Duration Freq Amount

No Losses Subtotal
(Hour) (Times) (USD)
1 Downtime losses 8.33 49 $ 24.33 per jam $ 9,930.78

2 Motor Conveyor - 3 $135.68 per unit $ 407.04

TOTAL $ 10,337.82

Chart Title
$12,000.00

$10,000.00

$8,000.00

$6,000.00

$4,000.00

$2,000.00

$-
Saving

Row 14 Row 15
 No Investment Qty Price Subtotal

1 Expanded plate 3 $ 106.43 $ 319.29

2 Magnets + stick 12 $ 25.33 $ 303.96

3 Wedges 18 $ 40.00 $ 720.00

TOTAL $ 1,343.25
Chart Title

Saving $ 10,337.82 8994.57

0.13 Investment $ 1,343.25
1.5592268080683

ving Investment

Row 14 Row 15
 Distributor Price 2016
### 2020
5,429,600 ### 7,533,603
selisih ### 833,603
12%
### 2,104,003
percentage ### 39%

Phenomenon Possibility of Cause

Chip Conveyor
Motor Chip
Puling object other
Conveyor
than machining
Overload
chip

Mechanical Motor Bearing motor

Conveyor jammed

Electrical Motor Contactor Thermal overload

Conveyor Jammed relay NG
 Check Standard Check Result Judgement Remark

No other object The cutter piece

Contamination Found cutter
in coolant tank
other than chip
and coolant
piece & wedge X hold conveyor
movement

Grease Follow PM
lubrication
Lubricated Lubricated O schedule

Avg 0.25 Follow motor

Motor Load 0.253 Ampere
Ampere O standard

Follow Electrical
Setting Max 1 A Max 1 A O standard

Function Tripped if Tripped if

Normally overload overload O
No

No Activity

1 Preparation
2 Dismantling

Check &
3
Troubleshooting

4 Re-install & Finishing

No Activity Visual

Persiapan &
1 Pengembalian
Hand Lift

Lepas dan Pasang

Wiring Motor,
2
Sensor dan Hose
Pump

Pengeluaran dan
3 Pemasangan Bak
Coolant
3 Pemasangan Bak
Coolant

4 Cleaning Kiriko
 Activity Visualization

Handlift Preparation & Returns

Remove and install motor wiring, sensor

& hose pump

Removing & installing coolant tub

Kiriko cleaning

Prepare pump return and coolant drain

Checking and taking foreign objects that

enter the conveyor line

Checking components (pipe & chain)

Detail Visualization

Area sterilization & prepare handlift

Dismantle motor wiring, coolant pump &
sensor

Remove coolant tank & dismantle

conveyor

Cleaning chip

Prepare pump & drain coolant tank

Checking & remove foreign object that

enter the conveyor line

Checking component (pipe & chain)

condition, wiring condition, replacement
part

Install conveyor component (chain, pipe)

& motor chip

Return coolant to the tank

Install coolant pump, motor wiring, sensor

 Install coolant tank into machine

Finishing job & 5S

TOTAL

Waktu
Activity Visualisasi
(Menit )

siapan &
2 x 30
gembalian
menit
and Lift

dan Pasang
ng Motor, 2 x 40
r dan Hose menit
Pump

luaran dan
2 x 60
sangan Bak
menit
oolant
 2 x 60
sangan Bak
menit
oolant

ning Kiriko 60 menit

Duration
(Hour)

0.5 hour Preparation 30 30

0.7 hour Dismantling 40 min

Remove
1.0 hour
coolant tank

Cleaning
1.0 hour
chip

Draining
1.0 hour
tank

Check &
0.5 hour
remove

Part
1.0 hour
replacement

1.0 hour Re-install

0.5 hour Finishing

0.5 hour
 0.3 hour Preparation 0.5 0.5

0.3 hour Dismantling 3.667

8.3 hour
Check and
Troubleshooting
aktu Re-install &
nit ) Finishing

x 30 TOTAL

enit
Preparation 30 30

Dismantling 220
x 40 Check and
enit Troubleshooting
Re-install &
Finishing
TOTAL

x 60
enit
x 60
enit

menit
600

500

400

300

200

100
 200

70 min
100

60 min 130 min

Preparation

Dismantling
60 min 190 min

60 min 250 min

30 min 280 min

60 min 340 min

140 min 480 min

20 min

Time Study o

6
 Time Study o

4
4.167 3.7
2
1.5 5.667 0 0.5
Preparation Dismantling

2.667 8.333

250

90 340

160 500
Chart Title

No

1 Handlift Pre
 No

1 Handlift Pre

Remove an
2
hose pump

coolant tank

Draining
Dismantling

Cleaning
3 Removing &

tank
Remove

chip
4 Kiriko clean

5 Prepare pu

Checking a
6
enter the co

7 Checking c

No Activity Visua

Persiapan &
me Study of Repair Motor Chip conveyor 5
Pengembalian
Pompa dan
Pengurasan Coolant
Pengecekan dan
2.7 Pegambilan Benda
6
Asing yang Masuk
ke Jalur Conveyor
me Study of Repair Motor Chip conveyor
5
Pengembalian
Pompa dan
Pengurasan Coolant
Pengecekan dan
2.7 Pegambilan Benda
6
Asing yang Masuk
1.5 ke Jalur Conveyor
8.3
Pengecekan
7 Komponen ( Pipa &
3.7
Chain )

Dismantling Check and Re-install & TOTAL

Troubleshooting Finishing
Title

Time Requ
No Activity Visualization
(Minu

1 Handlift Preparation & Returns 2X3

 Time Requ
No Activity Visualization
(Minu

1 Handlift Preparation & Returns 2X3

Remove and install motor wiring, sensor &

2 2X4
hose pump

Re-install
Draining

Finishing
replacement
Check &
remove

3 Removing & installing coolant tub 2X6

tank

Part
4 Kiriko cleaning 1X6

5 Prepare pump return and coolant drain 1X6

Checking and taking foreign objects that

6 1X6
enter the conveyor line

7 Checking components (pipe & chain) 2X3

Waktu
Visualisasi
(Menit )
&
an
60 menit
n
oolant
dan
enda
60 menit
asuk
eyor
 an
60 menit
n
oolant
dan
enda
60 menit
asuk
eyor
8.3
n
2 x 30
ipa &
menit

OTAL
 Time Requirement
n
(Minutes)

2X30
 Time Requirement
n
(Minutes)

2X30

2X40
Finishing

2X60

1X60

1X60

1X60

2X30
Resume OEE Mesin Replikasi
Hammer Group 3 Ton Class
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H) 68522 64565 34734 72057 75725
Standard Jam Kerja Mesin (H) 127730 117045 64580 131375 130400
% 54% 55% 54% 55% 58%

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time 197512 184509 97045 212680 230377
Working Time 240009 224952 113181 247649 256730
% 82% 82% 86% 86% 90%

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs) 197512 184509 97045 212680 230377
Prod Output (Pcs) 197898 185009 97134 212806 230496
% 100% 100% 100% 100% 100%
OEE (Overall Equipment Effectiveness)
44% 45% 46% 47% 52%
Hammer Group 6 Ton Class
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H) 45053 42420 31315 42005 41768
Standard Jam Kerja Mesin (H) 71640 71800 52515 70625 69920
% 63% 59% 60% 59% 60%

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time 37313 34425 25006 33317 33573
Working Time 44403 40220 28335 37906 36082
% 84% 86% 88% 88% 93%

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs) 37313 34425 25006 33317 33573
Prod Output (Pcs) 37526 34463 25045 33335 33606
% 99% 100% 100% 100% 100%
OEE (Overall Equipment Effectiveness)
53% 51% 53% 52% 56%
Cutting
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Makino
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H) 33195
Standard Jam Kerja Mesin (H) 34880
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! 95%

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time 524
Working Time 553
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! 95%

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs) 553
Prod Output (Pcs) 553
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! 100%
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! 90%
Double Coloumbn
 Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H) 36290
Standard Jam Kerja Mesin (H) 38220
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! 95%

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time 551
Working Time 605
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! 91%

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs) 605
Prod Output (Pcs) 605
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! 100%
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! 86%
CNC V1
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H) 31800
Standard Jam Kerja Mesin (H) 34320
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! 93%

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time 530
Working Time 546
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! 97%

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs) 530
Prod Output (Pcs) 530
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! 100%
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! 90%
CNC V2
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H) 33005
Standard Jam Kerja Mesin (H) 34670
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! 95%

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time 498
Working Time 550
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! 90%

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs) 550
Prod Output (Pcs) 550
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! 100%
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! 86%
Shibaura
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H) 21190
Standard Jam Kerja Mesin (H) 23520
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! 90%

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time 353
Working Time 360
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! 98%

