Bus bar Current Details:
Rated Voltage = 415V,50Hz ,
Desire Maximum Current Rating of Bus bar =630Amp.
Fault Current (Isc)= 50KA ,Fault Duration (t) =1sec.
Bus bar Temperature details:
Operating Temperature of Bus bar (θ)=85°C.
Final Temperature of Bus bar during Fault(θ1)=185°C.
Temperature rise of Bus Bar Bar during Fault (θt=θ1-θ)=100°C.
Ambient Temperature (θn) =50°C.
Maximum Bus Bar Temperature Rise=55°C.
Enclosure Details:
Installation of Panel= Indoors (well Ventilated)
Altitude of Panel Installation on Site= 2000 Meter
Panel Length= 1200 mm ,Panel width= 600 mm, Panel Height= 2400 mm
Bus bar Details:
Bus bar Material= Copper
Bus bar Strip Arrangements= Vertical
Current Density of Bus Bar Material=1.6
Temperature Co efficient of Material Resistance at 20°c(α20)= 0.00403
Material Constant(K)= 1.166
Bus bar Material Permissible Strength=1200 kg/cm2
Bus bar Insulating Material= Bare
Bus bar Position= Edge-mounted bars
Bus bar Installation Media= Non-ventilated ducting
Bus bar Artificial Ventilation Scheme= without artificial ventilation
Bus bar Size Details:
Bus bar Width(e)= 75 mm
Bus bar Thickness(s)= 10 mm
Number of Bus Bar per Phase(n)= 2 No
Bus bar Length per Phase(a)= 500 mm
Distance between Two Bus Strip per Phase(e)= 75 mm
Bus bar Phase Spacing (p)= 400 mm
Total No of Circuit= 3 No.
Bus bar Support Insulator Detail:
Distance between insulators on Same Phase(l)= 500 mm
Insulator Height (H)= 100 mm
Distance from the head of the insulator to the bus bar center of gravity (h)= 5 mm
Permissible Strength of Insulator (F’)=1000 Kg/cm2
Calculation:
(1) De rating Factors for Bus bar:
(1) Per Phase Bus Strip De rating Factor (K1):
Bus bar Width(e) is 75mm and Bus bar Length per Phase(a) is 500mm so e/a is 75/500=0.15
No of Bus bar per phase is 2 No’s.
From following table value of de rating factor is 1.83
Number of Bus Bar Strip per Phase (K1)
No of Bus Bar per Phase
e/a
1 2 3
0.05 1 1.63 2.4
0.06 1 1.73 2.45
0.08 1 1.76 2.5
0.1 1 1.8 2.55
0.12 1 1.83 2.6
0.14 1 1.85 2.63
0.16 1 1.87 2.65
0.18 1 1.89 2.68
0.2 1 1.91 2.7
(2) Bus bar Insulating Material De rating Factor (K2)
Bus bar having No insulating material. It is Bare so following Table
De rating Factor is 1.
Bus Bar Insulating Material (K2): De rating Factor
Bare 1
PVC Sleeving 1.2
Painted 1.5
(3) Bus bar Position De rating Factor (K3)
Bus bar Position is Edge-mounted bars so following Table
De rating Factor is 1
Bus Bar Position(K3): De rating Factor
Edge-mounted bars 1
1 bar base-mounted 0.95
several base-mounted bars 0.75
(4) Bus bar Installation Media De rating Factor (K4)
Bus bar Installation Media is Non-ventilated ducting so following Table
De rating Factor is 0.8
Bus Bar Installation Media(K4): De rating Factor
Calm indoor atmosphere 1
Calm outdoor atmosphere 1.2
Non-ventilated ducting 0.8
(5) Bus bar Artificial Ventilation De rating Factor (K5)
Bus bar Installation Media is Non-ventilated ducting so following Table
De rating Factor is 0.9
Bus Bar Artificial Ventilation Scheme (K5): De rating Factor
without artificial ventilation 0.9
with artificial ventilation 1
(6) Enclosure & Ventilation De rating Factor (K6)
Bus bar Area per Phase = Bus width X Bus Thickness X Length of Bus X No of Bus bar per Phase
Bus bar Area per Phase = 75x10xX500X2= 750000mm
Total Bus bar Area for Enclosure= No of Circuit X( No of Phase + Neutral )X Bus bar Area per Phase
Here we used Size of Neutral Bus is equal to Size of Phase Bus
Total Bus bar Area for Enclosure=3X(3+1)X750000mm
Total Bus bar Area for Enclosure=9000000 [Link]
Total Enclosure Area= width X Height X Length
Total Enclosure Area=1200x600x2400=1728000000 [Link]
Total Bus bar Area for Enclosure / Total Enclosure Area =9000000/1728000000
Total Bus bar Area for Enclosure / Total Enclosure Area=0.53%
Bus bar Artificial Ventilation Scheme is without artificial ventilation so following Table
De rating Factor is 0.95
Volume of Enclosure & Ventilation De rating Factor (K6)
cross Section area of Bus Indoors ( Panel is well Indoors ( Panel is Poorly
Outdoor
bar/Total Bus Bar Area Ventilated) Ventilated)
0% 0.95 0.85 0.65
1% 0.95 0.85 0.65
5% 0.9 0.7 0.6
10% 0.85 0.65 0.5
(7) Proxy Effect De rating Factor (K7)
Bus bar Phase Spacing (p) is 400mm.
