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XV-DV333 DV434 DV535 RRV3171

1. The document provides specifications for various DVD/CD receiver models, including the XV-DV333. It lists the model, power requirements, and regional restriction codes for each. 2. Safety information is provided for technicians repairing the devices, warning that improperly performed repairs can impact safety and reliability. Technicians must be qualified to repair the devices safely. 3. The document outlines important points to check for good servicing, such as using specified parts, ensuring proper soldering and screw fastening, and checking for potential safety issues before returning repaired devices to customers.

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Muhammad Yaseen
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© © All Rights Reserved
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0% found this document useful (0 votes)
705 views108 pages

XV-DV333 DV434 DV535 RRV3171

1. The document provides specifications for various DVD/CD receiver models, including the XV-DV333. It lists the model, power requirements, and regional restriction codes for each. 2. Safety information is provided for technicians repairing the devices, warning that improperly performed repairs can impact safety and reliability. Technicians must be qualified to repair the devices safely. 3. The document outlines important points to check for good servicing, such as using specified parts, ensuring proper soldering and screw fastening, and checking for potential safety issues before returning repaired devices to customers.

Uploaded by

Muhammad Yaseen
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

PHONES

 OPEN/CLOSE DVD/CD  FM/AM VOLUME


STANDBY/ON
ORDER NO.
RRV3171
XV-DV333

DVD/CD RECEIVER

XV-DV333
XV-DV434
XV-DV535
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Regional restriction
Model Type Power Requirement Remarks
codes (Region No.)

XV-DV333 MLXJ AC220-230V 3

XV-DV333 YLXJ/NC AC240V 3

XV-DV333 YPWXJ AC240V 4

XV-DV434 MLXJ AC220-230V 3

XV-DV434 YLXJ/NC AC240V 3

XV-DV434 YPWXJ AC240V 4

XV-DV535 MLXJ AC220-230V 3

XV-DV535 YLXJ/NC AC240V 3

For details, refer to "Important Check Points for Good Servicing".

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan


PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
T-ZZK JULY 2005 printed in Japan
1 2 3 4

SAFETY INFORMATION

A
This service manual is intended for qualified service technicians ; it is not meant for the casual do-
it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this
[Link] performed repairs can adversely affect the safety and reliability of the product
and may void the warranty. If you are not qualified to perform the repair of this product properly and
safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING !
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1
BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR
B CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LASER DIODE CHARACTERISTICS


FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 650 nm
FOR CD : MAXIMUM OUTPUT POWER : 7 mW
WAVELENGTH : 780 nm

C LABEL CHECK

VRW1872

Additional Laser Caution

1. Laser Interlock Mechanism


• Loading switch (S101 on the LOAB Assy) is used for interlock
mechanism of the laser.
When this switch turned ON in SW2 (CLOSE) side (OPEN signal is
0V and CLOSE signal is 3.5V), a laser becomes the status which can
completely oscillation.
Furthermore, the laser completely oscillates in the disc judgment and
disc playback.
E When player is power ON state and laser diode is not completely
oscillating, 780nm laser diode is always oscillating by half power.
• Laser diode is driving with Q307 (650nm LD) and Q308 (780nm LD)
on the DVDM Assy.
Therefore, when short-circuit between the emitter and collector of these
transistors or the base voltage is supplied for transistors turn on, the
laser oscillates. (failure mode)
Name Label • In the test mode ∗ , there is the mode that the laser oscillates except
for the disc judgment and playback. LD ON mode in the test mode
oscillates with the laser forcibly.
The interlock mechanism mentioned above becomes invalid in this
mode.

2. When the cover is open, close viewing through the objective lens with
the naked eye will cause exposure to the laser beam.
F
∗ : Refer to page 67.

2 XV-DV333
1 2 3 4
5 6 7 8

[Important Check Points for Good Servicing]


In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
A
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed. B


When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc. C
7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.

0 Safe environment should be secured during servicing. D


When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.

2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.

3. Lubricants, Glues, and Replacement parts


Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
E

4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws


To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

XV-DV333 3
5 6 7 8
1 2 3 4

CONTENTS
SAFETY INFORMATION ..................................................................................................................................... 2
1. SPECIFICATIONS ............................................................................................................................................ 5
A
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6
2.1 PACKING ................................................................................................................................................... 6
2.2 EXTERIOR SECTION................................................................................................................................ 8
2.3 FRONT PANEL SECTION ....................................................................................................................... 10
2.4 05 LOADER ASSY................................................................................................................................... 11
2.5 Traverse Mechanism Assy-S .................................................................................................................... 13
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM .......................................................................................... 14
3.1 BLOCK DIAGRAM ................................................................................................................................... 14
3.2 OVERALL WIRING CONNECTION DIAGRAM........................................................................................ 16
3.3 DVDM ASSY (1/2).................................................................................................................................... 18
3.4 DVDM ASSY (2/2).................................................................................................................................... 20
3.5 DSP ASSY ............................................................................................................................................... 22
B 3.6 6CH AMP ASSY ...................................................................................................................................... 24
3.7 CONTROL (1/4) and TRADE 2 ASSYS ................................................................................................... 26
3.8 CONTROL (2/4) ASSY............................................................................................................................. 28
3.9 CONTROL (3/4) ASSY............................................................................................................................. 30
3.10 CONTROL (4/4) ASSY........................................................................................................................... 32
3.11 POWER ASSY ....................................................................................................................................... 34
3.12 TRADE 1 and VIDEO ASSYS ................................................................................................................ 36
3.13 DISPLAY and LED ASSYS .................................................................................................................... 38
3.14 WAVEFORMS ........................................................................................................................................ 40
4. PCB CONNECTION DIAGRAM ..................................................................................................................... 41
4.1 LOAB ASSY ............................................................................................................................................. 41
4.2 DVDM ASSY ............................................................................................................................................ 42
C 4.3 DSP, TRADE 2 and TRADE 1 ASSYS ..................................................................................................... 44
4.4 6CH AMP ASSY ...................................................................................................................................... 46
4.5 CONTROL ASSY ..................................................................................................................................... 48
4.6 DISPLAY, VIDEO and LED ASSYS.......................................................................................................... 52
4.7 POWER ASSY ......................................................................................................................................... 54
5. PCB PARTS LIST ........................................................................................................................................... 56
6. ADJUSTMENT ............................................................................................................................................... 62
6.1 ADJUSTMENT ITEMS AND LOCATION ................................................................................................. 62
6.2 JIGS AND MEASURING INSTRUMENTS............................................................................................... 62
6.3 NECESSARY ADJUSTMENT POINTS ................................................................................................... 63
6.4 TEST MODE ............................................................................................................................................ 64
6.5 MECHANISM ADJUSTMENT .................................................................................................................. 65
D
7. GENERAL INFORMATION ............................................................................................................................. 67
7.1 DIAGNOSIS ............................................................................................................................................. 67
7.1.1 TEST MODE ...................................................................................................................................... 67
7.1.2 DISPLAY SPECIFICATION OF THE TEST MODE............................................................................ 68
7.1.3 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY ............................................................ 69
7.1.4 SPECIFICATION OF MODEL INFORMATION DISPLAY .................................................................. 70
7.1.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE ............................................................. 71
7.1.6 SERVICE TEST MODE ..................................................................................................................... 72
7.1.7 METHOD FOR DIAGNOSING DEGRADATION OF THE LDs ON THE PICKUP ASSY ................... 74
7.1.8 DVD TROUBLE SHOOTING.............................................................................................................. 75
7.1.9 ID NUMBER AND ID DATA SETTING ............................................................................................... 78
E 7.1.10 DSP TROUBLE SHOOTING ........................................................................................................... 81
7.1.11 DISASSEMBLY................................................................................................................................ 83
7.2 PARTS...................................................................................................................................................... 92
7.2.1 IC ....................................................................................................................................................... 92
7.3 EXPLANATION ........................................................................................................................................ 96
7.3.1 SEQUENCE AFTER POWER ON..................................................................................................... 96
7.3.2 PROTECTION CIRCUIT.................................................................................................................... 97
8. PANEL FACILITIES ...................................................................................................................................... 102

4 XV-DV333
1 2 3 4
5 6 7 8

1. SPECIFICATIONS
• Amplifier section Disc / content format playback
Front, Center. . . . . . . . . . . . . . . 100 W per channel
(1 kHz, 10 % T.H.D., 6 Ω) compatibility A
Subwoofer . . . . 100 W (100 Hz, 10 % T.H.D., 6 Ω) This player is compatible with a wide range of
disc types (media) and formats. Playable discs
• Disc section will generally feature one of the following logos
Digital audio
on the disc and/or disc packaging. Note
characteristics . . . . . . . . . . DVD fs: 96 kHz, 24-bit
however that some disc types, such as
Type . . . . . . . . DVD system, Video CD/Super VCD
recordable CD and DVD, may be in an
system and Compact Disc
digital audio system
unplayable format.
Frequency See the Disc compatibility tablebelow for more
response . . . . . . 4Hz to 44 kHz (96kHz sampling) / information.
4 Hz to 22 kHz (48kHz sampling)
Wow and Flutter . . . . . . . . . Limit of measurement
(±0.001 % [Link]) or less (JEITA)
DVD-Video DVD-R DVD-RW B
• FM tuner section
Frequency range . . . . . . . . . 87.5 MHz to 108 MHz
Antenna . . . . . . . . . . . . . . . . . . . 75 Ω, unbalanced
• AM tuner section
Audio CD Video CD CD-R CD-RW
Frequency range
With 9kHz step . . . . . . . . . 531 kHz to 1,602 kHz
With 10kHz step . . . . . . . . 530 kHz to 1,700 kHz
Antenna . . . . . . . . . . . . . . . . . . . . . . Loop antenna
• Miscellaneous Fujicolor CD
Power requirements:
Singapore / Indonesia / Hong Kong / • is a trademark of Fuji Photo Film Co. Ltd.
Phillipines model . . . . . AC 220-230 V, 50/60 Hz
Malaysia model. . . . . . . . . . AC 240 V, 50/60 Hz • is a trademark of DVD Format/Logo
Licensing Corporation C
Taiwan model. . . . . . . . . . AC 110-120 V, 60 Hz
Power consumption . . . . . . . . . . . . . . . . . . . 175 W Also compatible with KODAK Picture CD
Power consumption in standby (MLXJ). . . . . 0.5 W This player supports the IECís Su per VCD stan-
(YLXJ/NC, YPWXJ). . . . . 0.6 W
dard for superior picture quality, dual
Dimensions. . . . . 420 (W) x 70 (H) x 399.5 (D) mm
soundtracks, and widescreen support.
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.0 kg
• Accessories (DVD/CD receiver)
Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . 1 VIDEO
CD
Microphone (for Auto MCACC setup) . . . . . . . . . 1
Super Video CD (Super VCD)
AA/R6 dry cell batteries . . . . . . . . . . . . . . . . . . . 2
Video cable (yellow plugs). . . . . . . . . . . . . . . . . . 1
AM loop antenna. . . . . . . . . . . . . . . . . . . . . . . . . 1
FM antenna. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 D
Power cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Setup Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Operating instructions . . . . . . . . . . . . . . . . . . . . 1 Manufactured under license from Dolby
Laboratories.“Dolby”, “Pro Logic” and the double-
Note D symbol are trademarks of Dolby Laboratories.
• Specifications and design subject to
possible modification without notice, due “DTS” and “DTS Digital Surround” are registered
to improvements. trademarks of Digital Theater Systems, Inc.
Accessories
• Power cord • FM Antenna (ADH7030) • Video Cable • Remote Control
(MLXJ, YLXJ/NC : ADG1154) (L = 1.5m) (XDE3046) (XV-DV333 : XXD3093)
(YPWXJ : ADG7099) (XV-DV434 : XXD3093)
(XV-DV535 : XXD3095) E
STANDBY/ON

CD FM/AM L1/L2
DVD TUNER TV LINE

Yellow FRONT
SURROUND
8
OPEN CLOSE
0

1 3 ¡
4 4
7

DVD MENU RETURN

TUNE+
ST- ST+
ENTER

BASS

• Microphone (APM7006) • AM Loop Antenna • Dry Cell Batteries


MUTE TUNE- MODE

MASTER

(ATB7013)
VOLUME

TV CONTROL

CH INPUT VOL

OPEN

XV-DV333 5
5 6 7 8
1 2 3 4

2. EXPLODED VIEWS AND PARTS LIST


NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
A Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
2.1 PACKING

B
18
6 3

4 18

15

7
16 5
C

8,9

20 21
19

Front side

22

6 XV-DV333
1 2 3 4
5 6 7 8
(1) PACKING SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.

> 1 Power Cord See Contrast table(2) 16 Battery Cover XZN3130


2 FM Antenna ADH7030 17 •••••• A
3 Microphone APM7006 NSP 18 Polyethylene Bag Z21-038
(for Auto MCACC setup) (0.03*230*340)
4 AM Loop Antenna ATB7013 19 Packing Sheet AHG7010
NSP 5 Dry Cell Batteries(R6P,AA) VEM1031 20 Front Pad XHA3152

6 Video Cable XDE3046 21 Rear Pad XHA3153


NSP 7 Warranty Card See Contrast table(2) 22 Packing Case See Contrast table(2)
8 Operating Instructions See Contrast table(2)
9 Setup Guide See Contrast table(2)
10 ••••••
B
11 ••••••
12 ••••••
13 ••••••
14 ••••••
15 Remote Control See Contrast table(2)

(2) CONTRAST TABLE


XV-DV333/MLXJ, YLXJ/NC, YPWXJ, XV-DV434/MLXJ, YLXJ/NC, YPWXJ, XV-DV535/MLXJ and YLXJ/NC are constructed
the same except for the following:
C
XV-DV333 XV-DV333 XV-DV333 XV-DV434 XV-DV434 XV-DV434 XV-DV535 XV-DV535
Mark No. Description
/MLXJ /YLXJ/NC /YPWXJ /MLXJ /YLXJ/NC /YPWXJ /MLXJ /YLXJ/NC
> 1 Power Cord ADG1154 ADG1154 ADG7099 ADG1154 ADG1154 ADG7099 ADG1154 ADG1154
NSP 7 Warranty Card Not used Not used ARY7047 Not used Not used ARY7047 Not used Not used
8 Operating Instructions XRC3201 XRC3201 Not used XRC3201 XRC3201 Not used XRC3205 XRC3205
(English/Chinese)
8 Operating Instructions Not used Not used XRB3052 Not used Not used XRB3052 Not used Not used
(English)

9 Setup Guide XRE3099 XRE3099 Not used XRE3103 XRE3103 Not used XRE3106 XRE3106
(English/Chinese) D
9 Setup Guide Not used Not used XRE3098 Not used Not used XRE3102 Not used Not used
(English/French)
15 Remote Control XXD3093 XXD3093 XXD3093 XXD3093 XXD3093 XXD3093 XXD3095 XXD3095

22 Packing Case XHD3546 XHD3509 XHD3511 XHD3520 XHD3518 XHD3522 XHD3527 XHD3525

XV-DV333 7
5 6 7 8
1 2 3 4

2.2 EXTERIOR SECTION


45
48
A 48
17
48
46
48
18
I

1
F
B
2 9
I 14

A C MLXJ only
Except
20 YPWXJ
H 57 48 19

27 49 Refer to
46
"2.4 05 LOADER ASSY."
46 47 46
15 46
28 56
J
K
47 21

46
C 7
49 I 46 46
D
6
29 C 22
B
E
30 10 5 G 23
55
E
F
G 8
33 11 4 52 51
K 50 Cleaning paper

50
31 J
52
D GED-008

32 16
D
32 J 49
B D
52
35 46 25
46 49 52 26 13
50 C 46 H
3 B 34 52
26 24
50
36 35 49

26
37 52x4

G
38 49
YPWXJ only
E 58
53
A F
E 12 53

54 42 39
NON-CONTACT

CONTACT SIDE

43
41 40
Refer to
46
SIDE

"2.3 FRONT PANEL SECTION."


