PCB - Sensor PDF
PCB - Sensor PDF
Since 1967 PCB® has been a premier supplier of precision sensors and
instrumentation. Our Design, Engineering, and Production teams draw
upon state-of-the-art manufacturing capabilities to continually provide
better sensing solutions. PCB® offers unmatched customer service, a
global distribution network, 24-hour SensorlineSM, and Lifetime
Warranty to deliver our promise of Total Customer Satisfaction. For
Photo Courtesy of Nugget Mandolin
Table of Contents
Accelerometers ____________________________________________________________
p3 Ring Configurations p76
_____________________________________________
General Purpose p4
____________________________________________________ Link Configurations p82
______________________________________________
High Temperature ICP® (to 325 ºF/163 ºC) _____p19 Strain p87
________________________________________________________________________
Shock p32
_______________________________________________________________________ ______________________________________________p106
Accessories p37 Battery / DC-Powered p107
Impact Hammers & Modal Exciters
___________________________________________________________ ______________________________________
__________________
p42 Line-Powered p109
Microphones & Preamplifiers
______________________________________________________
_____________________________
p45 Multi-Channel _____________________________________________________p111
Prepolarized Condenser Microphones ___________p47 Charge Amplifiers/Converters _______________________p114
Externally Polarized Condenser Microphones p48 Bridge Converters p119
Cables & Accessories
__ ______________________________________________
_____________________________________________________
p53 __________________________________________p142
General Purpose ___________________________________________________p54 Introduction to Piezoelectric Sensors ________p142
Sub-Miniature _______________________________________________________p58 Accelerometers _________________________________________________p153
Low & High Sensitivity _______________________________________p59 Microphones ______________________________________________________p157
Extreme Temperature __________________________________________p62 Pressure Sensors ______________________________________________p160
Industrial Grade ____________________________________________________p64 Force Sensors ____________________________________________________p163
Static p66
________________________________________________________________________ Strain Sensors ___________________________________________________p168
Accessories p68 Load Cells p170
Force and Strain
____________________________________________________________ ___________________________________________________________
_______________________________________________________
p73 Torque Sensors __________________________________________________p172
General Purpose ___________________________________________________p74
Miniature ________________________________________________________________p75
t needs.
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developing the be no log y ce nt ers t your experienc
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your needs in all
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stomer Satisfa r service and
aig ht fo rw ar d - deliver Total Cu ed yo ur ex pe ctions. Our custome t.
Our vision is str me
y to meet or exce ent, or monitoring
needs are
us the opportunit ur test, measurem
PCB, please allow to en su re all yo ggestions.
powered comments or su
engineers are em ail, jal@ pc [Link] with any
or via em
at (716) 684-0001
You can reach me
Photo Courtesy of Purdue University
Sincerely,
John Lally
John A. Lally
President
Inc.
PCB Piezotronics,
Applications
■ Product Qualification Studies
■ Vibration Control
■ Impulse Response Measurements
■ Quality Assurance (End of Line Testing)
■ Machinery Studies
General Purpose
Triaxial Accelerometers
Applications:
■ Modal Analysis
■ Micro Machining
■ Motors & Pumps
■ Vibration Isolation
Applications
■ Drop Testing & Package Testing
■ Small Component Qualification Testing
■ Low Amplitude Vibration Measurements
■ High Frequency Applications
■ Space Restricted Installations
Structured with highly sensitive piezoceramic sensing elements,
Ceramic Shear ICP® Accelerometers have an excellent signal-
to-noise ratio, high measurement resolution, and are ideal for
conducting low-level vibration measurements. Due to their
inherent higher sensitivity, a ceramic ICP® accelerometer can be
assembled with a smaller mass than comparable quartz units,
resulting in a sensor that is lighter in weight, has a higher
frequency response, and has a lower noise floor.
To further reduce the mass of the sensors, all ceramic shear
accelerometers are housed in either tough, lightweight, laser-
welded, hermetically sealed, titanium or aluminum housings. By
minimizing the mass of the sensor, mass loading effects are
reduced, which maximizes the accuracy of the data obtained.
ChargeOutputminatureaccelerometersarecapableofoperation
to +500 °F (+260 °C), permitting measurements in extreme
environments and with existing charge amplified systems.
Triaxial accelerometers are available in a variety of
sensitivities to suit specific application requirements. Choose
miniature, lightweight units for high-frequency response,
minimized mass loading, and when installation is in space
restricted locations. Low profile designs are ideal for on-road
or wind tunnel testing of exterior body panels. Through-hole
mount units simplify axis and electrical connector orientation
while controlling cable routing along the test specimen.
Filtered output units avoid high frequency overload as may be
encountered with engine NVH and drive train measurements.
10 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886
For Additional Specification Information Visit [Link]
Applications:
■ Environmental Testing
■ Component Qualification
■ Structural Testing
■ Operational Behavior Studies
■ Fatigue Testing
■ Vibration & Sound Cancellation
Applications:
■ Circuit Boards
■ Components
■ Small Assemblies
Highlights
■ Small size
■ High frequency range
■ Light weight
■ Available in robust titanium or lightweight
aluminum housing
■ 8-36 4-Pin Jack – Any unit with this connector is provided with a 10 ft. A listing of all of the accessories that are supplied with each particular
mating cable assembly that terminates in (3) BNC Plugs sensor can be found in the “Supplied Accessories” section of each
accelerometer table, as well as on the published specification sheet at
■ ¼-28 4-Pin Jack – Any unit with this connector is not provided with a [Link].
cable assembly, as this connector is more universal than the 8-36
configuration mentioned above.
Miniature Triaxial
Accelerometers
Highlights
■ Lightweight Titanium
High Temperature
ICP® Accelerometers (+325 ºF/+163 ºC)
Applications
■ Quality Assurance (HALT, HASS, ESS)
■ High Temperature
■ Thermal Stress Screening
■ Environmental Testing
■ Combined Environmental Chambers
High Temperature
ICP® Accelerometers
High Temperature
Accelerometers (>+500 ºF/+260 ºC)
Applications
■ High Temperature Vibration Measurements
■ Engine Compartment Studies
■ Exhaust Component Vibration Tests
■ Steam Turbine Testing
■ Engine Vibration Analysis
High Temperature
Single Axis
Accelerometers
■ See models 356A16, 356A17, & 356B18 listed on page 8 for Triaxal Configuration of Structural Test ICP® Accelerometers.
28 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886
For Additional Specification Information Visit [Link]
MEMS DC Response
Accelerometers
Highlights
■ Single axis and triaxial configurations
■ Integral cable or multi-pin electrical connectors
■ Simple, DC-power excitation schemes
■ Single-ended or differential output signal formats
Input Connectors 4-Pin Jack 4-Pin Jack (16) 4-Pin Jacks, (1) DB50 Female (4) 8-Socket Mini DIN, (4) BNC Jacks
Output Connectors BNC Jack BNC Jacks (16) BNC Jacks, (1) DB37 Female [4] BNC Jacks
4.0 x 2.9 x 2.4 in 6.3 x 2.4 x 11 in 3.5 x 19 x 16.25 in 3.2 x 8.0 x 5.9 in
Size (Height x Width x Depth)
10.2 x 7.4 x 6.1 cm 16.0 x 6.1 x 28.0 cm 8.9 x 48.3 x 41.3 cm 8.1 x 20 x 15 cm
0.69 lb 1.67 lb 8.5 lb 2.5 lb
Weight
312 gm 756 gm 3.9 kg 1.13 kg
Supplied Accessories
Power Cord — 017AXX 017AXX 017AXX
Universal Power Adaptor — 488B04/NC — 488B14/NC
MCSC Control Software — — — EE75
Additional Versions
Line Powered with Gain 445C01 — — —
Base Configurable Model with Selectable Options — — 478A17 —
8-channel — — 478A18 —
8-channel Base Configurable Model
— — 478A19 —
with Selectable Options
Screw Terminal Input Connector — 478A05 — —
3-Channel Differential Input Only — — — 478A30
Additional Accessories
488A03
AC Power Source — — —
or F488A03
488A02
Battery Charger — — —
or F488A02
9 VDC Ultralife Lithium Batteries (3) 400A81 — — —
DC Power Pack — 488B07 — —
Auto Lighter Adaptor — 488A11 — 488A13
Input Mating Connector AY AY AY, DB50 Male 8-pin Mini DIN, AC
Notes
[1] Noise measured from 0.1 Hz to 10k Hz [2] Supplied with 85 to 264 VAC, 47 to 400 Hz Universal Power Adaptor [3] ±1% DC to 40 kHz (minimum) [4] BNC jacks on both front and rear panels [5]
Maximum gain for bridge/MEMS input is x2000 and for ICP®/voltage is x200 [6] In bipolar mode, +Vexc track each other. They are equal and opposite. User selectable in 0.1V incrememts
Shock ICP®
Accelerometers
Applications
■ Body Armor Piercing
■ Impact Testing
■ Metal-to-Metal
■ Helmet Testing
Photo Courtesy of Clemson University
Shock Accelerometers
Shock ICP®
Accelerometers
Highlights
■ Built-in Mechanical & Electrical Filters
■ Lightweight Integral Cable or 10-32 Coaxial Jack
■ Measurement Ranges From 5,000 g’s to 100,000 g’s
Mounting Accessories
Adhesive Mounting Bases
Adhesive mounting bases are utilized Adhesive Mounting Bases
to facilitate adhesively mounting an
accelerometer to a test surface. The
base is secured to the test object with
a suitable adhesive such as epoxy,
glue or wax. The accelerometer is then
stud mounted to the adhesive Model 080A Model 080A12 Model 080A178 Model 080A19
mounting base. The use of the Model Number Hex size Thickness Mounting Material
adhesive mounting base eliminates 080A14 5/16 in 0.32 in (8.1 mm) 10-32 Thread Hardcoat Aluminum
the adhesive from being in direct M080A14 5/16 in 0.32 in (8.1 mm) M5 x 0.8 Thread Hardcoat Aluminum
contact with the sensor and potentially 080A15 5/16 in 0.125 in (3.18 mm) 5-40 Thread Hardcoat Aluminum
clogging the tapped mounting hole. M080A15 5/16 in 0.125 in (3.18 mm) M3 x 0.50 Thread Hardcoat Aluminum
Accelerometers may be easily moved 080A04 3/8 in 0.200 in (5.08 mm) 10-32 Thread Hardcoat Aluminum
to multiple bases installed in various M080A04 3/8 in 0.200 in (5.08 mm) M6 x 0.75 Thread Hardcoat Aluminum
locations. All bases are machined of 080A25 7/16 in 0.125 in (3.18 mm) 5-40 Thread Hardcoat Aluminum
M080A25 7/16 in 0.125 in (3.18 mm) M3 x 0.50 Thread Hardcoat Aluminum
lightweight aluminum with a grooved
080A178 1/2 in 0.120 in (3.05 mm) 10-32 Stud Hardcoat Aluminum
side for applying the adhesive and a 080A 1/2 in 0.187 in (4.75 mm) 10-32 Thread Hardcoat Aluminum
hardcoat finish which provides M080A 1/2 in 0.187 in (4.75 mm) M6 x 0.75 Thread Hardcoat Aluminum
electrical isolation between the test 080A145 3/4 in 0.200 in (5.08 mm) 5-40 Thread Hardcoat Aluminum
object and the accelerometer. For 080A12 3/4 in 0.200 in (5.08 mm) 10-32 Thread Hardcoat Aluminum
proper mounting, match the hex size M080A12 3/4 in 0.200 in (5.08 mm) M6 x 0.75 Thread Hardcoat Aluminum
on the accelerometer to the hex size on 080A13 3/4 in 0.200 in (5.08 mm) 1/4-28 Thread Hardcoat Aluminum
the adhesive base. Use the next larger 080A19* 3/4 in 0.375 in (9.53 mm) 10-32 Thread Hardcoat Aluminum
adhesive base hex size if a match is 080A68 7/8 in 0.200 in (5.08 mm) 10-32 Thread Hardcoat Aluminum
not available. M080A68 7/8 in 0.200 in (5.08 mm) M6 x 0.75 Thread Hardcoat Aluminum
080A147 7/8 in 0.274 in (6.96 mm) (2) M3 x 0.5 Thread Hardcoat Aluminum
080A170 1.0 in 0.350 in (8.89 mm) (2) 6-32 Thread Hardcoat Aluminum
080A190 1.25 in 0.250 in (6.35 mm) 10-32 Thread Stainless Steel
080M227* 1.15 in 0.625 in (15.9 mm) 10-32 Thread Ceramic
* Suitable for use as a stud mounted, electrical isolation base with a 10-32 accelerometer mounting stud inserted into each end.
Easy-mount Clips
Easy-Mount Clip Easy-mount clips offer practical and
economical installation techniques for
accelerometers in multi-channel vibration
Models 080A160, 080A172, Shown with sensor measurement applications.
080A173 (sensor not included)
The clips can be attached to the test structure
via double sided tape or adhesive. Once the
Model Number 080A172 080A173 080A160 clips are installed, accelerometers are simply
0.40 in 0.45 in 0.55 in
Compatible Cube Size
10.2 mm 11.4 mm 14.0 mm
snapped into the clips and are ready to take
0.55 x 0.55 x 0.25 in 0.6 x 0.6 x 0.25 in 0.81 x 0.81 x 0.32 in vibration measurements.
Size
14 x 14 x 6.4 mm 15.2 x 15.2 x 6.4 mm 20.6 x 20.6 x 8.1 mm
Weight 0.5 gm 0.6 gm 1.4 gm
More measurement points and orientations
Frequency Limit (± 5%) (Grease Mount) 2k Hz 2k Hz 2k Hz
can be accommodated with fewer sensors by
Frequency Limit (± 10%) (Grease Mount) 4k Hz 3k Hz 2.5k Hz installing clips at all desired points and
Frequency Limit (± 5%) (Dry Mount) 1k Hz 1k Hz 1k Hz populating them with as many sensors as
Frequency Limit (± 10%) (Dry Mount) 1.3k Hz 1.3k Hz 1.3k Hz necessary. Sensors are then moved to
Temperature Range (Continuous)
-65 to +125 °F -65 to +125 °F -65 to +125 °F remaining clip locations until all
-54 to +52 °C -54 to +52 °C -54 to +52 °C
measurements are completed. Triaxial
+175 °F +175 °F +175 °F
High Temperature Limit (Short Term Exposure)
+79 °C +79 °C +79 °C measurements can be made with single axis,
Compatible Accelerometers
333B32, 333B33, 333B42, 333B53, 356A02, 356A15, cube-shaped accelerometers by changing axis
356B11, 356B21 356A12, 356A22 356A16, 356A17 orientation for successive measurements.
Ordering Information
100-Piece Bag of Easy-Mount Clips 080A181 080A183 080A185
Swivel-style clips permit sensors installed on
Notes curved or sloped surfaces to be aligned along
Actual attainable frequency limits may be higher than specified, particularly for lower weight accelerometers, and may differ de- the desired plane and axis. These clips rotate
pending on axis of motion. An interface of silicone grease between clip and accelerometer aids in mechanical coupling to improve and pivot to provide full flexibility in alignment.
attainable frequency range.
Adhesives
Many adhesives have been successfully used for securing
mounting bases to test objects. These include epoxies, waxes,
Tips from
glues, gels, and dental cement. Some provide more permanent
attachment than others. Stiffer adhesives provide better
Techs
transmission of high frequencies. Adhesives should be
selected which perform adequately for the required How do I remove an
application and environmental conditions. PCB® offers petro
wax and quick bonding gel. adhesive mount sensor?
A debonder should always be used to avoid sensor damage.
Adhesives To avoid damaging the accelerometer, a debonding agent
must be applied to the adhesive prior to sensor removal.
With so many adhesives in use (glues, dental cement,
epoxies, etc.), there is no universal debonder available.
The debonder for the Loctite 454 adhesive that PCB®
offers is Acetone. If you are using anything other than
Model 080A90 Model 080A109
Loctite 454, you will have to check with the individual
Quick Bonding Gel
manufacturer for the debonding recommendation. The
Petro Wax
debonding agent must be allowed to penetrate the
Model Number Description Quantity Provided surface in order to properly react with the adhesive, so
080A24 Petro Wax 4 Squares, 1 x 1 x 0.25 in ea.
it is advisable to wait a few minutes after applying
080A109 Petro Wax 1 Squares, 1 x 1 x 0.25 in
before removing the sensor.
