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PCB - Sensor PDF

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0% found this document useful (0 votes)
1K views180 pages

PCB - Sensor PDF

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Test & Measurement

Sensors & Instrumentation


Acceleration & Vibration, Acoustics, Pressure,
Force, Load, Strain, Shock, & Torque

Toll-Free in USA 800-828-8840 ■ 24-hour SensorLineSM 716-684-0001 ■ [Link]


[Link] ■ Toll-Free in USA 800-828-8840

Test & Measurement


Sensors & Instrumentation
Acceleration, Acoustics, Force, Load, Pressure,
Shock, Strain, Torque & Vibration

Service. Solutions. Satisfaction.


The Test & Measurement Division of PCB® manufactures the largest selection of
sensors and sensor accessory products worldwide. Our product lines include
sensors for the measurement of acceleration, acoustics, force, load, pressure,
shock, strain, torque, and vibration. All of which are backed by our Total Customer
To insure a quality product,
Satisfaction guarantee.
Nugget Mandolin uses
PCB® sensors to perform a Our Products are the first choice of engineers and scientists at leading businesses,
precision modal test. research institutions, and independent laboratories around the world. In a global
marketplace driven by innovation and development, PCB® has a sensor for every
stage of product development including R&D, Production Variation Control, and
Process Monitoring and Protection. The Test & Measurement Division is the
primary sensor resource for major industries including but not limited to:
Acoustic Architectural Design Medical
Appliance Metal, Glass, Plastic & Material Forming
Business Machine Pharmaceutical
Chemical Quality Assurance
Environmental Testing Package Design & Testing
Food & Beverage Power Tool
Industrial Hygiene Production/Process Equipment
Injection Molding Pulp & Paper
Machine Tool Semiconductor

Since 1967 PCB® has been a premier supplier of precision sensors and
instrumentation. Our Design, Engineering, and Production teams draw
upon state-of-the-art manufacturing capabilities to continually provide
better sensing solutions. PCB® offers unmatched customer service, a
global distribution network, 24-hour SensorlineSM, and Lifetime
Warranty to deliver our promise of Total Customer Satisfaction. For
Photo Courtesy of Nugget Mandolin

more information about PCB®, visit [Link]

Test & Measurement Products


3425 Walden Avenue, Depew, NY 14043-2495 USA
Toll-Free in USA 800-828-8840
Fax 716-684-0987 E-mail info@[Link]
For Additional Specification Information Visit [Link]

Table of Contents
Accelerometers ____________________________________________________________
p3 Ring Configurations p76
_____________________________________________

General Purpose p4
____________________________________________________ Link Configurations p82
______________________________________________

Miniature _______________________________________________________________p10 Impact p85


______________________________________________________________________

High Temperature ICP® (to 325 ºF/163 ºC) _____p19 Strain p87
________________________________________________________________________

High Temperature (> 500 ºF/260 ºC) p22 Accessories p89


Load Cells
__________________ ____________________________________________________________

High Sensitivity p24 ____________________________________________________________________


p91
TORKDISC®
___________________________________________________

Structural Test p27 ______________________________________________________________p100


Telemetry
_______________________________________________________

MEMS/DC Response p29 __________________________________________________________________p104


Signal Conditioners
_________________________________________

Shock p32
_______________________________________________________________________ ______________________________________________p106
Accessories p37 Battery / DC-Powered p107
Impact Hammers & Modal Exciters
___________________________________________________________ ______________________________________

__________________
p42 Line-Powered p109
Microphones & Preamplifiers
______________________________________________________

_____________________________
p45 Multi-Channel _____________________________________________________p111
Prepolarized Condenser Microphones ___________p47 Charge Amplifiers/Converters _______________________p114
Externally Polarized Condenser Microphones p48 Bridge Converters p119
Cables & Accessories
__ ______________________________________________

Preamplifiers p49 __________________________________________p121


Calibration Services
__________________________________________________________

Array Style Microphones p50 _____________________________________________p129


Common Options & Custom Sensors
___________________________________

Acoustic Accessories p51 _____________p138


Pressure Sensors Technical Information
__________________________________________

_____________________________________________________
p53 __________________________________________p142
General Purpose ___________________________________________________p54 Introduction to Piezoelectric Sensors ________p142
Sub-Miniature _______________________________________________________p58 Accelerometers _________________________________________________p153
Low & High Sensitivity _______________________________________p59 Microphones ______________________________________________________p157
Extreme Temperature __________________________________________p62 Pressure Sensors ______________________________________________p160
Industrial Grade ____________________________________________________p64 Force Sensors ____________________________________________________p163
Static p66
________________________________________________________________________ Strain Sensors ___________________________________________________p168
Accessories p68 Load Cells p170
Force and Strain
____________________________________________________________ ___________________________________________________________

_______________________________________________________
p73 Torque Sensors __________________________________________________p172
General Purpose ___________________________________________________p74
Miniature ________________________________________________________________p75

t needs.
easurement Prof
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Dear Test and M d se ns or ac ce ssories to meet no te s to be tter
tion of sensors an hanced technic al
fin d a va st se lec an d pr ov ide s en Ind us trial
Inside this catalog
you will oduct catalogs & Defense, and
da te s se ve ral of our previous pr fo r th e Au to mo tive, Aerospace
oli logs
This edition cons fer separate cata
dition, we also of to you –
serve you. In ad or technologies
Monitoring secto
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ntinu e to pr ov ide the best sens du als , de dic ated to
co motivated indivi
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With over 40 ye
ars in the se is comprised of ork also stand re
re me nt pr of es sional. Our team tio na l of fices and global netw
the Test and Mea
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s available. Our
st valued sensor around the world
.
developing the be no log y ce nt ers t your experienc
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your needs in all
th e ma jor te ch
ction . Sh ou ld you find that is no ap plica tio n
stomer Satisfa r service and
aig ht fo rw ar d - deliver Total Cu ed yo ur ex pe ctions. Our custome t.
Our vision is str me
y to meet or exce ent, or monitoring
needs are
us the opportunit ur test, measurem
PCB, please allow to en su re all yo ggestions.
powered comments or su
engineers are em ail, jal@ pc [Link] with any
or via em
at (716) 684-0001
You can reach me
Photo Courtesy of Purdue University

Sincerely,
John Lally
John A. Lally
President
Inc.
PCB Piezotronics,

PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886 1


For Additional Specification Information Visit [Link]

Numerical Model Number Index


Model # Page Model # Page Model # Page Model # Page Model # Page
086 Series ....................43, 44 218 Series ..........................74 352C43 ...............................16 356B20 ...............................17 482C54 .............................110
101 Series ....................56, 57 219A05 ...............................75 352C44 ...............................16 356B21 ...............................17 482C64 .............................110
102A05 ...............................59 221 Series ..........................83 352C65 ...............................15 356B41 ...............................36 483 Series ........................111
102A07 ...............................59 222B....................................84 352C66 ...............................14 357A05 .................................5 483C05 .......................67, 111
102A10 ...............................63 223B....................................84 352C67 ...............................14 357A07 ...............................13 484 Series ........................113
102A14 ...............................63 224C....................................84 352C68 ...............................15 357A08 ...............................11 485 Series ........................108
102B....................................57 225C....................................84 353B03..................................4 357A09 ...............................12 492 Series ........................120
102B03 ...............................57 226C....................................84 353B04..................................4 357A19 ...............................11 495B10-02-10...................118
102B04 ...............................57 227C....................................84 353B11 ...............................15 357B03..................................5 498A Series..............111, 112
102B06 ...............................56 231B....................................83 353B12 ...............................14 357B04..................................5 740B02 ...............................88
102B15 ...............................56 232B....................................84 353B13 ...............................14 357B06 ...............................16 901A10 ...............................72
102B16 ...............................56 233B....................................84 353B14 ...............................15 357B11 ...............................15 903B02 ...............................71
102B18 ...............................56 234B....................................84 353B15 ...............................15 357B14 ...............................15 905C....................................72
103 Series ..........................60 235B....................................84 353B16 ...............................14 357B21..................................6 907A07 ...............................71
105 Series ..........................58 236B....................................84 353B17 ...............................14 357B22..................................6 913B02 ...............................71
106 Series ..........................61 237B....................................84 353B18 ...............................15 357B33..................................6 915A01 ...............................71
108 Series ..........................64 260 Series ..........................81 353B31..................................6 357B45 ...............................16 1102 Series ........................92
138 Series ....................54, 55 261 Series ..........................82 353B32..................................6 357B53 ...............................23 1203 Series ........................93
112 Series ..........................59 288D01 ...............................35 353B33..................................6 357B54 ...............................23 1204 Series ........................93
113 Series ....................54, 55 300A12 ...............................21 353B34..................................6 357B61 ...............................23 1380 Series ........................98
116 Series ..........................63 320 Series ....................20, 21 353B77 ...............................14 357B69 ...............................23 1381 Series ........................98
118 Series ..........................64 333 Series ..........................28 354C02..................................8 357C10 ...............................12 1403 Series ........................94
121 Series ..........................65 339 Series ..........................21 354C03..................................8 357C90 ...............................23 1404 Series ........................95
130 Series ..........................50 340A50 .................................9 354C10 ...............................18 357M50 ..............................21 1408 Series ........................95
132 Series ..........................67 350 Series ....................33, 34 355B02..................................5 377 Series ....................46, 51 1411 Series ........................95
134 Series ..........................67 352A21 ...............................12 355B03..................................5 378 Series ..........................49 1501 Series ........................66
137 Series ..........................67 352A24 ...............................13 355B04 ...............................25 393 Series ....................25, 26 1502 Series ........................66
138 Series ..........................67 352A25 ...............................12 355B12 ...............................16 394A10 ...............................35 1503 Series ........................66
200 Series ....................85, 86 352A56 ...............................13 355B33..................................5 394A11 ...............................35 1621-02A............................97
201 Series ..........................76 352A60 .................................4 355B34..................................5 394A40 ...............................52 1630 Series ........................96
202B....................................77 352A71 ...............................12 356A01 ...............................17 394C06 ...............................35 1631 Series ........................97
203B....................................77 352A72 ...............................12 356A02 .................................7 401B04 .............................120 2520....................................47
204C....................................77 352A73 ...............................11 356A12 ...............................18 410B01 .............................113 2540....................................47
205C....................................77 352B....................................25 356A13 ...............................17 421 Series ........................117 2541....................................47
206C....................................77 352B01 ...............................13 356A14 .................................7 422E Series..............115, 116 2559....................................47
207C....................................77 352B10 ...............................13 356A15 .................................7 422M136 ............................21 2560....................................47
208 Series ..........................74 352B70..................................4 356A16 .................................8 422M182..........................118 2570....................................47
209 Series ..........................75 352C03..................................4 356A17 .................................8 422M183..........................118 2575....................................47
211B....................................78 352C04..................................4 356A24 ...............................17 426 Series ....................49, 51 3711 Series ........................30
212B....................................78 352C22 ...............................12 356A25 .................................7 427 Series ........................119 3713 Series ........................30
213B....................................78 352C23 ...............................11 356A26 .................................7 442 Series ................113, 114 3741 Series ........................30
214B....................................78 352C33..................................4 356A30 ...............................18 443 Series ........................114 5300 Series ......................101
215B....................................79 352C34..................................4 356A31 ...............................18 445C01 ...............................31 8159 Series ........................99
216B....................................79 352C41 ...............................16 356A32 ...............................18 478 Series ..........................31 8161 Series ........................99
217B....................................79 352C42 ...............................16 356A33 ...............................18 480 Series ........................107 8179 Series ......................105
356A34 ...............................18 481A Series......................112 8180 Series ......................105
356A35 ...............................18 481A20 ...............................67 8182 Series ........................99
356A36 ...............................18 482A18 .............................111 CAL200 ...............................52
356A61 ...............................17 482A20 .............................111 CAL250 ...............................52
356A63 ...............................18 482A21.......................67, 109 HVM-100 ............................36
356A66 .................................7 482B11 .............................109 RHM240 Series..................88
356A70 .................................9 482C05 .......................67, 109 VibTrack HaV ......................36
356A71 .................................9 482C15 .............................109
356B10 ...............................17 482C16 .............................110
356B11 ...............................17 482C26 .............................110
356B18..................................8 482C27 ...............................31

2 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886


For Additional Specification Information Visit [Link]

General Purpose Piezoelectric


Accelerometers

Applications
■ Product Qualification Studies
■ Vibration Control
■ Impulse Response Measurements
■ Quality Assurance (End of Line Testing)
■ Machinery Studies

Piezoelectric accelerometers offer tremendous versatility


for shock and vibration measurements. These rugged
sensors can withstand adverse environmental conditions. A
wide variety of configurations are available to support
multiple application requirements. Specialty units are also
available through mechanical or electrical design
adjustments or additional qualification testing.
There are two broad categories for piezoelectric
accelerometers – those that contain built-in signal
conditioning electronics (ICP® type) and those that do not
(Charge Output type). Generally, ICP® accelerometers are
preferred, due to ease of use and lower system cost. Charge
Output accelerometers are used for high temperature
environments, which would otherwise destroy the electrical
components contained in an ICP® type.
Triaxial accelerometers offer simultaneous measurements
in three orthogonal directions permitting the entire vibration
being experienced by a structure to be analyzed. Each unit
incorporates three separate sensing elements that are
oriented at right angles with respect to each other. Multi-pin
electrical connectors, individual cable leads, or multiple
coaxial connectors provide the signal outputs for the x, y,
and z-axis acceleration.
Photo Courtesy of Clemson University

The use of triaxial accelerometers has gained popularity


since the desire for in-depth structural vibration analysis
has increased and multi-channel data acquisition costs
have declined. These devices are vital tools for structural
analysis testing requirements.

PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886 3


For Additional Specification Information Visit [Link]

General Purpose Single Axis


Accelerometers
Motion of a rigid body can be characterized within six degrees of freedom.
Providing mechanical excitation to simulate all of this motion as may be
encountered in the real world can entail a variety of test machines. Regardless
of the apparatus, the goal is always to ensure that the product under test can

Photo Courtesy of Dayton T. Brown, Inc.


adequately perform, and reliably survive, in the environment in which it will be
deployed, or to which it will be exposed during transport. PCB® accelerometers
provide the measurement signals needed to control the vibratory input and to
analyze the product’s reaction to such testing. Did the test achieve the
acceleration amplitudes and frequencies desired? Did the product react in a
consistent manner? Did any components or mounting techniques become
altered? These are just a few of the questions that can be verified by analyzing
the signals generated by PCB® accelerometers.

General Purpose Single Axis Accelerometers

Photos Shown Actual Size

Model Number 352B70 352A60 352C04 352C33 353B03


Sensitivity 1 mV/g 10 mV/g 10 mV/g 100 mV/g 10 mV/g
Measurement Range ± 5000 g pk ± 500 g pk ± 500 g pk ± 50 g pk ± 500 g pk
Broadband Resolution 0.025 g rms 0.002 g rms 0.0005 g rms 0.00015 g rms 0.003 g rms
Frequency Range (± 5%) 0.7 to 9k Hz 5.0 to 60k Hz [1] 0.5 to 10k Hz 0.5 to 10k Hz 1 to 7k Hz
Resonant Frequency ≥ 55 kHz ≥ 95 kHz ≥ 50 kHz ≥ 50 kHz ≥ 38 kHz
-65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +200 °F -65 to +250 °F
Temperature Range
-54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +93 °C -54 to +121 °C
Sensing Element Ceramic/Shear Ceramic/Shear Ceramic/Shear Ceramic/Shear Quartz/Shear
Electrical Connector 10-32 Coaxial Jack 5-44 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
Electrical Ground Isolation Yes No No No No
Housing Material Titanium Stainless Steel Titanium Titanium Titanium
Sealing Hermetic Hermetic Hermetic Hermetic Hermetic
Weight 4.3 gm 6.0 gm 5.8 gm 5.8 gm 10.5 gm
3/8 x 0.90 in 3/8 x 0.81 in 7/16 x 0.88 in 7/16 x 0.62 in 1/2 x 0.81 in
Size
3/8 in x 22.9 mm 3/8 in x 21.6 mm 7/16 in x 22.4 mm 7/16 in x 15.7 mm 1/2 in x 20.6 mm
Mounting 10-32 Thread 10-32 Stud 10-32 Thread 10-32 Thread 10-32 Thread
Supplied Accessories
Wax — — 080A109 080A109 080A109
Adhesive Mounting Base 080A04 — 080A 080A 080A
Mounting Stud/Screw 081B05, M081B05 — 081B05, M081B05 081B05, M081B05 081B05, M081B05
Additional Versions
Metric Mounting Thread — M352A60 — — —
Alternate Connector Position — — 352C03-Side 352C34-Top 353B04-Top
Additional Accessories
Magnetic Mounting Base 080A27 080A179 080A27 080A27 080A27
Triaxial Mounting Adaptor 080A17 080A17 080B10 080B10 080B10
Mating Cable Connector EB AG EB EB EB
Recommended Cables 002, 003 CE 018 Flexible, 003 CE 002, 003 CE 002, 003 CE 002, 003 CE
Note
[1] Frequency range ±3dB

4 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886


For Additional Specification Information Visit [Link]

Tips from General Purpose Single


Techs Axis Accelerometers
Why select accelerometers with Applications:
a through hole configuration? ■ Routine Vibration Testing
The main advantage of a Through Hole configuration is the control over
■ Product Testing
the orientation of the electrical connector and mating cable assembly.
This can be essential when a screw mount is required in a confined ■ Structural Testing
location. ■ Vibration Control
In addition, all PCB® Through Hole units include an off-ground isolation ■ Package Drop Testing
base and cap screw, which provides electrical ground isolation on a
conductive test structure.

General Purpose Single Axis Accelerometers

Photos Shown Actual Size


Model Number 357B03 355B02 355B03 357A05 355B34 355B33
Sensitivity 10 pC/g 10 mV/g 100 mV/g 17 pC/g 10 mV/g 100 mV/g
Measurement Range ± 2000 g pk ±500 g pk ±50 g pk ± 500 g pk ± 500 g pk ± 50 g pk
Broadband Resolution [1] 0.0005 g rms 0.0001 g rms [1] 0.001 g rms 0.0005 g rms
Frequency Range (± 5%) 9 kHz [2] 1 to 10k Hz 1 to 10k Hz 10k Hz [2] 2 to 5k Hz 2 to 5k Hz
Resonant Frequency ≥ 38 kHz ≥ 35 kHz ≥ 35 kHz ≥ 35 kHz ≥ 25 kHz ≥ 25 kHz
-95 to +500 °F -65 to +250 °F -65 to +250 °F -65 to +350 °F -65 to +250 °F -65 to +250 °F
Temperature Range
-71 to +260 °C -54 to +121 °C -54 to +121 °C -54 to +177 °C -54 to +121 °C -54 to +121 °C
Sensing Element Ceramic/Shear Ceramic/Shear Ceramic/Shear Ceramic/Shear Quartz/Shear Quartz/Shear
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
Electrical Ground Isolation No Yes Yes Yes Yes Yes
Housing Material Titanium Titanium Titanium Titanium Titanium Titanium
Sealing Hermetic Hermetic Hermetic Hermetic Hermetic Hermetic
Weight 11 gm 10 gm 10 gm 10 gm 11 gm 11 gm
1/2 x 0.81 in 0.40 x 0.95 x 0.63 in 0.95 x 0.63 in 0.4 x 0.95 x 0.63 in 0.40 x 0.70 x 0.63 in 0.40 x 0.70 x 0.63 in
Size
1/2 in x 20.6 mm 10.2 x 24.1 x 16.0 mm 24. x 16.0 mm 10.2 x 24.1 x 16 mm 10.2 x 17.8 x 15.9 mm 10.2 x 17.8 x 15.9 mm
Mounting 10-32 Thread Through Hole Through Hole Through Hole Through Hole Through Hole
Supplied Accessories
Wax 080A109 080A109 080A109 080A109 080A109 080A109
Mounting Stud/Screw 081B05, M081B05 081B45 081B45 081B45 081B45 081B45
Additional Versions
Metric Mounting Thread — M355B02 M355B03 M357A05 M355B34 M355B33
Alternate Connector Position 357B04-Top — — — — —
Additional Accessories
Adhesive Mounting Base 080A — — — — —
Magnetic Mounting Base 080A27 — — — — —
Triaxial Mounting Adaptor 080B10 — — — — —
Mating Cable Connector EB EB EB EB EB EB
Recommended Cables 003 CE 002, 003 CE 002, 003 CE 003 CE 002, 003 CE 002, 003 CE
Note
[1] Resolution is dependent upon cable length and signal conditioner [2] Low frequency response determined by external electronics

PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886 5


For Additional Specification Information Visit [Link]

General Purpose Single

Photo Courtesy of Sun Microsystems Advanced Product Testing Laboratory


Axis Accelerometers
Packaging a product for safe transport is essential to ensure its
survival from the factory to the end-user. A good package design
requires testing to determine its effectiveness at restraining or
cushioning the product from transport and accidental forces.
PCB® accelerometers are instrumental in measuring both the
impact and vibration experienced by the outer container and the
product. The difference between these measurements provides
useful data for quantifying the effectiveness of the packaging
materials and the package design.

General Purpose Single Axis Accelerometers

Model Number 353B31 357B22 353B33 357B33


Sensitivity 50 mV/g 30 pC/g 100 mV/g 100 pC/g
Measurement Range ± 100 g pk ± 1500 g pk ± 50 g pk ± 150 g pk
Broadband Resolution 0.001 g rms [1] 0.0005 g rms [1]
Frequency Range (± 5%) 1 to 5k Hz 6 kHz [2] 1 to 4k Hz 3 kHz [2]
Resonant Frequency ≥ 30 kHz ≥ 23 kHz ≥ 22 kHz ≥ 13 kHz
-65 to +250 °F -95 to +500 °F -65 to +250 °F -95 to +500 °F
Temperature Range
-54 to +121 °C -71 to +260 °C -54 to +121 °C -71 to +260 °C
Sensing Element Quartz/Shear Ceramic/Shear Quartz/Shear Ceramic/Shear
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
Electrical Ground Isolation No No No No
Housing Material Titanium Titanium Titanium Titanium
Sealing Hermetic Hermetic Hermetic Hermetic
Weight 20 gm 21 gm 27 gm 45 gm
3/4 x 0.85 in 5/8 x 1.16 in 3/4 x 0.93 in 3/4 x 1.00 in
Size
3/4 in x 21.6 mm 5/8 in x 29.3 mm 3/4 in x 23.6 mm 3/4 in x 25.4 mm
Mounting 10-32 Thread 10-32 Thread 10-32 Thread 10-32 Thread
Supplied Accessories
Wax/Adhesive 080A109 080A109 080A109 080A109
Adhesive Mounting Base 080A12 — 080A12 —
Mounting Stud/Screw 081B05, M081B05 081B05, M081B05 081B05, M081B05 081B05, M081B05
Additional Version
Alternate Connector Position 353B32-Top 357B21-Side 353B34-Top —
Additional Accessories
Adhesive Mounting Base — 080A12 — 080A12
Magnetic Mounting Base 080A27 080A27 080A27 080A27
Triaxial Mounting Adaptor 080B11 080B11 080B11 080B11
Mating Cable Connector EB EB EB EB
Recommended Cables 002, 003 CE 003 CE 002, 003 CE 003 CE
Note
[1] Resolution is dependent upon cable length and signal conditioner [2] Low frequency response determined by external electronics

6 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886


For Additional Specification Information Visit [Link]

General Purpose Triaxial Accelerometers

Photos Courtesy of Clemson University


General Purpose Triaxial Accelerometers

Photos Shown Actual Size


Model Number 356A02 356A25 356A26 356A15
Sensitivity 10 mV/g 25 mV/g 50 mV/g 100 mV/g
Measurement Range ± 500 g pk ± 200 g pk ± 100 g pk ± 50 g pk
Broadband Resolution 0.0005 g rms 0.0002 grms 0.0002 grms 0.0002 g rms
Frequency Range (± 5%) 1 to 5k Hz 1 to 5k Hz 1 to 5k Hz 2 to 5k Hz
Resonant Frequency ≥ 25 kHz ≥ 25 kHz ≥ 25 kHz ≥ 25 kHz
-65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F
Temperature Range
-54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C
Sensing Element Ceramic/Shear Ceramic/Shear Ceramic/Shear Ceramic/Shear
Electrical Connector 1/4-28 4-Pin Jack 1/4-28 4-Pin Jack 1/4-28 4-Pin Jack 1/4-28 4-Pin Jack
Electrical Ground Isolation No No No No
Housing Material Titanium Titanium Titanium Titanium
Sealing Hermetic Hermetic Hermetic Hermetic
Weight 10.5 gm 10.5 gm 10.5 gm 10.5 gm
0.55 in Cube 0.55 in Cube 0.55 in Cube 0.55 in Cube
Size
14 mm Cube 14 mm Cube 14 mm Cube 14 mm Cube
Mounting 10-32 Thread 10-32 Thread 10-32 Thread 10-32 Thread
Supplied Accessories
Cable — — — —
Wax/Adhesive 080A109/080A90 080A109 080A109/080A90 080A109/080A90
Adhesive Mounting Base 080A12 080A12 080A12 080A12
Mounting Stud/Screw 081B05, M081B05 081B05, M081B05 081B05, M081B05 081B05, M081B05
Additional Versions
Built-in Low Pass Filter 356A66 — — —
Extended Low Frequency — — — 356A14
Additional Accessories
Magnetic Mounting Base 080A27 080A27 080A27 080A27
Removal Tool 039A10 039A10 039A10 039A10
Mating Cable Connector AY AY AY AY
Recommended Cable 034 034 034 034
Note
[1] Frequency range ±1dB

PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886 7


For Additional Specification Information Visit [Link]

General Purpose
Triaxial Accelerometers
Applications:
■ Modal Analysis
■ Micro Machining
■ Motors & Pumps
■ Vibration Isolation

General Purpose Triaxial Accelerometers

Photos Shown Actual Size


Model Number 356A16 356A17 354C02 354C03 356B18
Sensitivity 100 mV/g 500 mV/g 10 mV/g 100 mV/g 1000 mV/g
Measurement Range ± 50 g pk ± 10 g pk ± 500 g pk ± 50 g pk ± 5 g pk
Broadband Resolution 0.0001 g rms 0.00006 g rms 0.0005 g rms 0.0002 g rms 0.00005 g rms
Frequency Range (± 5%) 0.5 to 4.5k Hz 0.5 to 3k Hz 0.5 to 2k Hz 0.5 to 2k Hz 0.5 to 3k Hz
Resonant Frequency ≥ 25 kHz ≥ 14 kHz ≥ 12 kHz ≥ 12 kHz ≥ 20 kHz
-65 to +176 °F -65 to +176 °F -65 to +250 °F -65 to +250 °F -20 to +170 °F
Temperature Range
-54 to +80 °C -54 to +80 °C -54 to +121 °C -54 to +121 °C -29 to +77 °C
Sensing Element Ceramic/Shear Ceramic/Shear Ceramic/Shear Ceramic/Shear Ceramic/Shear
Electrical Connector 1/4-28 4-Pin Jack 1/4-28 4-Pin Jack 1/4-28 4-Pin Jack 1/4-28 4-Pin Jack 1/4-28 4-Pin Jack
Electrical Ground Isolation No No Yes Yes No
Housing Material Anodized Aluminum Anodized Aluminum Titanium Titanium Anodized Aluminum
Sealing Epoxy Epoxy Hermetic Hermetic Epoxy
Weight 7.4 gm 9.3 gm 15.5 gm 15.5 gm 25 gm
0.55 in Cube 0.55 in Cube 13/16 x 0.45 in 13/16 x 0.45 in 0.8 in Cube
Size
14 mm Cube 14 mm Cube 13/16 in x 11.4 mm 13/16 in x 11.4 mm 20.3 mm Cube
Mounting 10-32 Thread 5-40 Thread Through Hole Through Hole 10-32 Thread
Supplied Accessories
Wax 080A109 080A109 080A109 080A109 080A109
Adhesive Mounting Base 080A12 080A145 — — 080A68
Mounting Stud/Screw 081B05, M081B05 081A27, M081A27 081B60 081B60 081B05, M081B05
Additional Version
Metric Mounting Thread — — M354C02 M354C03 —
Additional Accessories
Magnetic Mounting Base 080A27 — 080M162 080M162 080A27
Removal Tool 039A10 039A10 — — —
Mating Cable Connector AY AY AY AY AY
Recommended Cable 034 034 034 034 034

8 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886


For Additional Specification Information Visit [Link]

General Purpose Triaxial Accelerometers


Photo Courtesy of Spectrum Technologies

General Purpose Triaxial Accelerometers

Photos Shown 3/4 Size


Model Number 356A70 340A50 356A71
Sensitivity 2.7 pC/g 2.7 pC/g 10 pC/g
Measurement Range ± 500 g pk ± 1000 g pk ± 500 g pk
Broadband Resolution [1] [1] [1]
Frequency Range (± 5%) 5 kHz [2] 8 kHz [2] 5 k Hz [2]
Resonant Frequency ≥ 35 kHz ≥ 25 kHz ≥ 25 kHz
-94 to +490 °F -94 to +500 °F -95 to +490 °F
Temperature Range
-70 to +254 °C -70 to +260 °C -70 to +254 °C
Sensing Element Ceramic/Shear Ceramic/Shear Ceramic/Shear
Electrical Connector 5-44 Coaxial Jack M3 Coaxial Jack 10-32 Coaxial Jack
Electrical Ground Isolation No No No
Housing Material Titanium Titanium Titanium
Sealing Hermetic Hermetic Hermetic
Weight 7.9 gm 11.0 gm 22.7 gm
0.4 x 0.73 x 0.9 in 0.4 x 0.85 x 0.5 in 0.5 x 0.96 x 1.0 in
Size
10.2 x 18.5 x 22.9 mm 10.2 x 21.6 x 12.7 mm 12.7 x 24.4 x 25.4 mm
Mounting Through Hole Through Hole Through Hole
Supplied Accessories
Wax/Adhesive 080A90 080A109/080A90 080A90
Adhesive Mounting Base — 080A147 080A170
Mounting Stud/Screw 081A46 081A95 081A94
Additional Version
Metric Mounting Thread M356A70 — M356A71
Additional Accessories
Mating Cable Connectors AF, AG EP EB
Recommended Cables 003 003 003
Notes
[1] Resolution is dependent upon cable length and signal conditioner [2] Low frequency response determined by external electronics

PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886 9


For Additional Specification Information Visit [Link]

Miniature Piezoelectric Accelerometers


Highlights
■ No moving parts provides durability
■ Rigidity imparts high frequency range
■ Lightweight construction minimizes mass loading
■ Numerous configuration options
■ Mount by screw, stud, or adhesive
■ Available with both Quartz elements (for thermal
stability) or Ceramic elements (for high measurement
resolution)

Applications
■ Drop Testing & Package Testing
■ Small Component Qualification Testing
■ Low Amplitude Vibration Measurements
■ High Frequency Applications
■ Space Restricted Installations
Structured with highly sensitive piezoceramic sensing elements,
Ceramic Shear ICP® Accelerometers have an excellent signal-
to-noise ratio, high measurement resolution, and are ideal for
conducting low-level vibration measurements. Due to their
inherent higher sensitivity, a ceramic ICP® accelerometer can be
assembled with a smaller mass than comparable quartz units,
resulting in a sensor that is lighter in weight, has a higher
frequency response, and has a lower noise floor.
To further reduce the mass of the sensors, all ceramic shear
accelerometers are housed in either tough, lightweight, laser-
welded, hermetically sealed, titanium or aluminum housings. By
minimizing the mass of the sensor, mass loading effects are
reduced, which maximizes the accuracy of the data obtained.
ChargeOutputminatureaccelerometersarecapableofoperation
to +500 °F (+260 °C), permitting measurements in extreme
environments and with existing charge amplified systems.
Triaxial accelerometers are available in a variety of
sensitivities to suit specific application requirements. Choose
miniature, lightweight units for high-frequency response,
minimized mass loading, and when installation is in space
restricted locations. Low profile designs are ideal for on-road
or wind tunnel testing of exterior body panels. Through-hole
mount units simplify axis and electrical connector orientation
while controlling cable routing along the test specimen.
Filtered output units avoid high frequency overload as may be
encountered with engine NVH and drive train measurements.
10 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886
For Additional Specification Information Visit [Link]

Miniature Single Axis


Accelerometers
Miniature piezoelectric accelerometers are required for applica-
tions demanding high frequency range, small size, and low weight.

Applications:
■ Environmental Testing
■ Component Qualification
■ Structural Testing
■ Operational Behavior Studies
■ Fatigue Testing
■ Vibration & Sound Cancellation

Miniature Single Axis Accelerometers

Photos Shown Actual Size

Model Number 357A08 352C23 352A73


Sensitivity 0.35 pC/g 5 mV/g 5 mV/g
Measurement Range ± 1000 g pk ± 1000 g pk ± 1000 g pk
Broadband Resolution [1] 0.003 g rms 0.002 g rms
Frequency Range (± 5%) 12 kHz [2] 2 to 10k Hz 2 to 10k Hz
Resonant Frequency ≥ 70 kHz ≥ 70 kHz ≥ 70 kHz
-100 to +350 °F -65 to +250 °F -65 to +250 °F
Temperature Range
-73 to +177 °C -54 to +121 °C -54 to +121 °C
Sensing Element Ceramic/Shear Ceramic/Shear Ceramic/Shear
Electrical Connector 3-56 Coaxial Jack 3-56 Coaxial Jack Integral Cable
Electrical Ground Isolation Yes Yes No
Housing Material Anodized Aluminum Anodized Aluminum Titanium
Sealing Epoxy Epoxy Hermetic
Weight 0.16 gm 0.2 gm 0.3 gm
0.11 x 0.16 x 0.27 in 0.11 x 0.34 x 0.16 in 0.11 x 0.34 x 0.16 in
Size
2.8 x 4.1 x 6.9 mm 2.8 x 8.6 x 4.1 mm 2.8 x 8.6 x 4.1 mm
Mounting Adhesive Adhesive Adhesive
Supplied Accessories
Cable 030A10 030A10 —
Wax 080A109 080A109 080A109
Removal Tool 039A29 039A26 039A26
Additional Version
Titanium Housing 357A19 — —
Additional Accessories
Triaxial Mounting Adaptor 080A194 080A194 080A194
Connector Adaptor 070A02 070A02 070A02
Mating Cable Connector EK EK AL
Recommended Cable 030 030 —
Note
[1] Resolution is dependent upon cable length and signal conditioner [2] Low frequency response determined by external electronics

PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886 11


For Additional Specification Information Visit [Link]

Miniature Single Axis Tips from


Accelerometers Techs
Should my mini accelerometer
be titanium or aluminum?
PCB® offers miniature “Teardrop” accelerometers in both titanium and
Photo Courtesy of Clemson University

aluminum. Titanium has the benefit of being a stronger base material,


making it more robust for repeated installations & removals. The
advantages of aluminum include a slightly lower mass, and an anodized
finish to provide electrical isolation.
With either material it is essential to use the removal tool supplied with
each sensor along with the appropriate de-bonding agent.

Miniature Single Axis Accelerometers

Photos Shown Actual Size

Model Number 352A25 352C22 357C10 352A71


Sensitivity 2.5 mV/g 10 mV/g 1.7 pC/g 10 mV/g
Measurement Range ± 2000 g pk ± 500 g pk ± 500 g pk ± 500 g pk
Broadband Resolution 0.01 g rms 0.002 g rms [1] 0.003 g rms
Frequency Range (± 5%) 1 to 10k Hz 1 to 10k Hz 10 kHz [2] 0.5 to 10k Hz
Resonant Frequency ≥ 80 kHz ≥ 50 kHz ≥ 50 kHz ≥ 65 kHz
-65 +250 °F -65 to +250 °F -100 to +350 °F -65 to +250 °F
Temperature Range
-54 to +121 °C -54 to +121 °C -73 to +177 °C -54 to +121 °C
Sensing Element Ceramic/Shear Ceramic/Shear Ceramic/Shear Ceramic/Shear
Electrical Connector 3-56 Coaxial Jack 3-56 Coaxial Jack 3-56 Coaxial Jack Integral Cable
Electrical Ground Isolation No Yes Yes No
Housing Material Titanium Anodized Aluminum Anodized Aluminum Titanium
Sealing Epoxy Epoxy Epoxy Hermetic
Weight 0.6 gm 0.5 gm 0.5 gm 0.6 gm
0.14 x 0.45 x 0.25 in 0.14 x 0.45 x 0.25 in 0.14 x 0.45 x 0.25 in 0.14 x 0.41 x 0.25 in
Size
3.6 x 11.4 x 6.4 mm 3.6 x 11.4 x 6.4 mm 3.6 x 11.4 x 6.4 mm 3.6 x 10.4 x 6.4 mm
Mounting Adhesive Adhesive Adhesive Adhesive
Supplied Accessories
Cable 030A10 030A10 030A10 —
Wax 080A109 080A109 080A109 080A109
Removal Tool 039A27 039A27 039A27 039A32
Additional Versions
Built-in Low Pass Filter — — — 352A72
Titanium Housing — 352A21 357A09 —
Additional Accessories
Connector Adaptor 070A02 070A02 070A02 070A02
Mating Cable Connector EK EK EK AL
Recommended Cable 030 030 030 —
Note
[1] Resolution is dependent upon cable length and signal conditioner [2] Low frequency response determined by external electronics

12 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886


For Additional Specification Information Visit [Link]

Miniature Single Axis


Accelerometers

Applications:
■ Circuit Boards
■ Components
■ Small Assemblies

Miniature Single Axis Accelerometers

Photos Shown Actual Size


Model Number 352B01 352B10 352A24 357A07 352A56 [1]
Sensitivity 1 mV/g 10 mV/g 100 mV/g 1.7 pC/g 100 mV/g
Measurement Range ± 5000 g pk ± 500 g pk ± 50 g pk ± 2000 g pk ± 50 g pk
Broadband Resolution 0.02 g rms 0.003 g rms 0.0002 g rms [2] 0.0006 g rms
Frequency Range (± 5%) 2 to 10k Hz 2 to 10k Hz 2 to 8k Hz 15 kHz [3] 0.5 to 10k Hz
Resonant Frequency ≥ 65 kHz ≥ 65 kHz ≥ 30 kHz ≥ 60 kHz ≥ 45 kHz
-65 to +250 °F -65 +250 °F -65 to +250 °F -100 to +500 °F -65 +250 °F
Temperature Range
-54 to +121 °C -54 to +121 °C -54 to +121 °C -73 to +260 °C -54 to +121 °C
Sensing Element Ceramic/Shear Ceramic/Shear Ceramic/Shear Ceramic/Shear Ceramic/Shear
Electrical Connector Integral Cable Integral Cable 3-56 Coaxial Jack M3 Coaxial Jack 5-44 Coaxial Jack
Electrical Ground Isolation No No Yes No No
Housing Material Titanium Titanium Anodized Aluminum Titanium Titanium
Sealing Hermetic Hermetic Epoxy Hermetic Hermetic
Weight 0.7 gm 0.7 gm 0.8 gm 1.0 gm 1.8 gm
0.32 x 0.24 in 0.32 x 0.24 in 0.19 x 0.48 x 0.28 in 0.195 x 0.42 x 0.25 in 0.26 x 0.57 x 0.3 in
Size
8.1 x 6.1 mm 8.1 x 6.1 mm 4.8 x 12.2 x 7.1 mm 4.9 x 10.7 x 6.4 mm 6.6 x 14.5 x 7.6 mm
Mounting Adhesive Adhesive Adhesive Adhesive Adhesive
Supplied Accessories
Cable — — 030A10 030B10 —
Wax/Adhesive 080A109/080A90 080A109/080A90 080A109 080A109 080A109
Removal Tool — — 039A28 039A28 039A31
Additional Accessories
Connector Adaptor 070A02 070A02 070A02 070A02 —
Mating Cable Connector AL AL EK EP AG
Recommended Cables — — 030 030 018 Flexible, 003 CE
Notes
[1] Incorporates TEDS per IEEE P1451.4 [2] Resolution is dependent upon cable length and signal conditioner [3] Low frequency response determined by external electronics

PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886 13


For Additional Specification Information Visit [Link]

Miniature Single Axis


Accelerometers
In competitive sports, the slightest advantage can make the
difference between winning and losing. Biomechanical studies
can be helpful in gaining an understanding of overall
capabilities, fine-tuning physical techniques for optimal
performance, as well as determining healing progress and
effectiveness after an injury. PCB® accelerometers have been
used to satisfy a multitude of measurement requirements
including product testing, design validation, structural
analysis, and even animal behavior.

Miniature Single Axis Accelerometers

Photos Shown Actual Size


Model Number 353B16 352C66 353B17 352C67
Sensitivity 10 mV/g 100 mV/g 10 mV/g 100 mV/g
Measurement Range ± 500 g pk ± 50 g pk ± 500 g pk ± 50 g pk
Broadband Resolution 0.005 g rms 0.00016 g rms 0.005 g rms 0.00016 g rms
Frequency Range (± 5%) 1 to 10k Hz 1 to 10k Hz 1 to 10k Hz 5 to 10k Hz
Resonant Frequency ≥ 70 kHz ≥ 35 kHz ≥ 70 kHz ≥ 35 kHz
-65 to +250 °F -65 +200 °F -65 to +250 °F -65 +200 °F
Temperature Range
-54 to +121 °C -54 to +93 °C -54 to +121 °C -54 to +93 °C
Sensing Element Quartz/Shear Ceramic/Shear Quartz/Shear Ceramic/Shear
Electrical Connector 5-44 Coaxial Jack 5-44 Coaxial Jack Integral Cable Integral Cable
Electrical Ground Isolation No No No No
Housing Material Titanium Titanium Titanium Titanium
Sealing Hermetic Hermetic Hermetic Hermetic
Weight 1.5 gm 2.0 gm 1.7 gm 2.0 gm
9/32 x 0.67 in 9/32 x 0.67 in 9/32 x 0.59 in 9/32 x 0.55 in
Size
9/32 in x 17 mm 9/32 in x 17 mm 9/32 in x 14.9 mm 9/32 in x 13.9 mm
Mounting 5-40 Stud 5-40 Stud 5-40 Stud 5-40 Stud
Supplied Accessories
Wax 080A109 080A109 080A109 080A109
Adhesive Mounting Base 080A15 080A15 080A15 080A15
Additional Versions
Metric Mounting Thread M353B16 M352C66 M353B17 M352C67
(M)353B77 - 2 mV/g
Alternative Sensitivity (M)353B12 - 5 mV/g — —
(M)353B13 - 5 mV/g
Additional Accessories
Magnetic Mounting Base 080A30 080A30 080A30 080A30
Triaxial Mounting Adaptor 080B16, 080A196 080B16, 080A196 080B16, 080A196 080B16, 080A196
Mating Cable Connector AG AG AL AL
Recommended Cables 018 Flexible, 003 CE 018 Flexible, 003 CE — —
Connector Adaptor — — 070A02 070A02

14 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886


For Additional Specification Information Visit [Link]

Miniature Single Axis


Accelerometers
Photo Courtesy of Laboratoire Commun de Métrologie [Link]

Highlights
■ Small size
■ High frequency range
■ Light weight
■ Available in robust titanium or lightweight
aluminum housing

Miniature Single Axis Accelerometers

Photos Shown Actual Size


Model Number 353B18 352C68 357B14 353B15 352C65 357B11
Sensitivity 10 mV/g 100 mV/g 3 pC/g 10 mV/g 100 mV/g 3.0 pC/g
Measurement Range ±500 g pk ±50 g pk ± 2300 g pk ± 500 g pk ± 50 g pk ± 2300 g pk
Broadband Resolution 0.005 g rms 0.00016 g rms [1] 0.005 g rms 0.00016 g rms [1]
Frequency Range (± 5%) 1 to 10k Hz 0.5 to 10k Hz 12 kHz [2] 1 to 10k Hz 0.5 to 10k Hz 12 kHz [2]
Resonant Frequency ≥ 70 kHz ≥ 35 kHz ≥ 50 kHz ≥ 70 kHz ≥ 35 kHz ≥ 50 kHz
-65 to +250 °F -65 +200 °F -95 to +500 °F -65 to +250 °F -65 +200 °F -95 to +500 °F
Temperature Range
-54 to +121 °C -54 to +93 °C -71 to +260 °C -54 to +121 °C -54 to +93 °C -71 to +260 °C
Sensing Element Quartz/Shear Ceramic/Shear Ceramic/Shear Quartz/Shear Ceramic/Shear Ceramic/Shear
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 5-44 Coaxial Jack 5-44 Coaxial Jack 5-44 Coaxial Jack
Electrical Ground Isolation No No No No No No
Housing Material Titanium Titanium Titanium Titanium Titanium Titanium
Sealing Hermetic Hermetic Hermetic Hermetic Hermetic Hermetic
Weight 1.8 gm 2.0 gm 2.0 gm 2.0 gm 2.0 gm 2.0 gm
9/32 x 0.64 in 9/32 x 0.64 in 9/32 x 0.64 in 5/16 x 0.43 in 5/16 x 0.43 in 5/16 x 0.43 in
Size
9/32 in x 16.3 mm 9/32 in x 16.3 mm 9/32 in x 16.3 mm 5/16 in x 10.9 mm 5/16 in x 10.9mm 5/16 in x 10.9 mm
Mounting 5-40 Stud 5-40 Stud 5-40 Stud 5-40 Stud 5-40 Stud 5-40 Stud
Supplied Accessories
Wax 080A109 080A109 — 080A109 080A109 —
Adhesive Mounting Base 080A15 080A15 — 080A15 080A15 —
Additional Versions
Metric Mounting Thread M353B18 M352C68 M357B14 M353B15 M352C65 M357B11
Alternative Sensitivity (M)353B14 - 5 mV/g — — (M)353B11 - 5 mV/g — —
Additional Accessories
Magnetic Mounting Base 080A30 080A30 080A30 080A30 080A30 080A30
Triaxial Mounting Adaptors 080B16, 080A196 080B16, 080A196 080B16, 080A196 080B16, 080A196 080B16, 080A196 080B16, 080A196
Mating Cable Connector EB EB EB AG AG AG
Recommended Cables 002, 003 CE 002, 003 CE 003 CE 018 Flexible, 003 CE 018 Flexible, 003 CE 003 CE
Notes
[1] Resolution is dependent upon cable length and signal conditioner [2] Low frequency response determined by external electronics

PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886 15


For Additional Specification Information Visit [Link]

Miniature Single Axis


Accelerometers
Product testing is necessary in today’s competitive

Photo courtesy of Sun Microsystems Advanced Product Testing Laboratory


marketplace in order to optimize designs, reduce defects, and
improve customer acceptance and satisfaction. Shock and
vibration testing offers a structured approach for verifying
survivability in environmental influences that may be
encountered during service and for precipitating incipient
failures so they are not encountered by the end-user. PCB®
accelerometers are used extensively for monitoring an object’s
response to a programmed vibration input and for controlling
the vibration profiles during testing.

Miniature Single Axis Accelerometers

Photos Shown Actual Size


Model Number 352C41 352C42 357B45 355B12 357B06
Sensitivity 10 mV/g 100 mV/g 2.6 pC/g 10 mV/g 5 pC/g
Measurement Range ± 500 g pk ± 50 g pk ± 500 g pk ± 500 g pk ± 500 g pk
Broadband Resolution 0.0008 g rms 0.0005 g rms [1] 0.0005 g rms [1]
Frequency Range (± 5%) 1 to 9k Hz 1 to 9k Hz 8 kHz [2] 1 to 10k Hz 10 kHz [2]
Resonant Frequency ≥ 30 kHz ≥ 30 kHz ≥ 30 kHz ≥ 50 kHz ≥ 50 kHz
-65 to +250 °F -65 to +250 °F -100 to +350 °F -65 to +250 °F -65 to +500 °F
Temperature Range
-54 to +121 °C -54 to +121 °C -73 to +177 °C -54 to +121 °C -54 to +260 °C
Sensing Element Ceramic/Shear Ceramic/Shear Ceramic/Shear Ceramic/Shear Ceramic/Shear
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 5-44 Coaxial Jack 5-44 Coaxial Jack
Electrical Ground Isolation No No No Yes Yes
Housing Material Titanium Titanium Titanium Titanium Titanium
Sealing Hermetic Hermetic Hermetic Hermetic Hermetic
Weight 2.8 gm 2.8 gm 2.8 gm 2.3 gm 2.3 gm
3/8 x 0.38 in 3/8 x 0.38 in 3/8 x 0.38 in 0.23 x 0.65 x 0.38 in 0.23 x 0.65 x 0.38 in
Size
3/8 in x 9.7 mm 3/8 in x 9.7 mm 3/8 in x 9.7 mm 5.84 x 16.4 x 9.6 mm 5.8 x 16.4 x 9.6 mm
Mounting Adhesive Adhesive Adhesive Through Hole Through Hole
Supplied Accessories
Wax/Adhesive 080A109/080A90 080A109/080A90 080A109 — —
Mounting Stud/Screw — — — 081B36 081B36
Additional Versions
Electrical Ground Isolation 352C43 352C44 — — —
Metric Mounting Thread — — — M355B12 M357B06
Additional Accessories
Mating Cable Connector EB EB EB AG AG
Recommended Cables 002, 003 CE 002, 003 CE 003 018 Flexible, 003 CE 003 CE
Notes
[1] Resolution is dependent upon cable length and signal conditioner [2] Low frequency response determined by external electronics

16 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886


For Additional Specification Information Visit [Link]

Miniature Triaxial Accelerometers


Tips from
Techs Is the cable assembly for my triaxial accelerometer
included or do I need to order it separately?
PCB® currently offers four different configurations:
■ Integral Cable – Any unit with an integral cable normally has a 5 ft. ■ (3) Independent Coaxial Jacks – This configuration is used on the
length cable. In addition, a mating 5 ft. extension cable is provided that Charge Output accelerometers. Cable assemblies are not included
terminates in (3) BNC Plugs. with these sensors because coaxial cables are very common.

■ 8-36 4-Pin Jack – Any unit with this connector is provided with a 10 ft. A listing of all of the accessories that are supplied with each particular
mating cable assembly that terminates in (3) BNC Plugs sensor can be found in the “Supplied Accessories” section of each
accelerometer table, as well as on the published specification sheet at
■ ¼-28 4-Pin Jack – Any unit with this connector is not provided with a [Link].
cable assembly, as this connector is more universal than the 8-36
configuration mentioned above.

Miniature Triaxial Accelerometers

Photo Shown Actual Size

Model Number 356A01 356A24 356B20 356B21 356B11


Sensitivity 5 mV/g 10 mV/g 1 mV/g 10 mV/g 10 mV/g
Measurement Range ± 1000 g pk ± 500 g pk ± 5000 g pk ± 500 g pk ± 500 g pk
Broadband Resolution 0.003 grms 0.002 g rms 0.03 g rms 0.003 grms 0.003 g rms
Frequency Range (± 5%) 2 to 5k Hz 1 to 9k Hz 2 to 7k Hz 2 to 7k Hz 2 to 7k Hz
Resonant Frequency ≥ 50 kHz ≥ 45 kHz ≥ 55 kHz ≥ 55 kHz ≥ 55 kHz
-65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F
Temperature Range
-54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C
Sensing Element Ceramic/Shear Ceramic/Shear Ceramic/Shear Ceramic/Shear Ceramic/Shear
Electrical Connector Integral Cable 8-36 4-Pin Jack 8-36 4-Pin Jack 8-36 4-Pin Jack Integral Cable
Electrical Ground Isolation No No No No No
Housing Material Titanium Titanium Titanium Titanium Titanium
Sealing Hermetic Hermetic Hermetic Hermetic Hermetic
Weight 1 gm 3 gm 4 gm 4 gm 4 gm
0.25 in Cube 0.28 x 0.47 x 0.47 in 0.4 in Cube 0.4 in Cube 0.4 in Cube
Size
6.35 mm Cube 7 x 12 x 12 mm 10.2 mm Cube 10.2 mm Cube 10.2 mm Cube
Mounting Adhesive Adhesive 5-40 Thread 5-40 Thread 5-40 Thread
Supplied Accessories
Cable 034G05 034K10 034K10 034K10 034G05
Wax/Adhesive 080A109/080A90 080A109/080A90 080A109 080A109 080A109
Adhesive Mounting Base — — 080A 080A 080A
Mounting Stud/Screw — — 081A27, M081A27, 081A90 081A27, M081A27, 081A90 081A27, M081A27, 081A90
Additional Versions
Alternate Cable Type 356A13-Twisted 4-Cond. — — — —
Built-in Low Pass Filter — — — — 356A61
Integral Cable — — 356B10 — —
Additional Accessories
Magnetic Mounting Base — — 080A30 080A30 080A30
Removal Tool — — 039A08 039A08 039A08
Mating Cable Connector AY EH EH EH AY
Recommended Cable 034 034 034 034 034

PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886 17


For Additional Specification Information Visit [Link]

Miniature Triaxial
Accelerometers

Highlights
■ Lightweight Titanium

Photos Courtesy of Clemson University


■ Hermetic Seal
■ Screw, Stud, or Adhesive Mount

Miniature Triaxial Accelerometers

Photo Shown Actual Size

Model Number 354C10 356A33 356A31 356A34 356A32


Sensitivity 10 mV/g 10 mV/g 10 mV/g 50 mV/g 100 mV/g
Measurement Range ± 500 g pk ±500 g pk ± 500 g pk ± 100 g pk ± 50 g pk
Broadband Resolution 0.003 g rms 0.003 rms 0.002 g rms 0.0003 g rms 0.0003 g rms
Frequency Range (± 5%) 2 to 8k Hz 2 to 7k Hz 1 to 10k Hz 0.7 to 4k Hz 0.7 to 4k Hz
Resonant Frequency ≥ 40 kHz ≥ 55 kHz ≥ 70 kHz ≥ 25 kHz ≥ 25 kHz
-65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F
Temperature Range
-54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C
Sensing Element Ceramic/Shear Ceramic/Shear Ceramic/Shear Ceramic/Shear Ceramic/Shear
Electrical Connector Integral Cable ¼-28 4-Pin Jack 8-36 4-Pin Jack ¼-28 4-Pin Jack 8-36 4-Pin Jack
Electrical Ground Isolation Yes No No No No
Housing Material Titanium Titanium Titanium Titanium Titanium
Sealing Hermetic Hermetic Hermetic Hermetic Hermetic
Weight 5 gm 5 gm 5 gm 7 gm 5 gm
0.3 x 0.55 x 0.55 in 0.4 in Cube 0.45 in Cube 0.45 in Cube 0.45 in Cube
Size
7.6 x 14 x 14 mm 10.2 mm Cube 11.4 mm Cube 11.4 mm Cube 11.4 mm Cube
Mounting Through Hole 5-40 Thread Adhesive Adhesive 5-40 Thread
Supplied Accessories
Cable 034G05 — 034K10 — 034K10
Wax/Adhesive — 080A109 080A109 080A109 080A109
Adhesive Mounting Base — 080A — — 080A
Mounting Stud/Screw 081B93 081A27, M081A27, 081A90 — — 081A27, M081A27, 081A90
Additional Versions
Built-in Low Pass Filter — 356A63 — —
Integral Cable — — — — 356A12
Alternate Sensitivity — — 356A30 - 5 mV/g 356A36 - 10 mV/g —
Alternate Sensitivity — — — 356A35 - 100 mV/g —
Metric Mounting Thread M354C10 — — — —
Additional Accessories
Magnetic Mounting Base — — — — 080A30
Removal Tool 039A08 039A09 039A09 039A09
Mating Cable Connector AY AY EH AY EH
Recommended Cable 034 034 034 034 034

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High Temperature
ICP® Accelerometers (+325 ºF/+163 ºC)
Applications
■ Quality Assurance (HALT, HASS, ESS)
■ High Temperature
■ Thermal Stress Screening
■ Environmental Testing
■ Combined Environmental Chambers

PCB® offers specially designed and tested ICP®


accelerometers for conducting vibration and shock
measurements under demanding environmental
conditions. These sensors combine proven quartz, and
ceramic shear sensing technology with specialized, built-
in, microelectronic signal conditioning circuitry to achieve
dependable operation in extreme temperatures and
through repetitive temperature cycling. Laser-welded,
hermetically sealed, lightweight titanium or stainless steel
housings offer further protection from the environment.
Prior to shipment, each sensor undergoes a battery of
tests to ensure survivability for its intended use. Such
tests include temperature soak at elevated temperatures,
temperature cycling, and exposure to highly accelerated
screening procedures with hydraulically actuated shakers.
Photos Courtesy of Spectrum Technologies

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High Temperature Single Axis

Photo Courtesy of Sun Microsystems Advanced Product Testing Laboratory


ICP® Accelerometers
Environmental testing chambers play a vital role for many products during
development and testing. These tools permit accelerated life cycle testing
of products under extreme conditions to build confidence in reliability and
longevity. Temperature, humidity, and altitude are prevalent simulated
environments accommodated by such chambers. Vibration stimulus is often
combined with temperature cycling to more closely approximate real-world
operating environments. When vibration control or response measurements
are needed for such combined-environment tests, PCB® offers high
temperature ICP® accelerometers that have been qualified against their
own vibration stress screening and thermal cycling regimen to withstand
the extreme test chamber conditions.

High Temperature ICP® Accelerometers

Photos Shown Actual Size

Model Number 320C15 320C18 320C03 320C33


Sensitivity 10 mV/g 10 mV/g 10 mV/g 100 mV/g
Measurement Range ± 500 g pk ± 500 g pk ± 500 g pk ± 50 g pk
Broadband Resolution 0.005 g rms 0.005 g rms 0.005 g rms 0.0003 g rms
Frequency Range (± 5%) 2 to 10k Hz 2 to 10k Hz 1 to 6k Hz 1 to 4k Hz
Resonant Frequency ≥ 60 kHz ≥ 60 kHz ≥ 35 kHz ≥ 22 kHz
-100 to +325 °F -100 to +325 °F -100 to +325 °F -100 to +325 °F
Temperature Range
-73 to +163 °C -73 to +163 °C -73 to +163 °C -73 to +163 °C
Sensing Element Quartz/Shear Quartz/Shear Quartz/Shear Quartz/Shear
Electrical Connector 5-44 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
Electrical Ground Isolation No No No No
Housing Material Titanium Titanium Titanium Titanium
Sealing Hermetic Hermetic Hermetic Hermetic
Weight 2 gm 2 gm 11 gm 20 gm
5/16 x 0.43 in 9/32 x 0.74 in 1/2 x 0.81 in 3/4 x 0.85 in
Size
5/16 in x 10.9 mm 9/32 in x 18.8 mm 1/2 in x 20.6 mm 3/4 in x 21.6 mm
Mounting 5-40 Stud 5-40 Stud 10-32 Thread 10-32 Thread
Supplied Accessories
Wax 080A109 080A109 080A109 080A109
Adhesive Mounting Base 080A15 080A15 — 080A12
Mounting Stud/Screw — — 081B05, M081B05 081B05, M081B05
Additional Versions
Metric Mounting M320C15 M320C18 — —
Alternate Connector Position — — 320C04 - Top 320C34 - Top
Additional Accessories
Magnetic Mounting Base 080A30 080A30 080A27 080A27
Triaxial Mounting Adaptors 080B16, 080A196 080B16, 080A196 080B10 080B11
Mating Cable Connector AG EB EB EB
Recommended Cables 002, 003 CE 002, 003 CE 002, 003 CE 002, 003 CE

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High Temperature
ICP® Accelerometers

High Temperature ICP® Accelerometers

Model Number 300A12 320C20 339A30 339A31


Sensitivity 10 mV/g 10 mV/g 10 mV/g 10 mV/g
Measurement Range ± 250 g pk ± 500 g pk ± 500 g pk ± 500 g pk
Broadband Resolution 0.002 g rms 0.006 g rms 0.008 g rms 0.008 g rms
Frequency Range (± 5%) 10 to 10k Hz 2 to 5k Hz 2 to 8k Hz 2 to 8k Hz
Resonant Frequency ≥ 60 kHz ≥ 60 kHz ≥ 25 kHz ≥ 25 kHz
-100 to +500 °F -100 to +325 °F -65 to +325 °F -65 to +325 °F
Temperature Range (sensor)
-73 to +260 °C -73 to +163 °C -54 to +163 °C -54 to +163 °C
Sensing Element Ceramic/Shear Quartz/Shear Shear Shear
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 8-36 4-Pin Jack 8-36 4-Pin Jack
Housing Material Stainless Steel Titanium Titanium Titanium
Sealing Hermetic Hermetic Hermetic Hermetic
Weight (sensor) 5.4 gm 6.5 gm 4 gm 5.5 gm
3/8 x 0.87 in 3/8 x 0.87 in 0.4 in Cube 0.55 x 0.4 x 0.4 in
Size (sensor)
3/8 in x 22.1 mm 3/8 x 22.1 mm 10.2 mm Cube 14 mm x 10.2 mm x 10.2 mm
Mounting 10-32 Stud 10-32 Thread Adhesive 5-40 Stud
System Components
Accelerometer 357M50 — — —
Cable 16950-01 — 034K10 034K10
Charge Converter 422M136 — — —
Supplied Accessories
Wax/Adhesive — 080A109 080A109/080A90 080A109/080A90
Adhesive Mounting Base — 080A — 080A
Mounting Stud/Screw — — — 081A27, M081A27
Additional Versions
Metric Mounting — M320C20 — —

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High Temperature
Accelerometers (>+500 ºF/+260 ºC)
Applications
■ High Temperature Vibration Measurements
■ Engine Compartment Studies
■ Exhaust Component Vibration Tests
■ Steam Turbine Testing
■ Engine Vibration Analysis

PCB®’s Charge Output accelerometers utilize piezo-


ceramic sensing elements to directly output an
electrostatic charge signal that is proportional to applied
acceleration.
Charge Output accelerometers do not contain built-in
signal conditioning electronics. As a result, external signal
conditioning is required to interface their generated
measurement signals to readout or recording instruments.
The sensor’s charge output signals can be conditioned
with either a laboratory style, adjustable charge amplifier
or, for an economical approach, with an in-line, fixed
charge converter.
Since there are no electronics built into Charge Output
accelerometers, they can operate and survive exposure to
very high temperatures (up to +1200 °F/+649 °C for some
models). In addition, Charge Output accelerometers are
used for thermal cycling requirements or to take
advantage of existing charge amplifier signal conditioning
equipment.
It is important to note that measurement resolution and
low-frequency response for charge output, acceleration
sensing systems are dependent upon the noise floor and
discharge time constant characteristics of the signal
conditioning and readout devices used.