F
54

8 XV-DV333
1 2 3 4
5 6 7 8
(1) EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.

1 CONTROL Assy See Contrast table(2) 31 Connector Assy PG05KK-E07


2 DSP Assy AWX8587 32 Cushion AEB7267 A
3 DVDM Assy AWM7962 33 Barrier VK1 AEC7533
4 POWER Assy XWZ3975 NSP 34 Spacer PNY-404
5 TRADE1 Assy XWZ3997 35 Control Angle XNG3108

6 TRADE2 Assy XWZ3998 36 PCB Spacer AEB7206


7 VIDEO Assy XWZ3980 37 Bottom Plate XEC3058
8 6 CH AMP XWK3188 38 Locking Card Spacer AEC7372
9 FM/AM TUNER Unit AXX7173 NSP 39 Chassis XNA3024
> 10 Fuse (FU1: T2.5A) REK1026 40 S Cover AEB7262

> 11 Fuse (FU2: T5.0A) REK1029 41 Card Spacer DNK2769 B


> 12 Power Transformer (T1) See Contrast table(2) 42 Name Label XAX3454
13 DC Fan Motor XXM3009 43 Tray Cap Assy See Contrast table(2)
14 11P F.F.C/60V XDD3152 44 ••••••
15 27P F.F.C/60V XDD3188 45 Caution Label VRW1872

16 25P F.F.C/60V XDD3157 46 Screw BBZ30P060FTC


17 Bonnet Case XZN3160 47 Screw VPZ30P100FTC
NSP 18 PCB Spacer(3X6) AEC7156 48 Screw BBZ30P080FNI
19 Push Rivet See Contrast table(2) 49 Screw VBZ30P080FTC
20 Fan Barrier See Contrast table(2) 50 Screw BPZ30P080FNI
C
21 Fan Cover XMR3086 51 Screw BBZ30P300FTC
22 Rear Panel See Contrast table(2) 52 Screw BBZ30P140FTC
NSP 23 AMP Unit 6ch XXQ3004 53 Screw BBZ40P060FTC
24 Fan Plate ANG7462 54 Screw CBZ30P080FTC
NSP 25 Heat Sink XNH3038 55 Screw VPZ30P140FTC

26 FET Bracket A ANG7418 56 Screw PPZ30P080FNI


NSP 27 DVD Assy AXA7145 NSP 57 SISIR Label See Contrast table(2)
NSP 28 05 LOADER Assy VWT1219 NSP 58 Energy Star Label See Contrast table(2)
29 Adaptor 05L ANW7282
D
30 Adaptor 05R ANW7283

(2) CONTRAST TABLE


XV-DV333/MLXJ, YLXJ/NC, YPWXJ, XV-DV434/MLXJ, YLXJ/NC, YPWXJ, XV-DV535/MLXJ and YLXJ/NC are constructed
the same except for the following:
XV-DV333 XV-DV333 XV-DV333 XV-DV434 XV-DV434 XV-DV434 XV-DV535 XV-DV535
Mark No. Description
/MLXJ /YLXJ/NC /YPWXJ /MLXJ /YLXJ/NC /YPWXJ /MLXJ /YLXJ/NC
1 CONTROL Assy XWZ3969 XWZ3969 XWZ3969 XWZ3984 XWZ3984 XWZ3984 XWZ3989 XWZ3989
> 12 Power Transformer (T1) XTS3077 XTS3078 XTS3078 XTS3077 XTS3078 XTS3078 XTS3077 XTS3078
E
19 Push Rivet XEC3034 XEC3034 Not used XEC3034 XEC3034 Not used XEC3034 XEC3034
20 Fan Barrier XMR3089 XMR3089 Not used XMR3089 XMR3089 Not used XMR3089 XMR3089
22 Rear Panel XNC3351 XNC3357 XNC3340 XNC3367 XNC3368 XNC3372 XNC3354 XNC3353

43 Tray Cap Assy XXG3207 XXG3207 XXG3207 XXG3207 XXG3207 XXG3207 XXG3211 XXG3211
NSP 57 SISIR Label XAX3513 Not used Not used XAX3514 Not used Not used XAX3515 Not used
NSP 58 Energy Star Label Not used Not used AAX8022 Not used Not used AAX8022 Not used Not used

XV-DV333 9
5 6 7 8
1 2 3 4

2.3 FRONT PANEL SECTION

A 4
K 1
12
H
5 2
7
12

3
6 12

11
B

10
8

NON-CONTACT

CONTACT SIDE
C 9

SIDE
(1) FRONT PANEL SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.

1 DISPLAY Assy XWZ3979 11 Screw BPZ30P080FTC


2 LED Assy XWZ4000 12 Screw VPZ30P100FTC
D 3 19P F.F.C/60V XDD3158
NSP 4 Front Panel Assy See Contrast table(2)
5 Front Panel See Contrast table(2)

6 Pioneer Name Plate VAM1129


7 Illumination Lens AAK8214
8 Display Window See Contrast table(2)
9 Leg AEB7090
10 FUNC. Button XAD3209

E
(2) CONTRAST TABLE
XV-DV333/MLXJ, YLXJ/NC, YPWXJ, XV-DV434/MLXJ, YLXJ/NC, YPWXJ, XV-DV535/MLXJ and YLXJ/NC are constructed
the same except for the following:
XV-DV333 XV-DV333 XV-DV333 XV-DV434 XV-DV434 XV-DV434 XV-DV535 XV-DV535
Mark No. Description
/MLXJ /YLXJ/NC /YPWXJ /MLXJ /YLXJ/NC /YPWXJ /MLXJ /YLXJ/NC
NSP 4 Front Panel Assy XXG3225 XXG3225 XXG3225 XXG3227 XXG3227 XXG3227 XXG3229 XXG3229
5 Front Panel XMB3207 XMB3207 XMB3207 XMB3208 XMB3208 XMB3208 XMB3209 XMB3209
8 Display Window XAK3485 XAK3485 XAK3485 XAK3485 XAK3485 XAK3485 XAK3487 XAK3487

10 XV-DV333
1 2 3 4
5 6 7 8

2.4 05 LOADER ASSY


Pickup leneses 8
Note : Cleaning liquid 2
Refer to GEM1004 Refer to
A
Cleaning paper "2.5 Traverse Mechanism Assy-S".
" Application of Lubricant". GED-008 6

8
8
To DVDM CN101 (Pickup)

To DVDM CN104 (Stepping Motor)


Daifree
GEM1036 To DVDM CN102 (Spindle Motor)
8

B
18
12
Lubricating Oil 24 20
3
GYA1001

13
23 A 22
17
16

22 19 C

21

15
22
7 A
To
DVDM CN103
10
14
11 Lubricating Oil
GYA1001 D

1
9 A
22

05 LOADER ASSY PARTS LIST


Mark No. Description Part No. Mark No. Description Part No.

NSP 1 LOAB Assy VWG2346 16 Drive Gear VNL1923


2 Traverse Mechanism Assy-S DXX2568 17 SW Lever VNL1925
3 Loading Motor Assy VXX2912 18 Clamper Plate 04 VNE2342
4 • • • • • 19 Bridge 04 VNE2343
5 • • • • • 20 Clamper 04 VNL1969 E

6 Flexible Cable (24P) VDA2008 21 Screw JGZ17P028FTC


7 Connector Assy 2P VKP2253 22 Screw VBA1094
8 Floating Rubber VEB1351 23 Tray VNL1920
9 Belt VEB1358 24 Clamp Magnet VMG1029
10 Stabilizer VNE2253

11 Loading Base VNL1917


12 Float Base 04 VNL1968
13 Drive Cam VNL1919
F
14 Gear Pulley VNL1921
15 Loading Gear VNL1922

XV-DV333 11
5 6 7 8
1 2 3 4

Application of Lubricant

A
Lubricating Oil
GYA1001
Around the shaft

No. 11
Loading Base

Lubricating Oil
GYA1001

Lubricating Oil Lubricating Oil


No. 13 GYA1001 GYA1001
Lubricating Oil Inner side of a ditch Inner side of a ditch
GYA1001 Drive Cam
C

No. 13
Lubricating Oil Lubricating Oil Drive Cam
GYA1001 GYA1001

Front View Rear View

D
Daifree
Daifree
No. 23 GEM1036
No. 23 GEM1036
Tray Concave of unevenness Tray Concave of unevenness

E Inner side of a ditch


Daifree
GEM1036

Top View Bottom View


Side of the rib
Concave of unevenness
Daifree Daifree
GEM1036 GEM1036

12 XV-DV333
1 2 3 4
5 6 7 8

2.5 Traverse Mechanism Assy-S


Note :
1
Refer to A
" Application of Lubricant".
Note : When part #2 is replaced,
2 part #13 also need to be
replaced at the same time.
4

5 B
10
6

9
10
11
To DVDM CN102 Silicone Adhesive
(Spindle Motor) GEM1037 To
DVDM CN101
11 (Pickup Assy)

12
7

To
DVDM CN104
(Stepping Motor)

NON-CONTACT

CONTACT SIDE
SIDE

8
Note : Spindle screw (DBA1252) of No.13 is the screw which applied special bond.
Therefore the adhesion becomes ineffective when takes it off once. Spindle screw is the part which cannot recycle.
13
When part #2 is replaced, part #13 also need to be replaced at the same time. E

Traverse Mechanism Assy-S PARTS LIST


Mark No. Description Part No. Mark No. Description Part No.

> 1 05SD Pickup Assy-S OXX8014 NSP 8 Mechanism Frame VK1 DNK4160
2 Spindle Motor N200 DXM1197 9 Precision Screw VK1 DBA1209
3 Guide Shaft VK1 DLA1940 10 Skew Screw VK1 DBA1211
4 Sub Guide Shaft VK1 DLA1941
NSP 5 Joint VK1B DNK4272 11 Skew Spring VK1 DBH1516
NSP 12 Stepping Screw DBA1205 F
6 Joint Spring VK1 DBK1235 13 Spindle Screw VK1(for Service) DBA1252
7 Stepping Motor VK1 DXM1201

XV-DV333 13
5 6 7 8
1 2 3 4

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM


3.1 BLOCK DIAGRAM
A

B DVDM ASSY 27MHz J POWER ASSY (2/2)


CN901 CN5102
04SD PU DOUT
SPINDLE
Motor # #

PlCK UP
VK-1 ASSY
CN5532
4
B
IC101
BD7995EFS TRADE2 ASSY (2/2)
Loading
Motor + M - 4
IC201 CN5522

Stepping M LOAB
FTS &
SPDL DRlVER MT1389FE/C2-L-K
E
Motor + - Ass'y BACK END IC
IC401 CN903 CN5512
V &
MM1623BF SY
• RF Amp SC
VlDEO AMP CY/G
• Servo control Cb/B
DRlVER Cr/R
• Systemcontrol CPU
IC202 • AV decoder
64M SDRAM
• 108MHz 12bit Video DAC

IC203
C 16M
FLASH ROM

IC204 POWER SUPPLY CN901


16K
EEPROM VDET
1.8V
3.3V
5V VPR+8
LINE 2 IN
(OPT DIGITAL) 6.8V VPR+8M

12V VDVD+12

CN5502
CN5613 &
CN5620
2
CN901 CN951

IC801

D
FM/AM 4 4
IC601
AK4117VF
DSPC56371AF180
TUNER DIN DIR
• Dolby Digital Decoder
UNIT
CN5613

CN901

• Dolby PrologicII

CN5612
• DTS Decoder

CN701
C DSP ASSY
ATTENUATOR
LINE 1 IC701
IC3001 - 6dB - 10dB
3 3 LIN AK4628VQE
IN INPUT BUFFER
SELECTOR IC3003 1 1 RIN 8ch
TV IN CODEC
CN5612

CN701

CN5102
VDET
VPR+8

VPR+8M

VDVD+12

F
1 LIVE
AC IN
2 NEUTRAL
CN3101

14 XV-DV333
1 2 3 4
5 6 7 8

I VIDEO ASSY

K LED ASSY

CN8801
Y J5602
S-VIDEO 1 2 B
C

VFL+5
OUT

LED
CN8802
JA101
J5601
Y 1 2
VFL+5
Cb

Cr
COMPONENT&
COMPOSITE
H DISPLAY ASSY
VIDEO OUT
IR
V JA8851 SENSOR
KEY
FL Tube

PDC122
C
IC5501 IC5601
FL
Driver IC
micro PT6302
Processoer

F CONTROL ASSY SR PLUS

MICAMP
MCACC

Headphone HEADPHONE
AMP

D
ANDREW BYPASS
DTS,LFE FAN
MIX/GAIN

ANDREW
FL/FR +0dB - IC3301 FL/FR
+ STK433-270 OUT
IC3062
SW BD3814FV SW
LPF • 3ch Power Amp
E-VOL OUT

Centre +0dB CENTRE


• 6ch E-vol IC3401 OUT
STK433-270
SL/SR +0dB SL/SR
• 3ch Power Amp
OUT
CN5501
CN5511
CN5521
CN5531
CN3032
CN3022
CN3012
CN3002

CN3001
CN3011
CN3021
CN3031

WIRE LESS MODEL ONLY


REC OUT E
IC3002 WIRELESS OUT
SELECT H AMP UNIT 6CH
WIRELESS
+6dB OUT E G TRADE1 ASSY
IC9091
TRADE2
ASSY
(1/2)

J POWER SUPPLY ASSY (1/2)

XV-DV333 15
5 6 7 8
1 2 3 4

3.2 OVERALL WIRING CONNECTION DIAGRAM

A
÷ When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or FAN

"PCB PARTS LIST".


÷ The > mark found on some component parts indicates the importance of the safety factor
of the part. Therefore, when replacing, be sure to use parts of identical designation.
÷ : The power supply is shown with the marked box.

