ALTIME POWER SYSTEMS PVT. LTD.

TECHNICAL CONSTRUCTION FILE

(AP/TCF/01)

IN
COMPLIANCE WITH

LOW VOLTAGE DIRECTIVE

2006/95/EC

ADDRESS:312 ASHOK ROAD, GARIA

KOLKATA – 700 084

PH. NO. – 033 24629465

e-mail: altimepowersystems@[Link]

Effective date:01.05.2010 Approved By: Director

 ALTIME POWER SYSTEMS PVT. LTD.

INDEX
Sl.
Contents
No.
01 Cover Page
02 Index
03 Company Profile & Introduction
04 Details of Amendment Record
05 Technical File Distribution Record
06 List of Abbreviations Used
08 Applicable Directive & Product Standards
09 EC declaration of Conformity
10 Bill of Materials
11 Product Details and Specification.
12 Product Drawings.( Schematic Diagrams)
13 Manufacturing Flowchart
14 RoHS Requirements.
15 Safety Requirements.
16 Test

Effective date:01.05.2010 Approved By: Director

 ALTIME POWER SYSTEMS PVT. LTD.

Company Profile & Introduction

Based at Kolkata , the organization is a manufacturer of all kinds of Servo Stabilizer,

Servo Voltage Stabilizer, Air Cooled and Oil Cooled Servo Voltage Stabilizers including
domestic and industrial power control and power back-up equipments.
The organization is also having expertise and years of experience in manufacturing HT &
LT Transformers.

Our wide range of products include

 CVTs, Inverters
 Batteries, Battery Chargers for industrial, office, showroom and domestic usage
 Relay Voltage Stabilizer and a wide range of  sophisticated Power Protection and
Back-up Systems

The Organization considers itself as a customer and environment friendly unit and is
equipped with resources like trained and skilled manpower, state of the art technology and
modern infrastructure.

The unit is located at the heart of Kolkata and conveniently connected by rail/road to the
other parts of the country. The Company is also having valid CE mark for its products for
exporting to the European market.

With a view to continually improve the quality of its system as a whole and ensure
sustainable development, the organization has developed a management system complying
to ISO 9001:2015

In this Technical File, requirements for the Declaration of conformity to CE compliance to

low voltage directive

Effective date:01.05.2010 Approved By: Director

 ALTIME POWER SYSTEMS PVT. LTD.

DETAILS OF AMENDMENT RECORD

Amendment Sheet:
Amendment Insert Remove I/C
Description
No. Date Page/Rev. Page/Rev. DCC

Effective date:01.05.2010 Approved By: Director

 ALTIME POWER SYSTEMS PVT. LTD.

Technical File Distribution Record:

Copy No. Holder

1. Director

2. Conformity Assessment Body

3. Spare Copy

Effective date:01.05.2010 Approved By: Director

 ALTIME POWER SYSTEMS PVT. LTD.

ABBREVIATIONS:

DIR Director.
BS British Standards
CPA Corrective & Preventive Action
G Gauge
IS Indian Standard
ISO International Organization for Standardization
CE Conformity European
Mfg. Manufacturing
Altime Altime Power Systems Pvt. Ltd.
CA Chemical Analysis
RoHS Restriction of Hazardous Substances
pl Permissible Limit.

Effective date:01.05.2010 Approved By: Director

 ALTIME POWER SYSTEMS PVT. LTD.

APPLICABLE DIRECTIVE & HARMONISED PRODUCT

STANDARDS

Management System ISO 9001: 2015

Risk Analysis ISO 14971:2007
CE Directive (Low Voltage Directive) 2006/95/EC
Harmonised Standards
IEC 62040-1-2, 60335,

0065, 60745,62109 and

60076-21.

Effective date:01.05.2010 Approved By: Director

 ALTIME POWER SYSTEMS PVT. LTD.

EU DECLARATION OF CONFORMITY

1. Unique identification of the product:

Relay Voltage Stabilizer, Servo controlled voltage stabilizer, Uninterruptible power service
system, inverter, isolation transformer up to 150 KVa

2. Name and address of the manufacturer or his authorised representative:

Altime Power Systems Power Pvt. Ltd.

312, Ashok Road, Ganguly Bagan,
Kolkata – 700 084, Kolkata, West Bengal

Mr. Aniruddha Banerjee ( Director)

3. This declaration of conformity is issued under the sole responsibility of the

manufacturer (or installer):
M/S Altime Power Systems Pvt. Ltd.