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High Temperature
Single Axis
Accelerometers

High Temperature, Single Axis Accelerometers

Model Number 357B69 357C90 357B61 357B53


Sensitivity 3.5 pC/g 5 pC/g 10 pC/g 100 pC/g
Measurement Range ± 500 g pk ± 1000 g pk ± 1000 g pk ± 150 g pk
Broadband Resolution [1] [1] [1] [1]
Frequency Range (± 5%) 6 kHz [2] 2.5 kHz [2] 5 kHz [2] 3 kHz [2]
Resonant Frequency ≥ 35 kHz ≥ 14 kHz ≥ 24 kHz ≥ 12 kHz
-65 to +900 °F -67 to +1200 °F -65 to +900 °F -95 to +550 °F
Temperature Range
-54 to +482 °C -55 to +649 °C -54 to +482 °C -71 to +288 °C

Radiation Exposure Limit


Integrated Gamma Flux </= 108 rad </= 108 rad </= 108 rad </= 108 rad
Integrated Neutron Flux </= 1010 N/cm2 </= 1010 N/cm2 </= 1010 N/cm2 </= 1010 N/cm2

Sensing Element Ceramic/Compression Ceramic/Shear Ceramic/Compression Ceramic/Shear


Electrical Connector 10-32 Coaxial Jack Integral Cable 10-32 Coaxial Jack 10-32 Coaxial Jack
Electrical Ground Isolation No Yes No Yes
Housing Material Inconel Inconel Inconel Titanium
Sealing Hermetic Hermetic Hermetic Hermetic
Weight 16 gm 75 gm 30 gm 51 gm
0.45 x 0.875 in 0.66 x 1.26 x 0.66 in 5/8 x 1 in 3/4 x 1.13 in
Size
11.4 in x 22.2 mm 16.7 x 32 x 16.7 mm 5/8 in x 25.4 mm 3/4 in x 28.7 mm
Mounting 10-32 Thread Through-hole 10-32 Thread 10-32 Thread
Supplied Accessories
Cable 023A10 — 023A10 —
Mounting Stud/Screw 081A107, M081A107 081A108 081A107, M081A107 081B05, M081B05
Additional Version
Alternate Connector Position — — — 357B54 - Top
Additional Accessories
Adhesive Mounting Base 080A12 — 080A12 080A12
Magnetic Mounting Base 080A27 — 080A27 080A27
Triaxial Mounting Adaptor 080B11 — 080B11 080B11
Mating Cable Connector FZ FZ FZ FZ
Recommended Cable 023 023 023 023
Note
[1] Resolution is dependent upon cable length and signal conditioner [2[ Low Frequency response determined by external electronics

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High Sensitivity ICP® Accelerometers


Applications
■ Building Vibration Monitoring
■ Earthquake Detection
■ Structural Testing of Bridges
■ Floor Vibration Monitoring
■ Geological Formation Studies
■ Foundation Vibration Monitoring

High sensitivity, ICP® accelerometers are specifically


designed to enable the detection of ultra-low-level, low-
frequency vibrations associated with very large structures,
foundations, and earth tremors. These sensors typically
possess exceptional measurement resolution as the result
of a comparatively larger size, which furnishes a stronger
output signal and a lower noise floor.
Both ceramic and quartz sensing elements are utilized in
seismic accelerometer designs. Model 393C, with a quartz
sensing element, offers the best low-frequency response in
this series. Ceramic element styles with built-in, low-noise,
signal conditioning circuitry offer the greatest
measurement resolution. The model 393B31 leads the way,
providing 1 µg rms broadband resolution.
All units are hermetically sealed in either a titanium or
stainless steel housing. Models that include a 2-pin,
military style connector provide the added benefit of being
electrically case isolated for superior RF and EMI
protection.

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High Sensitivity ICP®


Accelerometers
Vibration monitoring of civil structures and treasured
monuments can be an essential practice for ensuring the safety
of occupants or protecting the structure from catastrophic
demise. Studies have shown that crowds of people in a stadium
grandstand or theater balcony can impart tremendous forces
and harmonic motion to the structure when the crowd acts in a
synchronous manner. Earth tremors, foot traffic, and trucks &
trains can impart vibration, which can cause a structure to
sway, shift, crumble, or collapse. Permanent-monitoring high-
sensitivity accelerometers are useful for trending, analyzing,
and alerting when structural motion exceeds established safety
limits to enable corrective or evasive action.

High Sensitivity ICP® Accelerometers

Model Number 355B04 352B 393B04 393B05


Sensitivity 1000 mV/g 1000 mV/g 1000 mV/g 10 V/g
Measurement Range ± 5 g pk ± 5 g pk ± 5 g pk ± 0.5 g pk
Broadband Resolution 0.0001 g rms 0.00008 g rms 0.000003 g rms 0.000004 g rms
Frequency Range (± 5%) 1 to 8k Hz 2 to 10k Hz 0.06 to 450 Hz 0.7 to 450 Hz
Resonant Frequency ≥ 30 kHz ≥ 25 kHz ≥ 2.5 kHz ≥ 2.5 kHz
-65 to +200 °F -65 to +200 °F 0 to +176 °F 0 to +176 °F
Temperature Range
-54 to +93 °C -54 to +93 °C -18 to +80 °C -18 to +80 °C
Sensing Element Ceramic/Shear Ceramic/Shear Ceramic/Flexural Ceramic/Flexural
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
Electrical Ground Isolation Yes No No No
Housing Material Titanium Titanium Titanium Titanium
Sealing Hermetic Hermetic Hermetic Hermetic
Weight 11 gm 25 gm 50 gm 50 gm
0.40 x 0.95 x 0.63 in 3/4 x 1.10 in 0.99 x 1.22 in 0.99 x 1.22 in
Size
10.2 x 24 x 16 mm 3/4 in x 28 mm 25 x 31 mm 25 x 31 mm
Mounting Through Hole 10-32 Thread 10-32 Thread 10-32 Thread
Supplied Accessories
Wax/Adhesive 080A109 080A109 — —
Adhesive Mounting Base — 080A12 — —
Mounting Stud/Screw 081B45 081B05, M081B05 081B05, M081B05 081B05, M081B05
Additional Accessories
Magnetic Mounting Base — 080A27 — —
Triaxial Mounting Adaptor — 080B11 — —
Mating Cable Connector EB EB EB EB
Recommended Cables 002, 003 CE 002, 003 CE 002, 003 CE 002, 003 CE

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High Sensitivity ICP®


Accelerometers
Decaying infrastructures, particularly bridges, have received
heightened awareness in recent years. Among the several
techniques for determining the health and longevity of such
civil structures are vibration measurements for continuous
monitoring, modal analysis, and structural integrity
investigation. High sensitivity accelerometers are utilized for
generating signals in response to a variety of stimuli including
traffic, wind, and programmatic impulse. When analyzed,
these signals provide insight for determining the condition and
safety of the structure. Such an investigative analysis can lead
to a recommendation for remedial construction or further
monitoring.

High Sensitivity ICP® Accelerometers

Model Number 393A03 393B12 393B31 393C


Sensitivity 1000 mV/g 10 V/g 10 V/g 1000 mV/g
Measurement Range ± 5 g pk ± 0.5 g pk ± 0.5 g pk ± 2.5 g pk
Broadband Resolution 0.00001 g rms 0.000008 g rms 0.000001 g rms 0.0001 g rms
Frequency Range (± 5%) 0.5 to 2000 Hz 0.5 to 2000 Hz 0.1 to 200 Hz 0.02 to 800 Hz
Frequency Range (± 10%) 0.3 to 4000 Hz 0.1 to 2000 Hz 0.07 to 300 Hz 0.01 to 1200 Hz
Resonant Frequency ≥ 10 kHz ≥ 10 kHz ≥ 700 Hz ≥ 3.5 kHz
-65 to +250 °F -50 to +180 °F 0 to +150 °F -65 to +200 °F
Temperature Range
-54 to +121 °C -45 to +82 °C -18 to +65 °C -54 to +93 °C
Sensing Element Ceramic/Shear Ceramic/Shear Ceramic/Flexural Quartz/Compression
Electrical Connector 2-Pin MIL-C-5015 2-Pin MIL-C-5015 2-Pin MIL-C-5015 10-32 Coaxial Jack
Electrical Case Isolation Yes Yes Yes No
Housing Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Sealing Hermetic Hermetic Hermetic Hermetic
Weight 210 gm 210 gm 635 gm 885 gm
1 3/16 x 2.21 in 1 3/16 x 2.21 in 2.25 x 2.8 in 2.25 x 2.16 in
Size
1 3/16 in x 56.1 mm 1 3/16 in x 56.1 mm 57.2 x 71.1 mm 57.2 x 54.9 mm
Mounting 1/4-28 Thread 1/4-28 Thread 1/4-28 Thread 10-32 Thread
Supplied Accessories
Mounting Stud/Screw 081B20, M081B20 081B20, M081B20 081B20, M081B20 081B05, M081B05
Additional Accessories
Magnetic Mounting Base 080A54 080A54 — 080A21
Triaxial Mounting Adaptor 080A57 080A57 080M189 080M16
Mating Cable Connector AP AP AP EB
Recommended Cables 024 024 024 002, 003 CE

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Structural Test ICP® Accelerometers


Applications
■ Structural Vibration Testing
■ Multi-channel Modal Analysis
■ Analytical Model Correlation
■ Design Studies
■ Force Response Simulation

The Series 333 ICP® accelerometers, and their


accessories, have been specifically designed to address
the needs of multi-point modal and structural test
measurement applications. This equipment has been
developed in conjunction with the world renowned
University of Cincinnati Structural Dynamics Research
Laboratory and proven in real-world testing situations.
All accelerometers feature high-output, piezoceramic
sensing elements for strong output signal levels when
measuring lower-amplitude input vibrations. All reduce
mass-loading effects by employing ultra-lightweight
casing materials. All exhibit minimal phase deviation, an
important consideration for mode shape analysis.
Each unit in this family includes TEDS functionality as an
option. A sensor incorporating a Transducer Electronic
Data Sheet (TEDS) is a mixed-mode (analog/digital)
sensor with a built-in read/write memory that contains
information about the sensor and its use. A TEDS sensor
has an internal memory that includes information about
the manufacturer, specifications and calibration, defined
by IEEE standard 1451.4, effectively giving it the ability of
“plug-and-play” self-identification within a measurement
system. Using the same two-wire design of traditional
piezoelectric with internal charge amplifier transducers,
the TEDS sensor can flip between analog and digital
modes, functioning with either a typical analog output, or
with a digital bit stream output. Although a TEDS sensor
can be connected to any ICP® sensor signal conditioner,
only a TEDS-capable ICP® signal conditioner and data
acquisition equipment support the digital communication
mode.
Mounting pads, multi-conductor signal cables, and patch
panels all help to control and organize the cable bundles
of sensor arrays. This helps to minimize set-up time and
potential errors that are often the result of cable tangles
encountered during multi-channel structural testing.

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Structural Test ICP®


Accelerometers
Highlights
■ High output piezoceramic sensing element for strong
output signal
■ Lightweight casing materials to minimize mass
loading effects
■ Available in a variety of packages, mounting and
cable options

Structural Test ICP® Accelerometers

Photos Shown Actual Size

Model Number 333B 333B30 333B40 333B50


Sensitivity 100 mV/g 100 mV/g 500 mV/g 1000 mV/g
Measurement Range ± 50 g pk ± 50 g pk ± 10 g pk ± 5 g pk
Broadband Resolution 0.00007 g rms 0.00015 g rms 0.00005 g rms 0.00005 g rms
Frequency Range (± 5%) 2 to 1k Hz 0.5 to 3k Hz 0.5 to 3k Hz 0.5 to 3k Hz
Resonant Frequency ≥ 5 kHz ≥ 40 kHz ≥ 20 kHz ≥ 20 kHz
0 to +150 °F 0 to +150 °F 0 to +150 °F 0 to +150 °F
Temperature Range
-18 to +66 °C -18 to +66 °C -18 to +66 °C -18 to +66 °C
Sensing Element Ceramic/Shear Ceramic/Shear Ceramic/Shear Ceramic/Shear
Electrical Connector 3-Pin Socket 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
Housing Material Polymer Titanium Titanium Titanium
Sealing Hermetic Hermetic Hermetic Hermetic
Weight 5.6 gm 4.0 gm 7.5 gm 7.5 gm
0.48 x 0.84 in 0.4 in Cube 0.45 in Cube 0.45 in Cube
Size
11.9 x 21.3 mm 10.2 mm Cube 11.4 mm Cube 11.4 mm Cube
Mounting Adhesive 5-40 Thread 5-40 Thread 5-40 Thread
Supplied Accessories
Wax/Adhesive — 080A109/080A90 080A109/080A90 080A109/080A90
Adhesive Mounting Base — 080A25 080A25 080A25
Mounting Stud/Screw — 081A27, M081A27 081A27, M081A27 081A27, M081A27
Additional Versions
Alternate Mounting — 333B32 - Adhesive 333B42 - Adhesive 333B52 - Adhesive
Alternate Connector Position — 333B35 - Top 333B45 - Top —
Additional Accessories
Adhesive Mounting Base and Cable 080B37, 080B38, 080B40 — — —
Triaxial Mounting Adaptor 080B55, 080A141 — — —
Removal Tool — 039A08 039A09 —
Mating Cable Connector — EB EB EB
Recommended Cables 080B38 002, 003 CE 002, 003 CE 002, 003 CE

■ See models 356A16, 356A17, & 356B18 listed on page 8 for Triaxal Configuration of Structural Test ICP® Accelerometers.
28 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886
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MEMS DC Response Accelerometers


When analysis of very low frequency motion or constant
acceleration is required, MEMS accelerometers are
necessary. Unlike piezoelectric accelerometers, these
sensors respond to 0 Hz and are, therefore, often referred to
as DC response sensors.
PCB® Series 3741 DC response accelerometers are
offered in a variety of full-scale ranges, from ± 2 to ± 200
g. The units feature silicon MEMS sensing elements for
uniform, repeatable performance. Gas damping,
mechanical over range stops, and a low profile, hard-
anodized, aluminum housing are utilized for added
durability. Electrically, the units offer a differential output
signal for common-mode noise rejection.
PCB® Series 3711 (single axis) and 3713 (triaxial) DC
response accelerometers are designed to measure low
frequency vibration and motion, and are offered in full-
scale ranges from ± 2 to ± 200 g, to accommodate a
variety of requirements. The units feature gas-damped,
silicon MEMS sensing elements that provide
performance, while hermetically sealed titanium housings
provide protection from harsh contaminants. These units
are inherently insensitive to base strain and transverse
acceleration effects, and offer high frequency overload
protection. Electrically, the units offer a single-ended
output signal for each channel
with power and ground leads.
Photos Courtesy of Purdue University

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MEMS DC Response
Accelerometers
Highlights
■ Single axis and triaxial configurations
■ Integral cable or multi-pin electrical connectors
■ Simple, DC-power excitation schemes
■ Single-ended or differential output signal formats

MEMS DC Response Accelerometers


Series 3741 Sensitivity Measurement Range (pk) Frequency (± 5%) Broadband Resolution (rms)
10 mV/g ± 200 g 0 to 2000 Hz 5.1 mg
20 mV/g ± 100 g 0 to 2000 Hz 4.5 mg
40 mV/g ± 50 g 0 to 2000 Hz 2.5 mg
66.7 mV/g ± 30 g 0 to 2000 Hz 2.5 mg
200 mV/g ± 10 g 0 to 200 Hz 1.1 mg
1000 mV/g ±2g 0 to 150 Hz 0.3 mg
Series 3711 and 3713
10 mV/g ± 200 g 0 to 850 Hz 21.1 mg
40 mV/g ± 50 g 0 to 1000 Hz 6.0 mg
66.7 mV/g ± 30 g 0 to 1000 Hz 3.5 mg
200 mV/g ± 10 g 0 to 1000 Hz 1.2 mg
1000 mV/g ±2g 0 to 250 Hz 0.2 mg
Model Number 3741 Single Axis 3711 Single Axis 3713 Triaxial
Output Configuration Differential Single-Ended Single-Ended
Overload Limit (Shock) ± 5,000 g pk ± 3000 g pk ± 3000 g pk
-65 to +250 °F -65 to +250 °F -65 to +250 °F
Temperature Range
-54 to +121 °C -54.0 to +121 °C -54 to +121 °C
Excitation Voltage 6 to 30 VDC 6 to 30 VDC 6 to 30 VDC
Housing Material Anodized Aluminum Titanium Titanium
Sealing Epoxy Hermetic Hermetic
0.30 x 1.00 x 0.85 in 0.45 x 0.85 x 0.85 in 0.8 in Cube
Size
7.62 x 25.4 x 21.6 mm 11.4 x 21.6 x 21.6 mm 20.3 mm Cube
Weight Connector style — 16.3 gm 17.3 gm
Integral cable style 10 gm 65.0 gm 119.0 gm
Electrical Connector 10 ft. (3 m) Integral Cable 1/4-28 4-Pin or 10 ft. (3 m) Integral Cable 9-Pin or 10 ft. (3 m) Integral Cable
Model No. - Multi-pin Connector — 3711B11xxxG [1] 3713B11xxxG [1]
Model No. - Integral Cable 3741D4HBxxxG [1] 3711B12xxxG [1] 3713B12xxxG [1]
Supplied Accessories
Easy Mount Clip — 080A152 —
Adhesive Base — — 080A12
081A103 081A113 081B05
Mounting Screw/Stud
M081A103 M081A113 M081B05
Additional Accessories
Triaxial Mounting Block 080A208 080A153 —
Mounting Cable Connector — AY EN
Recommended Cable — 010 037
Note
[1] xxx corresponds to measurement range

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MEMS Sensor Signal


Conditioners

MEMS Sensor Signal Conditioners

Model Number 478A01 478B05 478A16 482C27


Channels 1 3 16 4
Single-ended MEMS Single-ended MEMS Single-ended MEMS Diff./Single-ended MEMS/Bridge,
Sensor Input Type(s)
Capacitive Capacitive Capacitive ICP®/Voltage
Compatible Sensor Series 3711, 3713 3711, 3713 3711, 3713 350x, 360x, 371x, 374x, Load Cells
Gain Unity Unity Unity x0.1 to x2000; x0.1 to x200 [5]
Output Range ±5 V ±5 V ±10 V ±10 V
Frequency Response (±5%) (Unity Gain) DC to 2k Hz DC to 2k Hz DC to 70k Hz [3] DC to 100k Hz
+32 to +120 °F +32 to +120 °F +32 to +120 °F +32 to +120 °F
Temperature Range
0 to +50 °C 0 to +50 °C 0 to +50 °C 0 to +50 °C
Excitation Voltage >16 VDC 17.3 VDC 18 VDC 0 to 12 VDC Unipolar or Bipolar [6]
Broadband Electrical Noise
8 µV rms [1] 5 µV rms 70 µV rms 50 µV rms
(1 to 100,000 Hz) (Gain x1)
Power Required 27 VDC 33-38 VDC [2] 100 to 240 VAC, 50 to 400 Hz 9 to 18 VDC [2]

Input Connectors 4-Pin Jack 4-Pin Jack (16) 4-Pin Jacks, (1) DB50 Female (4) 8-Socket Mini DIN, (4) BNC Jacks

Output Connectors BNC Jack BNC Jacks (16) BNC Jacks, (1) DB37 Female [4] BNC Jacks

4.0 x 2.9 x 2.4 in 6.3 x 2.4 x 11 in 3.5 x 19 x 16.25 in 3.2 x 8.0 x 5.9 in
Size (Height x Width x Depth)
10.2 x 7.4 x 6.1 cm 16.0 x 6.1 x 28.0 cm 8.9 x 48.3 x 41.3 cm 8.1 x 20 x 15 cm
0.69 lb 1.67 lb 8.5 lb 2.5 lb
Weight
312 gm 756 gm 3.9 kg 1.13 kg
Supplied Accessories
Power Cord — 017AXX 017AXX 017AXX
Universal Power Adaptor — 488B04/NC — 488B14/NC
MCSC Control Software — — — EE75
Additional Versions
Line Powered with Gain 445C01 — — —
Base Configurable Model with Selectable Options — — 478A17 —
8-channel — — 478A18 —
8-channel Base Configurable Model
— — 478A19 —
with Selectable Options
Screw Terminal Input Connector — 478A05 — —
3-Channel Differential Input Only — — — 478A30
Additional Accessories
488A03
AC Power Source — — —
or F488A03
488A02
Battery Charger — — —
or F488A02
9 VDC Ultralife Lithium Batteries (3) 400A81 — — —
DC Power Pack — 488B07 — —
Auto Lighter Adaptor — 488A11 — 488A13
Input Mating Connector AY AY AY, DB50 Male 8-pin Mini DIN, AC
Notes
[1] Noise measured from 0.1 Hz to 10k Hz [2] Supplied with 85 to 264 VAC, 47 to 400 Hz Universal Power Adaptor [3] ±1% DC to 40 kHz (minimum) [4] BNC jacks on both front and rear panels [5]
Maximum gain for bridge/MEMS input is x2000 and for ICP®/voltage is x200 [6] In bipolar mode, +Vexc track each other. They are equal and opposite. User selectable in 0.1V incrememts

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Shock ICP® Accelerometers


Applications:
■ Pile Driver Monitoring
■ Simulated Pyroshock Events
■ Recoil and Penetration
■ Impact Press Monitoring
■ Explosive Studies
■ Shaker Impact Monitoring

Shock accelerometers are specifically designed to


withstand and measure extreme, high-amplitude, short-
duration, transient accelerations. Such accelerations
characteristically exceed the 1000 g boundary imposed on
typical accelerometer designs. Shock acceleration events
may reach 100,000 g or more with pulse durations of less
than 10 microseconds. The extremely fast transient and
volatile nature of a shock event imposes special demands
on the design of a shock accelerometer.
PCB® shock accelerometers represent extensive research
in materials, assembly techniques, and testing techniques
to ensure survivability and faithful representation of the
shock event. An automated Hopkinson Bar Calibration
Station is utilized to evaluate shock sensor performance by
simulating actual, high amplitude measurement
conditions. This investment allows PCB® to assess and
improve upon individual sensor characteristics, such as
zero shift, ringing, and non-linearity.
Shear mode quartz and ceramic sensing elements are used
in shock accelerometer designs to minimize the effects of
base strain and thermal transients. Ceramic elements yield
a smaller, lighter weight sensor with higher amplitude
range and frequency limits. Quartz elements offer a wider
operating temperature, thereby allowing for a more general
purpose measurement device. Built-in signal conditioning
circuitry permit these ICP® sensors to operate from
constant-current signal conditioners for reliable operation
and simplicity of use. The addition of mechanical and
electrical filtering, in some designs, assists in resonance
suppression to eliminate high-frequency “ringing” in the
output signal.
A general purpose charge mode unit is available for
systems employing external charge amplifiers and where
adjustability through a wide measurement range is
desired, such as with near- and far-field pyroshock testing.

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Shock ICP®
Accelerometers
Applications
■ Body Armor Piercing
■ Impact Testing
■ Metal-to-Metal
■ Helmet Testing
Photo Courtesy of Clemson University

Shock Accelerometers

Photo Shown Actual Size

Model Number 350B21 350C02 350B23 350B24


Sensitivity 0.05 mV/g 0.1 mV/g 0.5 mV/g 1 mV/g
Measurement Range ± 100,000 g pk ± 50,000 g pk ± 10,000 g pk ± 5000 g pk
Broadband Resolution 0.3 g rms 0.5 g rms 0.04 g rms 0.02 g rms
Frequency Range (± 1 dB) 1 to 10k Hz 4 to 10k Hz 0.4 to 10k Hz 0.4 to 10k Hz
Electrical Filter Corner — 13 kHz (-3 dB) 13 kHz (-3 dB) 13 kHz (-3 dB)
Mechanical Filter Resonance — 23 kHz 23 kHz 23 kHz
Resonant Frequency ≥ 200 kHz ≥ 100 kHz ≥ 100 kHz ≥ 100 kHz
-65 to +200 °F 0 to +150 °F 0 to +150 °F 0 to +150 °F
Temperature Range
-54 to +93 °C -18 to +66 °C -18 to +66 °C -18 to +66 °C
Sensing Element Ceramic/Shear Ceramic/Shear Ceramic/Shear Ceramic/Shear
Electrical Connector Integral Cable Integral Cable Integral Cable Integral Cable
Electrical Ground Isolation Yes Yes Yes Yes
Housing Material Titanium Titanium Titanium Titanium
Sealing Hermetic Hermetic Hermetic Hermetic
Weight 4.4 gm 4.2 gm 4.5 gm 4.5 gm
3/8 x 0.73 in 3/8 x 0.75 in 3/8 x 0.75 in 3/8 x 0.75 in
Size
3/8 in x 18.4 mm 3/8 in x 19.1 mm 3/8 in x 19.1 mm 3/8 in x 19.1 mm
Mounting 1/4-28 Stud 1/4-28 Stud 1/4-28 Stud 1/4-28 Stud
Additional Version
Metric Mounting Thread M350B21 M350C02 M350B23 M350B24
Additional Accessories
Adhesive Mounting Bases 080M217, M080M217 080M217, M080M217 080M217, M080M217 080M217, M080M217
Triaxial Mounting Adaptors 080A180, M080A180 080A180, M080A180 080A180, M080A180 080A180, M080A180
Mating Cable Connector AL AL AL AL
Connector Adaptor 070A02 070A02 070A02 070A02

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Shock ICP®
Accelerometers
Highlights
■ Built-in Mechanical & Electrical Filters
■ Lightweight Integral Cable or 10-32 Coaxial Jack
■ Measurement Ranges From 5,000 g’s to 100,000 g’s

Shock Accelerometers Triaxial Configuration

Photos Shown Actual Size


Model Number 350B03 350B04 350A14 350B50
Sensitivity 0.5 mV/g 1 mV/g 1 mV/g 0.5 mV/g
Measurement Range ± 10,000 g pk ± 5000 g pk ± 5000 g pk ±10,000 g pk
Broadband Resolution 0.04 g rms 0.02 g rms 0.02 g rms 0.03 g rms
Frequency Range (± 1 dB) 0.4 to 10k Hz 0.4 to 10k Hz 0.4 to 7.5k Hz [1] 3 to 10k Hz
Electrical Filter Corner 13 kHz (-3dB) 13 kHz (-3dB) 7.5 kHz (-10%) 20 kHz (-3dB)
Mechanical Filter Resonance 23 kHz 23 kHz — —
Resonant Frequency ≥ 100 kHz ≥ 100 kHz ≥ 50 kHz ≥ 60 kHz
0 to +150 °F 0 to +150 °F -65 to +250 °F -65 to +250 °F
Temperature Range
-18 to +66 °C -18 to +66 °C -54 to +121 °C -54 to +121 °C
Sensing Element Ceramic/Shear Ceramic/Shear Quartz/Shear Ceramic/Shear
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack Integral Cable
Electrical Ground Isolation No No No Yes
Housing Material Titanium Titanium Stainless Steel Titanium
Sealing Hermetic Hermetic Hermetic Hermetic
Weight 4.5 gm 4.5 gm 17.9 gm 8.6 gm
3/8 x 1.02 in 3/8 x 1.02 in 1/2 x 1.45 in 0.33 x 0.69 x 0.69 in
Size
3/8 in x 25.9 mm 3/8 in x 25.9 mm 1/2 in x 36.8 mm 8.4 x 17.5 x 17.5 mm
Mounting 1/4-28 Stud 1/4-28 Stud 1/4-28 Stud Through Hole
Additional Version
Metric Mounting Thread M350B03 M350B04 M350A14 —
Additional Accessories
Adhesive Mounting Base 080M217, M080M217 080M217, M080M217 — —
Triaxial Mounting Adaptor 080A180, M080A180 080A180, M080A180 — —
Mating Cable Connectors EB, AW EB, AW EB, AW AY
002, 003 CE, 002, 003 CE, 002, 003 CE,
Recommended Cables 034G05 (Included)
031 Flexible 031 Flexible 031 Flexible
Note
[1] Range shown is ± 10%

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Special Purpose Instruments

ICP® Mechanical Portable 1g Handheld Shaker Back-to-back Comparison


Impedance Sensor Model 394C06 handheld shaker is a Calibration Standards
Model 288D01 Mechanical Impedance small, self-contained, battery powered, Back-to-back comparison calibration standard
Sensor simultaneously measures an vibration exciter specifically designed accelerometers permit NIST traceable calibration
applied, driving-point force and to conveniently verify accelerometer of accelerometers and other vibration sensors by
response acceleration of a test structure and vibration system performance. It the reference comparison method. The back-to-
for determining parameters such as accepts sensors up to 210 grams* in back reference calibration accelerometer is
mechanical mobility and mechanical weight and delivers a controlled, 1 G mounted to a mechanical exciter and the sensor
impedance. The unit consists of a mechanical excitation. Ideal for to be calibrated is installed onto its surface. The
precision, shear mode accelerometer conductingon-the-spotsensorsensitivity output signals from the reference standard and
and a quartz force sensor in a common checks, identifing channels for multi- transducer under test (TUT) are compared,
housing. Installation is primarily point data acquisition, performing permitting sensitivity, frequency response, and
facilitated at the structural excitation end-to-end system troubleshooting, and phase response verification of the tested unit.
points, in series with a stinger and confirming system gain settings. Frequency and amplitude inputs to the exciter
vibration shaker. *Total weight including mounting hardware can be varied to suit the desired test parameters.
and cable influence Included are interconnect cables and a dedicated
Applications signal conditioner for use with the reference
■ Structural Testing Highlights standard to ensure a precise sensitivity at a
■ Provides mechanical excitation common reference frequency. A variety of
■ Modal Analysis
at 1 g rms or 1 g pk mounting studs and an NIST traceable
■ Fixed, 159.2 Hz frequency calibration certificate are also provided. Readout
Highlights instruments, shakers, and their controllers are
■ 100 mV/g [10.2 mV/(m/s2)] ■ Powered by four “AA” alkaline
not included.
acceleration sensitivity batteries (included)
■ 100 mV/lb [22.4 mV/N] force ■ Automatic shut-off for Models
sensitivity continuous operation ■ Model 394A10,1/4-28 threaded,
■ 0.7 to 7000 Hz frequency range ■ Mechanical stops protect from mounting hole
■ 19.2 gram weight
overload ■ Model 394A11, 10-32 threaded, mounting
■ Optional AC power adaptor hole
(Model 073A16)
■ Alternate Metric Model Highlights
(M394C06) offers 10 m/sec2 ■ 100 mV/g sensitivity
excitation ■ 0.5 Hz to 10 kHz (± 5%) frequency range
■ 85 to 264 VAC, 47 to 440 Hz powered
■ Optional battery powered

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Human Vibration Instruments

VibTrack HAVTM Triaxial ICP® Seat Pad Human Vibration Meter


World’s first self-contained finger- Accelerometer Model HVM-100 Human Vibration
mounted personal dosimeter for Model 356B41 triaxial seat pad Meter utilizes accelerometer inputs to
hand-arm vibration. Intrinsically safe, accelerometer measures whole provide vibration severity measurements
and capable of measuring to AFG IH, body vibration influences associated relative to human exposure to vibration.
ISO (5349), and ANSI (S2.70) with vehicle operation. The unit The unit is directly compatible with
standards. This miniature logging houses a triaxial accelerometer Model 356B41, triaxial seat pad
instrument provides continual data within a molded, rubber pad that accelerometer, as well as any other
for over 12 hours of exposure under can be placed under a seated single axis or triaxial ICP® accelerometer.
the most severe conditions. person, beneath a weighted test
object, or strapped onto the body. Applications
Highlights ■ Hand-arm Vibration
■ Extremely compact & durable Applications ■ Whole-body Vibration
■ Measures vibration directly to ■ Operator Comfort Studies ■ Operator Comfort Studies
ISO & ANSI standards ■ Construction Vehicle Vibration
■ Self-contained, finger mounted Exposure
■ Seat Design Studies Highlights
■ Data logging of rms, peak, and
■ Seat Mounting, Suspension,
vector sum values
Bracket, and Damping Tests
■ RS-232 computer interface
■ Programmable AC and DC
Highlights
outputs
■ 100 mV/g [10.2 mV/(m/s2)]
sensitivity
■ 0.5 to 1000 Hz frequency range
■ 180 gm weight
■ 4-pin connector
■ Supplied with Model 010G05
interface cable 5 ft (1.5 m)
length to three BNC plugs

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Mounting Accessories
Adhesive Mounting Bases
Adhesive mounting bases are utilized Adhesive Mounting Bases
to facilitate adhesively mounting an
accelerometer to a test surface. The
base is secured to the test object with
a suitable adhesive such as epoxy,
glue or wax. The accelerometer is then
stud mounted to the adhesive Model 080A Model 080A12 Model 080A178 Model 080A19
mounting base. The use of the Model Number Hex size Thickness Mounting Material
adhesive mounting base eliminates 080A14 5/16 in 0.32 in (8.1 mm) 10-32 Thread Hardcoat Aluminum
the adhesive from being in direct M080A14 5/16 in 0.32 in (8.1 mm) M5 x 0.8 Thread Hardcoat Aluminum
contact with the sensor and potentially 080A15 5/16 in 0.125 in (3.18 mm) 5-40 Thread Hardcoat Aluminum
clogging the tapped mounting hole. M080A15 5/16 in 0.125 in (3.18 mm) M3 x 0.50 Thread Hardcoat Aluminum
Accelerometers may be easily moved 080A04 3/8 in 0.200 in (5.08 mm) 10-32 Thread Hardcoat Aluminum

to multiple bases installed in various M080A04 3/8 in 0.200 in (5.08 mm) M6 x 0.75 Thread Hardcoat Aluminum

locations. All bases are machined of 080A25 7/16 in 0.125 in (3.18 mm) 5-40 Thread Hardcoat Aluminum
M080A25 7/16 in 0.125 in (3.18 mm) M3 x 0.50 Thread Hardcoat Aluminum
lightweight aluminum with a grooved
080A178 1/2 in 0.120 in (3.05 mm) 10-32 Stud Hardcoat Aluminum
side for applying the adhesive and a 080A 1/2 in 0.187 in (4.75 mm) 10-32 Thread Hardcoat Aluminum
hardcoat finish which provides M080A 1/2 in 0.187 in (4.75 mm) M6 x 0.75 Thread Hardcoat Aluminum
electrical isolation between the test 080A145 3/4 in 0.200 in (5.08 mm) 5-40 Thread Hardcoat Aluminum
object and the accelerometer. For 080A12 3/4 in 0.200 in (5.08 mm) 10-32 Thread Hardcoat Aluminum
proper mounting, match the hex size M080A12 3/4 in 0.200 in (5.08 mm) M6 x 0.75 Thread Hardcoat Aluminum
on the accelerometer to the hex size on 080A13 3/4 in 0.200 in (5.08 mm) 1/4-28 Thread Hardcoat Aluminum
the adhesive base. Use the next larger 080A19* 3/4 in 0.375 in (9.53 mm) 10-32 Thread Hardcoat Aluminum
adhesive base hex size if a match is 080A68 7/8 in 0.200 in (5.08 mm) 10-32 Thread Hardcoat Aluminum
not available. M080A68 7/8 in 0.200 in (5.08 mm) M6 x 0.75 Thread Hardcoat Aluminum
080A147 7/8 in 0.274 in (6.96 mm) (2) M3 x 0.5 Thread Hardcoat Aluminum
080A170 1.0 in 0.350 in (8.89 mm) (2) 6-32 Thread Hardcoat Aluminum
080A190 1.25 in 0.250 in (6.35 mm) 10-32 Thread Stainless Steel
080M227* 1.15 in 0.625 in (15.9 mm) 10-32 Thread Ceramic
* Suitable for use as a stud mounted, electrical isolation base with a 10-32 accelerometer mounting stud inserted into each end.

Mounting Pads for Array Accelerometers


Specially designed mounting pads are for use with array
accelerometers that incorporate their electrical connection
within their mounting surface.
Model 080A140
Mounting pad with
10-32 electrical connector
for use with Model 333B31

Model Cable Length


080B40 10 ft (3 m)
080B37 25 ft (7.6 m)
080B38 50 ft (15.2 m)
Mounting pad with 3-socket adhesive base with integral cable Model 080A115
that terminates with a 3-socket IDC connector for use with Mounting pad with integral 10 ft (3 m)
Model 333B (available with BNC plug termination by specifying cable and BNC plug termination for
suffix /AC to model number, e.g., 080B40/AC) use with Model 333B31

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Easy-mount Clips
Easy-Mount Clip Easy-mount clips offer practical and
economical installation techniques for
accelerometers in multi-channel vibration
Models 080A160, 080A172, Shown with sensor measurement applications.
080A173 (sensor not included)
The clips can be attached to the test structure
via double sided tape or adhesive. Once the
Model Number 080A172 080A173 080A160 clips are installed, accelerometers are simply
0.40 in 0.45 in 0.55 in
Compatible Cube Size
10.2 mm 11.4 mm 14.0 mm
snapped into the clips and are ready to take
0.55 x 0.55 x 0.25 in 0.6 x 0.6 x 0.25 in 0.81 x 0.81 x 0.32 in vibration measurements.
Size
14 x 14 x 6.4 mm 15.2 x 15.2 x 6.4 mm 20.6 x 20.6 x 8.1 mm
Weight 0.5 gm 0.6 gm 1.4 gm
More measurement points and orientations
Frequency Limit (± 5%) (Grease Mount) 2k Hz 2k Hz 2k Hz
can be accommodated with fewer sensors by
Frequency Limit (± 10%) (Grease Mount) 4k Hz 3k Hz 2.5k Hz installing clips at all desired points and
Frequency Limit (± 5%) (Dry Mount) 1k Hz 1k Hz 1k Hz populating them with as many sensors as
Frequency Limit (± 10%) (Dry Mount) 1.3k Hz 1.3k Hz 1.3k Hz necessary. Sensors are then moved to
Temperature Range (Continuous)
-65 to +125 °F -65 to +125 °F -65 to +125 °F remaining clip locations until all
-54 to +52 °C -54 to +52 °C -54 to +52 °C
measurements are completed. Triaxial
+175 °F +175 °F +175 °F
High Temperature Limit (Short Term Exposure)
+79 °C +79 °C +79 °C measurements can be made with single axis,
Compatible Accelerometers
333B32, 333B33, 333B42, 333B53, 356A02, 356A15, cube-shaped accelerometers by changing axis
356B11, 356B21 356A12, 356A22 356A16, 356A17 orientation for successive measurements.
Ordering Information
100-Piece Bag of Easy-Mount Clips 080A181 080A183 080A185
Swivel-style clips permit sensors installed on
Notes curved or sloped surfaces to be aligned along
Actual attainable frequency limits may be higher than specified, particularly for lower weight accelerometers, and may differ de- the desired plane and axis. These clips rotate
pending on axis of motion. An interface of silicone grease between clip and accelerometer aids in mechanical coupling to improve and pivot to provide full flexibility in alignment.
attainable frequency range.

Easy-Mount Swivel Clip

Models 080B174, 080B176, Shown with sensor


080B177 (sensor not included)

Model Number 080B174 080B176 080B177


0.40 in 0.45 in 0.55 in
Compatible Cube Size
10.2 mm 11.4 mm 14.0 mm
0.5 x 1.22 in 0.5 x 1.22 in 0.75 x 1.39 in
Size (Base Diameter x Maximum Height)
12.7 x 31.0 mm 12.7 x 31.0 mm 19.1 x 35.2 mm
Weight 3.6 gm 3.6 gm 5.5 gm
Frequency Limit (± 10%) (Grease Mount) 1k Hz 1k Hz 1k Hz
-65 to +125 °F -65 to +125 °F -65 to +125 °F
Temperature Range (Continuous)
-54 to +52 °C -54 to +52 °C -54 to +52 °C
+175 °F +175 °F +175 °F
High Temperature Limit (Short Term Exposure)
+79 °C +79 °C +79 °C
Compatible Accelerometers 333B32, 333B33, 356B11, 356B21 333B42, 333B53, 356A12, 356A22 356A02, 356A15, 356A16, 356A17
Ordering Information
25-Piece Bag of Easy-Mount Swivel Clips 080B182 080B184 080B186
Notes
Actual attainable frequency limits may be higher than specified, particularly for lower weight accelerometers, and may differ depending on axis of motion. An interface of silicone grease between
clip and accelerometer aids in mechanical coupling to improve attainable frequency range.

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Adhesives
Many adhesives have been successfully used for securing
mounting bases to test objects. These include epoxies, waxes,
Tips from
glues, gels, and dental cement. Some provide more permanent
attachment than others. Stiffer adhesives provide better
Techs
transmission of high frequencies. Adhesives should be
selected which perform adequately for the required How do I remove an
application and environmental conditions. PCB® offers petro
wax and quick bonding gel. adhesive mount sensor?
A debonder should always be used to avoid sensor damage.
Adhesives To avoid damaging the accelerometer, a debonding agent
must be applied to the adhesive prior to sensor removal.
With so many adhesives in use (glues, dental cement,
epoxies, etc.), there is no universal debonder available.
The debonder for the Loctite 454 adhesive that PCB®
offers is Acetone. If you are using anything other than
Model 080A90 Model 080A109
Loctite 454, you will have to check with the individual
Quick Bonding Gel
manufacturer for the debonding recommendation. The
Petro Wax
debonding agent must be allowed to penetrate the
Model Number Description Quantity Provided surface in order to properly react with the adhesive, so
080A24 Petro Wax 4 Squares, 1 x 1 x 0.25 in ea.
it is advisable to wait a few minutes after applying
080A109 Petro Wax 1 Squares, 1 x 1 x 0.25 in
before removing the sensor.
080A47 Petro Wax 175 gm Box
080A90 Quick Bonding Gel 1 Tube, 0.10 oz (3 gm)

Tools
Removal tools help avoid sensor damage and assist with Tools
the removal of adhesively mounted “teardrop”-style Model Number Applicable Sensor(s)
accelerometers. The shear force applied, snaps the bond of 039A27 352A21, 352C22, 357A09, 357C10, 352A25
most glues and epoxies. 039A26 352C23, 352A73
039A28 352A24, 357A07
Probe tips install onto accelerometers to enable their use
039A29 357A08, 357A19
as handheld vibration sensors. This technique is useful if
039A07 740B02
installation space is severely limited or for determining 039A31 352A56
installation locations where vibration is most prevalent. 039A32 352A71, 352A72
039A08 0.4 in (10.2 mm) Cube Shaped Accelerometers
039A09 0.45 in (11.4 mm) Cube Shaped Accelerometers
039A10 0.55 in (14 mm) Cube Shaped Accelerometers
039A12 0.8 in (20.3 mm) Cube Shaped Accelerometers
039A33 0.25 in (6.3mm) Cube Shaped Accelerometers

Model 080A09 Model 076A22 Removal tool for Removal tool for miniature
Probe Tip with 10-32 BNC connector tool cube shaped teardrop accelerometers
tapped hole Helps grip BNC’s for accelerometers Models 039A27, 039A26,
connection to crowded panels Models 039A08, 039A09, 039A28, & 039A29
039A10, & 039A12,

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Tips from
Magnetic Mounting Bases Techs Always exercise caution when using a magnetic
base, as the attractive installation forces can cause excessive shock
to the sensor. It is recommended to install the magnet base to the test
Magnetic mounting bases allow a convenient, temporary method of object on an edge and then “roll” the assembly gently into position;
installing accelerometers to ferrous, magnetic surfaces. Select a or install the magnet base to the test object first, and then attach
magnetic base with a larger diameter than the accelerometer base. the sensor.

Magnetic Mounting Bases

Model 080A30 Model 080A27 Model 080A179 Model 080A130, 131, 132 Model 080A54
Model Number Diameter Thickness Mounting Force Uses
080A30 3/8 in hex 0.23 in 5.84 mm 5-40 Thread 2.5 lb 11 N Miniature, 2 gm Accelerometers
M080A30 3/8 in hex 0.2 in 5.08 mm M3 x 0.5 Thread 2.5 lb 11 N Miniature, 2 gm Accelerometers
080A27 3/4 in hex 0.27 in 6.86 mm 10-32 Stud 12 lb 54 N General Purpose
080A179 0.75 in 0.40 in 10.2 mm 10-32 Thread 12 lb 54 N General Purpose
080A54 1-3/8 in hex 0.49 in 12.45 mm 1/4-28 Stud 50 lb 225 N Industrial Accelerometers
080A130 0.75 in 0.72 in 18.29 mm 1/4-28 Thread 15 lb 68 N For Curved Surfaces
080A131 1.1 in 1.02 in 25.9 mm 1/4-28 Thread 35 lb 158 N For Curved Surfaces
080A132 1.5 in 1.25 in 31.8 mm 1/4-28 Thread 55 lb 225 N For Curved Surfaces

Mounting Studs and Screws


Mounting studs are used to secure the accelerometer to the test object. of a stud with a shoulder will usually avoid bottoming, however, ensure
To ensure accurate measurements, always mount the accelerometer that the base of the sensor is counter-bored to accept the shoulder.
with the recommended mounting torque and avoid bottoming the stud Once installed, the accelerometer’s base should be in close contact with
into the test object’s or accelerometer’s tapped mounting hole. The use the test object surface.
Mounting Studs & Screws

Style “A” Style “B” Style “C” Style “D” Style “E”

Model 081A08 Model 081B05 Model 081B45 Model 081A21 Model 080A149
Model Number Mounting Comment Style
081A27 5-40 Stud to 5-40 Stud BeCu, For Some Triaxial Accelerometers B
081A90 5-40 Stud to 10-32 Stud Adaptor Stud, BeCu A
080A149 5-40 Thread to 10-32 Stud Adaptor Plate, 0.5" Dia. with 7/16" Flats E
080A84 5-40 Thread to 10-32 Stud Adaptor Plate, 0.75" Dia. with Knurl E
M080A149 M3 x 0.5 Thread to 10-32 Stud Adaptor Plate, 0.5" Dia. with 7/16" Flats E
080A85 M3 x 0.5 Thread to 10-32 Stud Adaptor Plate, 0.75" Dia. with Knurl E
080M260 6-32 Thread to 10-32 Stud Adaptor Plate, 0.75" Dia., Knurled with 5/8" Flats E
081B05 10-32 Stud to 10-32 Stud with Shoulder, BeCu, For Most Accelerometers B
081A21 10-32 Stud to 10-32 Stud Electrical Isolation Mounting Pad/Stud, 0.75" Hex D
081C21 10-32 Stud to 10-32 Stud Electrical Isolation Mounting Pad/Longer Stud, 0.75" Hex D
M081B23 10-32 Stud to M5 x 0.8 Stud Adaptor Stud, BeCu A
M081B05 10-32 Stud to M6 x 0.75 Stud Adaptor Stud, with Shoulder, BeCu A
M081A18 10-32 Stud to M6 x 1 Stud Adaptor Stud, with Shoulder, Stainless Steel A
081A08 10-32 Stud to 1/4-28 Stud Adaptor Stud, BeCu A
081B20 1/4-28 Stud to 1/4-28 Stud With Shoulder, BeCu B
081A96 1/4-28 Stud to 1/4-28 Stud Stainless Stl. for Model 350A96 Shock Accelerometer B
M081B20 1/4-28 Stud to M6 x 0.75 Stud Adaptor Stud, with Shoulder, BeCu A
081B45 6-32 thd x 0.63 inch length — — Cap Screw for Series 355 Ring Shaped Accelerometers C
M081B45 M3 x 0.5 thd x 16 mm length — — Cap Screw for Series 355 Ring Shaped Accelerometers C
081B36 2-56 thd x 0.375 inch length — — Cap Screw for 355B12 & 357A06 C
M081B36 M2 x 0.4 thd x 0.37 inch length — — Cap Screw for 355B12 & 357A06 C
081B60 10-32 thd x 0.63 inch length — — Cap Screw for 354C02 & 354C03 C

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Triaxial Mounting
Adaptors
Adapts three standard, single axis
accelerometers for monitoring vibration in three
orthogonal axes. Hex size listed represents the
maximum allowable hex size for the installed
single axis accelerometers.

Triaxial Mounting Bases

Style “A” Style “B” Style “C”


Model Number Dimensions Material Mounting via Accel. Fasteners Max. Hex Style
080B16 0.37 in (9.4 mm) Cube Anodized Aluminum 10-32 Thread 5-40 Thread 5/16 in A
M080B16 0.37 in (9.4 mm) Cube Anodized Aluminum 10-32 Thread M3 x 0.5 Thread 5/16 in A
080A196 0.44 in (11.18 mm) Cube Anodized Aluminum 10-32 Thread 5-40 Thread 3/8 in A
080A17 0.812 in (20.62 mm) Cube Stainless Steel 10-32 Screws 10-32 Thread 3/8 in B
M080A17 0.812 in (20.62 mm) Cube Stainless Steel M5 x 0.8 Screws M5 x 0.8 Thread 3/8 in B
080B10 0.866 in (22 mm) Cube Stainless Steel 8-36 Screws 10-32 Thread 1/2 in B
M080B10 0.866 in (22 mm) Cube Stainless Steel M4 x 0.7 Screws M6 x 0.75 Thread 1/2 in B
080C10 0.866 in (22 mm) Cube Anodized Aluminum 8-36 Screws 10-32 Thread 1/2 in B
080A187 0.875 x 0.875 x 0.665 in (22.23 x 22.23 x 16.89 mm) Anodized Aluminum 4-40 Screws 6-32 Thread For Ring Type C
080A180 1.00 in (25.4 mm) Cube Titanium 10-32 Screws 1/4-28 Thread 7/8 in C
M080A180 1.00 in (25.4 mm) Cube Titanium M5 x 0.8 Screws M6 x 0.75 Thread 7/8 in C
080B11 1.24 in (31.5 mm) Cube Anodized Aluminum 10-32 Screws 10-32 Screws 7/8 in B
M080B11 1.24 in (31.5 mm) Cube Anodized Aluminum M5 x 0.8 Screws 10-32 Screws 7/8 in B
080A62 1.23 in (31.2 mm) Cube Stainless Steel 10-32 Screws 1/4-28 Screws 7/8 in B
080A57 1.48 in (37.6 mm) Cube Stainless Steel 10-32 Screws 1/4-28 Screws 1-1/4 in B
M080A57 1.48 in (37.6 mm) Cube Stainless Steel M5 x 0.8 Screws 1/4-28 Screws 1-1/4 in B
Model Dimensions Material Mounting via Accel. Fasteners Note
080A194 0.28 in (7.11 mm) Cube Anodized Aluminum Adhesive Adhesive For Teardrop Accelerometers
080A114 0.90 in (22.86 mm) Cube Aluminum 10-32 Thread 10-32 Electrical Jack Use Only with Models 333B31, 333B41 or 333B51
080A153 1.265 in (32.13 mm) Cube Acetal 10-32 Thread 4-40 Screws Use with Series 3711
080A208 1.01 in (25.65 mm) Cube Anodized Aluminum 6-32 Screws 4-40 Screws Use with Series 3741
080A204 1.23 in (31.2 mm) Cube Anodized Aluminum 10-32 Screws 10-32 Thread Use with 393B04 or B05
080A213 0.6 x 0.8 0.36 in (15.2 x 20.3 x 9.1 mm) Titanium 8-32 Screws 4-40 Screws Use with Series 3991

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Impact Hammers
Highlights
■ Modally Tuned® to provide more consistent results
■ Variety of hammers to suit any size test object
■ Assortment of tips offer frequency tailored impulse

Each PCB® Modally Tuned®, ICP® instrumented impact


hammer features a rugged, force sensor that is integrated
into the hammer’s striking surface.
“Modal Tuning” is a feature that ensures the structural
characteristics of the hammer do not affect measurement
results. This is accomplished by eliminating hammer
resonances in the frequency range of interest from
corrupting the test data, resulting in more accurate and
consistent measurements.
The force sensor serves to provide a measurement of the
amplitude and frequency content of the energy stimulus
that is imparted to a test object. Accelerometers are used in
conjunction with the hammer to provide a measurement of
the object’s structural response due to the hammer blow. A
variety of tips supplied with each hammer permit the energy
content of the force impulse to be tailored to suit the
requirements of the item under test.
Using multi-channel data acquisition and analysis software,
the test engineer is able to ascertain a variety of mechanical
properties leading to an understanding of an object’s
structural behavioral characteristics. Items analyzed can
include resonance detection, mode shapes, transfer
characteristics, and structural health – such as crack and
fatigue detection.

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Impact Hammers

Applications
■ Structure Health Testing
■ Resonance Determination
■ Modal Analysis

Impact Hammers

Model Number 086E80 086C01 086C03


100 mV/lbf 50 mV/lbf 10 mV/lbf
Sensitivity
22.5 mV/N 11.2 mV/N 2.25 mV/N
± 50 lbf pk ± 100 lbf pk ± 500 lbf pk
Measurement Range
± 220 N pk ± 440 N pk ± 2200 N pk
Resonant Frequency ≥ 100 kHz ≥ 15 kHz ≥ 22 kHz
Sensing Element Quartz Quartz Quartz
Sealing Epoxy Epoxy Epoxy
Hammer Mass 4.8 gm 100 gm 160 gm
0.25 in 0.62 in 0.62 in
Head Diameter
6.3 mm 1.57 cm 1.57 cm
0.10 in 0.25 in 0.25 in
Tip Diameter
2.5 mm 0.63 cm 0.63 cm
4.2 in 8.5 in 8.5 in
Hammer Length
107 mm 21.6 cm 21.6 cm
Electrical Connection Position Bottom of Handle Bottom of Handle Bottom of Handle
Extender Mass Weight 1.25 gm 25 gm 75 gm
Electrical Connector 5-44 Coaxial Jack BNC Jack BNC Jack
Supplied Accessories
Mounting Stud — (2) 081B05 (2) 081B05
Extender Mass 084A13 084A06 084A08
Hard Tip — 084B03 084B03
Medium Tip — 084B04 084B04
Soft Tip — (2) 084C05 (2) 084C05
Super Soft Tip — (2) 084C11 (2) 084C11
Tip Cover 084A28 (2) 085A10 (2) 085A10
NIST Calibration HCS-2 HCS-2 HCS-2
Cable 018G10 — —
Wax 080A109 — —
Plastic Handle 084A14 — —
Aluminum Handle 084A17 — —
Additional Version
Alternative Sensitivity — — 086C04 - 5 mV/lbf

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Tips from Impact Hammers


Techs
How do I know which impact
hammer to select for my
application?
The general rule of thumb to follow is the larger the structure to
excite, the larger the impact hammer required. Some selection
guidelines are as follows:
086E80 - Printed Circuit Boards & Hard Drives
086C01 – Lightly Damped Panels & Frames
086C02, C03, & C04 – Medium sized structures such as Car Frames,
Engines, & Machined Parts
086D05 – Heavier sized components such as Pumps & Compressors
086D20 – Heavy Structures such as Tool Foundations & Storage Tanks
086D50 – Large Structures such as Buildings, Bridges, & Ships

Impact Hammers

Model Number 086D05 086D20 086D50


1 mV/lbf 1 mV/lbf 1 mV/lbf
Sensitivity
0.23 mV/N 0.23 mV/N 0.23 mV/N
± 5000 lbf pk ± 5000 lbf pk ± 5000 lbf pk
Measurement Range
± 22,240 N pk ± 22,240 N pk ± 22,240 N pk
Resonant Frequency ≥ 22 kHz ≥ 22 kHz ≥ 5 kHz
Sensing Element Quartz Quartz Quartz
Sealing Epoxy Hermetic Hermetic
Hammer Mass 0.32 kgm 1.1 kgm 5.5 kgm
1.0 in 2.0 in 3.0 in
Head Diameter
2.5 cm 5.1 cm 7.6 cm
0.25 in 2.0 in 3.0 in
Tip Diameter
0.63 cm 5.1 cm 7.6 cm
9.0 in 14.5 in 35 in
Hammer Length
22.7 cm 37 cm 89 cm
Electrical Connection Position Bottom of Handle Bottom of Handle Bottom of Handle
Extender Mass Weight 200 gm — —
Electrical Connector BNC Jack BNC Jack BNC Jack
Supplied Accessories
Mounting Stud (2) 081B05 — —
Extender Mass 084A09 — —
Hard Tip 084B03 084A63 084A32
Medium Tip 084B04 084A62 —
Soft Tip (2) 084C05 084A61 084A31
Super Soft Tip 084A50 084A60 —
Tip Cover (2) 085A10 — —
NIST Calibration HCS-2 HCS-2 HCS-2

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Microphones & Preamplifiers


Applications
■ Noise, Vibration and Harshness (NVH) Testing
■ Environmental Noise Analysis
■ Sound Power Testing
■ Transfer Path Analysis
■ Sound Pressure Mapping
■ General Noise Reduction

The identification of noise sources is necessary to evaluate and


reduce noise levels. “Noise” denotes unwanted sound, and
hence, the need to negate these sounds and vibrations.
Vibrations above and below a specific range may not be
detectable to the human ear, but may still require treatments for
improved product performance and longevity. The frequency of
the noise is paramount, as it dictates which method of
treatment or what material will work best.
As alternatives to intensity measurements, acoustic array
techniques are currently being evaluated. Often, when a
method is found to provide useful information for one test
object in one environment, an attempt is made to apply it in
situations where it is not necessarily advantageous.
Unfortunately, there does not appear to be a single method of
source identification that is easy, quick and accurate for all
applications. This is why PCB® offers a variety of acoustic
measurement products, including condenser, modern
prepolarized, traditional externally polarized, array, probe, low-
profile surface, and special purpose microphones. PCB®
Microphone products are complemented by an assortment of
preamplifiers, signal conditioners, A-weighting filters, handheld
calibrators, and accessories.

Model 377B02 (Shown with Preamplifier Accessory)

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Microphone Comparison

See page 157 for definitions.

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Prepolarized (0V)
Condenser Microphones
Highlights
■ Modern design
■ Operates from ICP® sensor power
■ Low cost per channel
■ IEC “Type 1” compliant models
■ Uses coaxial cables with BNC or 10-32 connections
■ Interchangeable with ICP® style
accelerometers and pressure sensors

Prepolarized (OV) Precision Condenser Microphone Cartridges

Model Number 377C01 377C10 377A12 377B02 377B11 377A13 377B20


Diameter 1/4 inch 1/4 inch 1/4 inch 1/2 inch 1/2 inch 1/2 inch 1/2 inch
Response Free-Field Pressure Pressure Free-Field Pressure Pressure Random Incidence
Open Circuit Sensitivity 2 mV/Pa 1 mV/Pa 0.25 mV/Pa 50 mV/Pa 50 mV/Pa 12.5 mV/Pa 50 mV/Pa
Frequency Range (± 2 dB) 5.4 to 80k Hz 4 to 70k Hz 4 to 20k Hz 3.15 to 20k Hz 3.15 to 10k Hz 4 to 20k Hz 3.14 to 12.5k Hz
Dynamic Range - 3% Distortion Limit [1] 165 dB 165 dB 178 dB 146 dB 146 dB 155 dB 146 dB
Dynamic Range -
41 dBA 41 dBA 68 dBA 15 dBA 15 dBA 20 dBA 15 dBA
Cartridge Thermal Noise [1]
-40 to +248 ºF -40 to +248 ºF -40 to +248 ºF -40 to +248 ºF -40 to +248 ºF -40 to +248 ºF -40 to +248 ºF
Temperature Range
-40 to +120 ºC -40 to +120 ºC -40 to +120 ºC -40 to +120 ºC -40 to +120 ºC -40 to +120 ºC -40 to +120 ºC
Note
[1] re 20 µPa

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Externally Polarized (200V) Condenser


Microphones
Highlights
■ Operates from 200V power
■ Large assortment of sizes and models
■ IEC “Type 1” compliant models
■ Interchangeable with existing competitive models

Externally polarized microphones utilize a 200V power supply.


