Flanges and Their Joints - Circular Flanges For Valves, and Acce:sories, PN Designated - Part 2: Cast Iron Flanges
Flanges and Their Joints - Circular Flanges For Valves, and Acce:sories, PN Designated - Part 2: Cast Iron Flanges
JCS 23.040.60
Descriptors: Industrial piping, pipe flanges, cast iron, spheroidal graphite cast iron, malleable cast iron, unalloyed cast iron, designation,
dimensions, dimensional tolerances, specifications, surface condition, marking
English version
Brides et leurs assemblages - Brides circulaires Flansche nnd ihre Verbindungen - Runde Flansche
pour tuyaux, appareil de robinetterie, raccords et fur Rohre, Amlaturen, Fonnstiicke und
accessoires, designees PN - Zubehorteile, nach PN bezeichnet -
Paitie 2: Brides en fonte 'leil2:Guj.3eise nflansche
This European Standard was approved by CEN on 1996-12-29. CEN members are
bound to comply with the CEN/CENELEC lntanal Regulations which stipulate the
conditions for giving this European Standard the status of a national standard
m*
without any alteration.
*
Up-to-date lists and bibliographical references concerning such national standards
may be obtained on application to the Central Secretariat or to any CEN member.
This European Standard exists in three official versions (English, French, German).
A version in any other language made by translation under the responsibility of a
CEN member into its own language and notified to the Central Secretariat has the
same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Demnark,
Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands,
Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.
CEN
European Committee for Standardization
Comite Europeen de Normalisation
Europilisches Komitee ftir Normung
© 1997 All rights of exploitation in any form and by any means reserved worldwide for CEN national members.
Page2
EN 1092-2 : 1997
Foreword Page
5 General requ]rements 5
This European Standard has been prepared by
Technical Committee CENtrC 74, Flanges and their
5.1 Flange material 5
joints, the secretariat of which is held by DIN. 5.2 Repairs by welding 5
EN 1092 will consist of the following six Parts:
5.3 Bolting 5
5.4 Gaskets 5
Part 1: Steel flanges 5.5 Pressuretrernperature (p/f) ratings 5
Part2: Cast iron flanges 5.6 Dimensions 6
Part3: Copper alloy flanges 5.7 Flange facings 6
Part4: Aluminium alloy flanges 5.8 Spot facing or back facing 6
Part5: Flanges in other metallic materials 5.9 Tolerances 6
Part6: Non-nietaJlic flange,s 5.10 Marking and stamping 6
This standard is related to ISO 7005-2 : 1988 and 5.11 Quality assurance 7
ISO 2531: 1991 in respect of flanges having the same Annex A (nonnative) Information to be
PN designation. The types of flanges and their mating supplied by the purchaser 28
dimensions are compatible with those flanges of the Annex B (informative) Notes to tables 6
same DN and PN given in ISO 7005-2 : 1988 and to 12 28
ISO 2531 : 1991. Annex C (informative) Bibliography 28
The mating dimensions of the flanges of this standard Tables
are compatible with those flanges of other materials in 1 Numerical values of the surface finish
accordance with the other parts of EN 1092. parameters CRa and Rz) of flange
This European Standard shall be given the status of a jointing faces 6
national standard, either by publication of an identical 2 Synoptic table for ductile iron flanges 8
text or by endorsement, at the latest by October 1997, 3 Synoptic table for grey iron flanges 9
and conflicting national standards shall be withdrawn 4 Synoptic table for malleable iron
at the latest by October 1997. flanges 10
According to the CEN/CENELEC Internal Regulations, 5 Dimensions for type B flange facings 11
the national standards organizations of the following 6 Dimensions of PN 2,5 flanges 12
countries are bound to implement this European 7 Dimensions of PN 6 flanges 14
Standard: Austria, Belgium, Czech Republic, Denmark, 8 Dimensions of PN 10 flanges 16
Finland, France, Germany, Greece, Iceland, Ireland, 9 Dimensions of PN 16 flanges 18
Italy, Luxembourg, Netherlands, Norway, Portugal, 10 Dimensions of PN 25 flanges 20
Spain, Sweden, Switzerland and the United Kingdom. 22
11 Dimensions of PN 40 flanges
12 Dimensions of PN 63 flanges 24
Contents 13 Tolerances on dimensions 25
Page 14 Materials and assigned PN values 26
Foreword 2 15 Pressure/temperature ratings for high
strength ductile iron flanges 26
Introduction 3
16 Pressure/temperature ratings for low
