CHAMPMULTI 400
The new world class indigenous inverter based Multipurpose DC welder
Superior welding with
minimum spatter and excellent
weld bead finish – advanced
dynamic characteristics built
in the power unit and control
software
CHAMP MULTI- 400 is a multiprocess welding outfit with MMA process with this outfit is most suitable for all
Inverter based welding power source. kinds of electrodes including CELWEL for fabrication
The IGBT power module, High frequency transformer and work, pipe welding, site construction etc.
fast recovery diode are used as key device for power GMAW process is suitable for welding in
conversion and transmission to assure better Efficiency semiautomatic/automatic mechanism for welding MS,
and performance. SS and Al materials with Solid and Flux core wires
The welding power source has both constant current (CC) (FCAW Mode).
and constant voltage characteristics (CV), which are It can operate with single point Synergic control in
suitable for MMA and MIG/MAG and FCAW applications. MIG/MAG mode.
Set output parameters are constant against input supply The complete system consists of Power Source, wire
variations. feeder, torch and inter connecting cables and control
Power source is protected against single phasing, under cables between wire feeder and power source
voltage, over voltage, short circuit and temperature rise.
CHAMPMULTI 400
SALIENT FEATURES: PROTECTIONS WITH AUTO RESET:
The salient features of the Equipment are: The Equipment is provided with following protections:
Latest Inverter based technology. Under / Over Input supply Voltage:
High efficiency (>85%). 1. Red LED glows if input supply voltage goes below
Single point Synergic control in GMAW. 330V AC.
Protections against over and under input supply voltage & 2. Red LED glows if input supply voltage goes above
Single-phasing and overheating of power components. 480V AC
User friendly Digital front panel and Digital remote No Output Voltage will be available in both conditions.
controller with display. Over Temperature Trip:
Auto “Weld Stop” when welding torch is taken away from If the temperature of the Semiconductor Component is
work piece. increased above safety limits then machine goes in
2T, 4T and SPOT and Multi Spot operating modes in MIG safety mode (Trip Mode). In this condition welding
Mode as well as FCAW mode. voltage will not be available and welding will stop.
Dynamic Inductance adjustment in GMAW process and Single phasing protection:
Arc force adjustment in MMA process for better arc If any one of three phases of input supply (R, Y, B) is
control absent, then Machine will Trip and Red LED will glow. In
Crater voltage and Crater current adjustment through this condition welding voltage will not be available and
digital panel. welding will stop.
Unique feature of Pinch-off pulse to avoid globule Output Short Circuit Protection:-
formation. Welding Output is protected against any Short circuit.
Built in VRD (Voltage Reducing Device) unit (Optional) in
SMAW mode only.
ERROR CODE DIGITAL DISPLAY ON FRONT PANEL – for
easy fault diagnostics
DETAILS OF COMPLETE SYSTEM:
SERIAL MODEL
DESCRIPTION
NUMBER CHAMP MULTI 400
1 POWER SOURCE ICCCVR- 401
2 WIRE FEEDER FEEDLITE 40 (NEM)- C
3 TORCH HIPRO 403 (E) / MTG 400 (E)
4 GAS PRESSURE REGULATOR CUM FLOW METER (OPTIONAL) ARGON OR CO2 REGULATOR
5 GAS HEATER (OPTIONAL) 110 V AC, IN CASE OF CO2 REGULATOR
ERROR CODES DISPLAY:
The following ERROR Codes are displayed on the digital read out for easy diagnostics
SERIAL NUMBER ERROR CODE ERROR
1 ERR 001 UNDER VOLTAGE ERROR
2 ERR 002 OVER VOLTAGE ERROR