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs) 353
Prod Output (Pcs) 353
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! 100%
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! 88%
UM 2
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
CNC Lathe
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
DQT Group
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
 Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
RQT Group
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
SB FG
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
MFD
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
IQT Link
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
GCQT
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Furnace
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
 Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
SB ASSY
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
IQ Assy Centerless
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
IQ Assy Grouping 3 Axis
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
IQ Assy Grouping 1 Axis
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
IQ Assy Idler
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
IQ Assy Big Shaft
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Tempering
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Line Press
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Roller Line
 Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Line Idler
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Welding Integrated
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Milling Line
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Borring Line
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Drilling Line
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Broaching
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
 Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Zagury
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
VMC Link
Availability
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act Jam Kerja Mesin (H)
Standard Jam Kerja Mesin (H)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Performance
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Act. Product x Cycle Time
Working Time
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Quality
Apr-18 May-18 Jun-18 Jul-18 Aug-18
Prod OK (Pcs)
Prod Output (Pcs)
% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
OEE (Overall Equipment Effectiveness)
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
 FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
64696 380299 71058 73725 65650 63008 57546 63403
118185 689315 130131 127020 112605 117205 108185 126005
55% 55% 55% 58% 58% 54% 53% 50%
53489 59073 53295 46955 54197 50639
FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
186736 1108859 197765 216271 169911 169220 166681 179358
209659 1292180.1164959 221746 240652 187211.501 187806.12 184889.849 201423.647
89% 86% 89% 90% 91% 90% 90% 89%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
186736 1108859 197765 216271 169911 169220 166681 179358
186888 1110231 197898 216389 169982 169293 166774 179470
100% 100% 100% 100% 100% 100% 100% 100%
47%
49% 49% 52% 53% 48% 48% 45%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
40185 242746 40,740 40,915 33380 36274 37130 43418
64200 400700 70,470 70650 56280 63430 64470 75645
63% 61% 58% 58% 59% 57% 58% 57%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
28833 192467 30287 33421 28728 27398 30014 35033
30742 217687.47896613 34704 35528.85 29239.3279 28497.6429 30923 36664.0676
94% 88% 87% 94% 98% 96% 97% 96%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
28833 192467 30287 33421 28728 27398 30014 35033
28859 192834 30335 33458 28793 27442 30059 35090
100% 100% 100% 100% 100% 100% 100% 100%
53%
59% 50% 54% 58% 55% 56% 55%
 FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
0 147345 161065 148635 169070 130595 139090
0 207630 229965 210650 239375 183985 191348
#DIV/0! #DIV/0! 71% 70% 71% 71% 71% 73%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
0 318776 336767 282726 316207 258155 219137
0 327774.149 347198 290626.2 329319.236 267805.509 224417.148
#DIV/0! #DIV/0! 97% 97% 97% 96% 96% 98%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
0 329702 336767 282726 316207 258155 219137
0 329712 336770 282732 316207 258155 219137
#DIV/0! #DIV/0! 100% 100% 100% 100% 100% 100%
#DIV/0!
#DIV/0! 69% 68% 69% 68% 68% 71%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
34955 68150 35270 34339 32445 35190 29050 29945
38130 73010 39690 38070 35850 39690 32880 34680
92% 93% 89% 90% 91% 89% 88% 86%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
581 1105 573 566 537 582 482 499
583 1136 588 572 541 587 484 497.554481
100% 97% 98% 99% 99% 99% 99% 100%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
583 1136 588 572 541 587 484 499.083333
583 1136 588 572 541 587 484 499.083333
100% 100% 100% 100% 100% 100% 100% 100%
91%
91% 87% 89% 90% 88% 88% 87%
 FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
36195 72485 36050 34733 33180 34160 26945 16595
38680 76900 40470 38280 37470 39340 31470 19140
94% 94% 89% 91% 89% 87% 86% 87%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
599 1150 592 573 548 566 447.1 272.846986
603 1208 601 579 553 569 449.083333 276.583333
99% 95% 99% 99% 99% 99% 100% 99%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
603 1208 601 579 553 569 449.083333 276.583333
603 1208 601 579 553 569 449.083333 276.583333
100% 100% 100% 100% 100% 100% 100% 100%
90%
93% 88% 90% 88% 86% 85%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
34320 66120 33415 33285 30800 32790 26500 26960
38040 72360 39680 37840 36750 38810 32550 36220
90% 91% 84% 88% 84% 84% 81% 74%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
572 1102 556 555 513 547 442 449.333333
564.919013 1110.9190134176 552 549 510 546 442 449.413319
99% 101% 99% 99% 99% 100% 100% 100%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
572 1102 556 555 513 547 442 449.333333
572 1102 556 555 513 547 442 449.333333
100% 100% 100% 100% 100% 100% 100% 100%
92%
89% 84% 87% 83% 84% 82% 74%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
35820 68825 36060 33315 31800 34945 24280 30805
38310 72980 40950 37940 35820 39980 32820 35430
94% 94% 88% 88% 89% 87% 74% 87%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
594 1091 596 549 527 578 405 513.416667
597 1147 601 555 530 582 403 511.685395
99% 95% 99% 99% 99% 99% 100% 100%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
597 1147.0833333333 601 555 530 582 405 513.416667
597 1147.0833333333 601 555 530 582 405 513.416667
100% 100% 100% 100% 100% 100% 100% 100%
90%
93% 87% 87% 88% 87% 74% 87%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
29745 50935 29040 30055 27130 29445 13015 7495
33270 56790 34380 35070 31490 35040 19380 9950
89% 90% 84% 86% 86% 84% 67% 75%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
496 849 484 501 452 491 217 124.916667
476 836 467.049283 497 451 488 215 124.597518
104% 98% 96% 99% 100% 100% 99% 100%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
496 849 484 501 452 491 217 124.916667
496 849 484 501 452 491 217 124.916667
100% 100% 100% 100% 100% 100% 100% 100%
88%
93% 82% 85% 86% 84% 67%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
26460 26460 28620 18820 25220 24915 23999 17325
31350 31350 37740 24450 31830 32100 30060 21540
 84% 84% 76% 77% 79% 78% 80% 80%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
441 441 477 314 420 415 399.983333 288.75
436 436 471.560024 307 418 414 399 288.37305
99% 99% 99% 98% 100% 100% 100% 100%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
441 441 477 314 420 415 399.983333 288.75
441 441 477 314 420 415 399.983333 288.75
100% 100% 100% 100% 100% 100% 100% 100%
84%
84% 75% 75% 79% 77% 80% 80%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
3450 3450 19138 15158 12328 18140 13060 7725
4710 4710 26250 23770 18110 23210 17230 10620
73% 73% 73% 64% 68% 78% 76% 73%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
58 58 319 253 205 302 218 128.75
58 58 317 251 206 302 216.06098 129.5
100% 100% 101% 101% 100% 100% 101% 99%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
58 58 319 253 205 302 217.666667 128.75
58 58 319 253 205 302 217.666667 128.75
100% 100% 100% 100% 100% 100% 100% 100%
73%
73% 73% 64% 68% 78% 76% 72%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
51620 51620 52925 60505 35235 36210 20877 36255
52560 52560 53670 61140 35640 37320 21162 37200
98% 98% 99% 99% 99% 97% 99% 97%
 FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
51620 51620 51600 60505 34810 35585 20877 36255
51620 51620 52925 60505 35235 36210 20877 36255
100% 100% 97% 100% 99% 98% 100% 100%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
83403 83403 85095 99119 32153 55357 39477 67542
83403 83403 85095 99119 32153 55357 39477 67542
100% 100% 100% 100% 100% 100% 100% 100%
98%
98% 96% 99% 98% 95% 99% 97%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
47000 47000 66735 67295 65920 78560 59175 38465
51840 51840 72465 73410 78210 84660 66480 42150
91% 91% 92% 92% 84% 93% 89% 91%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
47000 47000 66735 67175 64101 68332 51111 33605.9414
47000 47000 66735 67295 65920 78560 59175 38465
100% 100% 100% 100% 97% 87% 86% 87%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
71932 71932 93886 89859 96301 100175 46024 58996
71932 71932 93886 89859 96301 100175 46024 58996
100% 100% 100% 100% 100% 100% 100% 100%
91%
91% 92% 92% 82% 81% 77% 80%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
70027 70027 29672 29713 66981 73622 56587 57544
79350 79350 35700 34260 79560 84900 65275 63953
88% 88% 83% 87% 84% 87% 87% 90%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
66207.5 66207.5 24393 23876 51626.75 53765.5 50636 52549
70027 70027 29672 29713 66981 73622 56587 57544
95% 95% 82% 80% 77% 73% 89% 91%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
5261 5261 1551 819 4462 5162 3932 3382.25
5261 5261 1603.25065 819 4462 5162 3932 3382.25
100% 100% 97% 100% 100% 100% 100% 100%
83%
83% 66% 70% 65% 63% 78% 82%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
103975 103975 107058 31389 22520 35850 25914 86785
112620 112620 117480 34275 25570 38850 28980 95670
92% 92% 91% 92% 88% 92% 89% 91%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
96149 96149 101131.5 28084 21627 29634.161 24925.601 82811.157
103975 103975 107058 31389 22520 35850 25914 86785
92% 92% 94% 89% 96% 83% 96% 95%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
415089 415089 406158 137843 103566 169760 65821 341982
415089 415089 406158 137843 103566 169760 65821 341861
100% 100% 100% 100% 100% 100% 100% 100%
85%
85% 86% 82% 85% 76% 86% 87%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
71155 71155 82220 78105 71080 78020 57169 66242
97980 97980 113310 109580 101955 106915 79785 96317
73% 73% 73% 71% 70% 73% 72% 69%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
66000 66000 78388 71358 68207 67656 51761.964 64829.505
71155 71155 82220 78105 71080 78020 57169 66242
 93% 93% 95% 91% 96% 87% 91% 98%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
