GJ Strand Cable System
with Swaged Anchorage
Content
1. General cable assembly
2. Integral swaging anchorage
3. Anchoring Mechanism and Prefabricaiton
4. Characteristics.
5. Prefabricated cable features
6. Parameters of strand
7. HDPE sheath performance
8. Main Technical Properties of Cable assembly
9. Tests
10. Job reference
OVM---Committed to be a system solutions provider
for prestressing industry and related field
[Link] System Assembly
Other
forms of
cable
[Link] Swaging Anchorage
Anchor assembly Anti-corrosive sealing
Anchoring section strand agent cable
socket
In integral swaging anchorage, strands are
individually swaged in a anchoring socket with
identical number of all-through pore canals of
that of strands in a cable.
[Link] Mechanism and Prefabricaiton
Cable Production
Production of single unbonded strand
Sheathed with HDPE for whole bundle of unbonded strands.
[Link] Mechanism and Prefabricaiton
The anchoring mechanism is by using swaging
machine to swage the anchoring socket & make it Strip the HDPE sheath of
plastically transformed to grip the strands being the cable at the both
inserted in the pore canals. end’s anchoring section,
clean the strands.
Install the
anchor socket Swage the anchoring
socket by swaging machine
[Link] Mechanism and Prefabricaiton
Cable before being cut shall be subjected to pre-tension
for purpose of stress relief. Prepare the cables with
required length, remove the HDPE sheath at both end's
anchoring section. Clean strands at anchoring section
and preset the sealing socket and sealing ring and end cover.
After strands of a cable being swaged, to fix sealing socket, fill
anti-corrosive agent, fit in the sealing ring and end cover.
Swaged anchorage
section
[Link] Mechanism and Prefabricaiton
After anchoring section being swaged, carry out machining on
outer thread & finally temporary anti-corrosion surface treatment.
4. Characteristics.
Compact anchorage size, enable smaller size for bearing
accessories on structure.
Prominent static and fatigue performance
Distinguished anti-corrosive performance
Strand being simultaneously and uniformly griped, to avoid
individual strand's load deviation or stress concentration.
A special cone at end of strand is formed, anchor can stand high,
low stress condition, even minus stress condition.
Propitious to OVM monitoring system for automatic real-time
remote monitoring & warning for cables.
[Link] Features
From up to down
•Strands (galvanized or
epoxy coated)
•Grease or wax filling
•Inner HDPE sheath
•Poly fiber belt
•Outer HDPE cover
•(Alternatively) smart
optic cable
[Link] of strand-1
The strand will comply with EN 10138 or ASTM A416:
•Diameter: 15.24mm or 15.7mm;
•Ultra tensile strength: 1770MPa or 1860MPa;
•Hot dip zinc galvanized in accordance with NF A 35 035.
Zinc coating Triple protection for single strand
Or epoxy coating
Void filling
(grease or wax)
HDPE sheathing
7-Wire
•Grease or wax will filling-in all void between strand and HDPE sheath;
•HDPE sheath will comply with PE80 or PE100 and no recycled material used.
[Link] of strand -2
Elastic Modulus:
E=195GPa±5%
[Link] Sheath Performance
8. Main Technical Properties of
Cable assembly
Fatigue performance of cable assembly: conform to PTI
"Recommendation of Stay Cable Design, Test and
Installation". Upper Stress 0.45σb,stress range 200MPa, 2x106
load circles, wire broken rate less than 2%.
Cable assembly static performance: conform to GB/T14370-2000,
"Prestressing anchor, grip and coupler", Anchoring coefficient
ηA≥95%, break elongationξ≥2%.
Cable assembly elastic modulus: E≥(1.9±0.1)× 105 MPa,
Water proof: overall water proof solution.
Remarkable compact dimensions comparing to other cable system,
lead to economic & executable solution on the affiliated structure.
[Link] & Inspection
Static Test: as per GB/T14370-2007
Anchoring coefficient ηA≥95%, break elongationεu≥2%.
[Link] & Inspection
Fatigue Test: conform to PTI, Upper Stress
0.45σb,stress range 200MPa, 2x106 load
circles, wire broken rate less than 2%.