1 Scope 3
strength ductile iron flanges 26
2 Nonnative references 3
17 Pressure/temperature ratings for grey
3 Definitions 3 iron flanges 27
3.1 flange 3 18 Pressure/temperature ratings for
3.2 DN (Nominal size) 3 malleable iron flanges 27
3.3 PN 3 Figures
3.4 ductile iron 3 1 'fypes of flanges 4
3.5 grey iron 3 2 Flange facing types A and B 5
3.6 malleable iron 3 3 Dimensions of PN 2,5 flanges 12
3.7 joint 3 4 Dimensions of PN 6 flanges 13
4 Designation and types 3 5 Dimensions of PN 10 flanges 15
4.1 Range ofDN 3 6 Dimensions of PN 16 flanges 17
4.2 Range of PN designations 5 7 Dimensions of PN 25 flanges 19
4.3 'fypes of flanges 5 8 Dimensions of PN 40 flanges 21
4.4 Standard designation 5 9 Dimensions of PN 63 flanges 23
4.5 Information to be supplied by the
purchaser 5
© BSI 1997
Page3
EN 1092-2 : 1997
1 Scope 3 Definitions
This standard specifies requirements for circular For the purposes of this standard, the following
flanges made from ductile, grey and malleable cast iron definitions apply:
for DN 10 to DN 4000 and PN 2,5 to PN 63. (See 4.1 3.1 flange
and 4.2). Flat circular end of a pipe component extending
This standard specifies the types of flanges and their perpendicular to its axis, with bolt holes equally
facings, dimensions and tolerances, bolt sizes, surface spaced on a circle (see figure 1).
finish of jointing faces, marking, testing, quality NOTE. A flange may be fixed (i.e. integrally cast, screwed or
assurance and materials together with associated welded on) or adjustable; an adjustable flange comprises a ring, in
one or several parts assembled together, which bears on an end
pressure/temperatur e (ptr) ratings. joint hub and can be freely rotated around the pipe axis before
jointing.
2 Normative references 3.2 DN (nominal size)
This European Standard incorporates by dated or See EN ISO 6708 : 1995.
NOTE. A numerical designation of size which is common to all
undated reference, provisions from other publications. components in a piping system. It is a convenient rmmd-number
These normative references are cited at the for reference purposes and is only loosely related to
iiiiiiii appropriate places in the text and the publications are manufacturing dimensions.
!!!!!!!
iiiiiiii listed hereafter. For dated references, subsequent 3.3 PN
iiiiiiii
- amendments to or revisions of any of these See EN 1333 : 1996.
== publications apply to this European Standard only
when incorporated in it by amendment or revision For
undated references the latest edition of the publication
NOTE. A numerical designation of flan·~ed components which is a
convenient round-number for reference purposes. All components
of the same nominal size DN designated by the same PN have
*
Cf.)
compatible mating dimensions.
* referred to applies.
3.4 ductile iron
EN545 Ductile iron pipes, fittings, A cast iron in which graphite is present substantially in
accessories and their joints for spheroidal form.
water pipelines - &q:uirements 3.5 grey iron
and test metlwds
A cast iron in which graphite is present substantially in
prEN 1092-1: 1994 [Link] and their joints - lamellar form.
Circular flanges for pipes, vmves,
fittings and accessories, 3.6 malleable iron
PN designatRd- A cast iron in which graphite is present substantially in
Part 1: Steel flanges nodular form (temper carbon), and can be partially or
EN 1333 : 1996 Pipework components - wholly decarburized.
D!!finition and selection of PN 3.7 joint
EN ISO 6708 : 1995 Pipework components - A connection between the flanged ends of piping
Definition and selection of DN systems components in which a gasket is used to
(nominal, size) effect a seal.
(ISO 6708 : 1995)
EN ISO 9002 : 1994 Quality systems - Model for 4 Designation and types
q:ual,ity assurance in production, 4.1 Range of' DN
installations and servicing DN 10 - DN 15 - DN 20 - DN 25 - DN 32 - DN 40 -
(ISO 9002 : 1994) DN 50- DN60-DN65-DN 80-DN 100-DN 125-
ISO 185 : 1988 Cl,assification of grey cast iron DN 150 - DN 200 - DN 250 - DN 300 - DN 350 -
ISO 468: 1982 [Link] roughness - Parameters, DN 400- DN 450- DN 500-DN600-DN 700-
their values and general rules DN 800 - DN 900 - DN 1000 - DN 1100 - DN 1200 -
specifying req:uirements DN 1400 - DN 1500 - DN 1600 - DN 1800 - DN 2000 -
ISO 887 : 1983 Plain washers for metric bolts, DN 2200 - DN 2400 - DN 2600 - DN 2800 - DN 3000 -
screws and nuts - General plan DN 3200 - DN 3400 - DN 3600 - ON 3800 - DN 4000.
