rate M~. &59.?0 M=. A5% Mu. A570
— Ripple voltage Max, 103 mV Max. 100 mV Max. 100 mV

,,,’,

-,

1’ ,,
‘,

A -129-

. .. ,. ..., .
5. DESCRIPTION OF HARD WARE
5.4 OPERATION BOARD FUNCTIONS AND HANDLING ●

5.4.3 Operation board module replacement

(A) How to replace the circuit board on the M320-V/330-V 9-inch standard board ●
( 1 ) Control circuit board

I I

1 ) Disconnect the cable connected to the circuit board.

2 ) Unscrew the screws.

(2) Keyboard
1)

/
Met al clamp B

Screws (x4) ~

Metal clamp A
Scr&s (x2)

1 ) Proceed in the same way as for section ( 1 ).

2 ) Remove metal clamp A and then mtial clamp B.

-130-

. .
 .

* 5. DESCRIPTION OF HARD WARE

5.4 OPERATION BOARD FUNCTIONS AND HANDLING

2)

‘Q)%

$.;$~~
o
Screws (x4)

Fiat cable
o 0

Flat cable

4
3 ) Disconnect the flat cables.
4 ) Unscrew the screws that secure the keyboard.
(3) Replacing the key sheet

la
%

Ordinary screwdriver

Main unit m

Cover

1 ) Insert an ordinary screwdriver into the

grooves and release the cover catches.
2 ) Replace with a new sheet.

(4) Power supply

z
Metal clamp B ‘
/ Y
Power supply ~

Screws (X4)-

1 ) Proceed in the same way as for section ( 1 ).

2 ) Remove metal clamp B.
3 ) Remove the screws that secure the power supply from the rear side of
metal clamp B.

m -131-
w

.’.
,..
5. DESCRIPTION OF HARD WARE
5.4 OPERATION BOARD FUNCTIONS AND HANDLING

(5) Menu keys

‘9

1 ) Proce-d in the same way as for section ( 2 ) 1 ).

2 ) Remove the CRT.
3 ) Diseonneet the flat cable.

@
Il!i ,p I
Y
❑ JDEIDCICI
❑ nclclncl
❑ lclclclc!u
❑ IEIEI13DCI
o ❑ CIDUDCI
❑ CICIEICID
+ @ + Eiltzlnn
Y Lul B
J, , ,: i
❑ 13N3UCJ
/- + A 4

Screws (:4) Me~u keys F~ame

4 ) Remove the frame.

t ?- 1
❑ IUDCIUIJ
❑ .ICICIDEID
❑ IDCIDDCI
❑ DUDCIEI
CICltJDDCl
13UCIDCJU
+ imlclcl
•1 IIlrlclcl

Screws (x2) ‘;nu ‘~s

5 ) Remove the screws securing the menu keys.

-132-
*
 5. DESCRIPTION OF HARDWARE
5.4 OPERATION BOARD FUNCTIONS AND HANDLING

(6) CRT

w\“ o

Screws (x4)
CRT
1 ) Proceed in the same way as for section ( 2 ) 1 ).
2 ) Unscrew the screws that secure the CRT.
(B) How to replace the circuit board on the M330H-V/335-V 14-inch standard board
( 1 ) Control circuit board

Screws

. / 1) Disconnect thecableconncctcd to the circuit board.

MC201 2 ) Unscrew the screws.
(2) Power supply

Screws (x4)~

Metal clamp A=
Power supply. ~

1
1 ) Remove the circuit board, pushbutton switches and cable connected
to the CRT.
2 ) Remove metal clamp A.
3 ) Remove the screws that secure the power supply from the rear side
of metal clamp A.

-133-

,, .,. .
5. DESCRIPTION OF HARD WARE
5.4 OPERATION BOARD FUNCTIONS AND HANDLING

(3) Keyboard
Screws (x4)

Flat cable

1!
7
Flat cable

1 ) Proceed in the same way as for section ( 1 ).