Original models were popular due to their low noise
characteristics, but technological advances over the years have
allowed the standard 0V designs to meet or even exceed the low
noise floor system specifications of the 200V units.
Externally polarized microphones have the capability of going to
a higher +302 ºF (+150 ºC) temperature, than its prepolarized
+ 248 ºF (+120 ºC) counterpart. However, since these microphones
require a preamplifier, it is the preamplifer specification that is
the limiting factor in the operating temperature capability and the
system must be viewed in total.
Externally polarized microphones require a separate 200V power
supply and 7-pin cabling, which tends to make the system cost-
per-channel much greater, even though the microphone itself is
cost effective when compared to the prepolarized models.

Externally Polarized (200V) Precision Condenser Microphone Cartridges

Model Number 2520 2540 2559 2541 2560 2570 2575


Diameter 1/4 inch 1/2 inch 1/2 inch 1/2 inch 1/2 inch 1 inch 1 inch
Response Free-Field Free-Field Random Incidence Free-Field Random Incidence Free-Field Random Incidence
Open Circuit Sensitivity 4 mV/Pa 14.5 mV/Pa 12.9 mV/Pa 44.5 mV/Pa 45.2 mV/Pa 48 mV/Pa 45 mV/Pa
Frequency Range (± 2 dB) 4 to 80k Hz 4 to 40k Hz 4 to 25k Hz 3.15 to 20k Hz 2.6 to 10k Hz 2.6 to 20k Hz 2.6 to 8000 Hz
Dynamic Range - 3% Distortion Limit [1] 164 dB 160 dB 160 dB 146 dB 146 dB 146 dB 146 dB
Dynamic Range -
30 dBA 20 dBA 160 dB 15 dBA 15 dBA 10 dBA 10 dBA
Cartridge Thermal Noise [1]
-40 to +302 F -40 to +302 ºF -40 to +302 F -40 to +302 ºF -40 to +302 ºF -40 to +302 ºF -40 to +302 ºF
Temperature Range
-40 to +150 C -40 to +150 ºC -40 to +150 C -40 to +150 ºC -40 to +150 ºC -40 to +150 ºC -40 to +150 ºC
Note
[1] re 20 µPa

For additional product specifications visit [Link]

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Preamplifiers for Prepolarized & Externally


Polarized Microphones
PCB® designs and manufactures ICP® preamplifiers for prepolarized
microphones as well as traditional preamplifiers for use with externally
polarized microphones. Small and rugged, with a low noise floor and
a large dynamic range, these stainless steel preamplifiers are required
for accurate testing.
The industry exclusive Model HT426E01 high temperature
microphone preamplifier is designed to overcome specific high
temperature challenges.
Model HT378B02, is PCB®’s high-value/high-temperature acoustic
system which includes a preamplifier (Model HT426E01) and a
microphone (Model 377B02).

Highlights:
■ Low noise
■ Low attenuation to microphone sensitivity
Indust ry
■ Large assortment of sizes and models Exclusive
■ IEC “Type 1” compliant models
■ Wide temperature range
Model HT426E01
High Temperature 1/2” ICP® Preamplifier

Model 426E01
Model 426B03
1/2” ICP® Preamplifier
1/4” ICP® Preamplifier
Model 426A30
1/2” Preamplifier

Model 426A11
Model 426A10 1/2” ICP® Preamplifier with gain Model 426B31
1/2” ICP® Preamplifier with 20 Hz HP. Filter and filter switches 1/4” Preamplifier
Preamplifiers
Prepolarized Externally Polarized
Model Number 426B03 426E01 HT426E01 426A10 426A11 426A30 426B31
Diameter 1/4 inch 1/2 inch 1/2 inch 1/2 inch 1/2 inch 1/2 inch 1/4 inch
Gain (Attenuation) -0.08 dB [1] -0.05 dB [1] -0.06 dB [2] -0.1 dB [1] -0.16 dB [1] -0.2 dB [1] -0.14 dB [3]
Frequency Response (± 0.1 dB) 5 to 126k Hz 6.3 to 125k Hz 6.3 to 126k Hz 80 to 125k Hz 5 to 125k Hz 10 to 126k Hz 10 to 126k Hz
Electrical Noise (A-weight) ≤ 3.2 µV [1] ≤ 2.8 µV [1] ≤ 4.9 µV [2] ≤ 3.6 µV ≤ 7.5 µV [1] ≤ 2.8 µV [1] ≤ 4.8 µV [3]
Electrical Noise (Linear) ≤ 5.6 µV [1] ≤ 5 µV [1] ≤ 13.4 µV [2] ≤ 11.2 µV [1] ≤ 5.7 µV [1] ≤ 5 µV [1] ≤ 12 µV [3]
Output Voltage (Maximum) ± 8 V pk ± 7 V pk ± 7 V pk ± 7 V pk ± 5 V pk ± 14 V pk ± 25 V pk
-40 to +158 ºF -40 to +176 ºF -40 to +248 ºF -40 to +176 ºF -4 to +158 ºF -40 to +185 ºF -4 to +167 ºF
Temperature Range
-40 to +70 ºC -40 to +80 ºC -40 to +120 ºC -40 to +80 ºC -20 to +70 ºC -40 to +85 ºC -20 to +75 ºC
Integral Cable with
Output Connector 10-32 Coaxial Jack BNC Jack BNC Jack BNC Jack BNC Jack 7-Pin
7-Pin
TEDS IEEE P1451.4 Yes Yes Yes Yes Yes No Yes
Notes
[1] Measured with an 18 pF reference microphone [2] Measured with a 12 pF reference microphone [3] Measured with a 6.8 pF reference microphone

TEDS Microphone & Preamplifier Systems, IEEE 1451.4 Compliant


Mated 377C01 377B02 377B02 377B11 377A13 377B20
System Pair 426B03 426E01 HT426E01 426E01 426E01 426E01
TEDS Version 0.9 378C01 378B02 HT378B02 378B11 378A13 378B20
TEDS Version 1.0 TLD378C01 TLD378B02 HTTLD378B02 TLD378B11 TLD378A13 TLD378B20

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Array Style Microphones


Highlights
■ Modern prepolarized (0V) design
■ Operates from ICP® sensor power
■ Low cost-per-channel
■ Uses coaxial cables with BNC, SMB, or 10-32
connections
■ Interchangeable with ICP® style accelerometers and
pressure sensors

Applications
■ Holography
■ Beamforming
■ General Audible Range Testing
■ Sound Pressure Mapping The PCB® Series 130 ICP® array microphones offer a cost
effective solution for large channel count sound pressure
■ Preventative Maintenance measurements and general audible range testing.
■ Machinery Monitoring
The modern prepolarzied design allows for the use of any 2-
20 mA constant current supply to power the sensors.
Three different connector configurations are available: BNC,
10-32 and SMB. The slim design of PCB® Models 130E21 and
130E22 offer minimal reflections of the sound waves and are
the preferred choice of large channel count systems, while
Model 130E20 offers an ergonomic design and utilizes cost
effective BNC connectors.
Each of these microphones include TEDS programing, version
1.0 which is IEEE 1451.4 compliant.
Model 130E20
(BNC Connector)

Model 130E21 Model 130E22


(10-32 Connector) (SMB Connector)

ICP® Array Microphones with Integral Preamplifier


Model Number 130E20 130E21 130E22
Microphone Diameter 1/4 in 1/4 in 1/4 in
Response Free-Field Free-Field Free-Field
Sensitivity (± 3 dB at 250 Hz) 45 mV/Pa 45 mV/Pa 45 mV/Pa
Frequency Response (± 2 dB) 20 to 10k Hz 20 to 10k Hz 20 to 10k Hz
Frequency Response (± 5 dB) 20 to 20k Hz 20 to 20k Hz 20 to 20k Hz
Dynamic Range < 30 to > 122 dB < 30 to > 122 dB < 30 to > 122 dB
Polarization Voltage 0V 0V 0V
+14 to +122 °F +14 to +122 °F +14 to +122 °F
Temperature Range
-10 to +55 °C -10 to + 55 °C -10 to +55 °C
Connector BNC Jack 10-32 Jack SMB Socket
TEDS IEEE 1451.4 Included Included Included

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High Temperature Probe Microphone


Model 377A26 probe microphones are compact units designed for use in difficult
measurement situations, such as those found in small cavities, harsh environments, and
high temperatures. The acoustic signal is guided to the microphone through a detachable,
stainless-steel probe. The high acoustic input impedance of the probe tip minimizes its
influence on the acoustic field. Probe microphones are internally compensated to equalize
the static pressure at the probe tip with the internal microphone pressure.

In-line “A-weighting” Filter


Model 426B02 In-line A-weighting Filter is powered by constant current excitation and is compatible
with ICP® microphone preamplifiers. When using this filter, however, a minimum of 4 mA excitation
Model 426B02 current is required of the ICP® sensor signal conditioner or readout device, which incorporates ICP®
A-weighting Filter sensor power.

Acoustic Accessories
Adaptors
ADP043 – 1/4 inch Microphone to 1/2 inch Preamplifier Adaptor
ADP043 ADP009 ADP008
ADP009 – 1/2 inch Microphone to 1/4 inch Preamplifier Adaptor

ADP008 – 1 inch Microphone to 1/2 inch Preamplifier Adaptor

079A24 – Tripod Stand Adaptor to Convert 5/8 inch Stud to 1/4 inch For
079A29
Microphone Holder
079A24

079A29 – Swivel Head, Stand to Holder Adaptor

Cables (Additional Lengths Available)


EXA010 – 10 Foot Cable with 7 Pin Connectors
EXA010
003C10 – 10 Foot Coaxial Cable with 10-32 Plug and BNC Plug
003C10 003D10 – 10 Foot Coaxial Cable with BNC Plugs

003D10 003U10 – 10 Foot Coaxial Cable with SMB Plugs

003V10 – 10 Foot Coaxial Cable with SMB Plug and BNC Plug
003U10

003V10

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Acoustic Accessories
Calibration Equipment
CAL200 – 1 kHz, 94 and 114 dB, Calibrator

ADP024 – CAL200 to 1/4 inch Microphone Adaptor


CAL200 ADP024
CAL250 – 250 Hz, 94 dB Calibrator

ADP021 – CAL250 to 1/4 inch Microphone Adaptor

079A31 – 8-Channel Coupler for the CAL250 Calibrator

394A40 – 250 Hz, 94 dB Pistonphone Calibrator


CAL250 079A31 394A40
079A30 – Pistonphone to 1inch Microphone Adaptor

Environmental Protection
079A07 – 3-1/2 in Windscreen for 1/4 inch Microphone

079A06 – 3-1/2 in Windscreen for 1/2 inch Microphone


079A07 079A06 079B20 – Nose Cone for 1/4 inch Microphone

079B21 – Nose Cone for 1/2 inch Microphone

EPS2106 – Short Term Outdoor Protection, 3/4 inch Mount

EPS2108 – Short Term Outdoor Protection, 1/4 inch Side Exit Mount
079B21 EPS2106 EPS2108

Holders
079A10 – Holder for 1/4 inch Microphone

079A11 – Holder for 1/2 inch Microphone

079A10 079A11 079B23


079B23 – Holder for Both 1/4 inch and 1/2 inch Microphone

079A32 – Clip Holder for 1/4 inch Microphone

Stands and Mounts


079A15 – Tripod Stand with Boom Arm
079A32 079A15 079B16
079B16 – Miniature Tripod Stand with Adjustable Legs

079A17 – Camera Tripod Stand

079A18 – Adjustable Clamp

079A17 079A18

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Piezoelectric, Quartz Pressure Sensors


for Dynamic Pressure Measurements
Highlights
■ Fast, micro-second response time
■ Resonant frequency to ≥500 kHz
■ Measure small pressure changes at high
static pressure levels
■ Operating temperature range from
-320 to +750 °F (-196 to +399 °C)
■ Rugged solid state construction withstands
shock and vibration to thousands of G's
■ ICP® amplified output for “dirty”or underwater
environments can be transmitted through long,
ordinary coaxial cable without loss of signal
strength or an increase in noise

The PCB® full line of piezoelectric pressure sensors are used for a
variety of dynamic pressure measurements. Some examples
include: compression, pulsations, surges, cavitation, hydraulic and
pneumatic pressure fluctuations, high-intensity sound, fluid borne
noise detection, shock and blast waves, ballistics, explosive
component testing (e.g. detonators, explosive bolts), closed bomb
combustion studies, and other dynamic pressures from <0.0001 psi
to >100,000 psi (<0.690 Pa to >690 MPa).
The ability to measure small pressure fluctuations at high static
pressure levels is a unique characteristic of piezoelectric pressure
sensors. With ICP® amplified output, the sensors are well suited
for continuous operation in “dirty” environments, underwater, and
in field test applications across long cables. Since special low-
noise cable and charge amplifiers are not required, ICP® sensor
systems are substantially lower in cost per channel. Because of the
ICP® sensor’s low impedance output, superior signal-to-noise ratio, Solid state construction of a piezoelectric pressure sensor allows
ability to drive long low-cost coaxial cables, they are ideal for for a wide linear measuring range such that PCB® confidently
virtually all dynamic pressure applications where sensor provides calibrations at 100% and 10% of full scale output for
temperatures range from -320 to +275 °F (-196 to +135 °C). For most models. Multiple strain gage or piezoresistive type sensors,
higher temperature applications, charge output sensors are with their narrow measuring ranges, would be required to make
available for use up to +750 °F (+399 °C). the range of measurements possible with a single quartz
piezoelectric sensor.
Although piezoelectric pressure sensors are primarily
recommended for dynamic pressure measurements, some quartz Standard or specialized sensors and mounting adaptors can be
pressure sensors have long discharge time constants that extend provided to facilitate sensor installation in existing mounting ports.
low-frequency capability to permit static calibration and
measurement of quasi-static pressures over a period of a few To discuss specific applications, or if a special pressure sensor or
seconds. adaptor is required, please contact PCB® for assistance.

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General Purpose Applications


■ Combustion Studies
Pressure Sensors for ■ Explosive Component Testing (e.g. detonators, explosive bolts)

High Frequency ■ Airbag Testing


■ Measurement of air blast shock waves
Tips from PCB® dynamic pressure sensors set the standard for extremely
Techs fast, micro-second response with a wide amplitude and
When calibrating in air or other gas, apply grease to the diaphragm to frequency range. These characteristics allow them to excel in
avoid false data caused by thermal shock. high-frequency applications, where minimum sensor diameter
is required.
General Purpose Pressure Sensors for High Frequency

Model Number 113B28 113B27 113B21 113B26


50 psi 100 psi 200 psi 500 psi
Measurement Range
344.7 kPa 690 kPa 1379 kPa 3450 kPa
100 psi 200 psi 400 psi 1 kpsi
Useful Overrange [1]
690 kPa 1379 kPa 2758 kPa 6895 kPa
100 mV/psi 50 mV/psi 25 mV/psi 10 mV/psi
Sensitivity
14.5 mV/kPa 7.25 mV/kPa 3.6 mV/kPa 1.45 mV/kPa
1 kpsi 1 kpsi 1 kpsi 10 kpsi
Maximum Pressure
6895 kPa 6895 kPa 6895 kPa 68,950 kPa
1 mpsi 1 mpsi 1 mspi 2 mpsi
Resolution
0.007 kPa 0.007 kPa 0.007 kPa 0.014 kPa
Resonant Frequency ≥ 500 kHz ≥ 500 kHz ≥ 500 kHz ≥ 500 kHz
Rise Time (Reflected) ≤ 1 µsec ≤ 1 µsec ≤ 1 µsec ≤ 1 µsec
Low Frequency Response (-5 %) 0.5 Hz 0.5 Hz 0.5 Hz 0.01 Hz
Non-linearity [2] ≤1% ≤1% ≤1% ≤1%
≤ 0.002 psi/g ≤ 0.002 psi/g ≤ 0.002 psi/g ≤ 0.002 psi/g
≤ 0.0014 kPa/(m/s2) ≤ 0.0014 kPa/(m/s2) ≤ 0.0014 kPa/(m/s2) ≤ 0.0014 kPa/(m/s2)
Acceleration Sensitivity

-100 to +275 °F -100 to +275 °F -100 to +275 °F -100 to +275 °F


Temperature Range
-73 to +135 °C -73 to +135 °C -73 to +135 °C -73 to +135 °C
Discharge Time Constant ≥ 1 sec ≥ 1 sec ≥ 1 sec ≥ 50 sec
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
Housing Material 17-4 PH Stainless Steel 17-4 PH Stainless Steel 17-4 PH Stainless Steel 17-4 PH Stainless Steel
Diaphragm Material Invar Invar Invar Invar
Sealing Welded Hermetic Welded Hermetic Welded Hermetic Welded Hermetic
Supplied Accessories
Seal Rings (3) 065A02, 065A05 Steel (3) 065A02, 065A05 Steel (3) 065A02, 065A05 Steel (3) 065A02, 065A05 Steel
Clamp Nuts 060A03, 060A05
Additional Versions
All Invar Material 113B38 113B37 113B31 113B36
Low Cost — 111A21 — 111A26
Stainless Diaphragm S113B28 S113B27 S113B281 S113B26
Low Cost Stainless Diaphragm — — — S111A26
Additional Accessories
Installation Tooling Kits 040A10 (English), 040A11(Metric)
Mounting Adaptors 061A01 (3/8-24), 061A10 (M10), 062A01 (1/8-27NPT), 061A59 (3/8-24 Offground), 064B02 (1/2-20 Water Cooled)
Mating Cable Connector EB
Recommended Cables 002, 003 CE
Notes
[1] For +10 volt output, minimum 24 VDC supply voltage required. Negative 10 volt output may be limited by output bias. [2] Zero-based, least-squares, straight line method.

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Highlights
■ Fast rise time ≤ 1 µsec from quartz element
■ Ultra-high resonant frequency of ≥ 500 kHz
Photo Courtesy of Peerless Mfg. Co.

■ Frequency-tailored output without the “ringing”


characteristic of most other sensors
■ Internal acceleration compensation minimizes shock
and vibration sensitivity

General Purpose Pressure Sensors for High Frequency

Model Number 113B24 113B22 113B23 113B03


1 kpsi 5 kpsi 10 kpsi 15 kpsi
Measurement Range
6895 kPa 34,475 kPa 68,950 kPa 103,420 kPa
2 kpsi 10 kpsi
Useful Overrange [1] – –
13,790 kPa 68,950 kPa
5 mV/psi 1 mV/psi 0.5 mV/psi 0.4 pC/psi
Sensitivity
0.725 mV/kPa 0.145 mV/psi 0.073 mV/kPa 0.06 pC/kPa
10 kpsi 15 kpsi 15 kpsi 15 kpsi
Maximum Pressure
68,950 kPa 103,420 kPa 103,420 kPa 103,420 kPa
5 mpsi 20 mpsi 40 mpsi 10 mpsi [3]
Resolution
0.035 kPa 0.14 kPa .28 kPa 0.07 kPa [3]
Resonant Frequency ≥ 500 kHz ≥ 500 kHz ≥ 500 kHz ≥ 500 kHz
Rise Time (Reflected) ≤ 1 µsec ≤ 1 µsec ≤ 1 µsec ≤ 1 µsec
Low Frequency Response (-5 %) 0.005 Hz 0.001 Hz 0.0005 Hz –
Non-linearity [2] ≤1% ≤1% ≤1% ≤1%
≤ 0.002 psi/g ≤ 0.002 psi/g ≤ 0.002 psi/g ≤ 0.002 psi/g
≤ 0.0014 kPa/(m/s2) ≤ 0.0014 kPa/(m/s2) ≤ 0.0014 kPa/(m/s2) ≤ 0.0014 kPa/(m/s2)
Acceleration Sensitivity

-100 to +275 °F -100 to +275 °F -100 to +275 °F -400 to +400 °F


Temperature Range
-73 to +135 °C -73 to +135 °C -73 to +135 °C -240 to +204 °C
Discharge Time Constant ≥ 100 sec ≥ 500 sec ≥ 1000 sec –
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
Housing Material 17-4 PH Stainless Steel 17-4 PH Stainless Steel 17-4 PH Stainless Steel 17-4 PH Stainless Steel
Diaphragm Material Invar Invar Invar Invar
Sealing Welded Hermetic Welded Hermetic Welded Hermetic Welded Hermetic
Supplied Accessories
Seal Rings (3) 065A02, 065A05 Steel (3) 065A02, 065A05 Steel (3) 065A02, 065A05 Steel (3) 065A02, 065A05 Steel
Clamp Nuts (060A03, 060A05
Additional Versions
All Invar Material 113B34 113B32 113B33 —
Low Cost 111A24 111A22 111A23 —
Stainless Diaphragm S113B24 S113B22 S113B23 —
Low Cost Stainless Diaphragm S111A24 S111A22 S111A23 —
Additional Accessories
Installation Tooling Kits 040A10 (English), 040A11(Metric)
Mounting Adaptors 061A01 (3/8-24), 061A10 (M10), 062A01 (1/8-27NPT), 061A59 (3/8-24 Offground), 064B02 (1/2-20 Water Cooled)
Mating Cable Connector EB
Recommended Cables 002, 003 CE
Notes
[1] For +10 volt output, minimum 24 VDC supply voltage required. Negative 10 volt output may be limited by output bias. [2] Zero-based, least-squares, straight line method. [3] Resolution dependent
on range setting and cable length used in charge system

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Ground Isolated ICP®


Pressure Sensors for
High Frequency
Tips from Ground isolation prevents
Techs 50/60 Hz noise and ground loops.

Ground Isolated ICP® Pressure Sensors for High Frequency

Model Number 102B18 102B16 102B15 102B06


50 psi 100 psi 200 psi 500 psi
Measurement Range
344.7 kPa 690 kPa 1379 kPa 3450 kPa
100 psi 200 psi 400 psi 1 kpsi
Useful Overrange [1]
690 kPa 1379 kPa 2758 kPa 6895 kPa
100 mV/psi 50 mV/psi 25 mV/psi 10 mV/psi
Sensitivity
14.5 mV/kPa 7.25 mV/kPa 3.6 mV/kPa 1.45 mV/kPa
1 kpsi 1 kpsi 1 kpsi 10 kpsi
Maximum Pressure
6895 kPa 6895 kPa 6895 kPa 68,950 kPa
1 mpsi 1 mpsi 1 mspi 2 mpsi
Resolution
0.007 kPa 0.007 kPa 0.007 kPa 0.014 kPa
Resonant Frequency ≥ 500 kHz ≥ 500 kHz ≥ 500 kHz ≥ 500 kHz
Rise Time (Reflected) ≤ 1 µsec ≤ 1 µsec ≤ 1 µsec ≤ 1 µsec
Low Frequency Response (-5 %) 0.5 Hz 0.5 Hz 0.5 Hz 0.01 Hz
Non-linearity [2] ≤1% ≤1% ≤1% ≤1%
≤ 0.002 psi/g ≤ 0.002 psi/g ≤ 0.002 psi/g ≤ 0.002 psi/g
≤ 0.0014 psi/(m/s2) ≤ 0.0014 psi/(m/s2) ≤ 0.0014 psi/(m/s2) ≤ 0.0014 psi/(m/s2)
Acceleration Sensitivity

-100 to +275 °F -100 to +275 °F -100 to +275 °F -100 to +275 °F


Temperature Range
-73 to +135 °C -73 to +135 °C -73 to +135 °C -73 to +135 °C
Discharge Time Constant ≥ 1 sec ≥ 1 sec ≥ 1 sec ≥ 50 sec
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
Housing Material 17-4 PH Stainless Steel 17-4 PH Stainless Steel 17-4 PH Stainless Steel 17-4 PH Stainless Steel
Diaphragm Material Invar Invar Invar Invar
Sealing Welded Hermetic Welded Hermetic Welded Hermetic Welded Hermetic
Supplied Accessories
Seal Rings (3) 065A03 (3) 065A03 (3) 065A03 (3) 065A03
Additional Versions
Metric Mounting Thread M102B18 M102B16 M102B15 M102B06
Low Cost — 101A05 — 101A06
Low Cost Stainless Diaphragm — S101A05 — S101A06
Low Cost Metric Mount — M101A05 — M101A06
Ablative Coated Diaphragm CA102B18 — CA102B15 CA102B06
Additional Accessories
Mating Cable Connector EB EB EB EB
Recommended Cables 002, 003 CE 002, 003 CE 002, 003 CE 002, 003 CE
Notes

[1] For +10 volt output, minimum 24 VDC supply voltage required. Negative 10 volt output may be limited by output bias. [2] Zero-based, least-squares, straight line method

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PCB® Series 102B is a ground isolated version


of the Series 113B. These sensors have all of
the same features and benefits of the 113B
Tips from
Series, plus the added benefit of isolation, which Techs
helps prevent ground loop problems. This series Ablative coating option
can accomodate an optional ablative coating ‘CA’ is available for flash
(Prefix: CA) to protect the diaphram from thermal protection.
shock in flash-temperature applications.

Ground Isolated ICP® Pressure Sensors for High Frequency

Model Number 102B04 102B 102B03


1 kpsi 5 kpsi 10 kpsi
Measurement Range
6,900 kPa 34,540 kPa 69,000 kPa
2 kpsi 10 kpsi
Useful Overrange [1] —
13,790 kPa 69,000 kPa
5 mV/psi 1 mV/psi 0.5 mV/psi
Sensitivity
0.725 mV/kPa 0.15 mV/kPa 0.07 mV/kPa
10 kpsi 15 kpsi 15 kpsi
Maximum Pressure
69,000 kPa 103,400 kPa 103,420 kPa
20 mpsi 20 mpsi 40 mpsi
Resolution
0.138 kPa 0.14 kPa 0.28 kPa
Resonant Frequency ≥ 500 kHz ≥ 500 kHz ≥ 500 kHz
Rise Time (Reflected) ≤ 1 µsec ≤ 1 µsec ≤ 1 µsec
Low Frequency Response (-5 %) 0.005 Hz 0.001 Hz 0.0005 Hz
Non-linearity [2] ≤1% ≤1% ≤1%
≤ 0.002 psi/g ≤ 0.002 psi/g ≤ 0.002 psi/g
≤ 0.0014 psi/(m/s2) ≤ 0.0014 psi/(m/s2) ≤ 0.0014 psi/(m/s2)
Acceleration Sensitivity

-100 to +275 °F -100 to +275 °F -100 to +275 °F


Temperature Range
-73 to +135 °C -73 to +135 °C -73 to +135 °C
Discharge Time Constant ≥ 100 sec ≥ 500 sec ≥ 1000 sec
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
Housing Material 17-4 PH Stainless Steel 17-4 PH Stainless Steel 17-4 PH Stainless Steel
Diaphragm Material Invar Invar Invar
Sealing Welded Hermetic Welded Hermetic Welded Hermetic
Supplied Accessories
Seal Rings (3) 065A03 (3) 065A03 (3) 065A03
Additional Versions
Metric Mounting Thread M102B04 M102B M102B03
Low Cost 101A04 101A02 101A03
Stainless Diaphram — S102B —
Low Cost Stainless Diaphram — — S101A03
Ablative Coating CA102B04 CA102B CA102B03
Low Cost Metric Mount M101A04 M101A02 M101A03
Additional Accessories
Mating Cable Connector EB EB EB
Recommended Cables 002, 003 CE 002, 003 CE 002, 003 CE
Notes

[1] For +10 volt output, minimum 24 VDC supply voltage required. Negative 10 volt output may be limited by output bias. [2] Zero-based, least-squares, straight line method

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Sub-Miniature ICP®
Pressure Sensors
Highlights:
■ Integral machined diaphragm for long life
■ Fast rise time of ≤ 2 µsec from quartz element
■ High resonant frequency of ≥ 250 kHz

PCB® dynamic pressure sensors are designed for applications


where mounting is strictly limited. Excellent for cavitation
studies with a robust, solid diaphragm design.

Sub-miniature ICP® Pressure Sensors

Model Number 105C02 105C12 105C22


100 psi 1 kpsi 5 kpsi
Measurement Range
690 kPa 6895 kPa 34,475 kPa
50 mV/psi 5 mV/psi 1 mV/psi
Sensitivity
7.3 mV/kPa 0.73 mV/kPa 0.145 mV/kPa
250 psi 2 kpsi 7.5 kpsi
Maximum Pressure
1720 kPa 13,790 kPa 51,710 kPa
5 mpsi 20 mpsi 100 mpsi
Resolution
0.035 kPa 0.14 kPa 0.69 kPa
Resonant Frequency ≥ 250 kHz ≥ 250 kHz ≥ 250 kHz
Rise Time (Reflected) ≤ 2 µsec ≤ 2 µsec ≤ 2 µsec
Low Frequency Response (-5 %) 0.5 Hz 0.5 Hz 0.5 Hz
Non-linearity [1] ≤2% ≤2% ≤2%
≤ 0.04 psi/g ≤ 0.04 psi/g ≤ 0.04 psi/g
≤ 0.028 psi/(m/s2) ≤ 0.028 psi/(m/s2) ≤ 0.028 psi/(m/s2)
Acceleration Sensitivity

-100 to +250 °F -100 to +250 °F -100 to +250 °F


Temperature Range
-73 to +121 °C -73 to +121 °C -73 to +121 °C
Discharge Time Constant ≥ 1 sec ≥ 1 sec ≥ 1 sec
Electrical Connector 5-44 Coaxial Jack 5-44 Coaxial Jack 5-44 Coaxial Jack
Housing Material 17-4 PH Stainless Steel 17-4 PH Stainless Steel 17-4 PH Stainless Steel
Diaphragm Material 17-4 PH Stainless Steel 17-4 PH Stainless Steel 17-4 PH Stainless Steel
Sealing Welded Hermetic Welded Hermetic Welded Hermetic
Supplied Accessories
Mating Cable 018C10 018C10 018C10
Installation Tool 040A37 040A37 040A37
Seal Rings (3) 065A10, (3) 065A38 (3) 065A10, (3) 065A38 (3) 065A10, (3) 065A38
Additional Version
Metric Mount M105C02 M105C12 M105C22
Additional Accessories
English Installation Kit 040A33 040A33 040A33
Metric Installation Kit 040A34 040A34 040A34
Mating Cable Connector AG AG AG
Recommended Stock Cables 002, 003 CE 002, 003 CE 002, 003 CE
Note
[1] Zero-based, least-squares, straight line method

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High Sensitivity Pressure Sensors


High sensitivity ICP® pressure sensors are a popular choice for
Highlights:
■ Fast rise time of ≤ 2 µsec from quartz element
low pressure measurements requiring excellent resolution and
small size. PCB® Series 112A pressure sensors are used to
■ High resonant frequency of ≥ 250 kHz measure small dynamic hydraulic and pneumatic pressures
such as turbulence, noise, sound, and pulsations, especially in
■ Contains a rigid, multi-plate quartz element for high adverse environments. They are capable of measuring high-
output intensity sound pressures from 111 to 210 dB at any static
pressure level from full vacuum to 1,000 psi (6,895 kPa).
■ Internal acceleration compensation minimizes
vibration sensitivity

High Sensitivity Pressure Sensors

Model Number 112A22 112A21 112A03


50 psi 100 psi 10 kpsi
Measurement Range
345 kPa 690 kPa 68,950 kPa
100 psi 200 psi
Useful Overrange [1] —
690 kPa 1380 kPa
100 mV/psi 50 mV/psi 1.1 pC/psi
Sensitivity
14.5 mV/kPa 7.25 mV/kPa 0.16 pC/kPa
500 psi 1 kpsi 15 kpsi
Maximum Pressure (Static)
3450 kPa 6895 kPa 103,420 kPa
1 mpsi 2 mpsi 2 mpsi [3]
Resolution
0.007 kPa 0.014 kPa 0.014 kPa [3]
Resonant Frequency ≥ 250 kHz ≥ 250 kHz ≥ 250 kHz
Rise Time (Reflected) ≤ 2 µsec ≤ 2 µsec ≤ 2 µsec
Low Frequency Response (-5 %) 0.5 Hz 0.5 Hz —
Non-linearity [2] ≤1% ≤1% ≤1%
≤ 0.002 psi/g ≤ 0.002 psi/g ≤ 0.002 psi/g
≤ 0.0014 psi/(m/s2) ≤ 0.0014 psi/(m/s2) ≤ 0.0014 psi/(m/s2)
Acceleration Sensitivity

-100 to +275 °F -100 to +275 °F -400 to +400 °F


Temperature Range
-73 to +135 °C -73 to +135 °C -240 to +204 °C
Discharge Time Constant ≥ 1 sec ≥ 1 sec —
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
Housing Material 17-4 PH Stainless Steel 17-4 PH Stainless Steel 17-4 PH Stainless Steel
Diaphragm Material Invar Invar Invar
Sealing Welded Hermetic Welded Hermetic Welded Hermetic
Supplied Accessories
Clamp Nuts (1) 060A03, 060A05 (1) 060A03, 060A05 (1) 060A03, 060A05
Seal Rings (3) 065A02, 065A05 (3) 065A02, 065A05 (3) 065A02, 065A05
Additional Versions
Ground Isolated 102A07 102A05 —
Ablative Coating CA102A07 CA102A05 —
Stainless Diaphram S112A22 S112A21 S112A03
Additional Accessories
English Installation Tooling Kit 040A10 040A10 040A10
Metric Installation Tooling Kit 040A11 040A11 040A11
Mounting Adaptors 061A01, 061A10, 062A01, 061A59, 064B02 061A01, 061A10, 062A01, 061A59, 064B02 061A01, 061A10, 062A01, 061A59, 064B02
Mating Cable Connector EB EB EB
Recommended Cables 002, 003 CE 002, 003 CE 003
Notes

[1] For +10 volt output, minimum 24 VDC supply voltage required. Negative 10 volt output may be limited by output bias. [2] Zero-based, least-squares, straight line method.

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High Sensitivity ICP® Acoustic


Pressure Sensors
Highlights PCB® Series 103B has played a major
role in the development of supersonic
■ Capable of high-intensity sound measurement of aircraft and rockets. This tiny instrument
191 dB with 86 dB resolution is also useful for measuring transient
■ Acceleration compensated, ceramic element pressure events, air turbulence, and
other such acoustic phenomena on
virtually eliminates vibration sensitivity structures or aerodynamic models.

High Sensitivity ICP® Acoustic Pressure Sensors

Model Number 103B01 103B11 103B02 103B12


3.3 psi 10 psi 3.3 psi 10 psi
Measurement Range
181 dB 190.7 dB 181 dB 191 dB
6.7 psi 20 psi 6.7 psi 20 psi
Useful Overrange [1]
187 dB 196.7 dB 187 dB 197 dB
1500 mV/psi 500 mV/psi 1500 mV/psi 500 mV/psi
Sensitivity
217.5 mV/kPa 72.5 mV/kPa 217.5 mV/kPa 72.5 mV/kPa
250 psi [4] 250 psi [4] 250 psi [4] 250 psi [4]
Maximum Dynamic Pressure Step
1725 kPa 1725 kPa 1725 kPa 1725 kPa
0.02 mpsi 0.06 mpsi 0.02 mpsi 0.06 mpsi
Resolution
77 dB 86 dB 77 dB 86 dB
Resonant Frequency ≥ 13 kHz ≥ 13 kHz ≥ 13 kHz ≥ 13 kHz
Rise Time (Reflected) ≤ 25 µsec ≤ 25 µsec ≤ 25 µsec ≤ 25 µsec
Low Frequency Response (-5 %) 5 Hz 5 Hz 5 Hz 5 Hz
Non-linearity [2] ≤2% ≤2% ≤2% ≤2%
≤ 0.0005 psi/g ≤ 0.0005 psi/g ≤ 0.0005 psi/g ≤ 0.0005 psi/g
≤ 0.0035 psi/(m/s2) ≤ 0.0035 psi/(m/s2) ≤ 0.0035 psi/(m/s2) ≤ 0.0035 psi/(m/s2)
Acceleration Sensitivity

-100 to +250 °F -100 to +250 °F -100 to +250 °F -100 to +250 °F


Temperature Range
-73 to +121 °C -73 to +121 °C -73 to +121 °C -73 to +121 °C
Discharge Time Constant(at room temp) ≥ 0.1 sec ≥ 0.1 sec ≥ 0.1 sec ≥ 0.1 sec
Electrical Connector Integral Cable Integral Cable 10-32 Coaxial Jack 10-32 Coaxial Jack
Housing Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Diaphragm Material 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel
Sealing Epoxy Epoxy Welded Hermetic Welded Hermetic
Supplied Accessories
Adhesive Mounting Ring (3) 065A66 (3) 065A66 (3) 065A66 (3) 065A66
Sleeve Clamp 061A04 061A04 — —
English Clamp Nut — — 060A10 060A10
Metric Clamp Nut — — 060A24 060A24
Seal Rings — — (3) 160-0242-00 (3) 160-0242-00
Additional Versions
Side Connector – – 103B03 103B13
Metric Mount M103B01 M103B11 M103B02 M103B12
Additional Accessories
Mating Cable Connector EB EB EB EB
Recommended Cables 002, 003 CE 002, 003 CE 002, 003 CE 002, 003 CE
Notes

[1] For +10 volt output, minimum 24 VDC supply voltage required. Negative 10 volt output may be limited by output bias. [2] Zero-based, least-squares, straight line method

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Highlights
High Sensitivity ICP® ■ Ability to measure small pressure changes ≤ 0.1 mpsi
Acoustic Pressure (0.689 Pa) under high static conditions
■ Acceleration compensated virtually eliminates
Sensors vibration sensitivity

FAQ Q: How do I calibrate?


■ Ground isolation is available with plastic
hardware
A: In a Model 915A01 pistonphone.

High Sensitivity ICP® Acoustic Pressure Sensors

Model Number 106B52 106B50 106B


1 psi 5 psi 8.3 psi [2]
Measurement Range
6.89 kPa 34.45 kPa 57.2 kPa [2]
5000 mV/psi 500 mV/psi 300 mV/psi
Sensitivity
725 mV/kPa 72.5 mV/kPa 43.5 mV/kPa
10 psi 100 psi 200 psi
Maximum Dynamic Pressure Step
68.9 kPa 690 kPa 1379 kPa
50 psi 500 psi 2 kpsi
Maximum Static Pressure
345 kPa 3448 kPa 13,790 kPa
0.02 mpsi 0.07 mpsi 0.1 mpsi
Resolution
0.00013 kPa 0.00048 kPa 0.00069 kPa
Resonant Frequency ≥ 40 kHz ≥ 40 kHz ≥ 60 kHz
Rise Time (Reflected) ≤ 12.5 µsec ≤ 12.5 µsec ≤ 9 µsec
Low Frequency Response (-5 %) 2.5 Hz 0.5 Hz 0.5 Hz
Non-linearity [1] ≤1% ≤1% ≤1%
≤ 0.002 psi/g ≤ 0.002 psi/g ≤ 0.002 psi/g
≤ 0.0014 psi/(m/s2) ≤ 0.0014 psi/(m/s2) ≤ 0.0014 psi/(m/s2)
Acceleration Sensitivity

-65 to +250 °F -65 to +250 °F -65 to +250 °F


Temperature Range
-54 to +121 °C -54 to +121 °C -54 to +121 °C
Discharge Time Constant ≥ 0.2 sec ≥ 1 sec ≥ 1 sec
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
Housing Material 17-4 PH Stainless Steel 17-4 PH Stainless Steel 304/304L Stainless Steel
Diaphragm Material 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel
Sealing Welded Hermetic Welded Hermetic Welded Hermetic
Supplied Accessories
English Clamp Nut 060A11 060A11 060A12
Metric Clamp Nut 060A13 060A13 060A14
Seal Rings (3) 065A36 (3) 065A36 065A37
Additional Accessories
Pipe Thread Adaptor 062A07 062A07 062A06
English Thread Adaptor — — 061A60
Ground Isolated Adaptor, English Thread 061A65 061A65 061A61
Water Cooled Adaptor 064A07 064A07 064B06
Mating Cable Connector EB EB EB
Recommended Cables 002, 003 CE 002, 003 CE 002, 003 CE
Notes

[1] Zero-based, least-squares, straight line method. [2] 2.5 Volt Output.

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Extreme Environment
Dynamic Pressure Sensors
PCB® Cryogenic Series 102A PCB® Cryogenic quartz dynamic pressure sensors are a high-
resolution ICP® pressure sensor design, specially made for
Highlights cryogenic environments. They consistently follow dynamic
■ Fast rise time of ≤ 2 µsec from quartz element, with events found in cryogenic turbo pumps for liquid fuel handling
high resonant frequency ≥ 250 kHz
systems or biomedical research.

■ Welded, hermetically sealed, stainless steel


construction
■ Electrically ground isolated, which helps prevent
ground loop challenges
■ Calibration supplied at room temperature with
thermal coefficients at -320 °F (-196 °C)

PCB® High Temperature Series 112A & 116B


Highlights
■ Laser welded, hermetically sealed quartz sensing PCB® High Temperature quartz dynamic pressure sensors are
designed for operation at the highest temperatures. They are
elements
structured with quartz crystals and operate, without cooling,
■ Fused ceramic insulation connectors up to +750 °F (+399 °C) on compressors and pumps. Special
■ Internal acceleration compensation minimizes mounting adaptors can be supplied to fit existing mounting
holes. Water cooled adaptors are available to provide a lower
vibration sensitivity temperature thermally stable environment that allow sensors to
■ Calibration supplied at room temperature with operate in applications above their normal operating range.
thermal coefficients up to +750 °F (+399 °C) Hard-line cables are recommended for operating temperatures
above +500 °F (+260 °C). The cable can be welded to the sensor
for operation in pressurized environments. All of these features
ensure reliable operation in high temperature environments.

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Extreme Environment
Pressure Sensors

Extreme Environment Pressure Sensors Cryogenic High Temperature

Model Number 102A10 102A14 112A05 116B 116B03


100 psi 5 kpsi 5 kpsi 100 psi 100 psi
Measurement Range
690 kPa 34,475 kPa 34,475 kPa 690 kPa 690 kPa
200 psi 10 kpsi
Useful Overrange [1] — — —
1380 kPa 68,950 kPa
50 mV/psi [4] 1 mV/psi [4] 1.1 pC/psi 6 pC/psi 6 pC/psi
Sensitivity
7.25 mV/kPa [4] 0.145 mV/kPa [4] 0.16 pC/kPa 0.87 pC/kPa 0.87 pC/kPa
15 kpsi 15 kpsi 10 kpsi 3 kpsi 3 kpsi
Maximum Pressure (Static)
103,425 kPa 103,425 kPa 68,950 kPa 20,685 kPa 20,685 kPa
2 mpsi 100 mpsi 4 mpsi [3] 0.3 mpsi [3] 0.3 mpsi [3]
Resolution
0.014 kPa 0.69 kPa 0.028 kPa [3] 0.0021 kPa [3] 0.0021 kPa [3]
Resonant Frequency ≥ 250 kHz ≥ 250 kHz ≥ 200 kHz ≥ 55 kHz ≥ 55 kHz
Rise Time (Reflected) ≤ 2 µsec ≤ 2 µsec ≤ 2 µsec ≤ 9 µsec ≤ 9 µsec
Low Frequency Response (-5 %) 0.5 Hz 0.25 Hz — — —
Non-linearity [2] ≤1% ≤1% ≤1% ≤1% ≤1%
≤ 0.002 psi/g ≤ 0.002 psi/g ≤ 0.003 psi/g ≤ 0.002 psi/g ≤ 0.002 psi/g
≤ 0.0014 psi/(m/s2) ≤ 0.0014 psi/(m/s2) ≤ 0.0021 psi/(m/s2) ≤ 0.0014 psi/(m/s2) ≤ 0.0014 psi/(m/s2)
Acceleration Sensitivity

-320 to +212 °F -320 to +212 °F -400 to +600 °F -400 to +650 °F -400 to +750 °F
Temperature Range
-196 to +100 °C -196 to +100 °C -240 to +316 °C -240 to +345 °C -240 to +399 °C
Discharge Time Constant ≥ 1 sec ≥ 2 sec — — —
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
Housing Material 316 Stainless Steel 316 Stainless Steel 17-4 PH Stainless Steel 316 Stainless Steel 316 Stainless Steel
Diaphragm Material 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel
Sealing Welded Hermetic Welded Hermetic Welded Hermetic Welded Hermetic Welded Hermetic
Supplied Accessories
English Clamp Nut — — 060A03 060A12 060A12
Metric Clamp Nut — — 060A05 060A14 060A14
Seal Rings (3) 065A44 (3) 065A44 (3) 065A02, 065A05 065A37 065A37
Additional Versions
Metric Mount M102A10 M102A14 — — —
Additional Accessories
English Installation Tooling Kit — — 040A10 — —
Metric Installation Tooling Kit — — 040A11 — —
Pipe Thread Mounting daptor — — 062A01 062A06 062A06
English Mounting Adaptor — — 061A01 061A60 061A60
Metric Mounting Adaptor — — 061A10 — —
Water-cooled Mounting Adaptor — — 064B02 064B06 064B06
Mating Cable Connector EB EB EB EB EB
Recommended Cables 002, 003 CE 002, 003 CE 003 003, 029 ≥ 500 °F 003, 029 ≥ 500 °F
Notes
[1] For +10 volt output, minimum 24 VDC supply voltage required. Negative 10 volt output may be limited by output bias. [2] Zero-based, least-squares, straight line method [3] Resolution dependent
on range setting and cable length used in charge system. [4] Special cryogenic microelectronics used in Series 102A sensors are current-sensitive (sensitivity changes about 1% per mA), so they
should be used and calibrated w/4mA constant current.

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Hydraulic & Pneumatic Pressure Sensors


Highlights: One of the toughest applications for
pressure sensors is measuring high
■ Integral machined diaphragm, without pressure, repetitive pulses, such as
use of thin diaphragms or flexures those encountered in hydraulic
susceptible to fatigue failure applications. However, our Series 108
& 118 pressure sensors are designed
■ Capable of continuously monitoring to continuously measure repetitive
repetitive pulses pulses during applications such as
hydraulic cylinder “torture” testing or
■ Expected life is millions of cycles
diesel fuel injection. Ordinary
diaphragm-type sensors usually
fatigue quickly in such applications.

Hydraulic & Pneumatic Pressure Sensors

Model Number 108A02 108A04 118A02


10 kpsi 30 kpsi 20 kpsi
Measurement Range
68,950 kPa 207,000 kPa 137,900 kPa
20 kpsi
Useful Overrange (± 10 Volt Output) [1] — —
137,900 kPa
0.5 mV/psi 0.15 mV/psi 0.1 pC/psi
Sensitivity
0.073 mV/kPa 0.022 mV/kPa 0.014 pC/kPa
50 kpsi 50 kpsi 50 kpsi
Maximum Static Pressure
344,740 kPa 344,750 kPa 344,750 kPa
0.2 psi 0.5 psi 0.2 psi [3]
Resolution
1.4 kPa 3.5 kPa 1.4 kPa [3]
Resonant Frequency ≥ 250 kHz ≥ 250 kHz ≥ 250 kHz
Rise Time (Reflected) ≤ 2 µsec ≤ 2 µsec ≤ 2 µsec
Low Frequency Response (-5 %) 0.01 Hz 0.002 Hz —
Non-linearity [2] ≤2% ≤2% ≤2%
≤ 0.05 psi/g ≤ 0.05 psi/g ≤ 0.05 psi/g
≤ 0.035 psi/(m/s2) ≤ 0.035 psi/(m/s2) ≤ 0.035 psi/(m/s2)
Acceleration Sensitivity

-100 to +275 °F -100 to +275 °F -400 to +400 °F


Temperature Range
-73 to +135 °C -73 to +135 °C -240 to +204 °C
Discharge Time Constant ≥ 50 sec ≥ 250 sec —
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
Housing Material C-300 C-300 C-300
Diaphragm Material C-300 C-300 C-300
Sealing Welded Hermetic Welded Hermetic Epoxy
Supplied Accessory
Seal Rings (3) 065A06 316L (3) 065A06 316L (3) 065A06 316L
Additional Version
Metric Mount M108A02 M108A04 M118A02
Additional Accessories
Installation Tooling Kits 040A20, 040A21 040A20, 040A21 040A20, 040A21
Mating Cable Connector EB EB EB
Recommended Cables 002, 003 CE 002, 003 CE 003
Notes
[1] For +10 volt output, minimum 24 VDC supply voltage required. Negative 10 volt output may be limited by output bias. [2] Zero-based, least-squares, straight line method. [3] Resolution dependent
on range setting and cable length used in charge system.

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Industrial Dynamic ICP® Pressure Sensors


Highlights
■ Welded, hermetically sealed, stainless steel
construction
■ Electrical case isolation prevents noise interference
and ground loop challenges
■ Leak proof long life integral machined diaphragm
■ Rugged 2-Pin MIL-C-5015 connector or submersible
integral cable
Designed specifically for industrial applications, these rugged
quartz sensors have a ¼ inch NPT process fitting for ease of
installation into standard industrial process connections around
the world. (Metric mount available).
Industrial Dynamic ICP® Pressure Sensors

Model Number 121A21 121A23 121A31


100 psi 5 kpsi 100 psi
Measurement Range (for ±5V output)
690 kPa 34,475 kPa 690 kPa
200 psi 200 psi
Maximum Pressure (Step) —
1380 kPa 1380 kPa
7.2 kpsi 7.2 kpsi 7.2 kpsi
Maximum Pressure (Total)
49,642 kPa 49,642 kPa 49,642 kPa
50 mV/psi 1 mV/psi 50 mV/psi
Sensitivity
7.25 mV/kPa 0.145 mV/kPa 7.25 mV/kPa
4 mpsi 40 mpsi 4 mpsi
Resolution
0.0276 kPa 0.276 kPa 0.0276 kPa
Resonant Frequency ≥ 200 kHz ≥ 200 kHz ≥ 200 kHz
Rise Time (Reflected) ≤ 2.5 µsec ≤ 2.5 µsec ≤ 2.5 µsec
Low Frequency Response (-5 %) 0.5 Hz 0.005 Hz 0.5 Hz
Non-linearity [1] ≤2% ≤2% ≤2%
≤ 0.2 psi/g ≤ 0.2 psi/g ≤ 0.2 psi/g
≤ 0.14 psi/(m/s2) ≤ 0.14 psi/(m/s2) ≤ 0.14 psi/(m/s2)
Acceleration Sensitivity

-65 to +250 °F -65 to +250 °F -65 to +250 °F


Temperature Range
-54 to +121 °C -54 to +121 °C -54 to +121 °C
Discharge Time Constant(at room temp) ≥ 1 sec ≥ 100 sec ≥ 1 sec
Electrical Connector 2-Pin MIL-C-5015 2-Pin MIL-C-5015 Attached 10 ft (3m) 052 Cable
Housing Material 304L Stainless 304L Stainless 304L Stainless
Diaphragm Material 304L Stainless 304L Stainless 304L Stainless
Sealing Welded Hermetic Welded Hermetic Welded Hermetic
Additional Versions
Metric Mount M121A21 — M121A31
Additional Accessories
Mating Cable Connector BR BR —
Recommended Cable 052 052 —
Notes
[1] Zero-based, least-squares, straight line method

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1500 Series Pressure Highlights


■ DC to ≤ 1 msec response time
Transmitters & ■ Stainless steel wetted parts
Tranducer ■ All welded construction with no adhesives,
seals, or fluid filling
■ Gage, sealed gage, absolute, or compound
pressure versions

Static Pressure Sensors

Series Number 1501 1502 1503


Output 0 to 5 VDC FS 0 to 10 VDC FS 4-20 mA FS
Supply Voltage (Vs) 6.5 to 30 VDC 11.5 to 30 VDC 8-30 V DC
Pressure Ranges [1] From 0 to 10 psi (69 kPa) FS Series 100A02
up to 0 to 5000 psi (34,473 kPa) FS
Accuracy [1][2] ≤ ±0.25% FS Recommended Indicator / Power
Response Time ≤ 1 ms Supply
Burst Pressure > 35x for ≤ 100 psi (≤ 670 kPa)
> 20x for ≤ 1000 psi (≤ 6,890 kPa )
■ 4-Digit Indicator with Sensor Power
> 5x for ≤ 6000 psi (≤ 41,370 kPa) Supply
Operating Temperature [1] -40 to +260 °F ■ Provides 24 VDC excitation for
-40 to +125 °C
Compensated Temperature Range -5 to +180 °F
voltage output pressure transducers
-20 to +80 °C or current output pressure
Thermal Error over Compensated Range ≤ 1.5% FS transmitters
Acceleration Sensitivity ≤ ±0.03% FS/g ■ High visibility, 4-digit, fully scalable,
Vibration Survivability Rating 35 g peak sinusoidal (5 to 2000 Hz)
LED display
Pressure Ports [1] English, NPT, SI, and "M" Threads
Materials:
■ Straightforward, menu-driven set-up
Wetted parts 17-4 PH SS ■ Optional user-programmable set
Housing 316/316L SS
points with relays and LED alarm
Electrical Connection [1] Screw Terminals (Mini-DIN), Connector or Integral Cable
Notes
status indicators
[1] Consult your PCB Piezotronics representative for specific ordering information and options. ■ Optional 4-20 mA output for process
[2] Accuracy is calculated as the square root of the sum of the squares of non-linearity, non-repeatability and hysteresis. recorder or PLC
■ Request Brochure #TM-PRS-1500-0710 For Details

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High Frequency
Pressure Sensors

Series 137
■ ICP® free-field blast pencil probes
■ Ranges from 50 to 5000 psi (344 to 34,475 kPa)
■ Rise time <4 µsec
■ Resonant frequency >500k Hz

Series 138 Series 132 Series 134


■ ICP® underwater blast ■ Shock wave time-of-arrival ICP® ■ Designed for reflected shock wave
explosion pressure probes microsensors pressure measurement
■ Ranges from 1000 to 50k psi ■ 50 psi (344 kPa) range ■ Unique non-resonating design,
(6894 to 344,740 kPa) ■ Rise time <3 µsec Tourmaline sensing element
■ Rise time <1.5 µsec ■ Resonant frequency >1M Hz ■ Pressure ranges from 1000 to 20k psi

■ Resonant frequency >1M Hz (6894 to 137,900 kPa)


■ Rise time ≤ 0.2 µsec
■ Diaphragm diameter of 0.124 in (3.15 mm)

Recommended Signal Conditioners for High Frequency Pressure Sensors

Model 482A21 Series 482C & 483C Series 481A


■ 1-channel ■ AC-powered ■ AC-powered
■ Unity gain, low-noise, ■ 4- & 8-channel versions ■ 16-channel
AC powered ■ Variety of gain & filtering configurations ■ Multiple configuration options
■ 1M Hz response ■ Can operate with charge output sensors ■ Can operate with charge output sensors

■ 1M Hz response (482C05 and 483C05 ■ Daisy-chain multiple racks for up to 256


models only) channels
■ 1M Hz response (481A20 model only)

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Installation Tool Kits


Installation tool kits are available to assist in machining
mounting ports for applications where PCB® mounting adaptors
are not used. The kits provide the tooling necessary for
precision machining mounting ports for applicable sensors. Refer
to specific installation drawings, listed by model number, found
at [Link], for a detailed description of flush versus
recess sensor installation. 040A20

Sensor Series Installation Tool Kit


Series 111, 112, 113 040A10 English, 040A11 Metric
Series 105 040A33 English, 040A34 Metric
Series 108, 109, 118, 119, 165 040A20 English, 040A21 Metric

Mounting Adaptors
What are mounting adaptors? Most mounting adaptors are made of high-strength 17-4 PH
Mounting adaptors are precision machined to accept PCB probe stainless steel. Care should be exercised to observe maximum
style pressure sensors to provide a convenient sensor pressure when using adaptors made of lesser-strength
installation method. materials.

Why use mounting adaptors? In sensor applications involving exposure to flash temperatures,
When space permits mounting adapters reduce the need for an ablative diaphragm coating is beneficial. To captivate the
precision machining required for the probe style connectors in ablative, the sensor may be slightly recessed in an adaptor, and
locations where precision machining is impossible, impractical the recess filled with ablative coating such as the PCB® ‘CA’
or simply inconvenient, the adapter can be mounted with a few option.
simple steps. The sensor can be electrically isolated in many
adapters to minimize interference from ground loop noise A variety of popular adaptors are summarized in the following
involved with operation on electrical machinery. Special tables. Many standard and special adaptors can be supplied to
adapter materials, sensor coatings, and insulating seals can be fit specific mounting ports, or material requirements so please
factory installed to isolate the sensor from noise. visit [Link] or contact a PCB® Application Engineer to
discuss your unique needs.
Water-cooled adapters provide for sensor installation in high
temperature applications for dynamic measurements on heat
exchangers or other high temperature applications. Water-
cooled adapters allow ICP® and charge output pressure sensors
to operate in applications with temperatures well above the
operating range of the sensor by providing a stable localized
lower temp environment. For example, an ICP® sensor, rated to
FAQ Q: What is the proper mounting torque?

+275°F (+135°C) will remain below +150°F (+65°C) when A: Proper mounting torque is provided on the
operating with a Model 064B water-cooled adapter on a installation drawing shipped with each sensor.
+1000°F (+535°C) exhaust manifold.

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Pressure Sensor Mounting Adaptors


Benefits Limitations

Series 111, 112, 113 probe-style Requires precision machining tools and
sensor, with supplied 5/16-24 or dimensions.
M7x0.75 thread, may be directly
Sensor

mounted using the floating clamp nut.


Used when there is limited space
available to install a sensor or a flush
diaphragm mount is desired.
Straight Threads Simplified installation by drilling and Limited to thin-wall or thick,
tapping standard size mounting port. counter bored walls to install. Requires
Eliminates precision machining more area to prepare mounting port
required for probe-style sensors. than a probe-style sensor alone.
061A01 3/8-24 or 061A10 M10x1.0 in-
stall in common mounting ports. Both Adapts Series 111, 112, 113 to
made from 17-4 PH stainless steel thin-walled applications.

Electrical Isolation Electrically isolates the sensor from Limits use to lower pressure
ground. Series 111,112, and 113. applications of <500 psi (<3450 kPa),
and temperatures ≤ +225 °F (+107 °C).

061A59 3/8-24 thread

NPT Tapered Threads Thread conveniently adapts Series 111, Since the tapered pipe thread seals on
112, 113 to common hydraulic, the thread itself, it is more difficult to
Adaptor Type

pneumatic, and process mounting ports. achieve a flush mount of the sensor
diaphragm. Requires more area to
prepare mounting port than a
062A01 1/8” NPT thread, made from probe-style sensor alone.
17-4 PH stainless steel

Water-cooled Adaptors Adapts Series 111, 112, 113 to high Requires a larger mounting area.
temperature environments.
Recessed sensor results in reduced
frequency capabilities.

Flush sensor means the diaphragm is


064B01 recessed mount isolates the susceptible to flash thermal effects.
sensor from the environment.

064B02 flush mount for better high


frequency response.

Both models feature 1/2-20 mounting


thread and are made from 17-4 PH
stainless steel.

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Pressure Sensor Mounting Adaptors


Benefits Limitations

Models 106B, 116B and 116B03 Requires precision machining tools and
probe-style sensors, with supplied dimensions.
1/2-20 or M14x1.25 thread may be
Sensor

directly mounted using the floating


clamp nut. Used when there is limited
space available to install a sensor or a
flush diaphragm mount is desired.
Straight Threads
Simplified installation by drilling and Limited to thin-wall or thick,
tapping standard size mounting port. counter bored walls to install. Requires
Eliminates precision machining more area to prepare mounting port
required for probe-style sensors. than a probe-style sensor alone.

061A60 3/14-16 installs in common Adapts Models 106B, 116B,


mounting ports. Made from 17-4 PH 116B03 to thin-walled applications.
stainless steel
Electrical Isolation
Electrically isolates the sensor from Limits use to lower pressure
ground. Series 106 & 116. applications of <500 psi (<3450 kPa),
and temperatures ≤ +225 °F (+107 °C).

061A61 3/14-16 thread

NPT Tapered Threads


1/2 in NPT thread conveniently adapts Since the tapered pipe thread seals on
Models 106B, 116B and 116B03 to the thread itself, it is difficult to
common hydraulic, pneumatic, and achieve a flush mount of the sensor
Adaptor Type

process mounting ports. diaphragm. Requires more area to


For Models 106B50, 106B51, & 106B52 prepare mounting port than a
use adaptor Model 062A07. probe-style sensor alone.
062A06 1/2 in NPT thread, made from
17-4 PH stainless steel

Water-cooled Adaptors
Adapts Models 106B, 116B and 116B03 Requires a larger mounting area.
to high temperature environments.
Recessed sensor results in reduced
frequency capabilities.

064B06 recessed mount isolates the


sensor from environment. 1/2-20
thread, made from 17-4 PH stainless
steel.

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Pressure Calibration Systems


In addition to the products listed below, PCB® is also able to perform a number of
special calibration and testing services, upon request. These include acceleration
sensitivity; ballistics firing range; cold gas shock tube; discharge time constant;
temperature effects from –320 to +1,000 °F (-196 to +535 °C); hydrostatic and
hermeticity; mechanical shock; and PIND (Particle Impact Noise Detection).