XKP3084

MLXJ : XTS3077
YLXJ/NC, YPWXJ : XTS3078

C Y
1

2
YGND

Cb 1

JA8851
2
YGND
3
Cr

I VIDEO ASSY
(XWZ3980)
CbGND
4

6
GND

J
POWER ASSY(XWZ3975)
D

E B B 1/2- B 2/2
DVDM ASSY (AWM7964)

F
DVD ASSY (AXA7145)
LOAB ASSY
A A (VWG2346)
16 XV-DV333
1 2 3 4
OPT IN
WIRELESS OUT TV DIGITAL
LINEOUT LINE1
XV-DV535 only

L
L
L
L

R
R
R
R
FAN-

FAN+
KM200SA2
CN3501

JA3001
1 2 3
1
2

AKP7050
JA8602

4
TORX179PL

2
3
1
JA9091
AKB1233
5

5
CN901
XKP3075
CN5501 CN5511 CN5531 CN3031 CN3021 CN3011 CN3001
CN5521
XKP3071 XKP3082 XKP3082 XKP3071 XKP3071 XKP3082 XKP3082 XKP3071
HPAC
1
1
1 HPAC VH- 1 1
1 1 1 VH-
2
2 2
2
DVDON/OFF VH- 2 2 2 2
VPR+8(VD+5) VH-
3
3
3
VPR+8(VD+5) FROUT 3 3
3 3 3 FROUT
4
4 4
4 FROUT 4 4 4 4
XPROTECT FROUT
5
5
5 GNDP 5 5
RYRC 5 RYRC 5 5 GNDP
6
6 6
6 GNDP 6 6 6 6
RYFS RYFS GNDP
VX–12
7
7
7
VA-12 FLOUT 7 7
7 7 7 FLOUT
VX+12
8
8 8
8
VX+12 FLOUT 8 8 8 8 FLOUT
GNDX
9
9
9
GNDX GNDS 9 9
9 9 9 GNDS
AMP UNT 6CH (XXQ3004)

10
10
10
VD+5 SWOUT 10 10
CN701 10 10 10 SWOUT
11
11
11
VA+12 SWOUT 11 11 11
XKP3080 11 11 SWOUT
12
12 12
12 VH+ 12 12 12 12
VD+5 MUTEC VH+
13
13
13 VH+ 13 13 13
VA+12 13 MUTE 13 VH+
14
14
14 COUT 14 14
FLIN 14 FLIN 14 14 COUT
15
15
15 COUT 15 15 15
GNDA 15 GNDA 15 COUT
16
16 16
16 VL+ 16 16 16 16
GNDA GNDA VL+
17
17
17 VL+ 17 17 17
FRIN 17 FRIN 17 VL+
SROUT
6CH AMP (XWK3188)

18 18
SWIN 18 18 SWIN 18 18 18 18 SROUT

C
19
19
19
CIN SROUT 19 19 19
CIN 19 19 SROUT
20
20 20
20 VL- 20 20 20 20
SLIN SLIN VL-
21
21
21 VL- 21 21 21
SRIN 21 SRIN 21 VL-
22
22 22
22
NC SLOUT 22 22 22 22 SLOUT

6
6

23
23
23 SLOUT 23 23 23
VE+56 23 NC 23 SLOUT
CN5502 CN5512 CN5522 CN5532 CN3032 CN3022 CN3012 CN3002
XKP3071 XKP3082 XKP3082 XKP3071 XKP3071 XKP3082 XKP3082 XKP3071
1 1
GNDD

F F 1/4- F 4/4
1 1 GNDD GNDF 1 1 1 1 GNDF
2 2
GNDD 2 2 GNDD UN+8V 2 2 2 2 UN+8V
3 3
GNDD 3 3 GNDD UN+8V 3 3 3 3 UN+8V
4 4
DOUT 4 4 DOUT GNDREG 4 4 4 4 GNDREG
5 5
GNDU 5 5 GNDU GNDREG 5 5 5 5 GNDREG
6 6
SUBAC 6 6 VE+56 XPROTECT 6 6 6 6 XPROTECT
7 7
VFL+5 7 7 SUBAC TUNER 7 7 7 7 TUNER
8 8
FLAC1 8 8 VD+5 8 8 8 8 VD+5
9 9 FLAC1
FLAC2 9 9 FLAC2 VA-12 9 9 9 9 VA-12
10 10
GNDFL 10 10 SYSPOW VP+15 10 10 10 10 VP+15
11 11
VFDP 11 11 VFDP VFL+5 11 11 11 11 VFL+5
12 12
MUTE 12 12 VFL+5 MUTEC 12 12 12 12 SENSE+8
13 13
MUTEC 13 13 GNDFL MUTE 13 13 13 13 MUTEC

XV-DV333
14 14
XPROTECT 14 14 GNDFL FLIN 14 14 14 14 MUTE
15 15

DSP ASSY (AWX8587)


MDATA 15 15 VDET GNDA 15 15 15 15 FLIN
16 16
SDATA 16 16 ACK FRIN 16 16 16 16 GNDA
17
SCLK
17
17 17 MDATA CIN 17 17 17 17
18 FRIN
VDET
18
18 18 SDATA SWIN 18 18 18 18
19 CIN
DVDON/OFF
19
19 19 SCLK SLIN 19 19 19 19
20 20 SWIN
XDVDRST 20 20 XREADY SRIN 20 20 20 20 SLIN
21 21
SYSPOW 21 21 XDVDRST GNDA 21 21 21 21 SRIN
22 22
NC 22 22 NC VPR+8 22 22 22 22 VPR+8

7
7

(XWZ3989 : XV-DV535)
(XWZ3984 : XV-DV434)
CONTROL ASSY (XWZ3969 : XV-DV333)
23 23
NC 23 23 NC VPR+8 23 23 23 23 VPR+8
JA3301

CN951
XKE3036

XKP3077
-
-
-
-
-
-

+
+
+
+
+
+

52045-1545
CN5611
E
C
G

5
3
1

9
7
1
3
5
7
9

15
13
11

17
FL

SL
FR

11
SR
SW

2
6

8
6
4
2

14
12
10

16
CN5701
52045-1145

DI
CE
DO
+9V
TXL

CLK
8 TXR
10 RDS
VSM

GND
GND

11pinFFC

FLCK
FLCS

VFL+5
KEY1
VFDP

VFL+5

FLAC1
FLAC2
HPDET

GNDFL
4

2
6
8

XFLRST

FLDATA

REMOCON
10

1
3
5
7
9
11

4
2

8
6

12

14

16
10
9
7
5
3
1

15

17
13
11
K
6ch SPEAKER OUT

UNIT

CN5601
52044-1545
8

8
H
(AXX7173)

DISPLAY ASSY
* No schematic diagram

LED ASSY
FM/AM TUNER

(XWZ3979)
(XWZ4000)
TRADE 2 ASSY (XWZ3998)
TRADE 1 ASSY (XWZ3997)

17
E
A

D
C

F
B
1 2 3 4

3.3 DVDM ASSY (1/2)

A
PICKUP ASSY CN1013

LD Driver for CD
(RF)

(RF)

(T)
(T)
(F)
(F)

LD Driver for DVD

C
SPINDLE MOTOR

FTS DRIVER

2 3

(T)
(F)
STEPPING

D
MOTOR

(S)
(S)
(S)
(S)
1
CN601

(F)
(S)
(S)
(S)
(S)
(F)
(F)

(T)
(T)
(T)
A

E
(RF)
: RF SIGNAL ROUTE
(D)
: AUDIO SIGNAL ROUTE(DIGITAL)
(F)
: FOCUS SERVO LOOP LINE
(T)
: TRACKING SERVO LOOP LINE
(S)
: STEPPING SERVO LOOP LINE
(C/V)
: VIDEO SIGNAL ROUTE
(R/Cr)
: VIDEO SIGNAL ROUTE(R/Cr)
(G/Y)
: VIDEO SIGNAL ROUTE(G/Y)
(B/Cb)
F : VIDEO SIGNAL ROUTE(B/Cb)
(S_Y)
: S VIDEO SIGNAL ROUTE

BA1/2 (S_C)
: S VIDEO SIGNAL ROUTE

18 XV-DV333
1 2 3 4
5 6 7 8

B 1/2 DVDM ASSY A


(AWM7964)

(S_Y)
(R/CY)

(S_C)
(D)

(G/Y)
(B/Cb)
B

(C/V)
!

B 1/2
XV-DV333 19
5 6 7 8
1 2 3 4

3.4 DVDM ASSY (2/2)

B 2/2 DVDM ASSY


A (AWM7964)
(D)

BA2/2
20 XV-DV333
1 2 3 4
5 6 7 8

3V Regulator
1.8V Regulator

(D)

CN5102
B

J
5V Regulator 7.8V 6.5V Regulator

7.8V
5.0V

6.4V

NC
Video Driver Amp

(S_C)
(S_C)
(C/V)
(C_Y) (C/V)

(S_Y)
(G/Y)
(B/Cb) (G/Y)

CN8801
G
(S/Cr)
(B/Cb) B D
(R/Cr) R

I
NC

NC

NC

NC

NC

(D) (R)
: AUDIO SIGNAL ROUTE : VIDEO SIGNAL ROUTE(R)
(C/V) (G)
: VIDEO SIGNAL ROUTE : VIDEO SIGNAL ROUTE(G)
(R/Cr) (B)
: VIDEO SIGNAL ROUTE(R/Cr) : VIDEO SIGNAL ROUTE(B)
(G/Y)
: VIDEO SIGNAL ROUTE(G/Y)
(B/Cb)
: VIDEO SIGNAL ROUTE(B/Cb) F
(S_Y)
: S VIDEO SIGNAL ROUTE
(S_C)
: S VIDEO SIGNAL ROUTE BA2/2
XV-DV333 21
5 6 7 8
1 2 3 4

3.5 DSP ASSY

A C DSP ASSY (AWX8587)

E
(D)

CN951

C F 1/4 CN5620
22 XV-DV333
1 2 3 4
5 6 7 8

(FL)
: AUDIO SIGNAL ROUTE(L ch) : AUDIO SIGNAL ROUTE(Front L ch)
(DVD) (SL)
: AUDIO SIGNAL ROUTE(DVD L ch) : AUDIO SIGNAL ROUTE(Surround L ch) A
(D) (C)
: AUDIO SIGNAL ROUTE(DIGITAL) : AUDIO SIGNAL ROUTE(Center ch)
(AD) (SW)
: AUDIO DATA SIGNAL ROUTE : AUDIO SIGNAL ROUTE(Sub Woofer ch)

CN701

F 1/4 CN5612
(FL) B
(AD)
(AD)
(AD)
(SL)
(AD)
(sw)

(C)
(DVD)

(DVD)

C
(D)

D
(D)

(D)

E
(D)

(D)

(D)
CN901
(D)

F 1/4 CN5613 F

C
XV-DV333 23
5 6 7 8
1 2 3 4

3.6 6CH AMP ASSY

(SL)
CN3011

(C)

B
(SW)
G

(FL)

CN3001

C CN3002

D
(SW)

(SL)
CN3012

3
(C)
(FL)
G

D
24 XV-DV333
1 2 3 4
5 6 7 8

D 6CH AMP (XWK3188) A


: Refer to "7.3.2 PROTECTION CIRCUIT.

(C)

(SL)

(SW)

(FL)

(FL)
: AUDIO SIGNAL ROUTE (Front L ch)
F
(SL) : AUDIO SIGNAL ROUTE (Surround L ch)
(C) : AUDIO SIGNAL ROUTE (Center ch)
(SW) : AUDIO SIGNAL ROUTE (Sub Woofer ch) D
XV-DV333 25
5 6 7 8
1 2 3 4

3.7 CONTROL (1/4) and TRADE 2 ASSYS

F 1/4 CONTROL ASSY (XWZ3969 : XV-DV333)(XWZ3984 : XV-DV434)


A (XWZ3989 : XV-DV535)
F 2/4-4/4

F 4/4
F 2/4-4/4
F 4/3
F 2/4-4/4
XV-DV535
XV-DV333

C
XV-DV333 XV-DV434 XV-DV535

CN5613
CN901

(D)
C

(D)

D CN5612
(D)
CN701

(D)
C

E (DVD)

(D) (D)
(DVD)

(D) (D)
CN5620

(DVD) (DVD)
CCN951

F DSPAOUT
F 2/4
A
F 1/4
26 XV-DV333
1 2 3 4
5 6 7 8

HPINPUT
A

F 4/4
CN5611

H CN5601

: Refer to "7.3.2 PROTECTION CIRCUIT.

E TRADE 2 ASSY (XWZ3998)

CN5531
(FL)

J
(FL) (FL)

(SW) (SW) (SW)


(C) (C) (C)
(SL) (SL) (SL) D

CN5501 CN5511 CN5521

CN5502 CN5512 CN5522

(D)
(D) (D)
CN5532

E
J

F 2/4
EVOLAOUT (SL)
: AUDIO SIGNAL ROUTE (L ch) : AUDIO SIGNAL ROUTE (Surround L ch)
U-COM F 3/4,4/4 (DVD) : AUDIO SIGNAL ROUTE (DVD L ch) (C) : AUDIO SIGNAL ROUTE (Center ch) F
(D) (SW)
I/O F 3/4,4/4 : AUDIO SIGNAL ROUTE (DIGITAL) : AUDIO SIGNAL ROUTE (Sub Woofer ch)
(FL) : AUDIO SIGNAL ROUTE (Front L ch)
F 1/4 E
XV-DV333 27
5 6 7 8
1 2 3 4

3.8 CONTROL (2/4) ASSY


(SL)
: SLch AUDIO SIGNAL ROUTE : AUDIO SIGNAL ROUTE
(SW) (FL)
A : SWch AUDIO SIGNAL ROUTE : FLch AUDIO SIGNAL ROUTE
(SW)
: SWch AUDIO SIGNAL ROUTE(THEATER BASS)

(FL) (FL)

(FL) (FL)
(FL)

B LPF & GAIN

(FL)
E-VOL

C (SL) (SL)
(FL)

(SL)

(SW)

(SL)

(C)

(FL)
D
F 1/4
DSPAOUT
(SW)

(SW)

E (SW)

(SW)

F
F
1/4,2/4-4/4
F 2/4
28 XV-DV333
1 2 3 4
5 6 7 8

F 2/4 CONTROL ASSY A


(XWZ3969 : XV-DV333)
(XWZ3984 : XV-DV434)
(XWZ3989 : XV-DV535) ANDREW CIRCUIT

(FL)

C
(SL)

(SW)
(SR)
(SL)
(C)
(FR)
(FL)

D
(FL)

(C)
ANALOGOUT
F 1/4, 3/4, 4/4
U-COM

F 3/4,4/4

(SW)

(SW)
EVOLAOUT
F 1/4

(SW)

F 2/4
XV-DV333 29
5 6 7 8
1 2 3 4

3.9 CONTROL (3/4) ASSY

A (PRETVL)

(TVL)

(LINE1L) (TXL)

(TVL)
B

(FL)

(LOUT)

(TXL)
C

(TXL)
D

(PRESL)

(WIRELESS_L)
(TXL)

XV-DV535
F

F 3/4
30 XV-DV333
1 2 3 4
5 6 7 8

XV-DV333 A
XV-DV434 XV-DV535

F 1/4, 4/4
I/O

(FL)

F 1/4,2/4,4/4
F 1/4,2/4,4/4
(LOUT)
C

F 1/4,2/4,4/4
F D
1/4, 2/4, 4/4
U-COM
ANALOGOUT
F 2/4, 4/4
CN5701

FM/AM TUNER UNIT


(TXL) E

(TXL)

: AUDIO SIGNAL ROUTE


(FL)

(TVL)
: FLch AUDIO SIGNAL ROUTE
: TVIN Lch AUDIO SIGNAL ROUTE
F 3/4 CONTROL ASSY (XWZ3969 : XV-DV333) F
(D)
: DIGITAL AUDIO SIGNAL ROUTE
(XWZ3984 : XV-DV434)
(XWZ3989 : XV-DV535)
(TXL)
: TX Lch AUDIO SIGNAL ROUTE
F 3/4
XV-DV333 31
5 6 7 8
1 2 3 4

3.10 CONTROL (4/4) ASSY

A
F 4/4 CONTROL ASSY (XWZ3969 : XV-DV333)
(XWZ3984 : XV-DV434)
(XWZ3989 : XV-DV535) F 2/4, 3/4

F 1/4

(FL)
(FL) (FL)

(FR) (FR)
(FR)

F 1/4,3/4

E
(D)

(D)

F 1/4-3/4 F 1/4
F 4/4
32 XV-DV333
1 2 3 4
5 6 7 8

F 1/4- 3/4

(FL)
: FLch AUDIO SIGNAL ROUTE
(D)
: DIGITAL AUDIO SIGNAL ROUTE

F 1/4-3/4 F 3/4
F 4/4
XV-DV333 33
5 6 7 8
1 2 3 4

3.11 POWER ASSY

REK1026
(T2.5A)
A

XTS3074
B
CN3021

REK1029
(T5.0A)

(FL)
G

C
(SW)
to TRADE1 ASSY CN3021 & CN3022(for AMP ASSY)

(SL)

D
CN3022

E
G

J to TRADE2 ASSY CN5521 E CN5521 to TRADE2 ASSY CN5522 E CN5522


34 XV-DV333
1 2 3 4
5 6 7 8

: Refer to "7.3.2 PROTECTION CIRCUIT" J POWER ASSY (XWZ3975) A

(FL)
(FL)

(FL) (FL)

(SW)

B
(SW) (SW)

(SW)

(SL)

(SL) (SL)

(SL)

(FL)
: AUDIO SIGNAL ROUTE(L ch) :AUDIO SIGNAL ROUTE(Front L ch)
(SW)
: AUDIO SIGNAL ROUTE(Sub Woofer ch) F
(SL)
B 2/2 CN901 from dvdm ASSY • NOTE FOR FUSE REPLACEMENT
: AUDIO SIGNAL ROUTE(Surround L ch)

CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.