136798 136798 164732 160313.3 125171 153938 137400 143846
136798 136798 164690 160313.3 125171 153938 137400 143846
100% 100% 100% 100% 100% 100% 100% 100%
67%
67% 69% 65% 67% 63% 65% 67%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
143070 143070 169110 156480 25080 155594 104640 74160
148320 148320 169920 159120 25200 159120 105360 75600
96% 96% 100% 98% 100% 98% 99% 98%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
118676 118676 151414 128847 13118 141602.06 82907 59398.356
143070 143070 169110 156480 25080 155594 104640 74160
83% 83% 90% 82% 52% 91% 79% 80%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
44731 44731 52661 45201 6231 53382 32165 26515
44731 44731 52661 45201 6231 53382 32165 26515
100% 100% 100% 100% 100% 100% 100% 100%
80%
80% 89% 81% 52% 89% 79% 79%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
75479 75479 85737 32977 70347 92675 71085 37045
91680 91680 106440 38280 88064 107760 85605 47354
82% 82% 81% 86% 80% 86% 83% 78%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
72509 72509 81709 29986 68483 90281.985 65620 36846
75479 75479 85737 32977 70347 92675 71085 37045
96% 96% 95% 91% 97% 97% 92% 99%
 FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
16780 16780 22599 4651 16013 20155 16417 9028
16780 16780 22599 4651 16013 20155 16417 9028
100% 100% 100% 100% 100% 100% 100% 100%
79%
79% 77% 78% 78% 84% 77% 78%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
87187 87187 86415 82146 65254 95731 76847.0601 55301
106050 106050 105010 94170 74160 110040 87540 62700
82% 82% 82% 87% 88% 87% 88% 88%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
79230.5908 79230.590836941 80974.1393 68606 53895.6763 85800.3976 70043.228 51766.5509
87187 87187 86415 82146 65254 95731 76847.0601 55301
91% 91% 94% 84% 83% 90% 91% 94%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
36429 36429 40319 31092 25972 34970 31946 23215
36429 36429 40349 31092 25972 34970 31946 23215
100% 100% 100% 100% 100% 100% 100% 100%
75%
75% 77% 73% 73% 78% 80% 83%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
13898 13898 12750 16121 11746 9915 7742 6020
18270 18270 18120 20880 16530 13560 10350 7440
76% 76% 70% 77% 71% 73% 75% 81%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
10373 10373 10729 15124 11436 9030.1 7699 5841.2
13898 13898 12750 16121 11746 9915 7742 6020
75% 75% 84% 94% 97% 91% 99% 97%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
19802 19802 19292 27676 20620 17950 14006 11811
19822 19822 19312 27696 20640 17970 13986 11811
100% 100% 100% 100% 100% 100% 100% 100%
57%
57% 59% 72% 69% 67% 74% 79%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
28174 28174 59074 56136 40584 53633 47878 29522
36570 36570 76380 70440 53700 66210 58410 35820
77% 77% 77% 80% 76% 81% 82% 82%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
27886 27886 58890 55603 40383 53421.53 47732 29412.17
28174 28174 59074 56136 40584 53633 47878 29522
99% 99% 100% 99% 100% 100% 100% 100%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
27816 27816 42827 42108 23895 38343 28335 27623
27816 27816 42827 42108 23895 38343 28335 27623
100% 100% 100% 100% 100% 100% 100% 100%
76%
76% 77% 79% 75% 81% 82% 82%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
58559 58559 43777 57949 45425 64580 40377 36367
71520 71520 58980 79050 60930 81240 49530 44700
82% 82% 74% 73% 75% 79% 82% 81%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
57633 57633 36599 56423 44421 64401 40080 36367
58559 58559 43777 57949 45425 64580 40377 36238.86
98% 98% 84% 97% 98% 100% 99% 100%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
4814 4814 18803 27712 19010 27654 16740 17095
4814 4814 18803 27712 19010 27654 16740 17095
100% 100% 100% 100% 100% 100% 100% 100%
81%
81% 62% 71% 73% 79% 81% 82%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
18736 18736 20254 19949 16272 17934 14086 9158
25050 25050 26040 26340 21330 23910 18900 11160
75% 75% 78% 76% 76% 75% 75% 82%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
18442 18442 20086 19678 16233 16566.7 13634.3 9013.4
18736 18736 20254 19949 16272 17934 14086 9158
98% 98% 99% 99% 100% 92% 97% 98%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
788 788 922 888 695 754 522 417
788 788 922 888 695 754 522 417
100% 100% 100% 100% 100% 100% 100% 100%
74%
74% 77% 75% 76% 69% 72% 81%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
17336 17336 18136 17601 12089 14346.5 13152 7787
21720 21720 23220 22020 15960 18600 17580 9660
80% 80% 78% 80% 76% 77% 75% 81%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
17310 17310 18136 17500 11868 13398.3 12140 7621
17336 17336 18136 17601 12089 14346.5 13152 7787
100% 100% 100% 99% 98% 93% 92% 98%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
1492 1492 2041 1726 1199 1108 1329 655
1492 1492 2041 1726 1199 1108 1329 655
100% 100% 100% 100% 100% 100% 100% 100%
80%
 80% 78% 79% 74% 72% 69% 79%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
77943 77943 73925 67587 43308 35129 26723 17965
102990 102990 84595 77160 51060 40140 29760 20100
76% 76% 87% 88% 85% 88% 90% 89%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
77095 77095 70349 67437 43238 34920.3519 26723 17730.6121
77943 77943 73925 67587 43308 35129 26736 17965
99% 99% 95% 100% 100% 99% 100% 99%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
72647 72647 57846 61133 38302 29654 20327 16959
72647 72647 57846 61133 38302 29654 20327 16959
100% 100% 100% 100% 100% 100% 100% 100%
75%
75% 83% 87% 85% 87% 90% 88%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
59295 59295 68893 69942 71303 77339 64088 16329
68970 68970 82900 82586 79197 86496 73724 18253
86% 86% 83% 85% 90% 89% 87% 89%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
56911 56911 65042 67186 67260 74124 60808.3617 16033
59295 59295 68893 69942 71303 77339 64088 16329
96% 96% 94% 96% 94% 96% 95% 98%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
818 818 863 1022.5 964 1072 873.5 326
818 818 863 1022.5 964 1072 873.5 326
100% 100% 100% 100% 100% 100% 100% 100%
83%
83% 78% 81% 85% 86% 82% 88%
 FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
16041 16041 24337 86602 67997 82940 68803 61408
18314 18314 27907 97999 75351 92503 78561 68093
88% 88% 87% 88% 90% 90% 88% 90%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
15154 15154 23097 81846 67245 81109 65593.12 60758
16041 16041 24337 86602 67997 82940 68803 61408
94% 94% 95% 95% 99% 98% 95% 99%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
4,254 4,254 7,073 12,660 11,366 12,124 10228 8919
4,254 4,254 7,073 12,660 11,366 12,124 10228 8919
100% 100% 100% 100% 100% 100% 100% 100%
83%
83% 83% 84% 89% 88% 83% 89%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
22288 22288 29239 34111 27870 28032 27043 29477
24948 24948 32739 38171 31178 31392 30326 32977
89% 89% 89% 89% 89% 89% 89% 89%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
17825 17825 26566 33123 26451 26792 25510 28515
22288 22288 29239 34111 27870 28032 27043 29477
80% 80% 91% 97% 95% 96% 94% 97%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
571 571 686 1151 749 697 752 800
571 571 686 1151 749 697 752 800
100% 100% 100% 100% 100% 100% 100% 100%
71%
71% 81% 87% 85% 85% 84%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
19524 19524 20156 22001 16803 22530 22649 29281
22095 22095 22721 24543 18943 25165 24784 32750
88% 88% 89% 90% 89% 90% 91% 89%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
19453 19453 20077 21932 16758 22474 22546 28918
19524 19524 20156 22001 16803 22530 22649 29281
100% 100% 100% 100% 100% 100% 100% 99%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
2164 2164 2135 2526 1907 2399 2477 3029
2164 2164 2135 2526 1907 2399 2477 3029
100% 100% 100% 100% 100% 100% 100% 100%
88%
88% 88% 89% 88% 89% 91% 88%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
89794 89794 131829 131501 118461 136769 105516 106876
104298 104298 153966 154405 195823 157325 123045 123972
86% 86% 86% 85% 60% 87% 86% 86%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
75170 75170 119556 117104 105624 125427 95953 98579
89794 89794 131829 131501 118461 136769 105516 106876
84% 84% 91% 89% 89% 92% 91% 92%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
50915 50915 71093 71280 61453 74137 58862 56339
50915 50915 71093 71280 61453 74137 58862 56339
100% 100% 100% 100% 100% 100% 100% 100%
72%
72% 78% 76% 54% 80% 78% 80%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
116773 116773 161850 174191 146737 156254 149395 161176
137537 137537 191353 202853 170775 180935 173098 185636
 85% 85% 85% 86% 86% 86% 86% 87%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
102989 102989 144585 157843 132910 146553 137149 148480
116773 116773 161850 174191 146737 156254 149395 161176
88% 88% 89% 91% 91% 94% 92% 92%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
52093 52093 64800 74942 56186 62228 61741 63859
52093 52093 64800 74942 56186 62228 61741 63859
100% 100% 100% 100% 100% 100% 100% 100%
75%
75% 76% 78% 78% 81% 79% 80%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
74050 74050 73285 91420 69837 80341 67974 69064
87473 87473 86946 108247 82049 93555 79531 80207
85% 85% 84% 84% 85% 86% 85% 86%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
63305 63305 63306 79442 61207 73072 60998 62840
74050 74050 73285 91420 69837 80341 67974 69064
85% 85% 86% 87% 88% 91% 90% 91%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
39335 39335 39335 48137 30671 40051 35506 38204
39335 39335 39335 48137 30671 40051 35506 38204
100% 100% 100% 100% 100% 100% 100% 100%
72%
72% 73% 73% 75% 78% 77% 78%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
54092 54092 85587 85799 93579 92186 86144 70169
61130 61130 97178 97390 103369 102266 94904 78776
88% 88% 88% 88% 91% 90% 91% 89%
 FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
45175 45175 60929 60929 77638 78605 76817 60240
54092 54092 85587 85799 93579 92186 86144 70169
84% 84% 71% 71% 83% 85% 89% 86%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
44483 44483 53472 53472 73661 71295 72327 57485
44483 44483 53496 53496 73661 71295 72327 57485
100% 100% 100% 100% 100% 100% 100% 100%
74%
74% 63% 63% 75% 77% 81% 76%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
23208 23208 32590 24526 19029 13755 22124 29336
25825 25825 37604 28336 22155 15450 24900 33455
90% 90% 87% 87% 86% 89% 89% 88%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
21479 21479 29421 21400 17596 13117 21627 28706
23208 23208 32590 24526 19029 13755 22124 29336
93% 93% 90% 87% 92% 95% 98% 98%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
16243 16243 19098 17573 4716 5985 8365 59675
16255 16255 19110 17579 5202 5991 8379 59675
100% 100% 100% 100% 91% 100% 100% 100%
83%
83% 78% 75% 72% 85% 87% 86%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
177619 177619 203547 195870 171223 180039 141495 157708
209880 209880 245715 233020 203175 214140 164910 183645
85% 85% 83% 84% 84% 84% 86% 86%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
163505 163505 182835 174111 150112 162325 124604.65 147806.25
177619 177619 203547 195870 171223 180039 141495 157708
92% 92% 90% 89% 88% 90% 88% 94%