080A47 Petro Wax 175 gm Box
080A90 Quick Bonding Gel 1 Tube, 0.10 oz (3 gm)
Tools
Removal tools help avoid sensor damage and assist with Tools
the removal of adhesively mounted “teardrop”-style Model Number Applicable Sensor(s)
accelerometers. The shear force applied, snaps the bond of 039A27 352A21, 352C22, 357A09, 357C10, 352A25
most glues and epoxies. 039A26 352C23, 352A73
039A28 352A24, 357A07
Probe tips install onto accelerometers to enable their use
039A29 357A08, 357A19
as handheld vibration sensors. This technique is useful if
039A07 740B02
installation space is severely limited or for determining 039A31 352A56
installation locations where vibration is most prevalent. 039A32 352A71, 352A72
039A08 0.4 in (10.2 mm) Cube Shaped Accelerometers
039A09 0.45 in (11.4 mm) Cube Shaped Accelerometers
039A10 0.55 in (14 mm) Cube Shaped Accelerometers
039A12 0.8 in (20.3 mm) Cube Shaped Accelerometers
039A33 0.25 in (6.3mm) Cube Shaped Accelerometers
Model 080A09 Model 076A22 Removal tool for Removal tool for miniature
Probe Tip with 10-32 BNC connector tool cube shaped teardrop accelerometers
tapped hole Helps grip BNC’s for accelerometers Models 039A27, 039A26,
connection to crowded panels Models 039A08, 039A09, 039A28, & 039A29
039A10, & 039A12,
Tips from
Magnetic Mounting Bases Techs Always exercise caution when using a magnetic
base, as the attractive installation forces can cause excessive shock
to the sensor. It is recommended to install the magnet base to the test
Magnetic mounting bases allow a convenient, temporary method of object on an edge and then “roll” the assembly gently into position;
installing accelerometers to ferrous, magnetic surfaces. Select a or install the magnet base to the test object first, and then attach
magnetic base with a larger diameter than the accelerometer base. the sensor.
Model 080A30 Model 080A27 Model 080A179 Model 080A130, 131, 132 Model 080A54
Model Number Diameter Thickness Mounting Force Uses
080A30 3/8 in hex 0.23 in 5.84 mm 5-40 Thread 2.5 lb 11 N Miniature, 2 gm Accelerometers
M080A30 3/8 in hex 0.2 in 5.08 mm M3 x 0.5 Thread 2.5 lb 11 N Miniature, 2 gm Accelerometers
080A27 3/4 in hex 0.27 in 6.86 mm 10-32 Stud 12 lb 54 N General Purpose
080A179 0.75 in 0.40 in 10.2 mm 10-32 Thread 12 lb 54 N General Purpose
080A54 1-3/8 in hex 0.49 in 12.45 mm 1/4-28 Stud 50 lb 225 N Industrial Accelerometers
080A130 0.75 in 0.72 in 18.29 mm 1/4-28 Thread 15 lb 68 N For Curved Surfaces
080A131 1.1 in 1.02 in 25.9 mm 1/4-28 Thread 35 lb 158 N For Curved Surfaces
080A132 1.5 in 1.25 in 31.8 mm 1/4-28 Thread 55 lb 225 N For Curved Surfaces
Style “A” Style “B” Style “C” Style “D” Style “E”
Model 081A08 Model 081B05 Model 081B45 Model 081A21 Model 080A149
Model Number Mounting Comment Style
081A27 5-40 Stud to 5-40 Stud BeCu, For Some Triaxial Accelerometers B
081A90 5-40 Stud to 10-32 Stud Adaptor Stud, BeCu A
080A149 5-40 Thread to 10-32 Stud Adaptor Plate, 0.5" Dia. with 7/16" Flats E
080A84 5-40 Thread to 10-32 Stud Adaptor Plate, 0.75" Dia. with Knurl E
M080A149 M3 x 0.5 Thread to 10-32 Stud Adaptor Plate, 0.5" Dia. with 7/16" Flats E
080A85 M3 x 0.5 Thread to 10-32 Stud Adaptor Plate, 0.75" Dia. with Knurl E
080M260 6-32 Thread to 10-32 Stud Adaptor Plate, 0.75" Dia., Knurled with 5/8" Flats E
081B05 10-32 Stud to 10-32 Stud with Shoulder, BeCu, For Most Accelerometers B
081A21 10-32 Stud to 10-32 Stud Electrical Isolation Mounting Pad/Stud, 0.75" Hex D
081C21 10-32 Stud to 10-32 Stud Electrical Isolation Mounting Pad/Longer Stud, 0.75" Hex D
M081B23 10-32 Stud to M5 x 0.8 Stud Adaptor Stud, BeCu A
M081B05 10-32 Stud to M6 x 0.75 Stud Adaptor Stud, with Shoulder, BeCu A
M081A18 10-32 Stud to M6 x 1 Stud Adaptor Stud, with Shoulder, Stainless Steel A
081A08 10-32 Stud to 1/4-28 Stud Adaptor Stud, BeCu A
081B20 1/4-28 Stud to 1/4-28 Stud With Shoulder, BeCu B
081A96 1/4-28 Stud to 1/4-28 Stud Stainless Stl. for Model 350A96 Shock Accelerometer B
M081B20 1/4-28 Stud to M6 x 0.75 Stud Adaptor Stud, with Shoulder, BeCu A
081B45 6-32 thd x 0.63 inch length — — Cap Screw for Series 355 Ring Shaped Accelerometers C
M081B45 M3 x 0.5 thd x 16 mm length — — Cap Screw for Series 355 Ring Shaped Accelerometers C
081B36 2-56 thd x 0.375 inch length — — Cap Screw for 355B12 & 357A06 C
M081B36 M2 x 0.4 thd x 0.37 inch length — — Cap Screw for 355B12 & 357A06 C
081B60 10-32 thd x 0.63 inch length — — Cap Screw for 354C02 & 354C03 C
Triaxial Mounting
Adaptors
Adapts three standard, single axis
accelerometers for monitoring vibration in three
orthogonal axes. Hex size listed represents the
maximum allowable hex size for the installed
single axis accelerometers.
Impact Hammers
Highlights
■ Modally Tuned® to provide more consistent results
■ Variety of hammers to suit any size test object
■ Assortment of tips offer frequency tailored impulse
Impact Hammers
Applications
■ Structure Health Testing
■ Resonance Determination
■ Modal Analysis
Impact Hammers
Impact Hammers
Microphone Comparison
Prepolarized (0V)
Condenser Microphones
Highlights
■ Modern design
■ Operates from ICP® sensor power
■ Low cost per channel
■ IEC “Type 1” compliant models
■ Uses coaxial cables with BNC or 10-32 connections
■ Interchangeable with ICP® style
accelerometers and pressure sensors
Highlights:
■ Low noise
■ Low attenuation to microphone sensitivity
Indust ry
■ Large assortment of sizes and models Exclusive
■ IEC “Type 1” compliant models
■ Wide temperature range
Model HT426E01
High Temperature 1/2” ICP® Preamplifier
Model 426E01
Model 426B03
1/2” ICP® Preamplifier
1/4” ICP® Preamplifier
Model 426A30
1/2” Preamplifier
Model 426A11
Model 426A10 1/2” ICP® Preamplifier with gain Model 426B31
1/2” ICP® Preamplifier with 20 Hz HP. Filter and filter switches 1/4” Preamplifier
Preamplifiers
Prepolarized Externally Polarized
Model Number 426B03 426E01 HT426E01 426A10 426A11 426A30 426B31
Diameter 1/4 inch 1/2 inch 1/2 inch 1/2 inch 1/2 inch 1/2 inch 1/4 inch
Gain (Attenuation) -0.08 dB [1] -0.05 dB [1] -0.06 dB [2] -0.1 dB [1] -0.16 dB [1] -0.2 dB [1] -0.14 dB [3]
Frequency Response (± 0.1 dB) 5 to 126k Hz 6.3 to 125k Hz 6.3 to 126k Hz 80 to 125k Hz 5 to 125k Hz 10 to 126k Hz 10 to 126k Hz
Electrical Noise (A-weight) ≤ 3.2 µV [1] ≤ 2.8 µV [1] ≤ 4.9 µV [2] ≤ 3.6 µV ≤ 7.5 µV [1] ≤ 2.8 µV [1] ≤ 4.8 µV [3]
Electrical Noise (Linear) ≤ 5.6 µV [1] ≤ 5 µV [1] ≤ 13.4 µV [2] ≤ 11.2 µV [1] ≤ 5.7 µV [1] ≤ 5 µV [1] ≤ 12 µV [3]
Output Voltage (Maximum) ± 8 V pk ± 7 V pk ± 7 V pk ± 7 V pk ± 5 V pk ± 14 V pk ± 25 V pk
-40 to +158 ºF -40 to +176 ºF -40 to +248 ºF -40 to +176 ºF -4 to +158 ºF -40 to +185 ºF -4 to +167 ºF
Temperature Range
-40 to +70 ºC -40 to +80 ºC -40 to +120 ºC -40 to +80 ºC -20 to +70 ºC -40 to +85 ºC -20 to +75 ºC
Integral Cable with
Output Connector 10-32 Coaxial Jack BNC Jack BNC Jack BNC Jack BNC Jack 7-Pin
7-Pin
TEDS IEEE P1451.4 Yes Yes Yes Yes Yes No Yes
Notes
[1] Measured with an 18 pF reference microphone [2] Measured with a 12 pF reference microphone [3] Measured with a 6.8 pF reference microphone
Applications
■ Holography
■ Beamforming
■ General Audible Range Testing
■ Sound Pressure Mapping The PCB® Series 130 ICP® array microphones offer a cost
effective solution for large channel count sound pressure
■ Preventative Maintenance measurements and general audible range testing.
■ Machinery Monitoring
The modern prepolarzied design allows for the use of any 2-
20 mA constant current supply to power the sensors.
Three different connector configurations are available: BNC,
10-32 and SMB. The slim design of PCB® Models 130E21 and
130E22 offer minimal reflections of the sound waves and are
the preferred choice of large channel count systems, while
Model 130E20 offers an ergonomic design and utilizes cost
effective BNC connectors.
Each of these microphones include TEDS programing, version
1.0 which is IEEE 1451.4 compliant.
Model 130E20
(BNC Connector)
Acoustic Accessories
Adaptors
ADP043 – 1/4 inch Microphone to 1/2 inch Preamplifier Adaptor
ADP043 ADP009 ADP008
ADP009 – 1/2 inch Microphone to 1/4 inch Preamplifier Adaptor
079A24 – Tripod Stand Adaptor to Convert 5/8 inch Stud to 1/4 inch For
079A29
Microphone Holder
079A24
003V10 – 10 Foot Coaxial Cable with SMB Plug and BNC Plug
003U10
003V10
Acoustic Accessories
Calibration Equipment
CAL200 – 1 kHz, 94 and 114 dB, Calibrator
Environmental Protection
079A07 – 3-1/2 in Windscreen for 1/4 inch Microphone
EPS2108 – Short Term Outdoor Protection, 1/4 inch Side Exit Mount
079B21 EPS2106 EPS2108
Holders
079A10 – Holder for 1/4 inch Microphone
079A17 079A18
The PCB® full line of piezoelectric pressure sensors are used for a
variety of dynamic pressure measurements. Some examples
include: compression, pulsations, surges, cavitation, hydraulic and
pneumatic pressure fluctuations, high-intensity sound, fluid borne
noise detection, shock and blast waves, ballistics, explosive
component testing (e.g. detonators, explosive bolts), closed bomb
combustion studies, and other dynamic pressures from <0.0001 psi
to >100,000 psi (<0.690 Pa to >690 MPa).
The ability to measure small pressure fluctuations at high static
pressure levels is a unique characteristic of piezoelectric pressure
sensors. With ICP® amplified output, the sensors are well suited
for continuous operation in “dirty” environments, underwater, and
in field test applications across long cables. Since special low-
noise cable and charge amplifiers are not required, ICP® sensor
systems are substantially lower in cost per channel. Because of the
ICP® sensor’s low impedance output, superior signal-to-noise ratio, Solid state construction of a piezoelectric pressure sensor allows
ability to drive long low-cost coaxial cables, they are ideal for for a wide linear measuring range such that PCB® confidently
virtually all dynamic pressure applications where sensor provides calibrations at 100% and 10% of full scale output for
temperatures range from -320 to +275 °F (-196 to +135 °C). For most models. Multiple strain gage or piezoresistive type sensors,
higher temperature applications, charge output sensors are with their narrow measuring ranges, would be required to make
available for use up to +750 °F (+399 °C). the range of measurements possible with a single quartz
piezoelectric sensor.
Although piezoelectric pressure sensors are primarily
recommended for dynamic pressure measurements, some quartz Standard or specialized sensors and mounting adaptors can be
pressure sensors have long discharge time constants that extend provided to facilitate sensor installation in existing mounting ports.
low-frequency capability to permit static calibration and
measurement of quasi-static pressures over a period of a few To discuss specific applications, or if a special pressure sensor or
seconds. adaptor is required, please contact PCB® for assistance.
Highlights
■ Fast rise time ≤ 1 µsec from quartz element
■ Ultra-high resonant frequency of ≥ 500 kHz
Photo Courtesy of Peerless Mfg. Co.
[1] For +10 volt output, minimum 24 VDC supply voltage required. Negative 10 volt output may be limited by output bias. [2] Zero-based, least-squares, straight line method
[1] For +10 volt output, minimum 24 VDC supply voltage required. Negative 10 volt output may be limited by output bias. [2] Zero-based, least-squares, straight line method
Sub-Miniature ICP®
Pressure Sensors
Highlights:
■ Integral machined diaphragm for long life
■ Fast rise time of ≤ 2 µsec from quartz element
■ High resonant frequency of ≥ 250 kHz
[1] For +10 volt output, minimum 24 VDC supply voltage required. Negative 10 volt output may be limited by output bias. [2] Zero-based, least-squares, straight line method.
[1] For +10 volt output, minimum 24 VDC supply voltage required. Negative 10 volt output may be limited by output bias. [2] Zero-based, least-squares, straight line method
Highlights
High Sensitivity ICP® ■ Ability to measure small pressure changes ≤ 0.1 mpsi
Acoustic Pressure (0.689 Pa) under high static conditions
■ Acceleration compensated virtually eliminates
Sensors vibration sensitivity
[1] Zero-based, least-squares, straight line method. [2] 2.5 Volt Output.
Extreme Environment
Dynamic Pressure Sensors
PCB® Cryogenic Series 102A PCB® Cryogenic quartz dynamic pressure sensors are a high-
resolution ICP® pressure sensor design, specially made for
Highlights cryogenic environments. They consistently follow dynamic
■ Fast rise time of ≤ 2 µsec from quartz element, with events found in cryogenic turbo pumps for liquid fuel handling
high resonant frequency ≥ 250 kHz
systems or biomedical research.
Extreme Environment
Pressure Sensors
-320 to +212 °F -320 to +212 °F -400 to +600 °F -400 to +650 °F -400 to +750 °F
Temperature Range
-196 to +100 °C -196 to +100 °C -240 to +316 °C -240 to +345 °C -240 to +399 °C
Discharge Time Constant ≥ 1 sec ≥ 2 sec — — —
Electrical Connector 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack 10-32 Coaxial Jack
Housing Material 316 Stainless Steel 316 Stainless Steel 17-4 PH Stainless Steel 316 Stainless Steel 316 Stainless Steel
Diaphragm Material 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel
Sealing Welded Hermetic Welded Hermetic Welded Hermetic Welded Hermetic Welded Hermetic
Supplied Accessories
English Clamp Nut — — 060A03 060A12 060A12
Metric Clamp Nut — — 060A05 060A14 060A14
Seal Rings (3) 065A44 (3) 065A44 (3) 065A02, 065A05 065A37 065A37
Additional Versions
Metric Mount M102A10 M102A14 — — —
Additional Accessories
English Installation Tooling Kit — — 040A10 — —
Metric Installation Tooling Kit — — 040A11 — —
Pipe Thread Mounting daptor — — 062A01 062A06 062A06
English Mounting Adaptor — — 061A01 061A60 061A60
Metric Mounting Adaptor — — 061A10 — —
Water-cooled Mounting Adaptor — — 064B02 064B06 064B06
Mating Cable Connector EB EB EB EB EB
Recommended Cables 002, 003 CE 002, 003 CE 003 003, 029 ≥ 500 °F 003, 029 ≥ 500 °F
Notes
[1] For +10 volt output, minimum 24 VDC supply voltage required. Negative 10 volt output may be limited by output bias. [2] Zero-based, least-squares, straight line method [3] Resolution dependent
on range setting and cable length used in charge system. [4] Special cryogenic microelectronics used in Series 102A sensors are current-sensitive (sensitivity changes about 1% per mA), so they
should be used and calibrated w/4mA constant current.
High Frequency
Pressure Sensors
Series 137
■ ICP® free-field blast pencil probes
■ Ranges from 50 to 5000 psi (344 to 34,475 kPa)
■ Rise time <4 µsec
■ Resonant frequency >500k Hz
Mounting Adaptors
What are mounting adaptors? Most mounting adaptors are made of high-strength 17-4 PH
Mounting adaptors are precision machined to accept PCB probe stainless steel. Care should be exercised to observe maximum
style pressure sensors to provide a convenient sensor pressure when using adaptors made of lesser-strength
installation method. materials.
