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Last Modified: 9-16-2014 6.6 K Doc ID: RM000001EDG01DX

Model Year: 2015 Model: Tundra Prod Date Range: [08/2014 - ]
Title: PARKING BRAKE: PARKING BRAKE ASSEMBLY: COMPONENTS; 2015 MY Tundra [08/2014 - ]

COMPONENTS
ILLUSTRATION

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Last Modified: 9-16-2014 6.6 A Doc ID: RM000001EDH01DX

Model Year: 2015 Model: Tundra Prod Date Range: [08/2014 - ]
Title: PARKING BRAKE: PARKING BRAKE ASSEMBLY: DISASSEMBLY; 2015 MY Tundra [08/2014 - ]

DISASSEMBLY
HINT:
Use the same procedures for the LH side and RH side.
The procedures listed below are for the LH side.

1. REMOVE REAR WHEEL LH

2. DISCONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH

(a) Remove the 2 bolts and disconnect the rear disc brake cylinder.

NOTICE:
Do not disconnect the flexible hose from the disc brake cylinder.
Do not twist or bend the flexible hose.

(b) Hang the disc brake cylinder with a piece of wire.

3. REMOVE REAR DISC

4. REMOVE PARKING BRAKE SHOE RETURN SPRING

(a) Using SST, remove the return spring.

SST: 09703-30011

5. REMOVE NO. 1 PARKING BRAKE SHOE ASSEMBLY LH

(a) Using SST, remove the shoe hold down spring cup, compression
spring and shoe hold down spring pin.

SST: 09718-00011

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(b) Disconnect the tension spring.

(c) Remove the No. 1 parking brake shoe and shoe adjuster screw set.

6. REMOVE NO. 2 PARKING BRAKE SHOE ASSEMBLY LH

(a) Using SST, remove the shoe hold down spring cup, compression
spring and shoe hold down spring pin.

SST: 09718-00011

(b) Remove the No. 2 parking brake shoe.

7. REMOVE PARKING BRAKE SHOE LEVER LH

(a) Disconnect the No. 3 parking brake cable from the parking
brake shoe lever.

(b) Remove the parking brake shoe lever.

8. DISCONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY

(a) Disconnect the bolt and No. 3 parking brake cable.

9. REMOVE PARKING BRAKE ANCHOR BLOCK

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(a) Remove the 2 nuts and anchor block.

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Last Modified: 9-16-2014 6.6 G Doc ID: RM000001EDF01DX

Model Year: 2015 Model: Tundra Prod Date Range: [08/2014 - ]
Title: PARKING BRAKE: PARKING BRAKE ASSEMBLY: INSPECTION; 2015 MY Tundra [08/2014 - ]

INSPECTION
1. CHECK BRAKE DISC INSIDE DIAMETER

(a) Using a drum gauge or equivalent, measure the inside diameter

of the disc.

Standard inside diameter:

240 mm (9.45 in.)
Maximum inside diameter:
241 mm (9.49 in.)

If the inside diameter of the disc is more than the maximum,

replace the disc.

2. CHECK PARKING BRAKE SHOE LINING THICKNESS

(a) Using a ruler, measure the thickness of the shoe lining.

Standard thickness:
3.8 mm (0.148 in.)
Minimum thickness:
1.0 mm (0.0394 in.)

If the lining thickness is less than the minimum value, or if

severe or uneven wear is present, replace the shoe.

3. CHECK BRAKE DISC AND PARKING BRAKE SHOE LINING FOR PROPER CONTACT

(a) Apply chalk to the inside surface of the disc. Rub the brake shoe
lining against the disc and check that full contact is achieved
between the brake shoe and disc (chalk is transferred to the
entire brake shoe lining).

If the disc and brake shoe lining do not have full contact, grind
the brake shoe using a brake shoe grinder or replace the brake
shoe.

(b) After the inspection, wipe the chalk off of the inside surface of the disc and the lining surface.