2 ) Proceed in the same way as for section ( 2 ) 1 ) and 2 ).
3 ) Disconnect the flat cables.
4 ) Unscrew the screws which secure the keyboard,

(4) Replacing the key sheet

Screws (x6)
c0verm7 r
//
///

Main unit
.Y A

1 ) Unscrew the screws which secure the main unit itself.

Q
2 ) Replace with a new sheet.

-134-
*
 5. DESCRIPTION OF HARD WARE
5.4 OPERATION BOARD FUNCTIONS AND HANDLING

(5) Menu keys

1)

/- t +
0

El
El

0
b II 1[ 11 II Ii II II II II In

~“ron’pane’) Frame Menu keys Screws ‘(x4)

1 ) Disconnect the flat cable.

2 ) Remove the frame.

r
1 1

❑
El

Al / A (Front panel)

Sc~ews (x6) Meriu keys

3 ) Unscrew the screws which secure the menu keys.

-135-

. . ,.- ,.
5. DESCRIPTION OF HARD WARE
5.4 OPERATION BOARD FUNCTIONS AND HANDLING

5.4.4 Circuit board functions and handling

( 1 ) MC201 OPBC *

- I -
RS-422 ~ - &
v z
—— —_____ a . h OPBC/CPU
7 + z
u
I
NC main unit I
I
g
MC712 IOP
ROM y FIJI! KEY BOARD
I
v
I
b
MC721 -

“1 g
KEY BOARD 1 /F
——______ J RAM g NCKEY BOARD
(Keyboardinterface)
. u

– P

HANDLEENC. l/F c
_ (Manual handle ~ HANDLEENC.
interface) u e

g Power input
z 5,”) t 12(”,
u MCROARDI/F
b (Machine o eration
board int J ace)

*1 MCIF_ A: MC231 card

The OPBC provides the interfacing between the NC main unit and the keyboard, machine operation
board, manual handle, voice output device and the full keyboard.
< Supplemental note > Both the voice output device and full keyboard, and the scan board and
MCIF_ A, cannot be mountd at the same time.

-136-
 5. DESCRIPTION OF HARD WARE
5.4 OPERATION BOARD FUNCTIONS AND HANDLING

I cliB83 I --

IzmEl CNS82
ml
%’
z
“a
Osl
Id ‘r

Csl
IzIl

Standard Remarks
ON (l-2) OFF (2-3)
OFF when machine
Emergency stop Scan board MCIF. A
S1 operation board is
input switching input input
not mounted

I Csl Rotary switch O–F

See (NOTE)
below
For setting baud
rate, etc. -

OFF when no eon-

ON/winks neetion has been
made with NC
OFF when no eon-

I SD
1
Send signal ON/winks neetion has been
made with NC
MON System monitor Winks Winks periodically. J

e Supplementary note> Power must be supplied to CNP82.

NOTE O: Standard board with MCIF_ A

2: Standard board without MCIF_ A

-137- .,

. .
5. DESCRIPTION OF HARD WARE
5.4 OPERATION BOARD FUNCTIONS AND HANDLING *

(2) MC221 OPBC

*

————____ OPBC/CPU VOICE

1
,U
NC main unit I zVJ
I f
z
I u
hfc712 IOP
ROM Full KEY BOARD
I
I

MC72~

I
~
KEY BOARD I /F
——— —— ___ 1 RAM . (Keyboard interface) ~ NC KEY BOARD
u
1

HANDLE ENC. 1/F %

(Manual handle ~ HANDLEENC.
interface) v
,
n
% Power input
:
z 5(V)*12,VJ .
.J ~lCB0,4RDl/F .
b ~ SCAN BOARD
(Machine o ration
board interr ace) z
u
I

i%
HI z
u
SCAN BOARD

The OPBC provides the interfacing between the NC main unit and the keyboard, machine operation
board, manual handle, voice output device and the full keyboard.
< Supplementary note> Both the voice output device and full keyboard cannot be mounted at the same
time.

-138-
 ,. .