4. Object of the declaration (identification of product allowing traceability. It may

include a colour image of sufficient clarity to enable the identification of the product,
where appropriate.):

Through name and identification number.

5. The object of the declaration described in point 4 is in conformity with the relevant
Union harmonisation legislation:
Low Voltage Directive 2006/95/EC

6. References to the relevant harmonised standards used, or references to the

specifications in relation to which conformity is declared:
International Standard IEC 62040-1-2 for UPS, IEC 60335,60065,60745
for voltage stabilizer, IEC 62109 for Inverter, IEC 60076-21 for Power
Transformer.

Effective date:01.05.2010 Approved By: Director

 ALTIME POWER SYSTEMS PVT. LTD.

BILL OF MATERIALS

SL. Raw Materials for Servo Raw Materials for Relay Raw Materials for UPS.
No. Voltage Stabilizers Voltage Stabilizers
01 Servo AC Motors Electronic Relay Rectifier
02 Metal Box Metal Box Buck-Boost Transformer
03 Transformer (Series, Variable Transformer (Auto) PCB
Auto)
04 Variacs Variacs Filter
05 Assemble PCB Assemble PCB Capacitors
06 Bare PCB Bare PCB DC/AC converter
07 Volt Meters Volt Meters Battery
08 Ampere Meters Ampere Meters Contactor
09 MCB & RCCB MCB & RCCB Connector & Socket
10 Contactor Contactor Rubber Leg
11 Connector & Socket Connector & Socket Eyelet & Clamps
12 Rubber Leg Rubber Leg Shunt
13 Eyelet & Clamps Eyelet & Clamps Insulate Copper Wire
14 Shunt Shunt Switches & Potentiometers
15 Insulate Copper Wire Insulate Copper Wire Electronic Spares/accessories
16 Switches & Potentiometers Switches & Potentiometers
17 Electronic Spares/accessories Electronic Spares/accessories

Effective date:01.05.2010 Approved By: Director

 ALTIME POWER SYSTEMS PVT. LTD.

SPECIFICATIONS
 Relay Voltage Stabilizers:
(0.5 KVA – 5 KVA) 230 V, 50 Hz, 1- 22A

 Servo voltage Stabilizers:

(1 KVA - 150 KVA) (1 phase – 3 phase), 230 – 450V, 50-60 Hz, 4 - 215 A

 UPS:
(1 to 5 KVA), 230 V, 50 Hz, 4 - 22A

 Isolation Transformer upto 150 KvA

 Inverters (1 KVA – 5 KVa)

A voltage stabilizer is designed to automatically maintain a constant voltage level. A voltage stabilizer may be a

simple "feed-forward" design or may include negative feedback control loops. It may use an
electromechanical mechanism, or electronic components. Depending on the design, it may be used to regulate one
or more AC or DC voltages.
Electronic voltage stabilizers are found in devices such as computer power supplies where they stabilize the DC
voltages used by the processor and other elements. In automobile alternators and central power station generator
plants, voltage stabilizers control the output of the plant. In an electric power distribution system, voltage stabilizers
may be installed at a substation or along distribution lines so that all customers receive steady voltage independent
of how much power is drawn from the line.

Effective date:01.05.2010 Approved By: Director

 ALTIME POWER SYSTEMS PVT. LTD.

An UPS - Uninterruptible power supply, also uninterruptible power

source, UPS or battery/ flywheel backup, is an electrical apparatus that provides
emergency power to a load when the input power source, typically mains power,
fails. A UPS differs from an auxiliary or emergency power system or standby
generator in that it will provide near-instantaneous protection from input power
interruptions, by supplying energy stored in batteries or a flywheel. The on-battery
runtime of most uninterruptible power sources is relatively short (only a few
minutes) but sufficient to start a standby power source or properly shut down the
protected equipment.
A UPS is typically used to protect computers, data centers, telecommunication
equipment or other electrical equipment where an unexpected power disruption
could cause injuries, fatalities, serious business disruption or data loss.
An Isolation Transformer, described in this document are associated with
Local Electricity Distributor supplies, the 120/415V ac signalling systems and supplies to equipment in
contact with the international 1500Vdc system. Specific applications of the isolation transformer are
provided along with brochures and as per customer requirements. The design is suitable for transformers
rated from 5kVA to 150KVA, inclusive. For signalling transformers with ratings below 5kVA, it shall
comply with the requirements of relevant international standard

Effective date:01.05.2010 Approved By: Director

 ALTIME POWER SYSTEMS PVT. LTD.