Dynamic Pressure Sensor Calibration Systems

Pneumatic Pulse Calibrator Model 903B02


Manually actuated poppet valve exposes sensor under test Aronson Step Pressure Calibrator Model 907A07
(installed in a small volume manifold) to the step reference A guided mass impacts a plate, which quickly opens a poppet
pressure, contained & regulated within a much larger valve. This exposes the sensor under test (installed in a small
storage cavity volume manifold) to the step reference pressure, which is
■ Strain gage pressure sensor reference contained & regulated within a much larger storage cavity.
■ 0 to 100 psi (0 to 0.7 MPa) range ■ Strain gage pressure sensor reference
■ Accuracy to 0.8% FS ■ 0 to 1000 psi (0 to 7 MPa) range
■ Accuracy to 1.3% FS

Hydraulic Impulse Calibrator


Model 913B02
A piston rod on top is struck by a mass to generate
a pressure pulse in a two-port manifold for
reference comparative calibration
■ Piezoelectric pressure sensor reference
■ 0 to 20k psi (0 to 138 MPa) range
■ Accuracy to 1.3% FS
Pistonphone Kit Model 915A01
Generates a constant 134 dB sound pressure level at a
controlled frequency of 250 Hz for calibrating high-intensity
acoustic sensors in the field. Adaptors included for ICP®
Series 103B, 106B, 106B50, and 1-inch microphones.

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Special Purpose Calibrators

Hydraulic Step Pressure Calibrator Model 905C Shock Tube Model 901A10
A high-pressure pump exposes the unit under test to A gas shock wave is generated past a burst diaphragm to
graduated pressure steps with dump valve for rapid, create sub-microsecond pressure steps for evaluating various
pressure release. sensor performance characteristics such as rise time &
■ Strain gage pressure sensor reference resonant frequency.
■ 0 to 100k psi (0 to 690 MPa) range ■ Reflected pressure to 1000 psi (7 MPa)
■ Accuracy to 1.7% FS ■ Incident pressure to 180 psi (1.2 MPa)
■ Includes time of arrival sensor with 0.5 µsec rise time

CALIBRATION CERTIFICATE
Model: 112B10
Serial #: Sample Date: 1/6/2010
Description: Pressure Sensor By: Joe Calibrator
Type: Charge Capacitance: 26.5 pF Station: Dead Weight #5 (Test Procedure AT601-2)

Sensitivity*: 1.143 pC/PSI Temp: 70 deg F [21deg C]


165.7 pC/MPa Humidity: 33 %

Linearity*: 0.3% FS Cert #: 346669


Uncertainty**: +/- 1 %

* Zero based, least-squares straight line.


** Measurement uncertainty represented using a coverage factor of k=2 which provides a level of confidence of approximately 95 %.

Condition of Unit:
As Found: Not applicable
As Left: In tolerance, new unit

400
TEST DATA
INPUT OUTPUT
(PSI) (pC)
350
50.0 58.2
100 115.3
150 171
300 200 228.2
250 285.5
300 342.9
OUTPUT - PICOCULOMBS (pC)

250
Sample Pressure
Calibration
200 Certificate

150

100

50

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N
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Dynamic Force and Strain Sensors


Tips from
Highlights
■ Rugged and durable
Techs
■ High stiffness Why Piezoelectric Force
■ Very repeatable Sensors?
■ Stiffness nearly that of solid steel – 11x106psi modulus of elasticity
■ Wide dynamic range
■ Durability of solid state construction
■ Fast rise time ■ Measure small force fluctuations under large static loads
■ High useable frequency range ■ Long term stability of quartz for repeatable, uniform measurements

■ Small size – fraction of the size of strain gage based force sensors

■ High frequency response – accurate capture of short-duration

impulse events.
Applications
■ Crash Testing
■ Drop Testing
■ FatigueTesting
■ Fracture Testing
■ Press Monitoring

Quartz, piezoelectric force and strain sensors are durable


measurement devices which possess exceptional
characteristics for the measurement of dynamic force and
strain events. Typical measurements include dynamic and
quasi-static forces as encountered during actuation,
compression, impact, impulse, reaction, and tension.
Since the measurement signal generated by a quartz sensor
will decay over time, long-term, static force measurements
are not feasable. However short-term, or “quasi-static”,
measurements are possible within certain time limits,
depending upon the sensor and signal conditioning used.
Due to this limitation, it is not practical to use quartz force
sensors in weighing applications where strain gage type
load cell is best suited. For dynamic force applications
however, quartz force sensors offer many advantages and
several unique characteristics that make them ideal choice
for many dynamic force measurement requirements.

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General Purpose Quartz


Force Sensors
Applications:
■ Dynamic Tension & Compression
■ Impact & Repetitive Applications
■ Drop Testing
■ Materials Testing
General Purpose Quartz Force Sensors

Model Number 208C01 208C02 208C03 208C04 208C05 218C


10 lb 100 lb 500 lb 1000 lb 5000 lb 5000 lb
Measurement Range (Compression)
44.5 N 445 N 2.224 kN 4.448 kN 22.24 kN 22.24 kN
10 lb 100 lb 500 lb 500 lb 500 lb 500 lb
Measurement Range (Tension)
44.5 N 445 N 2.224 kN 2.224 kN 2.224 kN 2.224 kN
500 mV/lb 50 mV/lb 10 mV/lb 5 mV/lb 1 mV/lb 18 pC/lb
Sensitivity
112.41 mV/N 11.241 mV/N 2.248 mV/N 1.124 mV/N 0.2248 mV/N 4.047 pC/N
60 lb 600 lb 3000 lb 6000 lb 8000 lb 8000 lb
Maximum Static Force (Compression)
270 N 2.670 kN 13.5 kN 26.7 kN 35.59 kN 35.59 kN
60 lb 500 lb 500 lb 500 lb 500 lb 500 lb
Maximum Static Force (Tension)
270 N 2.224 kN 2.224 kN 2.224 kN 2.224 kN 2.224 kN
0.0001 lb-rms 0.001 lb-rms 0.005 lb-rms 0.01 lb-rms 0.05 lb-rms
Broadband Resolution [1]
0.00045 N-rms 0.004 N-rms 0.02 N-rms 0.044 N-rms 0.222 N-rms
Upper Frequency Limit 36 kHz 36 kHz 36 kHz 36 kHz 36 kHz 36 kHz
Low Frequency Response (-5%) 0.01 Hz 0.001 Hz 0.0003 Hz 0.0003 Hz 0.0003 Hz [2]
Discharge Time Constant ≥ 50 sec ≥ 500 sec ≥ 2000 sec ≥ 2000 sec ≥ 2000 sec [2]
Non-linearity ≤ 1% ≤ 1% ≤ 1% ≤ 1% ≤ 1% ≤ 1%
-65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F -300 to +400 °F
Temperature Range
-54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C -184 to +204 °C
6 lb/µin 6 lb/µin 6 lb/µin 6 lb/µin 6 lb/µin 6 lb/µin
Stiffness
1.05 kN/µm 1.05 kN/µm 1.05 kN/µm 1.05 kN/µm 1.05 kN/µm 1.05 kN/µm
Housing Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Sealing Hermetic Hermetic Hermetic Hermetic Hermetic Hermetic
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
5/8 in x 0.625 in 5/8 in x 0.625 in 5/8 in x 0.625 in 5/8 in x 0.625 in 5/8 in x 0.625 in 5/8 in x 0.625 in
Size (Hex x Height)
5/8 in x 15.88 mm 5/8 in x 15.88 mm 5/8 in x 15.88 mm 5/8 in x 15.88 mm 5/8 in x 15.88 mm 5/8 in x 15.88 mm
Weight 22.7 gm 22.7 gm 22.7 gm 22.7 gm 22.7 gm 22.7 gm
Mounting Thread 10-32 Thread 10-32 Thread 10-32 Thread 10-32 Thread 10-32 Thread 10-32 Thread
Supplied Accessories
Impact Cap 084A03 084A03 084A03 084A03 084A03 084A03
Mounting Studs 081B05, M081A62 081B05, M081A62 081B05, M081A62 081B05, M081A62 081B05, M081A62 081B05, M081A62
Thread Locker 080A81 080A81 080A81 080A81 080A81 080A81
Additional Version
Axial Connector Configuration 208A11 208A12 208A13 208A14 208A15 218A11
Additional Accessories
Mating Cable Connectors EB EB EB EB EB EB
Recommended Cables 002, 003 CE 002, 003 CE 002, 003 CE 002, 003 CE 002, 003 CE 003 CE
Notes
[1] Resolution is dependent upon cable length and signal conditioner [2] Low frequency is dependent upon system discharge time constant

74 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886


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Miniature Quartz Force


Sensors
Highlights:
■ High sensitivity
■ Tension/compression models
■ High resonant frequency

Miniature Quartz Force Sensors

Model Number 209C01 209C02 209C11 209C12 219A05


2.2 lb 2.2 lb 2.2 lb 2.2 lb 560 lb
Measurement Range (Compression)
0.00979 kN 0.00979 kN 0.00979 kN 0.00979 kN 2.491 kN
1.0 lb 1.0 lb
Measurement Range (Tension) — — —
0.00445 0.00445
2200 mV/lb 2200 mV/lb 2200 mV/lb 2200 mV/lb 20 pC/lb
Sensitivity
494,604 mV/kN 494,604 mV/kN 494,604 mV/kN 494,604 mV/kN 4497 pC/kN
11 lb 11 lb 11 lb 11 lb 675 lb
Maximum Static Force (Compression)
0.0489 kN 0.0489 kN 0.0489 kN 0.0489 kN 3.003 kN
1.0 lb 1.0 lb
Maximum Static Force (Tension) — — —
0.00445 kN 0.00445 kN
0.00002 lb-rms 0.00002 lb-rms 0.00002 lb-rms 0.00002 lb-rms
Broadband Resolution [1]
0.00009 N-rms 0.00009 N-rms 0.00009 N-rms 0.00009 N-rms
Upper Frequency Limit 100 kHz 100 kHz 30 kHz 30 kHz 140 kHz
Low Frequency Response (-5%) 0.5 Hz 0.05 Hz 0.5 Hz 0.05 Hz [2]
Discharge Time Constant ≥ 1 sec ≥ 10 sec ≥ 1 sec ≥ 10 sec [2]
Non-linearity ≤ 1% ≤ 1% ≤ 1% ≤ 1% ≤ 1%
-65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F -300 to +400 °F
Temperature Range
-54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C -184 to +204 °C
2 lb/µin 2 lb/µin 2 lb/µin 2 lb/µin 3 lb/µin
Stiffness
0.35 kN/µm 0.35 kN/µm 0.35 kN/µm 0.35 kN/µm 1.05 kN/µm
Housing Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Sealing Hermetic Hermetic Hermetic Hermetic Hermetic
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 5-44 Coaxial Jack
3/8 in x 0.610 in 3/8 in x 0.610 in 3/8 in x 0.83 in 3/8 in x 0.83 in 0.236 x 0.236 in [3]
Size (Hex x Height)
3/8 in x 15.49 mm 3/8 in x 15.49 mm 3/8 in x 21.08 mm 3/8 in x 21.08 mm 6.0 x 6.0 mm [3]
Weight 8 gm 8 gm 8.2 gm 8.2 gm 1.2 gm
Mounting Thread 10-32 Thread 10-32 Thread 10-32/2-56 Thread 10-32/2-56 Thread —
Supplied Accessories
Mounting Stud 081A05 081A05 081A05 081A05 —
Thermal Boot 084A38 084A38 084A38 084A38 —
Additional Version
Metric Mounting Thread — — M209C11 M209C12 —
Additional Accessories
Mating Cable Connectors EB EB EB EB AG
Recommended Cables 002, 003 CE 002, 003 CE 002, 003 CE 002, 003 CE 003 CE
Notes
[1] Resolution is dependent upon cable length and signal conditioner [2] Low frequency is dependent upon system discharge time constant [3] Diameter x Height

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For Additional Specification Information Visit [Link]

Quartz ICP® Force Rings Tips from


Techs
Applications: Preload & Force Rings
■ Crimping, Stamping, & Press Monitoring
PCB® ring-style 1-component and 3-component force sensors are
■ Machinery Mount Forces generally installed between two parts of a test structure with the supplied
■ Mechanical Impedance Testing elastic beryllium-copper stud or customer-supplied bolt. The stud or bolt
holds the structure together, and applies preload to the force ring. Typically
■ Material Testing a component of the force between the two structures is shunted through
■ Tablet & Punch Presses the mounting stud. The amount of force shunted may be up to 7% of the
total force for the beryllium-copper stud supplied with the sensor, and up
■ Roll Nip Profile
to 50% for steel studs. Contact a PCB® application specialist for proper
■ Balancing pre-load and calibration for your particular application
■ Force Limited Vibration
Quartz ICP® Force Rings

Photo Shown Actual Size


Model Number 201B01 201B02 201B03 201B04 201B05
10 lb 100 lb 500 lb 1000 lb 5000 lb
Measurement Range (Compression)
0.04448 kN 0.4448 kN 2.224 kN 4.448 kN 22.24 kN
500 mV//lb 50 mV//lb 10 mV//lb 5 mV//lb 1 mV//lb
Sensitivity
112405 mV/kN 11240 mV/kN 2248 mV/kN 1124 mV/kN 224.8 mV/kN
60 lb 600 lb 3000 lb 6000 lb 8000 lb
Maximum Static Force (Compression)
0.267 kN 2.67 kN 13.34 kN 26.69 kN 35.59 kN
0.0002 lbs-rms 0.002 lbs-rms 0.01 lbs-rms 0.02 lbs-rms 0.10 lbs-rms
Broadband Resolution
0.0008896 N-rms 0.008896 N-rms 0.04448 N-rms 0.08896 N-rms 0.4448 N-rms
Upper Frequency Limit 90 kHz 90 kHz 90 kHz 90 kHz 90 kHz
Low Frequency Response (-5%) 0.01 Hz 0.006 Hz 0.0002 Hz 0.0001 Hz 0.0003 Hz
Discharge Time Constant ≥ 50 sec ≥ 120 sec ≥ 400 sec ≥ 700 sec ≥ 2000 sec
Non-linearity ≤ 1% ≤ 1% ≤ 1% ≤ 1% ≤ 1%
-65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F
Temperature Range
-54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C
12 lb/µin 12 lb/µin 12 lb/µin 12 lb/µin 12 lb/µin
Stiffness
2.1 kN/µm 2.1 kN/µm 2.1 kN/µm 2.1 kN/µm 2.1 kN/µm
Housing Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Sealing Hermetic Hermetic Hermetic Hermetic Hermetic
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
0.65 x 0.31 x 0.25 in 0.65 x 0.31 x 0.25 in 0.65 x 0.31 x 0.25 in 0.65 x 0.31 x 0.25 in 0.65 x 0.31 x 0.25 in
Size (Diameter x Height x Bolt Diameter)
16.5 x 7.87 x 6 mm 16.5 x 7.87 x 6 mm 16.5 x 7.87 x 6 mm 16.5 x 7.87 x 6 mm 16.5 x 7.87 x 6 mm
Weight 10 gm 10 gm 10 gm 10 gm 10 gm
Mounting 10-32 Stud 10-32 Stud 10-32 Stud 10-32 Stud 10-32 Stud
Supplied Accessories
Mounting Stud 081A11 081A11 081A11 081A11 081A11
Anti-Friction Washer 082B01 082B01 082B01 082B01 082B01
Pilot Bushing 083B01 083B01 083B01 083B01 083B01
Assembly Lubricant 080A82 080A82 080A82 080A82 080A82
Additional Versions
Metric Mounting Thread M201B01 M201B02 M201B03 M201B04 M201B05
Additional Accessories
Mating Cable Connectors EB EB EB EB EB
Recommended Cables 002, 003 CE 002, 003 CE 002, 003 CE 002, 003 CE 002, 003 CE

76 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886


For Additional Specification Information Visit [Link]

Quartz ICP® Force Rings


Highlights:
■ Capacities From 10 lbs to 100k lbs
■ Stainless Steel Construction
■ Hermetically Sealed
■ -65 °F to +250 °F Operation Range

Quartz ICP® Force Rings

Model Number 202B 203B 204C 205C 206C 207C


10k lb 20k lb 40k lb 60k lb 80k lb 100k lb
Measurement Range (Compression)
44.48 kN 88.96 kN 177.92 kN 266.9 kN 355.86 kN 444.8 kN
0.50 mV/lb 0.25 mV/lb 0.12 mV/lb 0.08 mV/lb 0.06 mV/lb 0.05 mV/lb
Sensitivity
112.4 mV/kN 56.2 mV/kN 27 mV/kN 17.98 mV/kN 13.5 mV/kN 11.24mV/kN
15k lb 25k lb 50k lb 70k lb 90k lb 110k lb
Maximum Static Force (Compression)
66.72 kN 111.2 kN 222.4 kN 311.4 kN 400.34 kN 489.3 kN
0.20 lb-rms 0.4 lb-rms 0.80 lb-rms 1 lb-rms 1.8 lb-rms 2.0 lb-rms
Broadband Resolution
0.890 N-rms 1.78 N-rms 3.6 N-rms 4.45 N-rms 8 N-rms 8.90 N-rms
Upper Frequency Limit 60 kHz 60 kHz 55 kHz 50 kHz 40 kHz 35 kHz
Low Frequency Response (-5%) 0.0003 Hz 0.0003 Hz 0.0003 Hz 0.0003 Hz 0.0003 Hz 0.0003 Hz
Discharge Time Constant ≥ 2000 sec ≥ 2000 sec ≥ 2000 sec ≥ 2000 sec ≥ 2000 sec ≥ 2000 sec
Non-linearity ≤ 1% ≤ 1% ≤ 1% ≤ 1% ≤ 1% ≤ 1%
-65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F
Temperature Range
-54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C
16 lb/µin 23 lb/µin 29 lb/µin 40 lb/µin 74 lb/µin 131 lb/µin
Stiffness
2.8 kN/µm 4 kN/µm 5 kN/µm 7 kN/µm 13 kN/µm 23 kN/µm
Housing Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Sealing Hermetic Hermetic Hermetic Hermetic Hermetic Hermetic
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
0.87 x 0.39 x 0.375 in 1.19 x 0.43 x 0.5 in 1.10 x 0.47 x 0.625 in 1.58 x 0.51 x 0.75 in 2.05 x 0.59 x 1 in 2.95 x 0.67 x 1.5 in
Size (Diameter x Height x Bolt Diameter)
22.1 x 9.91 x 10 mm 27.9 x 10.9 x 12 mm 34 x 12 x 16 mm 40.13 x 12.95 x 20 mm 52.1 x 15 x 24 mm 74.9 x 17.02 x 36 mm
Weight 19 gm 38 gm 57 gm 77 gm 155 gm 328 gm
Mounting 5/16-24 Stud 3/8-24 Stud 1/2-20 Stud 5/8-18 Stud 7/8-14 Stud 1 1/8-12 Stud
Supplied Accessories
Mounting Stud 081A12 081A13 081A14 081A15 081A16 081A17
Anti-Friction Washer 082B02 082B03 082B04 082B05 082B06 082B07
Pilot Bushing 083B02 083B03 083B04 083B05 083B06 083B07
Assembly Lubricant 080A82 080A82 080A82 080A82 080A82 080A82
Additional Versions
Metric Mounting Thread M202B M203B M204C M205C M206C M207C
Additional Accessories
Mating Cable Connectors EB EB EB EB EB EB
Recommended Cables 002, 003 CE 002, 003 CE 002, 003 CE 002, 003 CE 002, 003 CE 002, 003 CE

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For Additional Specification Information Visit [Link]

Quartz Charge Output


Force Rings
Applications
■ Material Testing
■ Crimping, Stamping, & Press Monitoring
■ Roll Nip Profiles
■ Machinery Process Monitoring
■ Stamping & Forming
■ Force Limited Vibration Testing

Quartz Charge Output Force Rings

Model Number 211B 212B 213B 214B


5000 lb 10k lb 20k lb 40k lb
Measurement Range (Compression)
22.24 kN 44.48 kN 88.96 kN 177.92 kN
8000 lb 15k lb 25k lb 50k lb
Maximum Static Force (Compression)
35.59 kN 66.72 kN 111.2 kN 222.4 kN
18 pC/lb 18 pC/lb 18 pC/lb 18 pC/lb
Sensitivity
4047 pC/kN 4047 pC/kN 4047 pC/kN 4047 pC/kN
Broadband Resolution [1] [1] [1] [1]
Upper Frequency Limit 90 kHz 60 kHz 60 kHz 55 kHz
Low Frequency Response (-5%) [2] [2] [2] [2]
Non-linearity ≤ 1% ≤ 1% ≤ 1% ≤ 1%
-100 to +400 °F -100 to +400 °F -100 to +400 °F -100 to +400 °F
Temperature Range
-73 to +204 °C -73 to +204 °C -73 to +204 °C -73 to +204 °C
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
12 lb/µin 16 lb/µin 23 lb/µin 29 lb/µin
Stiffness
2.1 kN/µm 2.8 kN/µm 4 kN/µm 5 kN/µm
Housing Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Sealing Hermetic Hermetic Hermetic Hermetic
0.65 x 0.31 x 0.25 in 0.87 x 0.39 x 0.375 in 1.1 x 0.43 x 0.5 in 1.34 x 0.47 x 0.625 in
Size (Diameter x Height x Bolt Diameter)
16.5 x 7.88 x 6 mm 22.1 x 9.91 x 10 mm 27.9 x 10.9 x 12 mm 34 x 11.9 x 16 mm
Weight 10 gm 19 gm 38 gm 57 gm
Mounting 10-32 Stud 5/16-24 Stud 3/8-24 Stud 1/2-20 Stud
Supplied Accessories
Mounting Stud 081A11 081A12 081A13 081A14
Anti-Friction Washer 082B01 082B02 082B03 082B04
Pilot Bushing 083B01 083B02 083B03 083B04
Assembly Lubricant 080A82 080A82 080A82 080A82
Additional Versions
Metric Mounting Thread M211B M212B M213B M214B
Additional Accessories
Mating Cable Connectors EB EB EB EB
Recommended Cable 003 CE 003 CE 003 CE 003 CE
Notes
[1] Resolution is dependent upon cable length and signal conditioner [2] Low frequency is dependent upon system discharge time constant

78 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886


For Additional Specification Information Visit [Link]

Quartz Charge Output


Force Rings
Highlights:
■ Wide Temperature Operating Range
(-100 to +400 °F/-73 to 204 °C)
■ Scaling & DTC User Settable Via Charge Amplifier
■ Hermiticaly Sealed
■ Stainless Steel Construction

Quartz Charge Output Force Rings

Model Number 215B 216B 217B


60k lb 80k lb 100k lb
Measurement Range (Compression)
266.9 kN 355.84 kN 444.8 kN
70k lb 90k lb 110k lb
Maximum Static Force (Compression)
311.4 kN 400.34 kN 489.3 kN
18 pC/lb 18 pC/lb 17 pC/lb
Sensitivity
4047 pC/kN 4047 pC/kN 3822 pC/kN
Broadband Resolution [1] [1] [1]
Upper Frequency Limit 50 kHz 40 kHz 35 kHz
Low Frequency Response (-5%) [2] [2] [2]
Non-linearity ≤ 1% ≤ 1% ≤ 1%
-100 to +400 °F -100 to +400 °F -100 to +400 °F
Temperature Range
-73 to +204 °C -73 to +204 °C -73 to +204 °C
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
40 lb/µin 74 lb/µin 131 lb/µin
Stiffness
7 kN/µm 13 kN/µm 23 kN/µm
Housing Material Stainless Steel Stainless Steel Stainless Steel
Sealing Hermetic Hermetic Hermetic
1.58 x 0.51 x 0.75 in 2.05 x 0.59 x 1 in 2.95 x 0.67 x 1.5 in
Size (Diameter x Height x Bolt Diameter)
40.13 x 12.95 x 21 mm 52.9 x 15 x 26 mm 74.43 x 17.02 x 40 mm
Weight 80 gm 155 gm 354 gm
Mounting 5/8-18 Stud 7/8-14 Stud 1 1/8-12 Stud
Supplied Accessories
Mounting Stud 081A15 081A16 081A17
Anti-Friction Washer 082B05 082B06 082B07
Pilot Bushing 083B05 083B06 083B07
Assembly Lubricant 080A82 080A82 080A82
Additional Versions
Metric Mounting Thread M215B M216B M217B
Additional Accessories
Mating Cable Connectors EB EB EB
Recommended Cables 003 CE 003 CE 003 CE
Notes
[1] Resolution is dependent upon cable length and signal conditioner [2] Low frequency is dependent upon system discharge time constant

PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886 79


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3-Component Quartz Force Rings


and Links 260 & 261 Series
Highlights
■ Measure 3-Orthonganal Forces Simultaneously
■ Stainless Steel Construction
■ Hermeticaly Sealed
■ Choice of ICP® or Charge Versions

Three-component quartz force ring sensors are capable of


simultaneously measuring dynamic force in three orthogonal
directions (X, Y, and Z). They contain three sets of quartz plates that
are stacked in a preloaded arrangement. Each set responds to the
vector component of an applied force acting along its sensitive axis.
3-component ring force sensors must be statically pre-loaded for
optimum performance. Pre-loading provides the sensing elements
with the compressive loading required to allow the proper
transmission of shear forces. Versions are available with ranges up to
10k lb (45k N) in the z-axis (perpendicular to the top surface), and up
to 4000 lb (18k N) in the x-and y (shear) axes. Both ICP® and charge
output styles are available.
Three-component force links eliminate the preload requirement of 3-
component quartz force ring sensors, and offers a convenient, 4-screw
hole mounting plate on each side end the sensor. Quartz 3-component
force links are constructed by installing a 3-component force ring
sensor, under pre-load, between two mounting plates.
An elastic, beryllium-copper stud holds this stainless steel assembly
together. The use of this elastic stud permits the applied force to be
sensed by the crystals with a minimal amount of shunted force. The
stud also provides the necessary normal force, and thus friction
required to transmit shear forces in the x- and y-axes. Since 3-
component force links are factory pre-loaded, they may be used
directly for measurements of compression and tension in the z-axis, a
positive and negative forces in the x- and y-axes. Versions are
available with ranges up to 10k lb (45k N) in the z-axis (perpendicular
to the top surface), and up to 4000 lb (18k N) in the x- and y-axes. Both
ICP® and charge output styles are available. ICP® designs utilize built-
in microelectronic circuitry that provides a low-impedance voltage
output via a multipin connector. This arrangement offers system
simplicity by requiring only a single multi-conductor sensor cable. The
low-impedance voltage signal makes this sensor ideal for use in harsh
industrial environments.
Charge output 3-component force sensors operate with in-line charge
converters or conventional laboratory-style charge amplifiers. The use
of laboratory-style charge amplifiers permits each channel to be
independently ranged by the user to maximize signal-to-noise ratio.
Charge output styles are recommended for higher temperature
applications and can also be used for quasi-static measurements with
long discharge time constant charge amplifiers.
80 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886
For Additional Specification Information Visit [Link]

3-Component Quartz Force Rings


Applications
■ Force Limited Vibration Testing ■ Engine Mount Analysis
■ Cutting Tool Forces ■ Biomechanics
■ Force Dynamometer ■ Modal analysis
3-Component Quartz Force Rings

Model Number 260A01 260A02 260A03 260A11 260A12 260A13


1000 lb 1000 lb 10k lb 1000 lb 1000 lb 10k lb
Measurement Range (z axis)
4.45 kN 4.45 kN 44.48 kN 4.45 kN 4.45 kN 44.48 kN
500 lb 1000 lb 4000 lb 500 lb 1000 lb 4000 lb
Measurement Range (x or y axis)
2.22 kN 4.45 kN 17.79 kN 2.22 kN 4.45 kN 17.7 kN
2.5 mV/lb 2.5 mV/lb 0.25 mV/lb 15 pC/lb 32 pC/lb 15 pC/lb
Sensitivity (z axis)
0.56 mV/N 0.56 mV/N 0.06 mV/N 3.37 pC/N 7.19 pC/N 3.37 pC/N
10 mV/lb 5 mV/lb 1.25 mV/lb 32 pC/lb 15 pC/lb 32 pC/lb
Sensitivity (x or y axis)
2.25 mV/N 1.12 mV/N 0.28 mV/N 7.19 pC/N 3.37 pC/N 7.19 pC/N
1320 lb 1320 lb 11 klb 1320 lb 1320 lb 11 klb
Maximum Force (z axis)
5.87 kN 5.87 kN 48.93 kN 5.87 kN 5.87 kN 48.93 kN
660 lb 1000 lb 4400 lb 660 lb 1000 lb 4400 lb
Maximum Force (x or y axis)
2.94 kN 4.45 kN 19.57 kN 2.94 kN 4.45 kN 19.57 kN
14 ft-lb 40 ft-lb 240 ft-lb 14 ft-lb 40 ft-lb 240 ft-lb
Maximum Moment (z axis)
18.98 N-m 54.23 N-m 325.4 N-m 18.98 N-m 54.23 N-m 325.4 N-m
13 ft-lb 70 ft-lb 325 ft-lb 13 ft-lb 70 ft-lb 325 ft-lb
Maximum Moment (x or y axis)
17.63 N-m 94.91 N-m 440.7 N-m 17.63 N-m 94.91 N-m 440.7 N-m
0.006 lb-rms 0.006 lb-rms 0.05 lb-rms
Broadband Resolution (z axis) [1] [1] [1]
0.027 N-rms 0.027 N-rms 0.222 N-rms
0.002 lb-rms 0.006 lb-rms 0.01 lb-rms
Broadband Resolution (x or y axis) [1] [1] [1]
0.0089 N-rms 0.027 N-rms 0.04 N-rms
Upper Frequency Limit 90 kHz 90 kHz 39 kHz 90 kHz 90 kHz 39 kHz
Low Frequency Response (-5%) (z axis) 0.01 Hz 0.01 Hz 0.01 Hz [2] [2] [2]
Low Frequency Response (-5%) (x or y axis) 0.001 Hz 0.001 Hz 0.001 Hz [2] [2] [2]
Discharge Time Constant (z axis) ≥ 50 sec ≥ 50 sec ≥ 50 sec — — —
Discharge Time Constant (x or y axis) ≥ 500 sec ≥ 500 sec ≥ 500 sec — — —
Non-Linearity ≤ 1% FS ≤ 1% FS ≤ 1% FS ≤ 1% FS ≤ 1% FS ≤ 1% FS
-65 to +250 ºF -65 to +250 ºF -65 to +250 ºF -100 to +350 ºF -100 to +350 ºF -100 to +350 ºF
Temperature Range
-54 to +121 ºC -54 to +121 ºC -54 to +121 ºC -73 to +177 ºC -73 to +177 ºC -73 to +177 ºC
10 lb/µin 19 lb/µin 40 lb/µin 10 lb/µin 19 lb/µin 40 lb/µin
Stiffness (z axis)
1.75 kN/µm 3.3 kN/µm 7 kN/µm 1.75 kN/µm 3.3 kN/µm 7 kN/µm
4 lb/µin 6 lb/µin 15 lb/µin 4 lb/µin 6 lb/µin 15 lb/µin
Stiffness (x or y axis)
0.7 kN/µm 1 kN/µm 2.6 kN/µm 0.7 kN/µm 1 kN/µm 2.6 kN/µm
Housing Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Sealing Hermetic Hermetic Hermetic Hermetic Hermetic Hermetic
Electrical Connector(s) 1/4-28 4-Pin Jack 1/4-28 4-Pin Jack 1/4-28 4-Pin Jack 10-32 Coaxial Jacks 10-32 Coaxial Jacks 10-32 Coaxial Jacks
1.075 x 0.95 x 0.39 1.35 x 1.25 x 0.39 2.25 x 2.25 x 0.79 0.95 x 0.95 x 0.39 1.25 x 1.25 x 0.39 2.25 x 2.25 x 0.79
Size (Length x Width x Height)
27.3 x 24.1 x 9.9 34.3 x 31.8 x 9.9 57.1 x 57.1 x 20.07 24.1 x 24.1 x 9.9 31.8 x 31.8 x 9.9 57.1 x 57.1 x 20.07
Weight 26 gm 45 gm 271 gm 25 gm 43 gm 280 gm
Supplied Accessories
Mounting Stud 081A70 081A74 081A71 081A70 081A74 081A71
Anti-Friction Washer 082B02 082M12 082B06 082B02 082M12 082B06
Pilot Bushing 083A10 083A13 083A11 083A10 083A13 083A11
Additional Versions
Metric Mounting Thread M260A01 M260A02 M260A03 M260A11 M260A12 M260A13
Additional Accessories
Mating Cable Connector AY AY AY EB EB EB
Recommended Cable 010 010 010 003 CE 003 CE 003 CE
Notes
[1] Resolution is dependent upon cable length and signal conditioner [2] Low frequency is dependent upon system discharge time constant

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3-Component Quartz Force Links


Highlights Applications
®
■ Easy flange mounting ■ ICP & charge models ■ Impact Testing ■ Force-limited Vibration
■ Fixed preloaded assembly ■ English & metric models ■ Biomechanics ■ Vehicle Dynamics
■ Measures 3 orthognal (Fx, Fy, Fz) ■ Force Plates ■ Cutting Tool Force Monitoring
3-Component Quartz Force Links

Model Number 261A01 261A02 261A03 261A11 261A12 261A13


1000 lb 1000 lb 10k lb 1000 lb 1000 lb 10k lb
Measurement Range (z axis)
4.45 kN 4.45 kN 44.48 kN 4.45 kN 4.45 kN 44.48 kN
500 lb 1000 lb 4000 lb 500 lb 1000 lb 4000 lb
Measurement Range (x or y axis)
2.22 kN 4.45 kN 17.79 kN 2.22 kN 4.45 kN 17.7 kN
2.5 mV/lb 2.5 mV/lb 0.25 mV/lb 15 pC/lb 32 pC/lb 15 pC/lb
Sensitivity (z axis)
0.56 mV/N 0.56 mV/N 0.06 mV/N 3.37 pC/N 7.19 pC/N 3.37 pC/N
10 mV/lb 5 mV/lb 1.25 mV/lb 32 pC/lb 15 pC/lb 32 pC/lb
Sensitivity (x or y axis)
2.25 mV/N 1.12 mV/N 0.28 mV/N 7.19 pC/N 3.37 pC/N 7.19 pC/N
1320 lb 1320 lb 11k lb 1320 lb 1320 lb 11k lb
Maximum Force (z axis)
5.87 kN 5.87 kN 48.93 kN 5.87 kN 5.87 kN 48.93 kN
660 lb 1000 lb 4400 lb 660 lb 1000 lb 4400 lb
Maximum Force (x or y axis)
2.94 kN 4.45 kN 19.57 kN 2.94 kN 4.45 kN 19.57 kN
14 ft-lb 40 ft-lb 240 ft-lb 14 ft-lb 40 ft-lb 240 ft-lb
Maximum Moment (z axis)
18.98 N-m 54.23 N-m 325.4 N-m 18.98 N-m 54.23 N-m 325.4 N-m
13 ft-lb 70 ft-lb 325 ft-lb 13 ft-lb 70 ft-lb 325 ft-lb
Maximum Moment (x or y axis)
17.63 N-m 94.91 N-m 440.7 N-m 17.63 N-m 94.91 N-m 440.7 N-m
0.006 lb-rms 0.006 lb-rms 0.05 lb-rms
Broadband Resolution (z axis) [1] [1] [1]
0.027 N-rms 0.027 N-rms 0.222 N-rms
0.002 lb-rms 0.006 lb-rms 0.01 lb-rms
Broadband Resolution (x or y axis) [1] [1] [1]
0.0089 N-rms 0.027 N-rms 0.04 N-rms
Upper Frequency Limit 10 kHz 10 kHz 10 kHz 10 kHz 10 kHz 10 kHz
Low Frequency Response (-5%) (z axis) 0.01 Hz 0.01 Hz 0.01 Hz [2] [2] [2]
Low Frequency Response (-5%) (x or y axis) 0.001 Hz 0.001 Hz 0.001 Hz [2] [2] [2]
Discharge Time Constant (z axis) ≥ 50 sec ≥ 50 sec ≥ 50 sec N/A N/A N/A
Discharge Time Constant (x or y axis) ≥ 500 sec ≥ 500 sec ≥ 500 sec N/A N/A N/A
Non-Linearity ≤ 1% FS ≤ 1% FS ≤ 1% FS ≤ 1% FS ≤ 1% FS ≤ 1% FS
-65 to +250 ºF -65 to +250 ºF -65 to +250 ºF -100 to +350 ºF -100 to +350 ºF -100 to +350 ºF
Temperature Range
-54 to +121 ºC -54 to +121 ºC -54 to +121 ºC -73 to +177 ºC -73 to +177 ºC -73 to +177 ºC
10 lb/µin 19 lb/µin 40 lb/µin 10 lb/µin 19 lb/µin 40 lb/µin
Stiffness (z axis)
1.75 kN/µm 3.3 kN/µm 7 kN/µm 1.75 kN/µm 3.3 kN/µm 7 kN/µm
4 lb/µin 6 lb/µin 15 lb/µin 4 lb/µin 6 lb/µin 15 lb/µin
Stiffness (x or y axis)
0.7 kN/µm 1 kN/µm 2.6 kN/µm 0.7 kN/µm 1 kN/µm 2.6 kN/µm
Housing Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Sealing Hermetic Hermetic Hermetic Hermetic Hermetic Hermetic
Electrical Connector(s) 1/4-28 4-Pin Jack 1/4-28 4-Pin Jack 1/4-28 4-Pin Jack 10-32 Coaxial Jacks 10-32 Coaxial Jacks 10-32 Coaxial Jacks
1.65 x 1.65 x 1.65 in 2.16 x 2.16 x 2.35 in 3.15 x 3.15 x 3.54 in 1.65 x 1.65 x 1.65 in 2.16 x 2.16 x 2.35 in 3.15 x 3.15 x 3.54 in
Size (Length x Width x Height)
42 x 42 x 42 mm 55 x 55 x 60 mm 80 x 80 x 90 mm 42 x 42 x 42 mm 55 x 55 x 59.60 mm 80 x 80. x 90 mm
Weight 386 gm 975 gm 2994 gm 386 gm 975 gm 2994 gm
Mounting 1/4-28 Thread 5/16-24 Thread 3/8-24 Thread 1/4-28 Thread 5/16-24 Thread 3/8-24 Thread
Additional Versions
Metric Mounting Threads M261A01 M261A02 M261A03 M261A11 M261A12 M261A13
Additional Accessories
Mating Cable Connectors AY AY AY EB EB EB
Recommended Cables 010 010 010 003 CE 003 CE 003 CE
Notes
[1] Resolution is dependent upon cable length and signal conditioner [2] Low frequency is dependent upon system discharge time constant

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Tips from Quartz ICP®


Techs Force Links
Polarity of Quartz Force Sensors Applications:
The output voltage polarity of ICP® force sensors is positive for compression and negative for ■ Tensile Testing
tension force measurements. The polarity of PCB® charge output force sensors is the
opposite: negative for compression and positive for tension. This is because charge output ■ Press Monitoring
sensors are used with external charge amplifiers that exhibit an inverting characteristic. ■ Material Testing
Therefore, the resulting system output polarity of the charge amplifier system is positive for
compression and negative for tension; same as for an ICP® sensor system (reverse polarity
■ Machine Process Monitoring
sensors are also available).

Quartz ICP® Force Links

Model Number 221B01 221B02 221B03 221B04 221B05


10 lb 100 lb 500 lb 1000 lb 5000 lb
Measurement Range (Compression)
0.04448 kN 0.4448 kN 2.224 kN 4.448 kN 22.24 kN
10 lb 100 lb 500 lb 1000 lb 1000 lb
Measurement Range (Tension)
0.04448 kN 0.4448 kN 2.224 kN 4.448 kN 4.448 kN
60 lb 600 lb 3000 lb 6000 lb 6000 lb
Maximum Static Force (Compression)
0.2669 kN 2.669 kN 13.34 kN 26.69 kN 26.69 kN
60 lb 500 lb 1,000 lb 1200 lb 1200 lb
Maximum Static Force (Tension)
0.2669 kN 2.224 kN 4.448 kN 5.34 kN 5.34 kN
500 mV/lb 50 mV/lb 10 mV/lb 5 mV/lb 1 mV/lb
Sensitivity
112404 mV/kN 11241 mV/kN 2248.2 mV/kN 1124.1 mV/kN 224.82 mV/kN
0.0002 lb-rms 0.002 lb-rms 0.01 lb-rms 0.02 lb-rms 0.1 lb-rms
Broadband Resolution
0.0008896 N-rms 0.008896 N-rms 0.04448 N-rms 0.08896 N-rms 0.445 N-rms
Upper Frequency Limit 15 kHz 15 kHz 15 kHz 15 kHz 15 kHz
Low Frequency Response (-5%) 0.01 Hz 0.006 Hz 0.002 Hz 0.001 Hz 0.003 Hz
Discharge Time Constant ≥ 50 sec ≥ 120 sec ≥ 400 sec ≥ 700 sec ≥ 2000 sec
Non-linearity ≤ 1% ≤ 1% ≤ 1% ≤ 1% ≤ 1%
-65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F
Temperature Range
-54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
2 lb/µin 2 lb/µin 2 lb/µin 2 lb/µin 2 lb/µin
Stiffness
0.35 kN/µm 0.35 kN/µm 0.35 kN/µm 0.35 kN/µm 0.35 kN/µm
Housing Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Sealing Hermetic Hermetic Hermetic Hermetic Hermetic
0.65 x 1.25 in 0.65 x 1.25 in 0.65 x 1.25 in 0.65 x 1.25 in 0.65 x 1.25 in
Size (Diameter x Height)
16.5 x 31.75 mm 16.5 x 31.75 mm 16.5 x 31.75 mm 16.5 x 31.75 mm 16.5 x 31.75 mm

Weight 31 gm 31 gm 31 gm 31 gm 31 gm

Mounting 1/4-28 Thread 1/4-28 Thread 1/4-28 Thread 1/4-28 Thread 1/4-28 Thread
Additional Versions
Charge Output — — — — 231B
Metric Mounting Threads M221B01 M221B02 M221B03 M221B04 M221B05
Additional Accessories
Mating Cable Connectors EB EB EB EB EB
Recommended Cables 002, 003 CE 002, 003 CE 002, 003 CE 002, 003 CE 002, 003 CE

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Quartz ICP® Force Links Tips from


Techs
Applications: Piezoelectric System Output
■ Tension & Compression
■ Push Rod Testing The output characteristic of piezoelectric sensors is that of an AC coupled
system, where repetitive signals will decay until there is an equal area
■ Machinery Process Monitoring above and below the original base line. As magnitude levels of the
■ Repetitive Operations monitored event fluctuate, the output will remain stabilized around the
base line with the positive and negative areas of the curve remaining equal.
■ Press Force Monitoring
■ Tensile Testing

Quartz ICP® Force Links

Model Number 222B 223B 224C 225C 226C 227C


6000 lb 12k lb 25k lb 35k lb 45k lb 50k lb
Measurement Range (Compression)
26.69 kN 53.38 kN 111.2 kN 155.69 kN 200.16 kN 222.40 kN
2500 lb 4000 lb 8000 lb 12k lb 20k lb 30k lb
Measurement Range (Tension)
11.12 kN 17.79 kN 35.58 kN 53.38 kN 88.96 kN 133.44 kN
0.90 mV/lb 0.42 mV/lb 0.20 mV/lb 0.14 mV/lb 0.11 mV/lb 0.10 mV/lb
Sensitivity
202.34 mV/kN 94.42 mV/kN 44.96 mV/kN 31.47 mV/kN 24.73 mV/kN 22.48 mV/kN
6500 lb 10k lb 29k lb 43k lb 55k lb 66k lb
Maximum Static Force (Compression)
31.14 kN 44.48 kN 137.89 kN 189.05 kN 244.65 kN 293.57 kN
2800 lb 4500 lb 10k lb 15k lb 25k lb 37.5k lb
Maximum Static Force (Tension)
12.45 kN 20.02 kN 44.48 kN 66.73 kN 111.21 kN 166.8 kN
0.2 lb-rms 0.4 lb-rms 0.6 lb-rms 0.1 lb-rms 0.44 lb-rms 1 lb-rms
Broadband Resolution
0.8896 N-rms 1.779 N-rms 2.67 N-rms 0.445 N-rms 1.96 N-rms 4.45 N-rms
Upper Frequency Limit 12 kHz 10 kHz 8 kHz 6 kHz 5 kHz 4 kHz
Low Frequency Response (-5%) 0.0003 Hz 0.0003 Hz 0.0003 Hz 0.0003 Hz 0.0003 Hz 0.0003 Hz
Discharge Time Constant ≥ 2000 sec ≥ 2000 sec ≥ 2000 sec ≥ 2000 sec ≥ 2000 sec ≥ 2000 sec
Non-Linearity ≤ 1% FS ≤ 1% FS ≤ 1.5% FS ≤ 1.5% FS ≤ 1% FS ≤ 1% FS
-65 to +250 ºF -65 to +250 ºF -65 to +250 ºF -65 to +250 ºF -65 to +250 ºF -65 to +250 ºF
Temperature Range
-54 to +121 ºC -54 to +121 ºC -54 to +121 ºC -54 to +121 ºC -54 to +121 ºC -54 to +121 ºC
3 lb/µin 4 lb/µin 6 lb/µin 6 lb/µin 11 lb/µin 29 lb/µin
Stiffness
0.53 kN/µm 0.7 kN/µm 1.05 kN/µm 1.05 kN/µm 1.9 kN/µm 5 kN/µm
Housing Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Sealing Hermetic Hermetic Hermetic Hermetic Hermetic Hermetic
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
0.87 in x 1.62 in 1.1 in x 2.0 in 1.34 in x 2.5 in 1.58 in x 3.0 in 2.05 in x 3.5 in 2.95 in x 4.25 in
Size (Diameter x Height)
22.1 mm x 41.5 mm 27.94 mm x 50.8 mm 34.04 mm x 63.5 mm 40.13 mm x 76.2 mm 52.07 mm x 88.9 mm 74.93 mm x 108 mm
Weight 58 gm 120 gm 246 gm 412 gm 907 gm 2353 gm
Mounting Thread 3/8-24 Thread 1/2-20 Thread 5/8-18 Thread 3/4-16 Thread 1-12 Thread 1 1/4-12 Thread
Additional Versions
Charge Output 232B 233B 234B 235B 236B 237B
Metric Mounting Thread M222B M223B M224C M225C M226C M227C
Additional Accessories
Mating Cable Connector EB EB EB EB EB EB
Recommended Cables 002, 003 CE 002, 003 CE 002, 003 CE 002, 003 CE 002, 003 CE 002, 003 CE

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Quartz ICP® Impact Force Sensors


Applications
■ Impact Testing
■ Stamping Presses
■ Crash Testing
■ Package Drop
■ Punch & Tablet Presses

Quartz ICP® Impact Force Sensors

Model Number 200B01 200B02 200B03 200B04


10 lb 100 lb 500 lb 1000 lb
Measurement Range (Compression)
0.04448 kN 0.4448 kN 2.224 kN 4.448 kN
500 mV/lb 50 mV/lb 10 mV/lb 5 mV/lb
Sensitivity
112,410 mV/kN 11,241 mV/kN 2248 mV/kN 1124 mV/kN
150 lb 600 lb 3000 lb 5000 lb
Maximum Static Force (Compression)
0.6672 kN 2.67 kN 13.34 kN 22.24 kN
0.0002 lbs-rms 0.002 lbs-rms 0.01 lbs-rms 0.02 lbs-rms
Broadband Resolution
0.0008896 N-rms 0.008896 N-rms 0.04445 N-rms 0.08890 N-rms
Upper Frequency Limit 75 kHz 75 kHz 75 kHz 75 kHz
Low Frequency Response (-5%) 0.01 Hz 0.001 Hz 0.0003 Hz 0.0003 Hz
Discharge Time Constant ≥ 50 sec ≥ 500 sec ≥ 2000 sec ≥ 2000 sec
Non-linearity ≤ 1% ≤ 1% ≤ 1% ≤ 1%
-65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F
Temperature Range
-54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C
11 lb/µin 11 lb/µin 11 lb/µin 11 lb/µin
Stiffness
1.9 kN/µm 1.9 kN/µm 1.9 kN/µm 1.9 kN/µm
Housing Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Sealing Hermetic Hermetic Hermetic Hermetic
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
0.65 x 0.36 in 0.65 x 0.36 in 0.65 x 0.36 in 0.65 x 0.36 in
Size (Diameter x Height)
16.51 x 9.14 mm 16.51 x 9.14 mm 16.51 x 9.14 mm 16.51 x 9.14 mm
Weight 14 gm 14 gm 14 gm 14 gm
Mounting 10-32 Thread 10-32 Thread 10-32 Thread 10-32 Thread
Supplied Accessories
Adhesive Impact Pad 084A83 084A83 084A83 084A83
Mounting Stud 081B05, M081A62 081B05, M081A62 081B05, M081A62 081B05, M081A62
Thread Locker 080A81 080A81 080A81 080A81
Additional Accessories
Mating Cable Connectors EB EB EB EB
Recommended Cables 002, 003 CE 002, 003 CE 002, 003 CE 002, 003 CE

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Quartz ICP® Impact


Force Sensors

Helmet Impact Attenuation Testing – Courtesy of ATS, Inc. ([Link])


Applications:
■ Package Drop Testing
■ Shock Testing
■ Repetitive Impacts
■ Crash Testing
■ Punch & Tablet Presses

Quartz ICP® Impact Force Sensors

Model Number 200B05 200C20 200C50


5000 lb 20k lb 50k lb
Measurement Range (Compression)
22.24 kN 88.96 kN 222.4 kN
1 mV/lb 0.25 mV/lb 0.10 mV/lb
Sensitivity
224.8 mV/kN 56.2 mV/kN 22.48 mV/kN
8000 lb 30k lb 75k lb
Maximum Static Force (Compression)
35.59 kN 133.44 kN 333.6 kN
0.10 lbs-rms 0.3 lb-rms 1 lb-rms
Broadband Resolution
0.4448 N-rms 1.3 N-rms 4.45 N-rms
Upper Frequency Limit 75 kHz 40 kHz 30 kHz
Low Frequency Response (-5%) 0.0003 Hz 0.0003 Hz 0.0003 Hz
Discharge Time Constant ≥ 2000 sec ≥ 2000 sec ≥ 2000 sec
Non-linearity ≤ 1% ≤ 1% ≤ 1%
-65 to +250 °F -65 to +250 °F -65 to +250 °F
Temperature Range
-54 to +121 °C -54 to +121 °C -54 to +121 °C
11 lb/µin 63 lb/µin 97 lb/µin
Stiffness
1.9 kN/µm 11 kN/µm 17 kN/µm
Housing Material Stainless Steel Stainless Steel Stainless Steel
Sealing Hermetic Hermetic Hermetic
Electrical Connector 10-32 Coxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
0.65 x 0.36 in 1.5 x 0.5 in 2.125 x 0.75 in
Size (Diameter x Height)
16.51 x 9.14 mm 38.1 x 12.7 mm 53.9 x 19.0 mm
Weight 14 gm 88 gm 280 gm
Mounting 10-32 Thread 1/4-28 Thread 1/4-28 Thread
Supplied Accessories
Impact Cap 081B05 084B23 084A36
Mounting Stud 081B05, M081A62 081A06, 081B20, M081A61 081A06, 081B20, M081A61
Thread Locker 080A81 080A81 080A81
Additional Accessories
Mating Cable Connectors EB EB EB
Recommended Cables 002, 003 CE 002, 003 CE 002, 003 CE

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ICP® Strain Sensors


For Process Monitoring/Quality Control
Highlights
■ Measure longitudinal strain on machinery structures
■ Control press forces and other processes
■ Monitor quality, safety, and reliability
■ Robust construction endures harsh, industrial
environments
■ Simple installation is noninvasive to process

The Series M240 Industrial ICP® Strain Sensors incorporate


piezoelectric quartz sensing crystals that respond to a
longitudinal change in distance. The resultant strain
measurand is an indirect measurement of stress forces
acting along the structure to which the sensor is mounted.
As such, these devices can provide insight into the behavior
of mechanical systems or processes that generate an
associated machinery reaction.
Monitoring such measurement signals can provide the
necessary indication for process interrupt and pass/fail
decisions or for determining wear and degradation of
equipment and tooling. The sensors are used for controlling
processes in plastic injection molding, spot welding,
stamping, and pressing, as well as monitoring processes
and final product quality. These devices are easy to install
and can be powered by any ICP® sensor signal conditioner
such as our DIN rail module 410B01.
In additional to providing ICP® power, the 410B01 serves as
an interface between sensor and machine control. Features
such as independent peak and continuous outputs, gain,
and selection of AC/DC coupling make integration straight
forward.

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Dynamic Strain Sensors


Highlights
■ Measures longitudinal strain on machinery structures
■ Simple installation
■ Robust construction for harsh, industrial environments
■ Single bolt or adhesive mount screw

Applications
■ Process monitoring
■ Control press forces & other processes
■ Monitor quality, safety, & relibility
■ Composite material Testing

Dynamic Strain Sensors

Model Number RHM240A01 RHM240A02 RHM240A03 740B02


Measurement Range (Compression) 50 pkµε 100 pkµε 300 pkµε 100 pkµε
Sensitivity 100 mV/µε 50 mV/µε 10 mV/µε 50 mV/µε
Broadband Resolution 0.0001 µε 0.0002 µε 0.001 µε 0.0006 µε
Low Frequency Response (-5%) 0.015 Hz 0.004 Hz 0.004 Hz 0.5 Hz
Discharge Time Constant ≥ 35 sec ≥ 150 sec ≥ 150 sec 1 to 3 sec
Non-linearity ≤ 2% ≤ 2% ≤ 2% ≤ 1%
-65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F
Temperature Range
-54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C
Housing Material Stainless Steel Stainless Steel Stainless Steel Titanium
Sealing Epoxy Epoxy Epoxy Epoxy
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack Integral Cable
1.81 x 0.67 x 0.6 in 1.81 x 0.67 x 0.6 in 1.81 x 0.67 x 0.6 in 0.2 x 0.64 x 0.7 in
Size (Length x Width x Height)
46 x 17 x 15.2 mm 46 x 17 x 15.2 mm 46 x 17 x 15.2 mm 5.1 x 15.2 x 1.8 mm
Weight 45 gm 45 gm 45 gm 0.5 gm
Mounting Through Hole Through Hole Through Hole Adhesive
Supplied Accessory
Mounting Screw M081A100 M081A100 M081A100 None
Additional Accessories
Mating Cable Connectors EB EB EB —
Recommended Cables 002, 003 CE 002, 003 CE 002, 003 CE —

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Force & Strain Sensor Mounting Accessories

081B05 084A03 081A05 081A08


Mounting Stud Impact Cap Mounting Stud Mounting Stud

Mounting Studs and Screws Anti-Friction Washers and Pilot Bushings


Model Threads Length Comment Washer Bushing Usage
Short Studs In (cm) 082B01 083B01 Models 201B01-B05, 211B
081A05 10-32 to 10-32 0.27 (0.69) Series 209 082B01 M083B01 Models M201B01-B05, M211B
M081A05 10-32 to M6 x 0.75 0.27 (0.69) Series M209 N/A 083A15 Models 201A75, 201A76
081B05 10-32 to 10-32 0.27 (0.69) with shoulder for Series 208 and N/A M083A15 Models M201A75, M201A76
Models 200B01-B05, 210B 082B02 083B02 Models 202B, 212B
M081B05 10-32 to M6 x 0.75 0.27 (0.69) adaptor stud with shoulder for 082B02 M083B02 Models M202B, M212B
Models M200B01-B05, M210B 082B03 083B03 Models 203B, 213B
081A08 10-32 to 1/4-28 0.30 (0.76) adaptor stud 082B03 M083B03 Models M203B, M213B
081A06 1/4-28 to 1/4-28 0.37 (0.94) no shoulder 082B04 083B04 Models 204B, 214B
081B20 1/4-28 to 1/4-28 0.37 (0.94) with shoulder for Models 200C20 & C50, 210B20 082B04 M083B04 Models M204B, M214B
& B50
082B05 083B05 Models 205B, 215B
M081B21 1/4-28 to M6 x 0.75 0.37 (0.94) adaptor stud for Models M200C20 & C50,
082B05 M083B05 Models M205B, M215B
M210B20 & B50
082B06 083B06 Models 206B, 216B
M081A62 10-32 to M6 x 1.0 0.325 (0.83) Series 208
082B06 M083B06 Models M206B, M216B
Long Studs
082B07 083B07 Models 207B, 217B
081A11 10-32 to 10-32 0.73 (1.85) for Models 201B01-B05, 201A75-A76
082B07 M083B07 Models M207B, M217B
M081A11 M5 x 0.8 to M5 x 0.8 0.73 (1.85) for Models M201B01-B05, M201A75-A76
082B02 083A10 Models 260A01, 260A11, M260A01, M260A11
081A12 5/16-24 to 5/16-24 0.91 (2.31) for Models 202B, 212B
082B06 083A11 Models 260A03, 260A13, M260A03, M260A13
M081A12 M8 x 1.0 to M8 x 1.0 0.91 (2.31) for Models M202B, M212B
082M12 083A13 Models 260A02, 260A12, M260A02, M260A12
081A13 3/8-24 to 3/8-24 1.10 (2.79) for Models 203B, 213B
M081A13 M10 x 1.0 to M10 x 1.0 1.10 (2.79) for Models M203B, M213B
Impact Plates
081A14 1/2-20 to 1/2-20 1.40 (3.56) for Models 204B, 214B
M081A14 M14 x 1.25 to M14 x 1.25 1.40 (3.56) for Models M204B, M214B Model Usage Comment
081A15 5/8-18 to 5/8-18 1.65 (4.19) for Models 205B, 215B 084A01 Series 208 Flat
M081A15 M16 x 1.5 to M16 x 1.5 1.65 (4.19) for Models M205B, M215B 084A03 Series 208 Convex
081A16 7/8-14 to 7/8-14 1.90 (4.83) for Models 206B, 216B 084A19 Model 208A33 Penetration
M081A16 M22 x 2.0 to M22 x 2.0 1.90 (4.83) for Models M206B, M216B 084A35 Model 208A35 Penetration
081A17 1 1/8-12 to 1 1/8-12 2.28 (5.79) for Models 207B, 217B 084A36 Models 200C50, 210B50 Convex
M081A17 M30 x 2.0 to M30 x 2.0 2.28 (5.79) for Models M207B, M217B 084A45 Model 208A45 Penetration
081A70 5/16-24 to 5/16-24 1.42 (3.61) pre-load bolt for Models 260A01, 260A11 084B23 Models 200C20, 210C20 Convex
M081A70 M8 x 1.25 to M8 x 1.25 1.42 (3.61) pre-load bolt for Models M260A01, M260A11 084M02 Series 208 Flat, hardened for matrix
print head applications
081A71 7/8-14 to 7/8-14 2.40 (6.1) pre-load bolt for Models 260A03, 260A13
M081A71 M24 x 3 to M24 x 3 2.40 (6.1) pre-load bolt for Models M260A03, M260A13
081A74 1/2-20 to 1/2-20 1.11 (2.82) pre-load bolt for Models 260A02, 260A12
M081A74 M12 x 1.25 to M12 x 1.25 1.11 (2.82) pre-load bolt for Models M260A02, M260A12
Screws
081A25 10-32 0.50 (1.27) capscrew
M081A25 M5 x 0.8 0.50 (1.27) capscrew
081A26 10-32 0.75 (1.91) capscrew
M081A26 M5 x 0.8 0.75 (1.91) capscrew
Custom studs are available. Contact factory for details.

PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886 89


For Additional Specification Information Visit [Link]

PCB Load & Torque, Inc., a wholly-owned subsidary of PCB


Piezotronics, is a manufacturer of high quality, precision load
cells, torque transducers, and telemetry units. In addition to the
quality products produced, the PCB Load & Torque facility offers
many services including: A2LA Accredited Calibration for torque,
force, and related instrumentation; an A2LA Accredited Threaded
Fastener Testing Laboratory; and complete and reliable custom
stain gaging. PCB Load & Torque products and services fulfill the
test and measurement needs of numerous industries including:
Aerospace & Defense, Automotive, Medical Rehabilitation,
Material Testing, Textile, Process Control, Robotics &
Automation, and more.
RS Technologies, a division of PCB Load & Torque Inc., designs
and manufactures fastener technology test systems and threaded
fastener torque/angle/tension systems. Products and services
are ideal for use in the Automotive, Aerospace & Defense, Power
Generation, and various other test and measurement
applications, including manufacturers or processors of threaded
fasteners, or companies that use threaded fasteners to assemble
their products.
The expert team of Design, Engineering, Sales, and Customer
Service individuals draw upon vast in-house
manufacturing resources to continually provide
new, more beneficial sensing solutions. From
ready-to-ship stock products, to custom-made
specials, PCB Load & Torque, and the RS
Technologies division, proudly stand behind
all products with services customers value
most, including a 24-hour customer
support, a global distribution network,
Total Customer Satisfaction.
For more information please visit
[Link].