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Last Modified: 9-16-2014 6.6 A Doc ID: RM000001EDI01FX

Model Year: 2015 Model: Tundra Prod Date Range: [08/2014 - ]
Title: PARKING BRAKE: PARKING BRAKE ASSEMBLY: REASSEMBLY; 2015 MY Tundra [08/2014 - ]

REASSEMBLY
HINT:
Use the same procedures for the LH side and RH side.
The procedures listed below are for the LH side.

1. INSTALL PARKING BRAKE ANCHOR BLOCK

(a) Install the anchor block with the 2 nuts.

Torque:
86 N·m {877 kgf·cm, 63ft·lbf}

2. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY

(a) Connect the No. 3 parking brake cable with the bolt.

Torque:
8.0 N·m {82 kgf·cm, 71in·lbf}

3. INSTALL PARKING BRAKE SHOE LEVER LH

(a) Apply high temperature grease to the parking brake shoe lever.

(b) Install the parking brake shoe lever to the No. 3 parking brake cable.

NOTICE:
Carefully distinguish the parking brake shoe lever RH and LH.

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4. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY LH

(a) Apply high temperature grease to the areas of the backing plate that contact the shoe.

(b) Using SST, install the No. 2 parking brake shoe with the shoe
hold down spring pin, compression spring and shoe hold down
spring cup.

SST: 09718-00011

5. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH

(a) Apply high temperature grease to the areas of the backing plate that contact the shoe.

(b) Apply the high temperature grease to the areas of the shoe
adjusting screw set shown in the illustration.

(c) Set the parking brake shoe and shoe adjuster screw set in place.

(d) Connect the tension spring.

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(e) Using SST, install the No. 1 parking brake shoe with the shoe
hold down spring pin, compression spring and shoe hold down
spring cup.

SST: 09718-00011

6. INSTALL PARKING BRAKE SHOE RETURN SPRING

(a) Using SST, install the shoe return spring.

SST: 09703-30011

7. CHECK PARKING BRAKE INSTALLATION

(a) Check that each part is installed properly.

8. INSTALL REAR DISC

9. CONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH

(a) Connect the rear disc brake cylinder with 2 new bolts.

Torque:
95 N·m {969 kgf·cm, 70ft·lbf}

NOTICE:
Do not twist the brake hose.
Make sure that the bolts are free from damage and foreign
matter.
Do not overtighten the bolts.

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10. ADJUST PARKING BRAKE SHOE CLEARANCE

11. CHECK PARKING BRAKE PEDAL TRAVEL

12. ADJUST PARKING BRAKE PEDAL TRAVEL

13. INSTALL REAR WHEEL LH

Torque:
for aluminum wheel -
131 N·m {1336 kgf·cm, 97ft·lbf}
for steel wheel -
209 N·m {2131 kgf·cm, 154ft·lbf}

14. SETTLE PARKING BRAKE SHOE AND DISC

(a) Drive the vehicle for approximately 400 m (0.25 miles) under the following conditions.

(1) The vehicle speed is approximately 50 km/h (31 mph) and the vehicle is on a safe, level and dry road.

(2) The parking brake pedal is being depressed with a force of 150 N (15 kgf, 33.7 lbf).

(b) Repeat the procedures above 2 or 3 times.

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Last Modified: 9-16-2014 6.6 K Doc ID: RM000001EDD00JX

Model Year: 2015 Model: Tundra Prod Date Range: [08/2014 - ]
Title: PARKING BRAKE: PARKING BRAKE CABLE: COMPONENTS; 2015 MY Tundra [08/2014 - ]

COMPONENTS
ILLUSTRATION

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ILLUSTRATION

ILLUSTRATION

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Last Modified: 9-16-2014 6.6 A Doc ID: RM000001EDE00LX

Model Year: 2015 Model: Tundra Prod Date Range: [08/2014 - ]
Title: PARKING BRAKE: PARKING BRAKE CABLE: REMOVAL; 2015 MY Tundra [08/2014 - ]

REMOVAL
1. PRECAUTION

NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the
battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal
notice before proceeding with work .

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the
SRS system.

3. REMOVE INSTRUMENT SIDE PANEL LH

4. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LH

5. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

6. RELEASE PARKING BRAKE PEDAL

7. DISCONNECT NO. 1 PARKING BRAKE CABLE ASSEMBLY

8. REMOVE FRONT NO. 2 EXHAUST PIPE ASSEMBLY

(a) for 1UR-FE:

Remove the front No. 2 exhaust pipe .

