COMPex Manual
COMPex Manual
COMPex
03/2003
LP Part Number: 262 349
Document Code: A0303COMP
U.S.A. JAPAN
Lambda Physik USA, Inc. Lambda Physik Co., Ltd.
3201 West Commerical Blvd. German Industry Center
Ft. Lauderdale, FL 33309, USA 1-18-2 Hakusan, Midori-ku
Yokohama 226-0006, Japan
Tel.: +1 (954) 486-1500
1 (800) EXCIMER Tel.: +81 (45) 939-7848
Fax: +1 (954) 486-1501 Fax: +81 (45) 939-7849
eMail: [email protected]
Internet:http://www.lambdaphysik.com
CONTENTS
1 INTRODUCTION
3 SAFETY
4 SPECIFICATIONS,
REQUIREMENTS AND
ACCESSORIES
5 INSTALLATION
6 OPERATION
7 MAINTENANCE
8 REMOTE SOFTWARE
9 TROUBLESHOOTING
10 WIRING DIAGRAMS/
DIAGRAM SCHEMATICS
11 GLOSSARY
LIST OF FIGURES
INDEX
TABLE OF CONTENTS
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . 1
2.6 Energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.6.1 Energy Measurement . . . . . . . . . . . . . . . . . . . . . 25
2.6.2 Energy Management . . . . . . . . . . . . . . . . . . . . . 25
2.6.2.1 Halogen Injection . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.6.2.2 Partial Gas Replacement (PGR). . . . . . . . . . . . . . . 27
2.6.2.3 No Gas Replacement (NGR) . . . . . . . . . . . . . . . . . 30
3 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4 SPECIFICATIONS,
REQUIREMENTS AND
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . 57
5 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 75
5.1 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
5.1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
5.1.2 Transport and Storage Conditions . . . . . . . . . . . 76
5.1.3 Floor Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
5.1.3.1 Packaging Dimensions and Weight . . . . . . . . . . . . 77
6 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . 99
7 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . 119
9 TROUBLESHOOTING . . . . . . . . . . . . . . . . 211
10 WIRING DIAGRAMS/
DIAGRAM SCHEMATICS . . . . . . . . . . . . . 247
11 GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . 257
INDEX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
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A0303COMP
1 INTRODUCTION
This chapter outlines:
– the purpose as well as the necessary availability and use of the
instruction manual,
– the persons, for whom the instruction manual is intended,
– how the instruction manual is organized,
– the use of signal words and safety signs in the instruction manual,
– the contents of each chapter.
A0303COMP
F G H
A
E
B
C
I J
D
Figure 1: Laser components according to ISO 11145
A Laser
Consists of an amplifying medium capable of emitting coherent
radiation with wavelengths up to 1 mm by means of stimulated
emission.
B Laser Device
A laser (A), where the radiation is generated, together with
essential additional facilities (E) that are necessary to operate the
laser (e.g. cooling, power and gas supply) .
C Laser Assembly
Laser device (B) together with specific, normally optical,
mechanical and/or electrical system components for beam
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1.3 Safety
DANGER
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury. It is also used to alert
against unsafe practices that may result in property damage.
NOTE
Used to define sections, where particular attention should be paid
to ensure efficient operation or servicing of the laser device.
1.3.3.2 Symbols
• Chapter 9 explains what action the operator can take when errors
occur and how to trace errors.
• Chapter 11 is a glossary.
• The last pages of this manual include a list of figures and an index.
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1.5.1 Measurements
Listed below are the units of measure used in this manual and their
equivalents according to the SI standard:
1.5.2 Temperatures
-10 °C = 14 °F
0 °C = 32 °F
5 °C = 41 °F
20 °C = 68 °F
38 °C = 100 °F
100 °C = 212 °F
A0303COMP
1.6.1 Patents
Excimerlasers”
US Patent # 5,396,514 “Excimer laser comprising a gas
reservoir and a collecting receptacle and
a method of refilling the gas reservoir of
the laser”
Germany: G 92 08 936.4 “Laserresonator”
1.6.2 Trademarks
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Feedback Address
E-mail [email protected]
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1
8
2
6
5
4
Key to Figure 2:
1 Right Side Panel (Service Panel)
2 Thyratron Access Panel
3 Lower Air Intake
4 Beam Shutter
5 Beam Exit Frame
6 Front Mirror Access Panel
7 Upper Air Intake
8 Front Panel
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Key to Figure 3:
1 Rear Panel
2 Key Switch
3 Control Supply Lamp
4 Fuses
5 Mains Switch
6 Power On Lamp
7 Mains Supply Line
8 Exhaust Fan Outlet
9 Remote Interlock Connector
10 RS232 Connector
11 Rear Mirror Access
12 Communication Interface Access Panel
A0303COMP
13 LAN Feedthrough
14 Trigger BNC Connector
15 Vacuum Pump Power Supply
16 Buffer Gas Connector
17 Rare Gas Connector
18 Halogen Gas Connector
19 Inert Gas Connector
20 Vacuum Pump Connector
21 Water Connection Fittings
A B C D E
P
O
M
L
J I H G F
Figure 4: COMPex inside
Key to Figure 4:
A Thyratron (front) and HV Power Supply (behind)
B Thyratron Adjustment Panel
C Service Panel HV Discharge Unit
D Power-On Circuit (with Key Switch, Transformer)
E Communication Interface (CI)
F Fuses
G Gas Valve Block
H Basic Module
I Control Box (with transmitter, reveiver, main board)
J Laser Tube
K Power Supply for Electrostatic Gas Purifier
L Fan Motor
M Pressure Sensor
N Beam Shielding
O Beam Splitter Box
P Energy Monitor
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Key to Figure 5:
A Active laser medium C Rear mirror
B Energy source D Front mirror
G B
C
F
D E
H A
Key to Figure 6:
A Laser tube F Capacitor array
B High voltage power supply G Communication interface
C Thyratron H Energy monitor
D Front mirror (partly reflective) I Vacuum pump
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Excimer Lasers
Excimer lasers take their name from the exci ted state dimers from
which lasing occurs. The eximer gas is a gaseous medium built up by
two gas phases - a dimeric gas. Most important are excimer gases
composed of a rare gas and halides, such as Argon Fluoride (ArF),
Krypton Fluoride (KrF), Xenon Chloride (XeCl) and Xenon Fluoride
(XeF). The COMPex uses these excimer gases as lasing medium.
Depending on their composition these excimer gases produce intense
UV light (U ltra V iolet) on distinct spectral lines between 193 nm and
351nm.
Gas Lasers
Some lasing mediums consisting of a single gas phase (monomeric
gas) are also able to emit laser radiation. The most important gas for
the emission of VUV (V acuum U ltra V iolet) laser radiation is Fluorine
(F2) gas. The VUV light emission of Fluorine gas occurs at the
wavelength of 157 nm. Fluorine gas can also be used in specially
equipped COMPex laser devices.
Optional Accessories
Normally the compressed gas cylinders of the halogen gases used
must be stored in specially designed safety gas cabinets. For safety
reasons and to ease the use of COMPex laser devices Lambda Physik
offers the halogen source Halo Safe® as an option. This halogen
source allows on-site production of the required halogen, thereby
eliminating the need for compressed gas cylinders with hazardous
hydrogen fluorine/chloride as well as safety gas cabinets. This
drastically simplifies gas handling.
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3 4 5
2
6
A
1
B
Key to Figure 7:
A COMPex laser device 1 RS 232 C connection
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– The remote software is used to operate and control the laser from
any given external computer system (see Figure 8). For the
information transfer between the external computer system and the
local PC the RS232 interface is used. The remote software
description is intended for programmers only.
3 4 5
2
6
A
B
1
Key to Figure 8
The laser tube (C) is the reservoir for the laser gas. The materials
chosen allow the problem-free use of excimer gas mixtures. The
material surfaces become coated with a layer of halogen metal
complex. This process, resulting from a reaction between halogen
(laser gas) and metal (material within tube), is called passivation.
Passivation renders the material surfaces within the tube chemically
inert to halogen.
A repetition of this process, known as re-passivation, is always
required
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2.5 Thyratron
The laser uses a simple 3-inch hydrogen thyratron, a thermionic tube.
It is used as an active switch to discharge the storage capacitors. The
anode of the thyratron is connected to the charging voltage. The
cathode is connected to ground. Between these two main electrodes is
the control grid, which initiates the discharge (switching) of the
thyratron.
As is also the case with conventional thermionic tubes, the cathode
structure has to be heated in order to ensure sufficient emission of
starting electrons. If the electron emission after a longer operating
period is no longer sufficient to initiate switching of the thyratron, this
can be corrected during the thyratron lifetime by increasing the heating
power of the cathode. Hydrogen is necessary to provide a fast current
increase and a high current intensity. However, as hydrogen is
continually lost due to diffusion and metal erosion, the concentration of
hydrogen has to be continually renewed. For this purpose, there is a
reservoir structure (palladium) in the tube, in which a large quantity of
hydrogen is stored. By heating the reservoir, hydrogen is released
from the reservoir into the main thyratron. It should be noted, however,
that too much hydrogen reduces the hold-off voltage between the
electrodes of the thyratron to such a level that unwanted switching of
the thyratron will take place even without the trigger pulse. On the
other hand, if the partial hydrogen pressure in the thyratron is too low,
the laser is unable to pulse. This is because there is no discharge in
the thyratron due to a lack of charged particles.
The values for the two heating voltages, UH for the cathode heating
and UR for the hydrogen reservoir voltage, are critical to the correct
operation of the tube. The voltages are stabilized in a broad input
voltage range in order to be unaffected by voltage fluctuations in the
supply line (spikes). These values have to be altered during the total
life of the thyratron to ensure proper switching of the tube. This can be
done simply by using the jumpers provided for this purpose. You will
find a description of the thyratron adjustment in Section 7.8.2 of this
manual. A0303COMP
2.6 Energy
x
x
U [kV]
As excimer laser gases age, the pulse energy obtained from a given
charging voltage will decrease. The laser can, therefore, run either in
the Energy Constant mode (EGY CONST) or in the High Voltage
Constant mode (HV CONST).
Energy
Energy
HV High Voltage
Time
Figure 12: Voltage increase in the Energy Constant mode
– When the High Voltage Constant mode is selected, the pulse energy
decreases with time as excimer laser gases have a limited lifetime
(see Figure 13).
High Voltage
Energy
HV
Energy
Time
Figure 13: Energy decrease in the HV Constant mode
Most applications require the energy constant mode, whereas the high
voltage constant mode is primarily used for diagnostic purposes (e.g.
to measure the gas lifetime).
If excimer lasers are operated continuously the pulse energy as a
function of time and particularly as a function of the number of laser
pulses shows a clear drop. This drop is basically due to the following
three reasons:
1. The halogen concentration in the laser gas slowly decreases,
because the highly reactive halogen enters into a variety of stable
compounds, particularly when the laser is operated at higher
repetition rates.
2. Impurities and reaction products accumulate in the laser gas.
3. The intense laser radiation in the resonator causes small particles
generated by the electrode burn-off to condense on the optics with
chemical reactants from the laser gas.
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In order to keep the desired pulse energy of the laser constant, the
controller replenishes laser gas by halogen injections (HI) and partial
gas replacements (PGR) if the PGR mode is selected. These gas
actions take place if the high voltage adjustment reaches a preset
replacement value (HVrepl).
max Energy
repl
Energy
HV
HV
min
Time
Gasrefreshment
Figure 14: Charging current with halogen injections
Laser gas is released through the halogen filter and halogen, rare and
buffer gases are refilled accordingly, dependent on the preset partial
pressures.
During the first 80 seconds after laser start, no gas replacements take
place even if HVrepl is reached. This warm-up period prevents
unnecessary gas replenishment actions.
max Energy
repl
Energy
HV
HV
min
Time
HV decrease too low
Figure 15: Charging current with Partial Gas Replacement
A0303COMP
• If a PGR is not successful, i.e. the HV-level does not decrease after
the PGR to less than HVrepl -0.6 kV, then the next gas replenishment
action will be a PGR.
A0303COMP
HVrepl
reached
yes
x-th* HI * "x" represents a number
in series ? given with the gas menu
no
HI performed
no
HV less than PGR
HVrepl-0.6kV? performed
yes
no
Message "Preset
Energy too high"
displayed
HVmax reached
too high" displayed
max Energy
repl
Energy
HV
HV
min
Time
"New gas fill needed"
Figure 17: Charging current with No Gas Replacement (NGR)
Figure 18 shows the flow diagram of the Energy Constant Mode with
No Gas Replacement.
HVrepl
reached
Message "New
Gas Fill Needed"
displayed
Laser stops;
Message "New Gas Fill
Needed" displayed
3 SAFETY
Never switch on or attempt to operate or service the COMPex
before reading, understanding and fully familiarizing yourself
with the contents of this chapter.
This chapter is divided into three sections:
– General Safety Aspects, which explains aspects relating to the safe
operation of the laser device.
– Special Safety Aspects, which outlines the risks specific to working
procedures with and on this laser device.
– Overview of safety-relevant labels, which shows the design of and
describes the safety labels.
The COMPex laser device has been built in accordance with state-of-
the-art standards and the recognized safety rules. Nevertheless, its
use may constitute a risk to life and limb of the user or of third parties
or cause damage to other material property.
The COMPex must only be used in technically perfect condition and in
accordance with its designated use and the instructions set out in this
manual, and only by safety conscious persons who are fully aware of
the risks involved in operating the COMPex laser device. Any
functional disorders, especially those affecting the safety of the
COMPex laser device, should therefore be rectified immediately.
The COMPex is primarily designed for use in low duty-cycle operation,
mainly scientific and medical, but also industrial applications. Using
the COMPex laser device for purposes other than those mentioned
above is considered contrary to its designated use. The manufacturer/
supplier cannot be held liable for any damage resulting from such use.
The risk of such misuse lies entirely with the user.
Operating the COMPex within the limits of its designated use also
A0303COMP
NOTE
The COMPex is a class IV laser device. However, when connected to
an OEM device or with housing closed, it becomes a Class I laser
device.
A Class I laser device is defined as a laser system which is supplied
with a special enclosure which does not allow access to hazardous
levels of laser light during normal operation. This class of laser does
not require special precautions for eye safety during normal operations
as long as the protective enclosure is in place.
A0303COMP
WARNING
Risk of serious injury!
A Class I laser system becomes a Class IV laser system with
freely accessible laser radiation when the enclosure is open.
Never work with the laser system with open housing.
Ultra-Violet Light
Laser radiation is emitted as a narrow beam of almost parallel rays,
the intensity of which will remain high even at some distance of the
laser. Although the radiation is nonionizing, damage can still occur to
living tissue, if exposed for to long, as a result of heat produced during
radiation absorption.
The radiation of an excimer laser lies outside the visible range.
Possible wavelengths of the high intensity ultraviolet radiation are
157 nm, 193 nm, 248 nm, 308 nm or 351 nm.
WARNING
Risk of very severe injuries to eyes and skin through laser
radiation!
The following are hazardous:
• Direct laser radiationt as it leaves the laser,
• laser radiation which was reflected from a surface,
• laser radiation which was scattered from a surface.
Always ensure to wear protective eyewear appropriate for the
wavelength used when there is a chance to expose the eyes to
laser radiation.
WARNING
Risk of electrocution!
Personnel should never open the laser device before the main
power supply cable has been disconnected and the high voltage
capacitors are completely discharged.
Work on the electrical system and equipment of the COMPex
laser device must be carried out only by a skilled electrician.
A0303COMP
WARNING!
Toxic hazards!
Improper handling with parts of the gas system may provoke
halogen leakages.
Inhalation of, or skin contact with, halogen gases should be
avoided.
Halogen gases can cause severe chemical and thermal burns and in
sufficient concentrations can cause death due to respiratory damage
and pulmonary edema.
It is essential, therefore, that local safety regulations concerning the
emission of chemical vapors must be strictly observed along with the
recommendations made in this chapter and throughout this manual.
Depending upon the wavelength in which the laser is to be operated,
the halogen is either Fluorine or Hydrogen Chloride.
– Fluorine is in the form of a premix gas, ratio ≤ 5 % Fluorine in premix,
and diluted further with other gases in the laser. Fluorine is
characterized by an extremely stinging smell in very low
concentrations (0.1ppm).
– Hydrogen Chloride (HCl) is in the form of a premix gas,
ratio < 0.5 % HCl in premix.
