PAINTING CYCLE

Client COMART S.P.A.

P.O. Number OACS031300234

Name of Project S5-98 HEJRE DEVELOPMENT PROJECT/

PLATFORMEPC-DENMARK-OFF SHORE

Document Title Coating system according to Spec. C086-TECH-M-SA-007, Norsok M501 System 1 applicable
for carbon steel material with operating temperature up to 120°C;
Document Number PC 3157

Inspection level 3

Emissione per approvazione/ Q.C. Q.C.M

0 15.03.2013
Issue for approval S.Frazzi D.Morelli
Rev. Data/Date Descrizione/ Preparato/ Approvato
Description Prepared: /Approved :

PC 3157 Rev. 0 Page. 1 of 8

 Doc. No. PC 3157
CICLO DI VERNICIATURA
Painting Cycle Sheet 1 of 1

PROPRIETA’ TECNICHE VEDI DATA SHEET ALLEGATI

Technical properties See attached technical sheet

PREPARAZIONE SUPERFICIE Blasting operation as per Sa 2 ½ according to ISO 8501-1/

Surface preparation Anchor Profile according to ISO 8501-3 (30-85 µm) RY5

DESCRIZIONE DEL CICLO

Cycle description
COAT PAINTING TYPE PRODUCT SUPPLIER M.D.F.T. (µm)

Primer Coat zinc rich epoxy primer Carbozinch 858 CARBOLINE 75 µm

Intermediate Coat epoxy mastic Carbomastic 15LT CARBOLINE 130 µm

Finish Epoxy acrylic top coat Carbocrylic 1290 CARBOLINE 75 µm

TOTAL MINIMUM DRY FILM THICKNESS (µm) 280 µm

FINAL COLOUR RAL 9006 – Aluminium

CONTROLLI RICHIESTI - Inspection requirements

Surface Preparation according to ISO 8501-1
Surface Visual Control
Check of total DFT According to SSPC-PA 2
Salt test according to ISO 8502-06 and ISO 5802-09
Adhesion testing of coating: pull off ISO 4624 Min. 5 MPA

NOTE - Remark
Coating system according to Spec. C086-TECH-M-SA-007, Norsok M501 System 1 applicable for carbon steel material
with operating temperature up to 120°C;
Test according to NORSOK M-501 Section 11 – Table 3;
Painter have to be NORSOK M-501 Qualified;Inspection have to be carried out by NACE inspector III level qualified
If the second coat is not applied immediately after the primer has cured, a tie-coat shall be applied on top of the primer
immediately after the primer has cured;
Chalking rating 1 (from NORSOK M-501 table 1) or better should be preferred for externally exposed surfaces;
The primer shall be in accordance with ISO 12944-5;
The full coating system shall be sourced from the same manufactured; Bolt holes shall be coated

0 13.05.2013 QC S. Frazzi QCM D. Morelli Emissione per approvazione / issue for approval

Rev. Data/ Date Emesso da/ Approvato da/ Descrizione/ Description

Issue by: Approved by
 Carbozinc®858
Product Data formerly Carbozinc 858 (P)