Bus bar Width (e) is 75mm and Space between each bus of Phase is 75mm so
Total Bus length of Phase with spacing =75+75+75+75+75=225mm
Bus bar Phase Spacing (p) / Total Bus length of Phase with spacing = 400 / 225 =2
From following Table De rating factor is 0.82
Proxy Effect (K7): De rating Factor
1 0.82
2 0.82
3 0.82
4 0.89
5 0.95
6 0.99
7 1
(8) Altitude of Bus Bar installation De rating Factor (K8)
Altitude of Panel Installation on Site is 2000 meter so following Table
De rating Factor is 0.88
Altitude of installation site (Meter) (K8) De rating Factor
2200 0.88
2400 0.87
2500 0.86
2700 0.85
2900 0.84
3000 0.83
3300 0.82
3500 0.81
4000 0.78
4500 0.76
5000 0.74
Total De rating Factor= K1XK2XK3Xk4Xk5Xk6Xk7Xk8
Total De rating Factor =1.83x1x1x0.8×0.9×0.95×0.82×0.88
Total De rating Factor =0.90
(2) Bus bar Size Calculation:
Desire Current Rating of Bus bar (I2) =630 Amp
Current Rating of Bus bar after De rating Factor (I1)= I2 X De rating Factor or I2 / De rating Factor
Current Rating of Bus bar after De rating Factor (I1)=630×0.9
Current Rating of Bus bar after De rating Factor (I1)=697Amp
Bus bar Cross Section Area as per Current= Current Rating of Bus bar / Current Density of Material
Bus bar Cross Section Area as per Current= 697 / 1.6
Bus bar Cross Section Area as per Current= 436 [Link]
Bus bar Cross Section Area as per Short Circuit= Isc X√ ((K/( θtx100)x(1+ α20xθ) xt
Bus bar Cross Section Area as per Short Circuit= 50000X√ ((1.166/( 100×100)x(1+ 0.00403×85) x1
Bus bar Cross Section Area as per Short Circuit=626 [Link]
Select Higher Size for Bus bar Cross section area between 436 [Link] and 626 [Link]
Final Calculated Bus Bar Cross Section Area =626 [Link]
Actual Selected Bus bar size is 75×10=750 [Link]
We have select 2 No’s of Bus bar per Phase hence.
Actual Bus bar cross section Area per Phase =750×2= 1500 [Link]
Actual Cross Section Area of Bus bar =1500 [Link]
Actual Bus bar Size is Less than calculated Bus bar size.