FY2018
Sep-18 SMT-1 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
43644 43644 46871 42906 33658 36072 27700 31646
43644 43644 46871 42906 33658 36072 27700 31647
100% 100% 100% 100% 100% 100% 100% 100%
78%
78% 74% 75% 74% 76% 76% 80%
 Summary
SMT-2 Availability FY2018 Forging
394390 774689 3,615,002
721151 1410466 5,197,204
55% 55% 69.6%

Summary
Performance

SMT-2 FY2018
1099206 2208065 4341455.11491
1223728.55 2515908.663 4740717.542189
90% 88% 91.6%

Summary
SMT-2 FY2018
Quality

1099206 2208065 4352604.666667

1099806 2210037 4355258.666667
100% 100% 99.9%
49% 48% 63.7%

Summary Forging
Availability

SMT-2 FY2018 1249292

231857 474603 AV 2212111
400945 801645 56%
58% 59%

Summary
Performance

SMT-2 FY2018 2585413

184881 377348 PF 2929152.782647
195556.64 413244.1192 88%
95% 91%

Summary
SMT-2 FY2018 2585413
Quality

184881 377348 Q 2588048

185177 378011 100%
100% 100%
55% 54% OEE 50%
 Summary

Availability
SMT-2 FY2018
895800 895800
1262953 1262953
71% 71%

Summary
Performance

SMT-2 FY2018
1731768 1731768
1787140.24 1787140.243
97% 97%

Summary
SMT-2 FY2018
Quality

1742694 1742694
1742713 1742713
100% 100%
69% 69%

Summary
Availability

SMT-2 FY2018
196239 264389
220860 293870
89% 90%

Summary
Performance

SMT-2 FY2018
3239.02965 4344.378176
3269.12115 4404.954481
99% 99%

Summary
SMT-2 FY2018
Quality

3270.65 4406.483333
3270.65 4406.483333
100% 100%
88% 89%
 Summary

Availability
SMT-2 FY2018
181663 254148
206170 283070
88% 90%

Summary
Performance

SMT-2 FY2018
2998.90912 4149.098452
3027.71667 4235.8
99% 98%

Summary
SMT-2 FY2018
Quality

3027.71667 4235.8
3027.71667 4235.8
100% 100%
87% 88%

Summary
Availability

SMT-2 FY2018
183750 249870
221850 294210
83% 85%

Summary
Performance

SMT-2 FY2018
3061.66667 4163.666667
3048.9305 4159.849516
100% 100%

Summary
SMT-2 FY2018
Quality

3061.66667 4163.666667
3061.66667 4163.666667
100% 100%
82% 85%

Summary
Availability

SMT-2 FY2018
 Availability
191205 260030
222940 295920
86% 88%

Performance Summary
SMT-2 FY2018
3167.92879 4259.088281
3183.63831 4330.721645
100% 98%

Summary
SMT-2 FY2018
Quality

3186.75 4333.833333
3186.75 4333.833333
100% 100%
85% 86%

Summary
Availability

SMT-2 FY2018
136180 187115
165310 222100
82% 84%

Summary
Performance

SMT-2 FY2018
2270 3118.583333
2243.00457 3079.119231
99% 99%

Summary
SMT-2 FY2018
Quality

2269.66667 3118.583333
2269.66667 3118.583333
100% 100%
81% 83%

Summary
Availability

SMT-2 FY2018
138899 165359
177720 209070
 Availabilit
78% 79%

Summary

Performance
SMT-2 FY2018
2314.98333 2755.983333
2298.12803 2734.624321
99% 99%

Summary
SMT-2 FY2018
Quality

2314.98333 2755.983333
2314.98333 2755.983333
100% 100%
78% 78%

Summary
Availability

SMT-2 FY2018
85549 88999
119190 123900
72% 72%

Summary
Performance

SMT-2 FY2018
1425.81667 1483.316667
1421.94686 1479.446858
100% 100%

Summary
SMT-2 FY2018
Quality

1425.81667 1483.316667
1425.81667 1483.316667
100% 100%
72% 72%

Summary
Availability

SMT-2 FY2018 HT
242007 293627 5160408.56005614
246132 298692 6053610
98% 98% 85.2%
 Summary

Performance
SMT-2 FY2018
239632 291252 4765245.83288005
242007 293627 5160293.85992674
99% 99% 92.3%

Summary
SMT-2 FY2018
Quality

378743 462146 5102113.55944

378743 462146 5102112.81009166
100% 100% 100.0%
97% 98% 78.7%

Summary
Availability

SMT-2 FY2018
376150 423150
417375 469215
90% 90%

Summary
Performance

SMT-2 FY2018
351059.881 398059.881
376150 423150
93% 94%

Summary
SMT-2 FY2018
Quality

485241 557173
485241 557173
100% 100%
84% 85%

Summary
Availability

SMT-2 FY2018
314119 384146
363648 442998
86% 87%

Summary
Performance

SMT-2 FY2018
 Performance
256846.417 323053.9167
314119 384146
82% 84%

Summary
SMT-2 FY2018
Quality

19308.25 24569.25
19360.5007 24621.50065
100% 100%
70% 73%

Summary
Availability

SMT-2 FY2018
309516 413491
340825 453445
91% 91%

Summary
Performance

SMT-2 FY2018
288213.419 384362.419
309516 413491
93% 93%

Summary
SMT-2 FY2018
Quality

1225130 1640219
1225009 1640098
100% 100%
85% 85%

Summary
Availability

SMT-2 FY2018
432836 503991
607862 705842
71% 71%

Summary
Performance

SMT-2 FY2018
402200.13 468200.1295
432836 503991
 Performanc
93% 93%

Summary
SMT-2 FY2018
885400.309 Quality 1022198.309
885358.309 1022156.309
100% 100%
66% 66%

Summary
Availability

SMT-2 FY2018
685064 828134
694320 842640
99% 98%

Summary
Performance

SMT-2 FY2018
577286.186 695962.186 5939835.60%
685064 828134
84% 84%

Summary
SMT-2 FY2018
Quality

216155 260886
216155 260886
100% 100%
83% 83%

Summary
Availability

SMT-2 FY2018
389866 465345
473503 565183
82% 82%

Summary
Performance

SMT-2 FY2018
372926.737 445435.7374
389866 465345
96% 96%
 Summary
SMT-2 FY2018

Quality
88863 105643
88863 105643
100% 100%
79% 79%

Summary
Availability

SMT-2 FY2018
461694.06 548881.0601
533620 639670
87% 86%

Summary
Performance

SMT-2 FY2018
411085.949 490316.5394
461694.06 548881.0601
89% 89%

Summary
SMT-2 FY2018
Quality

187514 223943
187544 223973
100% 100%
77% 77%

Summary IQ Centerless
Availability

SMT-2 FY2018 Losses Machine Conveyor

64294 78192 Feb
86880 105150 Jan
74% 74% Dec
Nov
Summary okt
Performance

SMT-2 FY2018 Sept

59858.79 70231.79
64294 78192
93% 90%

Summary
SMT-2 FY2018
Quality
 Quality
111355 131157
111415 131237
100% 100%
69% 67%