Selection & Specification Data Substrates & Surface Preparation

Generic Type Two component zinc filled, cross linked epoxy General Surfaces must be clean and dry. Employ
primer. adequate methods to remove dirt, dust, oil and
all other contaminants in accordance with
General Carbozinc 858 is high solids, organic zinc epoxy Standard SSPC-SP1.
Properties primer, for protection of structural steel in salt or
weathering environments Steel Blasted to minimum SA2 ½ (ISO 8501-1), SSPC-
SP10, and obtain 25-50 microns (1-2 mils) blast
Features ƒ Easily applicable profile. Alternative blast cleaning with Ultra high
ƒ Cures at low temperatures, 2°C (35°F) pressure water jetting to the standard of min
ƒ Hard tough film CHB2 M.
ƒ Pre-Thinned product, may be applied without
thinner addition Application Equipment
ƒ Good flexibility
ƒ Excellent abrasion resistance Spray This is a high solids coating and may require
ƒ Meets the requirements of SSPC-Paint N° 20 Application adjustments in spray techniques. Wet film
(rev. 11/2004) Type II Level 1. (General) thickness is easily and quickly achieved. The
following spray equipment has been found
Recommended Excellent as a maintenance or general use zinc suitable and is available from manufacturers
Uses epoxy primer over blasted steel. Used within such as Binks, DeVilbiss and Graco.
industry, petrochemical process, off-shore or
other heavy industries in severe environments Conventional Agitated pressure pot equipped with dual
with appropriate topcoats. Spray regulators, 3/8” I.D. minimum material hose,
Recommended for shop application where fast .070” I.D. fluid tip and appropriate air cap.
handling and re-coating are requested.
Airless Spray Pump Ratio: 30:1
Not GPM Output: 3.0 (min.) 11.5 liters/min.
Direct exposure to strong acids and alkalies
Recommended Material Hose: 3/8” I.D. (min.)
Tip Size: .017-.021”
Chemical Splash & Spillage Fumes Output PSI: 2000-2200
Resistance Acids Very Good Excellent Filter Size: 60 mesh
(with proper topcoat) Alkalies Very Good Excellent Teflon packings are recommended and available
Solvents Very Good Excellent from the pump manufacturer.
Salt Water Excellent Excellent
Fresh Water Excellent Excellent Brush & Roller Recommended for touch up, striping of weld
(General) seams and hard-to-coat areas only. Avoid
Color Gray / Green excessive re-brushing or re-rolling.

Finish Gloss Matte Brush Use a medium bristle brush.

Dry Temp. Continuous: 150°C (300°F) Roller Not Recommended.

Resistance Non-Continuous: 200°C (400°F)

Substrates Blasted steel or other as recommended Mixing & Thinning

Compatible May be top-coated with epoxy, polyurethane, or Mixing Power mix separately, then combine and power
Coatings other as recommended mix for a minimum of two minutes.
DO NOT MIX PARTIAL KITS.
Solids Content By Volume: 64 ± 2 %
Ratio 3:1 Ratio by volume (A to B)
Zinc Content By Weight: 85 ± 2 % in dry film
Thinning Normally not required but may be thinned up to
Dry Film 50-150 microns (2-6 mils) 6% by volume, with Thinner N°2. Use of thinners
Thickness than those supplied by Carboline, may adversely
effect product warranty, whether expressed or
Theoretical 25.2 m2/l at 25 microns (1mil) implied.
Coverage Rate 8.4 m2/l at 75 microns (3mils)
Mixing and application losses will vary and must Pot Life 24°C (75°F) 4 Hours lower at more elevated
be taken into consideration when estimating job temperature
requirements. Pot life ends when coating loses body and
begins to sag.
VOC Values VOC+ (Volatile Organic Content) are coating
with high solids, in other words, coating that are
less hazardous, more environmentally safe, and
more economical for the users.

Carboline Italia SpA – Via Milano, 150 – 20093 Cologno Monzese (Mi) – Tel. +39 02 253751 Fax +39 02 2537560 e-mail [email protected]
 Carbozinc®858 (pag.2)

Cleanup & Safety Packaging, Handling & Storage

Cleanup Use #2 Thinner or Acetone. In case of spillage, Package Part A: 7.5 litres Part B: 2.5 liters
absorb and dispose of in accordance with local Thinner N°2: 20 liters
applicable regulations.
Flash Point (PMCC) Part A: 9°C
Safety Read and follow all caution statements on this Part B: 3°C
product data sheet and on the MSDS for this Thinner N°2 -5°C
product. Employ normal workmanlike safety
precautions. Hypersensitive persons should wear Storage (General) Store Indoors.
protective clothing, gloves and use protective
cream on face, hands and all exposed areas. Storage Temperature 5°-30°C
& Humidity 0-90% Relative Humidity
Caution This product contains flammable solvents. Keep
away from sparks and open flames. All electrical Shelf Life 12 months at 24°C (75°F)
equipment and installations should be made and
grounded in accordance with the National Electric Storage at temperatures higher than 30°C
Code. In areas where explosion hazards exist, reduces the shelf life of Part A considerably
workmen should be required to use non-ferrous
tools and wear conductive and non-sparking
shoes.