ISO 2531 : 1991 Ductile iron pipes, fittings and The range of DN applicable to ~ach flange type and to
accessories for pressure pipelines each PN shall be as specified in tables 2 to 4 as
appropriate.
© BSI 1997
Page4
EN 1092-2: 1997
Type05
Blank flange
~IT 1 ~p
Li_____!-------
Type 11 Type 12
Weld-neck flange Hubbed slip-on flange for welding
Type 13 Type 14
Hubbed threaded flange Hubbed socket welding flange
:±: :±:
~...:._.~...--~~~~~ r~~~~--.~......:.~
Type 16 Type2l
Adjustable flange Integral flange
NOTE l. The transition from the edge of the raised face to the flange jointing face is either by radius or chamfer (see 5.7.1).
© BSI 1997
Page 5
EN 1092-2 : 1997
© BSI 1997
Page6
EN 1092-2 : 1997
5.5.2 p/I rating offlanged joints '[Link] 1. Numerical values of the surface finish
Where two flanges in a flanged joint do not have the parameters (Ra and ll;.) of flange jointing faces
same p/f rating, the p/f rating of the joint at any Values in micrometres
temperature shall not exceed the lower of the two Manufacturing process
:flange ratings at that temperature. Ra Rz
NOTE 1. The temperature is that of the contained fluid. Use of a
Tumingl) 3,2to 12,5 12,5to 50
temperature other than that of the contained fluid is the Other machining
responsibility of the user, subject to the requirements of any
applicable code or regulation.
proces.ses2 ) 3,2to6,3 12,5to 25
NOTE 2. Application of the ptr ratings given in this standard to As cast3) 3,2 to 25 -
flange joints, should take into consideration the risk of leakage
l) 'Turning' covers any method of machine operation producing
due to forces and moments developed in the connecting pipework.
either serrated concentric or serrated spiral grooves.
NOTE 3. Owing to the nature of any thread sealing method used, 2 ) Machining processes other than turning are permissible
additional limitations can be placed on a threaded flange. provided that they give a surface finish in compliance with
NOTE 4. These notes on service considerations are not intended the Ra and Rz values specified.
3 ) 'As cast' covers surfaces produced by moulding processes
to be exhaustive.
where the resultant casting may or may not be subjected to shot
5.6 Dimensions or grit blast cleaning operations. Their roughness is assessed by
comparison with reference specimens complying with
Dimensions of :flanges shall be in accordance with the ISO 2632-3 : 1979. As cast surfaces may have serrated concentric
following tables and figures as appropriate: grooves to enhance gasket sealing efficiency. They are normally
- PN 2,5 flanges: table 6 and figure 3; used for application where joints incorporate gaskets of readily
deformable material, e.g. rubber, application for which the above
- PN 6 flanges: table 7 and figure 4; surface characteristics may also apply to the other
manufacturing processes.
- PN 10 flanges: table 8 and figure 5;
- PN 16 flanges: table 9 and figure 6; 5.8 Spot facing or back facing
- PN 25 flanges: table 10 and figure 7; Any spot facing or back facing required shall not
- PN 40 flanges: table 11 and figure 8; reduce the flange thickness to less than the thickness
- PN 63 flanges: table 12 and figure 9. specified. When spot facing is used, the diameter shall
NOTE 1. Dimensions which are not given in this standard are be large enough to accommodate the outside diameter
determined by the manufacturer for his design of flange. of the equivalent normal series of washers complying
NOTE 2. Details of attachment for welded, threaded and with ISO 887 : 1983 for the bolt size being fitted When
adjustable flanges are not within the scope of this standard. a flange is back faced, it is permissible for the fillet
radius to be reduced but it shall not be eliminated
5. 7 Flange facings entirely. The bearing surfaces for the bolting shall be
5.7.1 Types offacings parallel to the flange face within 2°.
The :flange facings specified (flat face type A and raised 5.9 Tolerances
face type B) are illustrated in figure 2 and their raised The tolerances or dimensions are as specified in
face dimensions shall be as given in table 5. table 13.
flanges made of ductile iron shall have raised faces;
5.10 Marking and stamping
flanges made of grey iron shall have raised faces.