5. DESCRIPTION OF HARD WARE

5.4 OPERATION BOARD FUNCTIONS AND HANDLING

MC221 OPBC
I

El
S1

CNB&t Csl
~Jx&CNS81 ~1
MON SD kD
(Gmm) (Cm.) (GM)
\
Reset switch Selector switch

ON (l-2) OFF (2-3)

Emergenq stop Scan board MCIF. A

s]
input switching input input

Csl Selector switch O–F

Swl Card reset switch

OFF when no con-
RD Receive signal ON/winks nection has been
made with NC.
OFF when no con-

I SD Send signal ON/winks nection has been

made with NC.
tmm- System monitor Winks \ Winks periodically,

<Supplementary notes Power must be suppliwl to CNP82,

-139-

.
5. DESCRIPTION OF HARD WARE
5.4 OPERATION BOARD FUNCTIONS AND HANDLING ●

(3) MC231 MCIF_ A

-. —-- ,-

MC201

I
I I DO :48
contact outputs 9
m
E
c.
I v
.- —————J

“’”c+

MCIF_ A is the interface provided with contact input and output facilities.
< Supplementary note> The number of contact inputs and outputs can be doubled by combining two
MCIF_ A boards.
DI: 64 + 64 = 128 inputs
DO: 48 + 48 = 96 outputs

-140-

.,. . .
 5. DESCRIPTION OF HARD WARE
5.4 OPERATION BOARD FUNCTIONS AND HANDLING

ml

LsE-J
LsE-J

—
.--.

Standard Remarks
ON (l-2) OFF (2-3)
S1 VDE VDE Non-VDE ON
S2 VDE VDE Non-VDE ON
S3 Non-VDE Non-VDE V13E OFF
S4 Non-VDE Non-VDE VDE OFF
Emergency stop
S5 Valid Invalid ON
output
2nd board signal 2nd board is set when 2
S6 Valid Invalid
output boards are used
—

<Supplementary note> 24 V power must be supplied to J4.

-141-

.,
5. DESCRIPTION OF HARD WARE 9
5.4 OPERATION BOARD FUNCTIONS AND HANDLING

(4) MC271 VOICE

r —-——————~
i Mc201
I —
F/W ROM
z I
v

I I

Q
I ADDRESS Power input ~
I COUNTER 5(”)* 12[”) ~
I ~

a
I
I
L ——————
-1 VOICE
ROM

II CNV81
TIME M50800 -.
— vw
SHIFTER VGEN
Ho
SPEAKER

VOICE is the voice output interface.

e Supplementary note> Power must be supplied to CNP82.

-142-
 !“
.-

5. DESCRIPTION OF HARD WARE

5.4 OPERATION BOARD FUNCTIONS AND HANDLING

n N

U
m
a Swl

‘& ❑

Standard Remarks
ON (l-2) OFF (2-3)
Swl Card reset switch
Csl Rotary switch O–F o
VRl Volume adjustment
SD Send signal ON/winks Lights while sending
RD Receive signal OFF Lights while receiving
MON System monitor Winks Winks periodically

< Supplementary note> Indicated as the standard status of the LEDs is the status applying when the
power is switched on. Therefore, RD also lights/winks during voice output.

-143-

.. . . .
 !-

5. DESCRIPTION OF HARD WARE

5.5 MANUAL HANDLE @ID52) FUNCTIONS AND HANDLING

5.5 MANUAL HANDLE (HD52) FUNCTIONS AND HANDLING

9

-..
c

—.