(b) for 3UR-FE:

Remove the front No. 2 exhaust pipe .

(c) for 3UR-FBE:

Remove the front No. 2 exhaust pipe .

9. REMOVE NO. 1 PARKING BRAKE CABLE ASSEMBLY (for 3700 mm [12 ft. 1.7 in.] Wheelbase
Type)
(a) Remove the adjustment nut and lock nut (labeled A).

(b) Remove the bolt (labeled B) and cable retainer.

(c) Remove the 2 nuts (labeled C) and 2 clamps from the body.

(d) Disconnect the 2 clamps (labeled D) from the No. 1 parking brake cable.

(e) Remove the 2 bolts (labeled E) and No. 1 parking brake cable from the inside of the vehicle.

NOTICE:
Do not bend and twist the parking brake cable.

(f) Remove the 3 bolts (labeled F) and No. 1 cable support bracket.

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10. REMOVE NO. 1 PARKING BRAKE CABLE ASSEMBLY (for 4180 mm [13 ft. 8.6 in.]
Wheelbase Type)
(a) Remove the adjustment nut and lock nut (labeled A).

(b) Remove the bolt (labeled B) and cable retainer.

(c) Remove the 3 nuts (labeled C) and 3 clamps from the body.

(d) Disconnect the 3 clamps (labeled D) from the No. 1 parking brake cable.

(e) Remove the 2 bolts (labeled E) and No. 1 parking brake cable from the inside of the vehicle.

NOTICE:
Do not bend and twist the parking brake cable.

(f) Remove the 3 bolts (labeled F) and No. 1 cable support bracket.

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11. REMOVE REAR WHEEL LH

12. DISCONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH

13. REMOVE REAR DISC LH

14. REMOVE PARKING BRAKE SHOE RETURN SPRING LH

15. REMOVE NO. 1 PARKING BRAKE SHOE ASSEMBLY LH

16. REMOVE NO. 2 PARKING BRAKE SHOE ASSEMBLY LH

17. REMOVE PARKING BRAKE SHOE LEVER LH

18. REMOVE INTERMEDIATE LEVER TENSION SPRING

(a) Remove the tension spring.

19. REMOVE NO. 2 CABLE RETAINER

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(a) Remove the bolt and cable retainer.

20. REMOVE NO. 3 PARKING BRAKE CABLE ASSEMBLY

(a) Remove the 5 bolts and disconnect the No. 3 parking brake cable from the intermediate lever.

NOTICE:
Do not bend and twist the parking brake cable.

(b) Remove the bolt and No. 3 parking brake cable from the rear
axle carrier.

21. REMOVE REAR WHEEL RH

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22. DISCONNECT REAR DISC BRAKE CYLINDER ASSEMBLY RH

HINT:
Use the same procedures described for the LH side.

23. REMOVE REAR DISC RH

HINT:
Use the same procedures described for the LH side.

24. REMOVE PARKING BRAKE SHOE RETURN SPRING RH

HINT:
Use the same procedures described for the LH side.

25. REMOVE NO. 1 PARKING BRAKE SHOE ASSEMBLY RH

HINT:
Use the same procedures described for the LH side.

26. REMOVE NO. 2 PARKING BRAKE SHOE ASSEMBLY RH

HINT:
Use the same procedures described for the LH side.

27. REMOVE PARKING BRAKE SHOE LEVER RH

HINT:
Use the same procedures described for the LH side.

28. REMOVE NO. 2 PARKING BRAKE CABLE ASSEMBLY

(a) Disconnect the No. 2 parking brake cable from the 2 clamps (labeled A).

(b) Remove the 5 bolts (labeled B) and disconnect the No. 2 parking brake cable from the intermediate lever
(labeled C).

NOTICE:
Do not bend and twist the parking brake cable.

(c) Remove the bolt (labeled D) and clamp.

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(d) Remove the bolt and No. 2 parking brake cable from the rear
axle carrier.