DRG NO. UPS 01: BLOCK DIAGRAM OF UNINTERRUPTINLE POWER SUPPLY UNITS (UPS)

DRG NO. UPS 02:

Effective date:01.05.2010 Approved By: Director

 ALTIME POWER SYSTEMS PVT. LTD.

DRG NO. SVS01: BLOCK DIAGRAM OF SERVO CONTROLLED VOLTAGE STABILIZER

DRG NO. SVS02: SCHEMATIC DIAGRAM OF SINGLE-PHASE SERVO VOLTAGE STABILIZER

T = series
transformer

R = variable
auto-transformer

C = electronic
control circuit

M = servo motor

DRG NO. SVS03: SCHEMATIC DIAGRAM OF THREE-PHASE SERVO VOLTAGE STABILIZER

T = series
transformer

R = variable
auto-transformer

C = electronic
controlEffective
circuit date:01.05.2010 Approved By: Director

M = servo motor
 ALTIME POWER SYSTEMS PVT. LTD.

BLOCK DIAGRAM ISOLATION TRANSFORMER

ELECTRICAL CIRCUIT DIAGRAM

Effective date:01.05.2010 Approved By: Director

 ALTIME POWER SYSTEMS PVT. LTD.

THEORY OF OPEARTION

A potentiometer with a resistive load, showing equivalent fixed resistors for

clarity.

Effective date:01.05.2010 Approved By: Director

 ALTIME POWER SYSTEMS PVT. LTD.

INTERNAL DESIGN OF A LINE INTERACTIVE UPS

INERNAL DESIGN OF A DOUBLE CONVERSION UPS

Approved By: DIRECTOR:

Effective Date: 01.05.2020
 ALTIME POWER SYSTEMS PVT. LTD.

MANUFACTURING FLOW CHART

Raw materials
Approved Suppliers

Action As Not O.K.

In-House
per NC testing
O.K.

Production
Section

Core Component I
Section s N
O.K. O.K.
H
Action As O
O Fabrication
Nbo Not O.K Not O.K. Component
per NC / U
U Section Rejection s
T O.K. O.K. S
S Not O.K. Not O.K. E
O Winding Component
U Section s A
R O.K. Not O.K. S
C S
Control Panel Assembli E
E
Section ng M
D
B
Final Action As L
Inspection per NC Y

Packing

Dispatch

Approved By: DIRECTOR:

Effective Date: 01.05.2020
 ALTIME POWER SYSTEMS PVT. LTD.

MAXIMUM CONCENTRATION OF RESTRICTED SUBSTANCES TOPERATED BY WEIGHT

IN HOMOGENEOUS MATERIALS.

LEAD: 0.1%
MERCURY: 0.1%
CADMIUM: 0.01%
HEXAVALENT CHROMIUM: 0.1%
POLYBROMINATED BIPHENYLS (PBB):0.1%
POLYBROMINATED DIPHENYL ETHERS (PBDE):0.1%

Approved By: DIRECTOR:

Effective Date: 01.05.2020
 ALTIME POWER SYSTEMS PVT. LTD.