Why use mounting adaptors? In sensor applications involving exposure to flash temperatures,
When space permits mounting adapters reduce the need for an ablative diaphragm coating is beneficial. To captivate the
precision machining required for the probe style connectors in ablative, the sensor may be slightly recessed in an adaptor, and
locations where precision machining is impossible, impractical the recess filled with ablative coating such as the PCB® ‘CA’
or simply inconvenient, the adapter can be mounted with a few option.
simple steps. The sensor can be electrically isolated in many
adapters to minimize interference from ground loop noise A variety of popular adaptors are summarized in the following
involved with operation on electrical machinery. Special tables. Many standard and special adaptors can be supplied to
adapter materials, sensor coatings, and insulating seals can be fit specific mounting ports, or material requirements so please
factory installed to isolate the sensor from noise. visit [Link] or contact a PCB® Application Engineer to
discuss your unique needs.
Water-cooled adapters provide for sensor installation in high
temperature applications for dynamic measurements on heat
exchangers or other high temperature applications. Water-
cooled adapters allow ICP® and charge output pressure sensors
to operate in applications with temperatures well above the
operating range of the sensor by providing a stable localized
lower temp environment. For example, an ICP® sensor, rated to
FAQ Q: What is the proper mounting torque?
+275°F (+135°C) will remain below +150°F (+65°C) when A: Proper mounting torque is provided on the
operating with a Model 064B water-cooled adapter on a installation drawing shipped with each sensor.
+1000°F (+535°C) exhaust manifold.
Series 111, 112, 113 probe-style Requires precision machining tools and
sensor, with supplied 5/16-24 or dimensions.
M7x0.75 thread, may be directly
Sensor
Electrical Isolation Electrically isolates the sensor from Limits use to lower pressure
ground. Series 111,112, and 113. applications of <500 psi (<3450 kPa),
and temperatures ≤ +225 °F (+107 °C).
NPT Tapered Threads Thread conveniently adapts Series 111, Since the tapered pipe thread seals on
112, 113 to common hydraulic, the thread itself, it is more difficult to
Adaptor Type
pneumatic, and process mounting ports. achieve a flush mount of the sensor
diaphragm. Requires more area to
prepare mounting port than a
062A01 1/8” NPT thread, made from probe-style sensor alone.
17-4 PH stainless steel
Water-cooled Adaptors Adapts Series 111, 112, 113 to high Requires a larger mounting area.
temperature environments.
Recessed sensor results in reduced
frequency capabilities.
Models 106B, 116B and 116B03 Requires precision machining tools and
probe-style sensors, with supplied dimensions.
1/2-20 or M14x1.25 thread may be
Sensor
Water-cooled Adaptors
Adapts Models 106B, 116B and 116B03 Requires a larger mounting area.
to high temperature environments.
Recessed sensor results in reduced
frequency capabilities.
Hydraulic Step Pressure Calibrator Model 905C Shock Tube Model 901A10
A high-pressure pump exposes the unit under test to A gas shock wave is generated past a burst diaphragm to
graduated pressure steps with dump valve for rapid, create sub-microsecond pressure steps for evaluating various
pressure release. sensor performance characteristics such as rise time &
■ Strain gage pressure sensor reference resonant frequency.
■ 0 to 100k psi (0 to 690 MPa) range ■ Reflected pressure to 1000 psi (7 MPa)
■ Accuracy to 1.7% FS ■ Incident pressure to 180 psi (1.2 MPa)
■ Includes time of arrival sensor with 0.5 µsec rise time
CALIBRATION CERTIFICATE
Model: 112B10
Serial #: Sample Date: 1/6/2010
Description: Pressure Sensor By: Joe Calibrator
Type: Charge Capacitance: 26.5 pF Station: Dead Weight #5 (Test Procedure AT601-2)
Condition of Unit:
As Found: Not applicable
As Left: In tolerance, new unit
400
TEST DATA
INPUT OUTPUT
(PSI) (pC)
350
50.0 58.2
100 115.3
150 171
300 200 228.2
250 285.5
300 342.9
OUTPUT - PICOCULOMBS (pC)
250
Sample Pressure
Calibration
200 Certificate
150
100
50
N
For Additional Specification Information Visit [Link]
■ Small size – fraction of the size of strain gage based force sensors
impulse events.
Applications
■ Crash Testing
■ Drop Testing
■ FatigueTesting
■ Fracture Testing
■ Press Monitoring
Weight 31 gm 31 gm 31 gm 31 gm 31 gm
Mounting 1/4-28 Thread 1/4-28 Thread 1/4-28 Thread 1/4-28 Thread 1/4-28 Thread
Additional Versions
Charge Output — — — — 231B
Metric Mounting Threads M221B01 M221B02 M221B03 M221B04 M221B05
Additional Accessories
Mating Cable Connectors EB EB EB EB EB
Recommended Cables 002, 003 CE 002, 003 CE 002, 003 CE 002, 003 CE 002, 003 CE
Applications
■ Process monitoring
■ Control press forces & other processes
■ Monitor quality, safety, & relibility
■ Composite material Testing
Tips from
Techs
General Purpose
General purpose load cells are designed for a multitude of applications across the Test & Measurement,
Automotive, Aerospace and Industrial markets. The general purpose load cell, as the name implies, is
designed to be utilitarian in nature. Within the general purpose load cell market there are several distinct
categories: precision, universal, weigh scale, and special application. PCB Load & Torque, Inc. primarily
supplies general purpose load cells into the universal and special application categories. Universal load
cells are the most common in industry.
[1] Calibrated at 10 VDC, useable 5 to 20 VDC or VAC RMS [2] Requires optional mounting base (084A101)
Highlights: Rod End Load Cells are designed for integration into tension
measurement applications such as process automation,
■ Rugged design quality assurance, and production monitoring. Standard 3/4-
■ Sealed construction 16 and 1-14 Male/Female threads faciltate ease of
■ Fully calibrated in both tension and compression installation.
■ NIST traceable calibration
■ Built-in temperature compensation
Series 8161
Provides 5 or 10 VDC bridge excitation, and delivers
± 5 or ± 10 volts and 4-20 mA output signals, Series 8159
and operates from 12 to 28 VDC power. Adjustable Provides 5 or 10 VDC strain gage bridge excitation
zero and span with built-in shunt calibration. which delivers ± 10 VDC and 4 to 20 mA output signals,
and operates from 115 or 230 VAC power.
Series 8162
In-line, IP66 enclosure, operates from 12 to
18 VDC, provides 10 VDC sensor excitation,
delivers ± 10 V and 4 to 20 mA outputs.
Accessories
Mounting Base
084A100
084A101
Cable Assemblies 084A103
8311-17-XXA 084A104
8311-18-XXA
8311-15-XXA
Connector
181-012A
Cable Assemblies
8311-01-XXA
Connector
181-025A
TORKDISC®
In-line Rotary Torque Sensor System
Highlights:
■ AC coupled, 0 to ±10 volt analog output with
2-pole Butterworth high pass filter with user
selectable cut off frequencies
■ DC coupled, 0 to ±10 volt analog output with
8-pole elliptical low pass filter with user
selectable cut off frequencies
■ Digital system alleviates noise & data corruption
■ High torsional stiffness
■ DC to 8500 Hz bandwidth
■ Immune to RF & EMI
■ Maintenance free
■ High bending moment capability
■ CE certified
100 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886
PCB Load & Torque, Inc. Toll-Free in USA 866-684-7107 716-684-0001 [Link]
For Additional Specification Information Visit [Link]
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PCB Load & Torque, Inc. Toll-Free in USA 866-684-7107 716-684-0001 [Link]
For Additional Specification Information Visit [Link]
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For Additional Specification Information Visit [Link]
"C"
DIRECTION FOR
POSITIVE OUTPUT
STATIONARY ANTENNA LOOP
"A"
TELEMETRY COLLAR
"B"
POWER CORD
"A"
"C"
"D" "D" I/O CONNECTOR
(MATING SUPPLIED)
Tips from
Techs
Best practice in dynamometer use is to install the male pilot side of the TORKDISC® toward the unit under test via a drive shaft with either universal
or constant velocity joints to allow for misalignment that may occur due to vibration or temperature expansion and contraction. The female pilot side is
then typically rigidly mounted on the reaction or absorption side. Note: The TORKDISC® will produce at positive polarity in this setup when torque is
applied in the clockwise direction.
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For Additional Specification Information Visit [Link]
Model
-40 to +248 °F -40 to +248 °F
8180-RE110A
Option
-40 to +120 °C -40 to +120 °C
Note
[1] Please specify version at time of order.
Receiving Unit
Model Number 8179-CUT0 8179-CUR0 [1] 8180-CUT0
4.1 x 2.5 x 7.2 in 2.8 x 5.0 x 6.7 in 7.9 x 4.1 x 2.5 in
Dimensions
105 x 64.5 x 184 mm 70.8 x 128 x 171 mm 200 x 105 x 64 mm
Note
[1] An optional 19" housing is available for multiple 8179-CUR0 units.
PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886 105
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For Additional Specification Information Visit [Link]
Electronics
Highlights:
■ Battery-Powered ICP®
Sensor Signal Conditioners
■ DC-Powered ICP® Sensor Signal Conditioners
■ Line-Powered ICP® Sensor Signal Conditioners
■ Multi-Channel ICP® Sensor Signal Conditioners
■ DC-Coupled ICP® Sensor Signal Conditioners
■ Modular-Style ICP® Sensor Signal Conditioners
■ In-Line ICP®-Powered Charge Converters
■ Industrial Charge Amplifiers
Photo Courtesy of Nugget Mandolins
106 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886
For Additional Specification Information Visit [Link]
Battery-powered
ICP® Sensor
l In
cab
pu t
le
Signal Conditioners
n ne
ha
3-C
[1] Specified into 1M Ohm load [2] Through internal current limited diode [3] Typical [4] Achieved with accelerometer having a discharge time constant of >1 second and 1M Ohm load impedance [5]
Use BNC jacks or 4-pin jack, not both at once. Cover all unused connectors with black ESD protective caps [6] Supplied with 488A02 recharger and (3) 073A09 9 VDC NiCAD batteries
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DC-powered
ICP® Sensor
Signal Conditioners
108 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886
For Additional Specification Information Visit [Link]
Line-powered
ICP® Sensor
Signal Conditioners
[1] User adjustable, factory set at 4 mA (± 0.5 mA). One control adjusts all channels [2] Typical
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Line-powered
ICP® Sensor
Signal Conditioners
[1] User adjustable, factory set at 4 mA (± 0.5 mA). One control adjusts all channels [2] Typical [3] Frequency tolerance is within ± 5% of the specified value
110 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886
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Multi-channel
ICP® Sensor
Signal
Conditioners
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For Additional Specification Information Visit [Link]
Multi-channel
ICP® Sensor
Signal
Conditioners
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For Additional Specification Information Visit [Link]
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For Additional Specification Information Visit [Link]
Modular-style
Signal Conditioners
Highlights:
■ Powers ICP® and Charge Sensors
■ Flexible Modular Design
■ Expands Economically as Needs Grow
■ Supports TEDS Sensors
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Tips from
Techs
Polarity of Charge Converters
The output signal polarity of PCB® charge output sensors is
negative. Because of this, most external charge converters,
like the 422E Series, are designed to have an inverting
characteristic. Therefore, the resulting system, sensor with
charge converter, will have an output signal polarity that is
positive.
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For Additional Specification Information Visit [Link]
-65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F -65 to +250 °F
Temperature Range
-54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C -54 to +121 °C
Excitation Voltage 18 to 28 VDC 18 to 28 VDC 18 to 28 VDC 18 to 28 VDC 18 to 28 VDC
Constant Current Excitation 2.2 to 20 mA 2.2 to 20 mA 2.2 to 20 mA 2 to 20 mA 2 to 20 mA
Input Connector 10-32 Jack 10-32 Jack 10-32 Jack 10-32 Jack 10-32 Jack
Output Connector BNC Jack BNC Jack BNC Jack 10-32 Jack 10-32 Jack
3.4 x 0.52 in 3.4 x 0.52 in 3.4 x 0.52 in 3 x 0.5 in 3 x 0.5 in
Size
86 x 13 mm 86 x 13 mm 86 x 13 mm 76 x 13 mm 76 x 13 mm
1.1 oz 1.1 oz 1.1 oz 0.8 oz 0.8 oz
Weight
31 gm 31 gm 31 gm 23 gm 23 gm
Additional Version
TEDS T422E36 T422E35 — — —
Notes
[1] Specifically designed for use with sensors operating in elevated temperature, greater than +400 °F (+204 °C) [2] Specifically designed for use in radiation environments [3] High frequency re-
sponse may be limited by supply current and output cable length [4] Typical, tested using voltage source and input capacitor equal to the feedback capacitor, to simulate a charge output sensor
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Industrial
Charge
Amplifiers
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For Additional Specification Information Visit [Link]
Differential
Charge Converters
[1] Specifically designed for use with differential output sensors [2] High frequency response may be limited by supply current and output cable length [3] Tested using voltage source and input ca-
pacitor equal to the feedback capacitor, to simulate a charge output sensor [4] Acceleration output: -120 dB/decade [5] Both acceleration and velocity outputs have -40 dB/decade response past
upper frequency limit
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For Additional Specification Information Visit [Link]
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For Additional Specification Information Visit [Link]
Additional Electronics
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For Additional Specification Information Visit [Link]
Highlights
■ Coaxial Cable Assemblies
■ 4-Connector Cable Assemblies
■ Custom Cable Assemblies
■ Cable Connectors
■ Coaxial Custom Cable Assemblies
■ Multi-conductor Custom Cable Assemblies
■ Multi-conductor Cables
■ Patch Panels
■ Connector Adaptors
PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886 121
For Additional Specification Information Visit [Link]
)
m
)
)
Construct cable assembly model by combining
m
m
od
5 f m)
)
m
5.2
.1
.1
.0
M
0.3
0.9
1.5
base model with desired length, e.g., 002C10.
(6
(9
(3
(1
e
ft
t(
t(
t(
ft
ft
ft
s
Ba
20
1f
3f
30
10
50
030A 03 05 10 20 30 50 PTFE, Low Noise, Miniature 3-56 Plug to 10-32 Plug 3-56 Plug 5-44 Plug
030C 05 10 20 30 50 PTFE, Low Noise, Miniature 3-56 Plug to BNC Plug
018G 03 05 10 20 30 PVC, Miniature 5-44 Plug to 10-32 Plug
003G 03 05 10 20 30 TFE, Low Noise 5-44 Plug to 10-32 Plug
002P 03 05 10 20 30 FEP 5-44 Plug to BNC Plug 10-32 Plug 10-32 Jack
003P 03 05 10 20 30 TFE, Low Noise 5-44 Plug to BNC Plug
018C 03 05 10 20 30 PVC, Miniature 5-44 Plug to BNC Plug
030B 05 10 20 PTFE, Low Noise, Miniature M3 Plug to 10-32 Plug
003R 05 10 20 TFE, Low Noise M3 Plug to 10-32 Plug
002A 03 05 10 20 30 50 FEP 10-32 Plug to 10-32 Plug BNC Plug BNC Jack
003A 01 03 05 10 20 30 50 TFE, Low Noise 10-32 Plug to 10-32 Plug
023A 10 Hardline 10-32 Plug to 10-32 Jack
002C 03 05 10 20 30 50 FEP 10-32 Plug to BNC Plug
003C 03 05 10 20 30 50 TFE, Low Noise 10-32 Plug to BNC Plug
002B 01 03 FEP 10-32 Plug to BNC Jack M3 Plug SMB Plug
003B 01 03 TFE, Low Noise 10-32 Plug to BNC Jack
003U 10 TFE, Low Noise SMB Female Plug to SMB Female Plug
003V 10 TFE, Low Noise SMB Female Plug to BNC Plug
002T 03 05 10 20 30 FEP BNC Plug to BNC Plug 2-Socket Plug 2-Socket
003D 03 10 20 TFE, Low Noise BNC Plug to BNC Plug Env. Sealed Plug
012A 03 05 10 20 30 50 PVC, RG58/U BNC Plug to BNC Plug
012E 10 20 50 PVC, RG58/U 2-Socket Env. Sealed to BNC Plug
012R 10 20 50 PVC, RG58/U 2-Socket MIL to BNC Plug
Series 018C
Series 012A
122 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886
For Additional Specification Information Visit [Link]
el
)
m
)
Construct cable assembly model by combining
15 0 m)
20 6 m)
)
)
m
m
od
)
Mini 4-Socket Plug
m
5.2
.6
.1
.1
M
1.5
.
base model with desired length, e.g., 034G20.