Summary
Availability

SMT-2 FY2018
286827 315001
360960 397530
79% 79%

Summary
Performance

SMT-2 FY2018
285441.5 313327.5
286827 315001
100% 99%

Summary
SMT-2 FY2018
Quality

203131 230947
203131 230947
100% 100%
79% 79%

Summary
Availability

SMT-2 FY2018
288475 347034
374430 445950
77% 78%

Summary
Performance

SMT-2 FY2018
278291.17 335924.17
288346.86 346905.86
97% 97%

Summary
SMT-2 FY2018
Quality

127014 131828
127014 131828
 Quality
100% 100%
74% 75%

Summary
Availability
SMT-2 FY2018
97653 116389
127680 152730
76% 76%

Summary
Performance

SMT-2 FY2018
95211.4 113653.4
97653 116389
97% 98%

Summary
SMT-2 FY2018
Quality

4198 4986
4198 4986
100% 100%
75% 74%

Summary
Availability

SMT-2 FY2018
83111.5 100447.5
107040 128760
78% 78%

Summary
Performance

SMT-2 FY2018
80663.2 97973.2
83111.5 100447.5
97% 98%

Summary
SMT-2 FY2018
Quality

8058 9550
8058 9550
100% 100%
75% 76%
 Summary

Availability
SMT-2 FY2018
264637 342580
302815 405805
87% 84%

Summary
Performance

SMT-2 FY2018
260397.964 337492.964
264650.44 342593.4399
98% 99%

Summary
SMT-2 FY2018
Quality

224221 296868
224221 296868
100% 100%
86% 83%

Summary
Availability

SMT-2 FY2018 Assy

367894 427189 1186321
423156 492126 1343586
87% 87% 88.3%

Summary
Performance

SMT-2 FY2018
350453.362 407364.3617 1139106.48166667
367894 427189 1186321
95% 95% 96.0%

Summary
SMT-2 FY2018
Quality

5121 5939 94606

5121 5939 94606
100% 100% 100.0%
83% 83% 84.8%
 Summary

Availability
SMT-2 FY2018
392087 408128
440414 458728
89% 89%

Summary
Performance

SMT-2 FY2018
379648.12 394802.12
392087 408128
97% 97%

Summary
SMT-2 FY2018
Quality

62370 66624
62370 66624
100% 100%
86% 86%

Summary
Availability

SMT-2 FY2018
175772 198060
196783 221731
89% 89%

Summary
Performance

SMT-2 FY2018
166957 184782
175772 198060
95% 93%

Summary
SMT-2 FY2018
Quality

4835 5406
4835 5406
100% 100%
85% 83%

Summary
Availability

SMT-2 FY2018
 Availability
133420 152944
148906 171001
90% 89%

Performance Summary
SMT-2 FY2018
132705 152158
133420 152944
99% 99%

Summary
SMT-2 FY2018
Quality

14473 16637
14473 16637
100% 100%
89% 89%

Summary
Availability

SMT-2 FY2018 Machining

730952 820746 4372718
908536 1012834 5150252
80% 81% 84.9%

Summary
Performance

SMT-2 FY2018
662243 737413 3891069.9
730952 820746 4372718
91% 90% 89.0%

Summary
SMT-2 FY2018
Quality

393164 444079 1971514

393164 444079 1972099
100% 100% 100.0%
73% 73% 75.5%

Summary
Availability

SMT-2 FY2018
949603 1066376
1104650 1242187
 Availabilit
86% 86%

Summary

Performance
SMT-2 FY2018
867520 970509
949603 1066376
91% 91%

Summary
SMT-2 FY2018
Quality

383756 435849
383756 435849
100% 100%
79% 78%

Summary
Availability

SMT-2 FY2018
451921 525971
530535 618008
85% 85%

Summary
Performance

SMT-2 FY2018
400865 464170
451921 525971
89% 88%

Summary
SMT-2 FY2018
Quality

231904 271239
231904 271239
100% 100%
76% 75%

Summary
Availability

SMT-2 FY2018
513464 567556 11.0577519379845
573883 635013
89% 89%
 Summary

Performance
SMT-2 FY2018
415158 460333
513464 567556
81% 81%

Summary
SMT-2 FY2018
Quality

381712 426195
381760 426243
100% 100%
72% 72%

Summary
Availability

SMT-2 FY2018
141360 164568
161900 187725
87% 88%

Summary
Performance

SMT-2 FY2018
131867 153346
141360 164568
93% 93%

Summary
SMT-2 FY2018
Quality

115412 131655
115936 132191
100% 100%
81% 81%

Summary
Availability

SMT-2 FY2018
1049882 1227501
1244605 1454485
84% 84%

Summary
Performance

SMT-2 FY2018
 Performance
941793.9 1105298.9
1049882 1227501
90% 90%

Summary
SMT-2 FY2018
Quality

218853 262497
218854 262498
100% 100%
76% 76%
 395,683
713,331
55%
###

1106584
1231964.11354913
90%

1106584
1107224
100%
50%
IQ Centerless
Losses Machine Conveyor Effective .H 72172
16 Std W.H 97710
632 Availability 74%
663
25
0
228 Prod. Hour 64390.63
1564 Effective .H 72172
Performance 89%

Act. Prod 119346

Good Prod. 119426
Quality Rate 100%

OEE 65.9%
Effective .H + Losses Machine conveyor 79756
Std W.H 97710
Availability 81.6%

Increase Availability 1.6%

Prod. Hour 64390.63

Effective .H 72172
Performance 89.22%

Act. Prod 119346

Good Prod. 119426
Quality Rate 100%

OEE 72.8%

Increase OEE 6.9%

 FY2015
Forging 64.40%
Target 65.00%
Availability Rate 68.10%
Performance Rate 94.70%
Quality Rate 99.80%
FY2015
Heat Treatment 82.30%
Target 80.00%
Availability Rate 93.70%
Performance Rate 87.90%
Quality Rate 100.00%
FY2015
Machining 72.90%
Target 70.00%
Availability Rate 78.80%
Performance Rate 92.50%
Quality Rate 99.90%
FY2015
Assembly 78.10%
85.00%
Availability Rate 85.50%
Performance Rate 91.50%
Quality Rate 100.00%
 OEE Forging
100%

80%
65% 65%
60%
64.4% 64.5%

40%

20%

0%

FY2015 FY2016
FY2016 FY2017 FY2018 Availability Rate Pe
64.50% 59.90% 63.70% OEE Tar

65.00% 70.00% 70.00%

OEE Heat Treatment
68.50% 63.40% 69.60% 100%
85% 85% 85%
94.30% 94.50% 91.60% 80%
80% 88.0%
82.3% 85.5%
99.90% 99.90% 99.90% 80.9%
60%
FY2016 FY2017 FY2018
40%
85.50% 80.90% 88.00%
20%
85.00% 85.00% 85.00%
0%
97.50% 93.00% 85.20%
FY2015 FY2016 FY2017 FY2018
87.70% 87.00% 92.30%
100.00% 100.00% 100.00%
FY2016 FY2017 FY2018 OEE Machining
100%
71.50% 71.40% 75.53%
80% 80% 80%
80.00% 80.00% 80.00% 80%
70%
73.50% 75.80% 84.90% 60%
72.9% 71.5% 71.4%
75.5%

97.20% 93.60% 88.99%

40%
100.00% 100.00% 100.00%
FY2016 FY2017 FY2018 20%

78.40% 81.60% 85.00% 0%

85.00% 85.00% 85.00% FY2015 FY2016 FY2017 FY2018
87.90% 88.10% 88.30%
89.20% 92.50% 96.00%
100.00% 100.00% 100% OEE Assembly
100%
85% 85% 85% 85%
80%
81.6% 85.0%
78.1% 78.4%
60%

40%

20%

0%

FY2015 FY2016 FY2017 FY2018

 OEE Forging

70% 70%
65%

64.5% 63.7%
59.9%

FY2016 FY2017 FY2018

ailability Rate Performance Rate Quality Rate
E Target

ment
5% 85%
88.0%
0.9%

2017 FY2018

g OEE Machining
100%

0% 80%
80%

75.5%
.4% 60%

40%

20%

0%

2017 FY2018 FY2018

y
5% 85%

1.6% 85.0%

2017 FY2018
 Total FY2018
B/D Freq MTTR MTBF Avail
FG & DIES 3792.8 928.0 2.2 453.2 98%
HT Link 1325.2 288.0 2.3 592.2 99%
MC Link 2823.5 595.0 2.4 553.2 99%
HT Assy 3556.0 411.0 3.5 618.2 99%
MC Assy 3197.2 428.0 2.6 587.3 99%
Assembly 603.6 172.0 0.3 692.5 100%
15298.2 2822.0 2.2 582.8 99.1%

Forging & Dies 3792.8 928 2.2

MC Link 3556.0 1012 2.5 3.513804
HT Assy 3197.2 411 2.3
MC Assy 2823.5 428
HT Link 1325.2 288
Assembly 603.6 172

Cuting tool Setup &

Shutdown Breakdow Replaceme Adjustmen Minor &
n Idle
nt t

minute 231858.45 37123 73345 71139 10155

hour 3864.3075 3556 1222.417 1185.65 169.25
Pareto 0% 39% 74% 86% 98%
0 1 2 3 4

Broaching
6 (6 Mch) 142.2 1003.898 0% 0
Boring
30 (30 Mch) 128.54 907.4613 28% 1
VMC
7 (7 Mch) 111.19 784.9745 54% 2
Drilling
12 (12 Mch) 47.92 338.3036 76% 3
Milling
9 (9 Mch) 46 324.7489 85% 4
Zagury
5 (5 Mch) 27.85 196.6143 94% 5
503.7 3556 100% 6
0 503.7
 11119%

Before Improve
No Downtime Broaching
0 Problem Hour Pareto Freq MTTR
1 Chip Conveyor 341.5 0% 41 8.33
2 Hydraulic 141.9 49% 33 4.3
3 Pneumatic 80.5 69% 35 2.3
4 Sensor 79.9 80% 47 1.7
5 Magnet 60.0 91% 40 1.5
Other 100% 0 1
703.8
Other

684.2 19.6 195.4857 3.5

Apr May Jun Jul

Chip Conveyor 6 3 2 3
1 Hydraulic 4 3 0 3
2 Pneumatic 4 4 5 4
3 Sensor 6 3 2 3
4 Magnet 3 6 1 4

Freq
Frequency
FY18
25

20

15

10

5
6
3
0
Apr May J

Magnet
 BD Ratio MTTR of Mac
0.2%
4.0
0.1%
3.5
0.1%
0.2% 3.0
0.1% 2.5
0.0%
2.0
0.11%
1.5

Act Limit 1.0

Milling 2.9 2 0.5
Boring 2.0 2
0.0
Drilling 1.9 2 Milling Boring Drilling Br
Broaching 3.5 2
VMC Link 2.6 2
Zagury 2.0 2
2.47

9997.624
100%
5

Pareto Lost Time in Machining FY18 (Avai

Availability Rate Hour
0 0.5 1 1.5 2 2.5 3 3.598% 4
10000
78% 28%
86%
82% 26% 8000 74%

83% 22%
6000
81% 10%
39%
4000
78% 9% 3,864
3,556

80% 6% 2000

0% 1,222 1,186
80% 0
 2000

0% 1,222 1,186
0

PDCA 1

0 0
5.2 141.9
2 80.5
1.7 79.9
1.5 60.0
4.8
1.2 362.3 120.7667

Aug Sep Oct Nov Dec Jan Feb Mar

4 7 6 3 5 5 3 2 41
2 2 0 4 4 4 4 3 33
3 3 3 2 3 2 1 1 35
4 4 6 4 4 5 4 2 47
5 5 4 3 2 3 2 2 40

Frequency Breakdown of Broaching Line

Frequency
FY18
25

20

15

10

5
6 7 6
4 5 5
3 2 3 3 3 2
0
Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar

Magnet Sensor Pneumatic Hydraulic Chip Conveyor

 MTTR of Machining

Boring Drilling Broaching VMC Link Zagury

Machining FY18 (Availability)

Availability machining 80%
2.5 3 3.598% 4 4.5
100% 5
100%
komposisi 20% loses
86%
% 80% Shutdown 39% 7.80%

Breakdown 35% 7.00%

60%
Cutting Tool replacement 12%
40%
6 Setup adjustment 8%

20% minor 2%
1,222 1,186
0%
169
 20%

1,222 1,186
0%
169

Pareto Breakdown Duration

Hour0 0.5 1 1.5 2 Line
Broaching 2.5FY18
3 3.5 4 4.5
100% 5
91% 100%
600 80%
69% 80%

400 49% 60%

341.5
9.333333
40%
200 141.9
80.5 79.9 20%
60.0
0%
0 0%
Chip Hydraulic Pneumatic Sensor Magnet
Conveyor
49
33
35 2.75
47
40
4.25
4.5
100% 5
100%

80%

60%

40%

20%
60.0
0%
Magnet
Original
Milling Boring Drilling Broaching Zagury VMC
Availability 81% 86% 85% 89% 88% 84%
Performance 90% 91% 88% 81% 93% 90%
Quality 100% 100% 100% 100% 100% 100%
OEE 73% 78% 75% 72% 82% 76%

Revised
Zagury Boring VMC Drilling Milling Broaching
Availability 88% 86% 84% 85% 81% 81%
Performance 93% 91% 90% 88% 90% 89%
Quality 100% 100% 100% 100% 100% 100%
OEE 82% 78% 76% 75% 73% 72%

Broaching
Availability Summary FY2018
minute
Act Jam Kerja 567556 514361 120652
Standard Jam 635013 635013 21736.56
% 0.893771 89% 81% 98916
536097
Performance Summary FY2018 0.84423
0
Act. Product x 460333 1
Working Time 567556 505124.8 2
% 0.811079 81% 89% 3
4
Quality Summary FY2018 5

Prod OK (Pcs) 426195

Prod Output (P 426243
% 0.999887 100%
OEE (Overall Equipment Effectivene 0.724837 0
1
2
Pareto Frequency Breakdown as of Jul'19 3
Times 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
100% 100% 5
40 95% 100%
85%
80%
30

60%
 Pareto Frequency Breakdown as of Jul'19
Times 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
100% 100% 5
40 95% 100% 4
85% 5
80%
30

60%
20 44%
17 0
16
40% 1
10
2
4
20% 3
2 4
0% 0
0 0% 5
Magnet Sensor Pneumatic Hydraulic Chip
Conveyor
 FY18
Machining
Ava 4372718
5150252
85%

Perf 3891070
4372718
89%

Qua 1971514
1972099
100%
OEE 76%

FY2018

Hours Availability broaching 81% Pareto L

2010.8745 komposisi losses Hours 0 0.5
2000
Shutdown 39%
Breakdown 35% 1600
Cutting Tool replacement 12%
Losses Broaching Setup adjustment 8% 1200
603.8 0% minor 2%
Breakdown 703.8 35% 39% 784.2411 800
Shutdown 684.2 69% 35% 703.8061
Cutting Tool Replacement 311.3 85% 12% 241.3049 400
Setup adjustment 271.3 98% 12% 241.3049 0%
Minor 40.2 100% 2% 40.21749 0
2010.8

Before Improve
Problem Freq Pareto
0% Pareto Breakdown Frequenc
Times 0 0.5 1 1.5 2 2.5 3
Chip Conveyor 49 24% 200
Sensor 47 47%
Magnet 40 67% 160

120

80
 Pareto Breakdown Frequenc
Times 0 0.5 1 1.5 2 2.5 3
200

160
Pneumatic 35 84%
Hydraulic 33 100% 120
204
80
As of Jul'19
After Improve 0 40
Magnet 17 44%
Sensor 16 85% 0
Chip Sensor Magn
Pneumatic 4 95% Conveyor
Hydraulic 2 100%
Chip Conveyor 0 100%
39
 OEE Machining Line
100%

80%

60%

40%

20%

0%
Zagury Boring VMC Drilling Milling Broaching

Availability Performance Quality OEE

Pareto Losstime Availability Broaching FY185

Hours 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
98% 100%
2000 100%
85%
1600 80%
69%

1200 60%

800 35%
703.8 684.2 40%

400 311.3 271.3 20%

0% 40.2
0 0%

eakdown
1 1.5 2
Frequency
2.5 3
Broaching
3.5 4
FY18
4.5 5
100%

80%

60%

40%
eakdown
1 1.5 2
Frequency
2.5 3
Broaching
3.5 4
FY18
4.5 5
100%

80%

60%

40%

20%

0%
Chip Sensor Magnet Pneumatic Hydraulic
Conveyor
 Reduce MTTR Broaching
Current 3.5
Before Target 2 0.571429
MTTR Broaching Hour PDCA 1
Chip Conveyor 8.33 0
Sensor 4
Pneumatic 2
HE 1.7 Reduce MTTR
Magnet 1.5 Current 8.33 Hour
Target 0
PDCA 1 0
PDCA 2 0
3.506 Eliminate Chip Conveyor
After Current 341.5
MTTR Broaching Hour Target 0
Sensor 4 PDCA 1 0
Pneumatic 2 PDCA 2 0
HE 1.7
Magnet 1.5
Chip Conveyor 0

Target Improveme
MTTR of Problem in Broaching Machine
Problem Chip Con
Hours FY18 Hours
9
8 350
8.33
7 x̅ = 3.5 300
341.5
6 Hour
250
5
4 200
3
4.00 150
2
2.00 100
1 1.70 1.50
0
50
Chip Sensor Pneumatic HE Magnet
0
Conveyor Current

MTTR of Problem in Broaching Machine Result Improvem

Hours as of Jul'19 Chip Conveyor
9 Hours
8 350
341.5
7 x̅ = 3.5
Hour 300
6
5 250
4
4 200
3
2 1.7
150
2 1.5
9
8 350
341.5
7 x̅ = 3.5
Hour 300
6
5 250
4
4 200
3
2 1.7
150
2 1.5
1 100
0
0 50
Sensor Pneumatic HE Magnet Chip
Conveyor 0
Current
 0.428571
Target Improvement MTTR of Chip
Conveyor
Hours

10
8.33
8

2
0
0
Current Target

Target Improvement Eliminate Maintenance's KPI:

x̅ = 3.5
Problem Chip Conveyor Limit MTTR 2 hours
Hours

350
341.5
300
250
Eliminate
Hours Limit of MTTR
200 Problem 4
150 Reduce 43%
3 3.5
100
50
0 2 Limit 2 hour
0 2
Current Target
1

0
Result Improvement Eliminate Problem Result Improvement
Current Target Eliminate Probl
Chip Conveyor Chip Conveyor
Hours Hours
350
341.5 350
341.5
300 300
250 250
Eliminate
200 200
Problem
150 150
 Hours
350
341.5 350
341.5
300 300
250 250
Eliminate
200
Problem
200 Eliminate
150 150 Problem
100 100
50 50
0 0 0 0 0
0 0
Current Target PDCA 1 Current Target PDCA 1 PDCA
 Result Improvement MTTR of Chip
Conveyor
Hours

10
8.33
8

2
0 0
0
Current Target PDCA 1

Result Improvement MTTR of Chip

Conveyor
Hours

10
8.33
8

2
0 0 0
0
Current Target PDCA 1 PDCA 2

ment Eliminate Problem

iminate
roblem

0 0 0
get PDCA 1 PDCA 2
OEE Before Improvement

Losses Broaching
0%
Breakdown 703.8 35% 39%
Shutdown 684.2 69% 35%
Cutting Tool Replacement 311.3 85% 12%
Setup adjustment 271.3 98% 12%
Minor 40.2 100% 2%
2010.8

OEE After Improvement

Breakdown 703.8 362.3

Shutdown 684.2 684.2
Cutting Tool Replacement 311.3 311.3
Setup adjustment 271.3 271.3
Minor 40.2 40.2

Apr-Jun Est. + jul

Act Jam Kerja Mesin (H) 203706 457.15 609.5333 Shutdown Cutting to
Standard Jam Kerja Mesin (H) 231135 231.6227 85.33467
0.88132909

Pareto Loss Time Availability FY19 as of Jul

Hour
0 0.5 1 1.5 2 2.5 3 3.598% 4 4.5
100% 5
600.0 100%
84%
500.0
80%
64%
400.0
60%
300.0
38%
231.6
40%
200.0 159.6
120.8
85.3 20%
100.0
0% 12.2
0.0 0%

Shutdown Losses
HIRA
3.5

3
Before (FY18) 57.0 HIRA
After (FY19 as of Jul) 57.9
3.5

2.5
Average Shutdown Time / Month
58.0 2

57.8 1.5

57.6 1
57.4
0.5
57.2
0
57.0 PDCA 1

56.8

56.6

56.4
Before (FY18) After (FY19 as of Jul)
 No Downtime Broaching
0 Problem Hour Pareto Freq MTTR
1p Conveyor 341.5 0% 41 8.33 0
2 Hydraulic 141.9 49% 33 4.3 5.2
3Pneumatic 80.5 69% 35 2.3 2
4 Sensor 79.9 80% 47 1.7 1.7
5 Magnet 60.0 91% 40 1.5 1.5
100% 0 1 4.8
703.8 1.2

Minor 2% PDCA 2 Apr-Jul

12.19067 Breakdown 703.8 234.6 120.8
Shutdown 684.2 228.1 231.6
Cutting To 311.3 103.8 85.3
Setup adju 271.3 90.4 159.6
of Jul Minor 40.2 13.4 12.2
4.5
100% 5 609.53
100% 0 Pareto 0%
1 Shutdown 231.6 38%
80% 2 Setup adju 159.6 64% Chart Title
3 Breakdown 120.8 84%
60% 16
4 Cutting To 85.3 98%
5 Minor 12.2 100% 14
40%
609.5
12
20%
10
12.2
0% Hirarc LV 8
PDCA 1 3
6
PDCA 2 1
4