See 5.3 for the limitations on bolting due to this 5.10.1 Marking
material Blank flanges and flanges which are supplied not
flanges made of malleable iron shall have either flat attached to pipeline components shall be marked as
faces or raised faces. follows:
NOTE. The transition from the outside diameter of the raised face a) DN (nominal size);
to the flange face is at the option of the manufacturer (ie. either a
radius or chamfer may be used). b) PN designation;
c) material identification;
5.7.2 Jointing face finish
All flange jointing faces shall be finished in accordance d) manufacturer's name or trade-mark
with table 1. These faces shall be compared by visual Example: DN 300 PN 16 420-5 :XXXX
or tactile means with reference specimens which NOTE. Where a flange is subsequently used to form an integral
conform with the Ra and Rz roughness values given part of a component and the component has a lower pressure
rating than that of the flange, the lower rating should be clearly
in table 1. marked on the component and the lower ptr rating applies.
NOTE 1. It is not intended that instrument measurements are
taken on the flange jointing faces: the Ra and Hz values as defined 5.10.2 Stamping
in ISO 468 : 1982 relate to the reference specimens.
Where steel stamps are used, the marking shall be
NOTE 2. Other finishes may be agreed between the manufacturer positioned on the rim of the flange. Low stress round
and purchaser.
nose stamps shall be used.
© BSI 1997
Page 7
EN 1092-2 : 1997
*
{/}
© BSI 1997
~-
0 tO 0 tO C\l 0 0 0 on o 0 tO 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0
Type Table .......... !:':) ..,,. <:O <:O 00 0 ID 0 tO 0 tO 0 on o 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
C\l tO
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C\l C\l
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N
x x x x x x xx x x x x x x x x x x x - - - - - - - - - -
05 8
9
10
16
-
- -
-
-
-
-
- +--Use PN 16------t
- x x x x x x x x x x x x x xx
x x x x x x xx
x
x
x
x
x
x
x x x x
x x x x
x x x x x - - - - - - -
x x x x x - - - - - - -
-
- - -
i
...J
VJ
- - - - f---Use PN 40-t x -I
10 25 -
.
[Link]
~
11 40 - - - - - x x x x x x x x x x x x x xx x - - - - - - ----- --- - - - - - - -
12 63 - - - - - x x x x x x x x x x x x - - - x -- - - - - -
- - - - -
- - - - - - - - - CD
VJ
11 8 10 - - - - ~sePN l&----t x x x x x x x x - - - - - - - - - - -
- - - - - - - - - - H
9 16 - - - - - x x x x x x x x x x x x x x xx - - - - - - - - - - -
- - - - - - - - - -
10 25 - - - - - t-UsePN4~ x x x x x x x x x x - - - - - - - - - - - - - - - - - - - - - CD :
VJ I
11 40 - - - - - x x x x x x x x x x x x x - - - - - - - - - - - - - - - - - - - - - - - -
12 63 - - - - - x x x x x x x x x x x x x - - - - - - - - - - - - - - - - -- - -- - - -
fT1
z
12 8 10 - - - - - f----Use PN l&----t x x x x x x x x x x x x x x x x x x x - - - - --- - - -
1:...1
9 16 - - - - - x x x x x x x x x x x x x x xx x x x x x x x x x x x - - - - - - - - - c
10 25 - - - - - t-Use PN 40---t x x x x x x x x x x x x x x x x x x x x x - - - - - - -
- - - .JJ
ru
11 40 - - - - - x x x x x x x x x x x x x x xx - - - - - - - - - - - - - - - ---
- - - I
12 63 - - - - - x x x x x x x x x x x x x - - - - - - - - - - - -- - - - - - - - -
- - - ru
I
13 8 10 - - - - - f--Use PN 1&----t x x x x x x x x x x x x - - - - - - - - - - - - - -
- - - fT1
9 16 ---- - x x x x x x x x x x x x x x xx x x x x - - - - - - - - - - - - - - - - - z
10 25 - - - - f---Use PN 4~ x x x x x x x x x x x x x x - - - - - - - - - - - - - - - - - Ci"I
r
11 40 - - - - - x x x x x x x x x x x x x x xx - - - - - - - - - - - - - - - - - - - - -
12 63 - - - - - x x x x x xx x x x x x x - - - - - - - - - - - - - - - - - - - - -- - - 1:...1
.JJ
14 8 10 - - - - - f----Use PN 1&----t x x x x x x x x x x x x x x x x x x x - - - - - - - - - - .JJ
-J
9 16 - - - - - x x x x x x x x x x x x x x xx x x x x x x x x x x x - - - - - - - - - -