Fig. 5.5-1 fiternal appearance of manual handle (HD52)

5.5.1 Functions
(1) Outline
The manual handle is rotated by hand and it generates two types of pulse signals which are
proportionate to the angle of the handle’s rotation.
(2) Ehxtrical specifications

1) Input/output terminals

Terminal board No. Signal

+12V +12V
(IV Ov
A Phase A signal output
B Phase B signal output e
2) Power supply
The prescribed voltage is +12 V.
3) Signal output
The phase A and phase B output signals are output, and the output is as follows in accordance
with the angle of the handle rotation.
Relationship between output waveforms and phases (when handle is rotated in (+) direction) *

1
v,,
Phase A output
i

v,,
Phase B output
v,, : 5V*1O% ‘
] )a~b.
a:~ ~ *30%

b : +*40%
*

-144-

. .. .
 :-,
,,.

i.

m 5. DESCRIPTION OF HARD WARE

5.5 MANUAL HANDLE (HD52) FUNCTIONS AND HANDLING

4 ) Maximum output frequency

A
100 Hz or more

5.5.2 Replacement and handling

If a DC 12 V voltage is applied, signals will automatically be output from phase A and phase B. The
handle needs to be replaced if no signals are available in such circumstances. (The rear panel LEDs
wink alternately when the handle is rotated.)
After replacement, the wires must be re-connected properly. Incorrect wiring can lead to damage.

-145-

,.
APPENDIX 1. HARDWARE CONFIGURATIONS

APPENDIX 1. HARDWARE CONFIGURATIONS

( 1 ) M320-V HARDWARE CONFIGURATION
M320-V hardware block diagram

I motcf

D- -o
t \ I

a 1

t
CPU-A
1 f
l--
SERVO
AMP

0
ma~ 6

SERVO
AMP
--o
k
spindle
AMP
-o
MACHINE
TOOL

M320-V M330-V M330H-V M335-V

Controllable axes up to 4 UP to 6 UP to 6 Up to 6
Display 9-inch 9-inch 14-inch color 14-inch color
monochrome monochrome I CRT I
CRT CRT
Machine tool interface DI 64– 112 – 112 – 112 –
DO 45 – 90– 90– 9f)–

-146-
9
 APPENDIX 1. HARD WARE CONFIGURATIONS

-+ 8hTTSRY I
1 I

==t=l
m= ‘s-232’

-1
CPU-B
(OPTION)
> ‘S-23.X

CPU–A ~ RS-232C
kH-

3?
7.
DIO – A
SENSER DI

HANDLE
DI

DI
~
I

AACHINE
TOOL
SERVO
AMP,#1

SERVO
AMP.#2

SERVO
1,

~
a

AMP. #3
~~ ME c)
Q
SERVO
o: ME
AMP. $4

--k
k a
D[ SPINDLE
Q:
DO AMP ,..,
❑
‘;
~*
POWER
SUPPLY
I~ AC 100V
M : MOTOR
E ;ENCODER

NOTE Besides the hardware mounting capability, other restrictions on specifications or the handling
of options may apply, depending ‘on the system concerned.

-147-
APPENDIX 1. HARD WARE CONFIGURATIONS 4

M320-V PCB Module Tree

STANDARD : [ MC ijk ABC_D

1
OPTION :
not core

not core

,.,,.-,-,,-
M,4A.~TFFl -. .,,,---
~f)NTQnl ,., ,
I INIT

I MC161-1 CPU_A :;; :::: MC127 -1 CPU_B

:::::::::?.?.:::
...

CL

MC201
@3-7-
OPBC
[
~ MC231 MCIF-A d

c c)
;:j ;::::::,

\
I REMOTE_lO_UNIT
I

MU211 /MU311

-148-
 ,.

APPENDIX 1. HARD WARE CONFIGURATIONS

(2) M330-V HARDWARE CONFIGURATION

M330-V hardware block diagram

d motor
* I

CPU_A

I
-4
SERVO
AMP

0
-0
max. 6
MEM
SERVO
A
AMP
M EM MEM b

0
co AO
1

MACHINE
TOOL
I I

h
DIO-B < v

r 1 r

i —
M320-V M330-V M330H-V M335-V
Controllable axes up to 4 up to 6 up to 6 up to 6
Display 9-inch 9-inch 14-inch color 14-inch color
monochrome monochrome CRT CRT
CRT CRT
Machine tool interface DI 64– 112 – 112 – 112 –
DO 45 – 90– 90– 90–