0
Normal Condition
HIRARC
 4

0
Normal Condition
HIRARC

Chart Title
30

25

20

15

10

PDCA 1 PDCA 2 5

0
Normal Condition After (PDCA 1)
 Additional 10 min every shift to cleaning
Normal 5K (5S) end of shift
Normal Con 15
After (PDC 15 10 1
After (PDC 15

Chart Title

Normal Condition After (PDCA 1)

Normal Condition After (PDCA 1)

Chart Title

Condition After (PDCA 1) After (PDCA 2)

 Apr May Jun Jul Aug
AVAILABILITY 77% 88% 90% 89% 88%
PERFORMANCE 91% 93% 92% 93% 92%
QUALITY 100% 100% 100% 100% 100%
OEE ACTUAL 70% 82% 83% 83% 81%
OEE TARGET 80% 80% 80% 80% 80%

Monthly OEE Monitoring FY2018

100%
90% 82% 83% 83% 81% 81% 8
79%
80% 70%
70%
60%
50%
40%
30%
20%
10%
0%
Apr May Jun Jul Aug Sep Oct N

AVAILABILITY PERFORMANCE QUALITY OEE ACTU

 Sep Oct Nov Dec Jan Feb Mar
87% 88% 89% 82% 80% 87% 86%
91% 92% 92% 96% 98% 98% 98%
100% 100% 100% 100% 100% 100% 100%
79% 81% 81% 79% 78% 84% 85%
80% 80% 80% 80% 80% 80% 80%

Monitoring FY2018

84% 85%
9% 81% 81% 79% 78%

ep Oct Nov Dec Jan Feb Mar

QUALITY OEE ACTUAL OEE TARGET

 SUMMARY
Total FY2018
B/D Freq MTTR MTBF Avail BD Ratio
FG & DIES 3792.8 928.0 2.2 453.2 98% 0.2% 4.08708
HT Link 1325.2 288.0 2.3 592.2 99% 0.1%
MC Link 2823.5 595.0 2.4 553.2 99% 0.1%
HT Assy 3556.0 411.0 3.5 618.2 99% 0.2%
MC Assy 3197.2 428.0 2.6 587.3 99% 0.1%
Assembly 603.6 172.0 0.3 692.5 100% 0.0%
15298.2 2822.0 2.2 582.8 99.1% 0.11%

Pareto B/D
Area Downtime Pareto Area Downtime Pareto
Forging & Dies 3792.8 0% 0 Machining 6379.4 0% 0
MC Link 3556.0 25% 1 Heat Treatment4522.4 42% 1
HT Assy 3197.2 48% 2 Forging & Dies 3792.8 71% 2
MC Assy 2823.5 69% 3 Assembly 603.6 96% 3
HT Link 1325.2 87% 4 15298.2 100% 4
Assembly 603.6 96% 5
15298.2 100% 6

Pareto Freq
Area Qty Pareto Area Qty Pareto
Forging & Dies 928 0% 0 Machining 1023.0 0% 0
MC Link 595 33% 1 Forging & Dies 928.0 36% 1
MC Assy 428 54% 2 Heat Treat 699.0 69% 2
HT Assy 411 69% 3 Assembly 172.0 94% 3
HT Link 288 84% 4 100% 4
Assembly 172 94% 5
2822.0 100% 6

Mach Link Pareto Pareto

Hours0 Pareto
1 2Breakdown
3 4 Time
5 FY2018
100% 6 Hours0 Pareto Breakdown Time FY20
96% 0.5 1 1.5 2 2.5 3 3.5
100
15000 87%
100% 96%
15,000
12000 69% 80%
71%
12,000
9000 48% 60%
9,000
42%
6379.4
6000 40%
6,000
25% 4522.4
3792.8
3000 3792.8 3556.0 3197.2 1325.2 20% 3,000
0% 2823.5 0% 603
0 603.6 0% 0
Machining Heat Forging & Assem
Treatment Dies

Pareto
Qty 0 Breakdown
1 2 3Frequency
4 5FY2018
100% 6 Qty Pareto
0 0.5 Breakdown
1 1.5 2Frequency
2.5 3 FY2
3.5
100
3000 94% 100% 3000 94%
84%
2400 69% 80% 2400 69%

1800 54% 60% 1800

33% 36%
1200 928 40% 1200
595 1,023
600 428 411 20% 600 928
288 172 699
0% 0% 17
0 0% 0
Machining Forging & Heat Asse
Dies Treatment

428; 2823.5;
42% 44% 3556.0;
595; 56%
58%
58%
Breakdown Time FY2018
1.5 2 2.5 3 3.5
100% 4
96%
100%

71% 80%

60%
%
9.4
4522.4 40%
3792.8
20%
603.6
0%
ning Heat Forging & Assembly
Treatment Dies

kdown
1.5 2Frequency
2.5 3 FY2018
3.5
100% 4
94% 100%

69% 80%

60%
%
40%
23 928
699 20%
172
0%
ning Forging & Heat Assembly
Dies Treatment

3556.0;
56%
Team Profile
Age Experience
Nama
(Years) (Years)

Andri 45 25
Siswanto 35 15
Hafiyzh 35 12
Agung 24 2 Genbawan # 4 Tea
Stevanus 26 3
50
Munir 37 15
Suratman 42 20 40 Hafiy
Ya
Yanuar 35 13

Age (Years)
30 Agung
Stevanus
20
10
0
0 5 10
Expe
 Genbawan # 4 Team Age & Experience
50 Suratman
40 Hafiyzh
Yanuar
Siswanto Andri D
Age (Years)

30 Agung Hatmoko
Stevanus
20
10
0
0 5 10 15 20 25 30
Experience (Years)
Lembar Monitoring Broaching …...
Beban Motor Conveyor PDCA2 PDCA1 Max
Tanggal Beban (Ampere)Beban (Ampere1Max (Ampere)
6/7/2018 W1 0.72 0.82 1.2
6/14/2018 W2 0.74 0.95 1.2
6/20/2018 W3 0.81 0.74 1.2
6/29/2018 W4 0.78 0.86 1.2
7/4/2018 W5 0.91 0.86 1.2
7/12/2018 W6 0.93 0.75 1.2
7/20/2018 W7 0.95 0.82 1.2
7/26/2018 W8 0.85 0.92 1.2
8/3/2018 W9 0.93 1.2
8/9/2018 W10 0.87 1.2
8/16/2018 W11 0.91 1.2
8/23/2018 W12 0.73 1.2

Tanggal Beban (Ampere)Beban (Ampere1Max (Ampere)

1 1.12 4.95
2 3.34 4.95
3 2.55 4.95
4 3.24 4.95
5 1.03 4.95
6 1.5 4.95
Beban (Before)
7 1.43 4.95
8 0.91 4.95
9 3.02 4.95
10 0.8 4.95
11 2 4.95
12 2.22 4.95
13 0.82 1.1212
14 0.95 1.1212
15 0.74 1.1212
16 0.86 1.1212
PDCA 1
17 0.86 1.1212
18 0.75 1.1212
19 0.82 1.1212
20 0.92 1.1212
21 0.72 1.0255
22 0.74 1.0255
23 0.81 1.0255
24 0.78 1.0255 Control Cha
5.0
PDCA 2
4.0 3.34 3.24

3.0 2.55
re
 Control Cha
25 0.91 1.0255
5.0
26 0.93 1.0255
PDCA 2
27 0.95 4.0
1.0255 3.34 3.24
28 0.85 1.0255
3.0 2.55

Ampere
29 0.93 1.0255
30 0.87 1.0255
2.0
31 0.91 1.12
1.0255 1.
32 0.73 1.0
1.0255

0.0
1 2 3 4 5

AFTER IMPROVEMENT
Act Limit
Milling 2.9 2
VMC Link 2.6 2
Zagury 2.0 2
Boring 2.0 2
Drilling 1.9 2
Broachin 1.8 2
2.20

Detik
1 0.9 0.8
2 1 0.7
3 1.2 0.8
4 2 0.84
5 1.7 0.74
6 1 0.82
7 1 0.9
8 1.1 0.7
9 1 0.87
10 1 0.89
11 1 0.92
12 0.9 0.91
13 0.8 0.9
14 0.9 0.7
15 0.8 0.87
16 0.9 0.72
17 1 0.7
18 1.1 0.7
19 3.3 0.8
 20 3.2 0.7
21 3.2 0.74
22 1.0 0.74
23 1.5 0.81
24 1.4 0.8
25 0.9 0.78
26 3.0 0.74
27 0.8 0.75910769231
28 0.8 0.75667692308
29 2.2 0.75424615385
30 0.8 0.75181538462
31 0.9 0.74938461538
32 0.7 0.74695384615
33 0.8 0.74452307692
34 0.8 0.74209230769
35 0.9 0.73966153846
36 0.7 0.73723076923
37 0.8 0.7348
38 0.9 0.73236923077
39 0.9 0.72993846154
40 1.2 0.72750769231
41 1.4 0.72507692308
42 1.5 0.72264615385
43 0.9 0.8
44 0.8 0.7
45 0.9 0.8
46 1.1 0.84
47 1 0.74
48 0.9 0.82
49 0.9 0.9
50 1.0 0.7
51 1.0 0.87
52 1.0 0.89
53 1.0 0.92
54 1.0 0.91
55 1.1 0.9
56 1.2 0.7
57 1.1 0.87
58 0.8 0.72
59 0.9 0.7
60 0.9 0.7
0.8
0.7
0.74
0.74
0.8
0.7
0.02325581395349 0.8
 0.84
0.74
0.82
0.9
0.7
0.87
0.89
0.92
0.91
0.9
0.7
0.87
0.72
0.7
0.7
0.8
0.7
0.74
0.74
0.81
0.8
0.78
0.74
0.75910769231
0.75667692308
0.75424615385
0.75181538462
0.74938461538
0.74695384615
0.74452307692
0.74209230769
0.73966153846
0.73723076923
0.7348
0.73236923077
0.72993846154
0.72750769231
0.72507692308
0.72264615385
0.8
0.7
0.8
0.84
0.74
0.82
0.9
0.7
0.87
 0.89
0.92
0.91
0.9
0.7
0.87
0.72
0.7
0.7
0.8
0.7
0.74
0.74
0.8
0.7
0.8
0.84
0.74
0.82
0.9
0.7
0.87
0.89
0.92
0.91
0.9
0.7
0.87
0.72
0.7
0.7
0.8
0.7
0.74
0.74
0.81
0.8
0.78
0.74
0.75910769231
0.75667692308
0.75424615385
0.75181538462
0.74938461538
0.74695384615
0.74452307692
0.74209230769
0.73966153846
0.73723076923
0.7348
0.73236923077
0.72993846154
0.72750769231
0.72507692308
0.72264615385
0.8
0.7
0.8
0.84
0.74
0.82
0.9
0.7
0.87
0.89
0.92
0.91
0.9
0.7
0.87
0.72
0.7
0.7
0.8
0.7
0.74
0.74
 Beban (Before) PIC
1.12
Control Chart Monitoring M
3.34 3.34
3.5 3.24
2.55
3.24 3
2.55
1.03
1.5
2.5
1.43 2