REPLACE WITH SAME TYPE AND RATINGS OF FUSE. J
XV-DV333 35
5 6 7 8
1 2 3 4

3.12 TRADE 1 and VIDEO ASSYS

G TRADE 1 ASSY (XWZ3997)


CAUTION : FOR CONTINUED PROTECTION AGAINST
RISK OF FIRE. REPLACE ONLY WITH
B SAME TYPE NO. 491007 MFD, BY
LITTELFUSE INK. FOR IC25 (AEK7047).

C
CN3031

CN3001
J

(C)

(C/V)

(Y)
B 2/2 CN902

D
(CY/G)

(PB/B)

(PR/R)
CN3032

CN3002

E
J

G I
36 XV-DV333
1 2 3 4
5 6 7 8

(C/V) (PR/R)

(Y)
: VIDEO SIGNAL ROUTE (C/V)

: S VIDEO SIGNAL ROUTE (Y)


(CY/G)
: VIDEO SIGNAL ROUTE (PR/R)

: VIDEO SIGNAL ROUTE (CY/G)


I VIDEO ASSY (XWZ3980)
A
(C) (PB/B)
: S VIDEO SIGNAL ROUTE (Y) : VIDEO SIGNAL ROUTE (PB/B)

(CY/G)
(Y)

(C/V)
(CY/G)

(PB/B)
D
(PB/B)

(PR/R)
(PR/R)

(C/V)
(C/V)
(Y)

E
(C)

(Y) (Y)

(C)

(C)

I
XV-DV333 37
5 6 7 8
1 2 3 4

3.13 DISPLAY and LED ASSYS

A
H DISPLAY ASSY (XWZ3979)

C
F 1/4 CN5611

H
38 XV-DV333
1 2 3 4
5 6 7 8

FL Spacer
XEB3046

K LED ASSY
(XWZ4000)

Switches
DISPLAY ASSY
S5921 : STANDBY/ON
S5922 : UP +
VOLUME
S5923 : – DOWN
S5924 : FM/AM
S5925 : 7 (STOP)
S5926 : 6 DVD/CD (PLAY/PAUSE)
S5927 : 0 OPEN/CLOSE
F

H K
XV-DV333 39
5 6 7 8
1 2 3 4

3.14 WAVEFORMS
Note : The encircled numbers denote measuring point in the schematic diagram.

A B DVDM ASSY
Measurement condition ;
No. 1 to 10 : reference A1 (DVD), T2-chp 19, Color-bar
No. 11 to 14 : reference A1 (DVD), T1
IC201-pin47 [FG]
1 V: 1V/div. H: 2msec/div.

GND

IC201-pin 39 [TROPENPWM]
2 V: 1V/div. H: 5µsec/div.
[Tray stops] [Tray is opening] [Tray is closing]

GND GND GND

IC201-pin37 [DMSO]
3 V: 1V/div. H: 10µsec/div. V: 1V/div. H: 10µsec/div. V: 1V/div. H: 2sec/div.
[TRAY OPEN] [DVD PLAY] [DMSO]

GND GND Tray : GND


PLAY opening
D Pless OPEN key Pless PLAY key

Braking a turn of disc

CN102-pin 11, 10, 9 (IC101-pin 14, 13, 12) IC201-pin225 [ASPDIF AUDIO DIGITAL SIGNAL]
4 [SPINDLE (WVU)] 11 V: 2V/div. H: 500nsec/div.
V: 2V/div. H: 2msec/div.

GND

GND
E

IC401-pin23 [CompositeVideo Out] IC401-pin21 [S VIDEO OUT - Y]


8 V: 1V/div. H: 10µsec/div. 9 V: 1V/div. H: 10µsec/div.

IC401-pin26 [S VIDEO OUT - C]


10 V: 1V/div. H: 10µsec/div.
9

9
GND GND
10

F
10
GND

40 XV-DV333
1 2 3 4
5 6 7 8

4. PCB CONNECTION DIAGRAM


NOTE FOR PCB DIAGRAMS : A
1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for
diagrams. several destinations.
2. A comparison between the main parts of PCB and schematic For further information for respective destinations, be sure to
diagrams is shown below. check with the schematic diagram.
Symbol In PCB Symbol In Schematic 4. View point of PCB diagrams.
Part Name
Diagrams Diagrams
B C E B C E
Connector Capacitor
Transistor
B C E

B C E B C E SIDE A
Transistor
B C E with resistor

D G S D G S B
Field effect
D G S transistor
[Link] Chip Part SIDE B

Resistor array

3-terminal
regulator

4.1 LOAB ASSY D

SIDE A SIDE B

A LOAB ASSY A LOAB ASSY


LOAB VNP1836-C
PNE-1B1 E
(V+5D)

S101
GND

V+3D

5
1 5 5 1 LOAD+
VWG2279- VWG
CN602 C102 LOAD- CN602
SW2

VWG2346-
1 2 C101
CN601 (VNP1836-C)
1 5 (VNP1836-C) 5 1

CN601

CN602 CN601 CN601 CN602

M B CN103
LOADING MOTOR
ASSY
F

A A
XV-DV333 41
5 6 7 8
1 2 3 4

4.2 DVDM ASSY


SIDE A SIDE A
A To STEPPING MOTOR
B DVDM ASSY CN102
To SPINDLE MOTOR

CN103
CN901

IC561
Q701
Q702 Q304
J CN5102

IC761
B Q305

CN101
Q562

IC751
Q564

To PICKUP ASSY
IC101

IC731
Q565
Q561

Q881
Q308
Q533 Q534
Q731 Q801
C

Q307
IC531

Q535
Q532 Q531
IC711
Q506

I CN8801
Q503 Q504
D IC591

IC501

IC204

Q502 Q501 CN902


Q401 Q505

IC201

E
Q851
Q821

Q481

CN104 (ANP7527-A)

F
A CN601

B B
42 XV-DV333
1 2 3 4
5 6 7 8

SIDE B SIDE B
A
B DVDM ASSY

Q732 C

Q201

D
IC203

IC451

IC202
E

IC401

(ANP7527-A)

B B
XV-DV333 43
5 6 7 8
1 2 3 4

4.3 DSP, TRADE 2 and TRADE 1 ASSYS

A
SIDE A SIDE A

C DSP ASSY
IC801
IC871

IC701

B IC601
IC901

(ANP7526-A)
IC802

CN951 CN701 CN901 (ANP7526-A)

C F CN5620 F CN5612 F CN5613

E TRADE 2 ASSY G TRADE 1 ASSY


F CN5502

D
J CN5532

D CN3001
CN5512

J CN3031
CN5522

CN3011
CN3021
F CN5501
J CN5531

D CN3002
CN5511
CN5521

E
CN3012
J CN3032
CN3022

(XNP3087-B)

(XNP3087-B)

C E G C E G
44 XV-DV333
1 2 3 4
5 6 7 8

A
SIDE B SIDE B

C DSP ASSY

IC951

IC851

Q801

(ANP7526-A)
CN901 CN701 CN951

E TRADE 2 ASSY G TRADE 1 ASSY

D
CN5512

CN5522

CN3011

CN3021
CN5511

CN5521

E
CN3012

CN3022

(XNP3087-B)

(XNP3087-B)

C E G C E G
XV-DV333 45
5 6 7 8
F
E
B
A

D
C

46
D
SIDE A

1
1

D3605
D3601
W256
word surface
IC3401 C3312
19
W205 1 W208 D3602 D3603 Word D3604 2SK2232
IC3401 W204 R85 2SJ304
W206 Surface D3389 D3390

C72
C63 TA79012S
W225 TA7812S W234
Q62 Q3384 Q62 W207
IC61 IC71 Q3383 IC61 IC71 Q3383 Q3384

D72
R3387
R3388

D3394

D3393
D
W203

D63
W209

W199 W202

D3425 W198
W187

W181
D3423

W175
+Vcc
4.4 6CH AMP ASSY

VL-
R3421

VL+
W197
W200
-Vcc
W201

R3517
R3418
D3
C3507 C3408 D3421

W190
39
C3407 C102 2

VL+

W189
W176
W210 W188 C101 91

W168 R3417
3

W169
D3
W162
D3422
D3387
D3386

R3422
D3388

W165
D3385

W163

XPROTECT
VF-12
D3424
6CH AMP

GNDP

GNDP W180

W178

VA-12
VD+5
VPF+12
VP+12
W211

W177
GNDP
+Vcc
R3327

-Vcc
R3328

W179
W174
W183 VL-
C3423

2
2

W167
W223

W196
W195
W222 W185

W192
W173
W193
W194
D3426 C3322 C3321

GNDREG
W221
W184

W224
W220
D3327
W216

W172

D3427
W144

W143
C3421 C3422
W215 D3326 W253
W152

R3427
Q3654 C3424 D3324
D3328

C3651

W219

W218
W141
C3323

D3428
Q3654

GNDP
GNDS
W226 R3322 C3324
W138 R3657 W255

FROUT
Q3656 Q3655

W171
Q3656 Q3655
R3318

W154
R3518

D3322 R3317

W140
W170
W142
C3652
Q3657

R3428
D3655
VH+

W153
SROUT

W149

Q3657
W150
W148 W145
W252

SWOUT
W151

C3673 C3680 D3323

XV-DV333
W115 W147 R3321 C3307 C3308 C3508
W156

FLOUT
C3674 W116 W146
W251
W155

W117 W118 W127 W254


D3325
VH-

D3321

D3651

3
3

D3654
W214 W124

C3401

C3501
W157

C3402
C3663
Q91 Q91 W121
IC81 Word Surface D82

C3661
2SJ304

C3662
IC81
TA7805S C3653 1 19 W133
W129 W135 VL+

W122
word surface
W125

D98
W126

IC3301 W131 FROUT 1

C3301
IC3301 W130 VL-

C3302
W109 VA-12 W213

C3502
W108

W107
D3653

C91
C98
W114 VH+
C3311

C82
W110 UN+8
W123
W113 SWOUT
D3652
W232
CN3651

C3318
W111

C3317
SLOUT
LF

C3178
C3168
FC DC

W106
W112

C3167
C3179
W103
W102
W101 Production Code

W212
PNE-1B1 23 1 23 1
CN3002 CN3001
AMP ASSY

(XNP3088-C)
CN3002 CN3001

4
4

G CN3012 G CN3011

D
SIDE A
8 7 6 5
47 XV-DV333
D D
R3501 R3513
Q3485 R3503
(XNP3088-C)
Q3501
C1 B2 E2
E1 B1 C2

R3496
F
Q3504
R3493
R3495 R3505
R3494 R3426 C3426
D3401 R3414
XWK3203

IC3304
XWK3188
XWK3202

R3500
R3402
4

C3672 Q3401
5

D3581 R3672 R3680


R3401
1

R3591 R3675 R3674 R3403


R3509 C3679 R3679
8

R3507 R3683 C3678


8

R3404
R3665
1

R3666
19

R3374
IC3305

R3406
4
5

R3413
C3509 R3671
C3677

R3511 R3408 D3481 C3671


R3682 R3502
GNDP

Q3502
R3410
D3482 R3669 R3663 R3504
R3676 R3677 R3664
C3505
C3503 R3302
R3412 C3404 R3514
C3410 C3406 R3314 R3373
R3673
R3492

Q3660
C3676
C3409 R3491 R3409 R3678 R3304
R3411 C3405 C3403 Q3301 R3303
R3423 R3681
GNDP

R3407 R3405
R3301

R3668
PNE-1B1

R3667 R3662 R93


R3661 Q92 R3371
R92
E
R3313
R47
R3372
G

D91
C92
R91
R48
R97
R122 R3687 R96
C97
D

GNDP R121
1

R3424 TH121
S

R3451 R123
0

Q121 Q43
GNDS
1

IN

R46 C81
0 1 2 3

C62 FLOUT
IC3401

R68
R67 Q104 SWOUT Q111
R62 R65 R45 R95
R61 R64 GNDREG
LF

R66 R63 C61


R112

FROUT
R111

R113 R94
R104

D106
R3651
Q3652

R3654 D42
Q63 VA-12
TH111

Q103
0 1 2 3 4 5 6 7 8 9

NP
OUT

VD+5 R108
Q3653
B
A

R105 VPF+12
D
23

D3657 R3658

R106 VP+12 R114 SRIN


OUT

Q101 SLIN
D102 CIN
UN+8

SWIN
VA-12

Q3651

C66
D3658 FRIN
GNDA
NP

R3655
IN
FLIN
XPROTECT VPR+8
VPR+8
R109 VF-12 R3656 MUTE
IC3301

R101 MUTEC
Q102 R3326 RYFS
VL+ VFL+5
C3326
1

OUT VP+12
CN3002

-Vcc VA-12
IN R3324 VD+5
GNDP XPRCT
GNDR
GNDR
UN+8

C71
+Vcc UN+8
+Vcc R3351
R3396 GNDF
D3301 RYRC
1

VL+
SWOUT

R3394
R3323
R102 R103
R3305 R3307
C3303 C3305
Q3385

R3309 R3391
C
D101
23

FROUT

R3311
C3309 FLOUT
GNDP

S
VL- R3395 FLOUT
R3393 VL-
R3312 VL-
D3382 D3381
FROUT
FROUT
C3310 VL+

G D
GNDP VL+
R3306 C3306
C3304 SWOUT
R3308 SWOUT
R3392 R3310 VH+
R3389
19

VH+
SLOUT

D105 Q3381 C3504


C3506 COUT
R3385 COUT
R3506

S
GNDS
CN3001

D3582 R3508 R3512


R3592 R3510 C3510 SLOUT
SLOUT
-Vcc GNDP
GNDP
VL+
VL-
VH+

VL-
SROUT

G D
SROUT
R3381 VH-
SROUT VH-
1

R3390

R3383
VH+
R3384 R3382
VH-
R3386
B Q3382 FAN SIDE

Q63
Q101 Q102
Q103 Q3381 Q3382
Q3485
Q104
Q3651
Q3653
Q121 Q3652
Q3660 Q111
Q43
Q92
Q3385
Q3301
Q3401
Q3501
Q3504 Q3502

IC3304
IC3305
6CH AMP D
SIDEB SIDE B
A
8 7 6 5
1 2 3 4

4.5 CONTROL ASSY


SIDE A
To FM/AM TUN
A F CONTROL ASSY CN5701 UNIT

CN5613

C CN901
C
CN5612

C CN701

E
CN5501

F E CN5511

F
48 XV-DV333
1 2 3 4
5 6 7 8

SIDE A
FM/AM TUNER
NIT A

CN5620
C
C CN951

CN5611

D
H CN5601

E
CN5502

E CN5522 F

(XNP3085-C) F
XV-DV333 49
5 6 7 8
1 2 3 4

SIDE B
A

C
CN5611

F CN5502 CN5501

50 XV-DV333
1 2 3 4
5 6 7 8

SIDE B
CN5701
F CONTROL ASSY
A

CN5620
CN5612
CN5613
C

01
(XNP3085-C)
F
XV-DV333 51
5 6 7 8
1 2 3 4

4.6 DISPLAY, VIDEO and LED ASSYS

A
SIDE A SIDE A

H DISPLAY ASSY

I VIDEO ASSY
B

(XNP3086-B)

CN8801

B CN902

E
CN5601

F CN5611

K LED ASSY
J5602A
J5602

H I K (XNP3086-B)
(XNP3086-B)
K H I
52 XV-DV333
1 2 3 4
5 6 7 8

A
SIDE B SIDE B
H DISPLAY ASSY

I VIDEO ASSY
B
Q3921
Q3901

Q5691

IC5601
C

CN8801 (XNP3086-B)