[Link] & Inspection
Water tightness Test: as per PTI
A B
C D
(The cross section chart in
different position after test)
[Link] & Inspection
Supplemental Test-Release of
the binding of sealing ring
Anchoring coefficient can be exceed 0.9σb
even if each swaged sealing ring has been
2mm-slot-cut to 2mm distance from the
surface of the strand through its surface.
(see picture on the right)
9.1 Dimension comparison
(Typical types of both system)
[Link] cable system OVM. PWS(PES) cable system
9.1 Dimension comparison
(Typical types of both system)
For [Link] cable system: Main tensile element: strand F15.24mm UTS1860MPa;
For OVM. PWS(PES) cable system: Main tensile element: steel wire F5 mm, UTS1670~1770MPa.
9.1 Dimension comparison
(Typical types of both system)
Compact anchorage size, enable smaller size for bearing accessories on
structure. The structure is especially suitable to the following situation.
Bridge anchorage structure is restricted.
Compared to the new cable size identified by designed force, the original
embedded pipe size is too small in bridge cable replacement project.
9.2 Type of construction
9.2 Type of construction
9.2 Type of construction
9.2 Type of construction
9.2 Type of construction
●The anchor system should be
protected by applying lamina
specialized anti-corrosive grease on its
surface during installation.
●It’s highly recommended that [Link]
Polyurethane should be grouted into the
protective cap at both ends and the
guide pipe at beam end after
construction.
●All exposed steel member of cable
system should do the same preservative
treatment equivalent to the steel
members of bridge.
9.3 Attentive matters in Design & Construction
● The inner diameter of guide pipe should be 10mm to 12mm bigger
than the corresponding outer diameter of anchor head.
● The minimum length of guide pipe must be bigger than the length of
anchor head.
● Guide pipe should be stretched out the surface of deck at least
100mm in the vertical direction for the sake of installation of
waterproof cap.
The length of
pipe is too short
to install the
internal damper.
[Link] reference
OVM.GJ15-3
[Link] Uherky Brod Bridge, 2009 7 MTon of cables
[Link] reference
[Link] Strakonice Bridge, 2010
OVM.GJ15-31,
two 37m main
cables and four
11m side cables
[Link] reference 3. Kharghar Bridge, Mumbai, India
2012
3. Kharghar Bridge, Mumbai, India 2012
OVM.GJ15-4
28nos of cables,
5.0 Mton
[Link] reference
4. Zhengdong New dist.
Lonzi Lake Sightseeing Bridge, 2009 OVM.GJ15-3& 5 cables
[Link] reference
5. The 2nd Bridge of Su-Yang Highway, 2009
OVM.GJ15-
12/17/25
cables
[Link] reference
6. Taiyuan Zhonghuan Br. 2010 OVM.GJ15-9/19/31 Cables
[Link] reference
7. Wenhui Br, Liuzhou. 2007
OVM.GJ15-19 cables
●Cable replacement
●OVM CCT magnetic sensor monitoring system
[Link] reference
OVM monitoring system in Wenhui Bridge
GPRS
索体
传感器
Internet
索体
传感器
开开开 开开开
开开开开开开
索体
传感器
客户端 客户端 OVM监控中心
传感器系统
网络浏览系统
[Link] reference
7. Applied to the prevent-beam-falling device National road in dujiangyan of
sichuan province - yingxiu highway,2009
Taiwan,
2008
[Link] reference
8. Liuyang River Bridge in Hunan Province ,2008
OVM.GJ15-19 cables
OVM Hydraulic sensor monitoring
[Link] reference
9. 2nd Suyang Bridge in Erduoshi city, the Nei Monggol Autonomous Region
,2012.
OVM.GJ15-25
[Link] reference
10. Hantu Sightseeing Bridge in Erduoshi city, the Nei Monggol Autonomous
Region ,2012
OVM.GJ15-31
[Link] reference
11. Xinyuan Bridge in Yanji city, Jilin Province ,2009
OVM.GJ15-12 & GJ15-19
Thanks For Your Attention