Both gases are still present in sufficient quantities in the gas supply to
cause serious injury if not correctly handled and used.
The attention of the user is drawn, therefore, to the maximum
permitted exposure limits for Fluorine and Hydrogen Chloride and the
permitted periods of time in respect of these limits which depend on
local and international safety regulations.
NOTE
Refer to the corresponing Material Safety Data Sheets available from
your gas supplier and the International Chemical Safety Cards for
Fluorine (ICSC: 0046) or Hydrogen Chloride (ICSC: 0163), for more
precise health hazard information.
hazard.
To remain even in a worst case under the PEL-value of 0.1 ppm for
Fluorine, non-ventilated rooms must have an air volume of at least
100 m3. For the installation in smaller rooms a sufficient air suction is
necessary.
3.2.1.4 Ozone
NOTE
Refer to the International Chemical Safety Cards for Ozone
(ICSC: 0068) for more precise health hazard information.
A0303COMP
WARNING
Risk of very severe injuries to eyes and skin through laser
radiation!
The following are hazardous:
• Direct laser radiationt as it leaves the laser,
• laser radiation which was reflected from a surface,
• laser radiation which was scattered from a surface.
Always ensure to wear protective eyewear appropriate for the
wavelength used when there is a chance to expose the eyes to
laser radiation.
• All other personnel in the vicinity of the laser should also be ordered
to wear protective eyewear. Only qualified personnel should be
permitted to operate the laser.
Skin Safety
Although the skin can withstand a considerably higher radiation
intensity than the eyes, tissue may be burned to a greater or lesser
degree, depending on the radiation time and the irradiation intensity:
Fire Safety
Because of the high output power from the class IV laser, a wide range
of materials can be set on fire. Therefore, when the beam path is
open, appropriate fire prevention measures should be taken:
WARNING
Electrical hazards!
If the laser device is completely shut down for maintenance and
repair work, it must be secured against inadvertent starting.
Ensure that the electrical system is locked-out and tagged-out
prior to servicing by locking the key switch of the laser device
and tagging appropriate warning signs.
• Necessary work on live parts and elements must be carried out only
in the presence of a second person who can cut off the power supply
in case of danger by actuating the emergency shut off or key switch.
Secure the working area with a red and white safety chain and a
warning sign.
Use insulated tools only.
• Before starting any work, check the de-energized parts for the
presence of power and ground or short circuit them in addition to
insulating adjacent live parts and elements.
• All leaks should be repaired immediately, but not while the system
contains halogen gases.
WARNING
Toxic hazard!
Ensure that the laser is ventilated into an appropriate exhaust.
Make sure that the exhaust of the laser is not connected to the
duct system of systems used for the processing of breathing air
(e. g. air conditioning or ventilating systems).
• Gas cylinder valves should be closed except while filling the laser, or
when running the laser in the constant energy mode (EGY Const.).
A0303COMP
Gas pressures of up to 3.8 bar (abs.) are permitted in the laser tube. If
pressure rises above that, a built-in safety valve releases the
overpressure via the halogen filter into the exhaust. The following
precautions should be observed:
• Suitable strain relief devices for all supply lines to control the risks
through leakage or escape of gases, liquids and electricity etc.
during a seismic event.
Specific information regarding the position of the mounting holes and
laser device feet is contained in Section 4.2 on page 61.
A0303COMP
• All parts of the laser where laser radiation may possibly escape are
marked with the appropriate adhesive danger signs (according to
IEC 60825-1).
• The service panel at the laser is equipped with an interlock which will
shut off high voltage if the laser is opened during operation.
A0303COMP
The following safety features protect the user from the potentially
lethal hazards associated with high voltage power sources:
• All ground conductors are equipped with a ring lug and external tooth
lockwasher.
• Fuses are used to provide branch circuit protection against low level
faults.
• All external low voltage (24 V) lines conform to the VDE 0551 safety
standard.
The fire safety features designed into Lambda lasers eliminate the use
of materials which are combustible or produce toxic vapors as well as
preventing flames from spreading or burning materials from dripping.
The design incorporates the following specific fire safety features:
• Air fans have grill guards with less than 6.4 mm (0.25 in).
• No asbestos is used.
3.4 Labels
This chapter contains the description od the labels and where they are
found on the COMPex.
Be sure that all warning labels are affixed to the system according to
the plans given in Section 3.4.1 and Section 3.4.2 of this chapter.
WARNING
Risk of injury!
Misuse or improper handling of the laser device can cause
serious or, in certain situations, even lethal injuries.
Never put the COMPex into operation if the labeling is
incomplete.
Immediately replace missing labels or inform Lambda Physik of
their absence.
A0303COMP
W
Output: mJ/pulse
Duration to ns
Wavelength to nm
CLASS IV LASER PRODUCT
DANGER
AVOID EXPOSURE
VISIBLE AND INVISIBLE LASER
RADIATION IS EMITTED FROM
THIS APERTRE
5
6
12
7
11
10 9 8
DANGER
ATTENTION
IF CONTROLLER AND LASER ARE
SEPARATED MORE THAN 2 METERS,
ALSO THE CONTROLLER HAS TO BE
EQUIPPED WITH APPROPRIATE
WARNING LABELS AND EMISSION
INDICATOR (SEE MANUAL)
11. Label showing electrical frequency for the main supply, where XX
is replaced by the frequency.
Laser is switched for XX Hz
1 2 3
6 5
Figure 21: Labels inside the COMPex
max
50 Hz
60 Hz
FUSE
AUX
BIAS
HEAT
RES
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GND
min
min
LEBENSGEFAHR!
Nur Personal, vollständig vertraut mit den Vorsichtsmaßnahmen für Arbeiten an
Hochspannungsgeräten darf Arbeiten am Gerät ausführen.
Vor jedem Service ist stets das Handbuch zu lesen.
Alle Anweisungen zur dauerhaften Erdung, sowie Prüfung auf Abwesenheit der Hoch-
spannung sind genau und jederzeit zu befolgen.
Only Personnel fully conversant with safety measures for working with High Voltage
equipment shall perform work at this equipment.
Every time before service it is mandatory to read the Manual.
All instructions for positive Grounding and Check for Absence of High Voltage have
to be followed meticuously and at any time.
DANGER TO LIFE!
E=_________
FN .
A0303COMP
8. Label naming the (upper) remote plug and describing the (lower)
power supply plug (# 380 289):
REMOTE
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0 .05 A
230 V
10 A
POW ER
CDRH-class
(laser classification) IV
Power ≤ 30 W
Pulseshape temp. ≥ 10 ns
Pulse to Pulse stability ≤ ± 12 % for pulse moving average
All data given are measured with an energy monitor and optimized gas
mixtures.
series (V x H)
Beam COMPex 100 3x1 3x1 3x1 3x1 mrad
Divergence3) series (V x H)
CDRH-class
(laser classification) IV
Power ≤ 30 W
Pulseshape temp. ≥ 10 ns
Pulse to Pulse stability ≤ ± 12 % for pulse moving average
All data given are measured with an energy monitor and optimized gas
mixtures.
1)
measured at low repetition rate (5 Hz)
2)
measured at max. repetition rate
3) typical value, FWHM
CDRH-class
(laser classification) IV
Power ≤ 30 W
Pulseshape temp. ≥ 10 ns
All data given are measured with an energy monitor and optimized gas
mixtures.
1)
measured at low repetition rate (5 Hz)
2)
measured at max. repetition rate (50 Hz)
3) typical value, FWHM
A0303COMP
COMPex 100:
Laser (l × h × w) ≈ 1300 × 795 × 385 mm
Weight 250 kg
COMPex F2:
Laser (l × h × w) ≈ 1300 × 795 × 385 mm
Weight 270 kg
COMPex 200:
Laser (l × h × w) ≈ 1700 × 795 × 385 mm
Weight 325 kg
Vacuum Pump:
Laser (l × h × w) ≈ 230 × 450 × 240 mm
Pump with mounted filter 530 mm
Weight 23 kg
All dimensions are shown in the layout diagrams given in Section 10 of
this manual.
A0303COMP
NOTE
All rated voltages can vary by ± 12 %.
Data format:
data bits 8
parity no
stop bit 1
baud 9600 bps
Remote
interlock 2 1 External
(e. g. door laser radiation
switch) 3 4 warning lamp
Figure 22: Remote socket
There are two BNC trogger signal ports at the COMPex laser device:
– External Trigger in (Ext. Trig.)
– Sync. Out
NOTE
If COD is active, there is a time delay between Sync. Out Signal and
firing of the laser. For more information about this delay, see Section
6.5.4 on page 114.
CAUTION
Risk of corrosion of the laser heat exchange!
Do not use deionized or distilled water.
NOTE
A) Particles in the cooling water can clog the cooling cycle. Thus the
use of a filter is strongly recommended.
B) At high duty cycle, more than 1000 liters of cooling water are
needed a day. Due to cost and environmental factors, we recommend
a cooling circuit and an additional water chiller.
Specifications:
Temperature Range 5 to 20 °C (41 to 68 °F),
(at water inlet) for 100 % duty cycle
Flow 1 to 5 l/min, depending on the temperature
of the water
pH-value 6 to 9
Suspended particle < 200 µm
size
Water hardness < 100 ppm Ca
Pressure < 4 bar abs. (< 57 psi)
Heat transfer to water ≤ 1.5 kW
Connectors In/Out 10 mm Serto®
The laser is connected to the water line by
two ½ inch hoses (length: 3m).
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NOTE
in addition to the laser gas mixture we strongly recommend a helium
and a neon gas cylinder even if they are not needed for the gas
mixture. The gas cylinders are necessary to purge the tube and the
gas lines (helium) and to make the laser device transportable and
storable (neon).
A halogen filter is built into the laser and will fully absorb all of the
halogen exhaust during the filling processes. No toxic gases will leave
the laser device. The halogen filter filling ratio is monitored by the laser
software. The filter should be exchanged after up to 30 gas fills or on a
yearly basis, whichever comes first.
At wavelengths less than 233 nm, nitrogen is required to purge the
beam path and optics modules.
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Fluorine
(only required without the optional fluorine source)
Type of gas 5% F2 / 95 % He mixture
Purity of Helium 99.995 % or higher
Purity of Fluorine for excimer lasers
Pressure 3.5 to 5 bar abs.
Flow 0.3 to 3 l/s
RCS*) 10 l, 150 bar (2100 psi)
Hydrogen chloride
(only required without the optional chlorine source)
Type of gas 5% HCl / 1 % H2 in He
Purity of the mixture 99.995 % or higher
Pressure regulator 3.5 to 5 bar abs.
Flow 0.3 to 3 l/s
RCS*) 10 l, 100 bar (1400 psi)
Argon
Purity 99.995 % or higher
Pressure regulator 3.5 to 5 bar abs.
Flow 0.8 to 3 l/s
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Krypton
Purity 99.99 % or higher
Pressure regulator 3.5 to 5 bar abs.
Flow 0.8 to 3 l/s
RCS*) 10 l, 100 bar (1400 psi)
Xenon
Purity 99.99 % or higher
Pressure regulator 3.5 to 5 bar abs.
Flow 0.8 to 3 l/s
RCS*) 2.5 l, 50 bar (700 psi)
Neon
Purity 99.995 % or higher
Pressure regulator 3.5 to 5 bar abs.
Pressure regulator (for 6.5 to 7 bar abs.
optional halogen source
Flow 0.8 to 3 l/s
RCS*) 200 l, 200 bar (2800 psi)
The gas mixtures described in this section are state of the art at the
given release date and may change due to new knowledge.
The gases are listed in the order in which they are charged.
CAUTION
Risk of soiling the tube!
Impurities from the gas cylinder walls can be washed out. Use the gas
cylinders with at least 5 bar (70 psi) remaining pressure.
CAUTION
Risk of soiling the laser tube by contaminated pipes!
Keep dust, humidity, oil or other pollutants off tubing. Operate the laser
device under clean conditions.
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WARNING
Risk of poisoning!
Lead laser and vacuum pump exhaust to an appropriate
ventilation system. Do not connect the exhaust to breathing air
systems (i.e. air conditioning or ventilating systems).
Specifications:
Air Flow approx. 200 m³/h (100 cfm)
Diameter 150 mm
Hose length 3 m max. If the distance
to the ventilation is more than 5 m, an
additional blower has to be installed.
Heat transfer < 1 kW
to exhaust
Ambient temperature 5 to 30 °C
Max. temperature gradient 5 °C/h
Altitude 0 to 2000 m above sea level
Max. atmospheric 75 mbar/h
pressure gradient
Humidity 30 to 70 % relative humidity (RH)
Cleanliness class 10,000
CAUTION
Risk of contaminating optical components!
The ambient air is to be free of dust, oil, organic particles, corroding
substances and photochemically decompositable or depositable
compounds. Protect the beam path and the laser optics with a
purgeable shield at critical environmental conditions.
Please contact Lambda Physik for more information.
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A0303COMP
5 INSTALLATION
This chapter describes the installation of the laser device.
It must be read:
• after transportation,
5.1 Transport
This section describes the eqipment delivered and how it shall be
unpacked and safely moved.
WARNING
Risk of injury or damage!
Failure to observe the transportation requirements and
restrictions in this section may result in injury to persons or
damage to equipment. Persons responsible for transporting the
system must ensure that all transport requirements are complied
with.
5.1.1 Safety
When moving the laser device and its components, always follow the
standard safety precautions and practices for the transportation and
handling of the heavy equipment.
WARNING
Risk of crushing!
The COMPex 100 series laser device together with its
components, accessories and packaging weighs 345 kg
(760.6 lb), the COMPex 200 series laser device together with its
packaging weighs 395 kg (870.8 lb).
A0303COMP
CAUTION
Risk of damaging the laser device!
During transportation and installation, keep the laser device as
horizontal as possible. The laser device can be tilted max. 5° around
the beam axis and 20° longitudinally for a short period (see Figure 23).
max ± 5°
max ± 20°
CAUTION
Risk of damaging laser device feet!
The COMPex laser device is to be transported carefully. Especially if
attached to the base plate of the rigid transport packaging avoid
sudden shocks and, if tilted, avoid vibrations.
CAUTION
Risk of structural damage!
All floors an the proposed transport route or at the proposed storage/
installation location must be checked to ensure that they can
withstand the weight of the laser devcie and fork lift truck or similar
device (whatever used).
COMPex F2 series
Length 1300 mm (51.2 in)
Height 795 mm (31.3 in)
Width 385 mm (15.2 in)
Weight 270 kg (594.7 lb)
Vacuum Pump
Length 230 mm (9.1 in)
Height without halogen filter 450 mm (17.7 in)
Height with halogen filter 530 mm (20.9 in)
Width 240 mm (9.4 in)
Weight 23 kg (50.7 lb)
A0303COMP
NOTE
Always retain the transport packaging to ensure optimum protection of
the laser device during sub sequent shipment.
Placed on the base pallet are two shock absorbing buffers (see Figure
25). When the laser device feet are placed in the locating holes of the
buffers (A), the laser device is secured in position with rigid packaging
closed.
WARNING
Risk of crushing!
The COMPex 100 series laser device together with its
accessories and packaging weighs 345 kg (760.6 lb), the
COMPex 200 series laser device together with its packaging
weighs 395 kg (870.8 lb).
Prevent tipping or dropping during lifting and transportation.
A suitable for lift truck or similar device is required to lift the laser
device. Ensure that the fork length and loading capacity is sufficient to
safely lift the laser device in its packaging.
NOTE
For information regarding the size and weigth of the laser device in its
packaging see Section 5.1.3.1 on page 77.
The laser device can be lifted longitudinally or from the side. Set the
forks as far apart as possible to safely lift the laser device.
A0303COMP
Purpose
Remove the top and side panels from the rigid transport packaging.
NOTE
At the end of this procedure the laser device remains attached to the
base pallet and is protected by the inner cover.
Preparation
1. Using the fork lift truck or appropriate device, move the laser device
to the location whereit is to be unpacked.
2. Set down the laser device in the unpacking location.
NOTE
The original packaging is needed to re-ship the laser device. Store the
removed packaging in such a way that no parts are lost or damaged.
3. Unscrew and remove the clip removal tool (see Figure 26, A) from
the rigid transport packaging.
CAUTION
Risk on injury caused by incorrect use of the clip removal tool!