E
CN5601

K LED ASSY Q5693


J5602
J5602A

Q5692
F
K K
(XNP3086-B)
H I (XNP3086-B) H I
XV-DV333 53
5 6 7 8
F
E
B
A

D
C

54
J
B CN901 SIDE A

1
1

Q51
IC51 CN5102
4.7 POWER ASSY

Q32

2
2

POWER ASSY

IC31

IC11

XV-DV333
Q3641

IC12

3
3

IC21

IC22

4
4

IC61

(XNP3086-B)
CN5532 CN5531 CN3032 CN3031

J
SIDE A

E CN5522 E CN5521 G CN3022 G CN3021


J
CN5532 CN5531 CN3032 CN3031
SIDE B

Q3602
5

5
J

(XNP3086-B)
Q3601
Q131

Q3621
POWER ASSY

6
6

Q3622
Q3645
Q3644
Q3642
Q3632
Q3612

XV-DV333
Q3636
Q3633

Q3635
Q3631

7
7

Q3637
Q3611
Q3638
Q3639
Q3640

CN5102
8

8
J
SIDE B

55
E
A

D
C

F
B
1 2 3 4

5. PCB PARTS LIST


NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
A
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
560 Ω 56 x 10 1 561 RD1/4PU 5 6 1 J
47k Ω 47 x 10 3 473 RD1/4PU 4 7 3 J
0.5 Ω R50 RN2H R 5 0 K
1Ω 1R0 RS1P 1 R 0 K
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k Ω 562 x 10 1 5621 RN1/4PC 5 6 2 1 F

B 7 LIST OF HOLE PCB ASSEMBLIES


XV-DV333 XV-DV434 XV-DV535
Mark Symbol and Description
/MLXJ, YLXJ/NC, YPWXJ /MLXJ, YLXJ/NC, YPWXJ /MLXJ, YLXJ/NC
1..LOAB ASSY VWG2346 VWG2346 VWG2346

1..DSP ASSY AWX8587 AWX8587 AWX8587

NSP 1..MAIN ASSY XWM3272 XWM3282 XWM3286


2..CONTROL ASSY XWZ3969 XWZ3984 XWZ3989

NSP 1..COMPLEX ASSY XWM3277 XWM3277 XWM3277


2..POWER ASSY XWZ3975 XWZ3975 XWZ3975
C
2..DISPLAY ASSY XWZ3979 XWZ3979 XWZ3979
2..VIDEO ASSY XWZ3980 XWZ3980 XWZ3980
2..LED ASSY XWZ4000 XWZ4000 XWZ4000

NSP 1..TRADE ASSY XWX3074 XWX3074 XWX3074


2..TRADE1 ASSY XWZ3997 XWZ3997 XWZ3997
2..TRADE2 ASSY XWZ3998 XWZ3998 XWZ3998

1..6CH AMP XWK3188 XWK3188 XWK3188

1..DVDM ASSY AWM7964 AWM7964 AWM7964

D 1..FM/AM TUNER UNIT AXX7173 AXX7173 AXX7173

7 CONTRAST OF PCB ASSEMBLIES

F CONTROL ASSY
XWZ3984, XWZ3989 and XWZ3969 are constructed the same except for the following :
Mark Symbol and Description XWZ3969 XWZ3984 XWZ3989
IC3002 Not used Not used NJM4558MD
IC3003,IC3055–IC3058, IC3902 HA17558AF NJM4558MD NJM4558MD
IC9091 Not used Not used HEF4052BT
IC9092 Not used Not used HA17558AF
E Q9090 Not used Not used DTA124EUA

Q9091 Not used Not used XP4506


Q9093 Not used Not used 2SA1576A
D9100 Not used Not used MA111
C3019, C3020, C9091, C9092 Not used Not used CEAT100M50
C3031, C3032 Not used Not used CKSRYB223K50

C9084 Not used Not used CEJQ4R7M50


C9094, C9095 Not used Not used CCSRCH681J50
C9101, C9102 Not used Not used CKSRYB103K50
C9105 Not used Not used CEJQ470M16
F C9106 Not used Not used CEAT470M16

R3029, R3030, R9111, R9112 Not used Not used RS1/16S104J


R3041, R3042 RS1/10S182J RS1/10S182J RS1/10S681J

56 XV-DV333
1 2 3 4
5 6 7 8
Mark Symbol and Description XWZ3969 XWZ3984 XWZ3989
R3043, R3044 Not used Not used RS1/16S220J
R3129, R3130 RS1/16S0R0J RS1/16S0R0J Not used
R5589 RS1/16S473J RS1/16S473J Not used
A
R5590 Not used RS1/16S473J RS1/16S473J
R9081, R9082, R9107, R9108 Not used Not used RS1/16S472J
R9084, R9110 Not used Not used RS1/16S473J
R9089, R9095 Not used Not used RS1/16S182J
R9091, R9097 Not used Not used RS1/16S221J

R9101 Not used Not used RS1/16S103J


R9102 Not used Not used RS1/16S102J
R9103, R9104 Not used Not used RS1/16S224J
R9105, R9106, R9113 Not used Not used RS1/16S223J
R9109 Not used Not used RS1/16S100J
B
R9114 Not used Not used RS1/16S0R0J
9091 Pin Jack 2P Not used Not used AKB1233

• FM/AM TUNER UNIT


This assembly has no service parts.

7 PCB PARTS LIST FOR XV-DV333/MLXJ UNLESS OTHER WISE NOTED


Mark No. Description Part No. Mark No. Description Part No.
L732 POWER INDUCTOR ATH7011 C

A LOAB ASSY
L731 POWER INDUCTOR (22U) DTL1099
L901 CHIP BEADS VTL1075
SWITCHES AND RELAYS L751 CHIP BEADS VTL1095
S101 VSK1011
CAPACITORS
OTHERS C252 CCSRCH100D50
C737 CCSRCH121J50
CN602 KR CONNECTOR S2B-PH-K
C265 CCSRCH220J50
CN601 KR CONNECTOR S5B-PH-K
C227 CCSRCH221J50
C254 CCSRCH391J50

B DVDM ASSY
SEMICONDUCTORS
C712, C752
C211, C212
CCSRCH471J50
CCSRCH560J50 D
C251 CCSRCH8R0D50
IC203 AYW7069 C256 CEVW100M16
IC0 S29AL016D70TFI010 C101, C373, C401, C404, C734 CEVW101M16
> IC761 BA3948FP
IC101 BD7995EFS C739, C761 CEVW101M16
IC202 K4S641632H-TC75
C201, C202, C237, C281 CEVW221M4
C203, C206, C215, C309, C310 CEVW470M16
> IC751 MM1565AF
C701 CKSQYB105K16
IC401 MM1623BF
C713, C753 CKSQYB225K10
> IC711 MM1661JH
IC201 MT1389FE/C2-L
C161, C230, C267, C296 CKSRYB102K50
> IC731 R1224N102H
C151–C153, C226, C250 CKSRYB103K50
C131, C204, C205, C207, C209 CKSRYB104K25 E
IC204 S-24CS04AFJ
C213, C214, C216, C217, C220 CKSRYB104K25
Q701, Q821, Q851, Q881 2SA1576A
C222–C225, C228, C231–C236 CKSRYB104K25
Q304 2SC4081
Q481 DTC114YUA
C239–C241, C244–C246, C253 CKSRYB104K25
Q702, Q801 DTC124EUA
C257, C260, C266, C268 CKSRYB104K25
C271–C273, C283–C288, C290 CKSRYB104K25
Q307, Q308 HN1A01F
C371, C372, C402, C405, C406 CKSRYB104K25
> Q732 RSQ035P03
C411, C415, C416, C736, C801 CKSRYB104K25
Q305 UM5K1N
D731, D733, D821, D851, D852 1SS355
C102–C104, C121, C140, C243 CKSRYB105K10
D861, D862, D881 1SS355
C282, C289, C343–C347 CKSRYB105K10
C412–C414, C711, C751, C762 CKSRYB105K10
D732 RSX201L-30 F
C219 CKSRYB152K50
D801 UDZS4R7(B)
C144–C146, C208, C210 CKSRYB222K50

COILS AND FILTERS C269 CKSRYB333K16


XV-DV333 57
5 6 7 8
1 2 3 4
Mark No. Description Part No. Mark No. Description Part No.
C258, C259 CKSRYB473K50
C255 CKSRYB474K10 C603, C701, C825, C914 CKSRYB103K50
C732, C733, C735, C738 (10uF/16V) DCH1165 C607, C611, C616, C704, C706 CKSRYB104K16
A C716, C720, C802, C806, C808 CKSRYB104K16
RESISTORS C815, C817, C822, C829, C833 CKSRYB104K16
R225 RAB4C330J C852, C901, C915, C952 CKSRYB104K16
R1001-R1003, R200, R207–R209 RS1/10S0R0J
R217, R281, R301–R303, R500 RS1/10S0R0J C803, C804, C809, C810 CKSRYB105K6R3
R530, R560, R590 RS1/10S0R0J C823, C824, C826, C827 CKSRYB105K6R3
R732 RS1/10S100J C830, C831 CKSRYB105K6R3

R151, R153 RS1/10S1R0J RESISTORS


R152, R154 RS1/10S1R8J R802, R965 RAB4C101J
R131–R136 RS1/10S4R7J R837 RAB4C470J
R411–R416 RS1/16S1500F R902 RS1/16S2701F
R738 RS1/16S1502F R901 RS1/16S4701F
B Other Resistors RS1/16S###J
R736 RS1/16S1802F
R279 RS1/16S2201F OTHERS
R737 RS1/16S2702F 901 SCREW PLATE VNE1948
R762 RS1/16S3902F CN901 9P SOCKET XKP3075
Other Resistors RS1/16S###J CN951 13P SOCKET XKP3077
CN701 19P SOCKET XKP3080
OTHERS X801 CRYSTAL RESONATOR XSS3003
CN104 PH CONNECTOR 5P AKM1291 (24.576MHz)
CN102 12P CONNECTOR AKN7031
CN103 04P CONNECTOR RKN1045

C
CN901
CN902
25P FFC CONNECTOR
27P FFC CONNECTOR
VKN1317
VKN1319 D 6CH AMP ASSY
SEMICONDUCTORS
CN101 0.5-24P CONNECTOR VKN1482 > IC3301, IC3401 STK433-270
X201 CRYSTAL RESONATOR VSS1172 > IC81 TA7805S
(27MHz) > IC61 TA7812S
> IC71 TA79012S
Q3382, Q43 2SA1576A

C DSP ASSY
SEMICONDUCTORS
Q111, Q3381, Q3385, Q3485, Q92
Q3501, Q3502
2SC4081
2SD2114K
IC601 AK4117VF Q3654 2SD2144S
IC701 AK4628VQE > Q3383, Q91 2SJ304
> IC901 BA30E00WHFP > Q3384 2SK2232
D IC801 DSPC56371AF180
IC851 PDC123A8 Q3653 DTA124EUA
Q3652 DTA124TK
IC951 TC74VHC08FTS1 Q3651 RN1901
IC802 TC7WU04FU Q101, Q103 UMB1N
Q801 UN5212 Q102, Q104 UMH1N
D702 DAN202K
D701 DAP202K Q3301, Q3401 XP4506
> D3321-D3326 1SR139-400
D902 UDZS5R6(B) D3327, D3328 1SR139-400
> D3421-D3426 1SR139-400
COILS AND FILTERS D3427, D3428 1SR139-400
L803, L804, L901, L902 ATL7002
E CHIP FERRITE BEAD D3387, D3388, D3651, D3655 1SS133
L602, L603, L701, L702 QTL1013 > D3391, D3392 30PDA20-FC6
L801, L802, L851, L952 QTL1013 > D3381, D3382, D3481, D3482 DAN217
CHIP SOLID INDUCTOR > D3581, D3582 DAN217
D101, D102 MA111
CAPACITORS
> D3301, D3401 MA111
C705 CCSRCH101J50
D3657, D42 MA111
C606, C617, C702, C707–C714 CCSRCH471J50
D3389, D3390 MTZJ10(B)
C717, C801, C805, C807, C814 CCSRCH471J50
> D98 MTZJ11(B)
C816, C821, C828, C832, C851 CCSRCH471J50
> D72 MTZJ15(B)
C913, C916, C951 CCSRCH471J50

D3393, D3394 MTZJ18(B)


C819, C820 CCSRCH5R0C50
F > D63 MTZJ18(B)
C615, C703, C715, C834, C835 CEVW101M16
D3385, D3386 MTZJ36(B)
C902, C903 CEVW101M16
> D82 MTZJ7R5(B)
C718 CEVW2R2M50
D91 UDZS18B
C614 CKSRYB102K50
58 XV-DV333
1 2 3 4
5 6 7 8
Mark No. Description Part No. Mark No. Description Part No.
IC3062 BD3814FV
D3658 UDZS3R9(B) IC3003, IC3055-IC3058, IC3902 HA17558AF
D105, D106 UDZS7R5(B) IC3001 HEF4052BT
> TH111 NCP18WF104J03RB IC3059 HEF4066BT A
IC3901 NJM4565M
CAPACITORS
C97 CCSRCH221J50 > IC62 NJM78M05DL1A
C3305, C3306, C3405, C3406 CCSRCH470J50 IC5501 PDC122B
C3505, C3506 CCSRCH470J50 Q5576, Q5577 2SA1037K
C3309, C3310, C3409, C3410 CCSRCH8R0D50 Q3906 2SA1576A
C3509, C3510 CCSRCH8R0D50 Q3005, Q3006, Q3009, Q3010, Q5501 2SC4081

C3307, C3308, C3407, C3408, C3508 CEAL100M16 Q5572, Q5711 2SC4081


C3507 CEAL470M6R3 Q9095 2SK208
C72 CEAT100M50 Q3003, Q3061, Q3069, Q3071 DTA124EUA
C3651 CEAT101M25 Q3076, Q3077 DTA124EUA
C101, C102 CEAT1R0M50 Q3060, Q3070, Q3075, Q5575 DTC124EUA B

C63 CEAT220M50 Q5578, Q5579 DTC124EUA


C3323, C3324, C3423, C3424 CEAT221M50 Q5571 DTC143EUA
C3167, C3168, C3178, C3179 CEAT2R2M50 Q5595 RN2901
C3301, C3302, C3317, C3318 CEAT2R2M50 Q3004 UMB1N
C3401, C3402, C3501, C3502 CEAT2R2M50 Q9094 UMD2N

C3311, C3312, C3652, C82, C98 CEAT470M25 Q3001 XP4506


C3653 CEAT470M35 D3072, D3073, D3901 DAP202K
C3321, C3322, C3421, C3422 CEATR22M2A D5570, D5571, D5573, D5575, D5595 MA111
C3303, C3304, C3403, C3404 CKSRYB102K50 D5709, D5710, D9101 MA111
C3503, C3504 CKSRYB102K50 D5711 UDZS10(B)
C
C92 CKSRYB104K16 D3946, D3947, D3950 UDZS5R1(B)
C66, C71, C81 CKSRYB473K50 D3003, D3004 UDZS5R6(B)
D3052, D3053 UDZS6R8(B)
RESISTORS
R3317, R3318, R3417, R3418 ACN7123 COILS AND FILTERS
R3517, R3518 ACN7123 L3905 CHIP FERRITE BEAD CTF1399
> R3327, R3328, R3427, R3428 RD1/4MUF470J L5571 LFEA220J
R3387, R3388 RD1/4PU101J L8881-L8884 CHIP SOLID INDUCTOR QTL1013
R3657 RD1/4PU330J F8604 CHIP SOLID INDUCTOR VTF1096
L61 RADIAL INDUCTOR (47UH) VTL1118
R96, R97 RS1/16S1002F
> R3323, R3324, R3351, R3423, R3424 RS1/16S1R0J CAPACITORS
D
> R3451 RS1/16S1R0J C5575 (0.047F/5.5V) ACH1246
R94, R95 RS1/16S2701F C3111, C3112, C3130, C3145, C3146 CCSRCH100D50
R47, R48 RS1/16S4701F C3131-C3133, C3913, C3914, C3950 CCSRCH101J50
C5510, C5511, C5577, C5722, C5723 CCSRCH101J50
Other Resistors RS1/16S###J C3001-C3008 CCSRCH221J50

