EMAC
Same reliability − new features.
Compact. High performance.
All-in-one-solution.
One station – 3 Solutions Superior accuracy
EMAC is the perfect match for mid-sized The EMAC charging gun is engineered
to high volume manufacturers in the refrig- to assure consistently high levels of
eration and air conditioning industry. Its accuracy.
flexible design makes it a natural choice With the mass flow based charging
for cell or batch production settings by module and dynamic flow control you
the X or HS (High Speed) range of EMAC. can achieve not only superior but also
Even for larger units like rooftop chillers or consistent accuracy independent of
Display units are covered by the M range charge amounts, temperature or pressure
which is a fully self contained Mobile variation.
charging station.
Easy to install. Easy to use
EMAC starts working for you from the
minute we help you integrate it into your
production line. AGRAMKOW provides
installation support and hands-on training.
And it is designed with operator-friendly
controls on the top panel for everyday
ease of use. And thanks to the most
advanced barcode system and a printer,
you can quickly control quality parameters Online control with AGRAMKOW
as well. Multi Purpose Controller (MPC)
MPC is the feature that gives you online
From 40 g/sec to 150 g/sec by access to EMAC by touch pannel. The
your choice WEB connection makes it easy to set
EMAC has a charging speed up to parameters, control traceability, document
150 g/sec for High pressure refrigerants data and benchmark trends.
varying for the different model. With pump EMAC is also fully compatible with
module it even has “Programmable Producion Linie Information System (PLIS),
Density Level” (PDL) means no scale by making it even more convenient to monitor
blends which secures high charging and control charging processes—24/7 if
quality and helps you increase throughput needed—in accordance with ISO 9000
for a leaner operation. quality standards.
By web access the new MPC™ gives you instant email
information in case of faults. So you can make corrective
actions faster. Furthermore, the web and browser-based
process receipts function provides an easy overview for
better data management and improved efficiency.
EMAC features AGRAMKOW’s unique
Massflow based Charging module for
maximum accuracy and
minimum maintenance
Shorter Mean Time to Repair • Guaranteed high accuracy thanks to
EMAC’s robust design means it will require heated charging gun with DFC.
less maintenance over a long lifetime of • The most advanced bar code system/
service. Important details like no seals or interface on the market.
moving part in the mass flow measurement • All in one package - RS-170 Supply pump
module in comparison with the normal control comes with the EMAC either build
piston design minimises the risk of failures in (mobile version) or external. EMAC and
and repairs. There’s a built-in sensor check supply pump is ordered together means
diagnostic and service-friendly touch all installation parts is included.
control. Total Preventive Maintenance (TPM)
ensures maximum asset utilization capabili-
ties. If EMAC require service, it’s good to
know that its mechanical and electrical
components can be easily accessed for
fast repairs and minimum downtime.
Flexibility and reliability for
many applications
• Higher installation flexibility: the outlet of
the hoses can be placed on right or left • Last channel, top ten channels and
side, at the floor or in an overhead direc- 9 quick channels.
tion. With convenient access for service • Sensor check diagnostic and improved
from either the front or right side, EMAC service interface with touch control helps
has the advantage of a small footprint. reduce Mean Time To Repair (MTTR).
• High pressure refrigeration capability:
404A/R407C/410A/R22.
• TPM maximizes asset utilization and lean
operations.
• Emergency stop is built as 2 Channel cat
3 in accordance with EN954.
• EMAC is designed according to
CE regulation and EN60240-1.
• Full PLIS compatibility for easy set-up
of parameters and management of
documentation, traceability, trends and
benchmark insights that allow you to drive
out waste and improve productivity.
• The TPM and WEB based email system
secures a traceable and immediate alert
for the maintenance.
EMAC
Choose PLIS for
quality and productivity
enhancement
EMAC is available for refrigerant bottles and
central supply capabilities.
DUTIES:
PLIS Basic EMAC carry out Evacuation, Vacuum check and
Component check Component check Component check Visual inspection Charging automatically.
Visual inspection Fail code registration Fall code registration Report functions
Process control Process control and traceability
and traceability Report functions
Report functions
MEDIA TYPE:
Component Process area Test area Inspection and
manufacturing and packing area All common refrigerants:
pre-assembly
R134a, R404A, R407C, R410A or R22
FEATURES:
Leak detection Electrical safety testing
Enhanced manual channel selection mode, e.g.