24350 Indoplex Circle, Farmington Hills, MI 48335 USA


Toll-Free in USA 866-684-7107
24-hour SensorLineSM 716-684-0001
Fax 716-684-0987 E-mail ltinfo@[Link]
[Link]
ISO 9001 CERTIFIED ■ A2LA ACCREDITED to ISO 17025

90 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886


PCB Load & Torque, Inc. Toll-Free in USA 866-684-7107 716-684-0001 [Link]
For Additional Specification Information Visit [Link]

General Purpose &


Fatigue Rated Load Cells
Highlights:
■ Low deflection, high accuracy
■ Low profile
■ Temperature & pressure compensated
■ A2LA accreditation calibration
■ NIST traceable calibration

PCB® load cells address many force measurement, monitoring,


and control requirements in laboratory testing, industrial, and
process control applications. All models utilize strain gages,
which are configured into a Wheatstone Bridge circuit as their
primary sensing element, along with temperature and pressure
compensation. A variety of configurations and capacities address
a wide range of installation scenarios. General purpose load cells
are suitable for a wide range of routine static force measurement
applications including: weighing, dynamometer testing, and
material testing machines. Most of these designs operate in both
tension and compression, and offer excellent accuracy and value.
Units range in capacity from as small as 25 lbf, to as large as 50k
lbf (110 N to 220 kN) full scale.
Fatigue-rated load cells are specifically designed for fatigue
testing machine manufacturers and users, or any application
where high cyclic loads are present. Applications include material
testing, component life cycle testing, and structural testing. All
fatigue-rated load cells are guaranteed against fatigue failure for
100 million fully reversed cycles. These rugged load cells are
manufactured using premium, fatigue-resistant, heat-treated
steels. Internal flexures are carefully designed to eliminate stress
concentration areas. Close attention is paid to the proper selection
and installation of internal strain gages and wiring to ensure
maximum life. Fatigue-rated load cells are available in capacities
from 250k lbf to 100k lbf (1100 N to 450 kN) full-scale.
Photo Courtesy of Clemson University

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PCB Load & Torque, Inc. Toll-Free in USA 866-684-7107 716-684-0001 [Link]
For Additional Specification Information Visit [Link]

General Purpose Canister Style Load Cells

Tips from
Techs
General Purpose
General purpose load cells are designed for a multitude of applications across the Test & Measurement,
Automotive, Aerospace and Industrial markets. The general purpose load cell, as the name implies, is
designed to be utilitarian in nature. Within the general purpose load cell market there are several distinct
categories: precision, universal, weigh scale, and special application. PCB Load & Torque, Inc. primarily
supplies general purpose load cells into the universal and special application categories. Universal load
cells are the most common in industry.

General Purpose Canister Style Load Cells

Model Number 1102-05A 1102-01A 1102-02A 1102-03A 1102-04A


25 lbf 50 lbf 100 lbf 200 lbf 300 lbf
Measurrement Range
111 N 222 N 445 N 900 N 1334 N
38 lbf 75 lbf 150 lbf 300 lbf 450 lbf
Overload Limit
167 N 333 N 667 N 1334 N 2000 N
Sensitivity 2 mV/V 2 mV/V 2 mV/V 2 mV/V 2 mV/V
Non-Linearity ≤ 0.1% FS ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS
Hysteresis ≤ 0.1% FS ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS
Non-Repeatablity ≤ 0.05% FS ≤ 0.02% FS ≤ 0.02% FS ≤ 0.02% FS ≤ 0.02% FS
-65 to +200 °F -65 to +200 °F -65 to +200 °F -65 to +200 °F -65 to +200 °F
Temperature Range
-54 to +93 °C -54 to +93 °C -54 to +93 °C -54 to +93 °C -54 to +93 °C
+70 to +170 °F +70 to +170 °F +70 to +170 °F +70 to +170 °F +70 to +170 °F
Temperature Range Compensated
+21 to +76 °C +21 to +76 °C +21 to +76 °C +21 to +76 °C +21 to +76 °C
Bridge Resistance 700 Ohm 700 Ohm 700 Ohm 700 Ohm 700 Ohm
Excitation Voltage [1] 10 VDC 10 VDC 10 VDC 10 VDC 10 VDC
2.75 x 1.5 in 2.75 x 1.5 in 2.75 x 1.5 in 2.75 x 1.5 in 2.75 x 1.5 in
Size (Diameter x Height)
69.9 x 38.1 mm 69.9 x 38.1 mm 69.9 x 38.1 mm 69.9 x 38.1 mm 69.9 x 38.1 mm
Mounting 1/4-28 Thread 1/4-28 Thread 1/4-28 Thread 1/4-28 Thread 1/4-28 Thread
Electrical Connector PT02E-10-6P PT02E-10-6P PT02E-10-6P PT02E-10-6P PT02E-10-6P
Supplied Accessory
Shunt Calibration Resistor Yes Yes Yes Yes Yes
Additional Version
M1102-05A M1102-01A M1102-02A M1102-03A M1102-04A
Alternate Attachment Thread
M6 x 1-6H M6 x 1-6H M6 x 1-6H M6 x 1-6H M6 x 1-6H
Additional Accessories
Mating Electrical Connector 181-012A (PT) 181-012A (PT) 181-012A (PT) 181-012A (PT) 181-012A (PT)
Recommended Cable 8311-01-10A (PT) 8311-01-10A (PT) 8311-01-10A (PT) 8311-01-10A (PT) 8311-01-10A (PT)
Note
[1] Calibrated at 10 VDC, useable 5 to 20 VDC or VAC RMS

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PCB Load & Torque, Inc. Toll-Free in USA 866-684-7107 716-684-0001 [Link]
For Additional Specification Information Visit [Link]

General Purpose Low Profile Load Cells


Highlights Applications
■ Low profile design ■ Weighing
■ Low deflection ■ Dynamometer
■ NIST traceable calibration ■ Static Material Test Machines
■ Built-in temperature compensation
■ Direct replacement for competitive models

General Purpose Low Profile Load Cells

Model Number 1203-01A 1203-02A 1203-03A 1203-04A 1203-05A 1204-02A 1204-03A


500 lbf 1k lbf 2k lbf 5k lbf 10k lbf 20k lbf 50k lbf [2]
Measurrement Range
2.2 kN 4.4 kN 8.9 kN 22.2 kN 44.5 kN 89 kN 222 kN
750 lbf 1.5k lbf 3k lbf 7.5k lbf 15k lbf 37.5k lbf 75k lbf
Overload Limit
3.3 kN 6.6 kN 13.3 kN 33.3 kN 66.7 kN 166 kN 334 kN
Sensitivity 2 mV/V 2 mV/V 2 mV/V 3 mV/V 3 mV/V 3 mV/V 3 mV/V
Non-Linearity ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS
Hysteresis ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS
Non-Repeatablity ≤ 0.02% FS ≤ 0.02% FS ≤ 0.02% FS ≤ 0.02% FS ≤ 0.02% FS ≤ 0.02% FS ≤ 0.02% FS
-65 to +200 °F -65 to +200 °F -65 to +200 °F -65 to +200 °F -65 to +200 °F -65 to +200 °F -65 to +200°F
Temperature Range
-54 to +93 °C -54 to +93 °C -54 to +93 °C -54 to +93 °C -54 to +93 °C -54 to +93 °C -54 to +93°C
+70 to +170 °F +70 to +170 °F +70 to +170 °F +70 to +170 °F +70 to +170 °F +70 to +170 °F +70 to +170 °F
Temperatuare Range Compensated
+21 to +76 °C +21 to +76 °C +21 to +76 °C +21 to +76 °C +21 to +76 °C +21 to +76 °C +21 to +76 °C
Bridge Resistance 700 Ohm 700 Ohm 700 Ohm 700 Ohm 700 Ohm 700 Ohm 700 Ohm
Excitation Voltage [1] 10 VDC 10 VDC 10 VDC 10 VDC 10 VDC 10 VDC 10 VDC
4.12 x 1.37 in 4.12 x 1.37 in 4.12 x 1.37 in 4.12 x 1.37 in 4.12 x 1.37 in 6.06 x 1.75 in 6.06 x 1.75 in
Size (Diameter x Height)
104.6 x 34.8 mm 104.6 x 34.8 mm 104.6 x 34.8 mm 104.6 x 34.8 mm 104.6 x 34.8 mm 153.9 x 44.5 mm 153.9 x 44.5 mm
Mounting 5/8-18 Thread 5/8-18 Thread 5/8-18 Thread 5/8-18 Thread 5/8-18 Thread 1 1/4 -12 Thread 1 1/4 -12 Thread
Electrical Connector PT02E-10-6P PT02E-10-6P PT02E-10-6P PT02E-10-6P PT02E-10-6P PT02E-10-6P PT02E-10-6P
Supplied Accessories
Shunt Calibration Resistor Yes Yes Yes Yes Yes Yes Yes
Additional Versions
1203-01B 1203-02B 1203-03B 1203-04B 1203-05B 1204-02B 1204-03B
Alternate Electrical Connector
PC04E-10-6P PC04E-10-6P PC04E-10-6P PC04E-10-6P PC04E-10-6P PC04E-10-6P PC04E-10-6P
M1203-01A M1203-02A M1203-03A M1203-04A M1203-05A M1204-02A M1204-03A
Alternate Attachment Thread M1203-01B M1203-02B M1203-03B M1203-04B M1203-05B M1204-02B M1204-03B
M16 x 2-4H M16 x 2-4H M16 x 2-4H M16 x 2-4H M16 x 2-4H M33 x 2-4H M33 x 2-4H
Additional Accessories
084A100 084A100 084A100 084A100 084A100 084A101 084A101
Mounting Bases
M084A100 M084A100 M084A100 M084A100 M084A100 M084A101 M084A101
181-012A (PT) 181-012A (PT) 181-012A (PT) 181-012A (PT) 181-012A (PT) 181-012A (PT) 181-012A (PT)
Mating Electrical Connectors
182-025A (PC) 182-025A (PC) 182-025A (PC) 182-025A (PC) 182-025A (PC) 182-025A (PC) 182-025A (PC)
8311-01-10A (PT) 8311-01-10A (PT) 8311-01-10A (PT) 8311-01-10A (PT) 8311-01-10A (PT) 8311-01-10A (PT) 8315-01-10A (PC)
Recommended Cables
8315-01-10A (PC) 8315-01-10A (PC) 8315-01-10A (PC) 8315-01-10A (PC) 8315-01-10A (PC) 8315-01-10A (PC) 8311-01-10A (PT)
Note

[1] Calibrated at 10 VDC, useable 5 to 20 VDC or VAC RMS [2] Requires optional mounting base (084A101)

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PCB Load & Torque, Inc. Toll-Free in USA 866-684-7107 716-684-0001 [Link]
For Additional Specification Information Visit [Link]

Fatigue-Rated Low Profile Load Cells


Highlights Fatigue-Rated Load Cells are specifically designed for fatigue

testing machine manufacturers and users, or in any
Low profile design application where high cyclic loads are present. Applications
■ Low deflection include material testing, component life cycle testing, and
■ structural testing. All Fatigue Rated Load Cells are guaranteed
High accuracy against fatigue failure for 100 million fully reversed cycles. As
■ NIST traceable calibration an added benefit, these load cells are extremely resistant to
■ extraneous bending and side loading forces.
Barometric presssure compensated construction
■ Built-in temperature compensation
■ Direct replacement for competitive models

Fatigue-Rated Low Profile Load Cells

Model Number 1403-01A 1403-02A 1403-03A 1403-04A 1403-05A


250 lbf 500 lbf 1k lbf 2.5k lbf 5k lbf
Measurement Range
1.1 kN 2.2 kN 4.5 kN 11.1 kN 22.2 kN
500 lbf 1k lbf 2k lbf 5k lbf 10k lbf
Overload Limit
2.2 kN 4.4 kN 8.9 kN 22.2 kN 44.5 kN
Sensitivity 1 mV/V 1 mV/V 1 mV/V 1.5 mV/V 1.5 mV/V
Non-Linearity ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS
Hysteresis ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS
Non-Repeatability ≤ 0.02% FS ≤ 0.02% FS ≤ 0.02% FS ≤ 0.02% FS ≤ 0.02% FS
-65 to +200 °F -65 to +200 °F -65 to +200 °F -65 to +200 °F -65 to +200 °F
Temperature Range
-54 to +93 °C -54 to +93 °C -54 to +93 °C -54 to +93 °C -54 to +93°C
+70 to +170 °F +70 to +170 °F +70 to +170 °F +70 to +170 °F +70 to +170 °F
Temperature Range Compensated
+21 to +76 °C +21 to +76 °C +21 to +76 °C +21 to +76 °C +21 to +76 °C
Bridge Resistance 700 Ohm 700 Ohm 700 Ohm 700 Ohm 700 Ohm
Excitation Voltage [1] 10 VDC 10 VDC 10 VDC 10 VDC 10 VDC
4.12 x 1.37 in 4.12 x 1.37 in 4.12 x 1.37 in 4.12 x 1.37 in 4.12 x 1.37 in
Size (Diameter x Height)
104.6 x 34.8 mm 104.6 x 34.8 mm 104.6 x 34.8 mm 104.6 x 34.8 mm 104.6 x 34.8 mm
Mounting 5/8-18 Thread 5/8-18 Thread 5/8-18 Thread 5/8-18 Thread 5/8-18 Thread
Electrical Connector PT02E-10-6P PT02E-10-6P PT02E-10-6P PT02E-10-6P PT02E-10-6P
Supplied Accessory
Shunt Calibration Resistor Yes Yes Yes Yes Yes
Additional Versions
1403-01B 1403-02B 1403-03B 1403-04B 1403-05B
Alternate Electrical Connector
PC04E-10-6P PC04E-10-6P PC04E-10-6P PC04E-10-6P PC04E-10-6P
M1403-01A M1403-02A M1403-03A M1403-04A M1403-05A
Alternate Attachment Threads M1403-01B M1403-02B M1403-03B M1403-04B M1403-05B
M16 x 2-4H M16 x 2-4H M16 x 2-4H M16 x 2-4H M16 x 2-4H
Available Accessories
084A100 084A100 084A100 084A100 084A100
Mounting Bases
M084A100 M084A100 M084A100 M084A100 M084A100
181-012A (PT) 181-012A (PT) 181-012A (PT) 181-012A (PT) 181-012A (PT)
Mating Electrical Connectors
182-025A (PC) 182-025A (PC) 182-025A (PC) 182-025A (PC) 182-025A (PC)
8311-01-10A (PT) 8311-01-10A (PT) 8311-01-10A (PT) 8311-01-10A (PT) 8311-01-10A (PT)
Recommended Cables
8315-01-10A (PC) 8315-01-10A (PC) 8315-01-10A (PC) 8315-01-10A (PC) 8315-01-10A (PC)
Note
[1] Calibrated at 10 VDC, useable 5 to 20 VDC or VAC RMS

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For Additional Specification Information Visit [Link]

Tips from Fatigue-Rated


Techs Low Profile Load Cells
General Purpose and Fatigue Rated Low Profile Load Cells are designed to be
loaded through the provided top center thread for both tension and
compression loads. The outside diameter of this type of load cells must be
mounted to a flat, rigid surface by means of the provided bolt pattern. When
a proper surface is not available, optional mounting bases are available for all
models. When ordered at the same time as the load cell, the mounting base
is factory installed with grade 8 bolts tightened to 60% of yield. This provides
a convenient tapped thread hole of the same diameter and pitch as the load
cell itself. For most applications, it is recommended that the load cell be
ordered with the optional mounting base for ease of installation.

Fatigue-Rated Low Profile Load Cells

Model Number 1404-02A 1404-03A 1408-02A 1411-02A


10k lbf 25k lbf 50k lbf 100k lbf
Measurement Range
44.5 kN 111.2 kN 222 kN 450 kN
20k lbf 50k lbf 100k lbf 200k lbf
Overload Limit
89 kN 222.4 kN 445 kN 900 kN
Sensitivity 1.5 mV/V 1.75 mV/V 1.5 mV/V 1.5 mV/V
Non-Linearity ≤ 0.05% FS ≤ 0.05% FS ≤ 0.1% FS ≤ 0.2% FS
Hysteresis ≤ 0.05% FS ≤ 0.05% FS ≤ 0.1% FS ≤ 0.2% FS
Non-Repeatability ≤ 0.02% FS ≤ 0.02% FS ≤ 0.05% FS ≤ 0.05% FS
-65 to +200 °F -65 to +200 °F -65 to +200 °F -65 to +200 °F
Temperature Range
-54 to +93 °C -54 to +93 °C -54 to +93 °C -54 to +93 °C
+70 to +170 °F +70 to +170 °F +70 to +170 °F +70 to +170 °F
Temperature Range Compensated
+21 to +76 °C +21 to +76 °C +21 to +76 °C +21 to +76 °C
Bridge Resistance 700 Ohm 700 Ohm 700 Ohm 700 Ohm
Excitation Voltage [1] 10 VDC 10 VDC 10 VDC 10 VDC
6.06 x 1.75 in 6.06 x 1.75 in 8.00 x 2.50 in 11.0 x 3.50 in
Size (Diameter x Height)
153.9 x 44.5 mm 153.9 x 44.5 mm 203 x 63.5 mm 279 x 88.9 mm
Mounting 1 1/4 -12 Thread 1 1/4 -12 Thread 1 3/4 -12 Thread 2 3/4 -8 Thread
Electrical Connector PT02E-10-6P PT02E-10-6P PT02E-10-6P PT02E-10-6P
Supplied Accessory
Shunt Calibration Resistor Yes Yes Yes Yes
Additional Versions
1404-02B 1404-03B 1408-02B 1411-02B
Alternate Electrical Connector
PC04E-10-6P PC04E-10-6P PC04E-10-6P PC04E-10-6P
M1404-02A M1404-03A M1408-02A M1411-02A
Alternate Attachment Threads M1404-02B M1404-03B M1408-02B M1411-02B
M33 x 2-4H M33 x 2-4H M42 x 2-4H M72 x 2-4H
Available Accessories
084A101 084A101 084A103 084A104
Mounting Bases
M084A101 M084A101 M084A103 M084A104
181-012A (PT) 181-012A (PT) 181-012A (PT) 181-012A (PT)
Mating Electrical Connectors
182-025A (PC) 182-025A (PC) 182-025A (PC) 182-025A (PC)
8311-01-10A (PT) 8311-01-10A (PT) 8311-01-10A (PT) 8311-01-10A (PT)
Recommended Cables
8315-01-10A (PC) 8315-01-10A (PC) 8315-01-10A (PC) 8315-01-10A (PC)
Note
[1] Calibrated at 10 VDC, useable 5 to 20 VDC or VAC RMS

PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886 95


PCB Load & Torque, Inc. Toll-Free in USA 866-684-7107 716-684-0001 [Link]
For Additional Specification Information Visit [Link]

S-Type Load Cells


Highlights: S-Type Load Cells are extremely accurate strain gage
sensors used for weighing and general force measurement.
■ High accuracy Their high accuracy makes them ideally suited for critical
■ Durable weighing applications. Integral six foot cable with pigtail
■ Rugged leads, stripped and tinned, is provided for electrical
■ NIST traceable calibration interface.

S-Type Load Cells

Model Number 1630-03C 1630-04C 1630-06C


50 lbf 100 lbf 250 lbf
Measurement Range
222 N 445 N 1112 N
75 lbf 150 lbf 350 lbf
Overload Limit
330 N 640 N 1500 N
Sensitivity 2 mV/V 2 mV/V 2 mV/V
Non-Linearity ≤ 0.15% FS ≤ 0.15% FS ≤ 0.15% FS
Hysteresis ≤ 0.15% FS ≤ 0.15% FS ≤ 0.15% FS
Non-Repeatability ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS
0 to +200 °F 0 to +200°F 0 to +200 °F
Temperature Range
-18 to +93 °C -18 to +93°C -18 to +93 °C
+75 to +150 °F +75 to +150 °F +75 to +150 °F
Temperature Range Compensated
+21 to +65 °C +21 to +65 °C +21 to +65 °C
Bridge Resistance 350 Ohm 350 Ohm 350 Ohm
Excitation Voltage [1] 10 VDC 10 VDC 10 VDC
2.5 x .75 x 2 in 2.5 x .625 x 2 in 2.5 x .625 x 2 in
Size (H x W x D)
64 x 19 x 51 mm 64 x 16 x 51 mm 64 x 16 x 51 mm
Mounting 1/4-28 Thread 1/4-28 Thread 1/4-28 Thread
Electrical Connector 10 ft Integral Cable 10 ft Integral Cable 10 ft Integral Cable
Supplied Accessory
Shunt Calibration Resistor Yes Yes Yes
Additional Version
M1630-03C M1630-04C M1630-06C
Alternate Attachement Thread
M6 x 1-6H M6 x 1-6H M6 x 1-6H
Note
[1] Calibrated at 10 VDC, useable 5 to 20 VDC or VAC RMS

96 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886


PCB Load & Torque, Inc. Toll-Free in USA 866-684-7107 716-684-0001 [Link]
For Additional Specification Information Visit [Link]

S-Type Load Cells


Applications
■ Weighing
■ Material Testing
■ Tensile Test Machines
■ Assembly Forces
■ General ForceMeasurements

S-Type Load Cells

Model Number 1631-01C 1631-03C 1631-04C 1631-06C 1621-02A


500 lbf 1k lbf 2k lbf 5k lbf 1k lbf
Measurement Range
2.2 kN 4.5 kN 8.9 kN 22 kN 4.5 kN
750 lbf 1.5k lbf 3k lbf 7.5k lbf 5k lbf
Overload Limit
3.3 kN 6.7 kN 13.3 kN 33.5 kN 22 kN
Sensitivity 2 mV/V 2 mV/V 2 mV/V 2 mV/V 2 mV/V
Non-Linearity ≤ 0.15% FS ≤ 0.15% FS ≤ 0.15% FS ≤ 0.15% FS ≤ 0.05% FS
Hysteresis ≤ 0.15% FS ≤ 0.15% FS ≤ 0.15% FS ≤ 0.15% FS ≤ 0.05% FS
Non-Repeatability ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS ≤ 0.05% FS ≤ 0.02% FS
0 to +200 °F 0 to +200 °F 0 to +200 °F 0 to +200 °F +65 to +200 °F
Temperature Range
-18 to +93 °C -18 to +93 °C -18 to +93 °C -18 to +93 °C +54 to +93 °C
+75 to +150 °F +75 to +150 °F +75 to +150 °F +75 to +150 °F +70 to +170 °F
Temperature Range Compensated
+21 to +65 °C +21 to +65 °C +21 to +65 °C +21 to +65 °C +21 to +76 °C
Bridge Resistance 350 Ohm 350 Ohm 350 Ohm 350 Ohm 350 Ohm
Excitation Voltage [1] 10 VDC 10 VDC 10 VDC 10 VDC 10 VDC
3.0 x 1.0 x 2.0 in 3.0 x 1.0 x 2.0 in 3.0 x 1.0 x 2.0 in 3.5 x 1.5 x 2.5 in 2.3 x 1 x 2.8 in
Size (H x W x D)
76 x 25 x 51 mm 76 x 25 x 51 mm 76 x 25 x 51 mm 89 x 38 x 64 mm 57 x 25 x 70 mm
Mounting 1/2-20 Thread 1/2-20 Thread 1/2-20 Thread 5/8-18 Thread 1/2-20 Thread
Electrical Connector 10 ft Integral Cable 10 ft Integral Cable 10 ft Integral Cable 10 ft Integral Cable 21R-10-6P
Supplied Accessory
Shunt Calibration Resistor Yes Yes Yes Yes Yes
Additional Version
M1631-01C M1631-03C M1631-04C M1631-06C
Alternate Attachement Thread —
M12 x 1.75-6H M12 x 1.75-6H M12 x 1.75-6H M12 x 1.75-6H
Note
[1] Calibrated at 10 VDC, useable 5 to 20 VDC or VAC RMS

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For Additional Specification Information Visit [Link]

Rod End Load Cells

Highlights: Rod End Load Cells are designed for integration into tension
measurement applications such as process automation,
■ Rugged design quality assurance, and production monitoring. Standard 3/4-
■ Sealed construction 16 and 1-14 Male/Female threads faciltate ease of
■ Fully calibrated in both tension and compression installation.
■ NIST traceable calibration
■ Built-in temperature compensation

Rod End Load Cells

Model Number 1380-01A 1380-02A 1380-03A 1381-01A 1381-02A 1381-04A


500 lbf 1k lbf 2k lbf 5k lbf 10k lbf 20k lbf
Measurement Range
2.2 kN 4.5 kN 8.9 kN 22.2 kN 44.5 kN 89 kN
750 lbf 1.5k lbf 3k lbf 7.5k lbf 15k lbf 30k lbf
Overload Limit
3.3 kN 6.7 kN 13.3 kN 33.4 kM 66.7 kN 133.5 Kn
Sensitivity 2 mV/V 2 mV/V 2 mV/V 2 mV/V 2 mV/V 2 mV/V
Non-Linearity ≤ 0.25% FS ≤ 0.25% FS ≤ 0.25% FS ≤ 0.25% FS ≤ 0.25% FS ≤ 0.25% FS
Hysteresis ≤ 0.25% FS ≤ 0.25% FS ≤ 0.25% FS ≤ 0.25% FS ≤ 0.25% FS ≤ 0.25% FS
Non-Repeatability ≤ 0.15% FS ≤ 0.15% FS ≤ 0.15% FS ≤ 0.15% FS ≤ 0.15% FS ≤ 0.15% FS
0 to +200 °F 0 to +200 °F 0 to +200 °F 0 to +200 °F 0 to +200 °F 0 to +200 °F
Temperature Range
-18 to +93 °C -18 to +93 °C -18 to +93 °C -18 to +93 °C -18 to +93 °C -18 to +93 °C
+70 to +150 °F +70 to +150 °F +70 to +150 °F +70 to +150 °F +70 to +150 °F +70 to +150 °F
Temperature Range Compensated
+21 to +66 °C +21 to +66 °C +21 to +66 °C +21 to +66 °C +21 to +66 °C +21 to +66 °C
Bridge Resistance 350 Ohm 350 Ohm 350 Ohm 350 Ohm 350 Ohm 350 Ohm
Excitation Voltage [1] 10 VDC 10 VDC 10 VDC 10 VDC 10 VDC 10 VDC
1.50 x 4.25 in 1.50 x 4.25 in 1.50 x 4.25 in 1.50 x 4.5 in 1.50 x 4.5 in 1.50 x 4.5 in
Size (Diameter x Height)
38.1 x 107.9 mm 38.1 x 107.9 mm 38.1 x 107.9 mm 38.1 x 114.3 mm 38.1 x 114.3 mm 38.1 x 114.3 mm
Mounting 3/4 - 16 Thread 3/4 - 16 Thread 3/4 - 16 Thread 1 - 14 Thread 1 - 14 Thread 1 - 14 Thread
Electrical Connector PT02E-10-6P PT02E-10-6P PT02E-10-6P PT02E-10-6P PT02E-10-6P PT02E-10-6P
Supplied Accessory
Shunt Calibration Resistor Yes Yes Yes Yes Yes Yes
Additional Accessories
Mating Electrical Connector 181-012A (PT) 181-012A (PT) 181-012A (PT) 181-012A (PT) 181-012A (PT) 181-012A (PT)
Recommended Cable 8311-01-10A 8311-01-10A 8311-01-10A 8311-01-10A 8311-01-10A 8311-01-10A
Note
[1] Calibrated at 10 VDC, useable 5 to 20 VDC or VAC RMS

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PCB Load & Torque, Inc. Toll-Free in USA 866-684-7107 716-684-0001 [Link]
For Additional Specification Information Visit [Link]

Recommended Signal Conditioners for Load Cells

Series 8161
Provides 5 or 10 VDC bridge excitation, and delivers
± 5 or ± 10 volts and 4-20 mA output signals, Series 8159
and operates from 12 to 28 VDC power. Adjustable Provides 5 or 10 VDC strain gage bridge excitation
zero and span with built-in shunt calibration. which delivers ± 10 VDC and 4 to 20 mA output signals,
and operates from 115 or 230 VAC power.

Series 8162
In-line, IP66 enclosure, operates from 12 to
18 VDC, provides 10 VDC sensor excitation,
delivers ± 10 V and 4 to 20 mA outputs.

Accessories
Mounting Base
084A100
084A101
Cable Assemblies 084A103
8311-17-XXA 084A104
8311-18-XXA
8311-15-XXA

Connector
181-012A
Cable Assemblies
8311-01-XXA

Connector
181-025A

Load Button Rod End


Series C-20099-XX Series A-20357-XA

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For Additional Specification Information Visit [Link]

TORKDISC®
In-line Rotary Torque Sensor System
Highlights:
■ AC coupled, 0 to ±10 volt analog output with
2-pole Butterworth high pass filter with user
selectable cut off frequencies
■ DC coupled, 0 to ±10 volt analog output with
8-pole elliptical low pass filter with user
selectable cut off frequencies
■ Digital system alleviates noise & data corruption
■ High torsional stiffness
■ DC to 8500 Hz bandwidth
■ Immune to RF & EMI
■ Maintenance free
■ High bending moment capability
■ CE certified

PCB® Series 5300 TORKDISC® In-line Rotary Torque Sensor


Systems are designed for test applications requiring a
robust rotary torque transducer where axial space is at a
premium. Onboard, the transducer is a field proven
electronic module that converts the torque signals into a
high-speed digital representation. Once in digital form, this
data is transmitted to a non-contacting pick-up head, with
no risk of noise or data corruption. A remote receiver unit
converts the digital data to a high-level analog output
voltage.
Series 5300 systems incorporate dual high level analog
outputs, AC and DC coupled, providing both static and
dynamic torque measurement capability that can be
recorded separately and independently scaled; which is
particularly beneficial when high DC levels are present or
when low levels of AC content is of particular interest.
Series 5300 systems also feature industry leading
bandwidth DC to 8500 Hz, resulting in increased dynamic
response characteristics. The DC coupled output features
an 8-pole, low-pass, elliptical filter with user selectable
frequencies for minimal roll off at each filter selection. A 2-
pole Butterworth high-pass filter with a wide range of user
selectable cut off frequencies is included with the AC
coupled output.

100 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886
PCB Load & Torque, Inc. Toll-Free in USA 866-684-7107 716-684-0001 [Link]
For Additional Specification Information Visit [Link]

TORKDISC® In-line Rotary Torque Sensor System


Tips from
Techs
When planning the installation of the TORKDISC®, design mating
fixtures to create a one inch axial air gap around the rotating
antenna and stationary pick-up head. The air gap is required to
ensure no bleed-off of the inductive power to surrounding metallic
surfaces that are larger in diameter than the metallic portion of the
rotating sensor itself.

TORKDISC® Rotary Torque Sensor System


Model Number Unit 5302D-05A 5302D-03A 5302D-01A 5302D-02A
in-lb 250 1000 2000 5000
Continuous Rated Capacity
N-m 28 113 226 565
in-lb 825 3300 3300 10k
Bolt Joint Slip Torque [1]
N-m 93 373 373 1130
in-lb 750 3000 6000 15k
Safe Overload
N-m 85 339 678 1695
in-lb 1000 4000 8000 20k
Failure Overload
N-m 113 452 904 2260
in-lb/rad 300k 2.9M 5.8M 14.5M
Torsional Stiffness
N-m/rad 34k 328k 655k 1.6M
Torsional Angle @ Capacity degrees 0.125 0.02 0.02 0.02
in-lb sec2 0.030 0.056 0.056 0.117
Rotating Inertia
N-m sec2 0.003 0.006 0.006 0.013
lb 62.5 250 500 1000
Axial Load Limit [2]
N 278 1112 2224 4448
lb 62.5 250 500 1000
Lateral Load Limit [2]
N 278 1112 2224 4448
in-lb 125 750 1500 3000
Bending Moment Limit [2]
N-m 14 85 169 339
Maximum Speed RPM 15k 15k 15k 15k
lb 2 3.5 3.5 9
Rotor Weight
kg 0.91 1.59 1.59 4.08
Rotor Material Aluminum Aluminum Aluminum Steel

TORKDISC® Rotary Torque Sensor System


Model Number Unit 5302D-04A 5308D-01A 5308D-02A 5308D-03A
in-lb 6250 10k 20k 30k
Continuous Rated Capacity
N-m 706 1130 2260 3400
in-lb 10k 35k 35K 35k
Bolt Joint Slip Torque [1]
N-m 1130 3955 3955 4000
in-lb 15k 30k 60k 75k
Safe Overload
N-m 1695 3390 6779 8475
in-lb 20k 40k 80k 100k
Failure Overload
N-m 2260 4519 9039 11.3k
in-lb/rad 14.5M 33.5M 67M 100M
Torsional Stiffness
N-m/rad 1.6M 3.8M 7.6M 11.3M
Torsional Angle @ Capacity degrees 0.02 0.017 0.017 0.017
in-lb sec2 0.117 0.24 0.24 0.24
Rotating Inertia
N-m sec2 0.013 0.027 0.027 0.027
lb 1000 1350 2700 4000
Axial Load Limit [2]
N 4448 6000 12k 17.8k
lb 1000 1650 3375 5000
Lateral Load Limit [2]
N 4448 7300 15k 22.2k
in-lb 3000 5000 9500 10k
Bending Moment Limit [2]
N-m 339 565 1073 1130
Maximum Speed RPM 15k 10k 10k 10k
lb 9 10 10 10
Rotor Weight
kg 4.08 4.5 4.5 4.5
Rotor Material Steel Steel Steel Steel
Notes
[1] Bolt joint slip torque is calculated assuming a coefficient of friction (µ) of 0.1 and that grade 8 socket head cap screws are used and tightened to 75% of yield for steel sensors and 30% of yield
for aluminum sensors. Model 5309D-02A requires the use of Supertanium bolts on the inner bolt circle diameter to maintain proper clamping frictional forces, tightened to 70% of yield.
[2] Extraneous load limits reflect the maximum axial load, lateral load, and bending moment that may be applied singularly without electrical or mechanical damage to the sensor. Where combined
extraneous loads are applied, decrease loads proportionally. Request Application Note AP-1015 regarding the effects of extraneous loads on the torque sensor output.

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For Additional Specification Information Visit [Link]

TORKDISC® In-line Rotary Torque Sensor System


Applications:
■ Rotational Dynamics Test
■ Torque Studies on Pumps, Fans, & Electric Motors
■ Gear Box Efficiency Testing
■ Engine Development
■ Chassis Dynomometer
■ Torque to Turn
■ Production Testing
■ Gear Mesh Evaluation

Series 5300D Common Specifications


System Output Temperature
AC Coupled, 0 to ± 10 volt w/ independent coarse Rotor Temp. Range Compensated +70 to +170 ºF (+21 to +77 °C)
Voltage Output A
gain control (16 increments) System Temp. Effect on Output [2] ± 0.002% FS/ºF (± 0.0036% FS/ºC)
DC Coupled, 0 to ± 10 volt w/ independent fine and System Temp. Effect on Zero [2] ± 0.002% FS/ºF (± 0.0036% FS/ºC)
Voltage Output B
coarse gain control Rotor/Stator Temp. Range Usable +32 to +185 ºF (0 to +85 °C)
Digital Output: QSPI Rotor/Stator Optional Temp. Range Usable +32 to +250 ºF (0 to +121 °C)
System Performance Receiver Temp. Range Usable 0 to +122 ºF (-17 to +50 °C)
Overall, 0.1% FS, combined effect of Non-Linearity, Mechanical
Accuracy
Hysteresis, & Repeatability Permissible Radial Float, Rotor to Stator ± 0.25 in (± 6.35 mm)
2-pole Butterworth high pass w/ selectable cutoff Permissible Axial Float, Rotor to Stator ± 0.25 in (± 6.35 mm)
Voltage Output A Filter frequencies of 5, 10, 20, 200, 500, & 735 Hz, & 8- Dynamic Balance ISO G 2.5
(AC) pole low pass determined by the DC coupled output
cutoff frequency selection Sensor Positional Sensitivity 0.1% FS (180º rotation)
8-pole elliptical low pass w/selectable cutoff Power
Voltage Output B Filter
frequencies of > 8.5k, 5k, 2.5k, 1.25k, 625, 313, Power Requirements 9 to 18 VDC, 15 watts (90 to 240VAC 50-60 Hz, adaptor is supplied)
(DC)
10, & 1 Hz Miscellaneous
Bandwidth DC to 8500 Hz anti-alias Symmetry Adjustment Factory and user adjustable ± 0.5% FS
Digital resolution 16-bit [1] Supplied Cable, Stator to Receiver 24 ft. (7.3 m), RG 58/U (BNC plug/stator side, TNC plug/receiver side)
Analog Resolution 0.03195% FS (10 volts/32,768 (16 bit resolution) Optional Cable, Stator to Receiver 80 ft. (24.4 m), RG 58/U (contact factory for longer lengths)
Digital Sample Rate 26,484 samples/sec Output Interface DB-25 female connector (mating supplied w/backshell)
Group Delay 110 microseconds at 10 kHz Calibration Unipolar shunt calibration, invoked from the receiver front panel
Noise ≤10 mV at 10 kHz Stator Assembly Top half of loop is removable for easy installation over rotor
Notes
Noise Spectral Density < 0.0005%FS per root Hz typical
[1] Actual resolution is 15 bit, 1 bit for polarity [2] Within compensated range

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TORKDISC® In-line Rotary Torque Sensor System

3 PIECES STATIONARY ANTENNA


(E) DRIVEN (INNER) FOR INSTALLATION/REMOVAL,
BOLT CIRCLE (TYPICAL) REMOVE CAP SCREWS

DRAWING VIEW SHOWS


MOUNTING SURFACE FOR
DRIVEN BOLT CIRCLE ROTATING SENSOR
(F) LOAD (OUTER)
BOLT CIRCLE (TYPICAL)

"C"
DIRECTION FOR
POSITIVE OUTPUT
STATIONARY ANTENNA LOOP
"A"
TELEMETRY COLLAR

CABLE ASSEMBLY (SUPPLIED)

"B"

POWER CORD

"A"
"C"
"D" "D" I/O CONNECTOR
(MATING SUPPLIED)

The TORKDISC® and receiver make up a complete system. No


additional signal conditioning is required. The receiver box
provides voltage and digital output via a 25-pin I/O connector.

TORKDISC® Sensor Dimensions


A B C D E F
O.D. - Outside Diameter
Series Overall Thickness Pilot Pilot Driven (inner) Bolt Circle Load (outer) Bolt Circle
(including telemetry collar)
7.00 in 1.10 in 1.999 in 4.375 in (8) 3/8-24 threaded holes, equally (8) 0.406 in (10.31 mm) dia through holes
5302D
177.8 mm 27.9 mm 50.8 mm 111.1 mm spaced on a 3.00 in (76.20 mm) B.C. equally spaced on a 5.00 in (127.0 mm) B.C.
8.49 in 1.10 in 2.748 in 5.513 in (8) 5/8-11 threaded holes, spaced on a (8) 0.531 in (13.49 mm) dia through holes
5308D
215.5 mm 27.9 mm 69.8 mm 140.0 mm 3.75 in (95.25 mm) B.C. equally spaced on a 6.5 in (165.0 mm) B.C.

Tips from
Techs
Best practice in dynamometer use is to install the male pilot side of the TORKDISC® toward the unit under test via a drive shaft with either universal
or constant velocity joints to allow for misalignment that may occur due to vibration or temperature expansion and contraction. The female pilot side is
then typically rigidly mounted on the reaction or absorption side. Note: The TORKDISC® will produce at positive polarity in this setup when torque is
applied in the clockwise direction.

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For Additional Specification Information Visit [Link]

Single Channel Telemetry Systems


Highlights Applications
■ Compact size, light weight ■ Drive Shaft Testing
■ Easy to use, wear and ■ Steering Column Testing
maintenance free ■ Brake Testing
■ Extremely robust, dust and water ■ Bearing Temperature
proof
Testing
■ Contact free signal transmission ■ Assembly Line Testing
■ Remote shunt calibration ■ Automotive
■ Can be configured for strain ■ Aerospace & Defense
gage, thermocouple, ■ Wind Power Plant
thermoresistor and voltage
■ Test Benches
■ Adjustable output
■ Industrial Testing
■ Inductive power provides
continuous operation
PCB® Series 8179 & 8180 Single Channel Telemetry Systems
provide a simple, accurate method of conditioning and transmitting
strain, thermocouple, voltage, or ICP® signals on rotating or moving
machinery while operating in a completely contactless mode.
Power is transferred inductively and the signal is RF-transferred
between the moving and static component - no brushes or wires
required. This method guarantees an absolute maintenance-free
continuous operation and accurate transmission of measured data.
These Single Channel Telemetry Systems are compact in size and
light weight which allows for quick and easy installations in areas
where space is at a premium without affecting the dynamic
properties of the shaft. Power transmission to the rotor electronics
and return signal transmission to the stator is accomplished via a
transmission band wrapped around the shaft and used as an
antenna. The flat antenna structure permits generous axial and
radial clearance. Alternatively, power can be derived from an on-
shaft battery.
Data is transmitted contact-free from the antenna to the stator and
then to the control unit, where it is demodulated and converted
back to an analog value. The signals can be read directly on the
control unit display or fed into further acquisition equipment.
PCB® Series 8179 also includes a remote shunt calibration feature
that enables strain gage configurations to be checked, even during
measurement. PCB® Series 8180 performs a remote shunt
calibration when the unit is powered up.
As with all PCB® instrumentation, these telemetry systems are
complemented with toll-free applications assistance 24-hour
customer service, and are backed by a no-risk policy that
guarantees total customer satisfaction.
104 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886
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For Additional Specification Information Visit [Link]

Single Channel Telemetry Systems


Rotor
Series Number 8179-RE1 8180-RE1
1.9 x .9 x .3 in 1.6 x .5 x 1.4 in
Dimensions
48 x 24 x 8 mm 40 x 12 x 3.5 mm
0.5 oz 0.14 oz
Weight
15 gm 4 gm
Strain, Thermocouple, RTD Strain or Thermocouple or
Sensors
(PT100), Voltage Voltage or ICP® [1]
Strain Gage Configuration Full Bridge Full/Half Bridge
Bandwidth 1000 Hz 1000 Hz
+32 to +176 °F +32 to +176 °F
Model 8179-RE110A
Operating Temperature
0 to +80 °C 0 to +80 °C

Model
-40 to +248 °F -40 to +248 °F

8180-RE110A
Option
-40 to +120 °C -40 to +120 °C
Note
[1] Please specify version at time of order.

Model 8180-SH1 Model 8180-SH2 Model 8180-SH4


Stator
Model Number 8180-SH1 8180-SH2 8180-SH4
1.4 x 2.0 x 2.8 in 1.0 x 1.2 x 1.8 in 2.0 x 2.0 x 1.4 in
Dimensions
35 x 50 x 70 mm 25 x 30 x 45 mm 50 x 50 x 35 mm
Inductive Power Yes Yes Yes
1.5 in 0.4 in 7.9 in
Distance to shaft
38 mm 10 mm 200 mm
-40 to +248 °F -40 to +248 °F -40 to +248 °F
Operating Temperature
-40 to +120 °C -40 to +120 °C -40 to +120 °C

Model 8179-CUT0 Model 8180-CUT0


Model 8179-CUR0

Receiving Unit
Model Number 8179-CUT0 8179-CUR0 [1] 8180-CUT0
4.1 x 2.5 x 7.2 in 2.8 x 5.0 x 6.7 in 7.9 x 4.1 x 2.5 in
Dimensions
105 x 64.5 x 184 mm 70.8 x 128 x 171 mm 200 x 105 x 64 mm
Note
[1] An optional 19" housing is available for multiple 8179-CUR0 units.

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For Additional Specification Information Visit [Link]

Electronics

To insure a quality product,


Nugget Mandolin uses
PCB® sensors to perform a
precision modal test.

Highlights:
■ Battery-Powered ICP®
Sensor Signal Conditioners
■ DC-Powered ICP® Sensor Signal Conditioners
■ Line-Powered ICP® Sensor Signal Conditioners
■ Multi-Channel ICP® Sensor Signal Conditioners
■ DC-Coupled ICP® Sensor Signal Conditioners
■ Modular-Style ICP® Sensor Signal Conditioners
■ In-Line ICP®-Powered Charge Converters
■ Industrial Charge Amplifiers
Photo Courtesy of Nugget Mandolins

■ Differential Charge Amplifiers


■ In-line Bridge Converters
■ MEMS Sensor Signal Conditioners

106 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886
For Additional Specification Information Visit [Link]

Battery-powered
ICP® Sensor
l In
cab
pu t
le
Signal Conditioners
n ne
ha
3-C

Battery-Powered ICP® Sensor Signal Conditioners

Model Number 480C02 480E09 480B10 480B21


Channels 1 1 1 3
Sensor Input Type ICP® ICP® ICP® ICP®
Gain Unity x1, x10, x100 Unity x1, x10, x100
Integration — — Accel., Vel., Disp. —
Low Frequency Response (-5%) 0.05 Hz [1] 0.15 Hz [1] 0.07 (a), 8 (v), 15 (d) Hz [4] 0.15 Hz [1]
High Frequency Response (-5%) (Unity Gain) 500 kHz 100 kHz 100 (a), 10 (v), 1 (d) kHz 100 kHz
+32 to +122 °F +32 to +122 °F +32 to +122 °F +32 to +122 °F
Temperature Range
0 to +50 °C 0 to +50 °C 0 to +50 °C 0 to +50 °C
Power Required (Internal Batteries) (3) 9 VDC (3) 9 VDC (2) 9 VDC (3) 9 VDC
Battery Like (Standard Alkaline) 100 Hours 50 Hours ≥ 30 Hours 25-40 Hours
Excitation Voltage 25 to 29 VDC 25 to 29 VDC 16 to 19 VDC 25 to 29 VDC
Constant Current Excitation 2.0 to 3.2 mA [2] 2.0 to 3.2 mA [2] 1.4 to 2.6 mA [2] 2.0 to 3.2 mA [2]
DC Offset ≤ 30 mV [1] ≤ 30 mV [1] ≤ 30 mV [1] ≤ 30 mV [1]
Broadband Electrical Noise (Gain x1) 3.25 µV rms [3] 3.25 µV rms [1] — 3.54 µV rms [1]
Input/Output Connectors BNC Jacks BNC Jacks BNC Jacks BNC Jacks (i/o); 4-Pin Jack (i) [5]
External DC Power Input Yes Yes No Yes
DC Power Input Connector 3.5mm dia. Mini Jack 3.5mm dia. Mini Jack — 6-Pin Mini DIN
4 x 2.9 x 2.2 in 4 x 2.9 x 2.4 in 4 x 2.9 x 1.5 in 7.5 x 5 x 2 in
Size
10 x 7.4 x 5.6 cm 10 x 7.4 x 6.1 cm 10 x 7.4 x 3.8 cm 19 x 13 x 5 cm
0.7 lb 0.7 lb 0.61 lb 1.1 lb
Weight
300 gm 300 gm 276.4 gm 500 gm
Additional Versions
Rechargeable [6] R480C02 R480E09 R480B10 —
4 mA Constant Current — 480M122 — —
Additional Accessories
488A03 or 488A03 or
AC Power Source — 488A10
F488A03 F488A03
488A02 or 488A02 or 488A02 or
Battery Charger —
F488A02 F488A02 F488A02
9 VDC Ultralife Lithium Batteries (3) 400A81 400A81 — 400A81
Auto Lighter 12 VDC Power Adapter — — — 488A12
Notes

[1] Specified into 1M Ohm load [2] Through internal current limited diode [3] Typical [4] Achieved with accelerometer having a discharge time constant of >1 second and 1M Ohm load impedance [5]
Use BNC jacks or 4-pin jack, not both at once. Cover all unused connectors with black ESD protective caps [6] Supplied with 488A02 recharger and (3) 073A09 9 VDC NiCAD batteries

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For Additional Specification Information Visit [Link]

DC-powered
ICP® Sensor
Signal Conditioners

DC-Powered ICP® Sensor Signal Conditioners

Model Number 485B12 485B36


Channels 1 2
Sensor Input Type ICP® ICP®
Gain Unity Unity
Input Signal Range ±5V ±5V
Output Range ±5V ±5V
Low Frequency Response (-5%) 0.05 Hz [1] 1 Hz
High Frequency Response (-5%) 500 kHz [2] 50 kHz
+32 to +122 °F +32 to +122 °F
Temperature Range
0 to +50 °C 0 to +50 °C
Excitation Voltage 18 to 30 VDC 18.5 to 20.5 VDC
Constant Current Excitation 2 to 20 mA [3] 3.8 to 5.8 mA
DC Offset < 30 mV [1] < 80 mV
Broadband Electrical Noise (Gain x1) [4] 4 µV rms 6 µV rms
Input Connector BNC Jack BNC Jacks
Output Connector BNC Jack 3.5 mm Stereo Jacks
External DC Power Connector 2 Banana Plugs USB Connector
External Power Required Excitation Voltage +2 VDC 5 VDC from USB Port
1.44 x 2.95 x 0.7 in 1.18 x 3.67 x 1.33 in
Size
3.7 x 7.5 x 1.8 cm 3.0 x 9.3 x 3.4 cm
1.4 oz 2.5 oz
Weight
40 gm 70 gm
Supplied Accessory
009M130
Cables —
009M131
Additional Version
10-32 Jack Input Connector 485B —
Notes
[1] With 1M Ohm or higher load [2] May be limited by sensor and cable length [3] User adjustable [4] Typical

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Line-powered
ICP® Sensor
Signal Conditioners

Line-Powered ICP® Sensor Signal Conditioners

Model Number 482A21 482B11 482C05


Channels 1 1 4
Sensor Input Type(s) ICP® ICP® ICP®, Voltage
Gain Unity x1, x10, x100 Unity
Output Range ± 10 V ± 10 V ± 10 V
Low Frequency Response (-5%) < 0.1 Hz 0.17 Hz < 0.1 Hz
High Frequency Response (-5%) (Unity Gain) > 1000 kHz 85 kHz 1000 kHz
Fault/Bias Monitor Meter Meter Open/Short/Overload LEDs
+32 to +120 °F +30 to +130 °F +32 to +120 °F
Temperature Range
0 to +50 °C -1 to +54 °C 0 to +50 °C
100 to 240 VAC 100 to 240 VAC
Power Required (for Supplied AC Power Adaptor) —
47 to 63 Hz 47 to 63 Hz
105 to 125 VAC/
Power Required (Direct Input to Unit) +33 to +38 VDC +33 to +38 VDC
50 to 400 Hz
Excitation Voltage 25 to 27 VDC +24 VDC +26 VDC
Constant Current Excitation [1] 2 to 20 mA 2 to 20 mA 0 to 20 mA
DC Offset ≤ 20 mV ≤ 30 mV ≤ 20 mV
Broadband Electrical Noise (Gain x1) [2] < 3.25 µV rms < 29 µV rms 3.5 µV rms
Input/Output Connectors BNC Jacks BNC Jacks BNC Jacks
Electrical Connector (DC Power Input) 5-socket DIN — 5-socket DIN
6.3 x 2.4 x 11 in 4.3 x 1.8 x 6.0 in 3.2 x 8.0 x 5.9 in
Size
16 x 6.1 x 28 cm 10.9 x 4.6 x 15.2 cm 8.1 x 20 x 15 cm
1.9 lb 2.00 lb 2.25 lb
Weight
861.8 gm 907.2 gm 1.021 kg
Supplied Accessories
Power Cord 017AXX 017AXX 017AXX
Universal Power Adaptor 488B04/NC — 488B04/NC
Additional Versions
230 VAC Powered — F482B11 —
Internal Jumper Selectable Gain x1, x10, x100 — — 482C15
Additional Accessories
Auto Lighter Adapter 488A11 — 488A11
DC Power Pack 488B07 — 488B07
Notes

[1] User adjustable, factory set at 4 mA (± 0.5 mA). One control adjusts all channels [2] Typical

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Line-powered
ICP® Sensor
Signal Conditioners

Line-Powered ICP® Sensor Signal Conditioners

Model Number 482C16 482C54


Channels 4 4
Sensor Input Type(s) ICP®, Voltage ICP®, Voltage, Charge
Gain x0.1 to x200 x0.1 to x200
Output Range ± 10 V ± 10 V
Low Frequency Response (-5%) 0.05 Hz 0.05 Hz
High Frequency Response (-5%) (Unity Gain) 100 kHz 100 kHz
Electrical Filter Corner Frequency (-3dB) — 10 kHz [3]
Fault/Bias Monitor Open/Short/Overload LEDs Open/Short/Overload LEDs
Front Display/Keypad Yes Yes
Digital Control Interface RS-232 RS-232
+32 to +120 °F +32 to +120 °F
Temperature Range
0 to +50 °C 0 to +50 °C
100 to 240 VAC/ 100 to 240 VAC/
Power Required (for Supplied AC Power Adaptor)
50 to 60 Hz 50 to 60 Hz
Power Required (Direct Input to Unit) +9 to +18 VDC +9 to +18 VDC
Excitation Voltage ≥ +24 VDC ≥ +24 VDC
Constant Current Excitation [1] 0 to 20 mA 0 to 20 mA
DC Offset ≤ 50 mV ≤ 50 mV
Broadband Electrical Noise (Gain x1) [2] 10 µV rms 56 µV rms
Input/Output Connectors BNC Jacks BNC Jacks
Electrical Connector (DC Power Input) 6-Socket Mini DIN 6-Socket Mini DIN
Electrical Connector (Digital Control) DB-9 Connector DB-9 Connector
3.2 x 8.0 x 5.9 in 3.2 x 8.0 x 5.9 in
Size
8.1 x 20 x 15 cm 8.1 x 20 x 15 cm
2.25 lb 2.25 lb
Weight
1.021 kg 1.021 kg
Supplied Accessories
Power Cord 017AXX 017AXX
Universal Power Adaptor 488B14/NC 488B14/NC
Communication Cable 100-7103-50 100-7103-50
MCSC Control Software EE75 EE75
Additional Versions
TEDS Sensor Support 482C26 —
Ethernet Control Interface — 482C64
Additional Accessory
Auto Lighter Adapter 488A13 488A13
Notes

[1] User adjustable, factory set at 4 mA (± 0.5 mA). One control adjusts all channels [2] Typical [3] Frequency tolerance is within ± 5% of the specified value

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Multi-channel
ICP® Sensor
Signal
Conditioners

Multi-Channel ICP® Sensor Signal Conditioners

Model Number 483C05 482A20 483C50 483C30


Channels 8 8 8 8
Sensor Input Type(s) ICP®, Voltage ICP® ICP®, Voltage ICP® , Voltage, Charge
Gain Unity x1, x10, x100 x0.1 to x200 x0.1 to x200
Output Range 10 V 10 V 10 V 10 V
Low Frequency Response (-5%) 0.05 Hz [1] 0.225 Hz 0.05 Hz 0.05 Hz/0.5 Hz [4]
High Frequency Response (-5%) (Unity Gain) 1 MHz 50 kHz 100 kHz [1] 100 kHz [1]
Low Pass Filter — — — 10k Hz [5]
Charge Input Sensitivity — — — 0.1, 1.0, and 10.0 mV/pC
Electrical Isolation
— — — Selectable
(Channel-to-channel Signal Grounds)
Fault/Bias Monitor Open/Short/Overload LEDs Fault/Overload LEDs Open/Short/Overload LEDs Open/Short/Overload LEDs
Front Display/Keypad — Keypad only — —
Digital Control Interface — — Ethernet Ethernet
+32 to +120 °F +32 to +120 °F +32 to +120 °F +32 to +120 °F
Temperature Range
0 to +50 °C 0 to +50 °C 0 to +50 °C 0 to +50 °C
Excitation Voltage +26 VDC +24 VDC +24 VDC +24 VDC
Constant Current Excitation [2] 0 to 20 mA 2 to 20 mA 2 to 20 mA 2 to 20 mA
DC Offset maximum 20 mV 50 mV 50 mV 50 mV
Broadband Electrical Noise (Gain x1) [3] 3.5 µV rms 10 µV rms 10 µV rms 10 µV rms
Input/Output Connectors BNC Jacks BNC Jacks BNC Jacks BNC Jacks
1.72 x 19 x 13.5 in 10.5 x 4.25 x 6.2 in 1.75 in x 19 in x 13.5 in 1.75 in x 19 in x 13.5 in
Size
4.4 x 48.3 x 34.3 cm 26.7 x 10.8 x 15.8 cm 4.4 cm x 48.3 cm x 34.3 cm 4.4 cm x 48.3 cm x 34.3 cm
6.25 lb 6.1 lb 7 lb 8 lb
Weight
2.83 kg 2.8 kg 3.2 kg 3.6 kg
Supplied Accessories
Power Cord 017AXX 017AXX 017AXX 017AXX
MCSC Control Software — — EE75 EE75
Additional Versions
Internal Jumper Selectable x1, x10, x100 Gain 483C15 — — —
Unity Gain Only, No Options — — 498A01 —
8 to 1 Output Switching — 482A18 — —
210 to 250 VAC Powered — F482A20 — —
Notes
[1] -3dB point [2] User adjustable, factory set at 4 mA [3] Typical [4] ICP® input is 0.05 Hz, charge input is 0.5 Hz [5] Filter can be enabled/disabled

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Multi-channel
ICP® Sensor
Signal
Conditioners

Multi-Channel ICP® Sensor Signal Conditioners

Model Number 481A01 481A02 481A03


Channels 16 16 16
Sensor Input Type ICP® ICP® ICP®
Installed Series Options [1] 080 035, 080, 101, 102, 103 012, 020, 038, 080, 101,102, 103, 157
Gain Unity x1, x10, x100 x0.0025 to x200
Output Range 10 V 10 V 10 V
Low Frequency Response (-5%) 0.5 Hz 0.5 Hz 0.5 Hz
High Frequency Response (-5%) (Unity Gain) 100 kHz 65 kHz 65 kHz
Filtering — — Programmable Low Pass [4]
Internal/External Calibration Function — — Yes
Programmable Overload Level — — Yes
Front Display/Keypad — Yes Yes
Fault/Bias Monitor Open/Short/Overload LEDs Open/Short/Overload LEDs Open/Short/Overload LEDs
Digital Control Interface — RS-232 RS-232
+32 to +120 °F +32 to +120 °F +32 to +120 °F
Temperature Range
0 to +50 °C 0 to +50 °C 0 to +50 °C
Excitation Voltage +24 ±1 VDC +24 ±1 VDC +24 ±1 VDC
Constant Current Excitation [2] 3 to 20 mA 3 to 20 mA 3 to 20 mA
DC Offset 50 mV 50 mV 50 mV
Broadband Electrical Noise (Gain x1) [3] 11 µV rms 11 µV rms 4 mV rms
Input Connectors (16) BNC Jacks, (1) DB50 Female (16) BNC Jacks, (1) DB50 Female (16) BNC Jacks, (1) DB50 Female
Output Connector (16) BNC Jacks, (1) DB37 Female (16) BNC Jacks, (1) DB37 Female (16) BNC Jacks, (1) DB37 Female
3.5 x 19 x 16.25 in 3.5 x 19 16.25 in 3.5 x 19 x 16.25 in
Size
8.9 x 48.3 x 41.3 cm 8.9 x 48.3 x 41.3 cm 8.9 x 48.3 x 41.3 cm
15 lb 15 lb 15 lb
Weight
6.82 kg 6.82 kg 6.82 kg
Supplied Accessories
Power Cord 017AXX 017AXX 017AXX
Communication Cable — 009N03 009N03
Ferrite Clamp 100-2973-30 100-2973-30 100-2973-30
MCSC Control Software — EE75 EE75
Additional Versions
High Frequency Version to 1 MHz 481A20 — —
Base Configureable Model [1] 481A 481A 481A
8-channel 498A01 498A02 498A03
8-channel Dual Mode (ICP®, Charge) with 10k Hz LPF — — 498A30
8-channel Base Configureable Model [1] 498A 498A 498A
Notes
[1] See 481A-498A Series brochure for more information on Series options [2] User adjustable, factory set at 4 mA (± 0.5 mA) [3] Typical
[4] Programmable 8th-order Elliptical low pass filter with >500 steps

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DC-coupled ICP® Sensor


Signal Conditioners
Tips from
Techs
Repetitive Pulse Applications
The output characteristic of piezoelectric sensors is that of an AC coupled
system. In repetitive pulse applications, the output signals will decay
until there is an equal area above and below the original base line. If
only the peak amplitude of each pulse is needed, consider using the
models 484B02 with clamped output or 410B01 with reset functions to
achieve the correct peak values.