(3) Forces generated on Bus Bar due to Short Circuit Current
Peak electro-magnetic forces between phase conductors (F1) = 2X(l/d)X(2.5xIsc)2/100000000
Total width of Bus bar per Phase(w)=75+75+75=225mm =2.25cm
Bus bar Phase to Phase Distance (d)=400+225=625mm=6.25cm
Peak electro-magnetic forces between phase conductors (F1) =2x(50/63)x(2.5×50000)2/100000000
Peak electro-magnetic forces between phase conductors (F1)=250 Kg /cm2
Peak electro-magnetic forces between phase conductors (F1)=2.5 Kg /mm2
Actual Forces at the head of the Supports or Bus Bar (F)=F1X(H+h/H)
Actual Forces at the head of the Supports or Bus Bar (F)=2.5x(100+5/100)
Actual Forces at the head of the Supports or Bus Bar (F)= 3 Kg /mm2
Permissible Strength of Insulator (F’) is 10 Kg/mm2
Actual Forces at the head of the Supports or Bus Bar is less than Permissible Strength
Forces on Insulation is in within Limits
(4) Mechanical strength of the bus bars
Mechanical strength of the bus bars=(F1X i /12)x(1/ Modulus of inertia of a bus bar )
Value of Modulus of inertia of a bus bar or of a set of bus bars (i/v)
No of Bus Strip per Phase Vertical Bus Bar (cm3) Horizontal Bus Bar (cm3)
1 1.66 16.66
2 14.45 33.33
3 33 50
From above table Value of Modulus of inertia of a bus bar=14.45
Mechanical strength of the bus bars=(250×50/12)X(1/14.45)
Mechanical strength of the bus bars= 72 Kg/cm2
Mechanical strength of the bus bars= 0.72 Kg/mm2
Permissible Bus bar Strength is 12 Kg/mm2
Actual Mechanical Strength is less than Permissible Strength
Mechanical strength of Bus bar is in within Limit
(5) Temperature Rise Calculation
Specified Maximum Temperature Rise (T1) is 35°c
Calculated Maximum Temperature Rise (T2)=T/(log(I1/I2)1.64)
Calculated Maximum Temperature Rise (T2)=35/(Log(697/630)1.64)
Calculated Maximum Temperature Rise (T2)= 30°c
Calculated Bus bar Temperature rise is less than Specified Max Temperature rise
Temperature Rise is in within Limit
Results:
Size of Bus bar = 2No’s 75x10mm per Phase.
Total No of Feeder =3 No’s
Total No’s of Bus bar = 6 No’s 75x10mm for Phase and 1No’s 75x10mm for Neutral.
Forces at the head of the Supports or Bus Bar (F)= 3kg/mm2
Mechanical strength of the bus bars= 0.7 Kg/mm2
Maximum Temperature Rise=30°c
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(1) Cable size and Voltage Drop Calculation
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Calculate Voltage drop of Cable.
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Calculate Current Capacity of Cable.
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Select appropriate Starter for Motor.
(2) Selection of Main /Branch Circuit MCB as per NEC-210.
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Calculate Size and Type of Main MCCB/RCCB/ELCB for Continuous Load
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Calculate Size of Fuse for Electrical Circuit.
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Program is design as per ANSI/IEEE 80-1986 Code.
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(15) Calculate Size of Solar Panel / Battery Bank / Inverter.
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(16) Size of Capacitor For Power Factor Improvements
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(17) Residence Distribution Box’s- MCB- Wire Size Calculation
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(18) Electrical Panel’s MCB & Cable Size Calculation.
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(19) Calculate Electrical Load and Energy Consumption of Panel.
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(21) IDMT Over current & Earth Fault Relay Setting:
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Calculate IDMT Over Current Relay Setting (50/51)
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Calculate Actual Operating time according to Various IES Curve.
Calculate Low current Setting(I>).
Calculate High Current Setting(I>>)
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(22) IDMT Relay Setting & Curves:
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Calculation of Actual Plug (Relay Pick up) setting of Various IDMT Relay.
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(23) IDMT Over Current Relay Grading Calculation (50/51):
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(24) Transformer IDMT Over Current & Earth Fault Relay Setting:
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(25) Size of Transformer’s Circuit Breaker & Fuse (As per NEC 450.3)
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(26) Size of Transformer & Voltage drop due to starting of large Motor
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Calculate Lock Rotor Current.
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Calculate Non-time Delay/Time Delay fuse Size.
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Calculate Type of Contactor.
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Standard Arrangement of Main and Auxiliary Contactor
(27) Calculate Number of Plate / Pipe Earthing:
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Calculate Permissible Current Density of Earth Electrode (Id).
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(28) Calculate Size of Earthing Strip / Wire:
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Calculate Resistance of Earthing Strip/Wire.
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(29) Calculate Size of DOL & Star Delta Starter Parts:
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Calculate Lock Rotor Current.
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Calculate Non-time Delay/Time Delay fuse Size.
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Standard Arrangement of Main and Auxiliary Contactor.
(30) Calculate No of Fixtures & Lux as per [Link] Area:
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(31) Calculate No’s of Fixtures & Lumen for Indoor Lighting.
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Calculate Total Lumen Output for particular Area.
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(32) Size and Short Circuit Capacity of D.G Synchronous Panel
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Calculate Size of D.G Synchronous Panel.
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Total Equivalent Impedance of D.G Synchronous Panel.
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(33) Short Circuit Current at various Point of Distribution System
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Calculate Total impedance of upper stream.
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Calculate Fault current at various location of Distribution System.
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(34) Short Circuit Current Calculation (Base KVA Method)(Isc).
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Calculate Short Circuit Current at Substation.
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(35) Technical Losses of Distribution Line
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Calculate Total Connected Load of distribution Line.