OTHERS C3948, C3957 CCSRCH330J50


CN3651 PLUG (2P) KM200SA2 C3191, C3192 CCSRCH331J50
CN3001, CN3002 23P PLUG XKP3071 C3168, C3909, C3910 CCSRCH470J50
C3952 CCSRCH471J50
C3119, C3120 CCSRCH680J50

E TRADE2 ASSY
SEMICONDUCTORS
C3139
C3009, C3010
CCSRCH681J50
CCSRCH821J50
E

C3061, C3062, C3906 CEAL100M16


Q114 2SD2114K
C3079, C3080, C3094, C3173, C3174 CEAL100M50
Q115 DTA124EUA
C3951, C3956 CEAL100M50
RESISTORS C8610 CEAL470M16
All Resistors RS1/16S###J C3919, C3920 CEANP470M16
C3029, C3030, C3035-C3038 CEAT100M50
OTHERS C3917, C3918, C3946, C3953, C5711 CEAT100M50
CN5511, CN5512, CN5521, CN5522 XKP3082 C8305, C8306 CEAT100M50
23P SOCKET
C5572 CEAT101M10
C70 CEAT101M16 F

F CONTROL ASSY
SEMICONDUCTORS
C3113, C3114
C3134
C3086, C3093, C5576
CEAT221M10
CEJQ100M16
CEJQ100M50

XV-DV333 59
5 6 7 8
1 2 3 4
Mark No. Description Part No. Mark No. Description Part No.
D5931 SLR-56MC
C69 CEJQ101M6R3
C5578 CEJQ1R0M50 COILS AND FILTERS
A C5595 CEJQ220M25 L3901, L3902 CHIP FERRITE BEAD CTF1399
C3027, C3028, C3149, C3150 CEJQ470M16 L5563 LAU100J
C3911, C3912 CEJQ470M16 L5562 LAU220J

C3138, C5504, C5789, C5793, C5795 CKSRYB102K50 SWITCHES AND RELAYS


C3025, C3026, C3033, C3034 CKSRYB103K50 S5921-S5927 VSG1024
C3101, C3102, C3115, C3116 CKSRYB103K50
C3147, C3148, C3159, C3160 CKSRYB103K50
C3169-C3172, C3176, C3954, C3955 CKSRYB103K50
CAPACITORS
C5674 CCSRCH470J50
C5661, C5663 CCSRCH471J50
C5506, C5508, C5571, C5573, C5580 CKSRYB103K50
C5564 CEAL101M6R3
C5794, C5798, C5799 CKSRYB103K50
C5679, C5680 CEAL1R0M50
C3161, C3162, C3180, C5513-C5516 CKSRYB104K16
B C5678 CEAL220M35
C5574, C5791, C68, C8609, C8611 CKSRYB104K16
C3155, C3156 CKSRYB123K50
C5953 CEAL470M16
C3901, C3902, C5671-C5673 CKSRYB102K50
C3182, C3193-C3195 CKSRYB124K16
C3905, C5677, C5681 CKSRYB103K50
C3090 CKSRYB332K50
C3906, C3925, C5676 CKSRYB104K16
C3181, C3183, C3196-C3199, C3201 CKSRYB392K50
C5562, C5563, C5665, C5666, C5675 CKSRYB223K50
C3177, C3179 CKSRYB563K16
C3141, C3142, C3165 CKSRYB822K50
C5952 CKSRYB223K50
C3903, C3904 CKSRYB473K25
C3186 CKSRYB823K25

RESISTORS RESISTORS
R3901, R3902, R3911, R3912 RS1/10S680J
R3118, R3119 RD1/2VM151J
C R3961-R3964 RS1/10S680J
R3041, R3042 RS1/10S182J
Other Resistors RS1/16S###J
Other Resistors RS1/16S###J

OTHERS OTHERS
CN5701 11P FFC CONNECTOR 52045-1145 2P CABLE HOLDER 51048-0200
CN5611 19P FFC CONNECTOR 52045-1945 CN5601 19P FFC CONNECTOR 52044-1945
JA3001 PIN JACK (6P) AKB7050 JA3901 MINITURE JACK AKN7005
X5501 CERAMIC RESONATOR ASS7034 IC5951 REMOTE RECEIVER UNIT GP1UM27XK0VF
(10MHz) V5601 FL TUBE XAV3026

JA3902 REMOCON JACK RKN1004 FL SPACER XEB3046


JA8602 OPTICAL INPUT JACK TORX177PL
KN3 SCREW PLATE VNE1948

I VIDEO ASSY
D
KN5791 TERMINAL VNF1084
JA8803 MINI JACK(4P) /W SW XKN3015
COILS AND FILTERS
CN5613 9P PLUG XKP3064 L8831, L8841 VTL1086
CN5620 13P PLUG XKP3066 L8861, L8871 VTL1089
CN5612 19P PLUG XKP3069
CN5501, CN5502 23P PLUG XKP3071 CAPACITORS
C8822, C8832, C8842, C8852, C8862 CCSRCH470J50
C8872 CCSRCH470J50

G TRADE1 ASSY
SEMICONDUCTORS
C8851, C8888
C8861, C8871
C8831
CEAT102M6R3
CEAT471M6R3
XCH3017
E > IC25 PROTECTOR (7A AEK7047
RESISTORS
OTHERS R8821, R8832, R8842, R8853, R8863 RS1/16S75R0F
CN3011, CN3012, CN3021, CN3022 XKP3082 R8873 RS1/16S75R0F
23P SOCKET
OTHERS
CN8802 4P MINI DIN SOCKET AKP7045

H DISPLAY ASSY
SEMICONDUCTORS
JA8851 4P PIN JACK
CN8801 27P FFC CONNECTOR
VKB1168
VKN1258

IC5601 PT6302LQ-003

F
Q5691, Q5692
Q5693
Q3901, Q3921
2SC4081
DTC143EUA
XP4506
J POWER ASSY
SEMICONDUCTORS
D5662 MTZJ36(B) > IC51 NJM78M56FA
> Q32 2SB1565
D5561 MTZJ5R6(B) Q3601, Q3602, Q3611, Q3612 2SC4081
60 XV-DV333
1 2 3 4
5 6 7 8
Mark No. Description Part No. Mark No. Description Part No.
Q3621, Q3622, Q3631, Q3637, Q3638 2SC4081 R3365-R3368, R3465-R3468 RS1/10S220J
Q51 2SD1858X R3565, R3566, R3665, R3667 RS1/10S220J
Other Resistors RS1/16S###J
Q3635, Q3639, Q3646 DTA124EUA A
Q3640 DTC124EUA OTHERS
Q3633 RN1901 H1–H4 FUSE CLIP AKR7001
Q3632 UMB1N CN11 10P VH CONNECTOR B10P-VH
D35, D3632-D3634, D52 1SS133 > CN2 2P VH CONNECTOR B2P3-VH
SCREW BBZ30P080FTC
> D11, D21, D22 D5SBA20(B) PCB BINDER VEF1040
D3635 DAN202K
D53 DAN217 CN5102 25P FFC CONNECTOR VKN1256
D3603, D3613, D3623 DAP202K KN11 WRAPPING TERMINAL VNF1084
D103, D3601, D3602, D3611, D3612 MA111 JA3301 6CH SPEAKER JACK(V0) XKE3036
CN3031, CN3032, CN5531, CN5532 XKP3071
D3621, D3622, D3636 MA111 23P PLUG
D33, D34 MTZJ10(B) B
D36, D3631 MTZJ5R1(B) > AN1 AC INLET 1P XKP3084
D51 S1NB60
> D31, D32 S5688G

COILS AND FILTERS


L3361, L3362, L3461, L3462, L3561 ATH-059
K LED ASSY ASSY
SEMICONDUCTORS
L3661 AF CHOKE COIL ATH-059 D5932 SLR-343BBT
L3701 CHIP BEADS VTL1074 D5933 UDZS6R8(B)
> L1 LINE FILTER XTF3004
OTHERS
TRANSFORMERS 2P CABLE HOLDER 51048-0200
> T2 ATT7078 J5602 JUMPER WIRE 2P D20PYY0210E C
SWITCHES AND RELAYS
> RY1 XSR3008

CAPACITORS
> C1, C2 (0.022/AC275V) ACE7022
C25 ACH7183
C3633 CEAT100M50
C52 CEAT102M16
C33, C34 CEAT220M50

C32 CEAT221M63
C3631 CEAT2R2M2A D
C54 CEAT470M16
C3632 CEAT471M6R3
C35 CEJQ100M50

C53 CKSRYB103K50
C3361-C3364, C3461-C3464, C3561 CKSRYB223K50
C3563, C3661, C3663 CKSRYB223K50
C3365-C3368, C3465-C3468, C3565 CKSRYB473K50
C3567, C3665, C3667, C56 –C58CKSRYB473K50

C3369, C3370, C3469, C3470, C3569 XCG3008


C3669 XCG3008
C8886 XCH3021 E
C23, C24 (5600uF/35V) XCH3023
C15, C16 (2200uF/63V) XCH3024

RESISTORS
R3607, R3608, R3617, R3618 ACN7112
R3627, R3628 (0.1/ 2W) ACN7112
R3361, R3362, R3461, R3462, R3561 RD1/2PMF101J
R3661 RD1/2PMF101J
R31 RD1/2PMF332J

R36, R37 RD1/4PU101J


R3639, R9506 RD1/4PU273J
F
R3635 RD1/4PU332J
R3631, R3632 RD1/4PU333J
R35 RD1/4PU472J

XV-DV333 61
5 6 7 8
1 2 3 4

6. ADJUSTMENT
6.1 ADJUSTMENT ITEMS AND LOCATION
A Adjustment Items Adjustment Points (Mechanism Part)
[Mechanism Part]
Cautions: After adjustment, adjustment screw locks with the
1 Tangential and Radial Height Coarse Adjustment Screw tight.
2 DVD Error Rate Adjustment

1 2 1 2
Tangential
adjustment Radial
[Electrical Part] screw adjustment
screw
Electrical adjustments are not required.
B

6.2 JIGS AND MEASURING INSTRUMENTS

Test mode remote control


Screwdriver (large) Screwdriver (medium) TV monitor unit (GGF1381)

Screw tight
(GYL1001)

Precise screwdriver DVD test disc Soldering iron


(GGV1025)

62 XV-DV333
1 2 3 4
5 6 7 8

6.3 NECESSARY ADJUSTMENT POINTS

When Adjustment Points


A
Exchange Parts of Mechanism

Mechanical ~, Ÿ ∗ After adjustment, screw locks


Exchange the 05SD Pickup Assy
point with the Screw tight.

Electric
point

Exchange the Traverse Mechanism


Mechanical
point
Assy-S B

Electric
point

Mechanical Ÿ ∗ After adjustment, screw locks


Exchange the Spindle Motor point with the Screw tight.

Electric
point
C

Exchange PCB Assy

Exchange PC Board
Mechanical
point
LOAB and DVDM ASSYS
Electric
point

XV-DV333 63
5 6 7 8
1 2 3 4

6.4 TEST MODE

POWER ON

POWER

B
ON

DISC SET
<TRAY OPEN> <TRAY CLOSE>

OPEN/CLOSE DVD disc OPEN/CLOSE


(Player) (Player)

TEST MODE: PLAY


CHECK
<PLAY> DVD, CD An address is displayed
ESC TEST
Press the play key
D ( ) of the normal
remote control unit.

GGF1381
Test mode DSC - &&&
remote control
unit

Notes:
• After going into test mode, if you play back the disc, "DISC-NON" is displayed.
• The video signal and the audio signal are outputted during the test mode.
• The SKIP key and the SCAN key are effective during the test mode.
E

TEST MODE: OFF

ESC

POWER
OR
GGF1381
F
Test mode
OFF remote control
unit

64 XV-DV333
1 2 3 4
5 6 7 8

6.5 MECHANISM ADJUSTMENT

1 Tangential and Radial Height Coarse Adjustment

START
• Remove the 05SD Pickup Assy from the Traverse Mechanism Assy-S. 05SD Pickup Assy

• Remove the joint and the joint spring of the 05SD Pickup Assy.

Note:
Before removing the flexible cable for the Joint B
pickup, soldering of the pickup circuit is
necessary.
For details, see "7.1.11 DISASSEMBLY". Joint Spring

• Pass through the guide shaft to a new 05SD Pickup Assy. 05SD Pickup Assy
• Attach it to the Traverse Mechanism Assy-S.

Guide Shaft

D
• Put the joint between the Tangential (or Radial) adjustment screw and the mechanism base
and turn each screw to adjust the height.
(Refer to "6.1 ADJUSTMENT ITEMS AND LOCATION".)

Joint

7.5mm

Mechanism base
E

• Attach the Traverse Mechanism Assy-S to the 05 LOADER Assy.


• Turn it over and attach the joint and the joint spring.
• Arrange the flexible cables.
(Refer to "7.1.11 DISASSEMBLY".)

XV-DV333 65
5 6 7 8
1 2 3 4

2 DVD Error Rate Adjustment


A • Play the DVD test disc
Notes: at inner track
• Use disc: GGV1025 (around #30000)

START
Traverse Mechanism
• Play the DVD test disc Assy-S Traverse Mechanism
at inner track Adjust the radial adjustment Assy-S
• Display ERROR RATE screw so that Fasten the radial
on the monitor ERROR RATE becomes adjustment screw so that
ESC CHP/TIM around "5E-4". A ERROR RATE becomes
around "1E-3". B
B ERROR RATE : "5E-4"
ERROR RATE : "1E-3"

C B • Unfasten the radial adjustment screw


1E-3
by 90 degrees step till ERROR RATE
BER becomes around "1E-3" again . C
A A
5E-4 • Record the number of rotation (N1).
Best point (memorizing how much the screw was rotated.)

Anticlock wise Clock wise • Fasten the radial adjustment screw


Rotation of Radial screw till the number of rotation becomes
C and Tangential screw harf of N1. Best Radial point

ESC
ERROR RATE: - - - -

Player Service mode end

Monitor • Play the DVD test disc


at outer track
(around #200000)

D Turn the POWER OFF in


case of NG once, and \ Service mode
perform the adjustment
ESC CHP/TIM
once again.
N

If error rate is OK,


G

locks a root of Traverse Mechanism


tangential and radial Assy-S
adjustment screws with CHECK Fasten the tangential
the Screw tight. In this check, the error rate adjustment screw so that
Screw tight: GYL1001 OK that is less than "5E-5"is ERROR RATE becomes
better. around "1E-3".
E B
ERROR RATE : "1E-3"

Disc playback normally.


• The measurement of • Unfasten the tangential screw
block error rate by 90 degrees step till ERROR RATE
becomes around "1E-3" again . C
ESC CHP/TIM ESC • Record the number of rotation (N1).

• Fasten the tangential adjustment screw


till the number of rotation becomes
F Service mode end harf of N1. Best tangential point

66 XV-DV333
1 2 3 4
5 6 7 8

7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 TEST MODE
A

Test Mode Functional Specification


1 Test mode entry
In the power ON state, press the [ESC] (A8-5F) key and [TEST] (A8-5E) key in order of the Test mode remote control unit.
• OSD displays test mode.

2 LD ON
Enter the test mode.
DVD : Press the [TEST] (A8-5E) and [1] (A8-01) keys in order, and turn on the laser diode (650n).
CD : Press the [TEST] (A8-5E) and [4] (A8-04) keys in order, and turn on the laser diode (780n). B

3 Release the Test mode


• Turn off the power.
• Press the [ESC] (A8-5F) key of the remote control unit and reset it.