Ampere
0.91 1.5 1.43
3.02 1.51.12
0.95 1.03
0.86 0.86
0.8 10.82 0.74 0.75 0.82
2 0.93 0.95
0.81 0.91
2.22 0.50.72 0.74 0.78

0
W1 W2 W3 W4 W5 W6 W7

(Ampere) PIC
1.2
1.2
1.2
1.2
1.2
1.2
Control Chart Monitoring Motor Conveyor Load (
1.2
5.0
1.2
4.5 Before Improvement
1.2 1st PDCA
4.0 (weekly based) (weekly based)
1.2 3.34 3.24
3.5 3.02
1.2
3.0
1.2 2.55
Ampere

2.5 2.22
1.2 2.00
NG
2.0
1.2 1.50 1.43
1.5
1.2 1.12 1.03
OK
0.91 0.80 0.82 0.95 0.74 0.86 0.86 0.75 0.82 0.92 0.72 0.74 0.81 0.
1.0
1.2
1.2
0.5
1.2
0.0
1.2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 2
1.2
1.2
1.2
1.2
Control
1.2 Chart Monitoring Motor Conveyor Load (Max Ampere)
5.0

4.0 3.34 3.24

3.02
3.0 2.55
re
 Control Chart Monitoring Motor Conveyor Load (Max Ampere)
5.0 1.2
1.2 Before Improvement 1st PDCA
4.0 3.34 1.2 (weekly based) (weekly based)
NG1.2 3.24 3.02
3.0 2.55
Ampere

1.2 2.00
2.22
OK
1.2 1.50
2.0 1.43
1.12 1.2 1.03 0.95
0.91 0.80 0.82 0.74 0.86 0.86 0.75 0.8
1.0 1.2

0.0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Hour MTTR Chart FY2019 (After Improvement)

3.5

3.0
2.9
2.5 2.6
2
2.0
2.0 2.0 1.9 1.8
1.5

1.0

0.5

0.0
Milling VMC Link Zagury Boring Drilling Broaching

Motor Load Control Chart Measurement Motor Load

(Ampere)
6

4.8

3.6

2.4

1.2

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

Second
 1.2

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

Second

Motor Load Control Chart Measurement Motor Load

(Ampere)
6

4.8

3.6

2.4

1.2

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Second
 Month Apr-19 May-19 Ju
STEP OF IMPROVEMENT
Week I II III IV I II III IV I I

t Monitoring Motor Conveyor Load 1 SelectingT hemes

Plan

Actual
3.02 Current situation and Plan
2
Setup Target
Actual
PLAN
2.22
2 Plan
3 Action Plan
Actual
1.5 1.43
Analysis of cause and Plan
03 4
86 0.82 0.92
0.91 1.2 effect
0.75 0.8 Actual

91 0.93 0.95 0.85 0.93 0.87 0.91 Improvement Plan

0.73 5 DO
Implementatio
Actual

W5 W6 W7 W8 W9 W10 W11 W12 Plan

6 CHECK Verifying the Effects
Actual

Plan
7 Standardization
Actual
ACTION
Remaining problem Plan
8
& Future Plan
Actual

onveyor Load (Max Ampere) Yokonirami Actual

2nd PDCA
(daily based)

0.82 0.92 0.72 0.74 0.81 0.78 0.91 0.93 0.95 0.85 0.93 0.87 0.91USL = 1.2

19 20 21 22 23 24 25 26 27 28 29 30 31 32

Motor Tanpa beban

mpere) 0.253
mpere)
1st PDCA 0.25 0.253
(weekly based) 0.25 0.253
0.25 0.253
0.24 0.253
0.245 0.253
0.86 0.86 USL
0.92 0.248 0.253
0.75 0.82 Motor Load
= 1.2 0.25 0.253
(Ampere) Control Chart M
0.24 0.253
0.5
16 17 18 19 20 0.25 0.253
0.25 0.253
0.4
0.24 0.253
0.26 0.253
0.25 0.253
0.3
0.25 0.253
0.26 0.253 0.2
0.26 0.253
0.24 0.253 0.1
0.25 0.253
0.256 0.253 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 2
0.25 0.253 S
0.24 0.253
0.25 0.253
0.25 0.253
0.26 0.253
0.24 0.253
0.245 0.253
0.248 0.253
0.25 0.253
0.24 0.253
0.25 0.253
0.25 0.253
0.24 0.253
0.26 0.253
0.25 0.253
0.25 0.253
0.26 0.253
0.26 0.253
0.24 0.253
0.25 0.253
0.256 0.253
0.25 0.253
0.24 0.253
0.25 0.253
0.25 0.253
0.26 0.253

8 49 50 51 52 53 54 55 56 57 58
8 49 50 51 52 53 54 55 56 57 58

49 50 51 52 53 54 55 56 57 58 59 60
th Apr-19 May-19 Jun-19 Jul-19 Aug-19 Sep-19 Oct-19 Nov-19 Dec-19 Jan-20 Feb-20 Mar-20
k I II III IV I II III IV I II III IV I II III IV I II III IV I II III IV I II III IV I II III IV I II III IV I II III IV I II III IV I II III IV

al

al

al

al

al

al

al

al

al
Control Chart Measurement Motor

0.253

0 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Second
Feb-20 Mar-20
II III IV I II III IV
Hour MTTR Chart FY2019 (After Improvement) Hour Targe
3.5 3.0

3.0 2.5 2.6

2.9
2.5 2.6 2.0
2 2.
2.0
2.0 2.0 1.5
1.9 1.8
1.5
1.0
1.0

0.5 0.5

0.0 0.0
Milling VMC Link Zagury Boring Drilling Broaching VMC Link Zag

MTTR PROBLEM MESIN MILLING TARGET MTTR

Average 2.9
Rotari Ind 12 Spindel ab 2.6
Spindel ab 2.6 Trouble se 1.7
Trouble se 1.7 Change arb 1.5
Change arb 1.5 Trouble co 1.2
Trouble co 1.2 Hydraulic u 0.8
Hydraulic u 0.8 Change V-b 0.7
Change V-b 0.7 Rotari Ind 0

2.928571 1.214286
Hour Target MTTR for Next Improvement
3.0

2.5 2.6

2.0
2.0 2.0 1.9 1.8
1.5

1.0 1.2

0.5

0.0
VMC Link Zagury Boring Drilling Broaching Milling

TARGET
MTTR
Machining

Act Limit
VMC Link 2.6 2
Zagury 2.0 2
Boring 2.0 2
Drilling 1.9 2
Broaching 1.8 2
Milling 1.2 2
1.92
FY2014 40246 0%
FY2015 43746 3500 9%
FY2016 50308 6562 16%
FY2017 61854 11546 29%

Increasing Demand of PC200 Class

vs FY2014
30%
25% 29%
20%
15%
16%
10%

5% 9%
0%
FY2015 FY2016 FY2017
-5%
 Plan
No Activity PIC
Actual 1 2 3

Plan
Sketch coolant tank
1 Yanuar & Stevanus
dimension & design tools
Actual

Plan
2 Purchase Part Hafiyzh & Agung
Actual

Plan
Manufacturing &
3 Suratman & Tumirin
Installing
Actual

Plan
Trial function &
4 Andri D & Munir
assessment
Actual

Plan
Socialization to all
5 Andri D &Siswanto
member
Actual

No Activity

Sketch dimensi bak

1 Steva
coolant
No Activity

Sketch dimensi bak

1 Steva
coolant

2 Purchase parts Agung

Manufacturing & installing

3 Hatm
strainer

Trial function &

4 Tumir
Assessment

Socialization to all
5 Salla
members
 May-19
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

May
Activity PIC Plan
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Plan
ch dimensi bak
Stevanus & Siswanto
ant
Actual
 Activity PIC Plan
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Plan
ch dimensi bak
Stevanus & Siswanto
ant
Actual

Plan
hase parts Agung & Fitriyanto
Actual

Plan
ufacturing & installing
Hatmoko & Ismail
ner Before After
Actual

Plan
function &
Tumirin & Edy Yusuf
essment
Actual

Plan
alization to all
Salla & Andri D
mbers
Actual
 24 25 26 27 28 29 30 31

15 16 17 18 19 20
15 16 17 18 19 20