29. REMOVE PARKING BRAKE INTERMEDIATE LEVER SUB-ASSEMBLY

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(a) Remove the 2 bolts and intermediate lever with bracket.

(b) Remove the clip, washer, pin and intermediate lever from the bracket.

30. REMOVE NO. 2 CABLE SUPPORT BRACKET

(a) Remove the 2 bolts and bracket.

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Last Modified: 9-16-2014 6.6 K Doc ID: RM000001ED800JX

Model Year: 2015 Model: Tundra Prod Date Range: [08/2014 - ]
Title: PARKING BRAKE: PARKING BRAKE PEDAL: COMPONENTS; 2015 MY Tundra [08/2014 - ]

COMPONENTS
ILLUSTRATION

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Last Modified: 9-16-2014 6.6 A Doc ID: RM000001EDC00LX

Model Year: 2015 Model: Tundra Prod Date Range: [08/2014 - ]
Title: PARKING BRAKE: PARKING BRAKE CABLE: INSTALLATION; 2015 MY Tundra [08/2014 - ]

INSTALLATION
1. INSTALL NO. 2 CABLE SUPPORT BRACKET

(a) Install the bracket with the 2 bolts.

Torque:
19 N·m {194 kgf·cm, 14ft·lbf}

2. INSTALL PARKING BRAKE INTERMEDIATE LEVER SUB-ASSEMBLY

(a) Apply MP grease to the moving parts of the intermediate lever.

(b) Apply MP grease to the areas where the cables contact the intermediate lever.

(c) Install the intermediate lever to the bracket with the clip,
washer and pin.

(d) Install the intermediate lever with bracket with the 2 bolts.

Torque:
19 N·m {194 kgf·cm, 14ft·lbf}

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3. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY

(a) Install the No. 3 parking brake cable to the rear axle carrier with
the bolt.

Torque:
8.0 N·m {82 kgf·cm, 71in·lbf}

(b) Connect the No. 3 parking brake cable to the intermediate lever and install the 5 bolts.

Torque:
for bolt A -
19 N·m {194 kgf·cm, 14ft·lbf}
for bolt B -
14 N·m {138 kgf·cm, 10ft·lbf}

NOTICE:
Do not bend and twist the parking brake cable.

4. INSTALL PARKING BRAKE SHOE LEVER LH

5. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY LH

6. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH

7. INSTALL PARKING BRAKE SHOE RETURN SPRING LH

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8. CHECK PARKING BRAKE INSTALLATION

9. INSTALL REAR DISC LH

10. ADJUST PARKING BRAKE SHOE CLEARANCE

11. CONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH

12. INSTALL REAR WHEEL LH

13. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY

(a) Install the clamp with the bolt (labeled A).

Torque:
19 N·m {194 kgf·cm, 14ft·lbf}

(b) Install the No. 2 parking brake cable to the rear axle carrier with
the bolt.

Torque:
8.0 N·m {82 kgf·cm, 71in·lbf}

(c) Connect the No. 2 parking brake cable to the intermediate lever (labeled B) and install the 5 bolts (labeled
C and D).

NOTICE:
Do not bend and twist the parking brake cable.

Torque:
for bolt C -
19 N·m {194 kgf·cm, 14ft·lbf}
for bolt D -
14 N·m {138 kgf·cm, 10ft·lbf}

(d) Connect the No. 2 parking brake cable to the 2 clamps (labeled E).

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14. INSTALL NO. 2 CABLE RETAINER

(a) Install the retainer with the bolt.

Torque:
13 N·m {127 kgf·cm, 9ft·lbf}

15. INSTALL INTERMEDIATE LEVER TENSION SPRING

(a) Install the tension spring.

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16. INSTALL PARKING BRAKE SHOE LEVER RH

HINT:
Use the same procedures described for the LH side.

17. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY RH

HINT:
Use the same procedures described for the LH side.

18. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY RH

HINT:
Use the same procedures described for the LH side.

19. INSTALL PARKING BRAKE SHOE RETURN SPRING RH

HINT:
Use the same procedures described for the LH side.

20. CHECK PARKING BRAKE INSTALLATION

21. INSTALL REAR DISC RH

HINT:
Use the same procedures described for the LH side.