(7
(3
(4
(9
(6
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ft
t(
ft
ft
ft
ft
ft
s
Ba
25
5f
10
30
50
034H 05 10 20 30 50 FEP, Lightweight Mini 4-Socket Plug to (3) 10-32 Plugs
034K 05 10 20 30 50 FEP, Lightweight Mini 4-Socket Plug to (3) BNC Plugs
019B 05 10 15 20 30 Silicone, Flexible, Lightweight Mini 4-Socket Plug to (3) BNC Plugs 4-Socket Plug
010P 05 10 20 30 50 FEP, General Purpose 4-Socket Plug to Pigtails
034A 05 10 20 30 50 FEP, Lightweight 4-Socket Plug to Pigtails
010D 05 10 15 20 25 30 FEP, General Purpose 4-Socket Plug to 4-Socket Plug
034D 05 10 20 30 50 FEP, Lightweight 4-Socket Plug to 4-Socket Plug
BNC Plug
078D 05 10 20 30 50 Polyurethane, Flexible 4-Socket Plug to 4-Socket Plug
010F 05 10 15 20 25 30 50 FEP, General Purpose 4-Socket Plug to (3) 10-32 Plugs
034F 05 10 20 30 50 FEP, Lightweight 4-Socket Plug to (3) 10-32 Plugs
078F 10 15 25 Polyurethane, Flexible 4-Socket Plug to (3) 10-32 Plugs
010G 05 10 15 20 25 30 50 FEP, General Purpose 4-Socket Plug to (3) BNC Plugs
10-32 Plug
034G 05 10 15 20 25 30 50 FEP, Lightweight 4-Socket Plug to (3) BNC Plugs
036G 05 10 15 20 25 30 Silicone, Flexible 4-Socket Plug to (3) BNC Plugs
078G 05 10 15 20 25 30 50 Polyurethane, Flexible 4-Socket Plug to (3) BNC Plugs
Series 034D
Series 010F
Series 010G
Series 034K
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For Additional Specification Information Visit [Link]
0 0 3 A K 0 2 5 A C
5. Choose desired termination connector type.
Example:
Model 003AK025AC defines
024 General Purpose, Black Polyurethane Jacket 0.250 in 6.35 mm 250°F 121°C AC BNC Plug
032 Lightweight, FEP Jacket 0.085 in 2.16 mm 392°F 200°C AB BNC Jack
045 High Temperature, Red PFA Jacket 0.204 in 5.18 mm 250°F 121°C FW SMB Plug
053 High Temperature, Red FEP Jacket 0.157 in 3.99 mm 392°F 200°C FX SMB Jack
010 General Purpose, FEP Jacket 0.1 in 2.54 mm 392°F 200°C AY 4-Socket Plug
034 Lightweight, FEP Jacket 0.077 in 1.96 mm 392°F 200°C CA 4-Pin Jack
019 Lightweight, Blue Silicon Jacket 0.068 in 1.73 mm 500°F 260°C EH 4-Socket Miniature Plug
036 General Purpose, Blue Silicon Jacket 0.104 in 2.64 mm 392°F 200°C HJ 4-Pin Miniature Jack
078 General Purpose, Blue Polyurethane Jacket 0.119 in 3.02 mm 185°F 85°C EN 9-Socket Plug
GJ 9-Pin Plug
Hardline Cable
JY Splice Assembly to (3) EB Connectors
013 Hardline, 2-conductor, Inconel Jacket 0.125 in 3.20 mm 1200 °F 650 °C
LA Splice Assembly to (3) EJ Connectors
023 Hardline, Coaxial, 304L Stainless Steel Jacket 0.059 in 1.5 mm 1200 °F 650 °C
JZ Splice Assembly to (3) AL Connectors
Miscellaneous Cable
JW Splice Assembly to (3) AC Connectors
031 Red/White Twisted Pair, PTFE Jacket 0.03 in* 0.8 mm* 392°F 200°C
JX Splice Assembly to (3) AB Connectors
037 10-cond. Shielded, Black Poly Jacket 0.024 in 0.61 mm 250°F 121°C
JS Splice Assembly to (3) AY Connectors
* diameter of each conductor
Miscellaneous Connectors
The combination of cables and connectors listed are only recommended configurations; other configurations may
be available. Consult PCB® before ordering. AE 2-Socket Plug MS3106 5/8-24 thd (with Environmental Boot)
designates that cable maintains conformance AM 2-Socket Plug MS3106 5/8-24 thd
AP 2-Socket Plug MS3106 5/8-24 thd (with Strain Relief)
BP 2-Socket Plug MS3106 5/8-24 thd (High Temperature)
ET 2-Socket Plug MIL 7/16-27 thd (High Temperature)
GN 2-Socket Plug MIL 7/16-27 thd (for 013 Hardline Cabling)
GP 2-Pin Jack MIL 7/16-27 thd (for 013 Hardline Cabling)
LN 8-Pin Mini DIN (for 4-Wire Bridge)
BZ Blunt Cut
DZ Pigtail (Leads Stripped and Tinned for 3711/3713 Series)
JJ Pigtail (Leads Stripped and Tinned for 3741 Series)
AD Pigtail (Leads Stripped and Tinned for all Others)
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Cable Connectors
AB BNC Jack CA 4-Pin Jack, 1/4-28 Thread (for triaxial sensors)
Max Temp 329 °F (165 °C) Max Temp 325 °F (163 °C)
AD Pigtail (leads stripped and tinned) EH 4-Socket Mini Plug, 8-36 Thread (for triaxial sensors)
Max Temp 490 °F (254 °C)* Max Temp 356 °F (180 °C)
AE 2-Socket MS3106 Plug (with environmental boot) EJ 10-32 Coaxial Plug (straight, o-ring seal, spring loaded)
Max Temp 325 °F (163 °C) Max Temp 500 °F (260 °C)
AG 5-44 Coaxial Plug (straight) EN 9-Socket Plug (for triaxial capacitive accelerometers)
Max Temp 500 °F (260 °C) Max Temp 275 °F (135 °C)
AH 10-32 Coaxial Plug (straight, with wire locking hex) EP M3 Coaxial Plug
Max Temp 450 °F (232 °C) Max Temp 500 °F (260 °C)
AL 10-32 Coaxial Jack (straight) FZ 10-32 Coaxial Plug (for hardline cable)
Max Temp 500 °F (260 °C) Max Temp 900 °F (482 °C)
AP 2-Socket MS3106 Plug (with strain relief) GA 10-32 Coaxial Jack (for hardline cable)
Max Temp 257 °F (125 °C) Max Temp 550 °F (288 °C)
AW 10-32 Coaxial Plug / Solder Adaptor (user repairable) GN 2-Socket Plug, 7/16-27 Thread (high temperature)
Max Temp 500 °F (260 °C)* Max Temp 900 °F (482 °C)
AY 4-Socket Plug, 1/4-28 Thread (for triaxial sensors) GP 2-Pin Jack, 7/16-27 Thread (high temperature)
Max Temp 325 °F (163 °C) Max Temp 900 °F (482 °C)
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Cable Assemblies AD
AY
✔
✔
✔
✔
✔
✔
✔
✔
✔ ✔
✔
BZ ✔ ✔ ✔ ✔ ✔ ✔
CA ✔ ✔ ✔ ✔ ✔
DZ ✔ ✔ ✔ ✔
EH ✔ ✔
EN ✔
GJ ✔
HJ ✔
JJ ✔
JS ✔
JW ✔ ✔ ✔ ✔ ✔
JX ✔ ✔ ✔ ✔ ✔
JY ✔ ✔ ✔ ✔ ✔
JZ ✔ ✔ ✔ ✔ ✔
LA ✔ ✔ ✔ ✔ ✔
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Multi-conductor Cables
Multi-conductor cables minimize tangles and reduce overall cable costs. They also offer
numerous cable/termination variations to suit a particular transmission requirement, as
well as the ability to consolidate several cables into one.
Patch Panels
Input patch panels serve as a central collection point for
individual sensor cables installed in multi-channel
measurement arrays. The sensor signal paths are then
consolidated and transmission to readout or data
acquisition equipment is accomplished by a single, multi-
conductor cable.
Output patch panels connect via multi-conductor cables to
the output connectors on high density rack or modular signal
conditioners. The sensor signal paths are then expanded Model 070C21 Model 070C29
to individual BNC's for each channel for subsequent 16-channel input patch panel 16-channel input patch panel
connection to data acquisition equipment. 16 IDC pin inputs 16 BNC jack and
DB50 male output 16 IDC pin inputs
DB50 male output
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Connector Adaptors
085A40
076A05
10-32 Coaxial Plug
BNC Microdot connector, screw-on type.
Coupler 070A12
BNC jack to BNC jack. Joins two cables
070A03 terminating in BNC plugs.
Connector Adaptor
10-32 coaxial plug to BNC jack. Converts 10-32
connectors for use with BNC plugs. Do not use
on sensor connectors. 1/8 in max
wall thickness
1/2 in mtg thd
070A13
Feed-thru Adaptor 076A25
10-32 coaxial jack to BNC jack. Bulkhead
070A05 connects BNC plug to 10-32 coaxial jack. Connector Tool
Used to install 076A05 screw-on type
10-32 Coaxial Coupler microdot connector.
10-32 coaxial jack to 10-32 coaxial jack. 1/4 in max
Joins two cables terminating in 10-32 wall thickness
5/16-32 in mtg thd
coaxial plugs.
10-32
Hermetic
070A14
Feed-thru EB
10-32 coaxial jack to 10-32 coaxial jack. Coaxial Connector
10-32 crimp-on style coaxial connector.
Requires tools contained in Model 076C31 kit.
070A08
Cable Adaptor 10-32 Coaxial
10-32 coaxial jack to BNC jack. Joins cables Right Angle
070A20
terminating in a BNC plug and a 10-32 Adaptor
Pin tool
coaxial plug. 10-32 coaxial jack to 10-32 coaxial plug. For use
in confined locations. For ICP® sensors only.
Ground
Signal Power
Crimping tool
076C31
10-32 Coaxial Crimp-on
10-32 085A18
070B09 coaxial plug Connector Kit
Solder Connector Adaptor Plastic Protective Cap Includes 1 pin insertion tool, 1 sleeve-
10-32 coaxial plug to solder terminals. Provides strain relief for solder connector crimping tool, and 20 Model “EB”
Excellent for high-shock applications. User- adaptors, as well as protects 10-32 cable connectors with cable strain reliefs. (Wire
repairable. ends. stripper and soldering iron not included).
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Calibration Services
For Shock, Vibration, Acoustic, Pressure, Force, Torque Sensors, and Load Cells
dB 0.0
-1.0
-2.0
PCB® Piezotronics provides some of the most comprehensive
-3.0
10.0 100.0 1000.0 4000.0
Hz calibration and testing services in the industry. Considerable
Data Points
Frequency (Hz) Dev. (%) Frequency (Hz) Dev. (%)
10.0 -0.2 300.0 0.1
investment in equipment, coupled with conformance to industry
15.0 0.0 500.0 0.1
30.0 -0.1 1000.0 0.2
and ISO 9001 standards, ensures that PCB® sensors will perform
50.0 0.0 3000.0 1.0
REF. FREQ. 0.0 4000.0 4.0 in accordance with their specifications. Calibration services are
Mounting Surface: Stainless Steel w/Silicone Grease Coating Fastener: Stud Mount Fixture Orientation: Vertical
Acceleration Level (rms)¹: 10.0 g (98.1 m/s²)²
¹The acceleration level may be limited by shaker displacement at low frequencies. If the listed level cannot be obtained, the calibration system uses the following formula to set the vibration amplitude; Acceleration Level (g) =
0.010 x (freq)². ²The gravitational constant used for calculations by the calibration system is; 1 g = 9.80665 m/s². also available for other manufacturer’s sensors.
Condition of Unit
As Found: n/a
As Left: New Unit, In Tolerance
Notes
1. Calibration is NIST Traceable thru Project 822/277342 and PTB Traceable thru Project 1254. A complete sensor calibration encompasses sensitivity, linearity,
2. This certificate shall not be reproduced, except in full, without written approval from PCB Piezotronics, Inc.
3. Calibration is performed in compliance with ISO 9001, ISO 10012-1, ANSI/NCSL Z540-1-1994 and ISO 17025.
4. See Manufacturer's Specification Sheet for a detailed listing of performance specifications. and, where applicable, its frequency response determination.
5. Measurement uncertainty (95% confidence level with coverage factor of 2) for frequency ranges tested during calibration
are as follows: 5-9 Hz; +/- 2.0%, 10-99 Hz; +/- 1.5%, 100-1999 Hz; +/- 1.0%, 2-10 kHz; +/- 2.5%.
cal48 - 3363966737.87
provides all of these services.
Typical Accelerometer Calibration Certificate
PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886 129
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Calibration Services
Shock and Vibration Sensor Calibration Services
Primary Reference
■ High degree of accuracy Laser Interferometer
■ Laser interferometer measurement Measurement
■ A2LA accredited to ISO 17025 Primary calibration of
vibration transducers
■ 5 Hz to 15 kHz frequency range by laser
■ Uncertainties: 0.2% at 100 Hz, <1.5% to 15 kHz interferomentry are
made with a precision
level that is directly
traceable to the
wavelength of the laser
light.
Low-frequency Accelerometer
Back-to-Back Secondary Reference Calibrator
Accelerometer under test is mounted to a reference standard sensor With a 6-inch (152 mm) stroke, this
atop a shaker. “long stroke” shaker provides enough
displacement for low-frequency
calibrations to 0.5 Hz.
Back-to-Back Secondary Reference
■ Quartz reference comparative accelerometer
■ Electrodynamic and air-bearing shakers
■ NIST and PTB traceability for multiple frequency
data points
■ A2LA accredited to ISO 17025
Gravimetric Method (low frequency)
■ 5 Hz to 15 kHz frequency range
■ Mass and gravity references
■ Uncertainties: 1% at 100 Hz, <2.5% to 10 kHz, <7% to
■ Low distortion, long stroke, air-bearing shaker
■ 0.5 Hz to 10 Hz frequency range
15 kHz
■ Uncertainty of <2.5%
■ Customized software for quick transfer function
determination over a sensor’s usable frequency range
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Calibration Services
Shock and Vibration Sensor Calibration Services
Hopkinson Bar Method (high-amplitude shock)
■ Wave propagation velocity reference
■ Pneumatically propelled projectile impactor
■ >100,000 g (981,000 m/s2) amplitude range
■ Tests amplitude response, linearity, and zero shift
behavior
Electrostatic Actuator
■ Frequency response test to 126 kHz
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Calibration Services
Dynamic Pressure Sensor Calibration Services
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Calibration Services
Dynamic Pressure Sensor Calibration Services
Hydraulic, Dynamic Impulse Method (high pressure)
■ Shock acceleration sensor reference
■ Mass-impacted piston High Pressure Hydraulic
Impulse Calibration
■ 0 to 100,000 psi (0 to 690 MPa) range
(to 100,000 psi)
■ 7 millisecond pulse width Pneumatic control elevates a
large mass, which, when
dropped, impacts a piston in a
hydraulic cylinder to generate a
pressure pulse in a two-port
manifold for reference
comparative calibration.
Pistonphone Method
■ 124 dB SPL reference at 250 Hz
■ Accuracy to 0.45 dB of reading
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Calibration Services
Static Pressure Sensor Calibration Services
■ 0 to 20,000 psi (0 to 138 MPa) range ■ 0 to 1000 psi (0 to 7 MPa) range (0.015% FS accuracy)
■ Accuracy of ± 1.0% FS
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Calibration Services
Torque Sensor and Load Cell Calibration
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The Modal Shop 513.351.9919 800.860.4867 [Link]
For Additional Specification Information Visit [Link]
Model Number 2004E / 2007E K2004E01 / K2007E01 2025E 2060E 2100E11 2075E 2110E
Max Force* lbf (N) pk 4.5(20) / 7(31) 4.5(20) / 7(31) 13 (58) 60 (267) 100 (440) 75 (334) 110 (489)
Stroke, in pk-pk 0.2 / 0.5 0.2 / 0.5 0.75 1.4 1 1 1
Weight, lb (kg) 7 (3) 7 (3) 13 (6) 37 (17) 33 (15) 35 (16) 54 (25)
Max Frequency 9 kHz / 11 kHz 9 kHz / 11 kHz 9 kHz 6 kHz 5.4 kHz 6.5 kHz 6.5 kHz
Notes
*system dependent. For complete specifications on shakers, systems, amplifiers, and other structural test products and accessories (shaker stand, AirRide mounts, etc), please visit [Link]-
[Link].
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For Additional Specification Information Visit [Link]
Option “HT”— High Temperature Operation (e.g. Option “P”— Positive Polarity Element (e.g. P357B03)
HT356A02) When the phase of the output signal is important, especially
An adjustment to the built-in microelectronic circuitry permits for timing and multi-channel applications, it may be necessary
sensor operation to temperatures that exceed the standard to reverse the polarity of the output signal to correspond to the
temperature range. Typically, the low frequency range will be inverting characteristics of the signal conditioner being used.
somewhat compromised. The published specification sheet, for Most charge amplifiers invert the measurement signal and are
the base model, will indicate to what extent the low frequency typically used with charge output sensors having a negative
response is compromised. signal polarity. In cases where the signal conditioner is a non-
inverting device, it may be desirable to use a positive polarity
sensor. This option provides a positive polarity charge output
sensor without compromise to any other specification.
NOTE:
Adding, (or combining) some of these
options may result in a custom sensor.
Contact PCB® for further information.