The transport packaging clips are under tension. Do not use excess
force to remove. While levering off, use the other hand to restrain
movement.
4. Working from the top downwards, remove the clips from the rigid
transport packaging. Push the clip removal tool into the recess on
the clip, press against the clip to control movement and lever off
(see Figure 27).
5. When the corresponding clips have been removed, remove the top,
front, rear and side panels of the packaging.
NOTE
When stacking, ensure that the outer cover does not become
contaminated or damaged and that the inside surfaces of the panels
cannot become contaminated.
NOTE
For information regarding the size of the laser device, see Section
5.1.3.1 on page 77.
WARNING
Risk of crushing!
The COMPex 100 series laser device together with its
accessories and packaging weighs 345 kg (760.6 lb),
the COMPex F2 series laser device together with its accessories
and packaging weighs 365 kg (803.9 lb) and the COMPex 200
A0303COMP
CAUTION
Risk of soiling or damaging the laser optics!
To avoid the formation of condensed water, ensure that the max.
permissible temperature gradient (5 °C/h) is maintained while moving
the laser device from the storage area.
CAUTION
Risk of damaging the laser device!
incorrect lifting can cause serious damage. Use lifting points as far
apart as possible to safely lift the laser device.
Purpose
Remove the anti-static inner cover from the laser device and unpack
the accessories.
Preparation
1. Move the laser device and accessories to the installation area.
NOTE
The original packaging is needed to re-ship the laser device. Store the
removed packaging in such a way that no parts are lost or damaged.
2. Remove the tape that seals the anti-static inner cover onto the laser
device and lift the anti-static inner cover off the laser device.
3. Take the accessories out of the packaging and clean the
accessories if required.
NOTE
The laser can only operate when pins 2 and 3 are connected (with a
closed switch, a short-circuit plug, etc.).
• hose cutter
CAUTION
Risk of laser tube corrosion!
Do not use deionized or distilled water.
NOTE
Particles in the cooling water can clog the cooling cycle. We strongly
recommend the use of a particle filter.
NOTE
During intensive use of the laser device, more than 1000 liters of
cooling water are consumed per day. For reasons of cost and
environment protection we recommend the use of an external cooling
circuit and an additional water chiller.
There are three types of water line connectors (see Figure 28). The
installation is therefore described in general.
A0303COMP
A0303COMP
WARNING
Risk of electrocution!
Working on the electrical system and equipment of the COMPex
must be carried out only by skilled electricians or by instructed
persons under the supervision and guidance of a skilled
electrician and in accordance with electrical engineering rules
and regulations.
A mains power supply outet is required for the laser device (and for the
vacuum pump). Note the power consumption of these devices:
COMPex 102, 201: 1.5 kVA max.
COMPex 110, 120, 205, F2: 3.0 kVA max.
NOTE
The power supply line of the laser device is to be protected through an
approved and correctly rated circuit interruption device, in accordance
with valid national and local electrical standards.
CAUTION
Risk of data loss when disconnecting the handheld keypad!
The laser device must be switched off before disconnecting the
handheld keypad from the laser device. Otherwise the menu
parameters can be lost.
• Handheld keypad
• RS232 cable
4. Plug in the other side of the cable into the handheld keypad (see
Figure 30 on page 89).
A0303COMP
WARNING
Risk of electrocution!
Working on the electrical system and equipment of the COMPex
must be carried out only by skilled electricians or by instructed
persons under the supervision and guidance of a skilled
electrician and in accordance with electrical engineering rules
and regulations.
CAUTION
Risk of damaging the laser device!
Ensure that the laser device is designed for your local voltage and
frequency. You may know this by the laser identification plate on the
rear side of the laser device (lower left corner).
5. If used, insert the prepared laser devices’ plug into the mains
socket.
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WARNING
Risk of toxic hazard!
Ensure that a halogen sensor and an evacuating system are
installed in the area of the vacuum pump to avoid hazardous
halogen gas concentrations in case of gas leaks during laser
tube evacuation.
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WARNING
Risk of toxic hazard!
Lead laser and vacuum pump exhaust hose to an appropriate
ventilation system.
Do not connect the exhaust to breathing air systems (i.e. air
conditioning or ventilating systems).
To remove gas from the laser tube, the tube has to be evacuated. This
gas contains toxic halogens, which are filtered out of the exhaust gas
by a halogen filter. Both, the vacuum pump and the halogen filter have
to be assemled.
• 6 mm allen key
NOTE
While mounting the vacuum pump and halogen filter, five plugs are to
be removed. Keep these plugs in the service case for future use.
1. Remove the plug from the vacuum pump (see Figure 32)
3. Set two of the halogen filter threaded rods into the anti-torsion fork
with the arrow on the filter pointing downwards (see Figure 33).
WARNING
Risk of toxic hazard!
Lead laser and vacuum pump exhaust hose to an appropriate
ventilation system.
Do not connect the exhaust to breathing air systems (i.e. air
conditioning or ventilating systems).
• Only use clean and oil-free leak-proof fittings throughout the gas
line. Avoid complicated fittings.
• Never use gas lines that have been used for other gases.
NOTE
All unused connections must be blanked off with stainless steel plugs
delivered with the laser device.
NOTE
Use only gas cylinders with sufficient pressure (see Section 4.5.2 on
page 69).
NOTE
See chapter 10 of this manual for a gas flow diagram.
CAUTION
Risk of damaging gas connectors!
Cut stainless steel only with an appropriate tool. Do not ose a saw: Do
not use lubricants.
NOTE
Keep the blanking plug in the service case for further use.
6. Fit the gas line to the appropriate connector using the Gyrolok
fittings.
7. Tighten the Gyrolok fittings using the 9/16” wrench and the 13 mm
wrench.
8. Repeat steps 5 to 7 until all supply lines are connected.
Final Checks
9. Check that all connections are properly matched and sealed tightly.
10. Perform a leak test on all newly fitted lines according to Section
9.7.1 on page 231 of this manual.
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NOTE
The remote software is described in Section 8.
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1 2 3 4 5 6 7 8 9 10
FLUSH F7
F2
7 8 9 HV RESET LINE RESET
EGY PURGE
4 5 6 EGY CAL LINE
F3 F8
PURGE F4 F9
1 2 3 RESERVOIR
16 15 14 13 12 11
Figure 35: Overview of the handheld keypad
NOTE
A) The function keys <F2> and <F9> are for service only and
therefore protected with a password.
B) To abort software related procedures without saving changes,
press <BREAK>.
• None
Preparation
WARNING
Risk of serious injury!
Ensure that only authorized and instructed personnel are
operating the laser.
A0303COMP
A B C D
MainS POWER ON
F1 F3 F5
10. Turn the key-switch from “0” to “I” (Figure 36, A).
11. Turn the main switch (C) from OFF to ON.
12. The control supply lamp and the power on lamp (B and D) are now
illuminated.
The laser device performs a self-test.
(In case “FATAL ERROR” is displayed in the second line during the
self-test, see Section 9.2 on page 211.)
After a successful self-test, the laser device warms up the thyratron for
eight minutes, displaying the message “WARMUP xx min” (“xx” is the
remaining time in minutes).
NOTE
During the warm-up period, the laser is off but can perform commands
that do not require laser beam generation.
• Protective eyeware
NOTE
Don’t start laser operation at max. high voltage level. The max. HV
value should be set only after a few minutes of laser operation (see
Section 6.5.3 on page 113).
• Protective eyewear
NOTE
The button <RUN/STOP> can also be used, but it fails to stop the
laser when operating within a command that requires input.
• None
A0303COMP
WARNING
Risk of serious injury!
Keep the beam path free of reflective objects.
Shield the laser beam.
Do not wear any reflectives (like rings, watches, etc.).
Read safety instructions carefully before running the laser.
Ensure that nobody accidentally looks into or touches the laser beam
or reflections of the laser light.
• None
1 2 3 4 5
6
Select the gas menu to change the excimer gas. The gas menu
displays the following parameters:
– menu number,
– gas mixture,
– partial pressures (step by step).
• None
Preconditions
NOTE
The factory settings of the partial pressures are optimized according to
state-of-the-art. We strongly recommend that settings are only
changed when Lambda gas specifications are changed. Reset the gas
menu to re-obtain the factory setting (see Section 6.3.2).
keys.
The limit values of the partial pressures are ± 20% of the partial
pressures of the factory settings.
7. Repeat steps 5 and 6 for the next gas component.
8. Press <ENTER> to confirm the gas menu.
The laser performs the next new gas fill with the new gas menu data.
The COMPex allows resetting of all gas menus to the factory settings.
When resetting the following values are affected:
– partial pressures,
– gas mode,
– repetition rate,
– energy filter.
• None
Preconditions
NOTE
If the laser is in OFF mode, this command is only available twice.
NOTE
A) Unless other arrangements have been mage with Lambda Physik,
apremix cylinder must be connected to the BUFFER gas inlet and a
helium cylinder to the INERT gas inlet. All other connections must be
blanked off with stain less steel plugs delivered with the laser device.
B) When resetting the gas menu, the gas mode is reset to factory
settings too.
• None
Preconditions
A0303COMP
• None
Preconditions
The repetition rate determines the number of laser pulses per second.
The repetition rate is given in Hertz (Hz), which is 1/s.
The minimum repetition rate is 1 Hz. The maximum repetition rate
depends on the laser type noted on your laser test sheet. Only integer
numbers are accepted.
A0303COMP
NOTE
Due to the power range limits of the power supply, some laser types
do not support maximum repetition rate with HVmax.
• None
Preconditions
NOTE
An acoustic signal warns the user of out-of-range input. The last
acceptable value is retained.
A0303COMP
CAUTION
Risk of endangering the working application!
While a Partial Gas Replacement (EGY PGR) is performed, pulse
energy may fluctuate more strongly than normal. Ensure that this
effect does not affect your working application.
NOTE
The replacement value HVrepl can be obtained by pressing the <HV>
button while the laser is in Energy Constant Mode (see Section 2.6.2
on page 25).
The current running mode is displayed in the upper left corner of the
handheld keypad display.
• None
Preconditions
NOTE
The message “PRESET ENERGY TOO HIGH” indicates,that a new
gas fill is needed (see Section 7.4.3 on page 126).
In the Energy Constant (EGY) Modes the laser keeps the beam
energy constant. The value for the beam energy to be stabilized for
has to be entered manually. The range of energy values possible is
predetermined by the gas menu (see Section 6.3 on page 106).
• None
Preconditions
NOTE
An acoustic signal warns the user of out-of-range input. The last
acceptable value is retained.
In High Voltage Constant (HV) Mode the laser keeps the charging
voltage HV constant (see Section 2.6.2 on page 25). The minimum
and maximum high voltage values are specified in the gas menu (see
Section 6.3 on page 106). The constant charging voltage (HV
Constant Value) must be within this range.
NOTE
If the current running mode is one of the Energy Constant Modes
(EGY), the button <HV> can be pressed to display the replacement
value for partial gas replacement HVrepl (see Section 2.6.2 on page
25).
• None
Preconditions
NOTE
Due to the power range limits of the power supply, some laser types
do not support maximum repetition rate with HVmax.
1. Press <HV>.
2. Type the new HV Constant value using the numerical buttons.
NOTE
An acoustic signal warns the user of out-of-range input. The last
acceptable value is retained.
NOTE
This function is only available, if the “Charge On Demand” is built-in.
NOTE
Due to the capacitor charging time of 20 ms, COD supports repetition
rates only up to 50 Hz. Higher values are automatically replaced with
50 Hz and the error message “WARNING! REPRATE FOR COD >
50 HZ” is displayed.
• None
Preconditions
• None
Preconditions
The user counter is one of the COMPex pulse counters. The total
counter, however, cannot be reset.
• None
Preconditions
NOTE
Applicable only when a gas cylinder is attached to the inert gas line. If
not, make a transportation fill instead (see Section 7.10.1 on page
172).
The COMPex offers to manually inject inert gas into the tube. The
injection lasts 10 seconds and is used to increase the tube pressure.
Preconditions
Preparation
1. Press <BREAK> two times to stop laser operation.
The laser is off now. Next prepare the gas line.
2. Close inert gas pressure regulator.
3. Open valve on the inert gas cylinder.
4. Set inert gas pressure regulator to 4 bar.
Now a manual fill of inert gas can be performed.
6.8 Additionals
• None
Preconditions
A0303COMP
7 MAINTENANCE
This chapter describes regular maintenance actions using the
handheld keypad and the local software of the communications
interface. Additionally, it contains a maintenance schedule.
See Section 8 on page 183 ff. for the remote software codes.
7.1 Overview
1 2 3 4 5
FLUSH F7
F2
7 8 9 HV RESET LINE
RESET
EGY PURGE
4 5 6 EGY CAL LINE
F3 F8
PURGE F4 F9
1 2 3
F5 F10
0 , CLEAR ENTER EXE BREAK
8 7 6
Figure 38: Handheld keypad buttons for maintenance procedures
NOTE
A) To cancel software related maintenance actions, press
<BREAK>.The routines “New Fill” and “Purge Laser Tube” cannot be
canceled when the gas action is in progress.
B) After finishing several gas actions, the vacuum pump will run for
some minutes. To enable these procedures to be completed, do not
switch off the laser device during this period.
A0303COMP
COMPex F2 2 2 days
Exchanging Gas - - if pressure < 5 bar 0.5
Cylinders (Section 7.4.4)
Cleaning Tube Optics 15 - 30 - all 3-5 new gas fills 1.0
(Section 7.6)
COMPex F2 10
Calibrating Energy - - whenever the tube optics 0.2
Monitor (Section 7.7) have been maintained
Cleaning Beam Splitter - - with every energy monitor -
(Section 7.6) calibration
Exchanging Halogen - 1 year after 30 new gas fills 0.2
Filter (Section 7.9.2)
Transportation Fill - - before a transport or 0.2
(Section 7.10.1) before a storage 0.2
1)
Typical values for Dynamic Gas Lifetime. XeCl tends to be greater
than the other gases.
A0303COMP
2)Typical values for Static Gas Lifetime. XeCl tends to be greater than
the other gases.
3)
with ArF every third time
NOTE
When flushing or purging the external gas supply lines, the buffer
solenoid valve open automatically after switching off the vacuum
pump to refill the internal gas system with the gas connected to
“Buffer”.
Flushing a gas line consists of evacuating the line for two seconds. It is
intended to fill the line with fresh gas afterwards.
This command is used
– to evacuate a line (see the following Section 7.4.1.1)
– to fill a gas line with pure gas (e. g. after a leak test or changing a
gas cylinder (or before starting the laser after a week of standstill);
the corresponding gas cylinder must be open (see Section 7.4.1.2
on page 124).
NOTE
To completely flush a line from the gas cylinder valve to the laser, set
the pressure regulator to 5 bar. If pressure regulator setting is lower,
gas residues could remain in the line between pressure regulator and
gas cylinder valve.
• None
Head
NOTE
Depending on the length of the gas line, this procedure is to be
repeated two or three times to evacuate the line completely.
Preconditions
NOTE
Depending on the length of the gas line, this procedure is to be
repeated two or three times to evacuate the line completely.
NOTE
It is recommended to repeat this procedure at least once to refill the
gas line completely.
Purging a gas line means: The line is evacuated for five seconds and
afterwards filled with the gas connected to the inert gas line. This is
done using the PURGE LINE procedure.
NOTE
This function is only possible with an inert gas cylinder atta-ched to
the inert gas line.
NOTE
To completely purge a line from gas cylinder valve to laser, set the
pressure regulator to 5 bar. If pressure regulator set-ting is lower toxic
gas residue can remain in the line between pressure regulator and
gas cylinder valve.
Preconditions
NOTE
Ensure, that the gas cylinders connected to the gas lines are open.
Otherwise the error message “NO GAS FLOW” appears while purging
the line.
NOTE
Depending on the length of the gas line, this procedure is to be
repeated two or three times to fill the line completely with inert gas.
A new gas fill replaces gases of insufficient quality in the tube with
fresh gases. This is done using the NEW FILL Procedure.
The NEW FILL procedure differs, whether the laser device is equipped
with a halogen source or not. Both cases are described below.
The composition and pressure of the fresh gas mixture is specified by
the gas menu.