3 ERR 003 THERMAL TRIP ERROR
4 ERR 004 NO CURRENT FLOW ERROR
5 ERR 005 FEEDER MOTOR OVERLOADING ERROR
6 ERR 006 WIRE FEEDER ERROR
7 ERR 007 WATER PRESSURE ERROR
8 ERR 008 COMMUNICATION ERROR
CHAMPMULTI 400
TECHNICAL SPECIFICATIONS:
SR. VALUE
PARAMETER UNIT
NO. CHAMP MULTI 400
1 NOMINAL INPUT VOLTAGE V AC 415 V ,3 PH
2 INPUT VOLTAGE RANGE V AC 415 (+15% - 10%)
3 PHASE NO. 3
4 FREQUENCY HZ 50-60
5 EFFICIENCY @ 100 % DUTY CYCLE % > 85
6 POWER FACTOR @ 100 % DUTY CYCLE 0.82 MAX
OPEN CIRCUIT VOLTAGE IN MMA MODE @415V, 3 PHASE 84 V
7 OPEN CIRCUIT VOLTAGE IN MIG MODE @415V, 3 PHASE V DC 55 V
OPEN CIRCUIT VOLTAGE IN TIG MODE @415V, 3 PHASE 84 V
WELDING CURRENT RANGE IN MMA MODE 50-400
8 WELDING CURRENT RANGE IN TIG MODE A DC 10– 400
WELDING CURRENT RANGE IN MIG MODE 40– 400
9 WELDING CURRENT @ 100 % DUTY CYCLE (10 MINUTE CYCLE) 310
A DC
WELDING CURRENT @ 60 % DUTY CYCLE (10 MINUTE CYCLE) 400
10 INPUT POWER (IN MMA MODE) @ 100 % DUTY CYCLE 12.0
INPUT POWER (IN MIG MODE) @ 100 % DUTY CYCLE KVA 11.0
INPUT POWER (IN TIG MODE) @ 100 % DUTY CYCLE 9.0
11 CRATER CURRENT RANGE IN MIG MODE - 50 – 400 A
12 CRATER VOLTAGE RANGE IN MIG MODE - 14-40 V
13 COOLING TYPE FORCED AIR
14 CLASS OF INSULATION CLASS H
15 DEGREE OF PROTECTION - IP23
OVER VOLTAGE, UNDERVOLTAGE, SINGLE –
16 PROTECTIONS AUTO RESETTABLE -
PHASING, OVER TEMPERATURE
17 SUITABLE WELDING ELECTRODE SIZE DIA. - IN MMA MODE MM 2.5, 3.2 , 4, 5, 6 MM DIAMETER
18 SUITABLE WIRE SIZE DIA. - IN MIG MODE MM 0.8, 1.0, 1.2, 1.6 MM DIAMETER
19 DIMENSIONS L X W X H MM 650 X 450 X 570
20 AUXILIARY OUTPUTS ON BACK PANEL V AC 110 V AC, 110 VA – GAS HEATER
- Ø MMA /TIG/ MIG /FCAW PROCESS SELECTION
Ø WELDING / CRATER CURRENT, WELDING / CRATER
VOLTAGE ADJUSTMENT THROUGH ENCODER.
Ø SEPARATE SWITCHES TO CHECK OCV, GAS FLOW
& WIRE INCH.
Ø SELECTION SWITCHES FOR WIRE DIA, MATERIAL &
MIG / GAS FOR SYNERGIC APPLICATION.
FCAW
Ø WELDING MODE 2T / 4T / SPOT / MULTISPOT
MODE SELCTION SWITCH.
21 FRONT PANEL FUNCTIONS
Ø AUTO/MANUAL SELECTION SWITCH.
Ø SAVE & RECALL SWITCHES TO SAVE & RECALL 10
PROGRAMS.
Ø FACILITY TO SET PREFLOW, POST FLOW
BURNBACK, SPOT & PAUSE TIME BEFORE WELDING.
Ø 3 DIGITS DIGITAL DISPLAY FOR VOLTAGE AND
-
CURRENT
MMA / Ø CURRENT SETTING BY ENCODER
TIG Ø ENCODER FOR ARC FORCE SETTING WITH ON/OFF
MODE FACILTY SWITCH ONLY IN MMA MODE.
REMOTE CONTROL WITH CABLE FOR SETTING
22 REMOTE CONTROL -
VOLTAGE AND CURRENT
WHEEL MOUNT
23 MOUNTING WHEELS OF THE POWER SOURCE -
FRONT: SWIVEL, REAR: FIXED
24 LIFTING ARRANGEMENT - HANDLE PROVIDED
26 WEIGHT (APPROX.) KG 52
CHAMPMULTI 400
TECHNICAL PARAMETERS – WIRE FEEDER
SYNERGIC FUNCTIONS:
Select the right program
The Synergic Panel shows weld-programs loaded inside the
power source
• Shielding Gas selection- ArCO2 / CO2 / Ar / Ar O2
• Weld Material selection- Fe / Al / SS
• Wire Sizes selection- 0.8 / 1.0 / 1.2 / 1.6
Wire Feed Speed is the
Turning the knob, the voltage can be
dominant control parameter
trimmed to suit the best welding if
For each wire feed speed, a
required
corresponding voltage is
programmed into the machine.
• Warranty: One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment sold from Plant/Area Offices /
Authorized Distributors are free from defects in materials and workmanship and will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design and /or the specifications
without any prior notice.
• Backed by dedicated customer care package.
Corporate Marketing Office: Survey No. 147 / 2B +3, Near Akurdi Chowk,
Chinchwad, Pune – 411019. Maharashtra, INDIA.
Tel.: +91 20 4070 6000, Fax: +91 20 4070 6001, Email: [email protected]