25 - - - - - t-UsePN4~ x x x x x x x x x x x x x x x x x x x x x - - - - - - - - - -
10
11 40 - - - - - x x x x x x x x x x x x x x xx - - - - - - - - - - - - - - - - - -- - - I
12 63 - - - - - x x x x x x x x x x x x x - - - - - - - - - - - - - - - - - - - - - - - - 1:...1
16 8 IO - - - - - f--Use PN l&----t x x x x x x x x - - - - - - - - - - - - - - - - - - - - - IT
l1J
9 16 - - - - - x x x x x x x x x x x x x x xx - - - - - - - - - - - --- --- -- - - .r:
10 25 - - - - t-UsePN 4~ x x x x x x x x x x - - - - - - - - - - - - - - - - - - - - IT
IT
11 40 - - - - - x x x x x x x x x x x x - - - - - - - - - - - - - - - - - - - - - - - - - .JJ
21 8 10 Use PN 16 ~x x x x x x x x x x x x x x x x x x x - - - -- --- - - t::I
9 16 x x x x x x x x x x x x x x x x x x x xx x x x x x x x x x x x - - - -- - - - - - IT
Information Handling Services, 1
10 25 x x x x X f--Use PN 4~ x x x x x x x x x x x x x x x x x x x x x - - - - - - - - - - IJ.J
.JJ
11 4Ql) x x x x x xxxxxx x x x x x x x x x x - - - - - - - - - - - - - - - - - - - - - 1:...1
12 63 - - - - - x x x x x x x x x x x x x - - - ----- - ---- - - - - - - - - - - - l.n
t::I
NOTE I . A horizontal line of 'X' indicates the range DN in which flanges of a particular type and PN may be ordered to this standard. Os
@ NOTE 2. Type 21-2 flanges are possible by agreement between manufacturer and purchaser (see notes to tables 6 and 7). .r:
1:...1
t:C 1l DN 10 to 32 is [Link] to type 21-2.
ga
f8
--1
I
August 13, 1999
COPYRIGHT 1999 British Standards Institute ~s~ 111111111111111
6l
O:l VJ
gi
.... -I
;£ Table 3. Synoptic table for grey iron flanges .
t:;.I
[Link]
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~-
0 0 tr.l N 0 0 0 l.':> 0 0 ID 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
c:J
Type Table •!';)
No
N
,.... N NM
"" ti:>
-
<.O <.O I;() 0 C\)
.....
tr.l 0
- !N
ti:> 0
C\) M
tr.l
M
0
":!'
tr.l
""
0
ti:>
0 0 0 0 0
<.O t- I;() O') 0
-- -
0 0 0 0 0
..... IN "I' ti:> <.O
.......... .....
0
Q()
-
0
0
!N
0 0 0 0
IN '<!' <.O Q()
!N N N N
0
0
0 0
!N
"" M
M M M <.O
0 0
I;()
M
0
0
"I'
VJ
H
c:J
05 6 2,5 Use PN 6 - x x x x x x x x x x x x xx x x VJ
7 6 x x x x x x x x x x x x x x
x
x
x
x
x
x
x
x
x
x
x
x
x
x x x x x
x x x x x
- x x x x x x x x x x x x xx - -
x x x x x x x - - - -
,,,
8 IO Use PN le z
9 16 x x x x x x x x x x x x x x x x x - - -
x x x x x x x x - - - - - - - - - - - - - - 1:-1
10 25 Use PN 40 )X x x x x - - -
x x x x x - - ----- -- c:J
11 40 x x x x x x x x x x x x x x - - - - - - - - - - - -
x x x x - - - - - - - - -- - - .JJ
ru
13 6 25 - - - - - - - - - - - - - - --- - -- - - - - ----- - - - - - - - - - - - - - I
7 6 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ru
8 10 - - - - - - - - - [Link] PN16-t x x x - - - - - - - - - - - - - - - - - - - - - - - - - - ,,,
I
9 16 - - - - - - - - - x x x x x x x - - - - - - - - - - - - - - - - - - - - - - - - - - z
10 25 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - "'r
11 40 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1:-1
21 6 2,5 Use PN 6 - x x x x x x x x x x x x xx x x .JJ
7 6 x x x x x x x x x x x x x x x x x x x x x x x x x - x x x x x x x x x x x x xx - - .JJ
8 10 Use PN 1e x x x x x x x x x x x x x x x x x x x - - - - - - - -
9 16 x x x x x x x x x x x x x x x x x x x x x x x x x - - - - - - - - - - - - - - '""'
10 25 Use PN 40 ix x x x x x x x x x - - - - - - - - ---- - I
11 40 x x x x x x x x x x x x x x x x x x - - - - - - - - - - - - - - - - - - - - - - - - 1:-1
Ir
NOTE. A horizontal line of 'X' indicates the range of ON in which flanges of a particular type and PN may be ordered to this standard. ru
..r:
Ir
Ir
.JJ
Cl
lT"
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Information Handling Services, 1
.JJ
1:..1
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August 13, 1999
COPYRIGHT 1999 British Standards Institute
~l
Table 4. Synoptic table for malleable iron flanges
~s
~- --- ......