A new gas fill is recommended:
– when static gas lifetime is exceeded,
– when dynamic gas lifetime is exceeded,
– if the warning or error message “PRESET ENERGY TOO HIGH”
appears (remote: ON:2 and OFF:2) if the gas is not new,
– if the warning or error message “NEW GAS FILL NEEDED” appears
(remote: ON:8 and OFF:8),
– if the error message “LOW LIGHT” appears (remote: OFF:26),
– when the energy monitor is to be calibrated,
– when laser optics have been cleaned or replaced,
– when the tube has been re-passivated,
A0303COMP
own. Record the total counter number and the date of each new gas fill
into your laser logbook. Note that the following situations shorten the
gas lifetime or reduce the energy yield of the gases:
– laser tube has just been passivated,
– first fill has been made after several weeks without operation,
– another wavelength has been selected,
– laser tube optics are soiled,
– high energy values in Energy Constant Mode.
CAUTION
Risk of damaging the laser tube!
If evacuation time exceeds 11.5 minutes, a gas leak is likely. The laser
control software performs an automatic Safety Fill up to 1050 mbar
with the gas connected to “Buffer”. Proceed according to the safety
instructions.
NOTE
Only in case of danger press <BREAK> while the NEW FILL
procedure is in progress, because the procedure will be terminated
immediately. The fill is not completed, so tube pressure may be
insufficient. In this case manually fill the tube to 1050 mbar with inert
gas (see Section 6.7.1 on page 116) or start a New Fill again.
Preconditions
Preconditions
• 9/16” wrench
• 13 mm wrench
• Ethanol
• Cleaning paper
CAUTION
Risk of laser tube contamination!
Only use gas cylinders with a pressure of at least 10 bar (abs.).
A0303COMP
NOTE
The following assumes that an inert gas cylinder is attached to the
inert gas line used for purging. If this is not the case, seal the halogen
line while the gas cylinder is disconnected.
CAUTION
Risk of corrosion!
The halogen line must not be open for more than 2 minutes.
As all other excimer gases are non-toxic, these gas lines shall not be
purged.
Purging the tube means that the laser tube gas is replaced with inert
gas. The tube is evacuated and filled to 1050 mbar with the gas
connected to the inert gas line. The required procedure is the purge
reservoir procedure.
NOTE
A) This function only is possible with an inert gas cylinder attached to
the inert gas line.
B) The button <PURGE RESERVOIR> gives access to two different
procedures; the purge reservoir procedure and the window exchange
procedure (Section 7.6 on page 134). This section explains the first
procedure.
NOTE
Do not press <BREAK> during the Purge Reservoir procedure as the
procedure is terminated immediately. The fill is not complete and thus
the tube pressure may be insufficient. If this has occurred, manually fill
the tube with inert gas to 1050 mbar (see Section 6.7 on page 116) or
restart the Purge Reservoir procedure.
Preconditions
Finalization
10. To run the laser, perform a new gas fill (see Section 7.4.3).
NOTE
This function is only available if separate halogen and helium gas
cylinders are used. It cannot be carried out using a halogen source.
• Protective eyeware.
Preconditions
Finalization
11. Perform a new gas fill (see Section 7.4.3 on page 126). The
halogen displaces oxygenic compounds on tube walls and built-in
elements. The displaced compounds are removed in the
evacuation before the new gas fill.
A0303COMP
NOTE
Before beginning with the tube optics maintenance procedure ensure
that the selected procedure suits the laser devices configuration.
• Rubber gloves
• Tap water
NOTE
Always change the output coupler and the rear mirror in two seperate
procedures to ensure that one of the optics is remaining adjusted. The
replaced optics can then be aligned with the optics that are still
adjusted.
NOTE
Always wear rubber gloves when handling the optics.
B
A0303COMP
13. Loosen the six 3 mm Allen screws on the optics mount and remove
the optics mount.
You will hear a short hissing sound due to overpressure in the tube.
The laser tube is now open.
The inert gas valve opens to compensate for pressure drop with
inert gas so that no air will enter. If the laser tube has not been
closed, this will happen about every two seconds.
CAUTION
Risk of damaging the laser tube!
Do not press <ENTER> when tube optics are removed.
15. Use the optics wrench to loosen the threaded inset (approx. 5
turns).
16. Loosen the three 2.5 mm allen screws (do not lose the washers!).
17. Remove window mount from counter window mount.
18. Disassemble optics collar, lens, and optics spacer. The optics are
now ready to be cleaned or to be removed.
CAUTION
Risk of damaging coated optics!
Use only ethanol to polish coated side of optics. Polish carefully with
gentle pressure.
Wear rubber gloves.
24. Place optics dirty-side-down on the vienna chalk slurry and polish
with figure-eight movement and gentle pressure for about 3
minutes.
A B C D E F G H
I
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CAUTION
Risk of damaging lens coating!
When using a coated lens, ensure that the coated side only contacts
the optics spacer, not the counter optics mount. The coated side is
marked with a pencil marking.
32. Place the lens assembly (lens up) onto the support pad and place
the counter window mount over lens assembly.
33. Remove the sealing plate.
34. Place lens in optics collar (watch coated side).Tighten the window
mount evenly with three included 2.5 mm screws.
35. Hand-tighten threaded inset with optics wrench.
36. Tighten optics mount uniformly with six included 3mm Allen screws
at laser tube.
NOTE
We recommend to run the laser afterwards for several minutes to
warm the excimer laser gas mixture.
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NOTE
Always adjust the replaced output coupler or rear mirror before
exchanging the other optics using the external energy meter. This
ensures that the replaced optics can be aligned with those which is
still adjusted.
WARNING
Risk of injury hazards to eyes and skin!
Laser radiation can cause serious damage to your health.
Carefully read safety instructions before running the laser.
Never look into the laser beam and its reflections.
Necer contact the laser beam.
Wear safety glasses specifically intended for the laser’s
wavelength.
40. Place the external energy meter within the beam path (for handling,
see energy meter manual).
41. Set running mode to HV constant mode (see Section 6.5 on page
111 ff.).
42. Enter repetition rate given in data sheet for the specified beam
energy (see Section 6.4.2 and data sheet).
43. Enter maximum high voltage according to laser data sheet (see
Section 6.5.3 and data sheet).
44. Start the laser (see Section 6.2).
45. Maximize beam energy by turning the horizontal optics adjustment
screw clockwise or counterclockwise (see Figure 46, 1).
46. Repeat previous step with vertical optics adjustment screw (see
Figure 46, 2).
47. When the laser beam energy is still insufficient (see the laser data
sheet for requested energy output data), repeat steps 45 and 46.
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When the laser beam does not meet the data sheet values, see
Section 9 (Troubleshooting) or call service.
48. Mount the energy monitor.
Finalization
49. Calibrate the energy monitor as described in Section 7.7.
• Rubber gloves
• Tap water
NOTE
Always change the output coupler and the rear mirror in two seperate
procedures to ensure that one of the optics is remaining adjusted. The
replaced optics can then be aligned with the optics that are still
adjusted.
After that, you are requested to change the tube optics. The
message “REPLACE WINDOWS (enter)” appears.
CAUTION
Risk of damaging the laser tube!
Do not press <ENTER> when tube optics are removed. .
NOTE
Always wear rubber gloves when handling the optics.
9. Loosen the fixing screws and remove the laser devices’ service
panel.
10. Disconnect the purge gas line plug and remove the purge gas line
from the optics mount (see Figure 47, B).
11. Pull the lever of the clamping ring (see Figure 47, C) that clamps
the bellows onto the bending unit of the energy monitor (see Figure
47, A).
12. Remove the clamping ring.
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13. Press the bellows (see Figure 47, D) towards the laser tube and
remove the O-ring between bellows and bending unit.
14. Insert the hook of the bayonet wrench into the lower recess of the
optics mount (see Figure 48, left picture) and turn the bayonet
wrench counterclockwise to loosen the optics mount.
Figure 48: COMPex F2-version: Loosen and fasten front optics mount
15. You will hear a short hissing sound due to overpressure in the tube.
The laser tube is now open.
The inert gas valve opens to compensate for pressure drop with
inert gas so that no air will enter. If the laser tube has not been
closed, this will happen about every two seconds.
16. Press the bellows against the laser tube to remove the optics
mount.
17. Immediately insert the sealing mount and turn the bayonet wrench
clockwise to close the laser tube.
CAUTION
Risk of damaging the laser tube!
Do not press <ENTER> when tube optics are removed.
CAUTION
Risk of damaging the laser tube!
Do not press <ENTER> when tube optics are removed. .
NOTE
Always wear rubber gloves when handling the optics.
18. Loosen the fixing screws and remove the laser devices’ service
panel if not already removed.
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Figure 50: COMPex F2-version: Fasten and loosen rear optics mount
19. Insert the hook of the bayonet wrench into one of the recesses of
the optics mount (see Figure 50 on page 147, right picture) and turn
the bayonet wrench counterclockwise to loosen the optics mount.
20. You will hear a short hissing sound due to overpressure in the tube.
The laser tube is now open.
The inert gas valve opens to compensate for pressure drop with
inert gas so that no air will enter. If the laser tube has not been
closed, this will happen about every two seconds.
21. Immediately insert the sealing mount and turn the bayonet wrench
clockwise to close the laser tube.
CAUTION
Risk of damaging the laser tube!
Do not press <ENTER> when tube optics are removed.
C
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CAUTION
Risk of damaging coated optics!
Use only ethanol to polish coated side of optics. Polish carefully with
gentle pressure.
Wear rubber gloves.
Wipe a lens cleaning tissue over the surface to clean the lens with
ethanol.
29. Place optics dirty-side-down on the vienna chalk slurry and polish
with figure-eight movement and gentle pressure for about 3
minutes.
CAUTION
Risk of damaging lens coating!
When using a coated lens, ensure that the coated side only contacts
the optics spacer. The coated side is marked with a pencil marking.
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35. Ensure that the red optics spacer is in its place in the optics collar
and insert the window into the optics collar with the coating facing
the spacer.
36. Insert the optics collar into the optics mount.
37. Insert the threaded inset.
38. Use the optics wrench and hand-tighten the inset to fix the optics
collar in the optics mount.
CAUTION
Risk of damaging the laser tube!
Do not press <ENTER> when tube optics are removed. .
40. Press the bellows against the laser tube to insert the reassembled
optics mount.
41. Insert the hook of the bayonet wrench into one of the recesses of
the optics mount (see Figure 48 on page 146, right picture) and turn
the bayonet wrench clockwise to fasten the optics mount.
42. Press the bellows (see Figure 47 on page 145, D) towards the laser
tube and insert the O-ring between bellows and bending unit.
43. Attach the clamping ring (see Figure 47, C) that clamps the bellows
onto the bending unit of the energy monitor (see Figure 47, A) and
close the lever to fix the connection.
44. Connect the purge gas line plug to the optics mount (see Figure 47,
B).
45. Attach the service panel to the laser device and tighten the fixing
screws.
CAUTION
Risk of damaging the laser tube!
Do not press <ENTER> when tube optics are removed. .
NOTE
Always adjust the replaced output coupler or rear mirror before
exchanging the other optics using the external energy meter with
vacuum flange. This ensures that the replaced optics can be aligned
with those which is still adjusted.
WARNING
Risk of injury hazards to eyes and skin!
Laser radiation can cause serious damage to your health.
Carefully read safety instructions before running the laser.
Never look into the laser beam and its reflections.
Never contact the laser beam.
Wear safety glasses specifically intended for the laser’s
wavelength.
53. Place the external energy meter within the beam path (for handling,
see energy meter manual).
54. Set running mode to HV constant mode (see Section 6.5 on page
111 ff.).
55. Enter repetition rate given in data sheet for the specified beam
energy (see Section 6.4.2 and data sheet).
56. Enter maximum high voltage according to laser data sheet (see
Section 6.5.3 and data sheet).
57. Start the laser (see Section 6.2).
58. Maximize beam energy by turning the horizontal optics adjustment
screw clockwise or counterclockwise (see Figure 46, 1).
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59. Repeat previous step with vertical optics adjustment screw (see
Figure 46, 2).
60. When the laser beam energy is still insufficient (see the laser data
sheet for requested energy output data), repeat steps 58 and 59.
When the laser beam does not meet the data sheet values, see
Section 9 (Troubleshooting) or call service.
61. Mount the energy monitor.
Finalization
62. Calibrate the energy monitor as described in Section 7.7.
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NOTE
Before beginning with the energy monitor calibration procedure ensure
that the selected procedure suits the laser devices configuration.
The COMPex energy monitor is built into the beam path inside the
laser. It controls:
– if the laser emits any laser pulses,
– the energy of the laser pulses.
The energy monitor must be calibrated:
– if it has been dismounted,
– whenever the tube optics have been maintained.
The energy monitor calibration procedure deletes the value of your
energy monitor reading and calculates a new calibration factor based
on the reading from the external energy meter.
Calibrating the energy monitor takes approximately 10 minutes (see
also flow diagram in Figure 54 on page 155).
• Rubber gloves
•
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Ethanol
• Water
Start
Select
HV Constant Mode
Select
max. reprate
Select max. HV
Select reprate 10 Hz
Input reading of
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Check
energy calibration
End
Preparation
1. Perform a New Fill to ensure optimum calibration conditions (see
Section 7.4.3 on page 126). This takes about 20 minutes.
NOTE
Do not press <BREAK> during the new fill procedure, because the
procedure is terminated immediately. The fill is not completed and the
tube pressure may thus be insufficient. If this is the case start new fill
again.
A B
D C
NOTE
For best results, calibrate the energy monitor at a repetition rate you
normally work at, with maximum HV. We recommend a repetition rate
of 10 Hz in the following only because most energy and power meters
can be operated at this value. In case of doubt consult your energy or
power meter manual.
DANGER
Risk of injury hazards to eyes and skin!
Laser radiation can cause serious damage to your health.
Carefully read safety instructions before running the laser.
NOTE
If adjustment failed the following steps 25 to 31 are to be applied to all
COMPex laser devices except the F2-version. For the F2-version
please refer to Section 7.7.2 on page 159.
CAUTION
Risk of damaging attenuators and beam splitter!
The attenuators are fixed with two clamps and might be difficult to
remove.
Use rubber gloves.
Do not use any other tools.
Be careful of the beam splitter.
28. Change the attenuators to correct the energy monitor beam input
(see Figure 44 on page 161, A); if it is too difficult to remove the
attenuators, remove the beam splitter as described in step 6. to 8.
of this section (page 161).
29. Correct the energy meter beam input:
If the displayed internal calculation value was less than 99:
Remove an attenuator or replace with a coarser meshed
attenuator.
If the displayed internal calculation value was 200 or higher:
Add an attenuator or replace with an closer meshed attenuator.
30. Mount (magnetic) beam shielding and mirror access panel.
31. Return to step 9.
NOTE
A) When the adjustment succeeds, the display changes to
“READING=” (if not, return to step 8).
B) Input values must be in mJ (1/1000 Joule). If you use an external
power meter, obtain the Input value with the following equation:
Preparation
1. Perform a New Fill to ensure optimum calibration conditions (see
Section 7.4.3 on page 126). This takes about 20 minutes.
NOTE
Do not press <BREAK> during the new fill procedure, because the
procedure is terminated immediately. The fill is not completed and the
tube pressure may thus be insufficient. If this is the case start new fill
again.
CAUTION
Risk of damaging optical components!
Always wear skintight plastic gloves when working on optical
components.
2. Make sure that laser cannot be started while the beam splitter is
being cleaned.
3. Loosen the screws of the laser devices’ service panel and remove
it from the laser.
4. Use a 3 mm allen key to loosen the five fixing screws of the bending
units cover (see Figure 56 on page 159, A).
5. Carefully pull out the beam splitter (see Figure 57) and clean it in
the same manner as uncoated optics (described in Section 7.6,
steps 21 to 29, page 134 ff.) when necessary.
A
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6. Re-insert the beam splitter into the clamping bracket with slight
pressure.
7. Attach the bending unit cover to the bending unit and use a 3 mm
allen key to tighten the five fixing screws.
8. Refit the service panel and tighten the screws.
NOTE
For best results, calibrate the energy monitor at a repetition rate you
normally work at, with maximum HV. We recommend a repetition rate
of 10 Hz in the following only because most energy and power meters
can be operated at this value. In case of doubt consult your energy or
power meter manual.
DANGER
Risk of injury hazards to eyes and skin!
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NOTE
If adjustment failed the following steps 23 to 39 apply only to COMPex
F2-version laser devices. For other COMPex - versions please refer to
Section 7.7.1 on page 156.
