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Garment Cutting Time Study Report

The document provides timing information for various cutting and production sequences for fabric type checks. It includes the time taken for laying, pinning, manual cutting, ready cutting, numbering, bundling, and die cutting of different panels. Summary times are also provided for 2-way and 4-way marker processes. The document aims to analyze and optimize the production cycle times.

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Neha Chauhan
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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2K views19 pages

Garment Cutting Time Study Report

The document provides timing information for various cutting and production sequences for fabric type checks. It includes the time taken for laying, pinning, manual cutting, ready cutting, numbering, bundling, and die cutting of different panels. Summary times are also provided for 2-way and 4-way marker processes. The document aims to analyze and optimize the production cycle times.

Uploaded by

Neha Chauhan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
  • Cutting Sequence: Detailed procedures and times required for various sequences in cutting, such as laying, pinning, interlining, and bundling.
  • Cutting Time Study: Analytical study of time taken for different cutting operations, comparing manual and automatic processes.
  • Empty Content Pages: Pages with blank or unusable content, possibly placeholders or errors in rendering.
  • Number Punching and Numbering: Describes the sequence and assignments of numbers for various garment panels and locations.
  • Stripes Cutting Time Study: Time study focused on operations involving striped fabrics, including laying, cutting, and bundling.
  • Fabric Types and Marking: Lists and compares the characteristics and marking techniques for different fabric types such as solids, stripes, and checks.

CUTTING SEQUENCE

LAY LENGTH:- 3.10 Mtrs


Laying sequence time (sec)
Get the roll & place it on table 130
Laying the fabric. 5
8
To remove the lay holder place the lay.
Re-align. 7
End cutting. 7
Push the lay. 10

Pining sequence time( secs)


Insert Thread in needle. 13

Lay the pattern sheet & insert pins. 22


start pinning. 2
remove the pin & put a knot. 32
Stickers stick & write lot details. 15

Interlinng Sequence for Neck band time (sec)


20
Get the roll & place it on the table for cutting.
Laying 3
Cutting 5

Place the interlining on pattern sheet & keep it aside 138

Manual cutting sequence time (sec)


Spread lay sheet 130
Alighn the lay sheet & insert clamps. 180
Make as Hole in patterns & stick gum tape. 300
Cutting 2022

Bundling sequence time (sec)


7
Arrange the panel.
segregate the bundle stickers panel wise. 5
tie the bundle tag. 16

tie the lot. 8


tie the lot. 8
CHECKS CUTTING TIME ST
Manual Laying
FABRIC TYPE OPERATION LAY LENGTH No of way No of lays
CHECKS LAYING 3.05 2 75

Manual Cutting
FABRIC TYPE No of way No of lays Lay length
CHECKS 2 56 3.75
CHECKS 4 105 6.35

FABRIC TYPE OPERATION Panel TIME TAKEN FOR 1 BUNDLE IN MINS

CHECKS PINNING Short Sleeve 19


CHECKS PINNING SLEEVE 23
CHECKS PINNING FRONT 37
CHECKS PINNING NECK BAND 5
CHECKS PINNING BACK YOKE 13
CHECKS PINNING SLV BIG PLKT 8
CHECKS PINNING BACK PANAL 19
CHECKS PINNING Pocket 6.6
GRAND TOTAL

FABRIC TYPE OPERATION Panel TIME TAKEN FOR 1 BUNDLE IN MINS

CHECKS Yoke open Bk yoke 19.00

FABRIC TYPE OPERATION Panel C1 C2


CHECKS Rdy cutting Neck band 60 59
CHECKS Rdy cutting Big Plkt 130 122
CHECKS Rdy cutting Bk yoke 120 122
CHECKS Rdy cutting LF & RF 240 250
CHECKS Rdy cutting SLEEVE 240 250
CHECKS Rdy cutting pocket 40 46
CHECKS Rdy cutting SHORT SLEEVE 190 180
GRAND TOTAL
Note:- Rdy cutting taken at an average of 50 pcs per bundle.

FABRIC TYPE OPERATION Panel TIME TAKEN FOR 1 BUNDLE IN SECS

CHECKS NUMBERING 84
CHECKS PUNCHING 44
GRAND TOTAL

FABRIC TYPE OPERATION Panel C1 C2

BUNDLING FRONT 38 42
BUNDLING BACK 24 25
BUNDLING COLLAR 38 36
BUNDLING NECK BAND 38 40
BUNDLING PKT 14 13
BUNDLING BACK YOKE 38 40
BUNDLING FRONT PLKT 16 17
BUNDLING CUFF 44 46
BUNDLING SLEEVE 42 45
BUNDLING SLV SMALL PLKT 18 19
BUNDLING SLV BIG PLKT 16 20
GRAND TOTAL
Note:- Bundling taken at an average of 20 pcs per bundle.