716-684-0001
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PCB® has accommodated many of these requests and created Model 356M191 ICP® Triaxial Accelerometer
numerous special models including the following examples. If Standard Model 356A32 modified as follows:
you have a specific measurement need, please contact a PCB ■ Lower 20 mV/g sensitivity and larger 200 g
Application Engineer at 1-800-828-8840 to discuss the details. measurement range
■ 20kg Shock Survivability
■ Integral Cable Assembly
■ Built-in Single Pole low pass filter
■ Multiple Special Calibration requirements
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The main advantage of charge output sensors is their ability to operate under
high temperature environments. Certain sensors have the ability to withstand
temperatures exceeding +1000 ºF (+538 ºC). However, the output generated
by piezoelectric sensing crystals is extremely sensitive to corruption from
various environmental factors. Low-noise cabling must be used to reduce
radio frequency interference (RFI) and electromagnetic interference (EMI.)
The use of tie wraps or tape reduces triboelectric (motion-induced) noise. A
high insulation resistance of the sensor and cabling should be maintained to
avoid drift and ensure repeatable results.
To properly analyze the signal from charge output sensors, the high
impedance output must normally be converted to a low impedance voltage
signal. This can be done directly by the input of the readout device or by in-
line voltage and charge amplifiers. Each case will be considered separately.
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ICP® Sensors
ICP® is a term that uniquely identifies PCB’s piezoelectric sensors with built-
in microelectronic amplifiers. (ICP® is a registered trademark of PCB Group,
Inc.) Powered by constant current signal conditioners, the result is an easy-
to-operate, low-impedance, two-wire system as shown in Figure 5.
In addition to ease-of-use and simplicity of operation, ICP® sensors offer
many advantages over traditional charge output sensors, including:
1 Fixed voltage sensitivity, independent of cable length or capacitance.
2 Low output impedance (<100 ohms) allows signals to be transmitted over
long cables through harsh environments with virtually no loss in signal
quality.
3 Two-wire system accommodates standard low-cost coaxial or other two- Two types of integrated circuits are generally used in ICP® sensors: voltage
conductor cables. amplifiers and charge amplifiers. Low capacitance quartz sensing elements
exhibit a very high voltage output (according to V = q/C) and are typically used
4 High quality, voltage output, compatible with standard readout, recording
or acquisition instruments. with MOSFET voltage amplifiers. Ceramic sensing elements which exhibit a
very high charge output are normally coupled to charge amplifiers.
5 Intrinsic sensor self-test feature by monitoring sensor output bias
voltage. The theory behind ICP® quartz sensing technology will first be explained. The
6 Low per-channel cost as sensors require only low-cost, constant current process begins when a measurand, acting upon the piezoelectric sensing
signal conditioners and ordinary cables. element, produces a quantity of charge referred to as ∆q. This charge collects
in the crystal capacitance, C, and forms a voltage according to the law of
electrostatics: ∆V = ∆q/C. Because quartz exhibits a very low capacitance,
7 Reduced system maintenance.
8 Direct operation into readout and data acquisition instruments, which the result is a high-voltage output, suitable for use with voltage amplifiers.
incorporate power for use with PCB’s ICP® sensors. The gain of the amplifier then determines the sensor sensitivity.
Figure 6 schematically shows the electrical fundamentals of typical quartz This ∆V instantaneously appears at the output of the voltage amplifier, added
and ceramic ICP® sensors. These sensors are comprised of a basic to an approximate +10 VDC bias level. This bias level is constant and results
piezoelectric transduction mechanism (which has an output proportional to from the electrical properties of the amplifier itself. (Normally, the bias level is
force, pressure, acceleration, or strain, depending on the sensor type) removed by an external signal conditioner before analyzing any data. This
coupled to a highly reliable integrated circuit. concept will be fully explained later.) Also, the impedance level at the output
of the sensor is less than 100 ohms. This makes it easy to drive long cables
through harsh environments with virtually no loss in signal quality.
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Note that the schemata in Figure 6 also contain an additional resistor. In Present technology limits this diode type to 4 mA maximum rating; however,
both cases, the resistor is used to set the discharge time constant of the RC several diodes can be placed in parallel for higher current levels. All PCB line-
(resistor-capacitor) circuit. This will be further explained in the following powered signal conditioners use higher capacity (up to 20 mA) constant
pages. current circuits in place of the diodes, but the principle of operation is
identical.
In-line Charge and Voltage Amplifiers
Certain applications (such as high temperature testing) may require Decoupling of the data signal occurs at the output stage of the signal
integrated circuits to be removed from the sensor. For this reason, a variety conditioner. The 10 to 30 µF capacitor shifts the signal level to essentially
of in-line charge amplifiers and in-line voltage amplifiers are available. eliminate the sensor bias voltage. The result is a drift-free AC mode of
Operation is identical to that of an ICP® sensor, except that the cable operation. Optional DC coupled models eliminate the bias voltage by use of
connecting the sensor to amplifier carries a high-impedance signal. Special a DC voltage level shifter.
precautions, like those discussed earlier in the charge and voltage mode
sections, must be taken to ensure reliable and repeatable data.
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For a supply voltage of 18 VDC, this results in a dynamic output range in the
positive direction of 7 volts. Input voltages beyond this point simply result in
a clipped waveform as shown.
For the supply voltage of 24 VDC, the theoretical output range in the positive
direction is 13 volts. However, the microelectronics in ICP® sensors are
seldom capable of providing accurate results at this level. (The assumed
maximum voltage swing for this example is 10 volts.) Most are specified to
±3, ±5 or ±10 volts. Above the specified level, the amplifier is nonlinear
(nonlinear portion 2 on graph). For this example, the 24 VDC supply voltage
extended the usable sensor output range to +10/-8 volts.
Installation General
Please refer to the installation and/or outline drawing included in the sensor
manual for mounting preparation and installation techniques. Select desired
operating mode (AC or DC coupling) and make sure that cable connectors are
tight to provide reliable ground returns. If solder connector adaptors are used,
inspect solder joints. If vibration is present, use cable tie-downs, appropriately
spaced to avoid cable fatigue. Although ICP® instruments are low-impedance
devices, in extreme environments it is advisable to used shielded cables and
protect cable connections with heat shrink tubing. Complete installation
instructions are provided with each sensor.
Operation
If a PCB® signal conditioner is being used, turn the power on and observe
the voltmeter (or LEDs) on the front panel.
Typical indicators are marked as shown in Figure 10. The green area (or LED)
Note that an approximate 1-Volt drop across the current limiting diode (or indicates the proper bias range for the ICP® sensor and the correct cable
equivalent circuit) must be maintained for correct current regulation. This is connections. A red color indicates a short condition in the sensor, cable, or
important, as two 12 VDC batteries in series will have a supply voltage of 24 connections. Yellow means the excitation voltage is being monitored and is
VDC, but will only have a 23 VDC usable sensor excitation level. an indication of an open circuit.
The solid curve represents the input to the internal electronics of a typical
ICP® sensor, while shaded curves represent the output signals for two
different supply voltages.
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Mechanical Considerations
The mechanical structure within the sensor most often imposes a high
frequency limit on sensing systems. That is, the sensitivity begins to rise
rapidly as the natural frequency of the sensor is approached.
ω = √(k/m) (Equation 6)
where: ω = natural frequency
k = stiffness of sensing element
m = seismic mass
This equation helps to explain why larger or, more massive sensors, in
general, have a lower resonant frequency.
Cable Considerations and Constant Current Level
Operation over long cables may affect frequency response and introduce
Figure 11, below, represents a frequency response curve for a typical ICP®
noise and distortion when an insufficient current is available to drive cable
accelerometer. capacitance.
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When driving long cables, Equation 7 shows that, as the length of cable,
peak voltage output or maximum frequency of interest increases, a greater
constant current will be required to drive the signal.
For example, when running a 100 ft (30.5 m) cable with (Model 073A01)
a capacitance of 30 pF/ft, the total capacitance is 3000
pF. This value can be found along the diagonal cable
capacitance lines. Assuming the sensor operates at a
maximum output range of 5 volts and the constant
current signal conditioner is set at 2 mA, the ratio on
the vertical axis can be calculated to equal 5. The
intersection of the total cable capacitance and this
ratio result in a maximum frequency of approximately
10.2 kHz. (Model 073A01)
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V
Ic - 1
(Ratio of
Maximum Output
Voltage from Sensor
to
Available
Constant Current)
Frequency (Hz)
fmax = 109
2πCV / (lc-1)
fmax = Maximum frequency (Hz)
C = Cable capacitance (pF) Ic = Constant current level from power unit (mA)
V = Maximum output voltage from sensor (volts) 109 = Scale factor to equate units
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6 Many ICP® sensors are not shock-protected. For this reason, care
must be taken to ensure the amplifier is not damaged due to high
mechanical shocks. Handle such sensors with care, so as not to
exceed the maximum shock limit indicated on the specification
sheet.
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Technical Information-Accelerometers
Introduction to Accelerometers
Accelerometers are sensing transducers that produce an electrical output
signal proportional to the acceleration aspect of motion, vibration, and shock.
Some accelerometers also measure the uniform acceleration aspect of earth’s
gravitational effect. Most accelerometers generate an electrical output signal
that is proportional to an induced force. This force is proportional to
acceleration, according to Newton’s law of motion, F=ma, where “F” is the
induced and subsequently measured force, “m” is the mass creating the force,
and “a” is acceleration. Acceleration measurements are quite useful for a Figure 18. Piezoelectric Effect of a Quartz Crystal Lattice
wide variety of applications due to this proportionality to force, one of
science’s truly fundamental, physical measurement parameters. acceleration. To accomplish this, a mass is attached to the crystal which,
when accelerated, causes force to act upon the crystal. The mass, also known
as a seismic mass, creates a force directly proportional to acceleration
Types of Accelerometers Offered by PCB according to Newton’s law of motion, F=ma. Thin metallic electrodes, typically
PCB designs and manufactures accelerometers that utilize either piezoelectric made of gold foil, serve to collect the accumulated ions. Small lead wires
or MEMS sensing technology. Piezoelectric accelerometers rely on the self- interconnect the electrodes to an electrical connector or feed-through, to
generating, piezoelectric effect of either quartz crystals or ceramic materials which signal transmission cabling is attached. Piezoelectric accelerometer
to produce an electrical output signal proportional to acceleration. Many such signals generally require conditioning before being connected to readout,
accelerometers contain built-in signal conditioning circuitry and are known as recording, or analysis equipment. This signal conditioning is either remotely
voltage mode, low-impedance, Integrated Electronic Piezoelectric (IEPE) or located or built into the accelerometer.
Integrated Circuit - Piezoelectric (PCB’s trademarked name, “ICP®”) sensors.
Piezoelectric accelerometers that do not contain any additional circuitry are
known as charge output or high-impedance sensors. Piezoelectric Piezoelectric Sensing Materials
accelerometers are capable of measuring very fast acceleration transients Two categories of piezoelectric material predominantly used in accelerometer
such as those encountered with machinery vibration and high-frequency shock designs are quartz and polycrystalline ceramics. Quartz is a naturally occurring
measurements. Although they can respond to slow, low-frequency crystal; however, the quartz used in sensors today is produced by a process
phenomenon, such as the vibration of a bridge, piezoelectric accelerometers that creates material free from impurities. Ceramic materials, on the other
cannot measure truly uniform acceleration, also known as static or DC hand, are man made. Different specific ingredients yield ceramic materials
acceleration. MEMS accelerometers sense a change in electrical capacitance, that possess certain desired sensor properties. Each material offers distinct
with respect to acceleration, to vary the output of an energized circuit. MEMS benefits, and material choice depends on the particular performance features
accelerometers are capable of uniform acceleration measurements, such as desired of the accelerometer.
the gravitational effect of the earth. They can also respond to varying
acceleration events but with limitation to low frequencies of up to 1-2 kHz
(Depending upon sensitivity). Quartz
Quartz is widely known for its ability to perform accurate measurement tasks
and contributes heavily in everyday applications for time and frequency
Function of Piezoelectric Accelerometers measurements, such as wrist watches, radios, computers, and home
As stated above, piezoelectric accelerometers rely on the self-generating, appliances. Accelerometers also benefit from several unique characteristics
piezoelectric effect of either quartz crystals or ceramic materials to produce of quartz. Since quartz is naturally piezoelectric, it has no tendency to relax
an electrical output signal proportional to acceleration. The piezoelectric to an alternative state and is considered the most stable of all piezoelectric
effect is that which causes a realignment and accumulation of positively and materials. Quartz-based sensors, therefore, make consistent, repeatable
negatively charged electrical particles, or ions, at the opposed surfaces of a measurements and continue to do so over long periods of time. Also, quartz
crystal lattice, when that lattice undergoes stress. The number of ions that has no output occurring from temperature fluctuations, a formidable
accumulate is directly proportional to the amplitude of the imposed stress or advantage when placing sensors in thermally active environments. Because
force. The piezoelectric effect is depicted in the following figure of a quartz quartz has a low capacitance value, the voltage sensitivity is relatively high
crystal lattice. compared to most ceramic materials, making it ideal for use in voltage-
In the creation an accelerometer, it is necessary that the stress imposed upon amplified systems. Conversely, the charge sensitivity of quartz is low, limiting
the piezoelectric material be the direct result of the device undergoing an its usefulness in charge-amplified systems, where low noise is an inherent
feature.
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Ceramics the sensing crystals. This stress results in a proportional electrical output by
A wide variety of ceramic materials are used for accelerometers, and which the piezoelectric material. The output is collected by electrodes and
material to use depends on the requirements of the particular application. transmitted by lightweight lead wires to either the built-in signal conditioning
All ceramic materials are man made and are forced to become piezoelectric circuitry of ICP® sensors, or directly to the electrical connector for charge
by a polarization process. This process, known as “poling,” exposes the mode types. By having the sensing crystals isolated from the base and
material to a high-intensity electrical field, which aligns the electric dipoles, housing, shear mode accelerometers excel in rejecting thermal transient and
causing the material to become piezoelectric. If ceramic is exposed to base-bending effects. Also, the shear geometry lends itself to small size,
temperatures exceeding its range or to electric fields approaching the poling which promotes high frequency response while minimizing mass loading
voltage, the piezoelectric properties may be drastically altered or destroyed. effects on the test structure. With this combination of ideal characteristics,
Accumulation of high levels of static charge also can have this effect on the shear mode accelerometers offer optimum performance.
piezoelectric output.
Differences in ceramics utilized determine such factors as charge sensitivity, Function & Structure of MEMS DC Accelerometers
voltage sensitivity, and temperature range. High charge output ceramics may PCB® MEMS DC Accelerometers achieve true DC Response for measuring
be mated with built-in charge amplifier circuits to achieve high output signals, uniform (or constant) acceleration and low frequency vibration. The sensor
high resolution, and an excellent signal to noise ratio. Certain high- element features a proof mass, ring frame, and attachment system between
temperature ceramics are used for charge mode accelerometers — some the two. These features are bulk micro machined from the same single-crystal
with temperature ranges to 900 °F (482 °C). silicon wafer. The movement of the proof mass is directly affected by
acceleration applied in the axis of sensitivity.
Structures for Piezoelectric Accelerometers The sensor element is connected as a bridge element in the circuit. The
A variety of mechanical structures are available to perform the transduction electrical characteristics of one portion of the bridge, increases in value, while
principles required of a piezoelectric accelerometer. These configurations are the other decreases when exposed to acceleration. This approach minimizes
defined by the nature in which the inertial force of an accelerated mass acts common mode errors and improves non-linearity.
upon the piezoelectric material. Such terms as compression mode, flexural
A wafer containing the proof mass and ring frame is laminated between two
mode and shear mode describe the nature of the stress acting upon the
wafers using a glass bond. This provides a hermetic enclosure for the proof
piezoelectric material. Current designs of PCB accelerometers utilize, almost
mass in dry nitrogen after singulation, as well as mechanical isolation and
exclusively, the shear mode of operation for their sensing elements.
protection.
Therefore, the information provided herein is limited to that pertaining to
shear mode accelerometers. A selection of full scale measurement ranges are attained by modifying the
stiffness of the suspension system of the proof mass. A high natural frequency
is accomplished through the combination of a lightweight proof mass and
suspension stiffness.
Ruggedness is enhanced through the use of mechanical stops on the two
outer wafers to restrict the travel of the proof mass. Damping is used to
mitigate high frequency inputs.
The sensor elements use squeeze-film gas damping that is nominally 0.7
critical. This is the result of the movement of the proof mass pressing on the
gas in the gap between it and the outer sensor layer. Damping helps prevent
the output of the accelerometer from becoming saturated, as would happen
when the resonance of an accelerometer with no damping is excited by
random vibration. The advantage of gas damping over liquid damping is that
it is minimally affected by temperature changes.
Figure 19. Shear Mode Accelerometer All units contain conditioning circuitry that provides a high sensitivity output.
This IC also provides compensation of zero bias and sensitivity errors over
Shear Mode temperature using a continuous piecewise straight line correction engine.
Shear mode accelerometer designs feature sensing crystals attached
between a center post and a seismic mass. A compression ring or stud applies
a pre-load force to the element assembly to insure a rigid structure and linear
behavior. Under acceleration, the mass causes a shear stress to be applied to
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Function & Structure of MEMS DC Accelerometers con’t particles interfere with the contacting surfaces. The application of a thin layer
of silicone grease between the accelerometer base and the mounting surface
also assists in achieving a high degree of intimate surface contact required
for best high-frequency transmissibility.