XV-DV333 67
5 6 7 8
1 2 3 4
7.1.2 DISPLAY SPECIFICATION OF THE TEST MODE

A
Character in bold : Item name 2
: Information display 3

1 7
8
5 9
6
12 13
14
15

B
10
11

1 Address indication 0 Disc sensing [DSC – ∗ ∗ ∗]


The address being traced is displayed in number. The type of discs loaded is displayed.
(as for the DVD, indication of decimal number is possible.) [DVD], [CD ]
DVD : ID indication (hexadecimal number, 8 digits)
[∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗]
C CD : ID indication [∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗] - Jitter value [J – ∗ ∗ ∗ ∗]
Note: Don't use it.
2 Code indication of remote control unit [R – ∗ ∗ ∗ ∗]
In case of double code, display a 2nd code. = Version of the FL controller [FL: ∗ ∗ ∗ ∗]
Note: Don't use it.
3 Main unit keycode indication [K – ∗ ∗]
~ Region setting of the player [REG: ∗]
5 Tracking status [TRKG – ∗ ∗ ∗] Setting value : [1] to [6]
Tracking on : [ON]
Tracking off : [OFF] ! Destination setting of the FL controller
[MDL: ∗ ∗ ∗ ∗ / ∗ ∗ ∗]
6 Spindle status [SPDL – ∗ ∗ ∗] Four characters in the front represent code 01.
D
CLV : [CLV] Three characters in the back represent the destination code.
Off : [OFF] J: /J, K: /KU, /KC, /KU/KC, R: /RL/RD, RAM : /RAM,
LB: /LB, WY: /WY
7 Mechanism (loading) position value [M – ∗ ∗]
Unknown : [01] or [41] @ Version of the flash ROM [V: ∗ ∗. ∗ ∗]
Open state : [04] Flash ROM size [FLASH = ∗ ∗]
Close state : [08]
During opening : [12]
During closing : [22]

8 Slider position [S – ∗ ∗ ∗ ∗]
E In Side Switch ON : [01]
In Side Switch OFF : [00]

9 Output video system [V – ∗ ∗ ∗ ∗]


NTSC system : [NTSC]
PAL system : [PAL]
Automatic setting : [AUTO]
Scart terminal output [SK – ∗ ∗]
(Display only the WY model which can do the output setting
of scart terminal.)
VIDEO : [00]
S-VIDEO : [01]
F RGB : [02]

68 XV-DV333
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7.1.3 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY

Only during normal playback, the following shortcut keys can be assigned by pressing a required key after pressing the ESC
key of the remote control unit. To quit, press the ESC key
A
Remote Control Remote
Command Contents Conditions
Key Name Control Code
Memory clear and region / revision indication CLEAR (∗1) A8-45
Average value measurement of DVD error rate 5 (∗1) A8-05
CD error rate measurement 5 (∗1) A8-05
Scart terminal output : VIDEO AUDIO A3-BE
Scart terminal output : S-VIDEO WY, models equipped with Scart terminal SUBTITLE A3-36
Scart terminal output : RGB ANGLE A3-B5
Progressive OFF R_SKIP A3-9D
Only for progressive models
Progressive ON F_SKIP A3-9C
B
FL indication of ID number STEREO (∗1) A8-4A
ZOOM ON (×4) ZOOM A3-37
Service mode indication (error rate indication, etc.) CHP/TIM (∗1) A8-13
Model information indication CHAP (∗1) A8-40
Title search Input mode IN SIDE A (∗1) A8-4D
Title No. input Numbers (∗1) A8-00 to A8-09
Search execution PLAY (∗1) A8-17
[Link] (∗1) A8-1E
Region confimation mode
Numbers (∗1) A8-01 to A8-08
∗1 : Test mode remote control unit
C

• Service mode indication (ESC + CHP/TIM keys)


ID Address
The error rate is always displayed in exponential notation, e.g., ∗.∗ ∗ e - ∗, for both DVDs and CDs.
EDC/ID/AV 1 error history (ID Address, EDC/ID Error, last eight errors)

• Calculation of the average error rate (ESC + "5" [Test mode remote control unit] keys)
The average of the last eight error rates is calculated and indicated in exponential notation. After the calculation is completed, "OK" or "NG" is
displayed. If "NG" is displayed, the disc tray will open (for both DVDs and CDs)
For DVDs: OK with 5.0e-4 or less, for CDs: OK with 7.6e-3 or less

• Indication of model information (ESC + CHAP keys)


The items from 12 to 15 of the TEST MODE Indications are displayed. However, in the indications, S in the standard test mode is changed to
D
CHIP VERSION, and M is changed to RF VERSION. For details, see 7.1.4.

• Region confirmation mode (ESC + [Link] [Test mode remote control unit] + "1"-"8" [Test mode remote control unit] keys)
After you press the AUDIO key while holding the ESC key pressed and then input the region number, if the number is different from that set in
the unit, an error message is displayed, and the tray opens.

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7.1.4 SPECIFICATION OF MODEL INFORMATION DISPLAY

To display model information : Press the ESC key then the CHAP key.
To close the model information display : Press the ESC key.
A

• Display contents

1
10

9
2
B Don't care.
3
4
5
6
7

Character in bold : Item name


: Information display
C

1 Destination indication
Display it according to model information set from the FL controller.
2 Region No.
3 Part number
4 ROM version
5 Flash size

6 FL controller version
D 7 CHIP VERSION

9 Remote control code


0 Key code of Main unit

70 XV-DV333
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7.1.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE

• Display during Service Mode


To enter Service Mode, press the CHP/TIM key while holding the ESC key pressed.
A
To quit, press the ESC key.

Service mode display


1 ID Address
2 Error rate (always displayed), in exponential notation
ERROR RATE : ∗ ∗ ∗ ∗ ∗ ∗ ∗
(∗∗∗∗)

Number of error

• Calculation of the average error rate


For DVDs: OK with 5.0e-4 or less, for CDs: OK with 7.6e-3 or less
B
ex) For DVDs

• Step 1 • Step 2
%%e -& %%e -4

%%e -6 : OK 3.0e -4 : OK
%%e -5 : OK 4.0e -4 : OK
%%e -4 : Refer to Step 2 5.0e -4 : OK
%%e -3 : NG 6.0e -4 : NG
%%e -2 : NG 7.0e -4 : NG

3 EDC/ID error history (ID Address, EDC/ID errors, last eight errors)

Note:
∗ Error of AV1 is not supported in this player.

Indication plan contents

3
1
D
2

Character in bold : Item name


: Information display
E

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7.1.6 SERVICE TEST MODE

1. Specific conditions for Service Test mode


A • VDET is neglected.
• XPROTECT is neglected.
• Even if the unit is urgently shut down in failure in Normal mode, you can turn it on without waiting for one minute.

2. How to enter Service Test mode


• While connecting STEST port (IC5501 Pin43) to "+5V", connect AC power cord. (See next page.)

3. How to quit Service Test mode, and the conditions for quitting
• To quit Service Test mode, turn the power off or disconnect the AC power cord.
• When quitting Service Test mode, only data on protection in RAM are cleared.

4. Indications when Service Test mode starts


B
• Indications on the FL display when Service Test mode starts differ depending on whether the unit was turned off normally or if the unit
was urgently shut down because the abnormality of the power, as described below.

[After the power is turned off normally] [After the power is shut down because of
a failure in the AMP system]
FL display We l c om e ! FL display P R T E R R

FL display V o l 0 FL display V o l 0

FL display D V S V C FL display D V S V C

C [After the power is shut down because of [After the power is shut down because of a failure
an abnormality in the AMP system] in the DVD system]

FL display P R T WNG FL display D V D P R T

FL display V o l 0 FL display V o l 0

FL display D V S V C FL display D V S V C

5. Operations during Service Test mode


D • Basically, operations in Service Test mode are the same as in Normal mode. However, to clarify that it is in Service Test mode, during
this mode, when functions are changed, the indications on the FL display become as follows:
[Functions] [Indications on the FL display]
DVD/CD D V S V C
TUNER T X S V C
LINE1 L 1 S V C

LINE2 L 2 S V C
TV T V S V C

72 XV-DV333
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6. DSP error message mode


[ How to enter DSP error message mode] A
• Press "DISPLAY" button of the accessory remote control(*) in service test mode, to select the mode that DSP error message are displayed.

[ How to quit DSP error message mode]


• Press "DISPLAY" button of the accessory remote control(*) again to select normal service test mode.

For this reason, the usual function of "display" is not effective during Service Test mode.
• DVD total running time/remaining time display is inactive.
• OSD changing on TV is also inactive.
(*) : The alternative control is "DISPLAY" button of the accessory remote control of
Pioneer Home Theater System or "SYSTEM DISPLAY" button of Pioneer
mini Component System.
Specification of DSP error display B
Space
The name of the error is DIR UNLOCK (This character is displayed while DIR is UNLOCK.)
displayed in Four characters.
DSP MUTE (This character is displayed while DSPMUTE is active.)
96k (This character is displayed while the source is 88.2 or 96kHz PCM.)

FL ‡‡‡‡ - UM9
*1
*1 : The "U", "M" and "9" are not displayed synchronizing with the display "ERR_0" - "ERR_4" ("DIRERR",etc),
but it depends on the state each time.
The following example display of "ERR_0" - "ERR_4" is just a sample.

C
Example of DSP error display
[Error] [8-char FL display]
1 2 3 4 5 6 7 8
ERR. 0 D I E R - UM

ERR. 1 D S E R - UM

ERR. 2 H R E Q - UM

ERR. 3 D S NG - UM

ERR. 4 DMU T - M
D
NO ERR D S OK - 9
(Source is 88.2/96kHz.)
NO ERR D S OK -
(Source is not 88.2/96kHz.)

Refer to "7.1.10 DSP TROUBLE SHOOTING".

Service Test mode connecting point


Connecting point
F CONTROL ASSY
E

TEST

SIDE B

F
SIDE B

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7.1.7 METHOD FOR DIAGNOSING DEGRADATION OF THE LDs ON THE PICKUP ASSY

Case when this diagnosis is required :


A When playback of any disc, including a test disc (DVD: GGV1025, CD: STD-905), won't play or doesn't play

How to diagnose
In the case mentioned above, degradation of the laser diodes (LDs) mounted on the 05SD Pickup Assy is suspected.
Measure the voltage between the two ends of one of the resistors mentioned below.

No playback of a DVD :
Measure the voltage between the both ends of R322 or R325 on the DVDM
Assy. If the voltage is 0.4 V or higher, the 650-nm LD is degraded.
B If the measurements show degradation
of an LD, replace the 05SD Pickup
No playback of a CD :
Assy.
Measure the voltage between the both ends of R321 or R326 on the DVDM
Assy. If the voltage is 0.4 V or higher, the 780-nm LD is degraded.

05SD PICKUP ASSY


C CN101

B DVDM ASSY

D
R326
R325

E
R321

R322
R326
R325

Front side
SIDE A

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7.1.8 DVD TROUBLE SHOOTING

No. Symptoms Diagnosis Contents Possible Defective Points


1 The power is not turned on. Are wires of output connector (POWER SUPPLY Unit) and CN901 A
Connector / cable
(DVDM Assy) disconnected or damaged ?
Check that the following voltage is output : DVDM Assy
+ side of C739 : 3.3V 3.3V Regulator IC (IC341)

2 An opening screen is not Are the signals output from IC201-pin 98 (MDATA) and pin 99 (SCLK) DVDM Assy
displayed on the monitor on the DVDM Assy ? (in the range of 0-3V) DVD IC (IC201)
(The FL display lights. The
mechanism does not work.)
Are the signals input into IC5501-pin 50 (MDATA) and pin 51 (SCLK) CONTROL Assy
on the CONTROL Assy ? (in the range of 0-3V) UCOM (IC5501)

Check that the following voltage are output : DVDM Assy


IC751-pin 1 on the DVDM Assy : 5V 5V Regulator IC (IC751) B

DVDM Assy
Is a resonator (X201: 27MHz) on the DVDM Assy oscillating ? Crystal resonator (X201)
DVD IC (IC201)

• Is a signal input into IC203-pin26 (PCE#) on the DVDM Assy ?


(Is a signal "H" for 80 mS and then "L" after the power is turned
on ?) DVDM Assy
→ Communication with flash ROM. DVD IC (IC201)
• Are the signals input into IC202-pin 16 (DWE#), pin 19 (DCS#) Flash ROM (IC203)
and pin 38 (SDCLK) on the DVDM Assy ? SDRAM (IC202)
(Is a signal fluctuating ?)
→ Communication with SDRAM
C
Is a signal output from IC203-pin 28 (PRD#) on the DVDM Assy? DVDM Assy
(Is a signal fluctuating for several hundred mS after the power is turned Flash ROM (IC203)
on ?)
DVDM Assy
Is a signal input into IC5501-pin 67 (DVD ACK) on the CONTROL
DVD IC (IC201)
Assy ? (Is a signal fluctuating ?)
CONTROL Assy
→ Communication with FL Control IC
UCOM (IC5501)

Is a signal output from IC5501-pin 30 (XREADY) on the CONTROL CONTROL Assy


Assy ? (Is a signal fluctuating in the range of 0-5V ?) UCOM (IC5501)

DVDM Assy
Are the signals output from IC5501-pin 49 (SDATA) on the CONTROL DVD IC (IC201) D
Assy ? (in the range of 0-5V) CONTROL Assy
UCOM (IC5501)

Are the signals of IC204-pin 5(SDA) and pin 6(SCL) on the DVDM Assy DVDM Assy
fluctuating for one or two seconds after the power is turned ? EEPROM (IC204)

3 An opening screen is not


DVDM Assy
displayed on the monitor Check the video signal path between DVD IC (DVDM Assy IC201) and
Video circuit after DVD IC
(The FL display lights. The video-out terminal (see the block diagram)
(IC201)
mechanism works.)

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No. Symptoms Diagnosis Contents Possible Defective Points


A Does the voltage of CN104-pin 3 and pin 5 on the DVDM Assy change
normally ? LOAB Assy
Pin 3 (SW2(TRIN)): Tray is fully closed: "L" Tray SW (S101)
Pin 5 (SW1(TROUT)): Tray is fully opened: "L"
Is the signal input into IC101-pin 11 (TROPEN) on the DVDM Assy ? DVDM Assy
At open: 3.3V, At close: 0V DVD IC (IC201)
A tray cannot be opened. Are the signals output from IC101-pin 1 and pin 2 (CN103-pin 1 and
4 (An opening screen is pin 2) on the DVDM Assy ? DVDM Assy
displayed on the monitor) Pin 2: Approx. 6V during opening tray approx. 0V during closing tray. FTS Driver IC (IC101)
Pin 1: Approx. 0V during opening tray approx. 6V during closing tray.
Are wires of CN104 and CN103 on the DVDM Assy disconnected or
Connector / cable
damaged ?
Does the voltage of CN102-pin 1 on the DVDM Assy change to 0V by
B Inside switch
pressing the Inside switch.
Are the signals output from IC101-pin 3 (FOCS_DRV) and pin 4 DVDM Assy
(FOCS_RTN) on the DVDM Assy ? FTS Driver IC (IC101)
Does 650-nm LD emit light ?
Does a pickup lens move up / down ? Pickup
Does an actuator spring bend ?
Playback impossible Are plastic parts damaged ? Or is a shaft detached ?
5 Mechanism section (motor)
(no focusing) Is the turntable detached or tilted ?
Is flexible cable of CN101 on the DVDM Assy disconnected or
Flexible cable / connector
damaged ?
Is signal output from IC201-pin 42 (FOSO) on the DVDM Assy ?
DVDM Assy
(Device control of about 1.4 V is output usually. It is fluctuated by about
DVD IC (IC201)
C ± 250 mV with focus up / down.)
Are the signals output from IC101-pin 30 (W), pin 33 (V) and pin 35 (U)
DVDM Assy
on the DVDM Assy ?
FTS Driver IC (IC101)
Is pin 26 (STBY) fixed LOW ? (pin 26 is High at playback: 3V)
Playback impossible Is there any part detached from the spindle motor ? Mechanism section
6 Or Is there any foreign object lodged in it ? (Spindle motor)
(Spindle does not turn)
Are wires of CN102 on the DVDM Assy disconnected or damaged ? Flexible cable / connector
DVDM Assy
Is signal output from IC201-pin 37 (DMSO) on the DVDM Assy ?
DVD IC (IC201)
Does 650-nm LD deteriorate ? 650-nm LD deteriorated.
If the voltage at each both ends of R322 and R325 on the DVDM Assy (When playback of a DVD is
is 0.4 V or more, the 650-nm LD is definitely deteriorated. impossible)
D Does 780-nm LD deteriorate ? 780-nm LD deteriorated.
Playback impossible If the voltage at each both ends of R321 and R326 on the DVDM Assy (When playback of a CD is
7
(Playback stops) is 0.4 V or more, the 780-nm LD is definitely deteriorated. impossible)
DVDM Assy
Is there abnormality in FG waveform ? (IC201-pin 47) FG output : FTS Driver IC (IC101)
Are there scratches or dirt on the disc ? Disc
Picture disturbance during Are there scratches or dirt on the disc ? Disc
8 playback Is there a problem with the format of the disc ?
(block noise, freeze, other)
Check the video signals.
Composite video signal (IC401-pin 25) DVDM Assy
S video signal (IC401-pin 21, pin 26) DVD IC (IC201)
RGB video signal (IC401-pin 16, pin 18, pin 20) Video IC (IC401, IC451)
E
9 No sound DVDM Assy
(Picture is normal) Check the waveform (SPDIF: CN901-pin 16).
DVD IC (IC201)

76 XV-DV333
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Symptoms that may occur when any of the following ICs is in failure
IC Symptoms A

EEP ROM User's data cannot be stored in memory.