PANEL: CUFF

FABRIC TYPE OPERATION LAY LENGTH No of die's per lay No of lays

DIE CUT 1.15 24 40

PANEL: COLLAR PATCH

FABRIC TYPE OPERATION LAY LENGTH No of die's per lay No of lays


DIE CUT 0.77 24 40

PANEL: COLLAR SKIN


FABRIC TYPE OPERATION LAY LENGTH No of die's per lay No of lays
DIE CUT 0.77 15 40

PANEL: NECK BAND

FABRIC TYPE OPERATION LAY LENGTH No of die's per lay No of lays


DIE CUT 0.77 30 40

Note:- Interlining die cut taken at an avg of 40 pcs per bundle.

FOR 2 WAY MARKER


OPERATION SAM
LAYING 0.18
MANUAL CUTTING 0.15
YOKE OPEN 0.17
PINNING 3.92
RDY CUTTING 0.33
NUMBERING 0.25
BUNDLING 0.28
INTERLING LAYING 0.04
INTERLINING DIE CUT 0.16
TOTAL 5.48

FOR 4 WAY MARKER


OPERATION SAM
LAYING 0.18
MANUAL CUTTING 0.10
YOKE OPEN 0.17
PINNING 3.92
RDY CUTTING 0.33
NUMBERING 0.25
BUNDLING 0.28
INTERLING LAYING 0.04
INTERLINING DIE CUT 0.16
TOTAL 5.43
HECKS CUTTING TIME STUDY
Manual Laying
No of lays Total time in Min SAM PER GMT
75 26.7

Total taken in Mins SAM PER GMT


16.5 0.15
43.7 0.10

SAM PER
NO OF PCS No of panels
GMT
100 2 0.38
37 2 1.24
48 1 0.77
47 1 0.11
97 2 0.26
31 2 0.52
48 1 0.40
27 1 0.24
3.92

SAM PER
NO OF PCS No of panels GMT
102 2 0.19

CAPACITY SAM PER


in BUNDLE SAM PER
C3 C4 C5 AVG TIME BUNDLES PANEL
53 60 64 59.2 60.8 0.99 0.020
128 129 134 128.6 28.0 2.14 0.043
112 109 102 113 31.9 1.88 0.038
230 220 235 235 15.3 3.92 0.078
230 226 238 236.8 15.2 3.95 0.079
42 43 42 42.6 84.5 0.71 0.014
196 200 180 189.2 19.0 3.15 0.063
ND TOTAL 0.33
SAM PER
NO OF PCS SAM PER BUNDLE NO OF PANELS TOTAL SAM
PANEL
88 1.4 0.016 13 0.21
136 0.73 0.005 8.00 0.04
21.00 0.25

AVG TIME
AVG TIME FOR CAPACITY FOR 1 SAM PER NO. OF SAM PER
C3 C4 C5 IN
1 BUNDLE BUNDLE BUNDLE PANELS PANEL
BUNDLES IN SECS

40 39 36 39 92.3 0.65 1 0.03


24 26 23 24.4 147.5 0.41 1 0.02
40 39 42 39 92.3 0.65 2 0.03
37 39 40 38.8 92.8 0.65 2 0.03
12 15 15 13.8 260.9 1 #VALUE!
37 36 40 38.2 94.2 0.64 2 0.03
18 18 17 17.2 209.3 0.29 1 0.01
48 45 45 45.6 78.9 0.76 4 0.04
40 39 40 41.2 87.4 0.69 2 0.03
16 16 17 17.2 209.3 0.29 2 0.01
20 17 16 17.8 202.2 0.30 2 0.01
GRAND TOTAL #VALUE!