CAUTION
Risk of damaging attenuators!
The attenuator is lying in the joining piece between energy monitor
and bending unit and might be difficult to remove.
Always wear skintight rubber gloves.
Do not use any tools to remove the attenuator.
26. Disconnect the two FOL’s (DATA in and DATA OUT) on top of the
energy monitor (see Figure 58 on page 162, A).
27. Disconnect the purge gas line from the energy monitor (see Figure
58 on page 162, C).
28. Pull the lever of the clamping ring (see Figure 58, D) that clamps
the bellows onto the bending unit of the energy monitor.
29. Remove the clamping ring.
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30. Carefully remove the energy monitor from the laser housing.
31. Remove the O-ring between energy monitor and bending unit.
32. Change the attenuator lying in the joining piece between energy
monitor and bending unit (see Figure 58 on page 162, E) to correct
the energy monitor beam input.
33. Proceed as follows:
If the displayed internal calculation value was less than 9.9:
Replace with a coarser meshed attenuator (or remove an
attenuator if two attenuators were inserted).
If the displayed internal calculation value was 20 or higher:
Replace with a closer meshed attenuator (or add an appropriate
attenuator if necessary).
34. Place the O-ring back onto the joining piece and reattach the
energy monitor onto the bending unit.
35. Attach the clamping ring that clamps the energy monitor onto the
bending unit and close the lever to fix the connection.
36. Connect the purge gas line plug to the energy monitor.
37. Connect the two FOL’s (DATA IN and DATA OUT) into the sockets
on top of the energy monitor.
38. Attach the service panel to the laser device and tighten the fixing
screws.
39. Return to step 9.
NOTE
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• 3 mm Allen key
• Laser logbook
Preconditions
Preparation
NOTE
If your COMPex is not equipped with a thyratron access panel (see 2
in Figure 2 on page 14), remove the right side panel (as seen from
beam exit) instead.
1. Remove thyratron access panel (see Figure 2, page 14). You see
the thyratron adjustment (Figure 59).
50Hz
max
max
60Hz
FUSE
AUX
UR
UH
BIAS
HEAT
RES
min
min
GND
Measure UH:
Check the heating voltage of the thyratron. On the test sheet the value
UH is called “UHEATER”.
2. Measure UH between the jacks GND and HEAT with TRMS
Voltmeter.
3. Record the value measured in your laser logbook.
Measure UR:
Check the heating voltage of the hydrogen reservoir. On the test sheet
the value UR is called URESERV.
4. Measure UR between the jacks GND and RES.
5. Record the new value in your laser logbook.
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Measure UBIAS:
Note, that UBIAS is a direct current value.
6. Measure UBIAS between the jacks GND and BIAS.
7. Record the value measured in your laser logbook.
8. Measure UBIAS between GND and AUX.
NOTE
The value for UBIAS must be within the range of -150 to -160 V. If not,
a varistor is exhausted. Call authorized service.
Storage
Filters must be stored in unopened packaging in accordance with all
relevant regulations. According to the Accident Prevention Rule
“Protection from Hazardous Chemical Substances (VBG 1a,
FR Germany)”, unopened filters can be stored for a period of up to 4
years. The filter’s lifetime is printed on the packaging. Filters should
always be stored in a dry place in the original, unopened packaging, to
protect from damage. A Filter with visible damage (e.g. dents) must be
removed regardless of its shelf life.
The COMPex allows to monitor the halogen filter filling ratio. The scale
ranges from 0 (new filter) to 100 (filter exhausted, replace it).
NOTE
Remember to reset the filter filling ratio after filter replacement.
• None
Preconditions
• Plastic gloves
• Safety glasses
• Pliers
WARNING
Risk of toxic hazard!
Filter contains fluorine and/or chloride components.
Keep filter in a well ventilated place.
Wear safety glasses and gloves.
Preconditions
CAUTION
Risk of toxic hazard!
The vacuum line may contain halogen. To ensure that there is no
halogen in the line, purge the inert line.
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B
C
G
Figure 61: Disassembling the halogen filter housing
NOTE
The water contains no hazardous substances. Local waste water
regulations may require that the water be neutralized the water. For
neutralization, use calcium hydroxide if pH<7 or acetic acid if pH>7.
After replacing the halogen filter the halogen filter filling ratio must be
reset.
• None
Preconditions
NOTE This function is only possible with a buffer gas cylinder atta-
ched to the buffer gas line. The operation evacuates and fills the tube
to 1500 mbar with buffer gas, preparing it for storage or transportation.
A transportation fill is recommended:
– if laser device is to be non-operational for a long period,
– if laser device is to be transported.
NOTE
Do not press <BREAK> during the TRANSPORTATION FILL
procedure as this terminates the procedure immediately. The fill is not
completed and tube pressure may be insufficient. To ensure a
complete fill, start Transportation Fill again.
Preconditions
NOTE
The message “SAFETY FILL” appears (remote command OPMODE?
returns SAFETY FILL), if the evacuation failed. A leak is likely and a
safety fill takes place (see also Section 7.4.3).
For de-installing, transporting and storing the laser device, the gas
supply lines are to be disconnected.
CAUTION
Risk of gas lines corrosion!
Prevent humidity and air from entering into the gas lines.
• 13 mm wrench
• Stainless steel plug included with the laser device to seal the
halogen connection at the laser device.
NOTE
The premix gas is usually connected to BUFFER. For reasons of
safety, identify the connection of the premix gas. If the premix gas is
connected to another connector than BUFFER, the following
instructions must be carried out for the other connector and the premix
gas line.
• 13 mm wrench
• Stainless steel plug included with the laser device to seal the premix
connection at the laser device.
2. Make sure that the pressure regulator of the premix gas line is
open.
3. Make sure that the pressure regulator of the inert gas line is closed.
4. Open the main valve of the inert gas cylinder.
5. Set the pressure regulator of the inert gas line to 5 bar.
6. Purge premix line at least four times (see Section 7.4.2 on page
125).
7. Disconnect premix line.
8. Immediately seal the premix connector at the laser device with the
plug.
9. Immediately seal the premix gas line with the cap. The sealed
premix line may remain in this state for a longer period of time now.
All gas lines, except the halogen lines, are not as endangered by
corrosion as the halogen line. Nevertheless, they must be protected
against humidity and air too.
• 13 mm wrench
• Stainless steel plugs included with the laser device to seal the
connection at the laser device.
The unstable resonator is of the positive branch type. The optics set
consists of
A B
Figure 62: Setup of the unstable resonator
The optics, shown in Figure 62, simultaneously seal the cavity of the
excimer laser. There are no additional windows installed. The convex
surfaces of the optics are always directed to the cavity of the laser
tube. The dielectric coating of the rear optics does not come into
contact with the laser gas.
The installation of the optics has to follow the same routine as used for
a standard optics installation.
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Purpose
These instructions describe how to install and to adjust the optics for
the unstable resonator of the COMPex laser devices.
WARNING
Risk of injury and damage to the laser device!
Safety interlocks are only to be defeated by authorized
personnel.
Ensure that only trained or specifically instructed personnel
perform the procedure.
• Protective eyeware
Preconditions
NOTE
A) The resonator optics is to be aligned with an externally mounted
HeNe-laser. The alignment laser beam is directed along the laser tube
axis. The resonator optics are set perpendicular to the alignment laser
beam by monitoring back the retro-reflections of the alignment beam.
B) The alignment of the resonator optics requires recalibration of the
energy monitor.
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4. Install the HeNe - alignment laser about 500 mm in front of the laser
device.
WARNING
Risk of injury to eyes and skin!
Laser radiation can caus e serious damage to your health.
Never look into the alignment laser beam or its reflections.
Never contact the laser beam.
Wear safety glasses specifically intended for the laser’s
wavelength.
5. Direct the output of the alignment laser through the center of the
laser tube.
6. Verify that the laser beam passes through the tube without clipping
or reflecting off of the electrodes.
NOTE
You may determine that the beam is reflecting off an electrode when
adjusting the alignment laser tilt upward. If the laser beam moves
downward on the beam block, the aligmment laser beam is hitting an
electrode.
NOTE
The alignment apertures are needed for positioning the alignment
laser beam to the optical axis of the excimer laser beam.
8. Move the alignment laser in its position until the beam is centered
to the front aperture.
9. Tilt the alignment laser to center the beam through the laser tube
to the rear alignment aperture.
10. Repeat the the beam centering iteratively until the beam is
centered to the alignment apertures.
11. Fasten the punctured card directly in front of the alignment laser,
such that the beam passes through the hole of the card.
12. Remove the alignment apertures from the tube optics.
filled to 1200 mbar with inert. The inert gas valve then closes.
After that, you are requested to change the tube optics. The message
“REPLACE WINDOWS (enter)” appears.
CAUTION
Risk of damaging the laser tube!
Do not press <ENTER> when tube optics are removed or exchanged!
20. Loosen the six 3 mm Allen screws of the output coupler’s mount
and remove the optics mount.
A short hissing sound can be heard due to tube overpressure.
21. Immediately mount the sealing plate (see Figure 41 on page 137).
CAUTION
Risk of damaging lenses!
The optics are expensive parts. They are made of calcium fluoride
(CaF2) or magnesium fluoride (MgF2) and can easily be damaged
while being taken out.
Do not drop the optics or let them have contact with any metal parts!
22. Remove the old output coupler from he premount with the spanner
wrench tool.
23. Insert the new output coupler into the premount with the concave
side facing the thruster ring (for the markings on the output coupler
see Figure 63).
NOTE
The orientation of the concave side can be verified by checking if the
alignment laser reflection focuses when incident on the concave side.
C
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NOTE
When the unstable resonator optics is to be used with a COMPex 100
laser device, the unstable resonator adapter must be fitted. In this
case the rear optics must be replaced by an uncoated window which
is mounted at an angle of 5°. The plano-convex rear optics is mounted
externally to the adapter outside the laser tube.
NOTE
Ensure that the flat, coated side of the optics faces away from the
laser tube. This will orientate the convex side toward the laser tube.
The convex side may be determined by viewing the curvature of the
optic from the side.
30. Remove the sealing plate from the rear cavity aperture.
31. And attach the window mount with the new rear optics to the laser
tube.
NOTE
A) Reflections from each surface from the output coupler may be
overlapped and may produce an interference pattern.
B) The beam reflected from the output coupler may be enlarged when
the HeNe-laser is beyond 500 mm away.
C) The reflection of the output coupler is dimmer than the reflection of
the rear optics.
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34. Center the reflected alignment laser beam through the hole of the
punctured card with the horizontal and vertical adjustment screws
on the output coupler mount.
35. Observe the reflection of the alignment laser beam off the rear
optics at the punctured card in front of the alignment laser.
36. Center the reflected alignment laser beam through the hole of the
punctured card with the horizontal and vertical adjustment screws
on the rear optics mount.
Finalization
37. Reinstall the energy monitor and the magnetic beam shielding.
38. Replace the front and rear panels.
39. Press <ENTER> to signify that the tube optics have been
exchanged. A new flushing cycle will be started and perform a leak
test (see Section 7.6).
40. Refill the laser tube with a lasing fill.
41. Recalibrate the energy monitor (see Section 7.7 on page 154).
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8 REMOTE SOFTWARE
This chapter is intended for programmers, who want to design a user
shell to run the COMPex with an external computer. The necessary
software is provided in the remote software of the communication
interface.
The Remote Software is divided into three types of commands:
– Operation Commands (OPMODEs): Commands to operate the
COMPex,
– Parameter Commands: Commands to set parameter values,
– Polling Commands: Commands to request values and the state of
the COMPex.
Before reading this chapter, become familiar with the operations of the
COMPex as described in chapters 6 and 7.
The software described is COMPex software version 4.82. You may
know your software version with the polling command “VERSION?”
(see Section 8.5.34 on page 210).
NOTE
The COMPex F2 Series comes with software version 4.83. If an
upgrade from version 4.82 to version 4.83 is planned, it is necessary
to replace the EPROM in the Basis Module of the Communication
Interface with the new version “CPX BM01 V2.2”.
OPMODE State
The operator may inquire about the state of the COMPex at any given
time. All possible state messages are given in this section with the
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corresponding OPMODE.
Inquiries about the state may always be made using the polling
command OPMODE? (see Section 8.5 on page 205 ff.).
Many of the OPMODEs execute multiple-step programs on the laser
device; thus, they pass more than one state.
OPMODE Syntax
To execute a command, type
OPMODE=<COM>
followed by a carriage return (<COM> means the desired OPMODE).
Example: OPMODE=NEW FILL
Sets the halogen source capacity indicator to the value given with the
Parameter Command “CAP.SET=”.
Corresponding States
• None
Corresponding Errors
• None
8.3.2 OPMODE=CONT
The flushing procedure (see Section 8.3.5 on page 188) stops twice to
wait for user actions. The user continues the procedure with
OPMODE=CONT.
Corresponding States
• None
Corresponding Errors
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• None
Corresponding States
• ENERGY CAL CONT Waiting for entering the reading from external
energy meter. The reading is entered using the Parameter
Command “EGY=” or “EGY SET=” (see Section 8.4.6 and Section
8.4.8 and step “Input ext. Energy Meter Reading”, Figure 64 on page
187).
Corresponding Errors
• None
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Select
MODE=HV
HV Constant Mode
Select
REPRATE=<xy>
max. reprate
Check
energy calibration
End
Evacuates <xy> line for two seconds; <xy> represents the name of the
line; <xy> may be BUFFER, HALOGEN, INERT or RARE.
Example: OPMODE=FLUSH HALOGEN LINE
evacuates the halogen line.
Corresponding States
Corresponding Errors
• None
8.3.5 OPMODE=FLUSHING
Corresponding States
• FLUSHING CONT
Laser tube filled with inert gas. During this time the tube optics may
be removed/replaced or cleaned. The Flushing Procedure pauses
until sending “OPMODE=CONT” (see Section 7.6 on page 134).
• FLUSHING LEAKTEST
Leak test is performed during the flushing procedure.
Corresponding Errors
enter “OPMODE=CONT”.
Compensate to atmosphere
Delay: 20 sec
OPMODE?
Delay: 5 min FLUSHING LEAKTEST
OPMODE?
Leaktest: 10 min FLUSHING LEAKTEST
OPMODE=
CONT
Yes OPMODE?
Gas leak?
OPMODE? FLUSHING LEAKTEST CONT
FLUSHING
LEAKTEST CONT:30 No
OPMODE=CONT
OPMODE?
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OPMODE?
End OFF
or
OFF:0
Figure 65: Flushing procedure
8.3.6 OPMODE=HI
Corresponding States
• None
Corresponding Errors
• None
Disables the Low Light function. If the Low Light function is activated,
laser operation will be interrupted if more than 30 % of all laser pulses
are missing within a 10 sec. interval.
Corresponding States
• LL OFF
Low Light function disabled
Corresponding Error
• OFF:26
LOW LIGHT criteria was detected
Opens the inert valve for 10 seconds to perform a manual fill of inert
gas into the tube. The command will only be accepted if
“OPMODE=OFF:0” and gas reservoir pressure below 3800 mbar.
Corresponding States
Corresponding Errors
• None
Corresponding States
• NEW FILL
The new fill procedure has been started.
• NEW FILL,EVAC
Evacuating the tube.
• NEW FILL,WAIT
(only with a fluorine source)
Performing leak test in evacuated tube or during the new fill
procedure while halogen source is heated.
Corresponding Errors
• NEW FILL:3
NO GAS FLOW was detected in one of the gas lines.
8.3.10 OPMODE=OFF
Corresponding States
• OFF
Laser is off, no messages or warnings.
• OFF:0
Laser is off, no messages or warnings (only available with certain
lasers).
• OFF,WAIT
While starting the laser: The laser is waiting for power supply
standby and gas circulation fan powering up (duration: approx. 5
seconds).
A0303COMP
Corresponding Errors
• OFF:1
Laser off, an INTERLOCK occurred.
• OFF:2
Laser off, PRESET ENERGY TOO HIGH.
Charging HV exceeds HVmax.
• OFF:4
Laser off, a WATCHDOG has been activated.
• OFF:5
Laser off, FATAL ERROR, LWL-DATALINKfailed
(LWL Datalink means the Data Ring).
• OFF:6
Laser off, POLLING; at least one laser module did not respond.