SAFETY REQUIREMENTS

Applicable?
Requirements Standard/ Guideline
(yes/no)
1. General conditions

1.1 The essential characteristics, the recognition and observance

of which EN 61558-1:2005/A1:2009
will ensure that electrical equipment will be used safely and EN 61558-2-13:2000
Yes
in applications for which it was made, shall be marked on the EN 62040-1:2008/AC:2009
equipment, or, if this is not possible, on an accompanying 2006/95/EC
notice.
1.2 The brand name or the trade mark should be clearly printed EN 61558-1:2005/A1:2009
on the EN 61558-2-13:2000
Yes
electrical equipment or, where that is not possible, on the EN 62040-1:2008/AC:2009
packaging. 2006/95/EC
1.3 The electrical equipment, together with its component parts, EN 61558-1:2005/A1:2009
should be EN 61558-2-13:2000
Yes
made in such a way as to ensure that it can be safely and EN 62040-1:2008/AC:2009
properly assembled and connected. 2006/95/EC
1.4 The electrical equipment should be so designed and
manufactured as to
EN 61558-1:2005/A1:2009
ensure that protection against the hazards set out in points 2
EN 61558-2-13:2000
and 3 of this Annex is assured, providing that the equipment Yes
EN 62040-1:2008/AC:2009
is used in
2006/95/EC
applications for which it was made and is adequately
maintained.
2. Protection against hazards arising from the electrical
equipment measures of a technical nature should be
prescribed in accordance with point 1, in order to ensure:
2.1 that persons and domestic animals are adequately
protected
against the danger of physical injury or other harm
which might be caused by direct or indirect contact; EN 61558-1:2005/A1:2009
2.2 that temperatures, arcs or radiation which would cause a EN 61558-2-13:2000
Yes
danger, are not produced; EN 62040-1:2008/AC:2009
2.3 that persons, domestic animals and property are 2006/95/EC
adequately
protected against non-electrical dangers caused by
the electrical equipment which are revealed by
experience;
2.4 that the insulation must be suitable for foreseeable
conditions.
3. Protection against hazards which may be caused by Yes EN 61558-1:2005/A1:2009
external influences on the electrical equipment Technical EN 61558-2-13:2000
measures are to be laid down in accordance with point 1, EN 62040-1:2008/AC:2009
in order to ensure: 2006/95/EC

Approved By: DIRECTOR:

Effective Date: 01.05.2020
 ALTIME POWER SYSTEMS PVT. LTD.

Applicable?
Requirements Standard/ Guideline
(yes/no)
3.1 that the electrical equipment meets the expected
mechanical
requirements in such a way that persons, domestic
animals and property are not endangered
3.2 that the electrical equipment shall be resistant to non-
mechanical
influences in expected environmental conditions, in such
a way that persons, domestic animals and property are not
endangered;
3.3 that the electrical equipment shall not endanger persons,
domestic
animals and property in foreseeable conditions of
overload.

[Link]

Approved By: DIRECTOR:

Effective Date: 01.05.2020
 ALTIME POWER SYSTEMS PVT. LTD.

1.1 Routine Tests

Routine tests as listed in AS 60076.1 Section 10.1.1 and
routine tests listed in Section 19 and Section 20 of AS
60076.11 shall be carried out on each transformer. The
routine test of Section 6.2 of EP 00 00 00 15 SP shall also
be carried out on each transformer. These tests shall be
carried out in conjunction with the following requirements:

1 2 3 4 5 6 7
Applied HV Min. 500 V
(Frame)
Test Input Output Protective Test insulation
Core External
No. Winding Winding Screen 1 minute resistance
Metal Parts
(kV) (Megohms)
1 HV E F F E 5.0 100
2 E HV F F E 5.0 100
3 E E F HV E 2.5 10
4 E E HV F F 2.5 10
5 F F HV F E 5.0 10
6 F F E HV E 5.0 100
Notes:

a) "HV” indicates that the high voltage test or the insulation

resistance test is to be applied to the part.

b) "E” indicates that the part is to be connected to earth during

the high voltage test and the insulation resistance test.

c) “F” indicates that the part is not to be connected to any

supply or earth, ie, to be floating during the high voltage
test and the insulation resistance test.
d) If the core is to be connected to the external metal parts
(frame) delete Test Nos. 4 and 5 and Column 3.

The protective screen shall withstand a 5 kV voltage test

applied for one minute between the screen terminal and
primary and secondary windings. (Test 3)

The insulation level between the protective screen and the

core and the frame shall withstand 5 kV applied for one
minute. (Test 5)

1.2 Type Tests

Approved By: DIRECTOR:

Effective Date: 01.05.2020
 ALTIME POWER SYSTEMS PVT. LTD.

Temperature rise type tests shall be carried out on one

transformer of each type and rating in accordance with
Section 23 of AS 60076.11.

The method of loading is to be either by the direct

loading method (described in AS 60076.1 Section
23.2.3) or by the back-to-back method (described in
Section 23.2.2). The simulated load method (described in
Section 23.2.1) is not acceptable by RailCorp.

The winding temperature rise is to be determined by the

change of resistance method. The resistance is to be
determined by d.c. volts/amps in which the current is to be
substantial (ie greater than 10% of the current rating of the
winding).

Type test certificates for each of these tests will be

accepted where it can be demonstrated that the
transformer supplied is of a similar design to a previously
type tested transformer.

Approved By: DIRECTOR:

Effective Date: 01.05.2020