22. ADJUST PARKING BRAKE SHOE CLEARANCE

23. CONNECT REAR DISC BRAKE CYLINDER ASSEMBLY RH

HINT:
Use the same procedures described for the LH side.

24. INSTALL REAR WHEEL RH

25. INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY (for 3700 mm [12 ft. 1.7 in.]
Wheelbase Type)
(a) Install the No. 1 cable support bracket with the 3 bolts (labeled A).

Torque:
19 N·m {194 kgf·cm, 14ft·lbf}

(b) Install the No. 1 parking brake cable to the inside of the vehicle with the 2 bolts (labeled B).

Torque:
5.4 N·m {55 kgf·cm, 48in·lbf}

(c) Connect the 2 clamps (labeled C) to the No. 1 parking brake cable.

(d) Install the 2 clamps with the 2 nuts (labeled D).

Torque:
5.4 N·m {55 kgf·cm, 48in·lbf}

(e) Install the No. 1 parking brake cable and cable retainer with the bolt (labeled E).

Torque:
13 N·m {127 kgf·cm, 9ft·lbf}

(f) Temporarily install the adjustment nut and lock nut (labeled F).

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NOTICE:
Do not bend and twist the parking brake cable.

HINT:
The nuts will be tightened to a torque specification in the "ADJUST PARKING BRAKE PEDAL TRAVEL"
procedure.

26. INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY (for 4180 mm [13 ft. 8.6 in.]
Wheelbase Type)
(a) Install the No. 1 cable support bracket with the 3 bolts (labeled A).

Torque:
19 N·m {194 kgf·cm, 14ft·lbf}

(b) Install the No. 1 parking brake cable to the inside of the vehicle with the 2 bolts (labeled B).

Torque:
5.4 N·m {55 kgf·cm, 48in·lbf}

(c) Connect the 3 clamps (labeled C) to the No. 1 parking brake cable.

(d) Install the 3 clamps with the 3 nuts (labeled D).

Torque:
5.4 N·m {55 kgf·cm, 48in·lbf}

(e) Install the No. 1 parking brake cable and cable retainer with the bolt (labeled E).

Torque:
13 N·m {127 kgf·cm, 9ft·lbf}

(f) Temporarily install the adjustment nut and lock nut (labeled F).

NOTICE:
Do not bend and twist the parking brake cable.

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HINT:
The nuts will be tightened to a torque specification in the "ADJUST PARKING BRAKE PEDAL TRAVEL"
procedure.

27. INSTALL FRONT NO. 2 EXHAUST PIPE ASSEMBLY

(a) for 1UR-FE:

Install the front No. 2 exhaust pipe .

(b) for 3UR-FE:

Install the front No. 2 exhaust pipe .

(c) for 3UR-FBE:

Install the front No. 2 exhaust pipe .

28. CONNECT NO. 1 PARKING BRAKE CABLE ASSEMBLY

29. SETTLE PARKING BRAKE SHOE AND DISC

30. CHECK PARKING BRAKE PEDAL TRAVEL

31. ADJUST PARKING BRAKE PEDAL TRAVEL

32. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

33. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LH

34. INSTALL INSTRUMENT SIDE PANEL LH

35. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

36. CHECK SRS WARNING LIGHT

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(a) Check the SRS warning light .

37. INSPECT FOR EXHAUST GAS LEAK

(a) If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

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Last Modified: 9-16-2014 6.6 A Doc ID: RM000001ED900KX

Model Year: 2015 Model: Tundra Prod Date Range: [08/2014 - ]
Title: PARKING BRAKE: PARKING BRAKE PEDAL: REMOVAL; 2015 MY Tundra [08/2014 - ]

REMOVAL
1. PRECAUTION

NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the
battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal
notice before proceeding with work .

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the
SRS system.

3. RELEASE PARKING BRAKE PEDAL

4. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

5. DISCONNECT NO. 1 PARKING BRAKE CABLE ASSEMBLY

(a) Remove the lock nut and adjustment nut.

(b) Remove the clip.

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(c) Using a screwdriver, slowly bend up the claw.