• OFF:7
Laser off, ENERGY CAL. ERROR. Monitor calibration values can
not be adjusted within a range of 99 to 200 (F2-version: 9.9 to 20).
• OFF:8
Laser off, NEW GAS FILL NEEDED. Charging HV exceeds HVmax.
• OFF:9
Laser off, NO VACUUM.Tube may be leaky. A Safety Fill has been
performed successfully. All activities have been interrupted.
• OFF:10
(with a fluorine source only)
Laser off, LOW PRESSURE. Because the sixth fluorine fill did not
succeed, the fluorine source is detected to be empty.
• OFF:11
(with a halogen source only)
Laser off, NO CAPACITY LEFT. The halogen source is detected to
be empty.
• OFF:12
(with a halogen source only)
Laser off, ERROR TEMPERATURE MEASUREMENT. The halogen
source temperature measurement failed.
• OFF:13
(with a fluorine source only)
Laser off, FLUORINE VALVE NOT OPEN. The fluorine source valve
test failed or a malfunction during filling.
• OFF:21
A0303COMP
• OFF:26
Laser off, LOW LIGHT. Energy monitor does not detect light pulses
after trigger pulses. Caused, if at least 30% of all pulses within 10
seconds are missing.
• OFF:27
Laser off, WRONG PRESSURE. The tube pressure is out of range.
Tube pressure must be within ± 20 % of default tube pressure as
specified by the Gas Menu.
• OFF:29
Laser off, memory check failed, Gas Menu data are lost.
• OFF:31
Laser off, TIMEOUT. There was no data transfer via the RS232
within one second.
• OFF:33
(halogen source only)
Laser off, HALOGEN PRESSURE TOO HIGH. The preset partial
pressure for halogen in the Gas Menu is too high for a halogen
source (> 15mbar).
• OFF:35
(halogen source only)
Laser off, NOT AVAILABLE.A function not possible with a halogen
source was chosen (e.g. the EGY PGR Mode).
• OFF:39
Laser off, INERT VALVE CLOSED. The inert valve was closed after
a manual fill of inert gas (see Section 6.7 on page 116), because:
– the valve has been open for 10 seconds or
– the tube pressure exceeded 3800 mbar.
• OFF:41
Laser off, entered energy value exceeds +5 % of the set value in the
menu data.
8.3.11 OPMODE=ON
Starts the laser (with a starting delay of 4.1 sec, see Section 8.3.1,
OFF,WAIT). The starting procedure is interruptable by sending
“OPMODE=OFF”
Corresponding States
• ON:0
Laser on, no warnings or messages (only available with certain
A0303COMP
lasers).
Corresponding Warnings
• ON:2
(EGY PGR Mode only)
Laser on, PRESET ENERGY TO HIGH. Charging HV exceeds
Charging Threshold Voltage HVmax.
• ON:03
(some lasers only)
Laser on, Duty Cycle exceeded (more than 12000 pulses in any 20
minutes).
• ON:8
(EGY NGR Mode only)
Laser on, NEW GAS FILL NEEDED. Charging HV exceeds
Threshold Voltage HVrepl.
• ON:9
(fluorine source only)
Laser on, NO VACUUM. During a halogen injection, the evacuation
of the source did not reach 30 mbar after 130 sec.
• ON:10
(fluorine source only)
Laser on, LOW PRESSURE. During a New Fill Procedure, the sixth
attempt to fill did not succeed. Fluorine source empty.
• ON:13
(fluorine source only)
Laser on, FLUORINE VALVE NOT OPEN. The fluorine valve test
failed.
• ON:34
(halogen source only)
Laser on, HI IN PREP. Halogen injection in preparation.
• ON:36
(COD Module only)
Laser on, COD. Charge On Demand is on.
• ON:37
Laser on, WARNING! REPRATE FOR COD > 50 Hz. Charge On
Demand is on, but you input a repetition rate greater than 50 Hz.
Because the maximum possible repetition rate with COD is 50 Hz,
the value has been set to 50 Hz.
• ON:40
Laser on, input energy is too low. The laser is running with minimum
possible HV, but output energy is still higher than setting.
A0303COMP
• ON:41
Laser on, entered energy value exceeds +5 % of the set value in the
menu data.
Corresponding States
• PASSIVATION FILL
Passivation fill is running.
Corresponding Errors
• PASSIVATION FILL:3
NO GAS FLOW; While refilling, during the passivation fill, no gas
flow was detected in halogen line.
8.3.13 OPMODE=PGR
Corresponding States
• None
Corresponding Errors
• None
Fills <xy> line with the gas connected to the inert gas line, where <xy>
represents the name of the line; <xy> may be BUFFER, HALOGEN,
INERT or RARE.
Example: OPMODE=PURGE HALOGEN LINE
fills the halogen line with inert gas.
Corresponding States
Corresponding Errors
• None
Corresponding States
• PURGE RESERVOIR
Purge reservoir procedure is running.
Corresponding Errors
• PURGE RESERVOIR:3
NO GAS FLOW; While refilling, during purge reservoir procedure, no
gas flow was detected in one of the gas lines.
Corresponding States
• SAFETY FILL
Evacuation time exceeded. Did not reach 30 mbar within 11.5 min.
So a safety fill is being performed, i.e. the laser tube is filled with the
gas connected to “Buffer” up to a pressure of 1050 mbar.
Corresponding Errors
• SAFETY FILL:3
NO GAS FLOW; While performing a safety fill, no gas flow was
detected in the inert gas line.
8.3.17 OPMODE=SKIP
Corresponding States
• None
A0303COMP
Corresponding Errors
• None
Corresponding States
Corresponding Errors
8.4.1 BUFFER=
Available
Parameter Range
8.4.2 CAP.SET=
Sets the value for the halogen source capacity (in %). To assume the
new capacity value, this command is to be followed by sending the
command “OPMODE=CAPACITY RESET”.
Available
• 0 to 120
8.4.3 COD=
NOTE
While running laser with COD on, use repetition rates not higher than
50 Hz. Higher repetition rates will cause missing pulses and thus are
set to 50 Hz.
Available
Parameter Range
• ON, OFF
8.4.4 COUNTER=
Available
A0303COMP
Parameter Range
• RESET
8.4.5 COUNTS=
Sets value for a countdown. The laser now accepts only external
trigger pulses and only as many as specified by the COUNTS value.
Afterwards the laser stops and COUNTS is reset to zero.
Available
Parameter Range
• • 0 to 65535
8.4.6 EGY=
Available
Parameter Range
Available
Parameter Range
• 1 to 100
(only some lasers) Sets the beam energy (“preset energy”) for the
EGY PGR- and EGY NGR-mode, otherwise it is ignored. Will be reset
the next time the laser device is started.
Available
Parameter Range
8.4.9 FILTER=
Available
Parameter Range
• 0, 1, 2, 4, 8, 16
Resets the halogen filter capacity in percent (after the halogen filter
have been replaced).
Available
A0303COMP
Parameter Range:
• RESET
8.4.11 GASMODE=
Available
Parameter Range
8.4.12 HALOGEN=
NOTE
The partial pressure for halogen cylinders must be about 20 times
higher than that for the halogen source because in gas cylinders there
is 5% halogen dissolved in 95% inert gas.
Available
Parameter Range
8.4.13 HV=
Sets the charging voltage for the HV constant mode. Ignored in other
modes.
Available
Parameter Range
• depends on the factory settings for the gas menu. This command
accepts values to one decimal place
8.4.14 INERT=
8.4.15 MENU=
Available
Parameter Range
8.4.16 MODE=
Available
Parameter Range
8.4.17 OPMODE=
8.4.18 RARE=
Available
Parameter Range
8.4.19 REPRATE=
Sets the internal repetition rate, if TRIGGER=INT has been set. Else
the value is remembered as repetition rate, when switched to
TRIGGER=INT.
Available
Parameter Range
8.4.20 ROOMTEMP=
A0303COMP
Available
Parameter Range
• HIGH, LOW
Available
Parameter Range
• ON, OFF
8.4.22 TIMEOUT=
Available
Parameter Range
• ON, OFF
8.4.23 TRIGGER=
Available
Parameter Range
• INT, EXT
8.5.1 ACCU?
8.5.2 BUFFER?
8.5.3 CAP.LEFT?
8.5.4 COD?
A0303COMP
8.5.5 COUNTER?
8.5.6 COUNTS?
Displays the value input for the countdown counter (not the
momentary counter).
8.5.7 EGY?
Displays the preset beam energy in mJ. Only provided with certain
lasers.
8.5.10 FILTER?
8.5.12 GASMODE?
8.5.13 HALOGEN?
8.5.14 HV?
8.5.15 INERT?
8.5.16 INTERLOCK?
8.5.17 LEAKRATE?
8.5.18 MENU?
Displays the current Gas Menu number, wavelength and gas mixture.
A0303COMP
8.5.19 MODE?
Displays the current running mode (“HV”, “EGY PGR” or “EGY NGR”).
8.5.20 OPMODE?
Displays the actual OPMODE state (see Section 8.3 on page 184).
8.5.22 PRESSURE?
8.5.24 RARE?
8.5.26 REPRATE?
A0303COMP
8.5.27 ROOMTEMP?
8.5.28 TEMP?
8.5.30 TIMEOUT?
8.5.31 TOTALCOUNTER?
8.5.32 TRIGGER?
Displays the current trigger setting (“INT” for internal trigger, “EXT” for
external trigger).
A0303COMP
8.5.34 VERSION?
NOTE
For all other codes there are no priorities. This means that the last
code displayed is the most current and the previous code has been
deleted.
9 TROUBLESHOOTING
This chapter is intended to help you to solve possible problems with
the COMPex. It presupposes that you have read this manual,
especially the safety instructions.
This chapter does not include tasks that can only be performed by
Service as they can endanger the health and life of an untrained
person. Never try to service the COMPex yourself!
.
Remote Software Local Software Message Page
Message
FLUSHING LEAKTEST:3 No Gas Flow page 219
FLUSGING LEAKTEST Leak! - Check Windows page 218
CONT: 30
NEW FILL:3 No Gas Flow page 218
OFF:1 Interlock XXX page 218
OFF:2 Preset Energy Too High page 223
OFF:4 Fatal Error, Watchdog page 216
OFF:5 Fatal Error, LWL-Datalink page 214
OFF:6 Polling page 222
OFF:7 Energy Cal. Error page 213
OFF:8 New Gas Fill Needed page 219
OFF:9 No Vacuum page 220
OFF:10 Low Pressure page 218
OFF:11 No Capacity Left page 219
OFF:12 Error Temperature page 213
Measurement
OFF:13 Fluorine Valve Not Opened page 217
OFF:21 Warm-up 8 min page 224
OFF:26 Low Light page 218
OFF:27 Wrong Pressure page 225
OFF:29 RAM Check Error page 223
OFF:31 Timeout page 224
OFF:33 Halogen Pressure Too High page 217
OFF:35 Not Available page 221
OFF:39 Inert Valve Closed page 217
OFF:41 OFF:41 page 221
ON:2 Preset Energy Too High page 223
ON:03 Duty Cycle Exceeded page 213
ON:8 New Gas Fill Needed page 219
ON:9 No Vacuum page 221
ON:10 Low Pressure page 218
ON:13 Fluorine Valve Not Opened page 217
ON:34 HI In Prep page 217
ON:37 Warning! page 224
repetition rate for COD 50 Hz
ON:40 ON:40 page 222
ON:41 ON:41 page 222
PASSIVATION FILL:3 No Gas Flow page 219
PURGE RESERVOIR:3 No Gas Flow page 219
SAFETY FILL:3 No Gas Flow page 219
TRANSPORT FILL:§ No Gas Flow page 219
A0303COMP
Reason:
The laser has exceeded its duty cycle (more than 12000 pulses in any
20 minutes).This warning message is only applicable to some lasers.
Solution:
1. Run the laser with a lower repetition rate for a while.
Reason:
During the Energy Calibration Procedure, the energy reading could not
be adjusted within a range of 99-200 (F2-version 9.9-20). The energy
calibration procedure is described comprehensively in Section 8.7.
Solution:
1. Add or remove an attenuator as described in Section 8.7.
Reason (1):
Handheld Keypad and laser are not connected properly.
Solution:
2. Re-connect handheld keypad to laser.
Reason (2):
Communication link damaged.
Solution:
1. Call service.
Reason (1):
FOL data ring connected improperly.
Preparation for Solution:
1. Switch off laser device.
2. Remove right side panel.
3. Remove Communication Interface access panel.
4. Remove Communication Interface (FOLs remain connected).
Solution:
5. Ensure that all FOLs are connected properly. All FOLs are
equipped with a clip. The clip is marked with an abbreviation
corresponding to the port to which it must be connected.
Reason (2):
FOL data ring interrupted or a module damaged.
Solutions:
Switch off laser device and access FOLs.
5. Ensure that all FOLs are properly connected to their ports (Energy
Monitor, Communication Interface, Basic Module).
6. Check that all FOLs have a min. bending radius of 50 mm.
A0303COMP
Reason (3):
Software is not compatible with a newly-replaced module.
Solution:
1. Call service.
A0303COMP
Reason:
Basic Module did not respond.
Solution:
1. Switch off laser device, wait a minute and start again. If trouble
remains, call service.
Reason:
The halogen source is just preparing a halogen injection. This may last
a few minutes.
Solution:
1. Wait a few minutes.
Reason:
A manual fill of inert gas has been ended.
This message is both a warning and an error message:
– Warning: the inert valve was open for 10 seconds and is now closed.
– Error message: the tube pressure exceeded 3800 mbar during the
fill. Therefore, the fill has been terminated.
A0303COMP
Solution:
1. Warning: Not necessary.
2. Error message: Reduce tube pressure.
Reason:
Major malfunction (XXX” represents the name of an interlock).
With a handheld keypad the name of the interlock is displayed.
When the laser is controlled with Remote Software, the interlock can
be identified using the command INTERLOCK?.
Solution:
1. See Section 9.3.
Reason:
Leak test in the flushing procedure has failed.
Solution:
1. Check windows for leaks. After solving the problem proceed by
pressing <ENTER> (with Remote Software: send
OPMODE=CONT). The flushing procedure repeats to evacuate
the tube.
The Energy Monitor did not detect a beam pulse after a trigger pulse.
Reason:
At least 30% of all pulses within 10 seconds are missing.
Solution:
1. see Section 9.10.
A0303COMP
Reason (1):
Laser gas quality insufficient.
Solution:
1. Perform a New Fill (see Section 7.4.3).
Reason (2):
EGY Constant value too low, thus HV lower than lasing threshold.
Solution:
1. Raise EGY Constant value (see Section 6.5.2)
If trouble remains, follow the flowchart “Beam Energy too Low” (see
Section 9.9).
There was no gas flow detected in one of the gas lines. With Remote
Software XX” represents the name of the OPMODE at which the error
occurred.
Reason (1):
A0303COMP
Solution:
1. Open cylinder valve.
Reason (2):
Pressure regulator setting wrong
Solution:
1. Set pressure regulator to 4 bar.
Reason (3):
Gas cylinder pressure low
Solution:
1. Replace gas cylinder (see Section 7.4.4).
NOTE
With a handheld keypad, do not confuse the warning and the error
message “No Vacuum”. The warning is a function of the optional
halogen source while injecting or filling the laser tube with
halogen.The error only occurs after an unsuccess-ful evacuation of
the laser tube.
1. Symptom:
Vacuum Pump did not run.
Reason:
Vacuum Pump defective.
Solution:
2. Ensure that the vacuum pump power supply line is properly
connected to the COMPex.
3. Check fuse of vacuum pump. Replace, if necessary.
4. Check power supply line of vacuum pump.
2. Symptom:
Vacuum Pump continues to run.
Reason (1):
Laser tube leaky.
Solution:
1. Test laser tube for a leak (see Section 9.7.2). In case of a leak,
tighten if possible. Otherwise call service.
2. Perform a leak test in the gas line to the vacuum pump. If leaky,
replace line.
3. Check halogen filter for leak. For this purpose check the O-rings
inside the halogen filter housing for damage and replace the O-
rings if necessary. Check if the butterfly nuts of the halogen filter
are tightened (see Section 7.9.2). If the problem remains, call
service.
This error triggers the message OFF:41 in both the Local and Remote
A0303COMP
Software.