SAM PER
SAM PER
PANEL
No of lays Total time in min Time to cut 1 diePANEL FOR FOR DIE
LAYING
CUT
40 11.1 0.46 0.01 0.042

SAM PER SAM PER


Time to cut 1 die PANEL PANEL
FOR DIE
No of lays Total time in min CUT
40 9.1 0.38 0.01 0.042
SAM PER
Time to cut 1 die SAM PER PANEL
PANEL
FOR DIE
No of lays Total time in min CUT
40 9.1 0.38 0.01 0.042

SAM PER
Time to cut 1 die SAM PER PANEL
PANEL
FOR DIE
No of lays Total time in min CUT
40 9.1 0.30 0.01 0.03
TOTAL SAM

0.21
0.04
0.25
CELEBRATIONS APPAREL LTD.

Number punching

1 Neck Band Top Panal


2 Front Placket
3 Front panals
4 Back Panal
5 Sleeve Panals
6 Small Sleeve placket

Numbering

1 Cuff Top & Inside


2 Collar Top & Inside
3 Pocket
4 Sleeve Big Placket
5 Back Yoke
6 Neck Band Inside
STRIPES CUTTING TIME STUDY

Manual Laying
FABRIC TYPE OPERATION LAY LENGTH No of way No of lays Total time in Min
STRIPES LAYING 3.75 2 49 19.05

Automatic Laying
FABRIC TYPE OPERATION LAY LENGTH No of way No of lays Total time in Min
STRIPES LAYING 6.35 4 30 11.4

Manual Cutting
FABRIC TYPE No of way No of lays Lay length Total taken in Mins SAM PER GMT
STRIPES 2 52 3.75 17 0.16
STRIPES 4 105 6.35 43.7 0.10

TIME TAKEN FOR 1


FABRIC TYPE OPERATION Panel BUNDLE IN MINS NO OF PCS No of panels

STRIPES PINNING Sleeve 17.10 77 2


STRIPES PINNING FRONT 15.15 79 1
STRIPES PINNING NECK BAND 9.38 55 1
STRIPES PINNING BACK YOKE 15.02 47 2
STRIPES PINNING SLV BIG PLKT 8.18 47 2
STRIPES PINNING Pocket 14.5 73 1
GRAND TOTAL

FABRIC TYPE OPERATION Panel TIME TAKEN FOR 1 NO OF PCS No of panels


BUNDLE IN MINS
STRIPES Yoke open Bk yoke 19.00 110 2

FABRIC TYPE OPERATION Panel C1 C2 C3 C4 C5


STRIPES Rdy cutting Neck band 71.5 75 73 65 70
STRIPES Rdy cutting Big Plkt 98 95 96 98 95
STRIPES Rdy cutting Bk yoke 230 234 224 220 220
STRIPES Rdy cutting LF & RF 220 213 224 210 218
STRIPES Rdy cutting half s/v 190 185 194 200 205
STRIPES Rdy cutting sleeve 240 242 230 226 230
GRAND TOTAL
Note:- Rdy cutting taken at an average of 50 pcs per bundle.

TIME TAKEN FOR 1


FABRIC TYPE OPERATION Panel NO OF PCS SAM PER BUNDLE
BUNDLE IN SECS
NUMBERING 80 88 1.3
Sealing 40 136 0.67
GRAND TOTAL

FABRIC TYPE OPERATION Panel C1 C2 C3 C4 C5

BUNDLING FRONT 38 42 40 39 36
BUNDLING BACK 24 24 24 23 23
BUNDLING COLLAR 38 36 40 39 42
BUNDLING NECK BAND 38 36 37 39 34
BUNDLING PKT 14 13 12 15 15
BUNDLING BACK YOKE 35 39 37 36 34
BUNDLING FRONT PLKT 16 17 15 16 17
BUNDLING CUFF 40 42 45 45 47
BUNDLING SLEEVE 42 39 44 39 40
BUNDLINGSLV SMALL PLKT 14 16 16 16 17
BUNDLING SLV BIG PLKT 16 22 20 23 16
GRAND TOTAL
Note:- Bundling taken at an average of 20 pcs per bundle.

PANEL: CUFF

No of die's per
FABRIC TYPE OPERATION LAY LENGTH lay No of lays Total time in min

STRIPES DIE CUT 1.15 24 40 11.1

PANEL: COLLAR PATCH

No of die's per
FABRIC TYPE OPERATION LAY LENGTH lay No of lays Total time in min
STRIPES DIE CUT 0.77 24 40 9.1

PANEL: COLLAR SKIN


No of die's per
FABRIC TYPE OPERATION LAY LENGTH lay No of lays Total time in min
STRIPES DIE CUT 0.77 15 40 9.1

PANEL: NECK BAND

No of die's per
FABRIC TYPE OPERATION LAY LENGTH lay No of lays Total time in min
STRIPES DIE CUT 0.77 30 40 9.1

Note:- Interlining die cut taken at an avg of 40 pcs per bundle.