NOTICE:
Be careful not to damage the No. 1 parking brake cable or claw.

(d) Disconnect the parking brake cable from the parking brake control pedal.

6. REMOVE PARKING BRAKE CONTROL PEDAL ASSEMBLY

(a) Disconnect the connector.

(b) Detach the wire harness clamp from the control pedal.

(c) Remove the 3 nuts and parking brake control pedal from the
body.

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Last Modified: 9-16-2014 6.6 A Doc ID: RM000001EDA00JX

Model Year: 2015 Model: Tundra Prod Date Range: [08/2014 - ]
Title: PARKING BRAKE: PARKING BRAKE PEDAL: DISASSEMBLY; 2015 MY Tundra [08/2014 - ]

DISASSEMBLY
1. REMOVE PARKING BRAKE SWITCH ASSEMBLY

(a) Remove the screw and switch.

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Last Modified: 9-16-2014 6.6 A Doc ID: RM000001EDB00JX

Model Year: 2015 Model: Tundra Prod Date Range: [08/2014 - ]
Title: PARKING BRAKE: PARKING BRAKE PEDAL: REASSEMBLY; 2015 MY Tundra [08/2014 - ]

REASSEMBLY
1. INSTALL PARKING BRAKE SWITCH ASSEMBLY

(a) Install the switch with the screw.

Torque:
0.9 N·m {9 kgf·cm, 8in·lbf}

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Last Modified: 9-16-2014 6.6 A Doc ID: RM000001ED700KX

Model Year: 2015 Model: Tundra Prod Date Range: [08/2014 - ]
Title: PARKING BRAKE: PARKING BRAKE PEDAL: INSTALLATION; 2015 MY Tundra [08/2014 - ]

INSTALLATION
1. INSTALL PARKING BRAKE CONTROL PEDAL ASSEMBLY

(a) Install the control pedal to the body with the 3 nuts.

Torque:
13 N·m {127 kgf·cm, 9ft·lbf}

(b) Attach the wire harness clamp to the control pedal.

(c) Connect the parking brake switch connector.

2. CONNECT NO. 1 PARKING BRAKE CABLE ASSEMBLY

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(a) Connect the parking brake cable to the control pedal.

(b) Using needle-nose pliers, slowly bend down the claw.

NOTICE:
Be careful not to damage the parking brake cable or claw.

(c) Install the clip to the control pedal.

(d) Temporarily install the adjustment nut and lock nut.

HINT:
The nuts will be tightened to a torque specification in the
"ADJUST PARKING BRAKE PEDAL TRAVEL" procedure.

3. CHECK PARKING BRAKE PEDAL TRAVEL

4. ADJUST PARKING BRAKE PEDAL TRAVEL

5. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

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Last Modified: 9-16-2014 6.6 G Doc ID: RM000002ELJ00PX

Model Year: 2015 Model: Tundra Prod Date Range: [08/2014 - ]
Title: PARKING BRAKE: PARKING BRAKE SWITCH: ON-VEHICLE INSPECTION; 2015 MY Tundra [08/2014 -
]

ON-VEHICLE INSPECTION
1. REMOVE PARKING BRAKE SWITCH ASSEMBLY

2. CHECK PARKING BRAKE SWITCH ASSEMBLY

(a) Measure the resistance according to the value(s) in the table

below.

Standard resistance:

TESTER SWITCH CONDITION SPECIFIED

CONNECTION CONDITION

Parking brake switch ON

Below 1 Ω
1 - Switch body (Switch pin released)
ground Parking brake switch OFF
10 kΩ or higher
(Switch pin pushed in)

If the result is not as specified, replace the parking brake switch

assembly.

3. INSTALL PARKING BRAKE SWITCH ASSEMBLY

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Last Modified: 9-16-2014 6.6 T Doc ID: RM000001EDL00KX

Model Year: 2015 Model: Tundra Prod Date Range: [08/2014 - ]
Title: PARKING BRAKE: PARKING BRAKE SYSTEM: PROBLEM SYMPTOMS TABLE; 2015 MY Tundra [08/2014 -
]

PROBLEM SYMPTOMS TABLE

HINT:
Use the table below to help determine the cause of the problem symptom. The potential causes of the
symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each
symptom by checking the suspected areas in the order they are listed. Replace parts as necessary.