Reason:
In Energy Constant Mode, the entered energy value exceeds the set
value in the menu data for more than +5 %. The laser is OFF.
Solution:
1. If necessary, enter a valid value.
This error triggers the message ON:40 in both the Local and Remote
Software.
Reason:
In Energy Constant Mode, the HV is adjusted to the lowest possible
value but the beam energy cannot be stabilized as low as requested.
Solution:
1. Raise Energy Constant Value (see Section 6.5.2).
This error triggers the message ON:41 in both the Local and Remote
Software.
Reason:
In Energy Constant Mode, the entered energy value exceeds the set
value in the menu data for more than +5 %. The Laser is ON.
Solution:
1. If necessary, enter a valid value.
Reason:
At least one module in the laser device did not respond.
A0303COMP
Solution:
1. Switch off laser device and start laser again. If problem remains,
call service.
Reason (1):
Laser gas quality insufficient.
Solution:
1. Perform a New Fill (see Section 7.4.3).
Reason (2):
EGY Constant value too low, thus HV lower than lasing threshold.
Solution:
1. Raise EGY Constant value (see Section 6.5.2) If problem remains,
follow the flowchart “Beam Energy too Low” (see Section 9.9).
Reason:
RAM check failed. Communication Interface or connections damaged.
A0303COMP
Solution:
1. Call service.
This error message appears if no data transfer occurred via the RS232
within one second.
Reason (1):
RS232 plug not properly connected.
Solution:
1. Check RS232 plug for proper connection.
Reason (2):
Control software failure.
Solution:
1. Switch off laser device and start laser device again.
Reason (3):
Communications Interface damaged.
Solution:
1. Call service.
Reason:
Laser device was just started and is now warming up the thyratron.
Solution:
1. Wait for eight minutes.
A0303COMP
Reason:
Although COD only supports repetition rates up to 50 Hz, the preset
repetition rate is more than 50 Hz; hence, the COMPex has set the
repetition rate to 50 Hz.
Solution:
1. Set repetition rate to 50 Hz or less.
Laser tube pressure out of range. The tube pressure must be within a
range of ± 20% of the default tube pressure as specified in the Gas
Menu.
Reason (1):
Pressure settings in the Gas Menu too high or too low.
Solution:
1. Reduce or increase settings in the gas menu, so that the sum of all
partial pressures does not exceed the default pressure by more
than ± 20 %.
Reason (2):
Laser tube leaky.
Solution:
1. Test laser tube for a leak. In case of a leak: tighten, if possible,
otherwise call service.
Reason (3):
Pressure detector at the laser tube defective.
A0303COMP
Solution:
1. Call service.
9.3 Interlocks
Interlock refers to an error message indicating a malfunction or critical
interference. The high voltage is switched off, but the laser system
remains on. The advantages of this method are that the entire system
does not need to be restarted when there is a simple malfunction and
communication with the processor is still possible.
More than one interlock can occur at a time. To receive information
about the current interlocks:
1. Press the function button <F1>.
2. (if an interlock occurred) Press cursor left or right to select interlock.
3. Press <ENTER>.
WARNING
Risk of electric shock!
Storage capacitors are charged with high voltage.
Never open the laser housing while high voltage capacitors are
charged.
Measurements and work on the electrical system and its
eqipment must be carried out only by a skilled electrician.
9.3.1 Overload
Reason (1):
Thyratron no longer adjusted.
Solution:
1. Adjust thyratron settings (see Section 7.8.2).
Reason (2):
Malfunction in the HV circuit.
Solution:
1. Switch off the laser device and start again. If the problem remains,
call service.
9.3.2 Remote
Reason (1):
Pins 2 and 3 of the remote socket no longer make contact. This may
be due to an open switch, a detector or other device connected to pins
2 and 3.
Solution:
1. Close contact between pins 2 and 3 of the remote socket.
Reason (2):
One of the laser device panels is open.
Solution:
1. Close all panels.
9.3.3 Temp.Res.
A0303COMP
Reason (1):
(COMPex 110 and 205 only)
There is too little or no cooling water or the cooling water is too warm.
Solutions:
1. Ensure that water flow matches the specifications (see Section
4.4).
2. Ensure that the water inlet temperature is within range of
specifications (see Section 4.4).
3. Check for a water leak. If trouble remains, call service.
Reason (2):
(all laser devices except COMPex 110 and 205)
There is too little or no cooling air or the cooling air is too warm.
Solutions:
1. Ensure that the housing ventilation entrances are not blocked.
2. Ensure that the fan at the rear housing ventilation exit is functional.
3. Ensure that the ambient temperature matches specifications (see
Section 4.8).
4. Check the duct system for malfunction.
If the problem remains, call service.
9.3.4 Ventilation
The motor which drives the gas circulation fan in the laser tube is
protected by this interlock.
Reason (1):
Malfunction of the motor fan for the laser tube.
Solutions:
1. Ensure that there is power to the fan motor,
2. Ensure that the fan motor is not damaged. If the problem remains,
call service.
Reason (2):
Damaged fan or fan bearings.
Solution:
A0303COMP
1. Call service.
Reason (1):
(with COD only) COD not active.
Solution:
1. Switch COD on (see Section 6.5.4)
Reason (2):
Thyratron settings wrong
Solution:
1. Adjust Thyratron (see Section 7.8.2).
Reason (3):
Thyratron, varistors or Trigger Board defective.
Solution:
1. Call service.
Symptom:
A0303COMP
Reason (1):
Halogen line has not been purged before a standstill. Thus, halogen
has come in contact with ambient humidity.
Solution:
1. Replace corroded lines.
Reason (2):
Halogen line has been purged before a standstill, but halogen cylinder
was not sealed properly.
Solutions:
1. Check pressure regulator in halogen line.
2. Check valve on halogen gas cylinder.
3. Replace corroded lines and pressure regulators.
A0303COMP
NOTE
Leak check all lines with inert gas prior to use with halogens or
expensive rare gases.
• Ethanol
• Cleaning paper
NOTE
The following assumes that an inert gas cylinder is attached to the
inert gas line to purge the gas lines. If not, flush and fill the line from a
gas cylinder that does not contain halogen (see Section 7.4.1).
Preconditions
Finalization
14. Refill the gas lines with fresh gas (see Section 7.4.1).
Preconditions
NOTE
Keep the tube temperature constant, because a temperature drop of
just 1 °C results in a pressure drop of 10 mbar. Thus you would detect
leaks that do not exist.
CAUTION
Risk of tube damage!
Due to different reasons the leak may persist after troubleshooting.
Call Lambda Physik Service if the leak cannot be sealed.
1. Stop laser.
2. Switch off cooling water.
3. Let laser stand for at least one hour to let the tube cool down.
4. Fix a thermometer at the tube to check that the temperature at the
beginning of the leak test does not differ from that of the end.
5. Perform a leak test while the pressure within the tube is sufficiently
above atmospheric pressure (best 3000 mbar).
6. Fill tube manually to 3000 mbar with helium (see Section 6.7).
7. Wait for 10 minutes to let the gas cool down.
8. Check the pressure drop in the tube. The pressure drop may not
exceed 2 mbar within one hour. Test for at least two hours,
although longer (e.g. overnight) is better.
CAUTION
Risk of soiling tube optics and connections!
Do not use liquid leak tester at the tube. Use a special Helium Leak
Testing Device. If the pressure drop exceeds 2 mbar within an hour, a
leak at the tube is likely.
A0303COMP
Finalization
11. Perform a new fill (see Section 7.4.3). Only when all leaks are
sealed, the laser can be restarted.
Symptom:
After turning on the laser device with the mains and the key switches,
nothing happens (no lights, no sound).
Reason (1):
Mains supply line not properly connected or defective.
Solution:
1. Check mains supply line.
WARNING
Risk of Electrocution!
The mains supply line must be exchanged by instructed persons
only, under the supervision and guidance of a skilled electrician
and in accordance with electrical engineering rules and
regulations.
Reason (2):
Wrong mains supply.
Solution:
1. Check that the laser device is set to the proper mains supply
voltage and frequency.
Reason (3):
No line voltage.
Solution:
1. Check the main fuse of the connection box of the building.
Reason (4):
Fuse(s) defective.
Solution:
CAUTION
A0303COMP
MainS POWER ON
F1 F3 F5
A0303COMP
yes
Check for
gas leak
yes yes
Leak? Tighten leak New Fill Problem solved? Stop
no no
Purge Lines
3 times
New Fill
yes
Problem solved? Stop
no
no
Re-passivate
laser tube
New Fill
A0303COMP
yes
Problem solved? Stop
no
Continued on
next page
no
no
no Energy monitor damaged
Problem solved?
Call Service
yes
Stop
Has laser
no Continued on
been at a standstill
for a long time ? next page
Perform a
leak test
Purge lines
3 times
New Fill
yes
Problem solved? Stop
no
Continued on
A0303COMP
next page
(if available)
adjust waterflow
Make a few
thousand shots
yes
Problem solved? Stop
no
no Continued on
Optics just changed
next page
or cleaned?
yes
no
no yes
Check Optics Problem solved? Stop
Right Optics? no
(labeled at side Replace Optics
of optics)
yes
yes
no
Continued on
next page
no
Clean no yes
Problem solved? Stop
tube optics
Clean
beam splitter
Adjust
tube optics
yes
Problem solved? Stop
no
Check for
gas leak
no
Leak?
yes
Tighten leak
yes
Problem solved? Stop
no
Thyratron yes
adjustment OK?
no
Adjust Thyratron
A0303COMP
yes
Stop Problem solved?
no
Call service
Low Light
no See flowchart
Are there any
"Low Light-
trigger pulses?
No Trigger Pulses"
yes
Raise EGY
const. value
no Major malfunction.
Problem solved?
Call service
yes
Low Light -
No Trigger Pulses
no yes
Switch to
"INT. TRIGGER"
yes
Raise UH and UR
one or two steps
yes
Problem solved? Stop
no
Major malfunction.
A0303COMP
Call service
Low Light -
Missing Pulses
no no
no yes
Problem solved? Stop
no Is laser running
with ArF or F2?
yes
Measure laser
tube temperature
no no
Raise environ-
mental temperature
Make a few
thousand shots
yes
Problem solved? Stop
no
Major malfunction.
Call service
Calibrate
energy monitor
yes
Problem solved? Stop
no
A0303COMP
Clean
tube optics
Clean
beam splitter
Check optics
no Right optics?
Replace optics (labeled at side
of optics)
yes
Coated
no
optics properly Correct mounting
mounted?
yes
Adjust tube
optics
yes
Problem solved? Stop
no
Major malfunction.
Call service
9.11 Fuses
A0303COMP
FUSE
Thyratron 2.5 A ultra slow blow 2.5 A ultra slow blow Thyratron Supply Module
The fuses outside of COMPex are aside of the main switch, located at
the rear outside.
MainS POWER ON
F1 F3 F5
A0303COMP
PS
LH
PS
B H R I V
PRV
HF
VP
I - INERT VALVE
A0303COMP
V - VACUUM VALVE
VP - VACUUM PUMP
PS
Laser Tube
LH
PS
H V
5 BAR
PRV
HB
HF
VP
Accu
B R I F2
GAS PORTS
P
Reactor
I
6.5 BAR
VP - VACUUM PUMP
PS
Laser Tube
LH
PS
H V
5 BAR
PRV
B R I
HF
VP
Accu
B R I HR2
GAS PORTS
HB
B
Reactor
HR1
Reservoir
HF - HALOGEN FILTER
R - RARE VALVE
HB - HALOGEN-BUFFER VALVE
I - INERT VALVE
HR1 - HALOGEN-RESERVOIR VALVE
V - VACUUM VALVE
HR2 - HALOGEN-REACTOR VALVE
VP - VACUUM PUMP
A0303COMP
A0303COMP
A0303COMP
Basic Module
Central module of the COMPex. The Basic Module controls gas
handling. HV power supply and tube pressure. It is controlled by the
Communication Interface.
Beam Splitter
Laser optics which divide a beam into two separate beams through
reflection and transmittance. On the COMPex, a beam splitter deflects
a part of the beam onto the Energy Monitor. Some beam splitters have
an UV coating. This allows a minimum of beam energy loss with a
maximum of reflection and transmission. Beam splitters may also act
as a filter to allow transmittance of only a small range of wavelengths.
Buffer
Gas that provides optimum discharge abilities for the laser gas. Neon
as a buffer is a patent of Lambda Physik (US Patent # 4,393,505).
Charging Current
Current that charges the storage capacitors in the laser.
COD
Abbreviation for Charge on Demand, an optional function on the
COMPex. With COD the trigger signal enables the power supply to
charge the storage capacitors (and thus the discharge capacitors).
This limits the period of time HV is applied to the thyratron. This
means:
– HV is only used when needed and
– HV is not turned on without a trigger signal.
A0303COMP
1/repetition rate
HV enabled
HV on capacitors
1/repetition rate
HV enabled
HV on capacitor
A0303COMP
Communication Interface
The central control unit of the COMPex. Contains the local and remote
software for the laser. Abbreviation CI.
Discharge Capacitors
See Peaking Capacitors.
EGY
Abbreviation for Energy.
EGY CONST
Abbreviation for Energy Constant Mode.
Energy
Energy
HV
High Voltage
Time
Figure 88: EGY CONST mode without HI/PGR
Energy Monitor
Tool to measure the energy of the laser beam via a detector. Fed by a
beam splitter, that reflects 10% of the beam energy onto the detector.
The Energy Monitor electronics convert the light intensity into an 8-bit
signal, that is evaluated by the Communication Interface.
The Energy Monitor is triggered with a FOL line from the beam splitter
box to theenergy monitor electronics. If there is laser light within the
beam splitter box, the FOL line leads a light pulse to the energy
monitor electronics causing it to function. Thus it does not detect
A0303COMP
Flushing
Evacuating a gas line.
Flushing Procedure
Procedure to allow optics replacement and optics cleaning.
FOL
Abbreviation for Fiber Optics Light Wave Guide. Information link, that
transmits via light signals. Used in excimer lasers to keep the
information links free of electrical interference.
In some cases at COMPex software the german abbreviation “LWL”
(for Lichtwellenleiter) is used.
FWHM
Abbreviation for Full Width Half Maximum. The width of a graph
measured at 50% of the peak transmission (see Figure 89).
½h
FWHM
Figure 89: Full Width Half Maximum (FWHM)
Gas Lifetime
– Dynamic Gas Lifetime
Lifetime of the gas in the laser tube with respect to operation.
Specified as the number of pulses it takes for the beam energy to
decrease from max. value (after new gas fill) to half output energy
(50%). To test this the laser operates at maximum repetition rate
with no interruption and max. high voltage. Neither Halogen
A0303COMP
Gas Menu
A data file included with the Communication Interface. It contains
information about actual and default partial pressures of the gases,
allowed partial pressure ranges, default repetition rate and HV
threshold settings.
Halogen
In excimer lasers either fluorine (F) or hydrogen chloride (HCl).
Halogen Injection
Injects a single flash of halogen gas into the laser tube. Afterward the
beam energy must stabilize again. Hence, there are increased pulse-
to-pulse energy fluctuations for a while. Supports to increase the gas
lifetime to a great extent (see Figure 90).
max Energy
repl
Energy
HV
HV
min
Time
Gasrefreshment
Figure 90: EGY CONST mode with HI
Halogen source
The HaloSafe® of Lambda Physik. A safe way to provide halogen gas.
Eliminates the need for handling toxic halogen gas outside the laser
device. Halogen only is provided if needed. The halogen source is
available as an option.
Handheld Keypad
A keypad specially designed to make laser operations more
comfortable. It provides control over all necessary laser functions.
A0303COMP
HI
Abbreviation for Halogen Injection.
HV
Abbreviation for High Voltage.
High Voltage
Energy
HV
Energy
Time
Figure 91: HV CONST Mode
HVrepl
See Treshold Voltage.
Inert
Gas, that does not react with any other substances. Normally helium.
Interlock
A safety feature that occurs in case of a laser malfunction, switching
the laser into a safe mode (normally off). COMPex laser devices are
equipped with hardware and software interlocks. Hardware interlocks
are mechanically realized by switches. Software interlocks are
activated when a predefined limit value is exceeded.
Laser
Abbreviation for Light Amplification by Stimulated Emission of
Radiation. According to ISO 11 145 “laser” means the lasing unit itself
(see also Laser Device).