Type Table 0 IQ 0 lQ IN 0 0 0 IQ 0 0 lO 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
N
--- -- - -- -- -
N M ..;< lO <:C <:C o:i 0 N lQ 0 lQ 0 u':I 0 lQ 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
No - N
N IN C? M ..;< ..;< lQ <:C t- o:i Ol 0 ..... N "1' LO <:C 00 0 IN ..;< <.O CIO 0 IN ..;< <:C CIO 0
N IN IN N IN IN M M C? M M ..;<
05 7 6 x x x x x x x x x x x x x x x x - - - - - - - - - - - - - - - - - - - - - - ~
8 10 Use PN l" x x x - - - - - - - - - - - - - - -'1
9 16 x x x x x x x x x x x x x x x x - - - - - - - - - - - - - - - - --- - - - - - - - VJ
[Link]
-i
l x x x x x - - - - - - - - - - - - - - - - - - - - - - - - - -
10
11
25
40
Use PN 40
x x x x x x x x x x x x x x x x - - - - - - - - - - -- ---- - - - - - - - - - - .
t::I
13 7 6 x x x x x x x x x x x x x - - - - - - - - - - - - - - - - - - - - - - - --- - - tD
VJ
8 10 UsePNl" --- - -- - - - - - - - - - - - - H
9 16 x x x x x x x x x x x x x - - - - - - - - - - - - - - - - - - - - -- - - - - - - - tD
10 25 E Use PN 40 l x x - - - - - - - -- - - - - - - - - - - - - - - - VJ
11 40 x x x x x x x x x x x x x - - - - - - - - - - - - - - - - - - - - - - - - - - - - - l""1
21 7 6 x x x x x x x x x x x x x x x x - - - - - - - - - - - - - - - - - - - - - - - - - z
8 10 E Use PN 16 j x x x - - - - - - - - - --- --- - - - - - - - -- - - I:""
9 16 x x x x x x x x x x x x x x x x - - - - - - - - - - - - - - - - - - - - - - - - - c
10 25 Use PN 40 l x x x x x - ----- - - - - - -- - -- - - .JJ
ru
11 40 x x x x x x x x x x x x x x x x - - - - - - - - - - - - - - - - - - - - - - - - - - I
ru
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Page 11
EN 1092-2: 1997
© BSI 1997
Page 12
EN 1092-2 : 1997
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Type OS Type21
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This diagram illustrates the arrangement but not
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table 6 for the actual number.
© BSI 1997
Page 13
EN 1092-2 : 1997
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Page 14
EN 1092-2 : 1997
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EN 1092-2: 1997
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EN 1092-2 : 1997
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EN 1092-2: 1997
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EN 1092-2 : 1997
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Page 20
EN 1092-2 : 1997
Flange type
05/11/12113/14/16121 05/11 16 11/12 11/12
12113 05 05/13 05 13/14 13/14
14121 21 21 21 21
0 14
15 14
20 16
25 16
32 18
40
50
60 Use PN 40 dimensions
65
80
100
125 270 220 28 8 M24 19 24,5 30 26 - 162 6
150 300 250 28 8 M24 20 26 34 28 - 192 8
200 360 310 28 12 M24 22 29 34 30 - 252 8
250 425 370 31 12 M27 24,5 32 36 32 - 304 10
300 485 430 31 16 M27 27,5 36 40 34 - 364 10
350 555 490 34 16 M30 30 39 44 - 335 418 10
400 620 550 37 16 M33 32 42 48 - 385 472 10
450 670 600 37 20 M33 34,5 45 50 - 435 520 12
500 730 660 37 20 M33 36,5 48 52 - 485 580 12
600 845 770 41 20 M36 42 55 56 - 585 684 12
700 960 875 44 24 M39 46,5 - - - 685 780 12
800 1085 990 50 24 M45 51 - - - 785 882 12
900 1185 1090 50 28 M45 55,5 - - - 885 982 12
1000 1320 1210 57 28 M52 60 - - - 985 1086 12
1100 1420 1310 57 32 M52 64,5 - - - 1085 1186 12
1200 1530 1420 57 32 M52 69 - - - 1185 1296 12
1400 1755 lMO 62 36 M56 74 - - - 1385 1508 12
1500 1865 1750 62 36 M56 77,5 - - - 1485 1617 12
1600 1975 1860 62 40 M56 81 - - - 1585 1726 12
1800 2195 2070 70 44 M64 88 - - - 1785 1920 15
2000 2425 2300 70 48 M64 95 - - - 1985 2150 15
l) See table 14 for an explanation of the abbreviated iron designations.