DC-Coupled ICP® Sensor Signal Conditioners

Model Number 484B06 484B11 442B06 410B01


Channels 1 1 1 1
Gain Unity x1, x10, x100 x1, x10, x100 x0.5, x1, x2, x4, x8, x10, x16, x20
Low Frequency Response (-5%) AC, DC 0.05 Hz, 0 Hz 0.16 Hz, 0 Hz 0.05 Hz, 0 Hz 0.5 Hz, 0 Hz
High Frequency Response (-5%) (Unity Gain) 50 kHz 100 KHz 50 kHz 10 kHz
+32 to +120 °F +32 to +120 °F +32 to +120 °F +60 to +110 °F
Temperature Range
0 to +50 °C 0 to +50 °C 0 to +50 °C +15 to +45 °C
Excitation Voltage +24 ± 1.0 VDC +24 ± 1.0 VDC +24 ± 0.5 VDC +18 VDC
Constant Current Excitation 2 to 20 mA [1] 2 to 20 mA [1] 1 to 20 mA 4 mA
DC Offset < 30 mV < 30 mV < 50 mV ≤ ± 35 mV
Broadband Electrical Noise (Gain x1) [2] 85 µV rms 10 µV rms 9.11 µV rms 20 µV rms
Input/Output Connectors BNC Jacks BNC Jacks BNC Jacks SMA Jacks, Screw Terminals
Peak Hold Reset Connector — — — Screw Terminals [3]
4.25 x 1.62 x 6.25 in 4.3 x 1.8 x 6.0 in 6.2 x 4.25 x 10.2 in 4.39 x 0.88 x 3.63 in
Size (Height x Width x Depth)
108 x 41 x 159 mm 109.2 x 45.7 x 152.4 mm 157.5 x 108 x 259.1 mm 111.5 x 22.4 x 92.2 mm
2 lb 2 lb 5.63 lb 0.25 lb
Weight
907.2 gm 907.2 gm 2554 gm 113.4 gm
Supplied Accessories
Power Cord 017AXX 017AXX 017AXX 017AXX
Ferrite Clamp — — 100-2973-30 100-2973-30
Additional Versions
Clamped Output, 120 VAC Powered 484B02 — — —
230 VAC Powered F484B06 F484B11 — —
Clamped Output, 230 VAC Powered F484B02 — — —
Notes
[1] Unit supplied with current set at 4 +/-0.6 mA [2] Typical [3] Optically isolated contact closure

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Modular-style
Signal Conditioners
Highlights:
■ Powers ICP® and Charge Sensors
■ Flexible Modular Design
■ Expands Economically as Needs Grow
■ Supports TEDS Sensors

Modular-Style Signal Conditioners

Model Number 442B02 442C04 443B01 443B02


Channels 1 4 1 1
Sensor Imput Type(s) ICP® ICP® Charge Output and ICP® Charge Output and ICP®
Gain x1, x10, x100 x1, x10, x100 x0.1 to x1000 x0.1 to x1000
Charge Sensitivity — — 0.0001 to 10 V/pC 0.0001 to 10 V/pC
Low Frequency Response (-5%) 0.05 Hz 0.05 Hz 0.2/2 Hz (-10%) ~DC to 2 Hz (-10%)
High Frequency Response (-5%) (Unity Gain) 100 kHz 100 kHz > 200 kHz > 200 kHz
+32 to +120 °F +32 to +120 °F +32 to +120 °F +32 to +120 °F
Temperature Range
0 to +50 °C 0 to +50 °C 0 to +50 °C 0 to +50 °C
Excitation Voltage +24 ±0.5 VDC +25.5 ±1.5 VDC +24 ±1.0 VDC +24 ±1.0 VDC
Constant Current Excitation [1] 1 to 20 mA 0.5 to 20 mA 0, 2, 4, 8, 12, or 20 mA 0, 2, 4, 8, 12, or 20 mA
Broadband Electrical Noise (Gain x1) [2] 9.5 µV rms 9.98 µV rms 9 µV rms 9 µV rms
Input/Output Connectors BNC Jacks BNC Jacks BNC Jacks BNC Jacks
6.2 x 4.25 x 10.2 in 6.2 x 4.25 x 10.2 in 6.2 x 6.05 x 10.2 in 6.2 x 6.05 x 10.2 in
Size
157.5 x 108 x 259.1 mm 157.5 x 108 x 259.1 mm 157.5 x 153.7 x 259.1 mm 157.5 x 153.7 x 259.1 mm
4.68 lb 4.735 lb 6.15 lb 6.15 lb
Weight
2.12 kg 2.15 kg 2.79 kg 2.79 kg
Supplied Accessories
Power Cord 017AXX 017AXX 017AXX 017AXX
Ferrite Clamp 100-2973-30 100-2973-30 100-2973-30 100-2973-30
Ferrite Bead — — 100-7102-20 100-7102-20
RS-232 Cable — — 100-7103-50 100-7103-50
Additional Versions
8-channel in 3-wide Chassis — 442C05 — —
AC/DC Coupled 442B06 — — —
Notes
[1] Unit supplied with current set at 4 mA [2] Typical

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In-line ICP® Powered


Charge Converters

Tips from
Techs
Polarity of Charge Converters
The output signal polarity of PCB® charge output sensors is
negative. Because of this, most external charge converters,
like the 422E Series, are designed to have an inverting
characteristic. Therefore, the resulting system, sensor with
charge converter, will have an output signal polarity that is
positive.

In-Line ICP®-Powered Charge Converters

Model Number 422E51 422E52 422E53 422E55 422E54


Gain (Charge Conversion Sensitivity) 100 mV/pC (±5%) 10 mV/pC (±2.5%) 1 mV/pC (±2.5%) 0.5 mV/pC (±2.5%) 0.1 mV/pC (±2.5%)
Input Range ±50 pC ±500 pC ±5000 pC ±10,000 pC ±50,000 pC
Output Voltage Range ±5.0 V ±5.0 V ±5.0 V ±5.0 V ±5.0 V
Frequency Response (+/-5%) [1] 5 to 100k Hz 5 to 100k Hz 5 to 100k Hz 5 to 50k Hz 5 to 50k Hz
Broadband Electrical Noise [2] 49 µV rms 33 µV rms 33 µV rms 33 µV rms 33 µV rms
-65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F
Temperature Range
-54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C
Excitation Voltage 18 to 28 VDC 18 to 28 VDC 18 to 28 VDC 18 to 28 VDC 18 to 28 VDC
Constant Current Excitation 2 to 20 mA 2 to 20 mA 2 to 20 mA 2 to 20 mA 2 to 20 mA
Input Connector 10-32 Jack 10-32 Jack 10-32 Jack 10-32 Jack 10-32 Jack
Output Connector BNC Jack BNC Jack BNC Jack BNC Jack BNC Jack
3.4 x 0.52 in 3.4 x 0.52 in 3.4 x 0.52 in 3.4 x 0.52 in 3.4 x 0.52 in
Size
86 x 13 mm 86 x 13 mm 86 x 13 mm 86 x 13 mm 86 x 13 mm
1.15 oz 1.15 oz 1.15 oz 1.15 oz 1.15 oz
Weight
32.7 gm 32.7 gm 32.7 gm 32.7 gm 32.7 gm
Additional Versions
0.5 Hz (-5%), ±2.5 V Output, CE 422E01 422E02 422E03 422E05 422E04
± 2.5 V Output, CE 422E11 422E12 422E13 422E15 422E14
TEDS, ±2.5 V Output, CE T422E11 T422E12 T422E13 T422E15 T422E14
Miniature Size, TEDS [3] — T422E93/A T422E92/A — T422E91/A
Notes
[1] High frequency response may be limited by supply current and output cable length [2] Typical, tested using voltage source and input capacitor equal to the feedback capacitor, to simulate a charge
output sensor [3] Units are 1.6 x 0.25 in (length x diameter) (40 x 6.4 mm) with 10-32 jack connectors

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In-line ICP® Powered Charge Converters

In-Line ICP®-Powered Charge Converters

Model Number 422E36 422E35 422E38 422E66/A 422E65/A


Type High Temp. Aps [1] High Temp. Aps [1] High Temp. Aps [1] Rad. Hard. Aps [2] Rad. Hard. Aps [2]
Gain (Charge Conversion Sensitivity) 10 mV/pC ±2% 1 mV/pC ±2% 0.1 mV/pC ±2% 10 mV/pC ±2% 1 mV/pC ±2%
Input Range ±250 pC ±2500 pC ±25,000 pC ±500 pC ±5000 pC
Output Voltage Range ±2.5 V ±2.5 V ±2.5 V ±5.0 V ±5.0 V
Frequency Response (+/-5%) [3] 5 to 100k Hz 5 to 100k Hz 5 to 100k Hz 10 to 90k Hz 5 to 100k Hz

Broadband Electrical Noise [4] 26 µV rms 14 µV rms 14 µV rms 17 µV rms 7 µV rms

-65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F
Temperature Range
-54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C
Excitation Voltage 18 to 28 VDC 18 to 28 VDC 18 to 28 VDC 18 to 28 VDC 18 to 28 VDC
Constant Current Excitation 2.2 to 20 mA 2.2 to 20 mA 2.2 to 20 mA 2 to 20 mA 2 to 20 mA
Input Connector 10-32 Jack 10-32 Jack 10-32 Jack 10-32 Jack 10-32 Jack
Output Connector BNC Jack BNC Jack BNC Jack 10-32 Jack 10-32 Jack
3.4 x 0.52 in 3.4 x 0.52 in 3.4 x 0.52 in 3 x 0.5 in 3 x 0.5 in
Size
86 x 13 mm 86 x 13 mm 86 x 13 mm 76 x 13 mm 76 x 13 mm
1.1 oz 1.1 oz 1.1 oz 0.8 oz 0.8 oz
Weight
31 gm 31 gm 31 gm 23 gm 23 gm
Additional Version
TEDS T422E36 T422E35 — — —
Notes

[1] Specifically designed for use with sensors operating in elevated temperature, greater than +400 °F (+204 °C) [2] Specifically designed for use in radiation environments [3] High frequency re-
sponse may be limited by supply current and output cable length [4] Typical, tested using voltage source and input capacitor equal to the feedback capacitor, to simulate a charge output sensor

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Industrial
Charge
Amplifiers

Industrial Charge Amplifiers

Model Number 421A11 421A13 421A25


Channels 1 3 1
Number of Measurement Ranges 3 3 13 Fixed, 3 Adjustable
Input Range [1] ±100 to 100,000 pC ±100 to 100,000 pC ±100 to 1,000,000 pC
Sensitivity [1] 5.00 to 0.05 mV/pC 5.00 to 0.05 mV/pC 100 to 0.01 mV/pC
Output Voltage ±5 V ±5 V ±10 V
Low Frequency Response ~0 Hz ~0 Hz ~0 Hz
High Frequency Response (-5%) 4 to 12 kHz [1] 4 to 12 kHz [1] 2 to 20 kHz [1] [4]
Broadband Electrical Noise 11 µV rms [2] 11 µV rms [2] <20 mVpp [5]
Drift 0.03 pC/s 0.03 pC/s 0.03 pC/s [6]
+32 to +140 °F +32 to +140 °F +23 to +140 °F
Temperature Range
0 to +60 °C 0 to +60 °C -5 to +60 °C
Power Required 15 to 30 VDC 15 to 30 VDC 15 to 35 VDC
Current Draw (Maximum) 19 mA 19 mA 70 mA
Input Connector BNC Jack BNC Jacks BNC Jack
Output Connector Screw Terminal [3] Screw Terminal [3] DB25 Male [7]
4.89 x 2.52 x 1.50 in 6.95 x 2.52 x 1.50 in 3.9 x 3.1 x 1.35 in
Size
124.2 x 64 x 38.1 mm 176.5 x 64 x 38.1 mm 98 x 79 x 34.4 mm
14.6 oz 21.1 oz 9.6 oz
Weight
415 gm 598.7 gm 272.2 gm
Supplied Accessories
Ferrite Beads (2) 100-2973-30 (4) 100-2973-30 —
Additional Versions
2-Channel 421A12 421A12 —
200,000 pC Input 421A111 421A113 —
Notes
[1] Dependant on input range selected [2] Noise measurements performed at 10,000 pC to 100,000 pC range [3] Supplied with 10-ft multi-conductor cable and PG-9 cord grip [4] - 3dB [5] Measured
0.1 Hz to 100 kHz; <30 mVpp in 100 pC range [6] At room temperature. Scope: charge input open and screened, charge amplifier connected to operating voltage for minimum 30 minutes, in "operate"
mode, lid tightly closed [7] Connector also used for setup control and power

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Differential
Charge Converters

Differential Charge Converters

Model Number 422M182 422M183 495B10-02-10


Type [1] Differential Appls. Differential Appls. Differential Appls.
Gain 4 mV/pC ±5% 6 mV/pC ±5% 2 mV/pC
Input Range ±1250 pC ±833 pC ±1250 pC
Output Voltage Range ±5.0 V ±5.0 V ±2.5 V
Low Frequency Response (±5%) 2 Hz 2 Hz 10 Hz [4]
High Frequency Response (±5%) 55k Hz [2] 55k Hz [2] 10k Hz [5]
Broadband Electrical Noise 28 µV rms [3] 28 µV rms [3] 36 µV rms
-60 to +185 °F -60 to +185 °F -13 to +185 °F
Temperature Range
-51 to +85 °C -51 to +85 °C -25 to +85 °C
Power Required ICP® Power ICP® Power 10 to 32 VDC/ 17 mA
ICP® Excitation Voltage 22 to 28 VDC 22 to 28 VDC —
ICP®Constant Current Excitation 2.2 to 20 mA 2.2 to 20 mA —
2-pin Input Connector 2-pin 5/8-24 UNF-2A 2-pin 5/8-24 UNF-2A PC02A-8-2S
Output Connectors BNC Jack BNC Jack PT02H-10-6P
4.58 x 1.25 x 1.25 in 4.58 x 1.25 x 1.25 in 5.5 1.73 x 1.21 in
Size
116.21 x 31.75 x 31.75 mm 116.4 x 31.75 x 31.75 mm 139.7 x 43.8 x 30.8 mm
3.5 oz 3.5 oz 7.2 oz
Weight
109 gm 109 gm 204 gm
Notes

[1] Specifically designed for use with differential output sensors [2] High frequency response may be limited by supply current and output cable length [3] Tested using voltage source and input ca-
pacitor equal to the feedback capacitor, to simulate a charge output sensor [4] Acceleration output: -120 dB/decade [5] Both acceleration and velocity outputs have -40 dB/decade response past
upper frequency limit

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In-line Voltage Follower


Amplifiers
Impedance Converters and In-line Voltage
Follower Amplifiers Series 402
Series 402A In-line voltage follower amplifiers, similar to the Series
422E charge converters, serve to convert charge output sensor signals
to low-impedance voltage signals. They are recommended for applica-
tions requiring high frequency response up to 1 MHz, and for applica-
tions where sensor output (pC/unit) exceeds the maximum input range
(pC) allowed in the Series 422E.
The voltage sensitivity, V, of a system including a charge output sensor,
low-noise cable and voltage follower amplifier can be determined
mathmatically by the equation V=Q/C where Q is the charge sensitivity of
the sensor in Coulombs and C is the total system capacitance in Farads.
The total system capacitance is the result of the sum of the capacitance
of the sensor, the capacitance of the interconnect cable, and the input
capacitance of the voltage amplifier. Choose a voltage follower amplifier
with an input capacitance that provides the sensitivity desired, while
keeping the total output voltage (range x sensitivity) within the ±10 volt
limit. Voltage follower amplifiers do not invert the polarity of the
measurement signal.

In-line Voltage Follower Amplifiers

Model Number 402A 402A02 402A03


Voltage gain (± 2%) 0.98 0.98 0.98
Output Range ± 10 V ± 10 V ± 10 V
Input Capacitance < 8.0 pF 100 ± 10% pF 1000 ± 10% pF
Discharge Time Constant 1.0 second 10 second 100 second

Frequency Response (± 5%) [1] 0.5 to 1M Hz 0.05 to 1M Hz 0.005 to 1M Hz

Broadband Noise 43 µV rms 43 µV rms 43 µV rms


Output Bias 8 to 13 V 8 to 13 V 8 to 13 V
-65 to +250 °F -65 to +250 °F -65 to +250 °F
Temperature Range
-54 to +121 °C -54 to +121 °C -54 to +121 °C
Power Required 18 to 28 VDC 18 to 28 VDC 18 to 28 VDC
Constant Current Required 2 to 20 mA 2 to 20 mA 2 to 20 mA
Input Connector 10-32 jack 10-32 jack 10-32 jack

Output Connector 10-32 jack 10-32 jack 10-32 jack

1.17 x 0.25 in 1.17 x 0.25 in 1.17 x 0.25 in


Size (Length x Diameter)
30 x 6 mm 30 x 6 mm 30 x 6 mm
Notes
[1] High frequency achieved at 20 mA excitation

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Additional Electronics

In-line TEDS Memory Modules


Models 070A70 and 070A71 are TEDS memory modules, which can be added in-line
with standard ICP® sensors, to construct a sensor system with TEDS functionality.
Both units are identical except for their electrical connectors. Model 070A70 features
a BNC jack input connector and a BNC plug output connector, whereas Model 070A71
Model 070A70 features a 10-32 coaxial jack input and output connector.
ICP® sensor excitation is passed through the units to the sensor. Under reverse bias, the
memory circuitry is activated for read and write capability per IEEE P1451.4.
TEDS functionally permits data storage within a non-volatile EEPROM memory circuit
to store information such as model number, serial number, sensitivity, location, and
Model 070A71 orientation. The standard TEDS protocol complies with IEEE P1451.4, which facilitates
automated bookkeeping and measurement system setup to speed testing and reduce errors.

ICP® Sensor Simulator ICP® Sensor Simulator Step Function Generator


Model 492B ICP® sensor simulator installs Model 401B04 ICP® sensor simulator installs Model 492B03 generates a rapid charge or
in place of an ICP® sensor and serves to verify in place of an ICP® sensor and accepts test voltage step function from zero to a selected
signal conditioning settings, cable integrity, signals from a voltage function generator. The peak value between either 0 and 100,000 pC
and tune long lines for optimum system unit serves to verify signal conditioning or 0 and 10 volts DC. The unit is useful for
performance. By use of an internal oscillator, settings, cable integrity, and tune long lines setting trigger points in recording equipment
the unit delivers a 100 Hz sine or square wave for optimum system performance. This unit and verifying charge amplifier and data
at a selectable peak-to-peak voltage. External requires power from an ICP® sensor signal acquisition equipment setup. This unit is
test signals from a function generator may conditioner. battery powered and portable.
also be inserted. This portable unit is battery
operated.

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Cable Assemblies & Connector Adaptors

Highlights
■ Coaxial Cable Assemblies
■ 4-Connector Cable Assemblies
■ Custom Cable Assemblies
■ Cable Connectors
■ Coaxial Custom Cable Assemblies
■ Multi-conductor Custom Cable Assemblies
■ Multi-conductor Cables
■ Patch Panels
■ Connector Adaptors

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Coaxial Cable Assemblies


Coaxial Cable Assemblies
el

)
m
)

)
Construct cable assembly model by combining

m
m
od

5 f m)

)
m

5.2
.1

.1
.0
M

0.3

0.9

1.5
base model with desired length, e.g., 002C10.

(6

(9
(3

(1
e

ft
t(

t(

t(

ft
ft

ft
s
Ba

20
1f

3f

30
10

50
030A 03 05 10 20 30 50 PTFE, Low Noise, Miniature 3-56 Plug to 10-32 Plug 3-56 Plug 5-44 Plug
030C 05 10 20 30 50 PTFE, Low Noise, Miniature 3-56 Plug to BNC Plug
018G 03 05 10 20 30 PVC, Miniature 5-44 Plug to 10-32 Plug
003G 03 05 10 20 30 TFE, Low Noise 5-44 Plug to 10-32 Plug
002P 03 05 10 20 30 FEP 5-44 Plug to BNC Plug 10-32 Plug 10-32 Jack
003P 03 05 10 20 30 TFE, Low Noise 5-44 Plug to BNC Plug
018C 03 05 10 20 30 PVC, Miniature 5-44 Plug to BNC Plug
030B 05 10 20 PTFE, Low Noise, Miniature M3 Plug to 10-32 Plug
003R 05 10 20 TFE, Low Noise M3 Plug to 10-32 Plug
002A 03 05 10 20 30 50 FEP 10-32 Plug to 10-32 Plug BNC Plug BNC Jack
003A 01 03 05 10 20 30 50 TFE, Low Noise 10-32 Plug to 10-32 Plug
023A 10 Hardline 10-32 Plug to 10-32 Jack
002C 03 05 10 20 30 50 FEP 10-32 Plug to BNC Plug
003C 03 05 10 20 30 50 TFE, Low Noise 10-32 Plug to BNC Plug
002B 01 03 FEP 10-32 Plug to BNC Jack M3 Plug SMB Plug
003B 01 03 TFE, Low Noise 10-32 Plug to BNC Jack
003U 10 TFE, Low Noise SMB Female Plug to SMB Female Plug
003V 10 TFE, Low Noise SMB Female Plug to BNC Plug
002T 03 05 10 20 30 FEP BNC Plug to BNC Plug 2-Socket Plug 2-Socket
003D 03 10 20 TFE, Low Noise BNC Plug to BNC Plug Env. Sealed Plug
012A 03 05 10 20 30 50 PVC, RG58/U BNC Plug to BNC Plug
012E 10 20 50 PVC, RG58/U 2-Socket Env. Sealed to BNC Plug
012R 10 20 50 PVC, RG58/U 2-Socket MIL to BNC Plug
Series 018C

Model 023A10 Series 002C


Series 003A

Series 012A

Coaxial Cable Specifications


Model 002 003 012 018 030
Cable Style General Purpose Low Noise General Purpose General Purpose Low Noise
-130 to +400 °F -320 to +500 °F -40 to +176 °F -22 to +221 °F -130 to +500 °F
Temperature Range
-90 to +204 °C -196 to +260 °C -40 to +80 °C -30 to +105 °C -90 to +260 °C
Impedance 50 Ohm 50 Ohm 52 Ohm 32 Ohm 50 Ohm
29 pF/ft 30 pF/ft 29 pF/ft 55 pF/ft 30 pF/ft
Capacitance
95 pF/m 98 pF/m 95 pF/m 180 pF/m 98 pF/m
Cable Jacket Material FEP TFE PVC PVC PTFE
0.075 in 0.079 in 0.193 in 0.054 in 0.042 in
Cable Jacket Diameter
1.9 mm 2.01 mm 4.9 mm 1.37 mm 1.09 mm

Other Coaxial Cable Specifications


Model 005 006 023 038 098
Cable Style Ruggedized Low Noise Ruggedized Hardline Low Noise Low Noise Flexible
-67 to +275 °F -67 to +275 °F -300 to +1200 °F -58 to +250 °F -130 to +500 °F
Temperature Range
-55 to +135 °C -55 to +135 °C -184 to +650 °C -50 to +121 °C -90 to +260 °C
Impedance 50 Ohm 50 Ohm — 50 Ohm 50 Ohm
29 pF/ft 30 pF/ft 100 pF/ft 30 pF/ft 35 pF/ft
Capacitance
95 pF/m 98 pF/m 328 pF/m 100 pF/m 115 pF/m
Cable Jacket Material Polyolefin over Steel Braid Polyolefin over Steel Braid Stainless Steel Polyurethane TFE
0.200 in 0.200 in 0.059 in 0.119 in 0.079 in
Cable Jacket Diameter
5.08 mm 5.08 mm 1.5 mm 3.02 mm 2.01 mm

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4-Conductor Cable Assemblies


4-Conductor Cable Assemblies

el

)
m
)
Construct cable assembly model by combining

15 0 m)

20 6 m)

)
)

m
m
od

)
Mini 4-Socket Plug
m

5.2
.6

.1
.1
M

1.5

.
base model with desired length, e.g., 034G20.

(7
(3

(4

(9
(6

(1
e

ft
t(

ft

ft

ft
ft

ft
s
Ba

25
5f

10

30

50
034H 05 10 20 30 50 FEP, Lightweight Mini 4-Socket Plug to (3) 10-32 Plugs
034K 05 10 20 30 50 FEP, Lightweight Mini 4-Socket Plug to (3) BNC Plugs
019B 05 10 15 20 30 Silicone, Flexible, Lightweight Mini 4-Socket Plug to (3) BNC Plugs 4-Socket Plug
010P 05 10 20 30 50 FEP, General Purpose 4-Socket Plug to Pigtails
034A 05 10 20 30 50 FEP, Lightweight 4-Socket Plug to Pigtails
010D 05 10 15 20 25 30 FEP, General Purpose 4-Socket Plug to 4-Socket Plug
034D 05 10 20 30 50 FEP, Lightweight 4-Socket Plug to 4-Socket Plug
BNC Plug
078D 05 10 20 30 50 Polyurethane, Flexible 4-Socket Plug to 4-Socket Plug
010F 05 10 15 20 25 30 50 FEP, General Purpose 4-Socket Plug to (3) 10-32 Plugs
034F 05 10 20 30 50 FEP, Lightweight 4-Socket Plug to (3) 10-32 Plugs
078F 10 15 25 Polyurethane, Flexible 4-Socket Plug to (3) 10-32 Plugs
010G 05 10 15 20 25 30 50 FEP, General Purpose 4-Socket Plug to (3) BNC Plugs
10-32 Plug
034G 05 10 15 20 25 30 50 FEP, Lightweight 4-Socket Plug to (3) BNC Plugs
036G 05 10 15 20 25 30 Silicone, Flexible 4-Socket Plug to (3) BNC Plugs
078G 05 10 15 20 25 30 50 Polyurethane, Flexible 4-Socket Plug to (3) BNC Plugs

Series 034D
Series 010F

Series 010G

Series 034K

4-Conductor Cable Specifications


Model 010 034 019 036 078
Cable Style General Purpose Low Noise Flexible Lightweight Flexible Flexible
-130 to +392 °F -130 to +392 °F -76 to +500 °F -76 to +392 °F -58 to +185 °F
Temperature Range
-90 to +200 °C -90 to +200 °C -60 to +260 °C -60 to +200 °C -50 to +85 °C
16 pF/ft 14 pF/ft 15 pF/ft 15 pF/ft 25 pF/ft
Capacitance
52.4 pF/m 46 pF/m 49.2 pF/m 48 pF/m 81 pF/m
Cable Jacket Material FEP FEP Silicone Silicone Polyurethane
0.1 in 0.077 in 0.070 in 0.104 in 0.119 in
Cable Jacket (Diameter)
2.54 mm 1.96 mm 1.77 mm 2.64 mm 3.02 mm

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Custom Cable Assemblies


How to 1. Choose the cable length format desired, either English (ft) or Metric (m) unit lengths.
Configure 2. Choose the desired raw cable type.
Custom Cable 3. Choose desired sensor connector type.
4. Determine the cable length required in English (ft) or Metric (m) unit lengths.
Models:

0 0 3 A K 0 2 5 A C
5. Choose desired termination connector type.

Example:
Model 003AK025AC defines

Length Unit Cable Type Sensor Cable Length


a 25 ft, low-noise cable with
Termination
Feet - leave blank Connector English - Feet Metric - Meters
Connector
right angle 10-32 plug
sensor connector, Meters - “M”
BNC plug termination
connector. Connector Types
Coaxial Cable Connectors
Raw Cable Type EB 10-32 Plug
Coaxial Cables Diameter Max. Temp. EJ 10-32 Plug (Spring Loaded)
002 General Purpose, White FEP Jacket 0.075 in 1.9 mm 400°F 204°C AH 10-32 Plug (Hex)
003 Low Noise, Blue TFE Jacket 0.079 in 2.0 mm 500°F 260°C AK 10-32 Plug (Right-Angle)
005 Ruggedized 002 Type, General Purpose 0.2 in 5.08 mm 275°F 135°C AW 10-32 Plug (Solder Adaptor)
006 Ruggedized 003 Type, Low Noise 0.2 in 5.08 mm 275°F 135°C FZ 10-32 Plug (for 023 Hardline Cabling)
012 RG-58/U, Black Vinyl Jacket 0.193 in 4.90 mm 176°F 80°C AL 10-32 Jack
018 Lightweight, Black PVC Jacket 0.054 in 1.37 mm 221°F 105°C GA 10-32 Jack (for 023 Hardline Cabling)
030 Low Noise, Mini, PTFE Jacket 0.043 in 1.1 mm 500°F 260°C AG 5-44 Plug
038 Low Noise, Blue Polyurethane Jacket 0.119 in 3.02 mm 250°F 121°C AF 5-44 Plug (Right-Angle)
098 Flexible, Low Noise, Green TFE Jacket 0.079 in 2.06 mm 500°F 260°C EK 3-56 Plug
Twisted/Shielded Pair Cable EP M3 Plug

024 General Purpose, Black Polyurethane Jacket 0.250 in 6.35 mm 250°F 121°C AC BNC Plug

032 Lightweight, FEP Jacket 0.085 in 2.16 mm 392°F 200°C AB BNC Jack

045 High Temperature, Red PFA Jacket 0.204 in 5.18 mm 250°F 121°C FW SMB Plug

053 High Temperature, Red FEP Jacket 0.157 in 3.99 mm 392°F 200°C FX SMB Jack

Shielded 4-Conductor Cable Multi-Lead Connectors (For Triaxial Sensors)

010 General Purpose, FEP Jacket 0.1 in 2.54 mm 392°F 200°C AY 4-Socket Plug

034 Lightweight, FEP Jacket 0.077 in 1.96 mm 392°F 200°C CA 4-Pin Jack

019 Lightweight, Blue Silicon Jacket 0.068 in 1.73 mm 500°F 260°C EH 4-Socket Miniature Plug

036 General Purpose, Blue Silicon Jacket 0.104 in 2.64 mm 392°F 200°C HJ 4-Pin Miniature Jack

078 General Purpose, Blue Polyurethane Jacket 0.119 in 3.02 mm 185°F 85°C EN 9-Socket Plug
GJ 9-Pin Plug
Hardline Cable
JY Splice Assembly to (3) EB Connectors
013 Hardline, 2-conductor, Inconel Jacket 0.125 in 3.20 mm 1200 °F 650 °C
LA Splice Assembly to (3) EJ Connectors
023 Hardline, Coaxial, 304L Stainless Steel Jacket 0.059 in 1.5 mm 1200 °F 650 °C
JZ Splice Assembly to (3) AL Connectors
Miscellaneous Cable
JW Splice Assembly to (3) AC Connectors
031 Red/White Twisted Pair, PTFE Jacket 0.03 in* 0.8 mm* 392°F 200°C
JX Splice Assembly to (3) AB Connectors
037 10-cond. Shielded, Black Poly Jacket 0.024 in 0.61 mm 250°F 121°C
JS Splice Assembly to (3) AY Connectors
* diameter of each conductor
Miscellaneous Connectors
The combination of cables and connectors listed are only recommended configurations; other configurations may
be available. Consult PCB® before ordering. AE 2-Socket Plug MS3106 5/8-24 thd (with Environmental Boot)
designates that cable maintains conformance AM 2-Socket Plug MS3106 5/8-24 thd
AP 2-Socket Plug MS3106 5/8-24 thd (with Strain Relief)
BP 2-Socket Plug MS3106 5/8-24 thd (High Temperature)
ET 2-Socket Plug MIL 7/16-27 thd (High Temperature)
GN 2-Socket Plug MIL 7/16-27 thd (for 013 Hardline Cabling)
GP 2-Pin Jack MIL 7/16-27 thd (for 013 Hardline Cabling)
LN 8-Pin Mini DIN (for 4-Wire Bridge)
BZ Blunt Cut
DZ Pigtail (Leads Stripped and Tinned for 3711/3713 Series)
JJ Pigtail (Leads Stripped and Tinned for 3741 Series)
AD Pigtail (Leads Stripped and Tinned for all Others)

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Cable Connectors
AB BNC Jack CA 4-Pin Jack, 1/4-28 Thread (for triaxial sensors)
Max Temp 329 °F (165 °C) Max Temp 325 °F (163 °C)

AC BNC Plug EB 10-32 Coaxial Plug (straight)


Max Temp 329 °F (165 °C) Max Temp 500 °F (260 °C)

AD Pigtail (leads stripped and tinned) EH 4-Socket Mini Plug, 8-36 Thread (for triaxial sensors)
Max Temp 490 °F (254 °C)* Max Temp 356 °F (180 °C)

AE 2-Socket MS3106 Plug (with environmental boot) EJ 10-32 Coaxial Plug (straight, o-ring seal, spring loaded)
Max Temp 325 °F (163 °C) Max Temp 500 °F (260 °C)

AF 5-44 Coaxial Plug (right angle) EK 3-56 Coaxial Plug


Max Temp 392 °F (200 °C) Max Temp 500 °F (260 °C)

AG 5-44 Coaxial Plug (straight) EN 9-Socket Plug (for triaxial capacitive accelerometers)
Max Temp 500 °F (260 °C) Max Temp 275 °F (135 °C)

AH 10-32 Coaxial Plug (straight, with wire locking hex) EP M3 Coaxial Plug
Max Temp 450 °F (232 °C) Max Temp 500 °F (260 °C)

AK 10-32 Coaxial Plug (right angle) ET 2-Socket Plug, 7/16-27 Thread


Max Temp 329 °F (165 °C) Max Temp 500 °F (260 °C)

AL 10-32 Coaxial Jack (straight) FZ 10-32 Coaxial Plug (for hardline cable)
Max Temp 500 °F (260 °C) Max Temp 900 °F (482 °C)

AP 2-Socket MS3106 Plug (with strain relief) GA 10-32 Coaxial Jack (for hardline cable)
Max Temp 257 °F (125 °C) Max Temp 550 °F (288 °C)

AW 10-32 Coaxial Plug / Solder Adaptor (user repairable) GN 2-Socket Plug, 7/16-27 Thread (high temperature)
Max Temp 500 °F (260 °C)* Max Temp 900 °F (482 °C)

AY 4-Socket Plug, 1/4-28 Thread (for triaxial sensors) GP 2-Pin Jack, 7/16-27 Thread (high temperature)
Max Temp 325 °F (163 °C) Max Temp 900 °F (482 °C)

*Max Temp may be less depending upon cable application.

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Custom Cable Assemblies


PCB® offers many standard cable assemblies, however, in the event that a standard cable assembly will not fulfill the requirements
of the application, the ability to configure a custom cable assembly is offered. Start by ensuring compatibility of the connector
type with the cable type desired from the chart below, and then configure the custom cable model number from the steps on the
previous page.

Cable - Connector Compatibility Matrix


The following table provides compatibility information for cables and cable connectors. A “✓” denotes compatibility of the
connector type shown in the rows going down the table with the cable type of the intersecting column going across the table.

Coaxial Custom Cable Assemblies


Cable 002 003 005 006 012 013 018 023 024 030 031 032 038 045 053 098
Connector
AB ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
AC ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
AD ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
AE ✔ ✔ ✔ ✔
AF ✔ ✔ ✔ ✔ ✔ ✔
AG ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
AH ✔ ✔ ✔ ✔ ✔ ✔ ✔
AK ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
AL ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
AP ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
AW ✔
BP ✔ ✔ ✔ ✔ ✔ ✔ ✔
BZ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
EB ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
EJ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
EK ✔
EP ✔ ✔ ✔ ✔ ✔ ✔
ET ✔ ✔
FW ✔ ✔ ✔ ✔ ✔ ✔
FX ✔ ✔
FZ ✔
GA ✔
GN ✔
GP ✔

Multi-conductor Custom Cable


Connector
010 019 034 036 037 078

Cable Assemblies AD
AY








✔ ✔

BZ ✔ ✔ ✔ ✔ ✔ ✔
CA ✔ ✔ ✔ ✔ ✔
DZ ✔ ✔ ✔ ✔
EH ✔ ✔
EN ✔
GJ ✔
HJ ✔
JJ ✔
JS ✔
JW ✔ ✔ ✔ ✔ ✔
JX ✔ ✔ ✔ ✔ ✔
JY ✔ ✔ ✔ ✔ ✔
JZ ✔ ✔ ✔ ✔ ✔
LA ✔ ✔ ✔ ✔ ✔

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Multi-conductor Cables
Multi-conductor cables minimize tangles and reduce overall cable costs. They also offer
numerous cable/termination variations to suit a particular transmission requirement, as
well as the ability to consolidate several cables into one.

Model 009F “xx” Model 009H “xx” Model 009L05


Flat ribbon cable Shielded ribbon cable Multi-conductor cable
DB50 female to DB50 male DB50 female to DB50 male VXI to 4 BNC plugs
Specify “xx” length in feet Specify “xx” length in feet 5 ft (1.5 m) length

Model 009B “xx” Model 009A “xx”


Model 009S05 Ruggedized Ruggedized
Multi-conductor cable Shielded multi-conductor cable Multi-conductor cable
VXI to VXI DB50 female to DB50 male DB50 female to 16 BNC Plugs
5 ft (1.5 m) length Specify “xx” length in feet Specify “xx” length in feet

Patch Panels
Input patch panels serve as a central collection point for
individual sensor cables installed in multi-channel
measurement arrays. The sensor signal paths are then
consolidated and transmission to readout or data
acquisition equipment is accomplished by a single, multi-
conductor cable.
Output patch panels connect via multi-conductor cables to
the output connectors on high density rack or modular signal
conditioners. The sensor signal paths are then expanded Model 070C21 Model 070C29
to individual BNC's for each channel for subsequent 16-channel input patch panel 16-channel input patch panel
connection to data acquisition equipment. 16 IDC pin inputs 16 BNC jack and
DB50 male output 16 IDC pin inputs
DB50 male output

Model 070A33 Model 070A34


32-channel input patch panel 32-channel output patch panel
32 BNC jack and 32 IDC pin inputs 2 DB37 male inputs
2 DB50 male outputs 4 DB37 female servo inputs
Rack mount 4 DB50 male HP outputs
32 BNC jack outputs
Rack mount

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Connector Adaptors

085A40

BNC T 10-32 Coaxial Shorting Cap


070A02
Scope Input Adaptor Connector 070A11 Used to short charge output sensor
10-32 coaxial jack to BNC plug. For adapting BNC plug to two BNC jacks. Used as a cable connectors during storage and
BNC connectors for use with 10-32 coaxial splitter. transportation.
plugs.

076A05
10-32 Coaxial Plug
BNC Microdot connector, screw-on type.
Coupler 070A12
BNC jack to BNC jack. Joins two cables
070A03 terminating in BNC plugs.
Connector Adaptor
10-32 coaxial plug to BNC jack. Converts 10-32
connectors for use with BNC plugs. Do not use
on sensor connectors. 1/8 in max
wall thickness
1/2 in mtg thd

070A13
Feed-thru Adaptor 076A25
10-32 coaxial jack to BNC jack. Bulkhead
070A05 connects BNC plug to 10-32 coaxial jack. Connector Tool
Used to install 076A05 screw-on type
10-32 Coaxial Coupler microdot connector.
10-32 coaxial jack to 10-32 coaxial jack. 1/4 in max
Joins two cables terminating in 10-32 wall thickness
5/16-32 in mtg thd
coaxial plugs.
10-32
Hermetic
070A14
Feed-thru EB
10-32 coaxial jack to 10-32 coaxial jack. Coaxial Connector
10-32 crimp-on style coaxial connector.
Requires tools contained in Model 076C31 kit.

070A08
Cable Adaptor 10-32 Coaxial
10-32 coaxial jack to BNC jack. Joins cables Right Angle
070A20
terminating in a BNC plug and a 10-32 Adaptor
Pin tool
coaxial plug. 10-32 coaxial jack to 10-32 coaxial plug. For use
in confined locations. For ICP® sensors only.

Ground
Signal Power
Crimping tool
076C31
10-32 Coaxial Crimp-on
10-32 085A18
070B09 coaxial plug Connector Kit
Solder Connector Adaptor Plastic Protective Cap Includes 1 pin insertion tool, 1 sleeve-
10-32 coaxial plug to solder terminals. Provides strain relief for solder connector crimping tool, and 20 Model “EB”
Excellent for high-shock applications. User- adaptors, as well as protects 10-32 cable connectors with cable strain reliefs. (Wire
repairable. ends. stripper and soldering iron not included).

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Calibration Services
For Shock, Vibration, Acoustic, Pressure, Force, Torque Sensors, and Load Cells

~ Calibration Certificate ~ Per ISO 16063-21


Highlights
Model Number: 353B33

Serial Number: Sample


■ Traceable to NIST and PTB laboratories
Description: ICP® Accelerometer Method: Back-to-Back Comparison (AT401-3)
Manufacturer: PCB
■ Dynamic and static calibration capabilities
Calibration Data ■ Sensor performance evaluation testing
Sensitivity @ 100.0 Hz 101.7 mV/g Output Bias 9.6 VDC
(10.37 mV/m/s²) Transverse Sensitivity 0.2 %
Discharge Time Constant 0.5 seconds Resonant Frequency 25.9 kHz
■ ISO 9001:2000 certified
Sensitivity Plot
■ ISO 17025 accredited by A2LA for most services
Temperature: 73 °F (23 °C) Relative Humidity: 56 %
3.0

2.0 ■ The industry’s most comprehensive capabilities


1.0

dB 0.0

-1.0

-2.0
PCB® Piezotronics provides some of the most comprehensive
-3.0
10.0 100.0 1000.0 4000.0
Hz calibration and testing services in the industry. Considerable
Data Points
Frequency (Hz) Dev. (%) Frequency (Hz) Dev. (%)
10.0 -0.2 300.0 0.1
investment in equipment, coupled with conformance to industry
15.0 0.0 500.0 0.1
30.0 -0.1 1000.0 0.2
and ISO 9001 standards, ensures that PCB® sensors will perform
50.0 0.0 3000.0 1.0
REF. FREQ. 0.0 4000.0 4.0 in accordance with their specifications. Calibration services are
Mounting Surface: Stainless Steel w/Silicone Grease Coating Fastener: Stud Mount Fixture Orientation: Vertical
Acceleration Level (rms)¹: 10.0 g (98.1 m/s²)²
¹The acceleration level may be limited by shaker displacement at low frequencies. If the listed level cannot be obtained, the calibration system uses the following formula to set the vibration amplitude; Acceleration Level (g) =
0.010 x (freq)². ²The gravitational constant used for calculations by the calibration system is; 1 g = 9.80665 m/s². also available for other manufacturer’s sensors.
Condition of Unit
As Found: n/a
As Left: New Unit, In Tolerance
Notes
1. Calibration is NIST Traceable thru Project 822/277342 and PTB Traceable thru Project 1254. A complete sensor calibration encompasses sensitivity, linearity,
2. This certificate shall not be reproduced, except in full, without written approval from PCB Piezotronics, Inc.
3. Calibration is performed in compliance with ISO 9001, ISO 10012-1, ANSI/NCSL Z540-1-1994 and ISO 17025.
4. See Manufacturer's Specification Sheet for a detailed listing of performance specifications. and, where applicable, its frequency response determination.
5. Measurement uncertainty (95% confidence level with coverage factor of 2) for frequency ranges tested during calibration
are as follows: 5-9 Hz; +/- 2.0%, 10-99 Hz; +/- 1.5%, 100-1999 Hz; +/- 1.0%, 2-10 kHz; +/- 2.5%.

Technician: Joe Calibrator Date: 08/06/10


In addition, evaluation of a sensor’s performance for the various
environments in which it will operate is desirable. PCB®
CALIBRATION CERT #1862.01 3425 Walden Avenue · Depew, NY 14043
TEL: 888-684-0013 · FAX: 716-685-3886 · [Link]
PAGE 1 of 1

 



cal48 - 3363966737.87
provides all of these services.
Typical Accelerometer Calibration Certificate

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Calibration Services
Shock and Vibration Sensor Calibration Services

Primary Reference
■ High degree of accuracy Laser Interferometer
■ Laser interferometer measurement Measurement
■ A2LA accredited to ISO 17025 Primary calibration of
vibration transducers
■ 5 Hz to 15 kHz frequency range by laser
■ Uncertainties: 0.2% at 100 Hz, <1.5% to 15 kHz interferomentry are
made with a precision
level that is directly
traceable to the
wavelength of the laser
light.

Low-frequency Accelerometer
Back-to-Back Secondary Reference Calibrator
Accelerometer under test is mounted to a reference standard sensor With a 6-inch (152 mm) stroke, this
atop a shaker. “long stroke” shaker provides enough
displacement for low-frequency
calibrations to 0.5 Hz.
Back-to-Back Secondary Reference
■ Quartz reference comparative accelerometer
■ Electrodynamic and air-bearing shakers
■ NIST and PTB traceability for multiple frequency
data points
■ A2LA accredited to ISO 17025
Gravimetric Method (low frequency)
■ 5 Hz to 15 kHz frequency range
■ Mass and gravity references
■ Uncertainties: 1% at 100 Hz, <2.5% to 10 kHz, <7% to
■ Low distortion, long stroke, air-bearing shaker
■ 0.5 Hz to 10 Hz frequency range
15 kHz
■ Uncertainty of <2.5%
■ Customized software for quick transfer function
determination over a sensor’s usable frequency range

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Calibration Services
Shock and Vibration Sensor Calibration Services
Hopkinson Bar Method (high-amplitude shock)
■ Wave propagation velocity reference
■ Pneumatically propelled projectile impactor
■ >100,000 g (981,000 m/s2) amplitude range
■ Tests amplitude response, linearity, and zero shift
behavior

Hopkinson Bar - Model 925A01


High amplitude shock sensors undergo linearity and zero shift tests with
exposures to impact shocks of more than 100,000 g

Impact Hammer Calibration Services


Pendulous Mass Method
■ Quartz reference accelerometer
■ Dynamic technique for improved accuracy
■ Calibrates force hammers and impactors with head
mass from 0.1 oz (2.9 gm) to >12 lb (5.44 kg)

Microphone Electrostatic Calibration


Test base and enclosure isolates unit under test from ambient noise and
adjusts for barometric pressures, while voltage insertion generates
excitation for reference comparative results.

Acoustic Calibration Services


Voltage Insertion Method (IEC 1094 compliant mics)
■ Speakerphone calibrator
■ A2LA accredited for sensitivity at 250 Hz, 114 dB SPL
Impact Hammer Calibration ■ Measurement uncertainty ± 0.20 dB
Pendulous mass and reference accelerometer provide dynamic
■ Sensitivity vs. pressure variation testing also available
calibration with reference to Newton’s law, F = ma.

Electrostatic Actuator
■ Frequency response test to 126 kHz

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Calibration Services
Dynamic Pressure Sensor Calibration Services

Pneumatic Pulse Calibrator - Model 903B02


A manually actuated poppet valve exposes the sensor under test
(installed in a small volume manifold) to the step reference pressure,
which is contained and regulated within a much larger storage cavity.

Pneumatic Pulse Method (low pressure)


■ Strain gage pressure sensor reference Aronson Step Pressure Calibrator - Model 907A02
■ Manually-actuated poppet valve A guided mass impacts a plate, which quickly opens a poppet valve. This
exposes the sensor under test (installed in a small volume manifold) to
■ 5 millisecond rise time (nominal)
the step reference pressure, which is contained and regulated within a
■ 0 to 150 psi (0 to 1 MPa) range much larger storage cavity.
■ Accuracy to 0.8% FS
Dynamic Step Pressure Method
■ Strain gage pressure sensor reference
■ Aronson shockless step pressure generator
■ Impact poppet valve with electronic trigger
■ <50 µsec rise time with helium gas (others available)
■ 0 to 1000 psi (0 to 7 MPa) range
■ Accuracy to 1.3% FS

Hydraulic, Step Method (high pressure)


■ Strain gage pressure sensor reference
■ Dump valve for negative-going pressure step
■ 0 to 100,000 psi (0 to 690 MPa) range
■ Accuracy to 1.7% FS
Hydraulic Step Pressure Calibration - Model 905C
High pressure pump exposes unit under test to graduated pressure
steps with a dump valve for rapid, full-scale pressure release.

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Calibration Services
Dynamic Pressure Sensor Calibration Services
Hydraulic, Dynamic Impulse Method (high pressure)
■ Shock acceleration sensor reference
■ Mass-impacted piston High Pressure Hydraulic
Impulse Calibration
■ 0 to 100,000 psi (0 to 690 MPa) range
(to 100,000 psi)
■ 7 millisecond pulse width Pneumatic control elevates a
large mass, which, when
dropped, impacts a piston in a
hydraulic cylinder to generate a
pressure pulse in a two-port
manifold for reference
comparative calibration.

Medium Pressure Hydraulic Impulse Calibration


(to 20,000 psi) - Model 913B02
The piston rod on top is struck by a mass to generate a pressure pulse in
the two-port manifold for reference comparative calibration.

Hydraulic, Dynamic Impulse Method


(medium pressure)
■ Mass-impacted piston
■ 0 to 20,000 psi (0 to 138 MPa) range
■ 6 millisecond pulse width

Pistonphone Kit - Model 915A01


Generates a constant sound pressure level at a controlled frequency
for calibrating high-intensity acoustic sensors in the field.

Pistonphone Method
■ 124 dB SPL reference at 250 Hz
■ Accuracy to 0.45 dB of reading

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Calibration Services
Static Pressure Sensor Calibration Services

Static Pressure Comparison Calibration


Pressure Sensor Absolute Calibration Pressure sensor is exposed to nitrogen pressurized manifold with output
This deadweight tester utilizes precision weights and piston diameters compared to reference standard sensor.
to provide an accurate force-per-unit-area reference of static pressure.
Step pressures can also be obtained by quickly venting the system.
Pneumatic Comparator (Nitrogen gas)
Hydraulic Deadweight Tester Method ■ 0 to 10,000 psi (0 to 69 MPa) range (0.021% FS accuracy)

■ 0 to 20,000 psi (0 to 138 MPa) range ■ 0 to 1000 psi (0 to 7 MPa) range (0.015% FS accuracy)
■ Accuracy of ± 1.0% FS

Torque Sensor and Load Cell Calibration


PCB® offers calibration services for strain gage torque sensors and
load cells. Each test is comprised of five points in both ascending
and descending increments. Torque sensors are calibrated in both
clockwise and counterclockwise directions. Load cells are
calibrated in both tension and compression. Sensitivity, non-
linearity, hysteresis, and shunt calibration data are provided.

For Further Information Refer to:


[Link]

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Calibration Services
Torque Sensor and Load Cell Calibration

Torque Sensor Absolute Calibration


Otherwise know as a “torque arm”, known weights are suspended from
Load Cell Absolute Calibration
the beam at known distances from the sensor’s axis of symmetry.
Accurate dead weights are utilized for testing against basic
physical parameters.
Torque Sensor Calibration Services
Load Cell Calibration Services
Dead Weight and Beam Length
■ 10 to 25,000 in-lb (1.1 to 2800 N-m) range Deadweight Method
■ Accuracy to 0.04% FS
■ 0 to 500 lb (0 to 2.224 N) range
■ Accuracy to 0.04% FS
Back-to-Back with Reaction Torque Reference
■ 25,000 to 100,000 in-lb (2800 to 11,300 N-m) range Strain Gage Reference
■ Accuracy to 0.14% FS
■ 100 to 10,000 lb (445 to 45,000 N) range
■ Accuracy to 0.06% FS
Load Cell and Beam Length
■ 100,000 to 500,000 in-lb (11,300 to 56,500 N-m) range Strain Gage Reference - High Force Stand
■ Accuracy to 0.09% FS
■ 10,000 to 100,000 lb (45,000 to 445,000 N) range
■ Accuracy to 0.08% FS

Dynamic Force Sensor


Calibration Services
Strain Gage Reference
■ 0 to 100,000 lb (0 to 445,000 N) range
■ Accuracy to 1.0% FS

Load Cell Comparison Calibration


A large, hydraulic press generates compressive loads for reference
comparative testing.

PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886 135
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The Modal Shop Calibration Equipment

Accelerometer Shock Calibration and Testing Acoustic Calibration


Calibration and Testing The PneuShockTM Model 9525C actuator The Precision Acoustic Calibration Workstation
The Accelerometer Calibration Workstation provides shock inputs for accurate and Model 9350C is an automated, accurate,
Model 9155 features accurate back-to-back consistent sensitivity calibrations at high turnkey, PC-based system. The 9350C offers
comparison calibration of ICP® (IEPE), and acceleration levels. Shocks are created at cost-effective calibration of ¼", ½" and 1"
charge mode piezoelectric accelerometers in accelerations from 20g to 10 kg using a microphone cartridges (open-circuit sensitivity),
accordance with ISO 16063-21. The 9155 pneumatically operated projectile to strike an microphone cartridges with preamplifiers
system can also calibrate piezoresistive, anvil and excite the sensor. By controlling both (closed-circuit sensitivity), as well as
capacitive, and velocity sensors via available the level and the duration of the air pressure microphone frequency response function. Easy
options. Other configurations offer automated applied and using a variety of impact anvils of operation combined with the proven stepped
TEDS sensor updating, linearity checking, low different mass and tip stiffness, the user gains sine excitation method provide fast and reliable
frequency calibration down to 0.25 Hz, shock greater control and consistency of the impacts. high-volume transducer calibrations.
calibration and a host of shaker options.
The PneuShockTM actuator is supplied as part The 9350C system also provides conformance
The 9155 system is a turnkey solution, of a turnkey system Model K9525C which testing of microphone preamplifiers and
providing all necessary components “out-of- includes an ICP® reference accelerometer, acoustic calibrators: including pistonphones as
the-box.” Principal components of the 9155 PCB® Model 301A12, for calibrations according well as speaker phone based calibrators.
system are the Windows® PC controller, to ISO 16063-22. Printed certificates fulfill the Sophisticated system verification procedures
automated user software, printer and data requirements set forth by ISO 17025 for function to assure a stable, consistent
acquisition hardware. Additional options calibration certificates and are fully operating environment.
configure the system with proper customizeable using the Microsoft Excel
accelerometer signal conditioning, calibration environment.
grade shaker, power amplifier and reference
accelerometer.

The Modal Shop


3149 E Kemper Road, Cincinnati, OH 45241
E-mail: info@[Link] • Toll free: 800-860-4867
Phone: 513-351-9919 • Fax: 513-458-2172
Web site: [Link]

136 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886
The Modal Shop 513.351.9919 800.860.4867 [Link]
For Additional Specification Information Visit [Link]

The Modal Shop Products


PCB Piezotronics’ sister company, The Modal Shop, based in Cincinnati, Ohio, USA, specializes in sound
and vibration sensing systems for the multichannel, acoustics, modal, vibration testing and NVH markets.
Electrodynamic shakers, calibration systems and modal testing equipment are available, in addition to
sensors, test equipment rental and application engineering support.

Highlights Electrodynamic Exciter Family


The electrodynamic exciter family includes compact size
■ Mini shakers
shakers rated from 110 lbf (489 N) down to 4.5 lbf (20 N).
■ SmartShakerTM w/ Integrated Amplifier Available designs include the revolutionary new SmartShaker™
■ Modal shakers with integrated power amplifier, a variety of mini, through-hole
■ Dual purpose design modal, dual purpose platform and accelerometer calibration
shaker, and the new SmartAmp™ power amplifiers. These
■ Modal and general vibe transducers are ideal for applications ranging from
experimental modal analysis and general vibration testing of
small components and sub-assemblies to accelerometer
calibration.

Electrodynamic Shaker Products

Model Number 2004E / 2007E K2004E01 / K2007E01 2025E 2060E 2100E11 2075E 2110E
Max Force* lbf (N) pk 4.5(20) / 7(31) 4.5(20) / 7(31) 13 (58) 60 (267) 100 (440) 75 (334) 110 (489)
Stroke, in pk-pk 0.2 / 0.5 0.2 / 0.5 0.75 1.4 1 1 1
Weight, lb (kg) 7 (3) 7 (3) 13 (6) 37 (17) 33 (15) 35 (16) 54 (25)
Max Frequency 9 kHz / 11 kHz 9 kHz / 11 kHz 9 kHz 6 kHz 5.4 kHz 6.5 kHz 6.5 kHz
Notes
*system dependent. For complete specifications on shakers, systems, amplifiers, and other structural test products and accessories (shaker stand, AirRide mounts, etc), please visit [Link]-
[Link].

Transducer Electronic Data Sheet (TEDS) Rotational Speed Measurements


Most PCB® accelerometers are available to order with TEDS The LaserTach™ ICP® tachometer senses the speed of rotating
functionality by specifying the unit’s model number with a equipment and outputs an analog voltage signal for referencing
“TLD” prefix. Model 400B76 TEDS Sensor Interface Kit provides vibration signals to shaft speed. The sensor allows for
users with full access to support both reading and writing measurements up to 30,000 RPM from distances as far as 20in
information to the TEDS sensor (e.g. sensor sensitivity). An (51cm). A BNC jack connects the unit to any constant current
intuitive graphical interface allows data to be transferred over excitation source (> 3mA).
a USB port to and from the sensor with a single mouse click.
The PulseDriver™ is a preamplifier/divider for tachometer
Model 400B76 supports IEEE 1451.4 compliant TEDS sensors signals. It conditions a voltage pulsetrain from a magnetic
including: single axis and triaxial accelerometers, impact pickup or similar sensor for input to standard ICP® sensor signal
hammers, impedance heads, charge amplifiers, microphones and conditioners. An adjustable divider circuit divides the pulse train
microphone preamplifiers. Model 400B76 supports more TEDS down to a square wave with a fundamental frequency equal to
templates than any other available TEDS Sensor Interface Kit. the shaft speed.

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The Modal Shop 513.351.9919 800.860.4867 [Link]
For Additional Specification Information Visit [Link]

Common Options for PCB® Products


PCB® designs and manufactures thousands of custom product Option “J”— Ground Isolation (e.g. J353B01, J225C)
variations. These range from minor modifications of sensitivity The ground isolation option provides an electrical isolation of
or mounting configuration, all the way to complex projects built >108 ohms between the sensor and
from the ground-up based on customer specifications for the the test structure. Isolating the
most demanding applications. PCB® also provides a simplified sensor from the test object reduces
format for ordering many custom versions of our stock and noise induced by electrical ground
standard products through the use of prefixes. What follows is loops. For accelerometers, attaching
a list of the most popular prefixes and a brief explanation of the ground isolation base reduces
their function. Please contact PCB® to see if the prefix of the upper frequency range slightly.
interest can be combined with the model in which you are The “J” option is only needed when
interested. ground isolation is required and the
sensor is being stud mounted. If
Option “A”— Adhesive Mount (e.g. A353B18) adhesively mounting, the
This option designates the removal of the integral stud so that accelerometer will include an
the sensor has a flat bottom for direct adhesive mounting. Note adhesive base that also provides ground isolation. Physical
that the frequency response will not be as high as with stud dimensions may change so refer to model drawing for details.
mounting and that higher frequency response will be achieved
with stiffer adhesives. Option “M”— Metric Mounting Thread (e.g. M353B15,
M102B16)
Option “CA”— Ablative Coating (e.g. CA102B04) This option is used for applications requiring a metric thread
This option designates that the diaphragm of the pressure for installation. On models for which a separate mounting stud
sensor is coated with an ablative material in order to minimize or cap screw is provided, this option supplies an adaptor stud
the effects of thermal shock. or cap screw with a metric installation thread. For models that
incorporate an integral mounting stud, the optional unit
Option “E”— Emralon Coating (e.g. CA102B04) includes an integral metric threaded stud. There are no
This option designates that the diaphragm of the pressure compromises to any specification when installing with a metric
sensor is coated with Emralon in order to provide ground thread. Note: many models are supplied with both SAE and
isolation. Metric mounting hardware.

Option “HT”— High Temperature Operation (e.g. Option “P”— Positive Polarity Element (e.g. P357B03)
HT356A02) When the phase of the output signal is important, especially
An adjustment to the built-in microelectronic circuitry permits for timing and multi-channel applications, it may be necessary
sensor operation to temperatures that exceed the standard to reverse the polarity of the output signal to correspond to the
temperature range. Typically, the low frequency range will be inverting characteristics of the signal conditioner being used.
somewhat compromised. The published specification sheet, for Most charge amplifiers invert the measurement signal and are
the base model, will indicate to what extent the low frequency typically used with charge output sensors having a negative
response is compromised. signal polarity. In cases where the signal conditioner is a non-
inverting device, it may be desirable to use a positive polarity
sensor. This option provides a positive polarity charge output
sensor without compromise to any other specification.
NOTE:
Adding, (or combining) some of these
options may result in a custom sensor.
Contact PCB® for further information.
716-684-0001

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Common Options for PCB® Products


Option “Q”— Extended Low Frequency (e.g. Q353B01) Option “TLA”— TEDS in LMS International – Free Format
Accurate measurements below 1 Hz can often be achieved by
factory modification of the internal microelectronics of the Option “TLB”— TEDS in LMS International – Automotive
sensor. For most sensors the DTC is extended to 10 seconds, Format
which provides -5% @ 0.05 Hz. For some smaller sensors the
DTC is extended to 5 seconds, which provides -5% @ 0.1 Hz. Option “TLC”— TEDS in LMS International – Aeronautical
For accurate low-frequency measurements, be certain the Format
signal conditioner is DC coupled. For practical reasons, lower (e.g. TLA333B32 or TLB333B32 or TLC333B32)
sensitivity sensors (≤ 50 mV/g) with extended low frequency
are recommended only for long-duration shock pulse Option “TLD”— TEDS Compliant with IEEE 1451.4 and now
measurements associated with package or drop testing. the most common of the (5) TEDS variations PCB® offers.
(e.g. TLD333B32)
Option “RH”— RoHS Compliant (e.g. RH201A76)
This option indicates that the model is compliant to the Option “W”— Water Resistant Connection
European Union’s Directive 2002/95/EC on Restriction of (e.g. W353B01/002C10)
Hazardous Substances. The water resistant option provides a cable directly attached
and sealed to the sensor's electrical connector with o-rings and
Option “S”— Stainless Steel Diaphragm (e.g. S112A22) heat-shrink tubing. This sealing process guards against
This option designates that the diaphragm of the pressure contamination from dirt and fluids and permits short-term
sensor is made from Stainless Steel to provide protection from underwater use. The model number is constructed by placing
corrosion. the letter “W” as a prefix to the model number, then adding a
slash (/) after the model number, followed by the type of cable,
length, and appropriate connectors. (See cables/accessories
section for a description of cables and connectors). The
example, a W353B01/002C10, designates a water resistant
sealing of a 002C10 cable to a 353B01 accelerometer. Metric
lengths can be defined by adding an "M" in front of the cable
type, e.g. W353B01/M002C10 designates a 10-meter cable
length.