Laser Device
According to ISO 11 145 the “laser device” includes the laser and its
supply unit (power supply, cooling supply, etc.); see also Laser.
Local Software
A0303COMP
The software for the COMPex that enables operation with the
handheld keypad.
New Fill
Evacuates the laser tube and refills it with fresh gases according to the
settings in the Gas Menu.
NGR
Abbreviation for No Gas Replacement.
max Energy
repl
Energy
HV
HV
min
Time
"New gas fill needed"
Figure 92: EGY CONST mode with NGR
OPMODE
Abbreviation for Operating Mode in the Remote Software. All
executable commands are called OPMODE and are executed with this
command.
Passivation
Process that makes the surface of the laser tube chemically inert to a
halogen gas. During this process halogen gas reacts with the surface
A0303COMP
max Energy
repl
Energy
HV
HV
min
Time
HV decrease too low
Figure 93: EGY mode with PGR
Partial Pressure
In a gaseous mixture, the pressure exerted by a single component is
its partial pressure. The sum of all partial pressure of the mixture
equals the pressure of the mixture.
Peaking capacitors
The discharge of an excimer laser is fed from discharge capacitors
(“peaking capacitors”). These discrete ceramic high-voltage capacitors
are coupled directly with the discharge electrodes with minimum
inductance. The peaking capacitors are charged by a current pulse
supplied by the storage capacitors.
PGR
Abbreviation for Partial Gas Replacement.
Premix
Predetermined mixture of the laser gases or its components.
Purging
A0303COMP
Rare
One of the components of the excimer gas. Depending on the gas
mixture it can be argon, krypton or xenon.
Repetition Rate
The number of beam pulses per second. Unit is Hz [1/s].
Reservoir
The hydrogen reservoir of the thyratron. It provides the necessary
hydrogen for thyratron operation.
Resonator
The optical resonator is formed using two mirrors. The mirrors are
arranged on opposite sides of the laser medium (the gas), thus
providing the necessary feedback for the laser oscillator.
RS 232 C
An industry standard for serial communications connections. Adopted
by the Electrical Industries Association, this Recommended Standard
(RS) defines the specific lines and signal characteristics used by serial
communications controllers to standardize the transmission of serial
data between devices. The letter C denotes the current version of the
standard.
Safety Fill
A safety feature of the COMPex. A Safety Fill is performed if the laser
tube could not be evacuated to 30 mbar (due to e.g. a Gas Leak or a
defective vacuum pump). Fills the laser tube with inert gas, thus brin-
ging it to a safe condition. See also Section 10.2.18.
Threshold Voltage
In Energy Constant Mode the charging voltage is steadily increased to
keep the beam energy constant. The Threshold Voltage HVrepl is a
limit value at which the COMPex reacts to this increase. The reaction
may be a warning (in EGY NGR), an HI (in EGY PGR) or a PGR (also
EGY PGR after a number of unsuccessful HIs).
Thyratron
A0303COMP
Triggerpulse
A signal that causes the laser to fire a single beam pulse.
Tube Optics
Consist of resonator optics (mirrors) and windows. The COMPex only
has resonator optics.
UV
Abbreviation for Ultraviolet Light. The portion of the electromagnetic
spectrum between 200 and 400 nm. A special part of the UV range is
the VUV range (see VUV).
VUV
Abbreviation for Vacuum Ultraviolet Light. The portion of the
electromagnetic spectrum between 100 and 200 nm. At these very
short wavelengths, air becomes opaque; hence, experiments must be
performed in a vacuum (or inert gas).
Watchdog
A switch that alters its logical level when the reset pulses stop. All
watchdogs are reset at least three times a second. If the reset fails, a
breakdown is assumed. The module concerned is switched to a safe,
in-active state. The Basic Module is monitored by a watchdog.
A0303COMP
A0303COMP
A
Address
Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Adjustment
Energy constant mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
HV constant mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Air
Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Asbestos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 49
B
Basic module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46, 257
Beam exit position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Beam shutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Beam splitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Blank pages in this manual
Reason for . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Buffer gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
C
Caution
Signal word in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CDRH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Chapters
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Charge on demand (COD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Time delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Toggeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Charging current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
CI
SEE Communication interface . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Circulation fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Class I laser device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Class IV (high power) laser device . . . . . . . . . . . . . . . . . . . . . . . . . 34
Classification
Laser safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Clip removal tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Communication interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20, 258
A0303COMP
COMPex
Fundamental design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Constructive safety features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Conversion table
Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cooling water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Adjust flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
D
Danger
Signal word in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Data ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20, 259
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Diagram schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Discharge capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Door interlock switch
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Dynamic gas lifetimes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122, 260
E
Electrical line
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Electrical maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Electrical requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Electrical safety features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Electricity symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Emergency Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Emergency Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Energy Constant mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 259
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Energy efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Energy monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Energy monitor calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Excimer laser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Excited atoms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Excited state dimer gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Exhaust lines
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
F
Fiber optics light wave guide (FOL) . . . . . . . . . . . . . . . . . . . . . . . . 260
Filter Cartridge Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Fire safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
A0303COMP
G
Gas cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Gas handling safety features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Gas lifetime
Dynamic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Static . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Gas lines
Disconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Gas menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Gas mixtures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Gas protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Gas requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Gas reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Gas safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Gas specifications
Argon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Fluorine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Fluorine (COMPex F2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Helium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Hydrogen chloride . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Krypton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Neon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Nitrogen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Xenon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Gas system
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Gases
Properties of compressed gases . . . . . . . . . . . . . . . . . . . . . . . . 43
General safety features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
H
Halogen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Halogen filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38, 73
Check filling ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Reset filling ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Halogen gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Halogen injection (HI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Halogen source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Handheld keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
A0303COMP
I
Inert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Electrical line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Exhaust lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Floor loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Gas lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Handheld keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Laser device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Laser tube exhaust line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Main power supply line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Remote PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Remote socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Vacuum pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Water lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Instruction manual
Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Ionizing radiation
Radiation limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
ISO 11145 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
K
Key switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
L
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Inside the Laser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Outside the Laser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Laser
Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Laser assembly
Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Laser data sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Laser device
Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Transport and lifting with rigid packaging . . . . . . . . . . . . . . . . . . 80
Transport and lifting without rigid packaging . . . . . . . . . . . . . . . 82
Laser light
A0303COMP
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Laser Logbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Laser radiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 40
Laser radiation safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Laser radiation symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Laser safety classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Laser Safety Officer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Laser specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Laser tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Laser tube exhaust line
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Laser unit
Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Laser warning lamp
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Light amplification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Local software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
M
Main power supply line
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Check thyratron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Cleaning the beam splitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Cleaning the beam splitter (COMPex F2 - version) . . . . . . . . . 159
Energy monitor calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Evacuate gas line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Flush gas line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Halogen filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Halogen filter exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
New gas fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Purge gas line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Purge laser tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Refill gas line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Re-passivate laser tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Replacing gas cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Thyratron adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Tube optics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Manual Fill with Inert Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Meaning of expression
Start laser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Start laser device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Measurements
Conversion of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Mechanical safety features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
N
New fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126, 263
Note
A0303COMP
O
Operating modes
Energy Constant mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
High Voltage Constant mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Operating temperature
Laser tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Operation
Adjust the cooling water flow rate . . . . . . . . . . . . . . . . . . . . . . . 104
Change the repetition rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Change the trigger mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Check Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Check the beam path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Laser operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Pulse counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Running modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Select the gas menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Select the gas mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Start laser operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Stop laser operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Switch off the laser device . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Switch on the laser device . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
OPMODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184, 263
Optical safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Overview of Chapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Ozone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38, 44
P
Parameter command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Partial gas replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Partial pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Passivation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 263
Patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Peaking capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Photons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Polling Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Preionization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Premix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Premix gas cylinder
Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Pressure regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Protective equipment
Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
A0303COMP
Protective gloves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Protective goggles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Pulse counter
Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Pulse energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
R
Radiation safety features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Recommended cylinder size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Remote PC
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Remote socket
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Remote software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183, 265
Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Operation commands (OPMODEs) . . . . . . . . . . . . . . . . . . . . . 184
Parameter commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Polling commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Priority of ON code messages . . . . . . . . . . . . . . . . . . . . . . . . . 210
Re-passivation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Repetition rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Resonator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
RS232 interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 265
Running mode
Energy constant mode with PGR . . . . . . . . . . . . . . . . . . . . . . . 111
Energy constant mode, no PGR . . . . . . . . . . . . . . . . . . . . . . . . 111
HV constant mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
S
Safety
basic responsibilities of personnel . . . . . . . . . . . . . . . . . . . . . . . 33
Organizational measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Safety symbols in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety chain
Secure the working area with . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Safety compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety Officer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Seismic anchorage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Seismic protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Signal words
Usage in manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Skin safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Software version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
Specific safety aspects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Air intake and exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
COMPex 100 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
A0303COMP
Stimulated emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Storage capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Symbols in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
T
Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Temperatures
Conversion of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Threshold voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Thyratron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24, 265
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Heating voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Toxic substances symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Transport and Storage
Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Transport packaging
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Remove rigid packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Removing the inner covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
External . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Beam energy too low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Corrosion in gas system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
Gas leak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Laser device does not start . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Low light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
No trigger signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Self-firing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Warnings and error messages . . . . . . . . . . . . . . . . . . . . . . . . . 211
Tube optics
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Maintenance COMPex F2-Version . . . . . . . . . . . . . . . . . . . . . . 143
Reassembling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Unmounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
U
A0303COMP
Ultra-violet light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Ultra-violet radiation safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Units of measure
Conversion of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
V
Vacuum pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Ventilating systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
W
Warning
Signal word in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Watchdog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
Water lines
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Water supply
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
A0303COMP
A0303COMP
In an excimer laser, energy measurement is conducted by an internal energy monitor which is built into the beam path and controls the energy of the laser pulses. The energy monitor detects and measures the laser pulse energy, converting it into a digital value via an electronic interface . Calibration is necessary because the energy monitor does not supply absolute measured values independently. Instead, it must be calibrated with a calibrated external energy meter or power meter to ensure accuracy. This process involves using the external device to provide a reference for adjusting the internal energy monitor’s readings . Calibration adjusts the energy monitor to match the reference values, ensuring that the pulse energy readings are accurate and reliable . This is crucial for precise energy management, avoiding potential errors, and maintaining laser performance . Calibration is particularly required when the energy monitor has been dismounted or after maintenance of tube optics . The procedure typically involves comparing readings from the internal monitor to those of the external meter and making necessary adjustments to align them within specified ranges . Calibration ensures that the variables impacting laser energy production, like high voltage and gas conditions, are accounted for, optimizing the laser's operation ."}
When handling the optics during maintenance of the COMPex laser system, always wear rubber gloves to avoid contamination and potential damage to the optics . Do not press <ENTER> when tube optics are removed to prevent damage to the laser tube . Handle the optics carefully, as they are expensive and can be easily damaged; do not drop them or let them contact metal parts . Clean the optics on a smooth support pad in a clean environment, using specific procedures and materials such as ethanol for cleaning coated optics and vienna chalk for non-coated optics . Ensure the coated side of the optics only contacts the optics spacer during reassembly . Secure the work area, observe safety procedures, and be aware of the risk of damage to the laser tube .
The COMPex series lasers incorporate several safety features to mitigate laser radiation hazards, including a manually operated beam shutter to block the beam exit from the laser housing, and an external interlock switch that can be connected to a door to stop the laser when opened, preventing laser operation until it is closed . Protective eyewear with proper optical density for the laser wavelength is mandatory for personnel near the laser, as required by ANSI standards for Class IV lasers, to shield from direct, scattered, and reflected radiation . The laser housing includes interlocks that shut off high voltage upon opening, providing an additional layer of safety . Warning labels and signs are prominently displayed to indicate potential hazards and compliance with safety standards . Moreover, the system employs a watchdog that monitors operations, ensuring safe shutdown in case of system faults .
Purging the laser tube with inert gas is necessary to replace the laser tube gas with inert gas, which is required when the laser has not been operated for over a month, after a leak repair, or before and after replacing the laser tube to prevent corrosion and ensure proper operation . The purging is performed by evacuating the tube and filling it up to 1050 mbar with inert gas using the purge reservoir procedure. This involves stopping the laser operation, closing all gas cylinder valves, setting the inert regulator to 5 bar, and executing the reservoir purge until the tube is refilled with inert gas . After purging, additional steps such as performing a new gas fill may be needed to ensure the tube is ready for operation ."}
To replace a halogen gas cylinder in the COMPex laser system, follow these steps: 1. Press <BREAK> twice to stop laser operation . 2. Close the valve of the halogen gas cylinder . 3. Close the pressure regulator of the halogen gas cylinder and the inert gas cylinder . 4. Set the pressure regulator of the halogen gas cylinder to 5 bar, then open the valve of the inert gas cylinder and set its pressure regulator to 5 bar . 5. Purge the halogen line at least four times . 6. Close the valve of the inert gas cylinder and pressure regulators . 7. Unscrew connection fittings in the gas line and seal the halogen line with a cap . 8. Replace the gas cylinders, remove the cap, and screw the line fittings back to the pressure regulator . 9. Perform a leak test and flush the line by filling it with pure gas at least three times . 10. Handle the procedure with the precautionary measures, such as using the right tools and ensuring safety requirements like adequate ventilation to avoid exposure to toxic halogens .
1. Ensure the handheld keypad is disconnected from the laser device before connecting the remote PC . 2. Connect an RS232C wire with a 25 pole D-type connector to the RS232 port on the laser device . 3. Fasten the plug’s screws at the port to secure the connection . 4. Connect the other end of the RS232 cable to a serial port on the remote PC . 5. Fasten the plug’s screws at the port on the PC to secure the connection . 6. The communication interface within the laser device automatically detects the remote software .
The critical factors for the correct operation of the thyratron in an excimer laser system include ensuring sufficient cathode heating for starting electron emission, which is necessary for initiating the switching of the thyratron. This can be maintained by adjusting the cathode heating voltage (UH) as needed during its lifetime . Additionally, maintaining the correct hydrogen pressure inside the thyratron is crucial. The hydrogen concentration needs to be constantly renewed from a reservoir since it is lost due to diffusion and metal erosion. The hydrogen reservoir voltage (UR) must be correctly set to ensure a balance that allows for fast current increases without causing unwanted thyratron switching due to low hold-off voltages or failure to pulse due to insufficient charged particles . Both the cathode heating voltage and hydrogen reservoir voltage need to be stabilized to avoid the effects of voltage fluctuations . Electrical maintenance, including regular monitoring and adjustment of these voltages, is necessary to compensate for cathode fatigue and gas loss .
The watchdog feature in the COMPex laser system enhances safety by ensuring continuous monitoring and immediate shutdown capabilities in case of any malfunctions or irregularities, thus preventing potential electrical hazards and protecting personnel from high voltage risks . This feature helps maintain safe operational conditions by integrating with emergency shutoff switches, ensuring that the laser deactivates promptly during emergencies or electrical faults, thereby minimizing the risk of injury or equipment damage .
The hydrogen reservoir plays a crucial role in maintaining the thyratron's stability in an excimer laser by regulating the concentration of hydrogen needed for proper operation. Hydrogen is essential for achieving rapid current increase and high current intensity, which is required for the discharge (switching) of the thyratron. However, hydrogen is continually lost due to diffusion and metal erosion, necessitating a continuous replenishment from the reservoir structure, typically made of palladium . If the hydrogen concentration is too low, the laser cannot pulse due to insufficient charged particles for the discharge, whereas too much hydrogen decreases the hold-off voltage, causing unwanted switching of the thyratron . Therefore, adjusting the heating voltage of the hydrogen reservoir (UR) is crucial to maintaining the appropriate hydrogen levels for stable thyratron operation .
The remote interlock in COMPex series lasers plays a crucial safety role by allowing for integration with emergency circuits. The Remote connector on the rear panel can connect to an external interlock switch that shuts down the laser's high voltage in situations like a door opening, thus preventing accidental exposure to laser radiation . For increased safety, this interlock should be integrated into an EMO (Emergency Off) circuit, ensuring the laser does not restart automatically after an interruption . The remote interlock serves to protect users by allowing for external control over the laser's operation status, making it a vital part of the safety features for high-risk environments where laser use is involved .