Application Conditions
Condition Material Surface Ambient Humidity
Normal 15-30°C 15-30°C 15-30°C 0-90%
Minimum 4°C 2°C 2°C 0%
Maximum 32°C 50°C 43°C 95%

Condensation due to substrate temperatures below the dew point can

cause flash rusting on prepared steel and interfere with proper
adhesion to the substrate. Special application techniques may be
required above or below normal application conditions. Do not apply
when the surface temperature is less than 3°C above
the DEW- POINT

Curing Schedule
Surface Temp. & Minimum Recoat
Final Cure
50% R. H. Time
2°C (35°F) 8 Hours 10 Hours
10°C (50°F) 5 Hours 6 Hours
24°C (75°F) 2 Hours 3 Hours
32°C (90°F) 1 Hour 1 Hour

These times are based on a 75 microns (3 mils) dry film thickness.

Higher film thickness, insufficient ventilation, high humidity or cooler
temperatures will require longer cure times and could result in solvent
entrapment and premature failure.

11/08 – BM mod. 08/07 Norge

Carboline Italia SpA

To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline
Company to verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no
responsibility for coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products.
NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE, EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
 Carbomastic®15 LT
Product Data

Selection & Specification Data Chemical Resistance Guide

Generic Type Two component, high build, low temperature Splash &
Exposure Immersion Fumes
modified aluminium epoxy mastic. Spillage
Acids NR Good Excellent
General Carbomastic® 15 LT is a high build coating Alkalies NR Good Excellent
Properties with excellent adhesion to rusted steel and Solvents NR Excellent Excellent
most aged coatings. Salt water Excellent Excellent Excellent
Fresh water Excellent Excellent Excellent
Features ƒ Single coat application characteristics.
ƒ Low temperature curing
ƒ Suitable as a tie-coat/topcoat for most Substrates & Surface Preparation
tightly adhered existing coatings.
ƒ Excellent film build on edges. General Surfaces must be clean and dry. Employ
ƒ Excellent choice for field touch-up of zinc adequate methods to remove dirt, dust, oil and
rich primers and galvanized steel. all other contaminants that could interfere with
ƒ VOC compliant to current AIM regulation. adhesion of the coating.

Color Aluminium – Metallic Red Steel Preferably blast in according to SSPC-SP6 /

SP10 with a 50-75 microns (2.0-3.0 mil) surface
Finish Flat profile for maximum protection. However, hand
or power tool cleaning is acceptable standard in
Primers Self-priming. May be applied over most tightly many cases to remove non adhering paints and
adhering coatings as well as inorganic zinc rust (SSPC-SP2, SP3), or SP7 are also
primers. A mist coat may be required to acceptable methods. Alternative blast cleaning
minimize bubbling over inorganic zinc with Ultra High Pressure Water Jetting to the
primers. standard of minimum CHB2

Topcoats Can be top coated with epoxies,

polyurethanes and others as recommended. Application Equipment
Some alkyd or oil modified paints exhibit poor
adhesion. Topcoat recommended within 14 Spray The following spray equipment has been found
days. Application suitable and is available from manufacturers
(General) such as Binks, DeVilbiss and Graco.
Dry Film 75 microns (3.0 mils) over inorganic zinc and
Thickness existing coatings, 125 microns (5.0 mils) on Conventional Pressure pot equipped with dual regulators, 3/8”
rusted steel substrates. Spray I.D. minimum material hose, .070” I.D. fluid tip
200-250 microns (8.0-10 mils) in one or two and appropriate air cap.
coats for severe exposure.
Airless Spray Pump Ratio: 30:1
Solids Content By Volume: 86 ± 2% GPM Output: 3.0 (min.).
Material Hose: 3/8” I.D. (min.)
Theoretical
2
34.4 m / l at 25 microns Tip Size: .023-.027”
Coverage Rate Allow for loss in mixing and application. Output PSI: 2000-2400
Filter Size: 60 mesh
VOC VOC+ (Volatile Organic Compounds) are Teflon packings are recommended and available
coatings with high solids, in other words from the pump manufacturer.
coatings that are less hazardous, more
environmentally safe, and more economical Brush & Roller For touch up, small areas and strip coat only.
for the users. Use a medium bristle brush and medium nap
synthetic roller cover with phenolic core
Dry Temp. Continuous: 120°C (250°F)
Resistance Non-Continuous: 150°C (300°F)

Limitations Epoxies lose gloss, discolor and eventually

chalk in sunlight exposure.