-149-
APPENDIX1. HARDWARE CONFIGURATIONS
*

M330-V System

BATTERY

MEM-A1 MEM-C1
(OPTlOtO (OtITION) MC bOARD
!3=
I (OPTION)

T=5’iziz
‘s-232’
CRTC-M
ID

CPU-B * RS–232C
(OPTION)
1

CPU–A ~ RS-232C
I F.4 STATION
I

JDIO– A
SENSERt)]

HANDLE
DI

D]
I

MACHINE
TOOL
SERVO
AMP. #1

SERVO
AMP #2 IQ
k, a~c)
@o
ME

SERVO ME
AMP. #3
a: o
DO lq
z ;
AI/AO
D1O– B SERVO

DI

DO
Zb

I 0
II
POWER
SUPPLY
1 ~
~
*
AC103V
M : MOTOR

NOTE Besides the hardware mounting capability, other restrictions on specifications or the handling
of options may apply, depending on the system concerned.

-150-

,.
 APPENDIX 1. HARD WARE CONFIGURATIONS

M330-V PCB Module Tree

STANDARD I MC ijk ABC_D 1

OPTION A
not core ;-
not core
MASTER CONTROL UNIT

I I MC161-1 CPU_A

2.

IC471 MEM-AXO :::::

::,
1::::::,:
MC301 DIO_A
I
::
fj:::::: MC303 DIO B
~ :fi
MC771 SMB :Awj?w:
:$.......

MU311 ~~~

( # \ .

I MU211/MU311

-151-
APPENDIX 1. HARD WARE CONFIGURATIONS

(3) M330H-V HARDWARE CONFIGURATION

M330H-V hardware block diagram *
&
I i motor

CPU_A
1- tEE1-to
0 MEM
●

mMEM
co
,.,,..,.
?,:,,y.$..v,
‘MEM
MEM
AO
:<.,:....,,,......,..,:.
yMEM g
,q; $; ,+]Al .;j~
:

L i
m I

I
+

I — ,Gm
F==l
I J
1 I

M320-V M330-V M330H-V M335-V

Controllable axes up to 4 up to 6 UP to 6 up to 6
Display 9-inch 9-inch 14-inch color 14-inch color
monochrome monochrome CRT CRT
CRT CRT
Machine tool interface DI 64– 112 – 112 – 112 –
DO 45 – 90– 90– 90–

-152-
 APPENDIX 1. HARD WARE CONFIGURATIONS

M330H-V system
A

RS–232C

r- ‘a
NC WARD

3=
9AITERY wcnr

*~

dEM-Al hfEM-Cl
;OPTION) (OPT1ON)
MC BOARD
(OPTION)
~ m

II

PTl==-Jl
t J
I
CRTC–C J
ID

=7 w RS–232C

-1=”
CPU-A ~ RS-232C
(-)
DATA SERVER 1

I
hm SENSER TIl

AMP, #2 lq
SERVO
AMP. #3 lq

-’ A1/AO
II SERVO
AMP. #4
$* a
SERVO
AMP. #5 IQ
SERVO ME
@Q
AMP. #6 IQ

SPINDLE ME ;
~~
AMP ,..,
c1 ,
11’ Y
-1 POWER
SUPPLY
~

~
*

AC IOJV
M : MOTOR
E : ENCODER

NOTE Besides the hardware mounting capability, other restrictions on specifications or the handling
of options may apply, depending on the system concerned.

-153-
APPENDIX1. HARDWARE CONFIGURATIONS

M330H-V PCB Module Tree

STANDARD :
OPTION :

not core

not core

MASTER_CONTROL_U NIT

CL

o 14-CRT
(color) ~

*
MC231 MCIF_A ::,
~:;.,:-,.
I

‘::’:’::i:~:e
c-
I::::::: MC303 DIO_B
MC771 SMB

MU311 %’:’:’:~

t REMOTE 10 UNIT

..::::+.
. :,:
I . ,.:::
:-:
......
.::::;
I j.~: :~:

~’$
I MU211/MU311
1

-154-
 l,.
i . ..- ‘

APPENDIX 1. HARD WARE CONFIGURATIONS

(4) M335-V HARDWARE CONFIGURATION

M335-V hardware block diagram

I motor

=0-l CPU-A H=--

? 0 rnax.6
--o

03= -Q
SERVO
AMP

DIO-A
--o
spindle
AMP

N MACHINE
-i K v TOOL

-1 DIO_B
K
*
v

..........
J+=
.:

.<)
.
.