FOR 2 WAY MARKER


OPERATION SAM
LAYING 0.19
MANUAL CUTTING 0.16
YOKE OPEN 0.17
PINNING 1.99
RDY CUTTING 0.35
NUMBERING 0.25
BUNDLING 0.27
INTERLING LAYING 0.04
INTERLINING DIE CUT 0.16
TOTAL 3.58

FOR 4 WAY MARKER


OPERATION SAM
LAYING 0.10
MANUAL CUTTING 0.10
YOKE OPEN 0.17
PINNING 1.99
RDY CUTTING 0.35
NUMBERING 0.25
BUNDLING 0.27
INTERLING LAYING 0.04
INTERLINING DIE CUT 0.16
TOTAL 3.43
SAM PER GMT
0.19

SAM PER GMT


0.10

SAM PER GMT


0.16
0.10

SAM PER
No of panels GMT
2 0.44
1 0.19
1 0.17
2 0.64
2 0.35
1 0.20
1.99

No of panels SAM PER


GMT
2 0.17

CAPACITY SAM PER


in BUNDLE SAM PER
AVG TIME BUNDLES PANEL
70.9 50.8 1.18 0.024
96.4 37.3 1.61 0.032
225.6 16.0 3.76 0.075
217 16.6 3.62 0.072
194.8 18.5 3.25 0.065
233.6 15.4 3.89 0.078
0.35
SAM PER
SAM PER BUNDLE NO OF PANELS
PANEL
1.3 0.015 13
0.67 0.005 8.00
21.00

AVG TIME
AVG TIME FOR 1 CAPACITY FOR 1 SAM PER NO. OF
IN
BUNDLE BUNDLE BUNDLE PANELS
BUNDLES IN SECS

39 92.3 0.65 1
23.6 152.5 0.39 1
39 92.3 0.65 2
36.8 97.8 0.61 2
13.8 260.9 0.23 1
36.2 99.4 0.60 2
16.2 222.2 0.27 1
43.8 82.2 0.73 4
40.8 88.2 0.68 2
15.8 227.8 0.26 2
19.4 185.6 0.32 2

SAM PER
SAM PER
PANEL
Time to cut 1 die PANEL FOR FOR DIE
LAYING
CUT
0.46 0.01 0.042

SAM PER SAM PER


Time to cut 1 die PANEL
PANEL
FOR DIE
CUT
0.38 0.01 0.042
SAM PER
Time to cut 1 die SAM PER PANEL
PANEL
FOR DIE
CUT
0.38 0.01 0.042

SAM PER
Time to cut 1 die SAM PER PANEL
PANEL
FOR DIE
CUT
0.30 0.01 0.03
SOLID 1.8
STRIPES 3.6
CHECKS 5.6

FABRIC TYPES SOLID


STRIPRS
CHECKS

POCKET
MARKING 0.01

DART
MARKING 0.04

CUTTING SEQUENCE LAY LENGTH:- 3.10 Mtrs Laying sequence time (sec) Get the roll & place it on table 130 Laying the fabric. 5
tie the lot. 8
CHECKS CUTTING TIME ST Manual Laying FABRIC TYPE OPERATION LAY LENGTH No of way No of lays CHECKS LAYING 3.05 2 75 Manual Cut
Note:- Rdy cutting taken at an average of 50 pcs per bundle. FABRIC TYPE OPERATION Panel TIME TAKEN FOR 1 BUNDLE IN SECS CHEC
FABRIC TYPE OPERATION LAY LENGTH No of die's per lay No of lays DIE CUT 0.77 15 40 PANEL: NECK BAND FABRIC TYPE OPERATION LAY
ECKS CUTTING TIME STUDY Manual Laying No of lays Total time in Min SAM PER GMT 75 26.7 Total taken in Mins SAM PER GMT 16.5 0
NO OF PCS SAM PER BUNDLE NO OF PANELS TOTAL SAM 88 1.4 0.016 13 0.21 136 0.73 0.005 8.00 0.04 21.00 0.25 C3 C4 C5 40 39 36
No of lays Total time in min Time to cut 1 die 40 9.1 0.38 0.01 0.042 No of lays Total time in min Time to cut 1 die 40 9.1 0
TOTAL SAM 0.21 0.04 0.25

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