Plastic injection Final quality inspection
Evacuation Performance testing
Metal and painting
Vacuum forming Refrigerant charging
Packing
1 Last channel selection,
Foaming
Pre-assembly 9 Quick channel selections and
Top ten
EMAC enables important process PLIS is designed to help you measure Gun with integrated start/stop
data to be edited according to the and improve every process in the
Installation flexibility
requirements of ISO9000 to support production line while at the same time
Built-in interface and user program for
quality and traceability documenta- providing new insight into how to
bar code scanner and printer
tion. make your line more productive.
Sensor diagnostics (pressure, vacuum,
PLIS is built around three core
temperature)
It also enables you to integrate modules, which can be implemented
Self evacuation for easy start-up
your charging stations into the step by step or all at the same time
AGRAMKOW Production Line – PLIS Basic – PLIS Productivity and Time or pressure based evacuation
Information System (PLIS). PLIS Data Mining. Outlet of hoses can be on the right or left side
Disposable filter – no cleaning of filter housing
AGRAMKOW Massflow module
PLIS4TM compliant
Optional: EMAC-M
OPTIONS:
Mobile version Bar code scanner incl. configurable bar code
with space for 2 sided evacuation (additional gun)
refrigerant bottle 6 m charging hose
Pass/Fail Interface
Light tower
Welding interface
16 m3/h basic vacuum pump or
25 m3/h Leybold vacuum pump
Printer including standard print out format
Gun parking
Fixed arm with balancer
Optional: Control of Control of external supply pump
external supply pump
All-in-one-solution
Leading the charge in performance
and easy handling
AGRAMKOW has engineered EMAC to improve the productivity
of a variety of evacuation and charging applications. It is easy to install
and easy to use. It also has a versatile design to give you the flexibility to use
it on different production lines, making it perfect for cell or low to medium
volume production lines. And because it is durable and built to last, you can
look forward to a long lifetime of low maintenance cost.
Reliable service.
agramkow.com
Maximum support.
We make it easy to integrate EMAC into your production line, with AGRAMKOW designs, develops, and markets state-of-the-art
installation support and hands-on training. Both stations have an charging systems, test systems and production line information
intuitive user interface that’s easy to use, so your employees can systems that are deployed in leading manufacturing facilities around
focus on doing an outstanding job, not the technology. AGRAMKOW the globe. Always on the vanguard of new performance technology,
provides local support wherever our products are sold. We have AGRAMKOW has continually pioneered the development of new
regional offices and service partners around the globe to ensure our capabilities in response to the rapidly changing needs of the
customers get the backup and assistance they need. refrigeration and air conditioning industry.
Technical Specifications
EMAC-X EMAC-HS EMAC-M
Refrigerants R134a, R404A, R407C, R410A or R22; others on request
Charging capacity 25-99999 g
Charging speed 40 or 60 g/sec 120 or 150* g/sec 40 or 60 g/sec
Charging accuracy <200 g ± 1 g / >200 g ± 0,5% <250 g ± 2,5 g / >250 g ± 1% <200 g ± 2 g / >200 g ± 1%
Charging technology AGRAMKOW Mass flow
Channels 990
Vacuum pump 16m3/h
Vacuum gauge Active Pirani
End vacuum 0,02 mbar
Language support English, German, Italian, Spanish, Portuguese, Chinese, Korean
Gun EMAC Gun
Charging hose 3 meter
Coupling HK2, HK3, N1/4”, N3/8”, N3S-V-GN, N2S-V-GN & N3S-V-SUS-C309
Dimensions (WxDxH) 700x700x950 700x700x950 850x1100x950
Weight 175 kg 175 kg 260 kg
Power consumption Max. 2 kVA
Protection IP43
Voltage supply 1ph 230V/50/60Hz±10%+N+PE
Compressed air supply 6-8 barg, dry air
Refrigerant supply 20-35 bar depending on media 20-35 bar depending on media Liquid state
Operation temperature 12-50°C
Max. relative humidity 90% nc
Noise level <52 dB(A) - excl. Supply pump
Code number 163-000150A 163-000150A 163-000150A
Interfaces/Communication Support for 10/100 Mbit Ethernet with PLIS4 protocol, Support for RS232 with PLIS3 protocol,
Support for local and network PCL printing, Firmware update via USB flash disc,
Scanner support through RS232 channel including power supply for scanner, I/O Interface for externalsupply pump
* only for R134a Alterations reserved.
AGR AMKOW has subsidiaries
in Asia, Latin America,
AGRAMKOW Fluid Systems A/S and Europe as well as service
Augustenborg Landevej 19 · DK-6400 Sonderborg
Tel: +45 74 12 36 36 · Fax: +45 74 43 36 46
partners worldwide.
www.agramkow.com
161-450002A-01