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Adhesive Mounting
Mounting by stud or screw may not always be practical. For such cases,
adhesive mounting offers an alternative mounting method. The use of separate
adhesive mounting bases is recommended to prevent the adhesive from
damaging the accelerometer base or clogging the mounting threads miniature
accelerometers are provided with the integral stud removed to form a flat base).
Most adhesive mounting bases available from PCB also provide electrical
isolation, which eliminates potential noise pick-up and ground loop problems.
The type of adhesive recommended depends on the particular application. Petro
Wax (available from PCB) offers a very convenient, easily removable approach Figure 23. Magnet Mounted Directly to Test Structure
for room temperature use. Two-part epoxies offer stiffness, which maintains
high-frequency response and a permanent mount. Other adhesives, such as
dental cement, hot glues, instant glues, and duct putty are also viable options
with a history of success.
There is no one "best" adhesive for all applications because of the many
different structural and environmental considerations, such as temporary or
permanent mount, temperature, type of surface finish, and so forth.
To avoid damaging the accelerometer, a debonding agent must be applied to
the adhesive prior to sensor removal. With so many adhesives in use
(everything from super glues, dental cement, epoxies, etc), there is no universal
debonding agent available. The debonder for the Loctite 454 adhesive that Figure 24. Magnet Mounted to Steel Pad
PCB® Suggests is Acetone. If you are using anything other than Loctite 454, you
will have to check with the individual manufactures for their debonding Magnetic Mounting
recommendations. The debonding agent must be allowed to penetrate the Magnetic mounting bases offer a very convenient, temporary attachment to
surface in order to properly react with the adhesive, so it is advisable to wait magnetic surfaces. Magnets offering high pull strengths provide best high-
a few minutes before removing the sensor. frequency response. Wedged dual-rail magnetic bases are generally used for
After the debonding agent has set, you can use an ordinary open-end wrench installations on curved surfaces, such as motor and compressor housings and
if the accelerometer has a hex base or square base, or the supplied removal pipes. However, dual-rail magnets usually significantly decrease the
tool for teardrop accelerometers. After attaching either, use a gentle shear (or operational frequency range of an accelerometer. For best results, the
twisting) motion (by hand only) to remove the sensor from the test structure. magnetic base should be attached to a smooth, flat surface. A thin layer of
silicone grease should be applied between the sensor and magnetic base, as
well as between the magnetic base and the structure. When surfaces are
uneven or non-magnetic, steel pads can be welded or epoxied in place to
accept the magnetic base.
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A pressure field microphone is designed to measure the sound pressure that
Introduction to Microphones
exists in front of the diaphragm. It is described to have the same magnitude
High precision microphones are used in acoustical test and measurement
and phase at any position in the field. It is usually found in an enclosure, or
applications to determine the sound pressure, in decibels (dB), that is exerted
cavity, which is small when compared to wavelength. The microphone will
on an object at different frequencies and wavelengths. Acoustic testing is
include the measurement changes in the sound field caused by the presence
performed for a variety of applications, including new product design, product
of the microphone. The sound being measured is coming from one source at
monitoring, predictive maintenance, and personal protection. Pressure from
a direction pointing directly at the microphone. Testing of pressure exerted on
sound not only can damage material items, but also can damage the most
walls, structures, or pressure exerted on airplane wings are examples of
precious and delicate design created to perceive it, the human ear.
pressure field microphone applications.
Condenser Microphone
A condenser microphone is constructed by forming a capacitor between a
thin, flexible diaphragm and a back plate. As sound pressure levels approach
the diaphragm, it causes the diaphragm to deflect. The distance that the
diaphragm moves, in relationship to the back plate, will cause a change in the
capacitance. The capacitance change is then detected electrically. In order to
measure the capacitance, a charge must be applied to the cartridge. In
traditional microphones, a DC polarization voltage is supplied by an external
power supply. In the modern (prepolarized) designs, a polymer (called an Figure 27. Sound Field Measured by a Pressure Microphone
electret), contains its own internal polarization. The electret contains frozen
electrical charges, which are stimulated by low-cost, ICP® constant current A random incident microphone, also referred to as a "diffuse field” type, is
supply (2 - 20 mA). A voltage can then be measured and output from the designed to be omni-directional and measure sound pressure coming from
changes in capacitance. Programs in external devices can then convert this multiple directions. The random incident microphone will measure the sound
output into sound pressure levels in decibels. as if it existed before the introduction of the microphone itself into the diffuse
field. When taking sound measurements in a church or in a shop with hard,
Protection Grid
reflective walls, you would utilize this type of microphone.
Diaphragm
Backplate
Insulator
Casing
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Table 2. Sound Pressure Level References Acoustic Measurement Systems-
0 dB = 0.00002 Pa Threshold of Hearing Condenser Microphones
60 dB = 0.02 Pa Business Office There are two types of precision condenser microphones offered by PCB;
80 dB = 0.2 Pa Shop Noise externally polarized and prepolarized. The cartridge from a condenser
94 dB = 1 Pa Large Truck microphone operates on basic transduction principles. It transforms the sound
100 dB = 2 Pa Jackhammer pressure into capacitance variations, which are then converted to an electrical
120 dB = 20 Pa Airplane Take-Off signal. This conversion process requires a constant electrical charge
(polarization voltage), which is either applied by a by a power supply or built
140 dB = 200 Pa Threshold of Pain
into the microphone. Externally Polarized microphones will differ, when
PCB specifies the maximum dynamic range of its microphone cartridges based compared to the Prepolarized microphones, in the relationship of how the
on allowable harmonic distortion levels and the design and physical constant charge of the capacitance between the diaphragm and backplate is
characteristics of the microphone. The specified maximum dB level will refer applied. Externally Polarized and Prepolarized microphones will each require
to the point where the diaphragm will approach the backplate. The maximum different components for optimum operation.
decibels that a microphone will output in a certain application is dependent
upon the voltage supplied, and the particular microphone’s sensitivity. In order Externally polarized microphones are based on a capacitive transduction
to calculate the maximum output for a microphone, using a specific principle. These high precision condenser microphones require a constant
preamplifier and its corresponding peak voltage, use the following formulas: electrical charge for polarization from an external source. This voltage source
comes from an external power supply, which ranges from 0V (and can be used
with Prepolarized microphones) to 200V. PCB's Externally Polarized
Voltage (V) microphone set-up requires the use of 7-conductor cabling. Externally
Pressure (Pa) = Sensitivity (mV/Pa) polarized microphones are the traditional design, and are still utilized for
compatibility reasons.
dB = 20 log (P/P0)
(Equation 12) Prepolarized microphones are also high precision condenser type microphones.
The polarization process is accomplished by adding a polymer that is applied
P = Pressure in Pascals (Pa) to the backplate. This permanently charged polymer contains frozen electrical
P0= Reference Pressure (0.00002 Pa) charges and is commonly referred to as an electret. The prepolarized
microphones can be powered by inexpensive and easy-to-operate ICP® sensor
Formulas for determining maximum microphone output power supplies (constant current signal conditioners) or directly powered by a
readout device that has constant current power built-in. This enables the
owner to use low impedance coaxial cables with BNC or 10-32 microdot
Optional connectors (rather than 7
Microphone to Pin conductor cabling), for
Preamplifier Size
Adaptor Output both current supply and
Dedicated
Microphone Cable Cable signal to the readout
device. This newer design
has become very popular
in recent years due to its
Externally Polarized Conventional Conventional cost savings and ease of
Microphone Cartridge Microphone Microphone Readout Device use characteristics.
Preamplifier Power Supply
Standard Sensor
Cables
Output
Cable
Optional Microphone to
Preamplifier Size Adaptor
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Low Cost Array Standard Sensor Patch Panel Multi-Conductor, Multi-Channel Data Acquisition
Microphones Cables or Multi-Channel System with ICP® Sensor Power
Output Cables Output Cable
Figure 31. Array Microphone System
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Introduction To Dynamic Pressure Sensors Sensor Construction
Piezoelectric Pressure Sensors measure dynamic pressures. They are Piezoelectric pressure sensors are available in various shapes and thread
generally not suited for static pressure measurements. Dynamic pressure configurations to allow suitable mounting for various types of pressure
measurements including turbulence, blast, ballistics and engine combustion measurements. Quartz crystals are used in most sensors to ensure stable,
under varying conditions may require sensors with special capabilities. Fast repeatable operation. The quartz crystals are usually preloaded in the
response, ruggedness, high stiffness, extended ranges, and the ability to also housings to ensure good linearity. Tourmaline, another stable naturally
measure quasi-static pressures are standard features associated with PCB piezoelectric crystal, is used in some PCB sensors where volumetric
quartz pressure sensors. sensitivity is required.
The following information presents some of the design and operating Polarity
characteristics of PCB pressure sensors to help you better understand how
When a positive pressure is applied to an ICP pressure sensor, the sensor
they function, which, in turn, helps you make better dynamic measurements.
yields a positive voltage. The polarity of PCB charge mode pressure sensors
is just the opposite: when a positive pressure is applied, the sensor yields a
Types Of Pressure Sensors negative output. Charge output sensors are usually used with external charge
This catalog describes two modes of operation for pressure sensors amplifiers that invert the signal. Therefore, the resulting system output
manufactured by PCB. Charge mode pressure sensors generate a high- polarity of a charge output sensor used with a charge amplifier will produce
impedance charge output. ICP® (Integrated Circuit Piezoelectic) voltage an output that is the same as an ICP sensor. (Reverse polarity sensors are also
mode-type sensors feature built-in microelectronic amplifiers, which convert available.)
the high-impedance charge into a low-impedance voltage output. (ICP is a
registered trademark of PCB Group Inc.) High Frequency Response
Most PCB piezoelectric pressure sensors are constructed with either
compression mode quartz crystals preloaded in a rigid housing, or
unconstrained tourmaline crystals. These designs give the sensors
microsecond response times and resonant frequencies in the hundreds of
kHz, with minimal overshoot or ringing. Small diaphragm diameters ensure
spatial resolution of narrow shockwaves.
High-frequency response and rise time can be affected by mounting port
geometry and associated electronics. (Limitations of driving long cables at
high frequencies are discussed on page 148).
Check all system component specifications before making measurements,
or contact PCB for application assistance.
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Typical Piezoelectric System Output
The output characteristic of piezoelectric pressure sensor systems is that of
an AC-coupled system, where repetitive signals decay until there is an equal
area above and below the original base line. As magnitude levels of the
monitored event fluctuate, the output remains stabilized around the base line
with the positive and negative areas of the curve remaining equal. Figure 33
represents an AC signal following this curve. (Output from sensors operating
in DC mode follow this same pattern but over an extended time frame
associated with system discharge time constant values.)
For example, assume that a 0 to 2 volt output signal is generated from an AC-
coupled pressure application with a one-second steady-state pulse rate
and one second between pulses. The frequency remains constant, but the
signal quickly decays negatively until the signal centers around the original
base line (where area A = area B). Peak to peak output remains the same.
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sensors. In shock tube measurements, the duration of the pressure
measurement is usually so short that a layer of vinyl tape is sufficient to delay
the thermal effects for the duration of the measurement. In underwater blast
applications, heat transfer through the water is not significant.
Note that thermal shock effects do not relate to the pressure sensor
specification called “temperature coefficient” used in this catalog. The
temperature coefficient specification refers to the change in sensitivity of the
sensor relative to the static temperature of the sensor. Unfortunately, since
the thermal shock effects cannot be easily quantified, they must be
anticipated and minimized by one of the above mentioned techniques in order
to ensure better measurement data.
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Introduction To Quartz Force Sensors Conventional Charge Output Sensors
Quartz Force Sensors are well-suited for dynamic force measurement A charge output piezoelectric force sensor, when stressed, generates an
applications. They are not interchangeable with strain gage load cells used for electrostatic charge from the crystals. For accurate analysis or recording
static force measurements. (also offered by PCB) purposes, this high-impedance charge must be routed through a special low-
noise cable to an impedance converting amplifier such as a laboratory charge
Measurements of dynamic oscillating forces, impact or high speed amplifier or source follower. Connection of the sensor directly to a readout device
compression/tension under varying conditions may require sensors with special such as an oscilloscope is possible for high-frequency impact indication, but is
capabilities. Fast response, ruggedness, high stiffness, extended range and the not suitable for most quantitative force measurements.
ability to also measure quasi-static forces are standard features associated
with PCB® quartz force sensors. The primary function of the charge or voltage amplifier is to convert the high-
impedance charge output to a usable low-impedance voltage signal for
The following information presents some of the design and operating analysis or recording purposes. Laboratory charge amplifiers provide added
characteristics of PCB® quartz force sensors to help you better understand how versatility for signal normalization, ranging and filtering. PCB®’s electro-static
they function, which in turn, will help you make better dynamic measurements. charge amplifiers have additional input adjustments for quasi-static
measurements, static calibration, and drift-free dynamic operation. Miniature
Types of Quartz Force Sensors in-line amplifiers are generally of fixed range and frequency.
This catalog describes two modes of operation for quartz force sensors
Quartz charge output force sensors can be used at operating temperatures up
manufactured by PCB®. ICP® (IEPE, or voltage output type sensors) feature built-
to +400 °F (+204 °C).
in microelectronic amplifiers, which convert the high-impedance electrostatic
charge signal from the crystals into a low-impedance voltage output signal When considering the use of charge output systems, remember that the output
(ICP® is a registered trademark of PCB Group, Inc.). The other type are charge from the crystals is a pure electrostatic charge. The internal components of the
output force sensors, which directly output a high-impedance electrostatic force sensor and the external electrical connector maintain a very high (typically
charge signal. >1012 ohm) insulation resistance so that the electrostatic charge generated by
the crystals does not “leak away.” Consequently, any connectors, cables or
amplifiers used must also have a very high insulation resistance to maintain
Sensor Construction signal integrity.
Both modes of operation for PCB® force sensors feature similar mechanical Environmental contaminants such as moisture, dirt, oil, or grease can all
construction. Most are designed with thin quartz crystal discs that are contribute to reduced insulation, resulting in signal drift and inconsistent
“sandwiched” between upper and lower base plates. An elastic, beryllium- results.
copper stud holds the plates together and pre-loads the crystals (pre-loading
assures parts are in intimate contact to ensure linearity and provide the The use of special, low- noise cable is required with charge output force sensors.
capability for tensile force measurements). This “sensing element” Standard, two-wire or coaxial cable, when flexed, generates an electrostatic
configuration is then packaged into a rigid, stainless-steel housing and welded charge between the conductors. This is referred to as “triboelectric noise” and
to assure the internal components are sealed against contamination. cannot be distinguished from the sensor’s crystal electrostatic output. Low-noise
cables have a special graphite lubricant between the dielectric shield which
Figure 36 illustrates the cross-section of a typical quartz force sensor. This minimizes the triboelectric effect.
particular sensor is a general purpose Series 208 compression/tension model with
built-in electronics. Page 143 shows a typical charge output sensor system schematic including:
sensor, low-noise cable, and charge amplifier.
When force is applied to this sensor, the quartz crystals generate an
electrostatic charge that is proportional to the input force. This charge output is If the measurement signal must be transmitted over long distances, PCB®
collected on an electrode that is sandwiched between the crystals. It is then recommends the use of an in-line charge converter, placed near the force
either routed directly to an external charge amplifier or converted to a low- sensor. This minimizes the chance of noise. In-line charge converters can be
impedance voltage signal within the sensor. Both these modes of operation will operated from the same constant-current excitation power source as ICP® force
be examined in the following sections. sensors to minimize system cost. Page 143 shows two typical charge output
systems and their components.
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ICP® Low-Impedance Quartz Force Sensors In an ICP® force sensor with built-in electronics, the resistance and capacitance
ICP® force sensors incorporate a built-in MOSFET microelectronic amplifier. of the built-in circuitry normally determines the leakage rate.
This serves to convert the high-impedance charge output into a low-impedance When a rapid dynamic force is applied to a piezoelectric force sensor, the
voltage signal for analysis or recording. ICP® sensors, powered from a separate electrostatic charge is generated quickly and, with an adequate discharge time
constant current source, operate over long ordinary coaxial or ribbon cable constant, does not leak back to zero. However, there is a point at which a slow
without signal degradation. The low-impedance voltage signal is not affected speed dynamic force becomes quasi-static and the leakage is faster than the
by triboelectric cable noise or environmental contaminants. rate of the changing force. Where is the point at which the force is too slow for
Power to operate ICP® sensors is generally in the form of a low cost, 24 to 27 the piezoelectric force sensor to make the measurement? See the next section
VDC, 2 to 20 mA constant current supply. Page 144 schematically illustrates a on Discharge Time Constant for the answer.
typical ICP® sensor system. PCB® offers a number of AC or battery powered,
single or multi-channel power/signal conditioners, with or without gain
capabilities, for use with force sensors (see Signal Conditioners Section of this Discharge Time Constant (DTC)
catalog for available models). In addition, many data acquisition systems now When leakage of a charge (or voltage) occurs in a resistive capacitive circuit, the
incorporate constant current power for directly powering ICP® sensors. Because leakage follows an exponential decay. A piezoelectric force sensor system
static calibration or quasi-static short-term response lasting up to a few behaves similarly in that the leakage of the electrostatic charge through the
seconds is often required, PCB® also manufactures signal conditioners that lowest resistance also occurs at an exponential rate. The value of the electrical
provide DC coupling. capacitance of the system (in farads), multiplied by the value of the lowest
electrical resistance (in ohm) is called the Discharge Time Constant (in seconds).