Option “Y”— Consignment (e.g. Y352C22, Y480E09)


Option “T”— Transducer Electronic Data Sheet (TEDS) This option indicates a model that has been previously used but
(e.g. T333B32) is fully within specification. These models are sometimes sold
The “TEDS” option provides a sensor with an on-board digital and would have a discounted price.
memory. This memory stores valuable information such as
sensor model, serial number, sensitivity value, last calibration
date, etc. Via command from an appropriately outfitted signal
conditioner, the sensor is digitally addressed and the
information in the memory is downloaded. The information is
then utilized by the data acquisition system to aid in automating
such tasks as coordinate mapping and data bookkeeping. This
plug-and-play capability is in accordance with the international
standard defined by IEEE P1451.4 Users should verify with their
analyzer/software vendor to see what versions and templates
are supported in order to select the proper PCB “TEDS” option.

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Custom Designed Sensor Examples


In addition to the common options noted in the previous section,
customers regularly request model adjustments to fit their
specific implementation and measurement needs. Some of
these requests include adjustments to sensitivity, range,
frequency response, mounting, and cabling. These adjustments
can often be made for a certain premium over the base model.

PCB® has accommodated many of these requests and created Model 356M191 ICP® Triaxial Accelerometer
numerous special models including the following examples. If Standard Model 356A32 modified as follows:
you have a specific measurement need, please contact a PCB ■ Lower 20 mV/g sensitivity and larger 200 g
Application Engineer at 1-800-828-8840 to discuss the details. measurement range
■ 20kg Shock Survivability
■ Integral Cable Assembly
■ Built-in Single Pole low pass filter
■ Multiple Special Calibration requirements

Model 352M168 ICP® Single Axis Accelerometer


Standard Model 352C04 modified as follows:
■ Electrical Ground Isolation
■ Extended High Frequency range out to 20 kHz to
comply with MIL-STD-740-2 Testing

Model J351B41 Cryogenic ICP® Accelerometer


■ Thermally stable Quartz sensing element
■ Special amplifier assembly for long term reliable
operation at cryogenic temperatures
■ Electrical Ground Isolation
■ Operating temperature down to -320 ºF (-196 ºC)
■ Each unit tested in liquid Nitrogen prior to shipment

Model 356M54 ICP® Triaxial Accelerometer


Standard Model 356B07 modified as follows:
■ Integral cable assembly that is molded on the sensor
■ Special Waterblock cable designed to resist wicking if
the jacket is nicked
■ Hydrotested to 200 psi

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Custom Designed Sensor Examples

Model 200M113 ICP® Force Sensor


Standard Model 200C20 modified as follows:
■ Height decreased from 0.500 inches to 0.395 inches
■ No tapped threaded mounting provisions

Model 224M10 ICP® Force Sensor


Standard Model 224C modified as follows:
■ Right angle 10-32 electrical connector
■ Allows optional cable to exit parallel to the sensor
body for maximum radial clearance around the sensor

Model 102M174 ICP® Pressure Sensor


Standard Model 112A04 modified as follows:
■ Mounted in a 3/8-24 off-ground adapter
■ High temperature ablative coating on diaphragm
to delay affects of thermal flash

Model 112M231 ICP® Pressure Sensor


Standard Model 112A21 modified as follows:
■ Stainless steel diaphragm
■ Emralon coating added to off-ground the sensor
Contact a PCB® Application Engineer ■ Sensor is hermetically sealed.
to discuss your custom sensor
requirements.
716-684-0001

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Introduction to Piezoelectric Sensors


Introduction
Recent developments in state-of-the-art integrated circuit technology have
made possible great advances in piezoelectric sensor instrumentation. The
intent of this guide is to enhance the usefulness of today’s advanced sensor
concepts by acquainting the user with the advantages, limitations and basic
theory of sensor signal conditioning.
This educational guide will deal with the following types of basic sensor
instrumentation:
1 Charge Output Sensors — high output impedance, piezoelectric
sensors (without built-in electronics) which typically require external
charge or voltage amplifiers for signal conditioning.
2 Internally Amplified Sensors — low impedance, piezoelectric force,
acceleration and pressure-type sensors with built-in, integrated circuits.
(ICP® is a registered trademark of PCB Group, Inc., which uniquely
identifies PCB® sensors incorporating built-in electronics.)

Conventional Charge Output Sensors


Historically, nearly all dynamic measurement applications
utilized piezoelectric charge output sensors. These sensors contain only a
piezoelectric sensing element (without built-in electronics) and have a high
impedance output signal.

The main advantage of charge output sensors is their ability to operate under
high temperature environments. Certain sensors have the ability to withstand
temperatures exceeding +1000 ºF (+538 ºC). However, the output generated
by piezoelectric sensing crystals is extremely sensitive to corruption from
various environmental factors. Low-noise cabling must be used to reduce
radio frequency interference (RFI) and electromagnetic interference (EMI.)
The use of tie wraps or tape reduces triboelectric (motion-induced) noise. A
high insulation resistance of the sensor and cabling should be maintained to
avoid drift and ensure repeatable results.

To properly analyze the signal from charge output sensors, the high
impedance output must normally be converted to a low impedance voltage
signal. This can be done directly by the input of the readout device or by in-
line voltage and charge amplifiers. Each case will be considered separately.

Voltage Mode (and Voltage Amplified) Systems


The open circuit (e.g., cable disconnected) voltage sensitivity V1 (Volts per
Certain piezoelectric sensors exhibit exceptionally high values of internal
source capacitance and can be plugged directly into high impedance (>1 psi, lb or g) of the charge output sensor can be represented mathematically
Megohm) readout devices such as oscilloscopes and analyzers. Others with by Equation 1.
a low internal source capacitance may require in-line signal conditioning V1= q / C1 (Equation 1)
such as a voltage amplifier. See Figure 1.
A schematic representation of these voltage mode systems including sensor, where: q = basic charge sensitivity in pC per psi, lb or g
cable and input capacitance of voltage amplifier or readout device is shown C1 = Internal sensor (crystal) capacitance in pF
below in Figure 2. The insulation resistance (resistance between signal and (p = pico = 1 x 10-12; F = farad)
ground) is assumed to be large (>1012 ohms) and is therefore not shown in the
schematic.

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The overall system voltage sensitivity measured at the readout instrument (or
input stage of the voltage amplifier) is the reduced value shown in Equation 2.
V2 = q / (C1 +C2 + C3) (Equation 2)
where: C2 = cable capacitance in pF
C3 = input capacitance of the voltage amplifier or
readout instrument in pF

According to the law of electrostatics (Equations 1 and 2), sensing elements


with a low capacitance will have a high voltage sensitivity. This explains why
low-capacitance quartz sensors are used predominantly in voltage systems.

This dependency of system voltage sensitivity upon the total system


capacitance severely restricts sensor output cable length. It explains why the
voltage mode sensitivity of high impedance-type piezoelectric sensors is
measured and specified with a given cable capacitance. If the cable length
and/or type is changed, the system must be recalibrated. These formulas also
Charge Amplified Systems
show the importance of keeping the sensor input cable/connector dry and
A typical charge amplified measurement system is shown in Figure 3.
clean. Any change in the total capacitance or loss in insulation resistance due
to contamination can radically alter the system characteristics. Furthermore, A schematic representation of a charge amplified system, including sensor,
the high-impedance output signal makes the use of low-noise coaxial cable cable and charge amplifier, is shown in Figure 4. Once again, the insulation
mandatory and precludes the use of such systems in moist or dirty resistance (resistance between signal and ground) is assumed to be large
environments, unless extensive measures are taken to seal cables and (>1012 ohms) and is therefore not shown in the schematic.
connectors.
In this system, the output voltage is dependent only upon the ratio of the
From a performance aspect, voltage mode systems are capable of linear input charge, q, to the feedback capacitor, Cf, as shown in Equation 3. For
operation at high frequencies. Certain sensors have frequency limits this reason, artificially polarized polycrystailine ceramics, which exhibit a
exceeding 1 MHz, making them useful for detecting shock waves with a high charge output, are used in such systems.
fraction of a microsecond rise time. However, care must be taken, as large
Vout = q / Cf (Equation 3)
capacitive cable loads may act as a filter and reduce this upper operating
frequency range. There are serious limitations with the use of conventional charge amplified
systems, especially in field environments or when driving long cables
Unfortunately, many voltage amplified systems have a noise floor (resolution) between the sensor and amplifier. First, the electrical noise at the output of
which may be an order of magnitude higher than equivalent charge amplified a charge amplifier is directly related to the ratio of total system capacitance
systems. For this reason, high-resolution ICP®, and/or charge amplified (C1 + C2 + C3) to the feedback capacitance (Cf). Because of this, cable length
sensors, are typically used for low-amplitude dynamic measurements. should be limited, as was the case in the voltage mode system. Secondly,
because the sensor output signal is of a high impedance type, special low-
Short, Low- Output
noise cabling must be used to reduce charge generated by cable motion
Noise Sensor Cable
Cable
(triboelectric effect) and noise caused by excessive RFI and EMI.

Also, care must be exercised to avoid degradation of insulation resistance at


Charge Output Vibration Charge
Accelerometer Readout Device
the input of the charge amplifier to avoid the potential for signal drift. This
Amplifier often precludes the use of such systems in harsh or dirty environments,
unless extensive measures are taken to seal all cables and connectors.
Short, Standard
Low- Sensor
Noise Cable or
Output Output
While many of the performance characteristics are advantageous as
Sensor
Cable Cable Cable
compared to voltage mode systems, the per- channel cost of charge amplified
instrumentation is typically very high. It is also impractical to use charge
Charge Output In-Line
Charge ICP® Sensor Signal Readout Device
amplified systems above 50 or 100 kHz, as the feedback capacitor exhibits
Accelerometer
Converter Conditioner
filtering characteristics above this range.
A fixed in-line charge converter may be utilized to simplify setup or to make use of an ex-
isting ICP® sensor signal conditioner.

Figure 3. Typical Charge Amplified System

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ICP® Sensors
ICP® is a term that uniquely identifies PCB’s piezoelectric sensors with built-
in microelectronic amplifiers. (ICP® is a registered trademark of PCB Group,
Inc.) Powered by constant current signal conditioners, the result is an easy-
to-operate, low-impedance, two-wire system as shown in Figure 5.
In addition to ease-of-use and simplicity of operation, ICP® sensors offer
many advantages over traditional charge output sensors, including:
1 Fixed voltage sensitivity, independent of cable length or capacitance.
2 Low output impedance (<100 ohms) allows signals to be transmitted over
long cables through harsh environments with virtually no loss in signal
quality.
3 Two-wire system accommodates standard low-cost coaxial or other two- Two types of integrated circuits are generally used in ICP® sensors: voltage
conductor cables. amplifiers and charge amplifiers. Low capacitance quartz sensing elements
exhibit a very high voltage output (according to V = q/C) and are typically used
4 High quality, voltage output, compatible with standard readout, recording
or acquisition instruments. with MOSFET voltage amplifiers. Ceramic sensing elements which exhibit a
very high charge output are normally coupled to charge amplifiers.
5 Intrinsic sensor self-test feature by monitoring sensor output bias
voltage. The theory behind ICP® quartz sensing technology will first be explained. The
6 Low per-channel cost as sensors require only low-cost, constant current process begins when a measurand, acting upon the piezoelectric sensing
signal conditioners and ordinary cables. element, produces a quantity of charge referred to as ∆q. This charge collects
in the crystal capacitance, C, and forms a voltage according to the law of
electrostatics: ∆V = ∆q/C. Because quartz exhibits a very low capacitance,
7 Reduced system maintenance.
8 Direct operation into readout and data acquisition instruments, which the result is a high-voltage output, suitable for use with voltage amplifiers.
incorporate power for use with PCB’s ICP® sensors. The gain of the amplifier then determines the sensor sensitivity.

Figure 6 schematically shows the electrical fundamentals of typical quartz This ∆V instantaneously appears at the output of the voltage amplifier, added
and ceramic ICP® sensors. These sensors are comprised of a basic to an approximate +10 VDC bias level. This bias level is constant and results
piezoelectric transduction mechanism (which has an output proportional to from the electrical properties of the amplifier itself. (Normally, the bias level is
force, pressure, acceleration, or strain, depending on the sensor type) removed by an external signal conditioner before analyzing any data. This
coupled to a highly reliable integrated circuit. concept will be fully explained later.) Also, the impedance level at the output
of the sensor is less than 100 ohms. This makes it easy to drive long cables
through harsh environments with virtually no loss in signal quality.

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ICP® sensors which utilize ceramic sensing elements generally operate in a
different manner. Instead of using the voltage generated across the crystal,
ceramic ICP® sensors operate with charge amplifiers. In this case, the high-
charge output from the ceramic crystal is the desirable characteristic.

The sensor’s electrical characteristics are analogous to those described


previously in charge mode systems, where the voltage output is simply the
charge generated by the crystal divided by the value of the feedback
capacitor. (The gain of the amplifier (mV/pC) ultimately determines the final
sensitivity of the sensor). In this case, many of the limitations have been
eliminated. That is, all of the high-impedance circuitry is protected within a
rugged, hermetic housing. Concerns or problems with contamination and
low-noise cabling are eliminated.

Figure 7. Typical ICP® Sensor System


A quick comparison of integrated circuit voltage and charge amplifiers is
provided below:
The current-regulating diode is used instead of a resistor for several reasons.
Voltage Amplifier Charge Amplifier The very high dynamic resistance of the diode yields a source follower gain
which is extremely close to unity and independent of input voltage. Also, the
High Frequency (>1 MHz) Limited Frequency (~100 kHz) diode can be changed to supply higher currents for driving long cable lengths.
Low-cost More Costly Constant current diodes, as shown in Figure 8, are used in all of PCB’s
Non-inverting Inverting battery powered signal conditioners. (The correct orientation of the diode
Typically used with Quartz Typically used with Ceramic within the circuit is critical for proper operation.) Except for special models,
Small Size Low-noise standard ICP® sensors require a minimum of 2 mA for proper operation.

Note that the schemata in Figure 6 also contain an additional resistor. In Present technology limits this diode type to 4 mA maximum rating; however,
both cases, the resistor is used to set the discharge time constant of the RC several diodes can be placed in parallel for higher current levels. All PCB line-
(resistor-capacitor) circuit. This will be further explained in the following powered signal conditioners use higher capacity (up to 20 mA) constant
pages. current circuits in place of the diodes, but the principle of operation is
identical.
In-line Charge and Voltage Amplifiers
Certain applications (such as high temperature testing) may require Decoupling of the data signal occurs at the output stage of the signal
integrated circuits to be removed from the sensor. For this reason, a variety conditioner. The 10 to 30 µF capacitor shifts the signal level to essentially
of in-line charge amplifiers and in-line voltage amplifiers are available. eliminate the sensor bias voltage. The result is a drift-free AC mode of
Operation is identical to that of an ICP® sensor, except that the cable operation. Optional DC coupled models eliminate the bias voltage by use of
connecting the sensor to amplifier carries a high-impedance signal. Special a DC voltage level shifter.
precautions, like those discussed earlier in the charge and voltage mode
sections, must be taken to ensure reliable and repeatable data.

Powering ICP® Systems


A typical sensing system including a quartz ICP® sensor, ordinary two-
conductor cable and basic constant current signal conditioner is shown in
Figure 7. All ICP® sensors require a constant current power source for proper
operation. The simplicity and the principle of two-wire operation can be
clearly seen.

The signal conditioner consists of a well-regulated 18 to 30 VDC source


(battery or line-powered), a current-regulating diode (or equivalent constant
current circuit), and a capacitor for decoupling (removing the bias voltage) the
signal. The voltmeter (VM) monitors the sensor bias voltage (normally 8 to 14
VDC) and is useful for checking sensor operation and detecting open or
Figure 8 Constant Current Diode
shorted cables and connections.

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Effect of Excitation Voltage on the In the negative direction, the voltage swing is typically limited by a 2 VDC
Dynamic Range of ICP® Sensors lower limit. Below this level, the output becomes nonlinear (nonlinear portion
The specified excitation voltage for all standard ICP® sensors and amplifiers 1 on graph). The output range in the negative direction can be calculated by:
is generally within the range of 18 to 30 volts. The effect of this range is
shown in Figure 9. Negative Range = VB - 2 (Equation 4)
To explain the chart, the following values will be assumed:
This shows that the negative voltage swing is affected only by the sensor
VB = Sensor Bias Voltage = 10 VDC bias voltage. For this case the negative voltage range is 8 volts.
VS1 = Supply Voltage 1 = 24 VDC
VE1 = Excitation Voltage 1 = VS1 -1 = 23 VDC
In the positive direction, the voltage swing is limited by the excitation
VS2 = Supply Voltage 2 = 18 VDC
voltage. The output range in the positive direction can be calculated by:
VE2 = Excitation Voltage 2 = VS2 -1 = 17 VDC
Maximum Sensor Amplifier Range = ± 10 volts Positive Range = (VS -1) - VB = VE - VB (Equation 5)

For a supply voltage of 18 VDC, this results in a dynamic output range in the
positive direction of 7 volts. Input voltages beyond this point simply result in
a clipped waveform as shown.

For the supply voltage of 24 VDC, the theoretical output range in the positive
direction is 13 volts. However, the microelectronics in ICP® sensors are
seldom capable of providing accurate results at this level. (The assumed
maximum voltage swing for this example is 10 volts.) Most are specified to
±3, ±5 or ±10 volts. Above the specified level, the amplifier is nonlinear
(nonlinear portion 2 on graph). For this example, the 24 VDC supply voltage
extended the usable sensor output range to +10/-8 volts.

Installation General
Please refer to the installation and/or outline drawing included in the sensor
manual for mounting preparation and installation techniques. Select desired
operating mode (AC or DC coupling) and make sure that cable connectors are
tight to provide reliable ground returns. If solder connector adaptors are used,
inspect solder joints. If vibration is present, use cable tie-downs, appropriately
spaced to avoid cable fatigue. Although ICP® instruments are low-impedance
devices, in extreme environments it is advisable to used shielded cables and
protect cable connections with heat shrink tubing. Complete installation
instructions are provided with each sensor.

Operation
If a PCB® signal conditioner is being used, turn the power on and observe
the voltmeter (or LEDs) on the front panel.

Typical indicators are marked as shown in Figure 10. The green area (or LED)
Note that an approximate 1-Volt drop across the current limiting diode (or indicates the proper bias range for the ICP® sensor and the correct cable
equivalent circuit) must be maintained for correct current regulation. This is connections. A red color indicates a short condition in the sensor, cable, or
important, as two 12 VDC batteries in series will have a supply voltage of 24 connections. Yellow means the excitation voltage is being monitored and is
VDC, but will only have a 23 VDC usable sensor excitation level. an indication of an open circuit.

The solid curve represents the input to the internal electronics of a typical
ICP® sensor, while shaded curves represent the output signals for two
different supply voltages.

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Apparent Output Drift (when AC-coupled) It can be seen that the sensitivity rises as frequency increases. For most
AC-coupled signal conditioners require sufficient time to charge their applications, it is generally acceptable to use this sensor over a range where
internal coupling capacitor. This capacitor must charge through the input sensitivity deviates by less than ± 5%. This upper frequency limit occurs at
resistance of the readout instrument and, if a DC readout is used, the approximately 20% of the resonant frequency. Pressure and force sensors
output voltage will appear to drift slowly until charging is complete. A one-
respond in a similar manner.
megohm readout device will require 5 × 1 meg × 10 µF or 50 seconds to
essentially complete charging. (Assumes stable operation after five
discharge time constants: 5 × Resistance × Capacitance. See Figure 14) Mounting also plays a significant role in obtaining accurate high-frequency
measurements. Be certain to consult installation procedures for proper
mounting.

Mounting also plays a significant role in obtaining accurate high-frequency


measurements. Be certain to consult installation procedures for proper
mounting.

Amplifier/Power Supply Limitations


When testing at extremely high frequencies (>100 kHz), the type of sensing
system becomes important. In general, voltage amplified systems respond to
frequencies on the order of 1 MHz, while most charge amplified systems may
respond only to 100 kHz. This is typically due to limitations of the type of
amplifier, as well as capacitive filtering effects. For such cases, consult the
Figure 10. Typical Fault Indicator equipment specifications, or call PCB for assistance.

High Frequency Response of ICP® Sensors


ICP® sensor systems ideally treat signals of interest proportionally. However,
as the frequency of the measurand increases, the system eventually becomes
nonlinear. This is due to the following factors:
1 Mechanical Considerations
2 Amplifier/Power Supply Limitations
3 Cable Characteristics

Each of these factors must be considered when attempting to make high


frequency measurements.

Mechanical Considerations
The mechanical structure within the sensor most often imposes a high
frequency limit on sensing systems. That is, the sensitivity begins to rise
rapidly as the natural frequency of the sensor is approached.
ω = √(k/m) (Equation 6)
where: ω = natural frequency
k = stiffness of sensing element
m = seismic mass

This equation helps to explain why larger or, more massive sensors, in
general, have a lower resonant frequency.
Cable Considerations and Constant Current Level
Operation over long cables may affect frequency response and introduce
Figure 11, below, represents a frequency response curve for a typical ICP®
noise and distortion when an insufficient current is available to drive cable
accelerometer. capacitance.

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Unlike charge-mode systems, where the system noise is a function of cable The nomograph does not indicate whether the frequency amplitude response
length, ICP® sensors provide a high-voltage, low-impedance output, well- at a point is flat, rising or falling. For precautionary reasons, it is good general
suited for driving long cables through harsh environments. While there is practice to increase the constant current (if possible) to the sensor (within its
virtually no increase in noise with ICP® sensors, the capacitive loading of the maximum limit) so that the frequency determined from the nomograph is
cable may distort or filter higher frequency signals, depending on the supply approximately 1.5 to 2 times greater than the maximum frequency of interest.
current and the output impedance of the sensor.
Note that higher current levels will deplete battery powered signal
Generally, this signal distortion is not a problem with lower frequency testing conditioners at a faster rate. Also, any current not used by the cable goes
up to 10 kHz. However, for higher frequency vibration, shock, blast or directly to power the internal electronics and will create heat. This may cause
transient testing over cables longer than 100 ft (30 m), the possibility of the sensor to exceed its maximum temperature specification. For this reason,
signal distortion exists. do not supply excessive current over short cable runs or when testing at
elevated temperatures.
The maximum frequency that can be transmitted over a given cable length is
a function of both cable capacitance and the ratio of the peak signal voltage
Experimental Test and Long Cables
to the current available from the signal conditioner, according to: To determine the high frequency electrical characteristics involved with long
cable runs, two methods may be used.
fmax = 109 (Equation 7)
2πCV / (lc -1)
The first method illustrated in Figure 12 involves connecting the output from
where, fmax = maximum frequency (Hz) a standard signal generator into a unity gain, low-output impedance (<5 ohm)
C = cable capacitance (picofarads) instrumentation amplifier in series with the ICP® sensor. The extremely low-
V = maximum peak output from sensor (volts) output impedance is required to minimize the resistance change when the
lc = constant current from signal conditioner (mA) signal generator and amplifier are removed from the system. The alternate
109 = scaling factor to equate units test method, also shown in Figure 12, incorporates a sensor simulator which
contains a signal generator and sensor electronics conveniently packaged
Note that in this equation, 1 mA is subtracted from the total current supplied together.
to sensor (lc). This is done to compensate for powering internal electronics.
Some specialty sensor electronics may consume more or less current.
Contact the manufacturer to determine the correct supply current.

When driving long cables, Equation 7 shows that, as the length of cable,
peak voltage output or maximum frequency of interest increases, a greater
constant current will be required to drive the signal.

The nomograph on the facing page (Figure 13)


provides a simple, graphical method for obtaining
expected maximum frequency capability of an ICP® (Model 401B04)
measurement system. The maximum peak signal
voltage amplitude, cable capacitance and supplied
constant current must be known or presumed.

For example, when running a 100 ft (30.5 m) cable with (Model 073A01)
a capacitance of 30 pF/ft, the total capacitance is 3000
pF. This value can be found along the diagonal cable
capacitance lines. Assuming the sensor operates at a
maximum output range of 5 volts and the constant
current signal conditioner is set at 2 mA, the ratio on
the vertical axis can be calculated to equal 5. The
intersection of the total cable capacitance and this
ratio result in a maximum frequency of approximately
10.2 kHz. (Model 073A01)

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V
Ic - 1
(Ratio of
Maximum Output
Voltage from Sensor
to
Available
Constant Current)

Frequency (Hz)
fmax = 109
2πCV / (lc-1)
fmax = Maximum frequency (Hz)
C = Cable capacitance (pF) Ic = Constant current level from power unit (mA)
V = Maximum output voltage from sensor (volts) 109 = Scale factor to equate units

Figure 13. Cable Driving Nomograph

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The alternate test method, also shown in Figure 12, incorporates a sensor 2 The time constant of the coupling circuit used in the signal conditioner.
simulator which contains a signal generator and sensor electronics (If DC coupling is used, only #1 needs to be considered).
conveniently packaged together.
It is important that both factors are readily understood by the user to avoid
In order to check the frequency/amplitude response with either of these potential problems.
systems, set the signal generator to supply the maximum amplitude of the
expected measurement signal. Observe the ratio of the amplitude from the
generator to that shown on the scope. If this ratio is 1:1, the system is Transducer Discharge Time Constant
adequate for your test. (If necessary, be certain to factor in any gain in the The discharge time constant is the more important of the low frequency
signal conditioner or scope.) If the output signal is rising (e.g., 1:1.3), add limits, because it is the one over which the user has no control.
series resistance to attenuate the signal. Use of a variable 100 ohm resistor
will help set the correct resistance more conveniently. Note that this is the Consider the ICP® sensors shown previously in Figure 6. While the sensing
only condition that requires the addition of resistance. If the signal is falling element will vary widely in physical configuration for the various types (and
(e.g., 1:0.75), the constant current level must be increased or the cable ranges) of pressure, force, and acceleration sensors, the basic theory of
capacitance reduced. operation is similar for all. The sensing element, when acted upon by a step
function measurand (pressure, force or acceleration) at t = to, produces a
It may be necessary to physically install the cable during cable testing to quantity of charge, ∆q, linearly proportional to this mechanical input.
reflect the actual conditions encountered during data acquisition. This will
compensate for potential inductive cable effects that are partially a function In quartz ICP® sensors, this charge accumulates in the total capacitance, Ctotal,
of the geometry of the cable route. which includes the capacitance of the sensing element, plus amplifier input
capacitance, ranging capacitor and any additional stray capacitance. (Note: A
low-output impedance (<5 ohm) instrumentation amplifier in series with the ranging capacitor, which would be in parallel with the resistor, is used to
ICP® sensor. The extremely low-output impedance is required to minimize the reduce the voltage sensitivity and is not shown.) The result is a voltage
resistance change when the signal generator and amplifier are removed from according to the law of electrostatics: ∆V=∆q/Ctotal. This voltage is then
the system. The alternate test method, also shown in Figure 12, incorporates amplified by a MOSFET voltage amplifier to determine the final sensitivity of
a sensor simulator which contains a signal generator and sensor electronics the sensor. From this equation, the smaller the capacitance, the larger the
conveniently packaged together. voltage sensitivity. While this is true, there is a practical limit where a lower
capacitance will not significantly increase the signal-to-noise ratio.
In order to check the frequency/amplitude response with either of these
systems, set the signal generator to supply the maximum amplitude of the In ceramic ICP® sensors, the charge from the crystal is typically used directly
expected measurement signal. Observe the ratio of the amplitude from the by an integrated charge amplifier. In this case, only the feedback capacitor
generator to that shown on the scope. If this ratio is 1:1, the system is (located between the input and output of the amplifier) determines the
adequate for your test. (If necessary, be certain to factor in any gain in the voltage output, and consequently the sensitivity of the sensor.
signal conditioner or scope.) If the output signal is rising (e.g., 1:1.3), add
series resistance to attenuate the signal. Use of a variable 100 ohm resistor While the principle of operation is slightly different for quartz and ceramic
will help set the correct resistance more conveniently. Note that this is the sensors, the schematics (Figure 6) indicate that both types of sensors are
only condition that requires the addition of resistance. If the signal is falling essentially resistor-capacitor (RC) circuits.
(e.g., 1:0.75), the constant current level must be increased or the cable
capacitance reduced.

It may be necessary to physically install the cable during cable testing to


reflect the actual conditions encountered during data acquisition. This will
compensate for potential inductive cable effects that are partially a function
of the geometry of the cable route.

Low Frequence Response of ICP® Sensors


With ICP® sensors, there are two factors which must be considered when
acquiring low-frequency information. These are:

1 The discharge time constant characteristic of a sensor


(a fixed value unique to each sensor).

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After a step input, the charge immediately begins dissipating through Frequency (Hz)
resistor (R) and follows the basic RC discharge curve of equation: DTC (sec) -5% -10% -3 dB
.1 5 3.4 1.6
q = Qe(-t/RC) (Equation 8)
.5 1 .68 .32
Where: q = instantaneous charge (pC) 1 .5 .34 .16
Q = initial quantity of charge (pC) 5 .1 .07 .03
R = bias (or feedback) resistor value (ohms) 10 .05 .03 .016
C = total (or feedback) capacitance (pF)
t = any time after to (sec) Table 1. Low-frequency Response Table
e = base of natural log (2.718)
Effect of DTC on Long Duration Time Waveforms
Often it is desirable to measure step functions or square waves of various
This equation is graphically illustrated in Figure 14. Note that the output measurands lasting several per cent of the sensor time constant, especially
voltage signal from an ICP® sensor will not be zero-based as shown below, when statically calibrating pressure and force sensors.
but rather based on an 8 to 10 VDC amplifier bias.
The following is an important guide to this type of measurement: the
The product of R times C is the discharge time constant (DTC) of the sensor amount of output signal lost and the elapsed time as a percent of the DTC,
(in seconds) and is specified in the calibration information supplied with have a one-to-one correspondence up to approximately 10% of the DTC.
each ICP® sensor. Since the capacitance fixes the gain and is constant for a
particular sensor, the resistor is used to set the time constant. Typical values
for a discharge time constant range from less than one second to up to 2000
seconds.

Figure 16. Step Function Response


Figure 15. Transfer Characteristics of an ICP® Sensor Figure 16 shows the output voltage vs. time with a square wave input. (For
accurate readings, DC couple the signal conditioner and readout
Effect of DTC on Low-frequency Response instrument.)
The discharge time constant of an ICP® sensor establishes the low-
frequency response analogous to the action of a first order, high-pass, RC At time t = to a step measurand (psi or lb.) is applied to the sensor and
filter as shown in Figure 15A. Figure 15B is a Bode plot of the low- allowed to remain for 1% of the DTC at which time it is abruptly removed.
frequency response. The output voltage change ∆V, corresponding to this input is immediately
added to the sensor bias voltage and begins to discharge at t > to. When
This filtering characteristic is useful for draining off low-frequency signals t = to + (0.01 DTC), the signal level has decreased by 1% of ∆V. This
generated by thermal effects on the transduction mechanism. If allowed to relationship is linear to only approximately 10% of the DTC. (i.e., If the
pass, this could cause drifting, or in severe cases, saturate the amplifier. measurand is removed at t = 0.1 DTC, the output signal will have discharged
by approximately 10% of ∆V.)
The theoretical lower corner or frequency (fo), is determined by the
following relationships, where DTC equals the sensor discharge time After 1 DTC, 63% of the signal will have discharged. After 5 DTCs, the
constant in seconds. See Table 1. output signal has essentially discharged and only the sensor bias voltage
3dB down: fo = 0.16 / (DTC) (Equation 9) level remains.
10% down: fo = 0.34 / (DTC) (Equation 10)
5% down: fo = 0.5 / (DTC) (Equation 11)

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Upon removal of the measurand, the output signal will dip below the sensor The important thing to keep in mind is that the readout instrument must have
bias voltage by the same amount that it has discharged. Then, it will charge a zero offset capability to remove the sensor bias voltage. If the readout is
toward the sensor bias voltage level until reaching a steady state. unable to remove all or a portion of the bias voltage, a current limited
“bucking” battery or variable DC power supply, placed in-line with the signal,
For a minimum 1% measurement accuracy, the discharge time constant may be used to accomplish this task. It is imperative that any opposing
should be at least 100 times the duration of a square wave event, 50 times voltage be current-limited, to avoid potential damage to the sensor’s built-in
the duration of a half ramp and 25 times the duration for a half sine pulse. circuitry.
Longer time constants will improve measurement accuracy.
For convenience, several constant current signal conditioners manufactured
by PCB incorporate level shifting circuits to allow DC-coupling with zero volts
Effect of Coupling on Low-frequency Response output bias. Most of these units also feature an AC-coupling mode for drift-
As previously mentioned, if the constant current signal conditioner (shown free dynamic operation.
in Figure 5) is DC-coupled, the low- frequency response of the system is
determined only by the sensor DTC. However, since many signal
conditioners are AC- coupled, the total coupling DTC may be the limiting Cautions
factor for low frequency measurements.
These precautionary measures should be followed to reduce risk of
For example, Figure 7 illustrates typical AC-coupling through a 10 µF damage or failure in ICP® sensors:
coupling capacitor (built into many constant current signal conditioners.) 1 Do not apply more than 20 mA constant current to ICP® sensors
Assuming a 1 megohm input impedance on the readout instrument (not or in-line amplifiers.
shown), the coupling time constant simply equals R times C, or 10 seconds.
(This also assumes a sensor output impedance of <100 ohms.) As a general 2 Do not exceed 30 VDC supply voltage.
rule, keep the coupling time constant at least 10 times larger than the sensor
time constant. 3 Do not apply voltage without constant current protection.
Constant current is required for proper operation of ICP® sensors.
When acquiring low-frequency measurements, low-input impedance tape
recorders and other instruments will reduce the coupling time constant 4 Do not subject standard ICP® sensors to temperatures above 250
significantly. For such cases, use a signal conditioner which incorporates DC- °F (121 °C). Consult a PCB Applications Engineer to discuss
coupling or a buffered output. testing requirements in higher temperature environments.

5 Most ICP® sensors have an all-welded hermetic housing.


Methods of DC Coupling However, due to certain design parameters, certain models are
To take full advantage of the sensor DTC, especially during static epoxy sealed. In such cases, high humidity or moist environments
calibration, it is often essential to DC-couple the output signal. The simplest may contaminate the internal electronics. In such cases, bake the
method is to use a signal conditioner which incorporates a DC-coupling
sensors at 250 °F (121 °C) for one or two hours to evaporate any
switch. However, standard signal conditioners may also be adapted for DC-
coupling by using a “T” connector, as in Figure 17. contaminants.

6 Many ICP® sensors are not shock-protected. For this reason, care
must be taken to ensure the amplifier is not damaged due to high
mechanical shocks. Handle such sensors with care, so as not to
exceed the maximum shock limit indicated on the specification
sheet.

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Technical Information-Accelerometers
Introduction to Accelerometers
Accelerometers are sensing transducers that produce an electrical output
signal proportional to the acceleration aspect of motion, vibration, and shock.
Some accelerometers also measure the uniform acceleration aspect of earth’s
gravitational effect. Most accelerometers generate an electrical output signal
that is proportional to an induced force. This force is proportional to
acceleration, according to Newton’s law of motion, F=ma, where “F” is the
induced and subsequently measured force, “m” is the mass creating the force,
and “a” is acceleration. Acceleration measurements are quite useful for a Figure 18. Piezoelectric Effect of a Quartz Crystal Lattice
wide variety of applications due to this proportionality to force, one of
science’s truly fundamental, physical measurement parameters. acceleration. To accomplish this, a mass is attached to the crystal which,
when accelerated, causes force to act upon the crystal. The mass, also known
as a seismic mass, creates a force directly proportional to acceleration
Types of Accelerometers Offered by PCB according to Newton’s law of motion, F=ma. Thin metallic electrodes, typically
PCB designs and manufactures accelerometers that utilize either piezoelectric made of gold foil, serve to collect the accumulated ions. Small lead wires
or MEMS sensing technology. Piezoelectric accelerometers rely on the self- interconnect the electrodes to an electrical connector or feed-through, to
generating, piezoelectric effect of either quartz crystals or ceramic materials which signal transmission cabling is attached. Piezoelectric accelerometer
to produce an electrical output signal proportional to acceleration. Many such signals generally require conditioning before being connected to readout,
accelerometers contain built-in signal conditioning circuitry and are known as recording, or analysis equipment. This signal conditioning is either remotely
voltage mode, low-impedance, Integrated Electronic Piezoelectric (IEPE) or located or built into the accelerometer.
Integrated Circuit - Piezoelectric (PCB’s trademarked name, “ICP®”) sensors.
Piezoelectric accelerometers that do not contain any additional circuitry are
known as charge output or high-impedance sensors. Piezoelectric Piezoelectric Sensing Materials
accelerometers are capable of measuring very fast acceleration transients Two categories of piezoelectric material predominantly used in accelerometer
such as those encountered with machinery vibration and high-frequency shock designs are quartz and polycrystalline ceramics. Quartz is a naturally occurring
measurements. Although they can respond to slow, low-frequency crystal; however, the quartz used in sensors today is produced by a process
phenomenon, such as the vibration of a bridge, piezoelectric accelerometers that creates material free from impurities. Ceramic materials, on the other
cannot measure truly uniform acceleration, also known as static or DC hand, are man made. Different specific ingredients yield ceramic materials
acceleration. MEMS accelerometers sense a change in electrical capacitance, that possess certain desired sensor properties. Each material offers distinct
with respect to acceleration, to vary the output of an energized circuit. MEMS benefits, and material choice depends on the particular performance features
accelerometers are capable of uniform acceleration measurements, such as desired of the accelerometer.
the gravitational effect of the earth. They can also respond to varying
acceleration events but with limitation to low frequencies of up to 1-2 kHz
(Depending upon sensitivity). Quartz
Quartz is widely known for its ability to perform accurate measurement tasks
and contributes heavily in everyday applications for time and frequency
Function of Piezoelectric Accelerometers measurements, such as wrist watches, radios, computers, and home
As stated above, piezoelectric accelerometers rely on the self-generating, appliances. Accelerometers also benefit from several unique characteristics
piezoelectric effect of either quartz crystals or ceramic materials to produce of quartz. Since quartz is naturally piezoelectric, it has no tendency to relax
an electrical output signal proportional to acceleration. The piezoelectric to an alternative state and is considered the most stable of all piezoelectric
effect is that which causes a realignment and accumulation of positively and materials. Quartz-based sensors, therefore, make consistent, repeatable
negatively charged electrical particles, or ions, at the opposed surfaces of a measurements and continue to do so over long periods of time. Also, quartz
crystal lattice, when that lattice undergoes stress. The number of ions that has no output occurring from temperature fluctuations, a formidable
accumulate is directly proportional to the amplitude of the imposed stress or advantage when placing sensors in thermally active environments. Because
force. The piezoelectric effect is depicted in the following figure of a quartz quartz has a low capacitance value, the voltage sensitivity is relatively high
crystal lattice. compared to most ceramic materials, making it ideal for use in voltage-
In the creation an accelerometer, it is necessary that the stress imposed upon amplified systems. Conversely, the charge sensitivity of quartz is low, limiting
the piezoelectric material be the direct result of the device undergoing an its usefulness in charge-amplified systems, where low noise is an inherent
feature.

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Technical Information-Accelerometers
Ceramics the sensing crystals. This stress results in a proportional electrical output by
A wide variety of ceramic materials are used for accelerometers, and which the piezoelectric material. The output is collected by electrodes and
material to use depends on the requirements of the particular application. transmitted by lightweight lead wires to either the built-in signal conditioning
All ceramic materials are man made and are forced to become piezoelectric circuitry of ICP® sensors, or directly to the electrical connector for charge
by a polarization process. This process, known as “poling,” exposes the mode types. By having the sensing crystals isolated from the base and
material to a high-intensity electrical field, which aligns the electric dipoles, housing, shear mode accelerometers excel in rejecting thermal transient and
causing the material to become piezoelectric. If ceramic is exposed to base-bending effects. Also, the shear geometry lends itself to small size,
temperatures exceeding its range or to electric fields approaching the poling which promotes high frequency response while minimizing mass loading
voltage, the piezoelectric properties may be drastically altered or destroyed. effects on the test structure. With this combination of ideal characteristics,
Accumulation of high levels of static charge also can have this effect on the shear mode accelerometers offer optimum performance.
piezoelectric output.
Differences in ceramics utilized determine such factors as charge sensitivity, Function & Structure of MEMS DC Accelerometers
voltage sensitivity, and temperature range. High charge output ceramics may PCB® MEMS DC Accelerometers achieve true DC Response for measuring
be mated with built-in charge amplifier circuits to achieve high output signals, uniform (or constant) acceleration and low frequency vibration. The sensor
high resolution, and an excellent signal to noise ratio. Certain high- element features a proof mass, ring frame, and attachment system between
temperature ceramics are used for charge mode accelerometers — some the two. These features are bulk micro machined from the same single-crystal
with temperature ranges to 900 °F (482 °C). silicon wafer. The movement of the proof mass is directly affected by
acceleration applied in the axis of sensitivity.
Structures for Piezoelectric Accelerometers The sensor element is connected as a bridge element in the circuit. The
A variety of mechanical structures are available to perform the transduction electrical characteristics of one portion of the bridge, increases in value, while
principles required of a piezoelectric accelerometer. These configurations are the other decreases when exposed to acceleration. This approach minimizes
defined by the nature in which the inertial force of an accelerated mass acts common mode errors and improves non-linearity.
upon the piezoelectric material. Such terms as compression mode, flexural
A wafer containing the proof mass and ring frame is laminated between two
mode and shear mode describe the nature of the stress acting upon the
wafers using a glass bond. This provides a hermetic enclosure for the proof
piezoelectric material. Current designs of PCB accelerometers utilize, almost
mass in dry nitrogen after singulation, as well as mechanical isolation and
exclusively, the shear mode of operation for their sensing elements.
protection.
Therefore, the information provided herein is limited to that pertaining to
shear mode accelerometers. A selection of full scale measurement ranges are attained by modifying the
stiffness of the suspension system of the proof mass. A high natural frequency
is accomplished through the combination of a lightweight proof mass and
suspension stiffness.
Ruggedness is enhanced through the use of mechanical stops on the two
outer wafers to restrict the travel of the proof mass. Damping is used to
mitigate high frequency inputs.
The sensor elements use squeeze-film gas damping that is nominally 0.7
critical. This is the result of the movement of the proof mass pressing on the
gas in the gap between it and the outer sensor layer. Damping helps prevent
the output of the accelerometer from becoming saturated, as would happen
when the resonance of an accelerometer with no damping is excited by
random vibration. The advantage of gas damping over liquid damping is that
it is minimally affected by temperature changes.

Figure 19. Shear Mode Accelerometer All units contain conditioning circuitry that provides a high sensitivity output.
This IC also provides compensation of zero bias and sensitivity errors over
Shear Mode temperature using a continuous piecewise straight line correction engine.
Shear mode accelerometer designs feature sensing crystals attached
between a center post and a seismic mass. A compression ring or stud applies
a pre-load force to the element assembly to insure a rigid structure and linear
behavior. Under acceleration, the mass causes a shear stress to be applied to

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Technical Information-Accelerometers
Function & Structure of MEMS DC Accelerometers con’t particles interfere with the contacting surfaces. The application of a thin layer
of silicone grease between the accelerometer base and the mounting surface
also assists in achieving a high degree of intimate surface contact required
for best high-frequency transmissibility.

Figure 21. Stud Mounted Accelerometer


Stud Mounting
For permanent installations, where a very secure attachment of the
Figure 20. MEMS DC Accelerometer accelerometer to the test structure is preferred, stud mounting is
recommended. First, grind or machine on the test object a smooth, flat area
PCB® Series 3711 (Uniaxial) & Series 3713 (Triaxial) units provide a single- at least the size of the sensor base, according to the manufacturer's
ended output signal and include an on-board voltage regulator with excitation specifications. Then, prepare a tapped hole in accordance with the supplied
range of 6 to 30 VDC and 5 mA current draw. Both series feature a +/- 2V full installation drawing, ensuring that the hole is perpendicular to the mounting
scale zero based output referenced to power ground. surface. Install accelerometers with the mounting stud and make certain that
the stud does not bottom in either the mounting surface or accelerometer
PCB® Series 3741 (Uniaxial) units provide a differential output signal for base. Most PCB mounting studs have depth-limiting shoulders that ensure
common mode noise rejection. An on-board voltage regulator allows an that the stud cannot bottom-out into the accelerometer's base. Each base
excitation range of 6 to 30 VDC and 5 mA current draw. The positive output incorporates a counterbore so that the accelerometer does not rest on the
signal line increases with acceleration while the negative line decreases shoulder. Acceleration is transmitted from the structure's surface into the
proportionally. The output lines have a common mode voltage of +2.5 VDC accelerometer's base. Any stud bottoming or interfering between the
above circuit ground. accelerometer base and the structure inhibits acceleration transmission and
affects measurement accuracy. When tightening, apply only the
Accelerometer Mounting Considerations recommended torque to the accelerometer. A thread-locking compound may
be applied to the threads of the mounting stud to safeguard against loosening.
Frequency Response
One of the most important considerations in dealing with accelerometer
mounting is the effect the mounting technique has on the accuracy of the
usable frequency response. The accelerometer's operating frequency range
is determined, in most cases, by securely stud mounting the test sensor
directly to the reference standard accelerometer. The direct, stud mounted
coupling to a very smooth surface generally yields the highest mounted
resonant frequency and therefore, the broadest usable frequency range. The
addition of any mass to the accelerometer, such as an adhesive or magnetic
mounting base, lowers the resonant frequency of the sensing system and
may affect the accuracy and limits of the accelerometer's usable frequency Figure 22. Screw Mounted Accelerometer
range. Also, compliant materials, such as a rubber interface pad, can create
a mechanical filtering effect by isolating and damping high-frequency Screw Mounting
transmissibility. When installing accelerometers onto thin-walled structures, a cap screw
passing through a hole of sufficient diameter is an acceptable means for
Surface Preparation securing the accelerometer to the structure. The screw engagement length
For best measurement results, especially at high frequencies, it is important should always be checked to ensure that the screw does not bottom into the
to prepare a smooth and flat machined surface where the accelerometer is accelerometer base. A thin layer of silicone grease at the mounting interface
to be attached. Inspect the area to ensure that no metal burrs or other foreign ensures high-frequency transmissibility.

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Adhesive Mounting
Mounting by stud or screw may not always be practical. For such cases,
adhesive mounting offers an alternative mounting method. The use of separate
adhesive mounting bases is recommended to prevent the adhesive from
damaging the accelerometer base or clogging the mounting threads miniature
accelerometers are provided with the integral stud removed to form a flat base).
Most adhesive mounting bases available from PCB also provide electrical
isolation, which eliminates potential noise pick-up and ground loop problems.
The type of adhesive recommended depends on the particular application. Petro
Wax (available from PCB) offers a very convenient, easily removable approach Figure 23. Magnet Mounted Directly to Test Structure
for room temperature use. Two-part epoxies offer stiffness, which maintains
high-frequency response and a permanent mount. Other adhesives, such as
dental cement, hot glues, instant glues, and duct putty are also viable options
with a history of success.
There is no one "best" adhesive for all applications because of the many
different structural and environmental considerations, such as temporary or
permanent mount, temperature, type of surface finish, and so forth.
To avoid damaging the accelerometer, a debonding agent must be applied to
the adhesive prior to sensor removal. With so many adhesives in use
(everything from super glues, dental cement, epoxies, etc), there is no universal
debonding agent available. The debonder for the Loctite 454 adhesive that Figure 24. Magnet Mounted to Steel Pad
PCB® Suggests is Acetone. If you are using anything other than Loctite 454, you
will have to check with the individual manufactures for their debonding Magnetic Mounting
recommendations. The debonding agent must be allowed to penetrate the Magnetic mounting bases offer a very convenient, temporary attachment to
surface in order to properly react with the adhesive, so it is advisable to wait magnetic surfaces. Magnets offering high pull strengths provide best high-
a few minutes before removing the sensor. frequency response. Wedged dual-rail magnetic bases are generally used for
After the debonding agent has set, you can use an ordinary open-end wrench installations on curved surfaces, such as motor and compressor housings and
if the accelerometer has a hex base or square base, or the supplied removal pipes. However, dual-rail magnets usually significantly decrease the
tool for teardrop accelerometers. After attaching either, use a gentle shear (or operational frequency range of an accelerometer. For best results, the
twisting) motion (by hand only) to remove the sensor from the test structure. magnetic base should be attached to a smooth, flat surface. A thin layer of
silicone grease should be applied between the sensor and magnetic base, as
well as between the magnetic base and the structure. When surfaces are
uneven or non-magnetic, steel pads can be welded or epoxied in place to
accept the magnetic base.

Caution: Magnetically mounting an accelerometer has the potential to


generate very high and very damaging acceleration levels. To prevent such
damage, exercise caution when attaching to your test structure and gently
“rock” or “slide” the assembly in place. Do not allow the magnet to “snap”
on to the test structure. Another more ideal method is to attach the magnetic
base to your test structure first, and then screw the accelerometer on to the
magnetic base.

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Technical Information-Microphones
A pressure field microphone is designed to measure the sound pressure that
Introduction to Microphones
exists in front of the diaphragm. It is described to have the same magnitude
High precision microphones are used in acoustical test and measurement
and phase at any position in the field. It is usually found in an enclosure, or
applications to determine the sound pressure, in decibels (dB), that is exerted
cavity, which is small when compared to wavelength. The microphone will
on an object at different frequencies and wavelengths. Acoustic testing is
include the measurement changes in the sound field caused by the presence
performed for a variety of applications, including new product design, product
of the microphone. The sound being measured is coming from one source at
monitoring, predictive maintenance, and personal protection. Pressure from
a direction pointing directly at the microphone. Testing of pressure exerted on
sound not only can damage material items, but also can damage the most
walls, structures, or pressure exerted on airplane wings are examples of
precious and delicate design created to perceive it, the human ear.
pressure field microphone applications.

Condenser Microphone
A condenser microphone is constructed by forming a capacitor between a
thin, flexible diaphragm and a back plate. As sound pressure levels approach
the diaphragm, it causes the diaphragm to deflect. The distance that the
diaphragm moves, in relationship to the back plate, will cause a change in the
capacitance. The capacitance change is then detected electrically. In order to
measure the capacitance, a charge must be applied to the cartridge. In
traditional microphones, a DC polarization voltage is supplied by an external
power supply. In the modern (prepolarized) designs, a polymer (called an Figure 27. Sound Field Measured by a Pressure Microphone
electret), contains its own internal polarization. The electret contains frozen
electrical charges, which are stimulated by low-cost, ICP® constant current A random incident microphone, also referred to as a "diffuse field” type, is
supply (2 - 20 mA). A voltage can then be measured and output from the designed to be omni-directional and measure sound pressure coming from
changes in capacitance. Programs in external devices can then convert this multiple directions. The random incident microphone will measure the sound
output into sound pressure levels in decibels. as if it existed before the introduction of the microphone itself into the diffuse
field. When taking sound measurements in a church or in a shop with hard,
Protection Grid
reflective walls, you would utilize this type of microphone.
Diaphragm

Backplate

Insulator
Casing

Figure 25. Cutaway Drawing of a Precision Microphone

Microphones Field Types Offered by PCB


PCB offers the three most common microphone types used for testing; free-
field, pressure, and random incident. A free-field microphone is designed to
be most accurate when measuring sound radiating from a single source,
pointing directly at the microphone. The sound waves propagate freely, with
no objects present which may disturb or influence the sound field. The free-
field microphone measures the sound pressure as it exits from the sound Figure 28. Sound Field Measured by a
Random Incident Microphone
source, without the influence of the microphone itself. These microphones
work best in open areas, where there is no hard or reflective surfaces, such
Dynamic Response
as anechoic rooms.
Sound pressure level is typically measured in Pascals (Pa). The lowest
amplitude that a normal healthy human ear can detect is 20 millionths of a
Pascal (20mPa). Since the pressure numbers represented by Pascals are
generally very low and not easily managed, another scale was developed and
is more commonly used, called the Decibel (dB). The decibel scale is
logarithmic and more closely matches the response reactions of the human
Figure 26. Sound Field Measured by a Free-Field Microphone ear to the pressure fluctuations.

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Technical Information-Microphones
Table 2. Sound Pressure Level References Acoustic Measurement Systems-
0 dB = 0.00002 Pa Threshold of Hearing Condenser Microphones
60 dB = 0.02 Pa Business Office There are two types of precision condenser microphones offered by PCB;
80 dB = 0.2 Pa Shop Noise externally polarized and prepolarized. The cartridge from a condenser
94 dB = 1 Pa Large Truck microphone operates on basic transduction principles. It transforms the sound
100 dB = 2 Pa Jackhammer pressure into capacitance variations, which are then converted to an electrical
120 dB = 20 Pa Airplane Take-Off signal. This conversion process requires a constant electrical charge
(polarization voltage), which is either applied by a by a power supply or built
140 dB = 200 Pa Threshold of Pain
into the microphone. Externally Polarized microphones will differ, when
PCB specifies the maximum dynamic range of its microphone cartridges based compared to the Prepolarized microphones, in the relationship of how the
on allowable harmonic distortion levels and the design and physical constant charge of the capacitance between the diaphragm and backplate is
characteristics of the microphone. The specified maximum dB level will refer applied. Externally Polarized and Prepolarized microphones will each require
to the point where the diaphragm will approach the backplate. The maximum different components for optimum operation.
decibels that a microphone will output in a certain application is dependent
upon the voltage supplied, and the particular microphone’s sensitivity. In order Externally polarized microphones are based on a capacitive transduction
to calculate the maximum output for a microphone, using a specific principle. These high precision condenser microphones require a constant
preamplifier and its corresponding peak voltage, use the following formulas: electrical charge for polarization from an external source. This voltage source
comes from an external power supply, which ranges from 0V (and can be used
with Prepolarized microphones) to 200V. PCB's Externally Polarized
Voltage (V) microphone set-up requires the use of 7-conductor cabling. Externally
Pressure (Pa) = Sensitivity (mV/Pa) polarized microphones are the traditional design, and are still utilized for
compatibility reasons.
dB = 20 log (P/P0)
(Equation 12) Prepolarized microphones are also high precision condenser type microphones.
The polarization process is accomplished by adding a polymer that is applied
P = Pressure in Pascals (Pa) to the backplate. This permanently charged polymer contains frozen electrical
P0= Reference Pressure (0.00002 Pa) charges and is commonly referred to as an electret. The prepolarized
microphones can be powered by inexpensive and easy-to-operate ICP® sensor
Formulas for determining maximum microphone output power supplies (constant current signal conditioners) or directly powered by a
readout device that has constant current power built-in. This enables the
owner to use low impedance coaxial cables with BNC or 10-32 microdot
Optional connectors (rather than 7
Microphone to Pin conductor cabling), for
Preamplifier Size
Adaptor Output both current supply and
Dedicated
Microphone Cable Cable signal to the readout
device. This newer design
has become very popular
in recent years due to its
Externally Polarized Conventional Conventional cost savings and ease of
Microphone Cartridge Microphone Microphone Readout Device use characteristics.
Preamplifier Power Supply

Figure 29. Externally Polarized Microphone System

Standard Sensor
Cables
Output
Cable
Optional Microphone to
Preamplifier Size Adaptor

ICP® Sensor Signal


Prepolarized ICP® Conditioner
Microphone Microphone Optional Readout Device
In-Line, (4mA required when using
Cartridges Preamplifiers optional A-Weight filter)
A-Weight Filter

Figure 30. Prepolarized Microphone System

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Low Cost Array Standard Sensor Patch Panel Multi-Conductor, Multi-Channel Data Acquisition
Microphones Cables or Multi-Channel System with ICP® Sensor Power
Output Cables Output Cable
Figure 31. Array Microphone System

Acoustic Measurement Systems – Array Microphones


Array microphones are also a Prepolarized design with a free-field response.
They are specifically designed to offer a cost effective solution for multiple
channel sound pressure measurements. Units are often arranged in a 2D Grid
and used for applications such as Sound Pressure Mapping, Beamforming, or
Holography. By taking a number of Array microphones and spacing them out
in a predetermined pattern, users then have the ability to take the output into
software and transform a complex sound pressure field into a map of the
acoustic energy flow.
PCB® 130E Series of array microphones
have an integral preamplifier, and can be
directly powered from any ICP® power
source. In addition each unit is TEDS
compliant, (IEEE 1451.4) which when
attached to a corresponding TEDS-
capable ICP® Signal Conditioner
provides a self-identification of the
sensors calibration information.
As with all inexpensive alternatives, the
130E Series array microphones also have
some limitations, (as compared to our
377 Series of Condenser Microphones). Specifically they have a
reduced frequency response, (20 Hz. to 10,000 Hz. +/-2 dB). In
addition they are more sensitive to changes in voltage sensitivity
due to varying temperature or humidity. PCB model CAL 250
provides a simple method of verifying actual voltage sensitivity
prior to performing each test.

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Technical Information-Pressure
Introduction To Dynamic Pressure Sensors Sensor Construction
Piezoelectric Pressure Sensors measure dynamic pressures. They are Piezoelectric pressure sensors are available in various shapes and thread
generally not suited for static pressure measurements. Dynamic pressure configurations to allow suitable mounting for various types of pressure
measurements including turbulence, blast, ballistics and engine combustion measurements. Quartz crystals are used in most sensors to ensure stable,
under varying conditions may require sensors with special capabilities. Fast repeatable operation. The quartz crystals are usually preloaded in the
response, ruggedness, high stiffness, extended ranges, and the ability to also housings to ensure good linearity. Tourmaline, another stable naturally
measure quasi-static pressures are standard features associated with PCB piezoelectric crystal, is used in some PCB sensors where volumetric
quartz pressure sensors. sensitivity is required.

The following information presents some of the design and operating Polarity
characteristics of PCB pressure sensors to help you better understand how
When a positive pressure is applied to an ICP pressure sensor, the sensor
they function, which, in turn, helps you make better dynamic measurements.
yields a positive voltage. The polarity of PCB charge mode pressure sensors
is just the opposite: when a positive pressure is applied, the sensor yields a
Types Of Pressure Sensors negative output. Charge output sensors are usually used with external charge
This catalog describes two modes of operation for pressure sensors amplifiers that invert the signal. Therefore, the resulting system output
manufactured by PCB. Charge mode pressure sensors generate a high- polarity of a charge output sensor used with a charge amplifier will produce
impedance charge output. ICP® (Integrated Circuit Piezoelectic) voltage an output that is the same as an ICP sensor. (Reverse polarity sensors are also
mode-type sensors feature built-in microelectronic amplifiers, which convert available.)
the high-impedance charge into a low-impedance voltage output. (ICP is a
registered trademark of PCB Group Inc.) High Frequency Response
Most PCB piezoelectric pressure sensors are constructed with either
compression mode quartz crystals preloaded in a rigid housing, or
unconstrained tourmaline crystals. These designs give the sensors
microsecond response times and resonant frequencies in the hundreds of
kHz, with minimal overshoot or ringing. Small diaphragm diameters ensure
spatial resolution of narrow shockwaves.
High-frequency response and rise time can be affected by mounting port
geometry and associated electronics. (Limitations of driving long cables at
high frequencies are discussed on page 148).
Check all system component specifications before making measurements,
or contact PCB for application assistance.

Why Only Dynamic Pressure Can Be Measured With


Piezoelectric Pressure Sensors
The quartz crystals of a piezoelectric pressure sensor generate a charge when
pressure is applied. However, even though the electrical insulation resistance
is quite large, the charge eventually leaks to zero. The rate at which the
charge leaks back to zero is dependent on the electrical insulation resistance.
In a charge mode pressure sensor used with a voltage amplifier, the leakage
rate is fixed by values of capacitance and resistance in the sensor, by low-
Figure 32. Typical ICP Quartz Pressure Sensor
noise cable, and by the external source follower voltage amplifier used. In the
Figure 32. Illustrates the cross-section of a typical quartz case of a charge mode pressure sensor used with a charge amplifier, the
pressure sensor. This particular sensor is a General leakage rate is fixed by the electrical feedback resistor and capacitor in the
Purpose Series with built-in electronics. charge amplifier.
In a pressure sensor with built-in ICP electronics, the resistance and
capacitance of the crystal and the built-in ICP electronics normally determine
the leakage rate.

