QUAID-AWAM UNIVERSITY OF ENGINEERING SCIENCE & TECHNOLOGY NAWABSHAH
CHEMICAL ENGINEEERING DEPARTMENT
Title of Subject : CHEMICAL PROCESS DESIGN & SIMULATION
Disciplines : B.E. Chemical Engineering
Semester : 8th Year : Final
Marks : Theory : 100 Practical : 50
Credit Hours : Theory : 3 Practical :1
Minimum Credit Hours : Theory : 42 Practical : 14
Objectives:
To impart knowledge of the principles of process design and application of simulation tools for synthesis of flow
sheets for chemical processes.
Course Outline:
Hierarchy of process design. Process synthesis and design strategy. Pinch design method. Heat and power integration.
Reactor network design. Separation system selection and design. Design of heat exchanger networks. Optimization
method.
Introduction to various design and simulation software. Development of process flow diagrams for various process
industries and de-bottlenecking using simulation software such as HYSYS/ASPEN. Economic evaluation of
processes. Strategies for decision making.
Lab Outline:
Design & Simulation Software: Introduction to various design and simulation software e.g. HYSYS, ChemCAD etc.
(A particular software may be selected to cover the rest of the course contents) A review of capabilities and limitations
of the design / simulation software. Flowsheets and sub-flowsheets. Defining process streams and use of Fluid
Packages. Adding common unit operations in the flowsheet. Drawing simple Process Flow Diagrams (PFD) in
HYSYS, steady state material and energy balances using graphical user interface and worksheet. Adding
instrumentation and control components. Simple transient calculations.
Material and energy balance, Flow sheeting on HYSIS, Chem Cad and Matlab
Books Recommended
1. HYSYS (or ChemCAD) User and Tutorial Guides
2. Chau, Pao C. “Process Control : A First Course with MATLAB”, Cambridge University Press, 2002.
3. Davis, Timothy A. and Sigmon, Kermit, “MATLAB Primer, 7th Ed.” Chapman & Hall/CRC, 2004.
4. Smith, R, “Chemical Process Design and Integration”, John Wiley & S