2) These flange thicknesses are also valid for ductile iron flanges type 21-2.
© BSI 1997
Page 21
EN 1092-2: 1997
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Page 22
EN 1092-2 : 1997
Flange type
05/11/12113/14/16121 05/11 05/13 05 11/12 11/12
12113 16 05 21 13/14 13/14
14121 21 21 21
10 90 60 14 4 M12 - - 16 14 - 28 3
15 95 65 14 4 M12 - - 16 14 - 32 3
20 105 75 14 4 M12 - - 18 16 - 40 4
25 115 85 14 4 M12 - - 18 16 - 50 4
32 140 100 19 4 M16 - - 20 18 - 60 5
40 150 110 19 4 Ml6 19 22 20 18 - 70 5
50 165 125 19 4 M16 19 22 22 20 - 84 5
60 175 135 19 8 M16 19 22 24 22 - 94 6
65 185 145 19 8 M16 19 22 24 22 - 104 6
80 200 160 19 8 M16 19 22 26 24 - 120 6
100 235 190 23 8 M20 19 23 28 24 - 142 6
125 270 220 28 8 M24 23,5 24,5 30 26 - 162 6
150 300 250 28 8 M24 26 26 34 28 - 192 8
200 375 320 31 12 M27 30 33 40 34 - 254 8
250 450 385 34 12 M30 34,5 37 46 38 - 312 10
300 515 450 34 16 M30 39,5 42 50 42 - 378 10
350 580 510 37 16 M33 44 46 54 - 335 432 10
400 660 585 41 16 M36 48 - 62 - 385 498 10
450 685 610 41 20 M36 49 - - - 435 522 12
500 755 670 44 20 M39 52 - - - 485 576 12
600 890 795 50 20 M45 58 - - - 585 686 12
I) See table 14 for an explanation of the abbreviated iron designations.
2) These flange thicknesses are also valid for ductile iron flanges type 21-2.
© BSI 1997
Page 23
EN 1092-2: 1997
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Page 24
EN 1092-2 : 1997
© BSI 1997
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Linear dimensions in millimetres ID
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Symbol Designation Tolerances
ID
VJ
D Outside diameter Nut specified but the minimum shall provide a sufficient bearing area for standard hexagonal bolt
r1'1
125 to 300 350 to 600 700 to 1200 ?!: 1400
z
For DN ~ 100
d facing
diameter 1:-'
CJ
-4 - 4,5 -5 5,5 6 ..Jl
Tolerance ru
I
Maximum diameter can be greater than the nominal value, but no plus tolerance is given in this standard ru ;
I
r1'1
J facing height f = 1 mm minimum :z
G"I
Thickness ~ 35 :m to 45 46 to 60 61 to 75 > 76 r
b Flange
(=c-J) thickness +4 + 4,5 +5 +6 +7 1:..1
Tolerance -4 -4 -5 -6 ..Jl
-3
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L Bolt hole diameter ~ M;rn M36 to M39 M45 to M52 > M52 -J
+ 1,5 +2 + 2,5
0 0 0 I
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STD-BSI BS EN 1092-2-ENGL 1997 . . 1624669 0639168 T81 . .
Page 26
EN 1092-2 : 1997
Table 15. Pressure/temperature ratings for high strength ductile iron flanges (EN 545 grade 420-5
and ISO 1083 : 1987 grades 500-7 and 600-3 1))
PN Temperature ·c
-lOto 120 150 200 250 300 350
Allowable non-shock pressure2) in bar
10 1()3) 9,5 9 8 7 5,5
16 16 15,2 14,4 12,8 11,2 8,8
25 25 23,8 22,5 20 17,5 13,8
40 40 38 36 32 28 22
63 63 60,8 57,6 51,2 44,8 35,2
l) Ductile iron grade 600-3 flanges are limited to applications up to a temperature of 120 °C.