Page 145 summarizes a complete 2-wire ICP® system configuration. In addition
DTC is defined as the time required for a sensor or measuring system to discharge
to ease of operation, ICP® force sensors offer significant advantages over
its signal to 37% of the original value from a step change of measurand. This is
charge output types. Because of the low-impedance output and solid-state,
true of any piezoelectric sensor, whether the operation be force, pressure or
hermetic construction, ICP® force sensors are well-suited for continuous,
vibration monitoring. The DTC of a system directly relates to the low frequency
unattended force monitoring in harsh factory environments. Also, ICP® sensor
monitoring capabilities of a system and, in the case of force monitoring, becomes
cost-per-channel is substantially lower, since they operate through standard,
very important as it is often desired to perform quasi-static measurements.
low-cost coaxial cable, and do not require expensive charge amplifiers.
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DTC in ICP® Force Sensors Long Duration Events and DTC
The DTC is fixed by the components in an ICP® sensor’s internal amplifier. It is often desired to measure an input pulse lasting a few seconds in duration.
Specifications for the ICP® force sensors shown in this catalog list the DTC for This is especially true with force sensor applications where static calibration or
each force sensor. quasi-static measurements take place. Before performing tests of this nature,
it is important to DC couple the entire monitoring system to prevent rapid signal
When testing with ICP® sensors, there are two time constants that must be
loss. PCB®’s AC/DC mode signal conditioners are designed for such
considered for low frequency determination, one being that of the sensor which
applications.
is a fixed value, and the other being that of the coupling electrical circuit used in
the signal conditioner. The general rule of thumb for such measurements is that the output signal loss
and time elapsed over the first 10% of a DTC have an approximate one to one
When an ICP® sensor is subjected to a step function input, a quantity of charge,
relationship. If a sensor has a 500 second DTC, over the first 50 seconds, 10%
q, is produced proportional to the mechanical input. According to the law of
of the original input signal will have decayed. For 1% accuracy, data should be
electrostatics, output voltage is ∆V = ∆q/∆C where C is the total capacitance
taken in the first 1% of the DTC. If 8% accuracy is acceptable, the measurement
of the sensing element, amplifier, and ranging capacitor.
should be taken within 8% of the DTC, and so forth. Figure 37 graphically
demonstrates this event.
Left unchanged, the signal will naturally decay toward zero. This will take
approximately 5 DTC. You will notice that after the original step impulse signal
is removed, the output signal dips below the base line reference point (t0 +0.01
TC). This negative value is the same value as has decayed from the original
impulse (shown as 1% in Figure 37). Further observation will reveal that the
signal, left untouched, will decay upwards toward zero until equilibrium in the
system is observed.
Installation
Figure 37. Step Function Response Proper installation of quartz force sensors is essential for accurate dynamic
measurement results. Although rugged PCB® quartz force sensors are forgiving
to some degree, certain basic procedures should be followed.
Since most PCB® force sensors are designed with quartz compression plates to
measure forces applied in an axial direction, aligning the sensor and contact
surfaces to prevent edge loading or bending moments in the sensor will
produce better dynamic measurement results.
Having parallelism between the sensor and test structure contact surfaces
minimizes bending moments and edge loading. Flatness of mounting surfaces
will also affect the quality of the measurement. Using a thin layer of lubricant
on mounting surfaces during installation creates better contact between sensor
and mounting surface.
The mounting surfaces on PCB® force sensors are lapped during their
manufacture to ensure that they are flat, parallel and smooth. Ring-style force
sensors are supplied with anti-friction washers to minimize shear loading of the
sensor surface when torquing between two surfaces.
Loading to the entire force sensor sensing surface is also important for good
measurements. However, this can be difficult if the surface being brought into
contact with the force sensor is flat but not parallel to the sensor mounting
Figure 38. Edge vs. Central Loading surface. In this case, an intermediate curved surface can lessen edge loading
effects (See Figure 38).
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Technical Information-Force
Installation (continued) NOTE: If any of the following conditions apply to the pre-loading of the force
ring in the application, the sensitivity and linearity performance of the sensor
Series 208 force sensors are supplied with a convex curved impact cap to will not match the standard PCB® calibration values.
help spread the forces over the entire surface of the force sensor. 1. Use of a stud or bolt other than the supplied beryllium-copper stud
One other consideration when mounting force sensors is to minimize 2. Use of no stud or bolt
unnecessary mechanical high frequency shock loading of the sensors. The
high frequency content of direct metal-to-metal impacts can often 3. Use of an amount of pre-load other than the recommended amount
create short duration, high “g” overloads in structures and sensors.
4. Use of the non-typical installation setup shown below
This problem can be minimized by using a thin damping layer of a
softer material on the interface surface between the structure and In these cases, please contact a PCB® application engineer to discuss
sensor being impacted (it should be considered beforehand whether your special calibration requirements.
the slight damping of the high frequency shock is critical to the force
PCB® in-house calibration procedure requires the installation of a force ring
measurement requirements). The impact surface on Series 200 and the
with beryllium-copper stud, in the typical installation setup above, in series
impact caps on Series 208 force sensors are supplied with thin layers of
with a NIST traceable reference sensor. Generally, a pre-load of 20% (full-scale
damping material.
operating range of the force ring) is applied before recording of measurement
Typical Installation data. Contact a PCB® application specialist for proper pre-load requirements.
Non-Typical Installation
Allow the static component of the signal to discharge before calibration.
F F
Three-component force sensors must be pre-loaded to achieve proper
operation, particularly for the shear x-, and y-axis. The recommended applied
pre-load for three-component force sensors is 10 times their x or y axes
measurement range. This pre-load provides the sensing crystals with the
compressive loading required to achieve an output in response to shear
direction input forces. As with force rings, the sensitivity achieved from a 3-
component force sensor is dependent upon the applied pre-load and the
elasticity characteristics of the mounting bolt or stud used. If the unit is to be
installed with a stud or bolt other than the supplied elastic, beryllium-copper
stud, a calibration using the actual mounting hardware must be preformed.
Errors in sensitivity of up to 50% can result by utilizing studs or bolts of different
materials.
installed between two parts of a test structure with the supplied elastic
beryllium-copper stud or customer-supplied bolt. The stud or bolt holds the Typical Piezoelectric System Output
structure together, and applies pre-load to the force ring as shown in Figure 39. The output characteristic of piezoelectric sensors is that of an AC coupled
In the typical installation, shown on the left side in Figure 39, part of the force system, where repetitive signals will decay until there is an equal area above
between the two structures is shunted through the mounting stud. The amount and below the original base line. As magnitude levels of the monitored event
of force shunted may be up to 7% of the total force for the beryllium-copper fluctuate, the output will remain stabilized around the base line with the
stud supplied with the sensor, and up to 50% for steel studs. This typical positive and negative areas of the curve remaining equal. Figure 40 represents
installation setup is used by PCB® during standard calibrations. an AC signal following this curve (output from sensors operating in DC mode
A non-typical installation is shown on the right side in Figure 39. In this non- following this same pattern, but over an extended time frame associated with
typical installation, the stud or bolt used to apply the pre-load does not shunt sensor time constant values).
part of the applied force. The plate on top of the sensor has a clearance hole Example: Assuming a 0 to 3 volt output signal is generated from an AC coupled force
that the stud or bolt passes through. In this installation, the stud or bolt is not application with a one second steady-state pulse rate and one second between pulses.
directly connected to the top plate by its threads, as it is in the typical The frequency remains constant, but the signal quickly decays negatively until the signal
centers around the original base line (where area A = area B). Peak-to-peak output
installation, so it does not shunt any force. remains the same.
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Technical Information-Force
Repetitive Pulse Applications
In many force monitoring applications, it is desired to monitor a series of zero-
to-peak repetitive pulses that may occur within a short time interval of one
another. This output signal is often referred to as a “pulse train”. As has been
previously discussed, the AC coupled output signal from piezoelectric sensors
will decay towards an equilibrium state, making it look like the positive force is
decreasing. In this scenario, it would be difficult to accurately monitor a
continuous zero-to-peak output signal such as those associated with stamping
or pill press applications. With the use of special ICP® sensor signal
conditioning equipment it becomes possible to position an output signal
positive going above a ground-based zero. Operating in drift-free AC mode,
PCB®’s Model 484B02 or a Model 410B01 ICP® sensor signal conditioner
provides the constant current voltage excitation to ICP® force sensors and has
a zero-based clamping circuit that electronically resets each pulse to zero. As
outlined in Figure 41, this special circuitry prevents the output from drifting
negatively, and provides a continuous, positive polarity signal.
Series 260
Charge Output ■ 3-channel, surface-mount enclosure
3-Component Readout Device
■ Three selectable input ranges of 1k, 10k, 100k pC
Force Sensor ■ Long discharge time constant for long duration
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Technical Information-Strain
ICP® quartz strain sensors are well suited for continuous, unattended strain
Introduction monitoring in harsh factory environments. Also, ICP® sensor cost-per-channel is
ICP® quartz strain sensors incorporate a built-in MOSFET microelectronic
substantially lower, since they operate through standard, low-cost coaxial
amplifier. This serves to convert the high impedance charge output into a low
cable, and do not require expensive charge amplifiers.
impedance voltage signal for analysis or recording. ICP® quartz strain sensors,
powered from a separate constant current source, operate over long ordinary Refer to the installation/outline drawing and specification for details and
coaxial or ribbon cable without signal degradation. The low impedance voltage dimensions of the particular sensor model number(s) purchased.
signal is not affected by triboelectric cable noise or environmental
contaminants. Power to operate ICP® sensors is generally in the form of a low
cost, 24-27 VDC, 2-20 mA constant current supply. Figure 44 schematically Description
illustrates a typical ICP® strain sensor system. PCB® offers a number of AC or 240 series quartz strain sensors are used to monitor the dynamic response of
battery-powered, single or multi-channel power/signal conditioners, with or crimping, stamping, punching, forming and any other applications where it is
without gain capabilities for use with strain sensors. In addition, many data crucial to maintain process control. These sensors are ideal in applications
acquisition systems now incorporate constant current power for directly where mounting directly in the load path with a force sensor is not possible.
powering ICP® sensors. Because static calibration or quasi-static short-term Instead, the sensor can be mounted in an area that will provide the highest
response lasting up to a few seconds is often required, PCB® manufactures mechanical stress for the process to be monitored. Strain sensors are mounted
signal conditioners that provide DC coupling. to a structure by means of a supplied socket flat head screw, which threads into
a corresponding tapped hole, and is then fastened securely. When used with a
constant current signal conditioner, the sensor output voltage can be resolved in
units of strain and then related to specific events that must be monitored in the
process. After defining a signature voltage response for properly manufactured
parts, the user can then determine an acceptable upper and lower control limit
in order to maintain process control thereby preventing the acceptance of non-
conforming products as finished goods. Versions offering full-scale
measurements of 10 µε to 300 µε are available. When powered by a constant
current power supply and subjected to an input strain, an ICP® strain sensor will
provide a corresponding output voltage. A positive output voltage indicates that
the structure being monitored is being subjected to a tensile force in the sensor
mounting area and can also be resolved in units of strain. Likewise, a
compressive force in this area will result in a negative output voltage.
Standard
Standard
Output Readout Device
Output
Sensor Cable
Sensor Cable Cable
Cable (not supplied)
ICP® Strain
Sensor
®
ICP® Strain ICP Sensor Readout Device
ICP® Sensor
Signal
Sensor Signal
Conditioner (not supplied)
Conditioner
Figure 45.
* Low-noise cables are required to maintain conformance.
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Technical Information-Strain
General Installation Polarity
Refer to the Installation Drawing for specific outline dimensions and installation Extension of the mounting area of an ICP® strain sensor produces a positive-
details for your particular model. going voltage output. The retraction of the mounting area produces a negative-
going voltage output.
It is important that the mounting surface is clean and free of paint, oil, or other
coatings that could prevent the proper transfer of strain into the mounting pads
of the sensor. Poor surface contact may affect sensor sensitivity and result in
erroneous data. Prior to mounting, it is recommended that the machine surface
Low-Frequency Monitoring
Strain sensors used for applications in short term, steady-state monitoring,
and the mounting pads of the sensor be cleaned with acetone. This will
such as sensor calibration, or short term, quasistatic testing should be powered
maintain proper coupling with these mating surfaces and prevent slippage at
by signal conditioners that operate in DC-coupled mode. PCB® Series 484
peak strain.
Signal Conditioner operates in either AC or DC-coupled mode and may be
Connect one end of the coaxial cable to the sensor connector and the other end supplied with gain features or a zero “clamped” output often necessary in
to the XDCR jack on the signal conditioner. Make sure to tighten the cable repetitive, positive polarity pulse train applications.
connector to the sensor. DO NOT spin the sensor onto the cable, as this fatigues
If you wish to learn more about ICP® sensors, consult PCB®’s General Signal
the cable’s center pin, resulting in a shorted signal and a damaged cable. If the
Conditioning Guide, a brochure outlining the technical specifics associated with
cable cannot be attached prior to sensor installation, the protective cap should
piezoelectric sensors. This brochure is available from PCB® by request, free of
remain on the connector to prevent contamination or damage.
charge.
For installation in dirty, humid, or rugged environments, it is suggested that the
connection be shielded against dust or moisture with shrink tubing or other
protective material. Strain relieving the cable/sensor connection can also Calibration
prolong cable life. Mounting cables to a test structure with tape, clamps, or Strain sensors are calibrated relative to a strain gage reference sensor. A
adhesives minimizes the chance of damage. calibration certificate is supplied with each strain sensor providing its relative
voltage sensitivity (mV/µε). A calibration must be performed once strain
sensors are installed in the specific equipment being measured. This is
Strain Sensor Installation necessary so that a direct comparison of relative data can be made thereby
Figure 46 displays the sensor mounted using the supplied mounting screw to allowing the user to set control limits and properly monitor a specific event as
a minimum torque of 10 N-m. Allow for the static component of the signal to well as the entire process.
discharge prior to calibration. Installations not preloaded to the recommended
value, or that utilizes a screw of different material and/or dimensions than the
supplied screw, may yield inaccurate output readings. The supplied screw
10-32
allows proper strain transmission to the sensor while holding the sensor in
Connector
place. Properly machined holes for the mounting screw will ensure proper
vertical orientation of the sensor. Refer to the installation drawing for additional
mounting details. Consult a PCB® applications engineer for calibration and 0.67
output recommendations. (17.0)
M6 Mounting
Screw (supplied)
1.58
0.23
(40.1)
(5.8)
0.18
(4.6) 0.60
(15.2)
Dimensions in
1.14 inches (mm)
Series M240 Industrial ICP® Strain Sensors (29.0)
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Figure 49. Right-handed The customer can combine individual errors to establish the maximum possible
Orthogonal Coordinate System error for the measurement, or just examine the applicable individual error. If the
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For Additional Specification Information Visit [Link]
Application Questionnaire
Determine the capacity How will the load cell be B. Minimum temperature?
required integrated into the system? C. Humidity?
A. What is the maximum expected load? A. What are the physical constraints, e.g. D. Contaminants,
B. What is the minimum expected load? height, diameter, thread? (e.g. water, oil, dirt, dust)?
C. What is the typical expected load? B. Will the load cell be in the primary What accuracy is required?
load path or will the load cell see
D. What are the dynamics of the system, A. Non-linearity?
forces indirectly?
i.e. frequency response? B. Hysteresis?
What type of environment
E. What are the maximum extraneous will the load cell be C. Repeatability?
loads to which the load cell will be operating in? D. Cross-talk?
subjected?
A. Maximum temperature?
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Axis Definition
PCB Load & Torque torque sensors comply with the Axis and Sense Definitions
of NAS-938 (National Aerospace Standard-Machine Axis and Motion)
nomenclature and recommendations of the Western Regional Strain Gage
committee.
Figure 52. Series 4100 Rotary Transformer Torque Sensor Wiring Code
Axes are defined in terms of a “right-handed” orthogonal coordinate system, as
shown in Figure 53.
The principal axis of a transducer is normally the z-axis. The z-axis will also be
the axis of radial symmetry or axis of rotation. In the event there is no clearly
defined axis, the following preference system will be used: z, x, y.
The principal axis of a transducer is normally the z-axis. The z-axis will also be
the axis of radial symmetry or axis of rotation. In the event there is no clearly
defined axis, the following preference system will be used: z, x, y.