...-*
. . . .
.
.

.
. .

.
.

,4..:.:.:.:.:,:.:.:-:.

. .
.

.
. . .
...!..

.
.

.
.

.
. . . .

10S!811
.

. .
.

.
.

.
.
.

.
. . .

. . .
.
.

.
. .

.
.
.

!.
.

. .
.

. .

. . . .
.

—
-.......
.......
.......
-.......
.. ....
=
32

A
.

I
B>/
;$
!-,

-u.~

‘A% 2 =.
—.. --- =

Controllable
Display
:-
.G

axes
m L
t
c

up
M320
to
9-inch mono-
chrome CRT
4
M330
up to 6
9-inch mono-
chrome CRT
M330H-V
Up to 6
14-inch color
CRT
I M335-V
Up to 6
14-inch color
CRT
I

Machine tool interface DI 64 – 112 – 112 – 112 –

DO 45 – 90– 90– 90–

-155-
APPENDIX 1. HARD WARE CONFIGURATIONS

-111
[ — NCRO.iRD
!EzI= *
~c
4

Zzl=
pm
rl MC BOARD
(OPTION)

* RS-232C
J
m.

CRTC-C J
PD

Y > RS–232C

rb
HDLC
(OpT]ONl
o
DATA SARVER

CPU-A ~ RS–232C
I

B
SENSER DI
I

ho I
, lg
~
DIO – A HANDLE

3$
Di AMP. #2 lg
tiACH[NE
D1 TOQL SERVO
DO

D1O-B AI/AO

DI

DO
z 2

-J ~~
a
QQ ME

3 POWER
SUPPLY
~
~
*
AC1OOV
M : MOTOR
E : ENCODER

NOTE Besides the hardware mounting capability, other restrictions on specifications or the handling
of options may apply, depending on the system concerned.

-156-
 APPENDIX 1. HARD WARE CONFIGURATIONS

M335-V PCB Module Tree

STANDARD
OPTION
not core

not core

MASTER CONTROL UNIT

1 MC161-CPU A
,.:: ;::
:,::::::1::::,:::
:..
.::
MC127
~:
CPU_B
... I
!E .. ~.:
;:; ;j:
MC652 MEM 1 ;;: ::: <>
:::
,:.. !:? ~
:;. ;::
*.; ~ ::!
MC431 MEM_A
~ ‘1 MC777 HDLC
f; AD

07
::
:y:fif! ~
I MC84~ MEM
14-CRT ,...
:::,:,:,:,:1 MC446 MEM B 1
;; T I

(cob) .::::::~i:::
. MC471 MEM-AXO
. .. Z
,MC724 GRTC C >~;.: .
XI; !
., ,:, MC472 MEM-AX1 ::::;
MC474 MEM-AX2 &.::::::::::::<
-1 MC717
. . . . . ..- lnP
.
I J
1 MC201 OPBC
:::
;;:
::.
[ MC231 MCIF A A ::
..
::::,:,::+MC301
I.:. DIO_A
?.:
y::::,: ~ MC303 DIO B
.::

r
2........
::::1:::::
j.......
w
~;l::::

I
I

I REMOTE_lO_UNIT

MU211/MU311

-157-
APPENDIX 2. SYSTEM DIAGRAM OF DRIVE SECTIONS
e

.. —-.. —..—. .

‘kFGi344
, I

-158-
 APPENDIX 2. SYSTEM DIAGRAM OF DRIVE SECTIONS

List of Past Revisions

suffix Date of revision Details

-159- .