Carboline Italia SpA – Via Milano, 150 – 20093 Cologno Monzese (Mi) – Tel. +39 02 253751 Fax +39 02 2537560 e-mail [email protected]
 Carbomastic®15 LT (pag.2)

Mixing & Thinning Curing Schedule

Mixing Power mix separately, then combine and Surface Temp. & Dry to
Final Cure
power mix. DO NOT MIX PARTIAL KITS. 50% R. H. Recoat/Topcoat
5°C 18 Hours 7 Days
Ratio 1:1 Ratio by volume (A to B) 10°C 10 Hours 5 Days
20°C 6 Hours 3 Days
Thinning Spray: Up to 25% with Thinner#2 30°C 4 Hours 2 Days
Use of thinners other than those supplied or
recommended by Carboline, may adversely These times are based on recommended DFT. Higher film
effect product performance and void product thickness, insufficient ventilation or cooler temperatures will require
warranty, whether expressed or implied. longer cure times and could result in solvent entrapment and
premature failure.
Pot Life 1 ½ Hours at 20°C and less at higher
temperatures. Note 1: Carbomastic® 15 LT meets the criterias set for NS 5403.
Pot life ends when coating loses body and The complete system will also meet the most stringent
begins to sag. rerequirements in NS 5415.
Note 2: This product contains conductive pigments and cannot be
Cleanup & Safety holiday tested.

Cleanup Use Thinner#2 or 25..

Packaging, Handling & Storage
Safety Read and follow all caution statements on this
product data sheet and on the MSDS for this Shipping Weight
product. Employ normal workmanlike safety Part A: 10lt Part: 10lt
(approximate)
precautions. Hypersensitive persons should
wear protective clothing, gloves and use Carbomastic® 15 LT - A: 0°C
protective cream on face, hands and all Flash Point (Setaflash) Carbomastic® 15 LT - B: 15°C
exposed areas.
Thinner#2: -5°C
Caution This product contains flammable solvents.
Storage (General) Store Indoors.
Keep away from sparks and open flames. All
electrical equipment and installations should
Storage Temperature 5°-45°C
be made and grounded in accordance with
& Humidity 0-100% Relative Humidity
the National Electric Code. In areas where
explosion hazards exist, workmen should be
Shelf Life 24 months at 24°C (75°F)
required to use non-ferrous tools and wear
conductive and non-sparking shoes.

Application Conditions
Condition Material Surface Ambient Humidity
Normal 15-30°C ) 15-30°C 15-30°C 35-80%
Minimum 5°C 2°C 2°C 0%
Maximum 35°C 75°C 40°C 95%

Do not apply when the surface temperature is less than 3°C above
the dew point. Condensation due to substrate temperatures below
the dew point can cause flash rusting on prepared steel. Special
application techniques may be required above or below normal
application condition. Note: this product contains conductive
pigments and cannot be holiday tested.

08/08 – 03/98Norge

Carboline Italia SpA

To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline
Company to verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no
responsibility for coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS
MADE BY CARBOLINE, EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE.
 Carbocrylic®1290
Pr oduct D ata

Selection & Specification Data

Substrates and Surface Preparation
Generic Type 2-Pack Acrylic Epoxy Finish Coat
General Surface must be clean and dry. Employ
Description Carbocrylic 1290 is a topcoat with excellent adequate methods to remove dirt, dust, oil and
weatherability. It has a glossy, smooth and hard all other contaminants that could interfere with
surface that is easily cleanable. adhesion of the coating

Features Excellent cleanability Steel Apply over clean, dry recommended primers or
High degree of corrosion protection. intermediate coats
Excellent weatherability.
Ideal for use in process, off-shore, power Concrete Apply over clean, dry recommended primers or
plant or other heavy industries. intermediate coats

Components 2 Application Equipment

Color Ral colors chart is standard, other colors
Spray The following spray equipment has been found
available on request.
Application suitable and is available from manufactures such
(General) as Binks, De Vilbis and Graco
Finish Gloss
Airless Spray Pump Ratio: 30:1 (minimum)
Primers Refer to “Substrates and Surface Preparation”
GPM Output: 3.0 (minimum) 12 liters/min.
Material Hose: 3/8” I.D. (minimum)
Topcoats Normally not topcoated
Tip Size: .011”-.017”
Output PSI: 2100-2200
Dry Film 50 – 150 m ( 2 - 6 mils) per coat
Filter Size: 60 mesh
Thickness Typically 75 m Teflon packings are recommended and available
from the pump manufacturer.
Wet Film 100 – 300 m ( 4 – 12 mils) per coat
Thickness Typically 150 m Brush & Roller Recommended for small areas only.
(General)
Solids Content By Volume: 50 2%

