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Winding Machine Efficiency Calculations

This document contains calculations to determine the efficiency of several winding machines. It provides the calculated production rate based on specifications and the actual production over a given time period. It then calculates efficiency as the actual production divided by the calculated production. The efficiencies calculated for the four examples are: 82%, 84%, 88.77%, and 14.35%.

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Maruf Uddin Ahmed
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2K views2 pages

Winding Machine Efficiency Calculations

This document contains calculations to determine the efficiency of several winding machines. It provides the calculated production rate based on specifications and the actual production over a given time period. It then calculates efficiency as the actual production divided by the calculated production. The efficiencies calculated for the four examples are: 82%, 84%, 88.77%, and 14.35%.

Uploaded by

Maruf Uddin Ahmed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Mathematical Problem (Winding)

Mathematical Problem (Winding)

1. The winding drum of a high speed cone winder having a diameter of 3 " makes 2870 r.p.m.
The actual amount of yarn wound in 9 hrs was found to be 332,838 yds. What is the efficiency?

3
Calculated production in 9 hrs =    2870  60  9
36
= 405,400 yds.
Actual production
Efficiency =  100%
Calculated production
332,838
=  100% = 82%
405,900

2. Calculate the efficiency of a modern high speed cone winding machine if its actual production
per 8 hrs is found to be 384 hanks. The rate of winding (calculated) is 800 yds per min.

Calculated production in 8 hrs = 800  60  8 yds.


Actual production in 8 hrs = 384 × 840 yds.
Actual production
Efficiency =  100%
Calculated production
384  840
=  100% = 84%
800  60  8

3. The calculated rate of winding based on actual measurement of a modern high speed fully
automatic pirn winder is 552 yds per min. If the production per day of 8 hrs per spindle is 14
lbs of 20’S yarn. Calculate efficiency.

Calculated production / spindle per hr = 552  60 yds.


14
Actual production / spindle per hr =  20  840 yds.
8
= 29400 yds.
Actual production
Efficiency =  100%
Calculated production
29400
=  100%  88.77%
33120
4. Production of pirn winding machine per shift per spindle is 10 lbs for 120tex cotton yarn. If
the machine runs at 600 yds/min. Calculate efficiency.
Solution:
Calculated production = 600 yds per min.
= 600 × 60 × 8 yds per shift
= 288000 yds per shift
1000 10  453.6 1.0936
Actual production per spindle per shift = yds.
120
= 41338.08 yds
Actual production
Efficiency =  100%
Calculated production
41338 .08
= 100% = 14.35%
288000

Mathematical Problem (Winding) 1. The winding drum of a high speed cone winder having a diameter of 3 " makes 2870 r.p.m
4. Production of pirn winding machine per shift per spindle is 10 lbs for 120tex cotton yarn. If the machine runs at 6

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