2) See also 5.5.
3) See table 8.
Table 16. Pressure/temperature ratings for low strength ductile iron flanges (ISO 1083 : 1987
grades 350-22, 400-15 and 400-18)
PN Temperatnre ·c
-lOto 120 150 200 250 300 350
Allowable non-shock pressure 1) in bar
10 102) 9,7 9,2 8,7 8 7
16 16 15,5 14,7 13,9 12,8 11,2
25 25 24,3 23 21,8 20 17,5
40 40 38,8 36,8 34,8 32 28
63 63 62 58,8 55,6 51,2 44,8
I) See also 5.5.
Z) See table 8.
© BSI 1997
Page 27
EN 1092-2 : 1997
Thble 17. Pressure/tempera ture ratings for grey iron flanges (ISO 185: 1988 grades 200 and 250)
PN Temperature ·c
-!Oto 120 150 180 200 230 250 300
Allowable non-shock pressurel) in bar
2,5 2,5 2,3 2,1 2 1,9 1,8 1,5
6 6 5,4 5 4,8 4,4 4,2 3,6
10 10 9 8,4 8 7,4 7 6
16 16 14,4 13,4 12,8 11,8 11,2 9,6
252) 25 22,5 21 20 18,5 17,5 15
4()2) 40 36 33,6 32 29,6 28 24
l) See also 5.5.
2) PN 25 and PN 40 flanges manufactured in grey iron are limited to ISO 185 : 1988 grade 250.
Thble 18. Pressure/tempera ture ratings for malleable iron flanges {ISO 5922 : 1981 grades B30-06,
B32-12 and B35-10)
PN Temperature ° C
-!Oto 120 150 200 250 300 350
Allowable non-shock pressureO in bar
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l) See also 5.5.
© BSI 1997
Page 28
EN 1092-2: 1997
Annex A (normative)
Information to be supplied by the purchaser
When a purchaser orders separate flanges which are supplied not attached to a pipeline component in
accordance with this standard, it shall state in his enquiry and/or order the following information:
a) standard designation (see 4.4) and b) and c) if appropriate as follows;
b) for flange types 11, 12 and 14, the external diameter and thickness of pipe to which the flange is to be
attached (see note 3 in annex B) when supplied separate, i.e. not as a part of some other pipe line component;
c) type of thread for threaded flanges (type 13) when supplied separate, i.e. not as a part of some other pipe
line component.
NOTE. Where appropriate, information required for items b) and c) should be agreed between purchaser and manufacturer.
Example 1:
For flanges in malleable iron type 11, 12 or 14:
Flange/ EN 1092-2/ DN 100/ PN 40/ type 11/ MI B 30-06/ N 0 120 x 5
Example2:
For flanges in malleable iron type 13:
Flange/ EN 1092-2/ DN 100/ PN 40/ type 13/ MI B 30--06/ N 0 118 X 2
Example3:
For flanges in materials other than malleable iron:
Flange/ EN 1092-2/ DN 100/ PN 40/ type 11/ DI 4~15/-/ 0 120 x 5
Annex B (informative)
Notes to tables 6 to 12
NOTE l. All PNs: for dimensions d andf, see table 5.
NOTE 2. The origins of the flange thicknesses are:
For ductile iron those from ISO 2531: 1991.
For grey and malleable irons those from ISO 7005-2 : 1988.
NOTE 3. Pipe dimensions affect the bore of the flange, and the external diameter and thickness of pipe which is to be joined to the
flange should be specified where appropriate. The bore sizes of integral flanges (type 21) on valves, fittings or accessories to which they
form a part may be given in the appropriate standard for the component.
NOTE 4. N is a reference dimension located at the intersection of the projection of the hub draft angle and the back face of the flange.
For certain designs of flange e.g. flanges which are integral with pumps or valves, it may be impossible to use N and r.
NOTE 5. Dimension G is the limit of the shoulder at the intersection with the projection of the sealing face. It is intended to prevent any
interference between this shoulder and the bore of the mating flange.
Annex C (informative)
Bibliography
ISO 13: 1978 Cast iron pipes, fittings and accessories for pressure pipelines
EN 1514 Flanges and their joints. Dimensions of gaskets for PN designated flanges (in several parts)
© BSI 1997
BS EN 1092-2 : 1997
List of references
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© BSI 1997
BSEN
1092-2: 1997
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