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(36) Transformer Losses Calculation(As per Test Result)
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Calculate Total Core loss at actual voltage and freq.
Total Copper loss estimated at test current
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Total Load Load losses at actual load
Total Losses at actual load.
Efficiency at actual load.
(37) Transformer Losses and Payback period Calculation
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Comparison of Transformer No Load Losses.
Comparison of Transformer Load Losses.
Comparison of Transformer Annual Amount of Losses.
Comparison of Transformer Carbon Dioxide emission rate.
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(38) Transformer Losses-Regulation-Efficiency(TC Name Plate)
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Calculate No Load Losses at various Loading of Transformer.
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(39) Calculate Voltage Drop and No’s of Street Light Pole
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Calculate Voltage drop in Street Light Pole
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(40) No of Street Light Poles & Payback Period
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Calculate Wattage of each Street Light Luminaire
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(41) Calculate Size of Neutral Earthing Transformer (NET)
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Calculate Total Capacitive charging current (It).
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Calculate Neutral Earthing Transformer X/R Ratio
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(42) Calculate Bus bar Size for Panel
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Calculate Bus Bar Cross Section Area
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Calculate Peak elector-magnetic Force between Phase Conductors
Calculate Force on Insulator of Bus bar Support.
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Calculate Maximum Temperature Rise of Bus Bar.
(43) Calculate Size of Cable Tray
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(44) Calculate Size of Conduit
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Calculate Total Area of Multiple Cables.
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(45) Building Lighting Protection Calculation
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Calculate Number of Down Conductor
(46) Cable Voltage drop for different size of cable
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Calculate Voltage of Cable having Different Size
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(47) Calculate Cable / Wire Trunking size
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Calculate Size of Trunking for Different size of Cables.
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(48) Calculate Exhaust Fan Size
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(50) Calculate ventilation for Transformer & DG Room
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Calculate Heat Loss of Electrical Equipment in Electrical / DG Room.
Calculate Air Quantity Required for Ventilation.
Calculate No’s of Ventilation Fan.
Calculate Rating of Ventilation Fan.
(51) Calculate Ceiling Fan Size
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Calculate Ceiling Fan Size
Calculate Number of Fan.
Calculate Height of Fan above Floor .
Calculate Total Air Deliver.
(52) Calculate Lighting Fixture Beam Angle
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Calculate Lighting Fixture Beam Angle
Calculate Illumination at Surface from Beam Angle.
Calculate Lighting Fixture Lumen from Beam Angle.
Calculate Illuminated Diameter from Beam Angle.
Bus bar current Calculator:
Enter the breadth and thickness of the bus bar; do not enter the length of the bus bar. Then press the
calculate button, you get the aluminium or copper bus bar current carrying capacity in amps. You can
choose the type of bus bar, either aluminium or copper or galvanized bars or iron bus bar or silver in
the results.
Enter Busbar Width: 50mm
Enter Busbar Thickness: 25mm
Result – Copper Busbar Current:
1500A
Result – Aluminium Busbar Current:
1000A
Result – Iron Busbar Current:
750A
Result – GI Busbar Current:
750A
Result – Silver Busbar Current:
2000A
More details about Bus bar: What is Bus bar Current Carrying Capacity Calculation 5 Types of Bus bar
Bus bar current Calculator working:
As the stated thumb rule that the aluminium carries 0.8 times of the area, copper will be 1.2 times,
silver will be 1.6 times, iron and GI will be 0.6 times.
Hence the formula for calculating current carrying capacity,
Copper:
Copper bus bar current carrying capacity = 1.2 * Bus bar width in mm * Thickness in mm Amps
Aluminium:
Aluminium bus bar current carrying capacity = 0.8 * Bus bar width in mm * Thickness in mm Amps
Iron Bus bar
Iron bus bar current Carrying capacity = 0.6 * Bus bar width in mm * Thickness in mm Amps
GI Bus bar
Galvanized bus bar current Carrying capacity = 0.6 * Bus bar width in mm * Thickness in mm Amps
Silver Bus Bar
Silver bus bar current Carrying capacity = 1.6 * Bus bar width in mm * Thickness in mm Amps
Example:
Calculate the 150 x 25 mm bus bar current carrying capacity in all the above materials,
Copper bar carries 4500Amps (1.2 x 150 x 25) current
Aluminium Carries 3000 Amps (0.8 x 150 x 25) Current
GI Bus Bar Carries 2250 Amps (0.6*150*25) Current
Iron Bus bar carries 2250 Amps
Silver bus bar carries 6000 Amps (1.6*150*25) Current.