Parking brake system

SYMPTOM SUSPECTED AREA SEE PAGE

Parking brake pedal travel (adjustment necessary)

Parking brake wire (sticking)

Parking brake drags Parking brake shoe clearance (adjustment necessary)

Parking brake shoe (cracked or damaged)

Tension or return spring (damaged)

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Last Modified: 9-16-2014 6.6 N Doc ID: RM000001EDJ00JX

Model Year: 2015 Model: Tundra Prod Date Range: [08/2014 - ]
Title: PARKING BRAKE: PARKING BRAKE SYSTEM: ADJUSTMENT; 2015 MY Tundra [08/2014 - ]

ADJUSTMENT
1. REMOVE REAR WHEEL

2. ADJUST PARKING BRAKE SHOE CLEARANCE

(a) Temporarily install the hub nuts.

(b) Remove the hole plug.

(c) Insert a screwdriver into the adjustment hole of the disc. Rotate
the adjustment wheel in the "X" direction until the shoes are
locked. Then rotate the adjustment wheel in the "Y" direction 8
notches.

(d) Check that the disc can be rotated smoothly. If not, rotate the adjustment wheel in the "Y" direction and
check again.

(e) Install the hole plug.

(f) Remove the hub nuts.

3. INSTALL REAR WHEEL

Torque:
for aluminum wheel -
131 N·m {1336 kgf·cm, 97ft·lbf}
for steel wheel -
209 N·m {2131 kgf·cm, 154ft·lbf}

4. CHECK PARKING BRAKE PEDAL TRAVEL

(a) Firmly depress the parking brake pedal.

(b) Release the parking brake.

(c) Slowly depress the parking brake pedal with a force of approximately 300 N (31 kgf, 67.4 lbf) and count
the number of clicks.

Standard:
6 to 9 clicks

5. ADJUST PARKING BRAKE PEDAL TRAVEL

(a) Depress the parking brake pedal.

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(b) Apply load equivalent to 4 kN (408 kgf, 899.2 lbf) on equalizer

twice to pull No. 2 and No. 3 parking brake cable to remove
initial elongation.

(c) Release the parking brake pedal to the original position.

(d) Loosen the pedal side No. 1 parking brake cable lock nut.

(e) Turn the pedal side No. 1 parking brake cable adjustment nut until the parking brake pedal travel is
correct.

Standard parking brake pedal travel:

PEDAL LOAD SPECIFIED CONDITION

300 N (31 kgf, 67.4 lbf) 6 to 9 clicks

(f) Using a wrench or equivalent to hold the adjustment nut, tighten the lock nut.

Torque:
5.4 N·m {55 kgf·cm, 48in·lbf}

NOTICE:
Pay attention that the adjustment nut does not rotate with the lock nut during tightening.

(g) Additionally, excessive pedal travel can be adjusted on the No. 1 parking brake cable underbody side as
follows.

(1) Release the parking brake pedal to the original position.

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(2) Loosen the underbody side No. 1 parking brake cable lock
nut.

(3) Turn the underbody side No. 1 parking brake cable adjustment nut until the parking brake pedal travel
is correct.

Standard parking brake pedal travel:

PEDAL LOAD SPECIFIED CONDITION

300 N (31 kgf, 67.4 lbf) 6 to 9 clicks

(4) Tighten the No. 1 parking brake cable underbody lock nut.

Torque:
13 N·m {128 kgf·cm, 9ft·lbf}

NOTICE:
Pay attention that the adjustment nut does not rotate with the lock nut during tightening.

(h) Depress and release the parking brake pedal 3 or 4 times. Then check the number of clicks when
depressing the pedal.

Standard:
6 to 9 clicks

If the result is not as specified, adjust the parking brake pedal travel again.

(i) Check whether the parking brake drags or not.

If the parking brake drags, adjust the shoe clearance.

(j) When operating the parking brake pedal, check that the parking brake pedal indicator light comes on at the
first notch.

If not, adjust the parking brake switch installation position.

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