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Typical Piezoelectric System Output
The output characteristic of piezoelectric pressure sensor systems is that of
an AC-coupled system, where repetitive signals decay until there is an equal
area above and below the original base line. As magnitude levels of the
monitored event fluctuate, the output remains stabilized around the base line
with the positive and negative areas of the curve remaining equal. Figure 33
represents an AC signal following this curve. (Output from sensors operating
in DC mode follow this same pattern but over an extended time frame
associated with system discharge time constant values.)
For example, assume that a 0 to 2 volt output signal is generated from an AC-
coupled pressure application with a one-second steady-state pulse rate
and one second between pulses. The frequency remains constant, but the
signal quickly decays negatively until the signal centers around the original
base line (where area A = area B). Peak to peak output remains the same.

Figure 34. Flush Mount Pressure Alignment

In some types of applications, such as free-field blast measurements, a


pressure sensor mounted in a thin plate can be subjected to side loading
stresses when the pressure causes the plate to flex. Use of an O-ring mount
minimizes this effect.
Figure 33. Repetitive Pulse AC Signal

Installation Flush VS. Recess Mounting


Precision mounting of pressure sensors is essential for good pressure Flush mounting of pressure sensors in a plate or wall is sometimes desirable
measurements. Although some mounting information is shown in this for minimizing turbulence, avoiding a cavity effect, or avoiding an increase in
catalog, always check the installation drawings supplied in the manual with a chamber volume. Recess mounting is more desirable in applications where
the sensor, or contact PCB to request detailed mounting instructions. Use the diaphragm end of the pressure sensor is likely to be subjected to
good machining practices for the drilling and threading of mounting ports, excessive flash temperatures or particle impingement.
and torque the sensors to the noted values. Mounting hardware is supplied Most PCB pressure sensors are supplied with seal rings for flush mounting.
with PCB sensors. Various standard thread adaptors are available to simplify Certain models, such as Series 111, 112, and 113 can be provided with seal
some sensor installations. sleeves for recess mounting ports. See Figure 35. Request seal sleeves when
For free field blast applications, try to use “aerodynamically clean” mounts, ordering.
minimizing unwanted reflections from mounting brackets or tripods. Consider ordering enough spare seal rings or sleeves, particularly in
The sensing crystals of many pressure sensors described in this catalog are applications that require frequent removal and reinstallation of the pressure
located in the diaphragm end of the sensor. Side loading of this part of the sensor. Before reinstalling a pressure sensor, be sure to check the mounting
sensor during a pressure measurement creates distortions in the signal port to be sure that an old, distorted seal ring is not still in the mounting hole.
output. See Figure 34. If you are using PCB pressure sensors and find that you have lost or misplaced
the seals, call PCB and request that the needed items be sent out as no-
Also important is the avoidance of unusual side loading stresses and strains
charge samples.
on the upper body of the sensor. Proper installation minimizes distortions in
the output signal. A taut cable pulling at right angles to the electrical In this catalog, various mounting adaptors are described that often facilitate
connector is an example of putting a side strain into the body. Another is mounting of the pressure sensors. See pages 69 to 70 for details. Note that
the use of a heavy adaptor with cable attached to the small electrical pressure sensors and adaptors with straight machined threads use a seal ring
connector in an environment with high transverse vibration. as a pressure seal. Pipe thread adaptors have a tapered thread, which results
in the threads themselves creating the pressure seal.

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sensors. In shock tube measurements, the duration of the pressure
measurement is usually so short that a layer of vinyl tape is sufficient to delay
the thermal effects for the duration of the measurement. In underwater blast
applications, heat transfer through the water is not significant.
Note that thermal shock effects do not relate to the pressure sensor
specification called “temperature coefficient” used in this catalog. The
temperature coefficient specification refers to the change in sensitivity of the
sensor relative to the static temperature of the sensor. Unfortunately, since
the thermal shock effects cannot be easily quantified, they must be
anticipated and minimized by one of the above mentioned techniques in order
to ensure better measurement data.

Pressure Transducers and Transmitters


Introduction
Figure 35. Typical Recess Mount The 1500 series Pressure Transducers and Transmitters are designed to
provide a highly stable and accurate measurement of fluid (liquid and/gas) of
Control of the location of the pressure sensor diaphragm is achieved with a pressure from true DC to 1,000 Hz.
straight thread/seal ring mount. Pipe thread mounts do not allow a precision Description
positioning of the depth of the sensor since the seal is provided by progressive All models utilize a sensing element that changes resistance in proportion to
tightening of threads in the tapered hole until the required thread engagement changes in applied pressure, which is sensed by a recessed diaphragm. This
is reached. However, pipe threads do offer a convenience of an easier change is resistances is conditioned and amplified to provide a high level
machined port than straight threads. Pipe thread mounts are well suited for output. Various mechanical and electrical interfaces are available.
some general applications.
Installation
Mechanical (please refer to the specification sheet and installation drawing
Thermal Shock for given model)
Automotive in-cylinder pressures, ballistic pressures, and free-field blasts are
1. Wrench only on the wrench flats for mounting or removing the unit. Do not
a few examples of applications that have a thermal shock accompanying the
use the housing or electrical terminals for wrenching.
pressure pulse. The thermal shock can be in the form of a radiant heat, such
as the flash from an explosion, heat from convection of hot gasses passing 2. The pressure cavity, unless specified is manufactured from 17-4 and 316
over a pressure sensor’s diaphragm, or conductive heat from a hot liquid. stainless steels and is suitable for use with all media compatible with those
materials.
Virtually all pressure sensors are sensitive to thermal shock. When heat
strikes the diaphragm of a piezoelectric pressure sensor that has crystals 3. To prevent performance degradation unit must be protected from exposure
contained in an outer housing, the heat can cause an expansion of the case to pressure transients and spikes that exceed the rated proof pressure range.
surrounding the internal crystals. Although quartz crystals are not significantly Electrical
sensitive to thermal shock, the case expansion causes a lessening of the (Please refer to the specification sheet or 1500 series data sheet for specific
preload force on the crystals, usually causing a negative-signal output. To wiring and excitation requirements.
minimize this effect, various methods are used.
1. Units must have proper excitation to perform within specification.
Certain PCB quartz pressure sensors feature internal thermal isolation designs Insufficient power may present the unit from providing the full rated output
to minimize the effects of thermal shock. Some feature baffled diaphragms. at full rated pressure.
Other models designed for maximizing the frequency response may require
2. Internal electronics can be damaged by power surges.
thermal protection coating, recess mounting, or a combination to lessen the
effects of thermal shock. Examples of coatings include silicone grease, which 3. Electrical termination must be made in a NEMA 4 or better enclosure. Care
may also be used to fill a recess mounting hole, RTV silicone rubber, vinyl must be taken to prevent migration of fluids into the cable.
electrical tape, and ceramic coatings. The RTV and tape are used as ablatives,
Polarity
while the ceramic coating is also used to protect some diaphragms from
All units are designed to provide an increasing output with increasing
corrosive gasses and particle impingements.
pressure.
Crystals other than quartz are used in some PCB sensors. Though sensitive to
thermal shock, tourmaline is used for shock tube and underwater blast

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Introduction To Quartz Force Sensors Conventional Charge Output Sensors
Quartz Force Sensors are well-suited for dynamic force measurement A charge output piezoelectric force sensor, when stressed, generates an
applications. They are not interchangeable with strain gage load cells used for electrostatic charge from the crystals. For accurate analysis or recording
static force measurements. (also offered by PCB) purposes, this high-impedance charge must be routed through a special low-
noise cable to an impedance converting amplifier such as a laboratory charge
Measurements of dynamic oscillating forces, impact or high speed amplifier or source follower. Connection of the sensor directly to a readout device
compression/tension under varying conditions may require sensors with special such as an oscilloscope is possible for high-frequency impact indication, but is
capabilities. Fast response, ruggedness, high stiffness, extended range and the not suitable for most quantitative force measurements.
ability to also measure quasi-static forces are standard features associated
with PCB® quartz force sensors. The primary function of the charge or voltage amplifier is to convert the high-
impedance charge output to a usable low-impedance voltage signal for
The following information presents some of the design and operating analysis or recording purposes. Laboratory charge amplifiers provide added
characteristics of PCB® quartz force sensors to help you better understand how versatility for signal normalization, ranging and filtering. PCB®’s electro-static
they function, which in turn, will help you make better dynamic measurements. charge amplifiers have additional input adjustments for quasi-static
measurements, static calibration, and drift-free dynamic operation. Miniature
Types of Quartz Force Sensors in-line amplifiers are generally of fixed range and frequency.
This catalog describes two modes of operation for quartz force sensors
Quartz charge output force sensors can be used at operating temperatures up
manufactured by PCB®. ICP® (IEPE, or voltage output type sensors) feature built-
to +400 °F (+204 °C).
in microelectronic amplifiers, which convert the high-impedance electrostatic
charge signal from the crystals into a low-impedance voltage output signal When considering the use of charge output systems, remember that the output
(ICP® is a registered trademark of PCB Group, Inc.). The other type are charge from the crystals is a pure electrostatic charge. The internal components of the
output force sensors, which directly output a high-impedance electrostatic force sensor and the external electrical connector maintain a very high (typically
charge signal. >1012 ohm) insulation resistance so that the electrostatic charge generated by
the crystals does not “leak away.” Consequently, any connectors, cables or
amplifiers used must also have a very high insulation resistance to maintain
Sensor Construction signal integrity.
Both modes of operation for PCB® force sensors feature similar mechanical Environmental contaminants such as moisture, dirt, oil, or grease can all
construction. Most are designed with thin quartz crystal discs that are contribute to reduced insulation, resulting in signal drift and inconsistent
“sandwiched” between upper and lower base plates. An elastic, beryllium- results.
copper stud holds the plates together and pre-loads the crystals (pre-loading
assures parts are in intimate contact to ensure linearity and provide the The use of special, low- noise cable is required with charge output force sensors.
capability for tensile force measurements). This “sensing element” Standard, two-wire or coaxial cable, when flexed, generates an electrostatic
configuration is then packaged into a rigid, stainless-steel housing and welded charge between the conductors. This is referred to as “triboelectric noise” and
to assure the internal components are sealed against contamination. cannot be distinguished from the sensor’s crystal electrostatic output. Low-noise
cables have a special graphite lubricant between the dielectric shield which
Figure 36 illustrates the cross-section of a typical quartz force sensor. This minimizes the triboelectric effect.
particular sensor is a general purpose Series 208 compression/tension model with
built-in electronics. Page 143 shows a typical charge output sensor system schematic including:
sensor, low-noise cable, and charge amplifier.
When force is applied to this sensor, the quartz crystals generate an
electrostatic charge that is proportional to the input force. This charge output is If the measurement signal must be transmitted over long distances, PCB®
collected on an electrode that is sandwiched between the crystals. It is then recommends the use of an in-line charge converter, placed near the force
either routed directly to an external charge amplifier or converted to a low- sensor. This minimizes the chance of noise. In-line charge converters can be
impedance voltage signal within the sensor. Both these modes of operation will operated from the same constant-current excitation power source as ICP® force
be examined in the following sections. sensors to minimize system cost. Page 143 shows two typical charge output
systems and their components.

Figure 36. Compression-Tension-Impact Series 208

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ICP® Low-Impedance Quartz Force Sensors In an ICP® force sensor with built-in electronics, the resistance and capacitance
ICP® force sensors incorporate a built-in MOSFET microelectronic amplifier. of the built-in circuitry normally determines the leakage rate.
This serves to convert the high-impedance charge output into a low-impedance When a rapid dynamic force is applied to a piezoelectric force sensor, the
voltage signal for analysis or recording. ICP® sensors, powered from a separate electrostatic charge is generated quickly and, with an adequate discharge time
constant current source, operate over long ordinary coaxial or ribbon cable constant, does not leak back to zero. However, there is a point at which a slow
without signal degradation. The low-impedance voltage signal is not affected speed dynamic force becomes quasi-static and the leakage is faster than the
by triboelectric cable noise or environmental contaminants. rate of the changing force. Where is the point at which the force is too slow for
Power to operate ICP® sensors is generally in the form of a low cost, 24 to 27 the piezoelectric force sensor to make the measurement? See the next section
VDC, 2 to 20 mA constant current supply. Page 144 schematically illustrates a on Discharge Time Constant for the answer.
typical ICP® sensor system. PCB® offers a number of AC or battery powered,
single or multi-channel power/signal conditioners, with or without gain
capabilities, for use with force sensors (see Signal Conditioners Section of this Discharge Time Constant (DTC)
catalog for available models). In addition, many data acquisition systems now When leakage of a charge (or voltage) occurs in a resistive capacitive circuit, the
incorporate constant current power for directly powering ICP® sensors. Because leakage follows an exponential decay. A piezoelectric force sensor system
static calibration or quasi-static short-term response lasting up to a few behaves similarly in that the leakage of the electrostatic charge through the
seconds is often required, PCB® also manufactures signal conditioners that lowest resistance also occurs at an exponential rate. The value of the electrical
provide DC coupling. capacitance of the system (in farads), multiplied by the value of the lowest
electrical resistance (in ohm) is called the Discharge Time Constant (in seconds).
Page 145 summarizes a complete 2-wire ICP® system configuration. In addition
DTC is defined as the time required for a sensor or measuring system to discharge
to ease of operation, ICP® force sensors offer significant advantages over
its signal to 37% of the original value from a step change of measurand. This is
charge output types. Because of the low-impedance output and solid-state,
true of any piezoelectric sensor, whether the operation be force, pressure or
hermetic construction, ICP® force sensors are well-suited for continuous,
vibration monitoring. The DTC of a system directly relates to the low frequency
unattended force monitoring in harsh factory environments. Also, ICP® sensor
monitoring capabilities of a system and, in the case of force monitoring, becomes
cost-per-channel is substantially lower, since they operate through standard,
very important as it is often desired to perform quasi-static measurements.
low-cost coaxial cable, and do not require expensive charge amplifiers.

DTC Charge Output System


Polarity In a charge output system, the sensors do not contain built-in amplifiers,
The output voltage polarity of ICP® force sensors is positive for compression
therefore, the DTC is usually determined by the settings on an external charge
and negative for tension force measurements. ICP® strain sensors have the
amplifier. A feedback resistor working together with a capacitor on the
opposite polarity. The polarity of PCB® charge output force sensors is the
operational amplifier determines the time constant. PCB®’s laboratory-style
opposite: negative for compression and positive for tension. This is because
charge amplifiers feature short, medium and long time constant selections. It is
charge output sensors are usually used with external charge amplifiers that
assumed that the electrical insulation resistance of the force sensor and cable
exhibit an inverting characteristic. Therefore, the resulting system output
connecting to the charge amplifier are larger than that of the feedback resistor
polarity of the charge amplifier system is positive for compression and negative
in the charge amplifier; otherwise, drift will occur. Therefore, to assure this, the
for tension; same as for an ICP® sensor system (reverse polarity sensors are
force sensor connection point and cable must be kept clean and dry.
also available).

Low Frequency Response of ICP® Systems


Why Can Only Dynamic Force be Measured with With ICP® force sensors, there are two factors which must be considered when
Piezoelectric Force Sensors? making low frequency measurements. These are:
The quartz crystals of a piezoelectric force sensor generate an electrostatic
charge only when force is applied to or removed from them. However, even 1. The discharge time constant characteristic of the ICP® force sensor.
though the electrical insulation resistance is quite large, the electrostatic
2. The discharge time constant of the AC coupling circuit used in the
charge will eventually leak to zero through the lowest resistance path. In effect,
signal conditioner (if DC coupling is used, only (1) above needs to be
if you apply a static force to a piezoelectric force sensor, the electrostatic
considered).
charge output initially generated will eventually leak back to zero.
It is important that both factors be readily understood by the user to assure
The rate at which the charge leaks back to zero is dependent on the lowest
accurate low frequency measurements.
insulation resistance path in the sensor, cable and the electrical
resistance/capacitance of the amplifier used.
In a charge output force sensor, the leakage rate is usually fixed by values of
capacitance and resistance in the low-noise cable and external charge or source
follower amplifier used.

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DTC in ICP® Force Sensors Long Duration Events and DTC
The DTC is fixed by the components in an ICP® sensor’s internal amplifier. It is often desired to measure an input pulse lasting a few seconds in duration.
Specifications for the ICP® force sensors shown in this catalog list the DTC for This is especially true with force sensor applications where static calibration or
each force sensor. quasi-static measurements take place. Before performing tests of this nature,
it is important to DC couple the entire monitoring system to prevent rapid signal
When testing with ICP® sensors, there are two time constants that must be
loss. PCB®’s AC/DC mode signal conditioners are designed for such
considered for low frequency determination, one being that of the sensor which
applications.
is a fixed value, and the other being that of the coupling electrical circuit used in
the signal conditioner. The general rule of thumb for such measurements is that the output signal loss
and time elapsed over the first 10% of a DTC have an approximate one to one
When an ICP® sensor is subjected to a step function input, a quantity of charge,
relationship. If a sensor has a 500 second DTC, over the first 50 seconds, 10%
q, is produced proportional to the mechanical input. According to the law of
of the original input signal will have decayed. For 1% accuracy, data should be
electrostatics, output voltage is ∆V = ∆q/∆C where C is the total capacitance
taken in the first 1% of the DTC. If 8% accuracy is acceptable, the measurement
of the sensing element, amplifier, and ranging capacitor.
should be taken within 8% of the DTC, and so forth. Figure 37 graphically
demonstrates this event.
Left unchanged, the signal will naturally decay toward zero. This will take
approximately 5 DTC. You will notice that after the original step impulse signal
is removed, the output signal dips below the base line reference point (t0 +0.01
TC). This negative value is the same value as has decayed from the original
impulse (shown as 1% in Figure 37). Further observation will reveal that the
signal, left untouched, will decay upwards toward zero until equilibrium in the
system is observed.

Force Sensor Natural Frequency


Unlike the low frequency response of the sensor, which is determined
electrically through the DTC = RC equation, the high frequency response is
determined by the sensor’s mechanical configuration (unless electrical low-
pass filtering has been added). Each force sensor has an upper frequency limit
specification which should be observed when determining upper linear limits of
operation.

Installation
Figure 37. Step Function Response Proper installation of quartz force sensors is essential for accurate dynamic
measurement results. Although rugged PCB® quartz force sensors are forgiving
to some degree, certain basic procedures should be followed.
Since most PCB® force sensors are designed with quartz compression plates to
measure forces applied in an axial direction, aligning the sensor and contact
surfaces to prevent edge loading or bending moments in the sensor will
produce better dynamic measurement results.
Having parallelism between the sensor and test structure contact surfaces
minimizes bending moments and edge loading. Flatness of mounting surfaces
will also affect the quality of the measurement. Using a thin layer of lubricant
on mounting surfaces during installation creates better contact between sensor
and mounting surface.
The mounting surfaces on PCB® force sensors are lapped during their
manufacture to ensure that they are flat, parallel and smooth. Ring-style force
sensors are supplied with anti-friction washers to minimize shear loading of the
sensor surface when torquing between two surfaces.
Loading to the entire force sensor sensing surface is also important for good
measurements. However, this can be difficult if the surface being brought into
contact with the force sensor is flat but not parallel to the sensor mounting
Figure 38. Edge vs. Central Loading surface. In this case, an intermediate curved surface can lessen edge loading
effects (See Figure 38).

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Installation (continued) NOTE: If any of the following conditions apply to the pre-loading of the force
ring in the application, the sensitivity and linearity performance of the sensor
Series 208 force sensors are supplied with a convex curved impact cap to will not match the standard PCB® calibration values.
help spread the forces over the entire surface of the force sensor. 1. Use of a stud or bolt other than the supplied beryllium-copper stud
One other consideration when mounting force sensors is to minimize 2. Use of no stud or bolt
unnecessary mechanical high frequency shock loading of the sensors. The
high frequency content of direct metal-to-metal impacts can often 3. Use of an amount of pre-load other than the recommended amount
create short duration, high “g” overloads in structures and sensors.
4. Use of the non-typical installation setup shown below
This problem can be minimized by using a thin damping layer of a
softer material on the interface surface between the structure and In these cases, please contact a PCB® application engineer to discuss
sensor being impacted (it should be considered beforehand whether your special calibration requirements.
the slight damping of the high frequency shock is critical to the force
PCB® in-house calibration procedure requires the installation of a force ring
measurement requirements). The impact surface on Series 200 and the
with beryllium-copper stud, in the typical installation setup above, in series
impact caps on Series 208 force sensors are supplied with thin layers of
with a NIST traceable reference sensor. Generally, a pre-load of 20% (full-scale
damping material.
operating range of the force ring) is applied before recording of measurement
Typical Installation data. Contact a PCB® application specialist for proper pre-load requirements.
Non-Typical Installation
Allow the static component of the signal to discharge before calibration.
F F
Three-component force sensors must be pre-loaded to achieve proper
operation, particularly for the shear x-, and y-axis. The recommended applied
pre-load for three-component force sensors is 10 times their x or y axes
measurement range. This pre-load provides the sensing crystals with the
compressive loading required to achieve an output in response to shear
direction input forces. As with force rings, the sensitivity achieved from a 3-
component force sensor is dependent upon the applied pre-load and the
elasticity characteristics of the mounting bolt or stud used. If the unit is to be
installed with a stud or bolt other than the supplied elastic, beryllium-copper
stud, a calibration using the actual mounting hardware must be preformed.
Errors in sensitivity of up to 50% can result by utilizing studs or bolts of different
materials.

Figure 39. Force Ring Sensor Installations

Pre-Loading Force Rings and 3-Component Force


Sensors Figure 40. Repetitive Pulse, AC Signal
PCB ring-style 1-component and 3-component force sensors are generally
®

installed between two parts of a test structure with the supplied elastic
beryllium-copper stud or customer-supplied bolt. The stud or bolt holds the Typical Piezoelectric System Output
structure together, and applies pre-load to the force ring as shown in Figure 39. The output characteristic of piezoelectric sensors is that of an AC coupled
In the typical installation, shown on the left side in Figure 39, part of the force system, where repetitive signals will decay until there is an equal area above
between the two structures is shunted through the mounting stud. The amount and below the original base line. As magnitude levels of the monitored event
of force shunted may be up to 7% of the total force for the beryllium-copper fluctuate, the output will remain stabilized around the base line with the
stud supplied with the sensor, and up to 50% for steel studs. This typical positive and negative areas of the curve remaining equal. Figure 40 represents
installation setup is used by PCB® during standard calibrations. an AC signal following this curve (output from sensors operating in DC mode
A non-typical installation is shown on the right side in Figure 39. In this non- following this same pattern, but over an extended time frame associated with
typical installation, the stud or bolt used to apply the pre-load does not shunt sensor time constant values).
part of the applied force. The plate on top of the sensor has a clearance hole Example: Assuming a 0 to 3 volt output signal is generated from an AC coupled force
that the stud or bolt passes through. In this installation, the stud or bolt is not application with a one second steady-state pulse rate and one second between pulses.
directly connected to the top plate by its threads, as it is in the typical The frequency remains constant, but the signal quickly decays negatively until the signal
centers around the original base line (where area A = area B). Peak-to-peak output
installation, so it does not shunt any force. remains the same.

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Repetitive Pulse Applications
In many force monitoring applications, it is desired to monitor a series of zero-
to-peak repetitive pulses that may occur within a short time interval of one
another. This output signal is often referred to as a “pulse train”. As has been
previously discussed, the AC coupled output signal from piezoelectric sensors
will decay towards an equilibrium state, making it look like the positive force is
decreasing. In this scenario, it would be difficult to accurately monitor a
continuous zero-to-peak output signal such as those associated with stamping
or pill press applications. With the use of special ICP® sensor signal
conditioning equipment it becomes possible to position an output signal
positive going above a ground-based zero. Operating in drift-free AC mode,
PCB®’s Model 484B02 or a Model 410B01 ICP® sensor signal conditioner
provides the constant current voltage excitation to ICP® force sensors and has
a zero-based clamping circuit that electronically resets each pulse to zero. As
outlined in Figure 41, this special circuitry prevents the output from drifting
negatively, and provides a continuous, positive polarity signal.

Figure 41. Positive Polarity, Zero-based AC Output

ICP® 3-Component Force Measurement System


Model 012A03
Model 010G10 Output Cables
Sensor Cable

Series 260 ICP®


3-Component
Force Sensor Model 442C04 or 482C05 Readout Device
or 482C16 Signal
Conditioner

Figure 42. System Utilizing a ICP® Sensor Signal Conditioner

Charge Output Force Measurement System


Model 003C10 Model 421A13 Industrial
Cabel Charge Amplifier
Pigtails

Series 260
Charge Output ■ 3-channel, surface-mount enclosure
3-Component Readout Device
■ Three selectable input ranges of 1k, 10k, 100k pC
Force Sensor ■ Long discharge time constant for long duration

measurements with an electronic reset option


■ Supplied with attached Model 037AD010AD 10 ft

(3 m) 10-conductor cable, terminating in pigtails


■ Ideal for continuously monitoring industrial crimping

and stamping operations

Figure 43. Low-cost System Utilizing 3-Channel Industrial Charge Amplifier

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ICP® quartz strain sensors are well suited for continuous, unattended strain
Introduction monitoring in harsh factory environments. Also, ICP® sensor cost-per-channel is
ICP® quartz strain sensors incorporate a built-in MOSFET microelectronic
substantially lower, since they operate through standard, low-cost coaxial
amplifier. This serves to convert the high impedance charge output into a low
cable, and do not require expensive charge amplifiers.
impedance voltage signal for analysis or recording. ICP® quartz strain sensors,
powered from a separate constant current source, operate over long ordinary Refer to the installation/outline drawing and specification for details and
coaxial or ribbon cable without signal degradation. The low impedance voltage dimensions of the particular sensor model number(s) purchased.
signal is not affected by triboelectric cable noise or environmental
contaminants. Power to operate ICP® sensors is generally in the form of a low
cost, 24-27 VDC, 2-20 mA constant current supply. Figure 44 schematically Description
illustrates a typical ICP® strain sensor system. PCB® offers a number of AC or 240 series quartz strain sensors are used to monitor the dynamic response of
battery-powered, single or multi-channel power/signal conditioners, with or crimping, stamping, punching, forming and any other applications where it is
without gain capabilities for use with strain sensors. In addition, many data crucial to maintain process control. These sensors are ideal in applications
acquisition systems now incorporate constant current power for directly where mounting directly in the load path with a force sensor is not possible.
powering ICP® sensors. Because static calibration or quasi-static short-term Instead, the sensor can be mounted in an area that will provide the highest
response lasting up to a few seconds is often required, PCB® manufactures mechanical stress for the process to be monitored. Strain sensors are mounted
signal conditioners that provide DC coupling. to a structure by means of a supplied socket flat head screw, which threads into
a corresponding tapped hole, and is then fastened securely. When used with a
constant current signal conditioner, the sensor output voltage can be resolved in
units of strain and then related to specific events that must be monitored in the
process. After defining a signature voltage response for properly manufactured
parts, the user can then determine an acceptable upper and lower control limit
in order to maintain process control thereby preventing the acceptance of non-
conforming products as finished goods. Versions offering full-scale
measurements of 10 µε to 300 µε are available. When powered by a constant
current power supply and subjected to an input strain, an ICP® strain sensor will
provide a corresponding output voltage. A positive output voltage indicates that
the structure being monitored is being subjected to a tensile force in the sensor
mounting area and can also be resolved in units of strain. Likewise, a
compressive force in this area will result in a negative output voltage.

Figure 44. ICP® Sensor System Schematic

Typical ICP® Strain Sensor Measurement System

Standard Readout Device with


Standard Built-in ICP® Sensor
Sensor Cable
Sensor Cable or or Excitation
ICP® Strain Output Cable
Output Cable (not supplied)
Sensor

Standard
Standard
Output Readout Device
Output
Sensor Cable
Sensor Cable Cable
Cable (not supplied)

ICP® Strain
Sensor
®
ICP® Strain ICP Sensor Readout Device
ICP® Sensor
Signal
Sensor Signal
Conditioner (not supplied)
Conditioner
Figure 45.
* Low-noise cables are required to maintain conformance.

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General Installation Polarity
Refer to the Installation Drawing for specific outline dimensions and installation Extension of the mounting area of an ICP® strain sensor produces a positive-
details for your particular model. going voltage output. The retraction of the mounting area produces a negative-
going voltage output.
It is important that the mounting surface is clean and free of paint, oil, or other
coatings that could prevent the proper transfer of strain into the mounting pads
of the sensor. Poor surface contact may affect sensor sensitivity and result in
erroneous data. Prior to mounting, it is recommended that the machine surface
Low-Frequency Monitoring
Strain sensors used for applications in short term, steady-state monitoring,
and the mounting pads of the sensor be cleaned with acetone. This will
such as sensor calibration, or short term, quasistatic testing should be powered
maintain proper coupling with these mating surfaces and prevent slippage at
by signal conditioners that operate in DC-coupled mode. PCB® Series 484
peak strain.
Signal Conditioner operates in either AC or DC-coupled mode and may be
Connect one end of the coaxial cable to the sensor connector and the other end supplied with gain features or a zero “clamped” output often necessary in
to the XDCR jack on the signal conditioner. Make sure to tighten the cable repetitive, positive polarity pulse train applications.
connector to the sensor. DO NOT spin the sensor onto the cable, as this fatigues
If you wish to learn more about ICP® sensors, consult PCB®’s General Signal
the cable’s center pin, resulting in a shorted signal and a damaged cable. If the
Conditioning Guide, a brochure outlining the technical specifics associated with
cable cannot be attached prior to sensor installation, the protective cap should
piezoelectric sensors. This brochure is available from PCB® by request, free of
remain on the connector to prevent contamination or damage.
charge.
For installation in dirty, humid, or rugged environments, it is suggested that the
connection be shielded against dust or moisture with shrink tubing or other
protective material. Strain relieving the cable/sensor connection can also Calibration
prolong cable life. Mounting cables to a test structure with tape, clamps, or Strain sensors are calibrated relative to a strain gage reference sensor. A
adhesives minimizes the chance of damage. calibration certificate is supplied with each strain sensor providing its relative
voltage sensitivity (mV/µε). A calibration must be performed once strain
sensors are installed in the specific equipment being measured. This is
Strain Sensor Installation necessary so that a direct comparison of relative data can be made thereby
Figure 46 displays the sensor mounted using the supplied mounting screw to allowing the user to set control limits and properly monitor a specific event as
a minimum torque of 10 N-m. Allow for the static component of the signal to well as the entire process.
discharge prior to calibration. Installations not preloaded to the recommended
value, or that utilizes a screw of different material and/or dimensions than the
supplied screw, may yield inaccurate output readings. The supplied screw
10-32
allows proper strain transmission to the sensor while holding the sensor in
Connector
place. Properly machined holes for the mounting screw will ensure proper
vertical orientation of the sensor. Refer to the installation drawing for additional
mounting details. Consult a PCB® applications engineer for calibration and 0.67
output recommendations. (17.0)

M6 Mounting
Screw (supplied)

1.58
0.23
(40.1)
(5.8)

0.18
(4.6) 0.60
(15.2)

Dimensions in
1.14 inches (mm)
Series M240 Industrial ICP® Strain Sensors (29.0)

Figure 46. Strain Sensor Installation

PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886 169
For Additional Specification Information Visit [Link]

Technical Information-Load Cell


Introduction to Load Cells Axis Definition
Our load cells comply with the Axis and Sense Definitions of NAS-938 (National
Principal of Operation Aerospace Standard-Machine Axis and Motion) nomenclature and
PCB Load & Torque manufactures a wide variety of load cells whose output recommendations of the Western Regional Strain Gage committee.
voltage is proportional to the applied force produced by a change in resistance
in strain gages which are bonded to the load cell’s structure. The magnitude of These axes are defined in terms of a "right handed" orthogonal coordinate 2.
the change in resistance corresponds to the deformation of the load cell and A tensile load exhibits a positive (+) polarity going output, while a compressive
therefore the applied load. load exhibits a negative (-) polarity going output.
The four-arm Wheatstone bridge configuration shown in Figure 47 depicts the The primary axis of rotation or axis of radial symmetry of a load cell is the z-
strain gages used in our load cells. This configuration allows for temperature axis.
compensation and cancellation of signals caused by forces not directly applied
to the axis of the applied load. Principal of Operation
PCB Load & Torque manufactures load cells under two classifications. They are
A regulated 5 to 20 volt DC or AC rms excitation is required and is applied general purpose and fatigue-rated.
between A and D of the bridge. When a force is applied to the transducer
structure, the Wheatstone bridge is unbalanced, causing an output voltage
between B and C which is proportional to the applied load.
General Purpose
Most all PCB Load & Torque load cells follow a wiring code established by the General purpose load cells are designed for a multitude of applications across
Western Regional Strain Gage committee as revised in May 1960. The code is the automotive, aerospace, and industrial markets. The general purpose load
illustrated in Figure 48. cell, as the name implies, is designed to be utilitarian in nature. Within the
general purpose load cell market there are several distinct categories. They are:
precision, universal, weigh scale, and special application. PCB Load & Torque
primarily supplies general purpose load cells into the universal and special
application categories. Universal load cells are the most common in industry.
Special application load cells are load cells that have been designed for a
specific unique force measurement task.
Special application load cells can be single axis or multiple axis. They include
but not limited to:
■ pedal effort ■ steering column ■ crash barrier
■ hand brake ■ tire test

Figure 47. Wheatstone Bridge


Fatigue-rated Load Cells
Fatigue-rated load cells are specially designed and manufactured to withstand
millions of cycles. They are manufactured using premium fatigue-resistant steel
or aluminum and special processing to ensure mechanical and electrical
integrity, as well as accuracy. Fatigue-rated load cells manufactured by PCB
Load & Torque are guaranteed to last 100 million fully reversed cycles (full
tension through zero to full compression). An added benefit of fatigue-rated
load cells is their extreme resistance to extraneous bending and side loading
forces.
Figure 48. Load Cell Wiring Code
Error Analysis
PCBLoad & Torque typically supplies accuracy information on its products in the
form of individual errors. They are: non-linearity, hysteresis, non-repeatability,
effect of temperature on zero, and effect of temperature on output.

Figure 49. Right-handed The customer can combine individual errors to establish the maximum possible
Orthogonal Coordinate System error for the measurement, or just examine the applicable individual error. If the

170 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886
PCB Load & Torque, Inc. Toll-Free in USA 866-684-7107 716-684-0001 [Link]
For Additional Specification Information Visit [Link]

Technical Information-Load Cell


temperature remains stable during the test, the temperature related errors can
be ignored. If the sensor is used for increasing load measurement only, ignore
the hysteresis error. If the load measurement is near the full capacity, the For Further Information Refer to:
linearity error can be ignored. If the capability exists to correct the data through
linearization-fit or a look-up table, the error in the measurement can be
minimized. A sophisticated user can get rid of all the errors except for the non-
[Link]
repeatability error in the measurement.
Often overlooked by the customer is the error due to the presence of non-
measured forces and bending moments. Even though the single axis of
measurement sensors are designed and built to withstand these non-measured
forces and bending moments (extraneous loads), the errors due to them are
present. PCB Load & Torque engineers can design the set-up to eliminate or
minimize these extraneous loads. However, if these extraneous loads are
present, the errors due to them should be considered.
Due to cost restraints, PCB Load & Torque, as with its competition, does not
typically measure or compensate for errors due to extraneous loads. If the
presences of these extraneous loads are known, the user should request the
transducer manufacturer to run a special test, at extra cost, to define and
quantify the extraneous load errors. These errors are defined as cross-talk
errors.

Typical Application Examples:


Hydraulic Actuators Life Cycle Testing
Quality Control Material Fatigue Testing
Torque Arm Tank Weighing

Application Questionnaire

Determine the capacity How will the load cell be B. Minimum temperature?
required integrated into the system? C. Humidity?
A. What is the maximum expected load? A. What are the physical constraints, e.g. D. Contaminants,
B. What is the minimum expected load? height, diameter, thread? (e.g. water, oil, dirt, dust)?
C. What is the typical expected load? B. Will the load cell be in the primary What accuracy is required?
load path or will the load cell see
D. What are the dynamics of the system, A. Non-linearity?
forces indirectly?
i.e. frequency response? B. Hysteresis?
What type of environment
E. What are the maximum extraneous will the load cell be C. Repeatability?
loads to which the load cell will be operating in? D. Cross-talk?
subjected?
A. Maximum temperature?

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For Additional Specification Information Visit [Link]

Technical Information-Torque Sensor


Introduction to Torque Sensors
Principal of Operation
All torque sensors manufactured by PCB Load & Torque are strain gage based
measuring instruments whose output voltage is proportional to applied torque.
The output voltage produced by a resistance change in strain gages that are
bonded to the torque sensor structure. The magnitude of the resistance change
is proportional to the deformation of the torque sensor and therefore the
applied torque.
Figure 50. Wheatstone Bridge
The four-arm Wheatstone Bridge configuration shown in Figure 50 depicts the
strain gage geometry used in the torque sensor structures. This configuration
allows for temperature compensation and cancellation of signals caused by
forces not directly applied about the axis of the applied torque.
A regulated 5 to 20 volt excitation is required and is applied between points A
and D of the Wheatstone bridge. When torque is applied to the transducer
structure the Wheatstone bridge becomes unbalanced, thereby causing an
output voltage between points B and C. This voltage is proportional to the
applied torque.
Figure 51. Series 2300 Reaction Torque Sensor Wiring Code
Series 2300 reaction torque sensors have the wiring code illustrated in Figure
51. Series 4100 rotary transformer torque sensors have the wiring code illustrated
in Figure 52.

Axis Definition
PCB Load & Torque torque sensors comply with the Axis and Sense Definitions
of NAS-938 (National Aerospace Standard-Machine Axis and Motion)
nomenclature and recommendations of the Western Regional Strain Gage
committee.
Figure 52. Series 4100 Rotary Transformer Torque Sensor Wiring Code
Axes are defined in terms of a “right-handed” orthogonal coordinate system, as
shown in Figure 53.
The principal axis of a transducer is normally the z-axis. The z-axis will also be
the axis of radial symmetry or axis of rotation. In the event there is no clearly
defined axis, the following preference system will be used: z, x, y.
The principal axis of a transducer is normally the z-axis. The z-axis will also be
the axis of radial symmetry or axis of rotation. In the event there is no clearly
defined axis, the following preference system will be used: z, x, y.
Figure 54 shows the axis and sense nomenclature for our torque sensors. A (+)
sign indicates torque in a direction which produces a (+) signal voltage and
generally defines a clockwise torque. Figure 53. Right-handed Orthogonal Coordinate System

Figure 54. Axis and Sense Nomenclature for Torque Sensors

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For Additional Specification Information Visit [Link]

Technical Information-Torque Sensor


Torque Sensor Structure Design Reaction Torque Sensors
Torque sensor structures are symmetrical and are typically manufactured from Typical reaction torque sensor applications include:
steel (SAE 4140 or 4340) that has been heat-treated Rc 36 to 38. Common ■ Bearing friction ■ Starter testing
configurations are solid circular shaft, hollow circular shaft, cruciform, hollow
■ Stepping switch torque ■ Automotive brake testing
cruciform, solid square, and hollow tube with flats.
■ Axle torsion test
The solid square offers advantages over the solid circular design, especially in
capacities greater than or equal to 500 in-lb (55 N-m). The solid square offers Reaction torque is the turning force or moment, imposed upon the stationary
high bending strength and ease of application of strain gages. Torque sensors portion of a device by the rotating portion, as power is delivered or absorbed.
with capacities less than 500 in-lb (55 N-m) are usually of the hollow cruciform The power may be transmitted from rotating member to stationary member by
type. The hollow cruciform structure produces high stress at low levels of various means, such as the magnetic field of a motor or generator, brake shoes
torque, yet has good bending strength. Common configurations are shown in or pads on drums or rotors, or the lubricant between a bearing and a shaft.
Figure 48. Thus, reaction torque sensors become useful tools for measuring properties
such as motor power, braking effectiveness, lubrication, and viscosity.
A variety of end configurations are available, including: keyed shaft, flange, and
spline. (See below). Reaction torque sensors are suitable for a wide range of torque measurement
applications, including motor and pump testing. Due to the fact that these
sensors do not utilize bearings, slip-rings, or any other rotating elements, their
installation and use can be very cost effective. Reaction torque sensors are
particularly useful in applications where the introduction of a rotating inertia
due to a rotating mass between the driver motor and driven load is undesirable.
An example of this can be found in small motor testing, where introduction of
a rotating mass between the motor and load device will result in an error during
acceleration. For these applications, the reaction torque sensor can be used
between the driver motor, or driven load, and ground. An added benefit is that
such an installation is not limited in RPM by the torque sensor. PCB Load &
Torque manufactures reaction torque sensors with capacities ranging from a
few inch ounces to 500k in-lb (56.5k N-m), in configurations including keyed
shaft and flange.

Figure 55. Common Torque Sensor Configurations

Spline Drive

Keyed Shaft

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For Additional Specification Information Visit [Link]

Technical Information-Torque Sensor


Rotary Torque Sensors Rotary Transformers
Typical rotary torque sensor applications include: Rotary Transformers provide a non-contact means of transferring signals to and
■ Chassis dynamometer ■ Clutch testing from the rotating torque sensor structure. Rotary transformers are similar to
■ Engine dynamometer ■ Blower or fan testing conventional transformers, except that either the primary and secondary
■ Efficiency testing ■ Small motor / pump testing
winding is rotating. For rotating torque sensors, two rotary transformers are
used. One serves to transmit the excitation voltage to the strain gage bridge,
Rotating torque sensors are similar in design and in application to reaction while the second transfers the signal output to the non-rotating part of the
torque sensors, with the exception that the torque sensor is installed in-line transducer. Thus no direct contact is required between the stationary and
with the device under test. Consequently, the torque sensor shaft rotates with rotating elements of the transducer (see Figure 56).
the device under test. In PCB Load & Torque Series 4100 models, the rotating
Rotary transformers are made up of a pair of concentrically wound coils, with
torque sensor shaft is supported in a stationary housing by two bearings. Signal
one coil rotating within or beside the stationary coil. The magnetic flux lines are
transfer between the rotating torque sensor shaft and the stationary housing is
produced by applying a time varying voltage (carrier excitation) to one of the
accomplished by means of rotary transformers.
coils (see Figure 57).
Figure 58 depicts a typical rotary transformer torque sensor:

Transmission of energy through any transformer requires that the current be


alternating. A suitable signal conditioner with carrier excitation in the range of
3 to 5000 Hz is required to achieve this.

Mechanical Installation of Keyed Shaft Torque


Sensors
Proper installation must be observed when assembling a torque sensor into a
driveline. Careful selection of components must be made so that problems are
not created which could lead to part failure or danger to personnel.

Figure 56.
Shaft misalignment
Provision must be made to eliminate the effects of bending and end loading on
the torque sensors shaft due to parallel offset of shafts, angular misalignment,
and shaft end float. The proper use of couplings can reduce these problems to
a negligible level.
All shafts must first be aligned mechanically, as accurately as possible, to
lessen the work the couplings must do. Alignment within 0.001 inch per inch of
shaft diameter is normally satisfactory, however, for some critical applications
such as high speed, this level of alignment is not acceptable, and a tighter
tolerance must be achieved. Please contact our factory, or your coupling vendor,
for information regarding your application.
Figure 57.
Torque sensor with foot-mounted housing
installation
A foot-mounted torque sensor has a plate on its housing, which can be securely
attached to a machine base or bedplate. This installation reduces the mass in
suspension on the couplings and can increase the shaft’s critical speed, if the
torque sensor is within its speed rating. Normally, if both the driving and load
sources are fully bearing-supported in foot-mounted housings, and the torque
sensor housing is foot-mounted, double-flex couplings should be used on each
shaft end. Double-flex couplings provide for two degrees of freedom, meaning
they can simultaneously allow for angular and parallel misalignment, and
reduce the effects of bending on the torque sensor shaft. Half of each coupling
weight is supported on the torque sensor’s shaft, and the other half is carried
by the driving and load shafts.

Figure 58. Rotary Transformer Torque Sensor Diagram

174 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886
PCB Load & Torque, Inc. Toll-Free in USA 866-684-7107 716-684-0001 [Link]
For Additional Specification Information Visit [Link]

Technical Information-Torque Sensor


Torque sensor with floating shaft installation
A floating shaft torque sensor does not have a foot-mount plate on the housing,
nor is the housing affixed to a bedplate in any other fashion. It depends on being
For Further Information Refer to:
carried by the driver and load shafts for its support. The housing, which is
meant to remain stationary and not rotate with the shaft, must be restrained
[Link]
from rotating with a conductive flexible strap. Tapped threaded holes are
provided on the side of the housing for this purpose. The other end of the strap
is bolted to a bedplate or other stationary-grounded member, which will
electrically ground the torque sensor housing to the electrical system ground.

Therefore, with the floating shaft, there is just one degree of freedom between
each shaft end of the torque sensor and the adjacent mating shaft, which is
bearing-supported (driver and load shafts) on the bedplate. Consequently, a
single flex coupling is required at each end of the torque sensor.

Error Analysis
PCB Load & Torque typically supplies accuracy information on its products in
the form individual errors. They are non-linearity, hysteresis, non-repeatability,
effect of temperature on zero unbalance, and effect of temperature on output.

The customer can combine these individual errors to establish the maximum
possible error for the measurement, or just examine the applicable individual
error. If the temperature remains stable during the test, the temperature related
errors can be ignored. If the sensor is used for increasing load measurement
only, ignore the hysteresis error. If the load measurement is near the full
capacity, the linearity error can be ignored. If the capability exists to correct the
data through linearization-fit or a look-up-table, the error in the measurement
can be minimized. A sophisticated user can get rid of all the errors except for
the non-repeatability error in the measurement.

Often overlooked by the customer is error due to the presence of non-measured


forces and bending moments. Even though the single axis of measurement
sensors are designed and built to withstand these non-measured forces and
bending moments (extraneous loads), the errors due to them are present. The
user can design the set-up to eliminate or minimize these extraneous loads.
However, if these extraneous loads are present, the errors due to them should
be considered.

Application Questionnaire

Determine the capacity How will the torque sensor What type of environment
required be integrated into the system? will the torque sensor be
A. What is the maximum expected A. What are the physical constraints, operating in?
torque, including transients? (e.g. length, diameter)? A. Maximum temperature?
B. What is the minimum expected B. Will the torque sensor be B. Minimum temperature?
torque? foot-mounted or floated? C. Humidity?
C. What is the typical expectedtorque? C. Couplings, torsionally stiff, D. Contaminants,
D. What are the dynamics of the system, or torsionally soft? (e.g. water, oil, dirt, dust)?
(i.e. frequency response)? What speed will the torque
E. What are the maximum extraneous sensor be required to rotate?
loads to which the torque sensor will A. What length of time will the torque
be subjected? sensor be rotating, and at what speed?

PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886 175
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For Additional Specification Information Visit [Link]

Services and Qualifications


Lifetime Warranty Plus / Total Customer Satisfaction – PCB® Piezotronics, Inc. guarantees Total Customer Satisfaction through its “Lifetime
Warranty Plus”, Toll-Free Customer Service, and 24-hour SensorLine℠. Contact PCB® for a complete statement of our warranty or view our warranty online at
[Link]
Toll-Free Customer Service – PCB® offers direct, toll-free telephone numbers for customer use. Specific numbers are available for the area in which
your product interest lies. When uncertain, call our general number at 800-828-8840. Customer Service Representatives and Application Engineers are available to
assist with requests for product literature, price quotations, discuss application requirements, orders, order status,
expedited delivery, troubleshooting equipment, or arranging for returns. Our general fax number is: 716-684-0987. PCB ® Contact Guide
We look forward to hearing from you. USA Toll-Free Customer Service:
24-hour SensorLineSM – PCB® offers to all customers, at no charge, 24-hour emergency product or
800-828-8840
application support, day or night, seven days per week, anywhere in the world. To reach a PCB SensorLine
® SM International Customers:
716-684-0001
Fax:
Customer Service Representative, call 716-684-0001.

Web site - [Link] – Visit us online at [Link] to view a broader selection of 716-684-0987
products, newly released products, complete product specifications, product drawings, technical information, and E-mail:
literature. Industrial vibration monitoring equipment can also be found on IMI Sensors’ web site at [Link]- info@[Link]
PCB® Web Site:
[Link]. Sound level meters, noise dosimeters and acoustic measurement systems are featured on Larson
Davis’ web site at [Link].

AS9100 and ISO 9001 Certifications – PCB® is registered by the Underwriters Laboratory, Inc. as
[Link]
PCB 24-Hour SensorLineSM:
®

an AS9100 and ISO 9001 facility and maintains a quality assurance system dedicated to resolving any concern to 716-684-0001
ensure Total Customer Satisfaction. PCB® also conforms to the former MIL-STD-45662 and MIL-Q-9858.
A2LA Accredited Calibration Facility – PCB Piezotronics microphones, accelerometers, pressure and force transducers are calibrated
with full traceability to NIST (National Institute of Standards & Technology) to ensure conformance to published specifications. Certificates of
calibration are furnished which include actual measured data. Calibration systems utilized are kept in full compliance with ISO 9001:2000
standards. Calibration methods are accredited in accordance with the recognized International Standard ISO/IEC 17025:2005 General
Requirements for the Competence of Testing and Calibration Laboratories, as well as AS9100 and ISO 10012-1 standards. PCB® also meets
requirements of ANSI/NCSL Z540-1-1994 and any additional program requirements in the field of calibration.

Delivery Policy – PCB® is committed to making every effort possible to accommodate all delivery requests. Our extensive in-house production capabilities
permit us to manufacture most products to order in a timely fashion. In the event that a specific model is unavailable in the time frame that you need, we can
usually offer a comparable unit, for sale or loan, to satisfy your urgent requirements. Many products are available from stock for immediate shipment. Standard
cable assemblies and accessory hardware items are always stocked for immediate shipment and PCB® never requires a minimum order amount. If you have urgent
requirements, call a factory representative and every effort will be made to fulfill your needs.

Custom Products – PCB® prides itself on being able to respond to customers’ needs. Heavy investment in machinery, capabilities, and personnel allow us
to design, test, and manufacture products for specialized applications. Please contact us to discuss your special needs.

CE Marking – Many PCB® products are designed, tested, and qualified to bear CE marking in accordance with European Union EMC Directive. Products
that have earned this qualification are so indicated by the logo.

Hazardous Area Use – Certain equipment is available with ATEX and/or CSA certifications to enable use in hazardous environments. Contact PCB® for
detailed specifications, which will identify the specific approved environments for any particular model.

Accuracy of Information – PCB® has made a reasonable effort to ensure that the specifications contained in this catalog were correct at the time of
printing. In the interest of continuous product improvement, PCB® reserves the right to change product specifications without notice at any time. Dimensions and
specifications in this catalog may be approximate and for reference purposes only. Before installing sensors, machining any surfaces, or tapping any holes, contact
a PCB® application specialist to obtain a current installation drawing and the latest product specifications.

Routine Modification of Standard Models – In addition to the product options noted in our catalogues, customers from all business
sectors regularly request adjustments for their specific implementation and measurement needs. PCB® has accommodated customers by making
numerous standard adjustments to thousands of sensors, as well as to associated electronics. These adjustments to sensitivity, range,
frequency response, resolution, grounding issues, mounting, cabling, and electrical requirements can often be made for a certain premium over
the base model.

Stock Products – For the added convenience of our customers, PCB® offers a wide selection of sensors and instrumentation as stock products,
available in-house and off the shelf, competitively priced with expedited delivery. These products have been identified and stocked based upon customer
demand, with models that offer reliability and versatility across multiple application environments. We also manufacture custom products made to your
requirements. We invite our customers to work with our Applications Engineers in evaluating your application first, to see if we might have a stock
product alternative that fits your requirements with a short delivery time.

PCB, ICP, IMI with associated logo, TORKDISC, and Modally Tuned are registeres trademarks of PCB Group, Inc. Sensorline is a service mark of PCB Group, Inc.

176 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886
[Link] ■ Toll-Free in USA 800-828-8840

With more than 40 years of products, innovation and customer service, PCB Piezotronics is a global leader in the
design and manufacture of force, torque, load, strain, pressure, acoustic, shock and vibration sensors, as well as the
pioneer of ICP® technology. Core competencies include ICP® and charge output piezoelectric, piezoresistive, strain
gage, MEMS and capacitive sensors and instrumentation.

To address the growing need for sensors and related instrumentation in the target market areas of test &
measurement, industrial vibration, automotive, aerospace & defense, environmental noise monitoring and industrial
hygiene, PCB® has established a series of focused divisions, with dedicated sales, marketing, engineering, and
PCB Piezotronics corporate headquarters, customer service resource support tailored to the needs of customers in these very specific areas. PCB® divisions and
located at 3425 Walden Avenue, Depew, NY, USA their core competencies include:

PCB® Aerospace & Defense specializes in products and programs developed exclusively for the global aerospace,
civil and military aviation, defense, homeland security, nuclear, power generation, and test and measurement
markets. Products include space-rated high temperature and high-g shock accelerometers; space-qualified
hardware; sensors and instrumentation for Health and Usage Monitoring Systems (HUMS), for UAV's,
helicopters, fixed wing aircraft and ground vehicles; system electronics; combustion monitoring pressure
sensors; high temperature engine vibration monitoring sensors; launch and separation shock sensors;
Active Noise Cancellation products; and aircraft hydraulic pressure sensors, among others. Typical
applications include vibration and fatigue testing; qualification testing; aircraft and engine ground, flutter
and flight testing; blast pressure and hydraulic system pressure measurements; structural dynamics; engine
vibration monitoring; launch and separation shock studies; pressure, wind tunnel and aerodynamic studies;
aircraft and ground vehicle prognostics; and noise cancellation applications. Toll-free in the USA 1-866-816-8892;
email: aerosales@[Link].

PCB® Automotive Sensors is a dedicated sales and technical support facility, located in Novi, Michigan, devoted to
the testing and instrumentation needs of the global automotive test market. This new team is focused on
development and application of sensors and related instrumentation technologies for specific vehicle
development test programs, in the areas of modal and structural analysis, vehicle and component NVH
characterization, powertrain testing, vehicle and component durability, vehicle dynamics, safety and
regulatory testing, component and system level performance, driveability, road load, and crash, among
others. PCB® designs and manufactures sensors for automotive testing, including vibration, acoustic,
pressure, force, load, dynamic strain and torque sensing technologies. These robust sensors are designed
to excel in a variety of automotive applications. Toll-free in the USA 1-888-684-0014; email:
automotivesales@[Link]

IMI Sensors designs and manufactures a full line of accelerometers, sensors, vibration switches, vibration
transmitters, cables and accessories for predictive maintenance, continuous vibration monitoring, and machinery and
equipment protection. Products include rugged industrial ICP® accelerometers; 4-20 mA industrial vibration
sensors and transmitters for 24/7 monitoring; electronic and mechanical vibration switches; the patented
Bearing Fault Detector, for early warning of rolling element bearing faults; high temperature accelerometers
to +900 °F (+482 °C); 2-wire Smart Vibration Switch, with MAVTTM technology, which automatically sets
trip level; and the patented Reciprocating Machinery Protector, which outperforms conventional impact
transmitters. CE approved and intrinsically safe versions are available for most products. Toll-free 1-800-
959-4464; email: imi@[Link]; [Link]

Larson Davis Environmental Noise Monitoring and Industrial Hygiene offers a full line of Noise and Vibration
measurement instrumentation, including Type 1 sound level meters, personal noise dosimeters, octave band,
audiometric calibration systems, microphones and preamplifiers, hearing conservation software, and Human
Vibration Exposure Monitor for Hand-Arm/Whole Body Vibration for evaluating human exposures to ISO 2631
and 5349, as well as to help ensure compliancy with a number of ANSI and OSHA and other related
industrial hygiene standards, as well as for measurement of building acoustics, community and
environmental noise monitoring, as well as supporting various automotive, aerospace and industrial
applications. Toll-free 1-888-258-3222; email: sales@[Link]; [Link]

PCB Piezotronics Test & Measurement Products supports the application of traditional sensor technologies
of acoustics, pressure, force, load, strain, torque, acceleration, shock, vibration, electronics and signal conditioning
within product design and development, consumer product testing, quality assurance, civil structure
monitoring, research and development, education and engineering application areas.

Visit [Link] for more details

The Modal Shop, Inc. ([Link]) PCB Load & Torque, Inc., a wholly-owned
specializes in multi-channel sound and vibration sensing subsidary of PCB Piezotronics, is a
systems for lab measurements and industrial process Toll-Free in USA 866-684-7107 manufacturer of high quality, precision load
monitoring, including calibration systems and test and E-mail ltinfo@[Link] cells, torque transducers, and telemetry
measurement equipment rental. Also, smart sensing units. In addition to the quality products
systems applied to parts quality NDT analysis, process monitoring and machinery produced, the PCB Load & Torque facility
gauging. Toll-free in USA: 800-860-4867, Phone: 513-351-9919 offers many services.
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Toll-Free in USA 800-860-4867
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Common questions

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Cable capacitance directly affects the voltage sensitivity of piezoelectric sensors. High cable capacitance can decrease the overall voltage sensitivity of the sensor system because the total system capacitance directly influences the voltage output according to the formula \( V1 = q / C1 )\[], where a lower total capacitance results in higher voltage sensitivity . This sensitivity is crucial for ensuring accurate and reliable sensor performance, especially in applications requiring high resolution, such as detecting small signal variations or high-frequency dynamic measurements . Consequently, systems with high cable capacitance might necessitate recalibration if the cable length changes, highlighting the importance of maintaining optimal system capacitance for consistent measurement accuracy . Additionally, high cable capacitance can act as a filter, reducing the sensor's frequency response, which is particularly detrimental in applications needing high-frequency measurements . Therefore, managing cable capacitance is essential to preserve the integrity of the piezoelectric sensor's function.

Environmental factors significantly impact high-impedance voltage systems as these systems are highly sensitive to contamination which can alter the electrical circuit characteristics. Moist or dirty environments can cause changes in capacitance and insulation resistance, leading to signal noise and degradation. Additionally, because high-impedance outputs are affected by cable capacitance, these systems require sealed cable connectors to avoid any alteration of signal quality .

Quartz-based ICP® sensors are preferred for high-frequency applications because they have low capacitance, which enhances voltage sensitivity, and they can operate linearly at high frequencies due to their structural characteristics. Their design limits signal degradation typical of capacitive cable loading, making them suitable for detecting rapid shock waves. Additionally, quartz ICP® sensors are compatible with high-impedance systems that require sensitivity and stability in harsh environments .

To maintain signal integrity in ICP® sensor systems under extreme environments, several precautions should be taken: ensure cable connectors are tight to prevent ground return issues, use shielded cables to protect against external electromagnetic interference, apply heat shrink tubing for additional protection of cable connections, and select appropriate operation modes (AC or DC coupling) to suit environmental conditions. Regular checks and maintenance of cable conditions to prevent fatigue or damage are also necessary .

ICP® sensors can be used in continuous, unattended strain monitoring in industrial processes by embedding them in the structures subject to mechanical stress. Their ability to operate over long coaxial cables without degradation of signal due to their low-impedance output makes them ideal for harsh factory environments. These sensors transmit data to be monitored in real-time, allowing for prompt detection of abnormal strain patterns, which is crucial for process control and preventing equipment failure .

Triaxial accelerometers are beneficial for structural analysis as they provide three-axis acceleration measurements (x, y, and z-axis), which allow for comprehensive vibration analysis of structures. Their increased popularity is partly due to decreased multi-channel data acquisition costs, making them valuable tools for in-depth structural vibration analysis. These devices enable accurate characterization of motion within six degrees of freedom .

ICP® sensors offer many advantages over traditional charge output sensors, including fixed voltage sensitivity independent of cable length or capacitance, low output impedance which allows signals to be transmitted over long cables through harsh environments without signal loss, a two-wire system accommodating low-cost cables, high-quality voltage output compatible with standard instruments, intrinsic self-test features, and low per-channel cost as they only require low-cost, constant current signal conditioners and ordinary cables .

PCB® dynamic pressure sensors are suitable for cavitation studies due to their robust and solid diaphragm design, which can withstand the rigorous environments often associated with such studies. Their high-frequency response and sensitivity to pressure changes make them effective in detecting the rapid pressure fluctuations characteristic of cavitation. Additionally, these sensors’ ability to operate at high frequencies allows them to capture the detailed dynamic responses needed in cavitation studies .

Stiffness of the mounting hardware, such as the bolt or stud used with ICP® sensors, significantly affects the sensor's performance in force measurement applications. Using studs of different materials than the recommended beryllium-copper can lead to errors in sensitivity of up to 50% . Additionally, the stiffness and mechanical configuration of the sensor itself influence high frequency response; as stiffness increases or resonates with the mass of the sensor, sensitivity rises, limiting linear operation at higher frequencies . Proper pre-load and elasticity characteristics are crucial to achieve accurate and consistent sensor readings . Thus, stiffness plays a vital role in both the sensitivity and frequency response of ICP® sensors in force measurement applications.

The high-frequency response of ICP® sensors is limited primarily by mechanical considerations. As the frequency of the measurand increases, the system approaches non-linearity, mainly due to the mechanical structure of the sensor. The sensitivity significantly increases as the natural frequency of the sensor is approached, which is determined by the equation ω = √(k/m), where ω is the natural frequency, k is the stiffness of the sensing element, and m is the seismic mass. Larger or more massive sensors generally have a lower resonant frequency, further influencing the upper frequency limit of operation .

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