Theoretical 2
6.7 m /l at 75 m Mixing & Thinning
Coverage Rate Allow for loss in mixing and application
Mixing Power mix separately, then combine and power
VOC Values As supplied: 411 g/l mix.
Thinned 10% B.V with Thinner#214 500 g/l
This value is nominal and may vary slightly with Ratio 7:1 Ratio (A to B) by volume
color
Thinning May be thinned up to 15% with Thinner # 214.
Dry Temp. Continuous: 120 C (250 F) Use of thinners other than those supplied or
Resistance Non-Continuous: 150 C (325 F) recommended by Carboline may adversely affect
product performance and void product warranty,
Limitations Not recommended for immersion service whether expressed or implied.

Thinner Thinner # 214 Pot Life 3 Hours at 24° C and less at higher temperatures

Cleaner Thinner # 2

Chemical Resistance
Exposure Splash & Spillage Fumes
Acids Very Good Excellent
Alkalies Very Good Excellent
Solvents Excellent Excellent
Salt Water Excellent Excellent
Fresh Water Excellent Excellent

Carboline Italia SpA – Via Milano, 150 – 20093 Cologno Monzese (Mi) – Tel. +39 02 253751 Fax +39 02 2537560 e-mail [email protected]
 Carbocrylic®1290 (pag.2)

Cleanup & Safety Packaging, Handling & Storage

Cleanup Use #2 Thinner or Acetone. In case of spillage, Kit standard Part A 16.1 liters
absorb and dispose of in accordance with local Part B 2.3 liters
applicable regulations.
Flash Point (Setaflash) Part A 23,0 C
Safety Read and follow all caution statements on this Part B 23,0 C
product data sheet and on the MSDS for this
product. Employ normal workmanlike safety Storage (General) Store indoors.
precautions. Hypersensitive persons should wear
protective clothing, gloves and use protective Storage Temperature 4° -43 C (40°-110 F).
cream on face, hands and all exposed areas. & Humidity 0-100% Relative Humidity

Ventilation When used in enclosed areas, thorough air Shelf Life 24 months at 24 C (75 F)
circulation must be used during and after
application until the coating is cured. The
ventilation system should be capable of
preventing the solvent vapor concentration from
reaching the lower explosion limit for the solvents
used. User should test and monitor exposure
levels to insure all personnel are below
guidelines. If not sure or if not able to monitor
levels, use MSHA/NIOSH approved supplied air
respirator.

Caution This product contains flammable solvents. Keep

away from sparks and open flames. All electrical
equipment and installations should be made and
grounded in accordance with the National
Electric Code. In areas where explosion hazards
exist, workmen should be required to use non-
ferrous tools and wear conductive and non-
sparking shoes.

Application Conditions
Condition Material Surface Ambient Humidity
Normal 15-30°C 15-30°C 15-30°C 35-85%
Minimum 10°C 4°C 4°C 0%
Maximum 35°C 55°C 50°C 85%

Do not apply when the surface temperature is less than 3°C (5°F)
above the Dew-Point. Protect from high Humidity, dew and direct
moisture contact until fully cured. Application and/or curing in
humidities above maximum, or exposure to moisture from rain or
dew may result in a loss of gloss and/or staining of the product.

Curing Schedule
Surface Temp. & 50%
Dry to Recoat Final Cure
Relative Humidity
5°C 24 Hours 72 Hours
15°C 20 Hours 36 Hours
24°C 16 Hours 18 Hours
30°C 8 Hours 16 Hours

These times are based on 75 m DFT. Higher film thickness

insufficient ventilation or cooler temperatures will require longer cure
times and could result in solvent entrapment and premature failure.

09/09 rev.1- 08/08 – 05/01UK

Carboline Italia SpA

To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline
Company to verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no
responsibility for coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE
BY CARBOLINE, EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.