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Trims & Accessories Quality Checking Processes Basic Training Manual

This document provides a training manual for trim quality checkers. It outlines the module name and code, entry qualifications which are a minimum of 7th standard education and 14 years of age. The terminal competency is to inspect trims, compare to standards and customer requirements, and approve or disapprove them. The course content covers 120 hours and includes familiarization with tools, types of trims, checking procedures, defect reporting, and safety guidelines. The objective is to receive, check, arrange, issue and record incoming and outgoing trims and materials. Detailed check points are provided for various trims like sewing thread, zippers, buttons, elastics, labels, packing bags and cartons.

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Achala Edirisooriya
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375 views13 pages

Trims & Accessories Quality Checking Processes Basic Training Manual

This document provides a training manual for trim quality checkers. It outlines the module name and code, entry qualifications which are a minimum of 7th standard education and 14 years of age. The terminal competency is to inspect trims, compare to standards and customer requirements, and approve or disapprove them. The course content covers 120 hours and includes familiarization with tools, types of trims, checking procedures, defect reporting, and safety guidelines. The objective is to receive, check, arrange, issue and record incoming and outgoing trims and materials. Detailed check points are provided for various trims like sewing thread, zippers, buttons, elastics, labels, packing bags and cartons.

Uploaded by

Achala Edirisooriya
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Trims & Accessories Quality checking processes

BASIC TRAINING MANUAL


TRIM QUALITY CHECKER

• Module name – Trim Quality Checker

• Code - GAR 04

• Entry Qualification: Minimum 7th Standard and 14 years of age

• Terminal Competency: After completing the training candidate would be able to


inspect the trims received, compare with the standards and the customer
requirements and approve or disapprove.

• Duration: 120 hours.


COURSE CONTENT

Practical Competencies Underpinning Knowledge (Theory)

Familiarization with tools and Knowledge of fabrics.


equipments for checking trims. Knowledge of trims.
Familiarization with types of trims. General specifications of trims and the
Checking the trims methods of inspecting them
Familiarization of check points. Applicability of temperature & pressure.
Reporting the Defects Testing Knowledge of trims.
Usage of tools and equipments. Safety guidelines.
Analytical ability.
Communication Skills.
Objective:

• To receive Incoming material


• To check material for attribute & variables
• To arrange an incoming material in an allocated racks
• To issue trims as per production planning & other material as per
requirement
• To mention a record of incoming & outgoing material
• To do audit to check physical inventory.
Trims inspection:-

• Issuing is done on the basis of priority, 1.5AQL system is being followed

Lot size or quantity being audited Inspect Accept

less than 151 8 0

151-280 20 0

281-500 32 1

501-1200 32 1

1201-3200 50 2

3201-10000 80 3

10001-35000 125 5

35001-150000 200 7

150001-5000000 315 10

500000-above 500 14
CHECK POINTS

 Sewing Thread
• Construction- Yarn strength, elongation and number of plies.
• Sew-ability- Check the running performance.
• Free from slub, knots and shade variation.
• Check winding and Finish.
• Thread must be in correct quality to keep its strength, also after heavy
garment wash.
CHECK POINTS

 Zippers
• Width of tape.
• Color uniformity
• Slider should lock properly
• Should not pucker when attached to fabric.
• Waviness
• Contamination

 Metal Accessories to be tested for the banned chemicals as per the buyer’s
Chemical Restriction Manual.

 Metal accessories for Babies and Children’s wear must be tested individually
for ferrous and also be passed through the needle detector as a finished
product before bulk production starts.
CHECK POINTS

 Buttons
• Check for hole centers
• Clean sew holes.
• Button thickness and diameter as per specification
• Color and shade as per standard
• Withstand laundering, dry cleaning and pressing
• Crack, scratch marks and sharp edges.
• Sharp edges are being checked in the sample picked
CHECK POINTS

 Elastics
• Must have suitable elasticity.
• Acceptable expiry date.
• Be relaxed and pre-shrunk e.g. tumble dried or steamed before sewn into
the garments.
• Checked for width, thickness, elasticity, construction and waviness against
the approved one.
CHECK POINTS

 Labels
• Dimension as per standard
• Print
• Instructions
• Care label, Country of origin label and other regulatory labels as per the
clients’ requirement must be wash-proof and readable during useful life of
the product. The same needs to be checked and ensured.
• Must be also checked as per the approved sample of the same on
merchant approved trim card.
CHECK POINTS

 Packing Bags
• Dimension as per standard.
• Quality
• Print on poly bag.
• Seal if required
CHECK POINTS

 Carton Box
• Dimension as per standard.
• Cardboard quality.
• Print on cardboard
Thank you

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