Figure 54 shows the axis and sense nomenclature for our torque sensors. A (+)
sign indicates torque in a direction which produces a (+) signal voltage and
generally defines a clockwise torque. Figure 53. Right-handed Orthogonal Coordinate System
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Spline Drive
Keyed Shaft
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Figure 56.
Shaft misalignment
Provision must be made to eliminate the effects of bending and end loading on
the torque sensors shaft due to parallel offset of shafts, angular misalignment,
and shaft end float. The proper use of couplings can reduce these problems to
a negligible level.
All shafts must first be aligned mechanically, as accurately as possible, to
lessen the work the couplings must do. Alignment within 0.001 inch per inch of
shaft diameter is normally satisfactory, however, for some critical applications
such as high speed, this level of alignment is not acceptable, and a tighter
tolerance must be achieved. Please contact our factory, or your coupling vendor,
for information regarding your application.
Figure 57.
Torque sensor with foot-mounted housing
installation
A foot-mounted torque sensor has a plate on its housing, which can be securely
attached to a machine base or bedplate. This installation reduces the mass in
suspension on the couplings and can increase the shaft’s critical speed, if the
torque sensor is within its speed rating. Normally, if both the driving and load
sources are fully bearing-supported in foot-mounted housings, and the torque
sensor housing is foot-mounted, double-flex couplings should be used on each
shaft end. Double-flex couplings provide for two degrees of freedom, meaning
they can simultaneously allow for angular and parallel misalignment, and
reduce the effects of bending on the torque sensor shaft. Half of each coupling
weight is supported on the torque sensor’s shaft, and the other half is carried
by the driving and load shafts.
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Therefore, with the floating shaft, there is just one degree of freedom between
each shaft end of the torque sensor and the adjacent mating shaft, which is
bearing-supported (driver and load shafts) on the bedplate. Consequently, a
single flex coupling is required at each end of the torque sensor.
Error Analysis
PCB Load & Torque typically supplies accuracy information on its products in
the form individual errors. They are non-linearity, hysteresis, non-repeatability,
effect of temperature on zero unbalance, and effect of temperature on output.
The customer can combine these individual errors to establish the maximum
possible error for the measurement, or just examine the applicable individual
error. If the temperature remains stable during the test, the temperature related
errors can be ignored. If the sensor is used for increasing load measurement
only, ignore the hysteresis error. If the load measurement is near the full
capacity, the linearity error can be ignored. If the capability exists to correct the
data through linearization-fit or a look-up-table, the error in the measurement
can be minimized. A sophisticated user can get rid of all the errors except for
the non-repeatability error in the measurement.
Application Questionnaire
Determine the capacity How will the torque sensor What type of environment
required be integrated into the system? will the torque sensor be
A. What is the maximum expected A. What are the physical constraints, operating in?
torque, including transients? (e.g. length, diameter)? A. Maximum temperature?
B. What is the minimum expected B. Will the torque sensor be B. Minimum temperature?
torque? foot-mounted or floated? C. Humidity?
C. What is the typical expectedtorque? C. Couplings, torsionally stiff, D. Contaminants,
D. What are the dynamics of the system, or torsionally soft? (e.g. water, oil, dirt, dust)?
(i.e. frequency response)? What speed will the torque
E. What are the maximum extraneous sensor be required to rotate?
loads to which the torque sensor will A. What length of time will the torque
be subjected? sensor be rotating, and at what speed?
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Web site - [Link] – Visit us online at [Link] to view a broader selection of 716-684-0987
products, newly released products, complete product specifications, product drawings, technical information, and E-mail:
literature. Industrial vibration monitoring equipment can also be found on IMI Sensors’ web site at [Link]- info@[Link]
PCB® Web Site:
[Link]. Sound level meters, noise dosimeters and acoustic measurement systems are featured on Larson
Davis’ web site at [Link].
AS9100 and ISO 9001 Certifications – PCB® is registered by the Underwriters Laboratory, Inc. as
[Link]
PCB 24-Hour SensorLineSM:
®
an AS9100 and ISO 9001 facility and maintains a quality assurance system dedicated to resolving any concern to 716-684-0001
ensure Total Customer Satisfaction. PCB® also conforms to the former MIL-STD-45662 and MIL-Q-9858.
A2LA Accredited Calibration Facility – PCB Piezotronics microphones, accelerometers, pressure and force transducers are calibrated
with full traceability to NIST (National Institute of Standards & Technology) to ensure conformance to published specifications. Certificates of
calibration are furnished which include actual measured data. Calibration systems utilized are kept in full compliance with ISO 9001:2000
standards. Calibration methods are accredited in accordance with the recognized International Standard ISO/IEC 17025:2005 General
Requirements for the Competence of Testing and Calibration Laboratories, as well as AS9100 and ISO 10012-1 standards. PCB® also meets
requirements of ANSI/NCSL Z540-1-1994 and any additional program requirements in the field of calibration.
Delivery Policy – PCB® is committed to making every effort possible to accommodate all delivery requests. Our extensive in-house production capabilities
permit us to manufacture most products to order in a timely fashion. In the event that a specific model is unavailable in the time frame that you need, we can
usually offer a comparable unit, for sale or loan, to satisfy your urgent requirements. Many products are available from stock for immediate shipment. Standard
cable assemblies and accessory hardware items are always stocked for immediate shipment and PCB® never requires a minimum order amount. If you have urgent
requirements, call a factory representative and every effort will be made to fulfill your needs.
Custom Products – PCB® prides itself on being able to respond to customers’ needs. Heavy investment in machinery, capabilities, and personnel allow us
to design, test, and manufacture products for specialized applications. Please contact us to discuss your special needs.
CE Marking – Many PCB® products are designed, tested, and qualified to bear CE marking in accordance with European Union EMC Directive. Products
that have earned this qualification are so indicated by the logo.
Hazardous Area Use – Certain equipment is available with ATEX and/or CSA certifications to enable use in hazardous environments. Contact PCB® for
detailed specifications, which will identify the specific approved environments for any particular model.
Accuracy of Information – PCB® has made a reasonable effort to ensure that the specifications contained in this catalog were correct at the time of
printing. In the interest of continuous product improvement, PCB® reserves the right to change product specifications without notice at any time. Dimensions and
specifications in this catalog may be approximate and for reference purposes only. Before installing sensors, machining any surfaces, or tapping any holes, contact
a PCB® application specialist to obtain a current installation drawing and the latest product specifications.
Routine Modification of Standard Models – In addition to the product options noted in our catalogues, customers from all business
sectors regularly request adjustments for their specific implementation and measurement needs. PCB® has accommodated customers by making
numerous standard adjustments to thousands of sensors, as well as to associated electronics. These adjustments to sensitivity, range,
frequency response, resolution, grounding issues, mounting, cabling, and electrical requirements can often be made for a certain premium over
the base model.
Stock Products – For the added convenience of our customers, PCB® offers a wide selection of sensors and instrumentation as stock products,
available in-house and off the shelf, competitively priced with expedited delivery. These products have been identified and stocked based upon customer
demand, with models that offer reliability and versatility across multiple application environments. We also manufacture custom products made to your
requirements. We invite our customers to work with our Applications Engineers in evaluating your application first, to see if we might have a stock
product alternative that fits your requirements with a short delivery time.
PCB, ICP, IMI with associated logo, TORKDISC, and Modally Tuned are registeres trademarks of PCB Group, Inc. Sensorline is a service mark of PCB Group, Inc.
176 PCB PIEZOTRONICS, INC. ☎ 716-684-0001 • Toll Free 800-828-8840 • Fax 716-685-3886
[Link] ■ Toll-Free in USA 800-828-8840
With more than 40 years of products, innovation and customer service, PCB Piezotronics is a global leader in the
design and manufacture of force, torque, load, strain, pressure, acoustic, shock and vibration sensors, as well as the
pioneer of ICP® technology. Core competencies include ICP® and charge output piezoelectric, piezoresistive, strain
gage, MEMS and capacitive sensors and instrumentation.
To address the growing need for sensors and related instrumentation in the target market areas of test &
measurement, industrial vibration, automotive, aerospace & defense, environmental noise monitoring and industrial
hygiene, PCB® has established a series of focused divisions, with dedicated sales, marketing, engineering, and
PCB Piezotronics corporate headquarters, customer service resource support tailored to the needs of customers in these very specific areas. PCB® divisions and
located at 3425 Walden Avenue, Depew, NY, USA their core competencies include:
PCB® Aerospace & Defense specializes in products and programs developed exclusively for the global aerospace,
civil and military aviation, defense, homeland security, nuclear, power generation, and test and measurement
markets. Products include space-rated high temperature and high-g shock accelerometers; space-qualified
hardware; sensors and instrumentation for Health and Usage Monitoring Systems (HUMS), for UAV's,
helicopters, fixed wing aircraft and ground vehicles; system electronics; combustion monitoring pressure
sensors; high temperature engine vibration monitoring sensors; launch and separation shock sensors;
Active Noise Cancellation products; and aircraft hydraulic pressure sensors, among others. Typical
applications include vibration and fatigue testing; qualification testing; aircraft and engine ground, flutter
and flight testing; blast pressure and hydraulic system pressure measurements; structural dynamics; engine
vibration monitoring; launch and separation shock studies; pressure, wind tunnel and aerodynamic studies;
aircraft and ground vehicle prognostics; and noise cancellation applications. Toll-free in the USA 1-866-816-8892;
email: aerosales@[Link].
PCB® Automotive Sensors is a dedicated sales and technical support facility, located in Novi, Michigan, devoted to
the testing and instrumentation needs of the global automotive test market. This new team is focused on
development and application of sensors and related instrumentation technologies for specific vehicle
development test programs, in the areas of modal and structural analysis, vehicle and component NVH
characterization, powertrain testing, vehicle and component durability, vehicle dynamics, safety and
regulatory testing, component and system level performance, driveability, road load, and crash, among
others. PCB® designs and manufactures sensors for automotive testing, including vibration, acoustic,
pressure, force, load, dynamic strain and torque sensing technologies. These robust sensors are designed
to excel in a variety of automotive applications. Toll-free in the USA 1-888-684-0014; email:
automotivesales@[Link]
IMI Sensors designs and manufactures a full line of accelerometers, sensors, vibration switches, vibration
transmitters, cables and accessories for predictive maintenance, continuous vibration monitoring, and machinery and
equipment protection. Products include rugged industrial ICP® accelerometers; 4-20 mA industrial vibration
sensors and transmitters for 24/7 monitoring; electronic and mechanical vibration switches; the patented
Bearing Fault Detector, for early warning of rolling element bearing faults; high temperature accelerometers
to +900 °F (+482 °C); 2-wire Smart Vibration Switch, with MAVTTM technology, which automatically sets
trip level; and the patented Reciprocating Machinery Protector, which outperforms conventional impact
transmitters. CE approved and intrinsically safe versions are available for most products. Toll-free 1-800-
959-4464; email: imi@[Link]; [Link]
Larson Davis Environmental Noise Monitoring and Industrial Hygiene offers a full line of Noise and Vibration
measurement instrumentation, including Type 1 sound level meters, personal noise dosimeters, octave band,
audiometric calibration systems, microphones and preamplifiers, hearing conservation software, and Human
Vibration Exposure Monitor for Hand-Arm/Whole Body Vibration for evaluating human exposures to ISO 2631
and 5349, as well as to help ensure compliancy with a number of ANSI and OSHA and other related
industrial hygiene standards, as well as for measurement of building acoustics, community and
environmental noise monitoring, as well as supporting various automotive, aerospace and industrial
applications. Toll-free 1-888-258-3222; email: sales@[Link]; [Link]
PCB Piezotronics Test & Measurement Products supports the application of traditional sensor technologies
of acoustics, pressure, force, load, strain, torque, acceleration, shock, vibration, electronics and signal conditioning
within product design and development, consumer product testing, quality assurance, civil structure
monitoring, research and development, education and engineering application areas.
The Modal Shop, Inc. ([Link]) PCB Load & Torque, Inc., a wholly-owned
specializes in multi-channel sound and vibration sensing subsidary of PCB Piezotronics, is a
systems for lab measurements and industrial process Toll-Free in USA 866-684-7107 manufacturer of high quality, precision load
monitoring, including calibration systems and test and E-mail ltinfo@[Link] cells, torque transducers, and telemetry
measurement equipment rental. Also, smart sensing units. In addition to the quality products
systems applied to parts quality NDT analysis, process monitoring and machinery produced, the PCB Load & Torque facility
gauging. Toll-free in USA: 800-860-4867, Phone: 513-351-9919 offers many services.
[Link] ■ Toll-Free in USA 800-828-8840
Visit [Link]
Corporate Headquarters
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Cable capacitance directly affects the voltage sensitivity of piezoelectric sensors. High cable capacitance can decrease the overall voltage sensitivity of the sensor system because the total system capacitance directly influences the voltage output according to the formula \( V1 = q / C1 )\[], where a lower total capacitance results in higher voltage sensitivity . This sensitivity is crucial for ensuring accurate and reliable sensor performance, especially in applications requiring high resolution, such as detecting small signal variations or high-frequency dynamic measurements . Consequently, systems with high cable capacitance might necessitate recalibration if the cable length changes, highlighting the importance of maintaining optimal system capacitance for consistent measurement accuracy . Additionally, high cable capacitance can act as a filter, reducing the sensor's frequency response, which is particularly detrimental in applications needing high-frequency measurements . Therefore, managing cable capacitance is essential to preserve the integrity of the piezoelectric sensor's function.
Environmental factors significantly impact high-impedance voltage systems as these systems are highly sensitive to contamination which can alter the electrical circuit characteristics. Moist or dirty environments can cause changes in capacitance and insulation resistance, leading to signal noise and degradation. Additionally, because high-impedance outputs are affected by cable capacitance, these systems require sealed cable connectors to avoid any alteration of signal quality .
Quartz-based ICP® sensors are preferred for high-frequency applications because they have low capacitance, which enhances voltage sensitivity, and they can operate linearly at high frequencies due to their structural characteristics. Their design limits signal degradation typical of capacitive cable loading, making them suitable for detecting rapid shock waves. Additionally, quartz ICP® sensors are compatible with high-impedance systems that require sensitivity and stability in harsh environments .
To maintain signal integrity in ICP® sensor systems under extreme environments, several precautions should be taken: ensure cable connectors are tight to prevent ground return issues, use shielded cables to protect against external electromagnetic interference, apply heat shrink tubing for additional protection of cable connections, and select appropriate operation modes (AC or DC coupling) to suit environmental conditions. Regular checks and maintenance of cable conditions to prevent fatigue or damage are also necessary .
ICP® sensors can be used in continuous, unattended strain monitoring in industrial processes by embedding them in the structures subject to mechanical stress. Their ability to operate over long coaxial cables without degradation of signal due to their low-impedance output makes them ideal for harsh factory environments. These sensors transmit data to be monitored in real-time, allowing for prompt detection of abnormal strain patterns, which is crucial for process control and preventing equipment failure .
Triaxial accelerometers are beneficial for structural analysis as they provide three-axis acceleration measurements (x, y, and z-axis), which allow for comprehensive vibration analysis of structures. Their increased popularity is partly due to decreased multi-channel data acquisition costs, making them valuable tools for in-depth structural vibration analysis. These devices enable accurate characterization of motion within six degrees of freedom .
ICP® sensors offer many advantages over traditional charge output sensors, including fixed voltage sensitivity independent of cable length or capacitance, low output impedance which allows signals to be transmitted over long cables through harsh environments without signal loss, a two-wire system accommodating low-cost cables, high-quality voltage output compatible with standard instruments, intrinsic self-test features, and low per-channel cost as they only require low-cost, constant current signal conditioners and ordinary cables .
PCB® dynamic pressure sensors are suitable for cavitation studies due to their robust and solid diaphragm design, which can withstand the rigorous environments often associated with such studies. Their high-frequency response and sensitivity to pressure changes make them effective in detecting the rapid pressure fluctuations characteristic of cavitation. Additionally, these sensors’ ability to operate at high frequencies allows them to capture the detailed dynamic responses needed in cavitation studies .
Stiffness of the mounting hardware, such as the bolt or stud used with ICP® sensors, significantly affects the sensor's performance in force measurement applications. Using studs of different materials than the recommended beryllium-copper can lead to errors in sensitivity of up to 50% . Additionally, the stiffness and mechanical configuration of the sensor itself influence high frequency response; as stiffness increases or resonates with the mass of the sensor, sensitivity rises, limiting linear operation at higher frequencies . Proper pre-load and elasticity characteristics are crucial to achieve accurate and consistent sensor readings . Thus, stiffness plays a vital role in both the sensitivity and frequency response of ICP® sensors in force measurement applications.
The high-frequency response of ICP® sensors is limited primarily by mechanical considerations. As the frequency of the measurand increases, the system approaches non-linearity, mainly due to the mechanical structure of the sensor. The sensitivity significantly increases as the natural frequency of the sensor is approached, which is determined by the equation ω = √(k/m), where ω is the natural frequency, k is the stiffness of the sensing element, and m is the seismic mass. Larger or more massive sensors generally have a lower resonant frequency, further influencing the upper frequency limit of operation .