(DVDM Assy : IC204) The ID number is lost.

Flash ROM The power cannot be turned on.


(DVDM Assy : IC203) Downloading of the firmware cannot be performed.

DVD IC Any kind of symptoms (no power, a failure in any of the servo, video and audio systems, etc.) may be
(DVDM Assy : IC201) generated, because the DVD processing is performed by a single chip.

64M SDRAM No power.


(DVDM Assy : IC202) Block noise is generated during playback.
B

XV-DV333 77
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7.1.9 ID NUMBER AND ID DATA SETTING

Caution:
For the DVD players compatible with DVD-RW, for playback of a DVD-RW disc (CPRM), it is necessary that an individual ID
A number and ID data are set for each player. If the ID number and ID data be not properly set in the manner described below,
future operations cannot be guaranteed. The ID number is written on the yellow label at the rear panel of the player.
If there is no yellow label, before downloading FLASH ROM, take note of the ID number set following the procedures
outlined in "ID Number Confirmation Mode" on the next page.

Note: Enter ID numbers while the unit is in Stop mode so that the values set will be immediately written to the flash ROM.

Setting an ID number or ID data is required in the 5 After entering all 9 digits, if you press the SEARCH key, the
following case: unit unconditionally sets the input number as the ID number.
If "No ID Num!" or "NO ID DATA!" is displayed on the FL Then the unit automatically enters Player's Data Input Mode.
display immediately after the power to the player is turned (The SEARCH key is not accepted after all 9 digits have been
on or during Stop mode. entered.)
B [Player's ID Number Setting]
ID Number ?
JIGS AND MEASURING INSTRUMENTS
000000001

4 <PLAY> Compare Mode


5 <SEARCH> Enter

Input ID Number !

Service Remote Control Unit DVD Data Disc


[GGF1381] [GGV1175]
C 6 This display appears when the PLAY key is pressed in Step 4.
Enter a 9-digit number to compare. The number is also
ID Number Input Mode displayed on the FL display.

1 To enter ID Number Input Mode, with no ID number set, such as 7 By pressing the CLEAR key without having input a number, the
in a case of immediately after upgrading the firmware, press the unit returns to Step 2 without doing anything else. Each press
ESC key then the STEREO key. of this key after a number has been input deletes one digit.

Note: If a previous ID number and ID data, such as a factory-


preset ID number and ID data, are maintained, the unit [Player's ID Number Setting]
enters ID Number Confirmation Mode when the above keys ID Number ?
are pressed. However, if only an ID number is maintained, 000000001
the unit enters ID Data Input Mode.
Compare
2 Enter a 9-digit ID number. The ID number is also displayed on 6 ∗∗∗∗∗∗∗∗∗
D the FL display.
3 By pressing the CLEAR key without having input a number, you
can exit this mode. Each press of this key after a number has
been input deletes one digit. Input ID Number !

[Player's ID Number Setting]


ID Number ? 8 After entering all 9 digits, if you press the PLAY key, the unit
2 --------- compares the numbers input in Steps 2 and 6, and only if the
numbers match, that number is set as the ID. Then the unit
automatically enters ID DATA Input Mode. If the numbers do not
3 <CLEAR> Exit match, the disc tray is opened, and the unit exits ID Number
Input Mode.
E
Note: If you press the PLAY button before inputting a 9-digit ID
Input ID Number ! number, the unit returns to Step 6 without doing anything
else.

[Player's ID Number Setting]


ID Number ?
4 After entering all 9 digits, if you press the PLAY key, the unit 000000001
enters Compare mode. Enter the same ID number again. Only
if your two input numbers match, the ID number is set. Compare Compare
mode helps eliminate mistyping of the ID number. 000000001
Note: If you press the PLAY button before inputting a 9-digit ID
number, the unit returns to Step 2 without doing anything 8 <PLAY> Enter
else.
F Input ID Number !

78 XV-DV333
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ID Number Confirmation Mode


1 To enter ID Number Confirmation Mode after the ID number and A
• Indication of an ID number already set
the ID data are set, press the ESC key then the STEREO key. An ID number already set is displayed in the following cases:
1) When the ESC key then the CLEAR key are pressed, user
2 The ID number already set is displayed. settings are cleared, then the ID number set is displayed on
(It is also displayed on the FL display.)
the screen. In this case, the ID number is not displayed on the
FL display.
3 Enter a 9-digit number for comparison. This is not required
when you only wish to check the ID number visually. 2) When the unit enters ID Number Confirmation Mode by your
(The number is also displayed on the FL display.) pressing the ESC key then the CLEAR key, the ID number set
is displayed. In this case, the ID number is also displayed on
4 By pressing the CLEAR key without having input a number, you the FL display.
can exit this mode. Each press of this key after a number has If you only need to confirm the ID number, you can exit
been input deletes one digit. this mode by pressing the CLEAR key or turning off the power.

• Indication when no ID number is set


[Player's ID Number Setting] If no ID number is set, the message "No ID Num!" flashes on B
ID Number ? the screen and FL display for a few seconds after the power is
2 000000001 turned on or during Stop mode.
Compare
3 ∗∗∗∗∗∗∗∗∗

4 <CLEAR> Exit

Input ID Number !

5 After entering all 9 digits, if you press the PLAY key, the unit
compares the number entered in Step 2 with the ID number
set, and only if the numbers match, the unit automatically exits
ID Number Confirmation Mode. If an ID data has not been
entered, the unit enters ID DATA Input Mode. If the numbers do
not match, the disc tray is opened, and the unit exits ID Number
Confirmation Mode.
Note: If you press the PLAY button before inputting a 9-digit ID
number, the unit returns to Step 4 without doing anything
else.

6 After entering all 9 digits, if you press the STOP key, the unit
compares the number entered in Step 3 with the ID number D
set, and only if the numbers match, the unit automatically
deletes the ID number and exits this mode. If the numbers do
not match, the disc tray is opened, and the unit exits this mode.
(The STOP key is not accepted after all 9 digits have been
entered.)

[Player's ID Number Setting]


ID Number ?
000000001
Compare
000000001
E
5 <PLAY> Enter
6 <STOP> Memory Clear

Input ID Number !

XV-DV333 79
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ID DATA Input Mode


A 1 To enter ID DATA Input Mode, with the ID number set, press the 5 When writing of the data read from the disc to flash ROM is
ESC key then the STEREO key. completed, "Rom Write OK!" is displayed. After seeing this
message, you can exit this mode by pressing the CLEAR key.
2 When the STEREO key is pressed, the unit enters ID DATA Note: Whether or not the data have been written to flash ROM can
Input Mode. be confirmed by watching for the message "Rom Write OK!"
being displayed after the disc is read.

[Player's ID Number Setting] [Player's Data Input Mode]


ID Number ?
[000000001]
Compare
B >∗∗∗∗∗∗∗∗∗ 5 Rom Write OK!

<CLEAR> Exit <CLEAR> Exit


2 <STEREO> ID Data Setting Mode

Input ID Number !

3 If the DVD DATA DISC is loaded in this mode, the unit 6 If the data cannot be read from the disc, "Disc Error!" is
automatically starts reading the data. displayed on the screen, and the disc is ejected.
(If the DVD DATA DISC has already been loaded, the unit does
C not start reading the data. In this case, open then close the
tray.)

[Player's Data Input Mode]


4 To exit this mode, press the CLEAR key. While data are being
read from the DVD DATA DISC, you cannot exit this mode.

[Player's Data Input Mode]


6 Disc Error!

<CLEAR> Exit

D 4 <CLEAR> Exit

Insert The ID Data Disc ! • Indication when the data have not been set
If no ID data are set after the ID number is changed, the message
"NO ID DATA" displays on FL display after the power is turned on
or during Stop mode.

80 XV-DV333
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7.1.10 DSP TROUBLE SHOOTING

Detectable DSP Errors


A
The following conditions are assumed,
in order to eliminate causes other than "DSP-assy" and "between DSP-assy and microcomputers".
• Electric power is correctly supplied to DSP-assy.
• The SPDIF signal is coming to the input port of DIR ("COAX IN" RX0 & "OPT IN" RX3 & "DVD" RX7).
• There is no audio output from DSP-assy, or audio output is unusual.
Check the signal route by referring the connection diagram between U-com and DSP module IC (next page).
* "U", "M" display below is a sample.
• ERR_0 : –Cannot receive data from DIR– FL D I E R - U M Those character display ON/OFF depends on the state.
→Communication fault has occurred somewhere between DIR (PinNo.17 CDTO)– µ-com (PinNo.80 DIRDO).
→Communication fault has occurred somewhere between the µ- com-port (*1) which has sent the signal and each IC.

• ERR_1 : –Cannot receive data from DSP– FL D S E R - U M


→Communication fault has occurred somewhere between DSP (PinNo.35 MISO)–µ-com (PinNo.24 DSPDO).
→Communication fault has occurred somewhere between the µ-com-port (*1) which has sent the signal and each IC.
→Communication fault has occurred somewhere between the DIR and DSP.

• ERR_2 : –There is no return value of HREQ.– FL H R E Q - U M


→Communication fault has occurred somewhere between DSP (PinNo.38 HREQ)–µ-com (PinNo.82 DSPHREQ).
→Communication fault has occurred somewhere between the µ-com-port (*1) which has sent the signal and each IC.
→Communication fault has occurred somewhere between the DIR and DSP. C

• ERR_3 : –ERR information from DSP– FL D S N G - U M


→Communication fault has occurred somewhere between the µ-com-port (*1) which has sent the signal and each IC.
(especially the fault inside DSP)
→Communication fault has occurred somewhere between the DIR and DSP.

• ERR_4 : –DECOMUTE continues being LOW(MUTE).– FL D M U T - M


→Communication fault has occurred somewhere between DSP (PinNo.54 MUTE)–µ-com (PinNo.86 DECMUTE). D
→Communication fault has occurred somewhere between the µ-com-port (*1) which has sent the signal and each IC.
→Communication fault has occurred somewhere between the DIR and DSP.

Although the following are not errors, they are displayed separately and are helpful in finding a solution.
• INFO_0 : –DIRERR is HIGH (UNLOCK) in digital function.– FL D S O K - U M
If DIRERR continues being HIGH (UNLOCK) without the above-mentioned error display.
→Communication fault has occurred in somewhere between DIR (PinNo.22 INT0)–µ-com (PinNo.77 DIRERR).
→Check that the external set and this model is properly connected by the digital cable when selecting LINE2 (External Digital) function.

• INFO_1 : –DSPMUTE is LOW (MUTE).– FL D S O K - M


E
If DSPMUTE continues being LOW (MUTE) without the above-mentioned error display.
→Communication fault has occurred somewhere between µ-com (PinNo.57 XDSPMUTE)–E-VOL (IC3062) (PinNo.35 MUTE).

• INFO_2 : –Loading 88.2kHz/96kHz PCM– FL D S OK - 9


DSP function is limited when this information is displayed.

Notes :
Only the high priority error (near to ERR_0) is displayed when the multiple errors have occurred.

When the analog audio output of a DSP module is unusual but the above error information is not displayed, the fault is probably in the
CODEC IC (IC701) and the peripheral circuits.
As the µ-com has not received data from the CODEC IC, it cannot detect the fault and display the error information. F

XV-DV333 81
5 6 7 8
1 2 3 4

*1 : µ-com-port which has sent the signal to IC


A
IC5501 µ-com port IC601 DIR port IC701 CODEC port
Pin No. Pin Name Pin No. Pin Name Pin No. Pin Name
No.25 DSPCLK No.19 CCLK No.42 CCLK
No.23 DSPDI No.18 CDTI No.43 CDTI
No.79 DIRCS No.20 CSN No.41 CSN
No.78 DIRRST No.23 PDN No.17 PDN

IC5501 µ-com port IC801 DSP port


Pin No. Pin Name Pin No. Pin Name
No.25 DSPCLK No.36 SCK
B
No.23 DSPDI No.34 MOSI
No.84 DSPSS No.37 SS
No.85 XDSPRST No.47 RESET
IC5501 µ-com port IC801 DSP port
No.81 DSPMODE No.51 MODA
Pin No. Pin Name Pin No. Pin Name
IC5501 µ-com port IC601 DIR port No.24 DSPDO No.35 MISO
No.82 DSPHREQ No.38 HREQ
Pin No. Pin Name Pin No. Pin Name
No.80 DIRDO No.17 CDTO No.86 DECMUTE No.54 MUTE

No.77 DIRERR No.22 INT0 No.47 BUSY No.70 BUSY

C
CONNECTION DIAGRAM

F CONTROL ASSY C DSP ASSY


CN5620 CN951
SCK IC801
IC5501 25
DSPCLK
10
DSPCK
10 36
U-com DSPDI DSPDI MOSI DSP
23 12 12 34
DIRCS DIRCS SS
79 3 3 37
DIRRST DIRRST RESET
78 2 2 47
D
DSPSS DSPSS MODA
84 8 8 51
XDSPRST DSPRST MISO
85 9 9 35
DSPMODE DSPMODE HREQ
81 5 5 38
DIRDO DIRDO MUTE
80 4 4 54
BUSY
DSPDO DSPDO 70
24 11 11
DSPHREQ DSPHREQ
82 6 6 CCLK IC601
19
DECMUTE DECMUTE DIR
86 13 13 CDTI
18
DIRERR DIRRERR
77 1 1 CSN
BUSY BUSY 20
E 47 7 7 PDN
23
CDTO
17
INT0
22

* This connection diagram displays the connection between 11 8 6 3


IC951
the U-com, DSP, DIR and CODEC. LEVEL
SHIFTER
The pin order is different from the true assignment. 12,13 9,10 4,5 1,2
CCLK IC701
42
CDTI
CODEC
43
CSN
41
PDN
F 17

82 XV-DV333
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5 6 7 8
7.1.11 DISASSEMBLY

Note 1: Do NOT look directly into the pickup lens. The laser beam may cause eye injury.
Note 2: Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures A
described here are common.
Note 3: For performing the diagnosis shown below, the following jigs for service is required:
• Flexible cable for service (GGD1266 or GGD1315 ×2, GGD1309 ×1)
• Cable for service (GGD1425)

Diagnosis of PCB's
1 Bonnet Case, Tray Cap Assy
1 Remove the bonnet case by removing the seven screws. How to open the tray when the power cannot be on
2 Press the  STANDBY/ON button to turn on the power. Insert a screwdriver (small) into the slit located at the bottom of B
the unit, and slide the projection of the drive cam in the 05
3 Press the 0 OPEN/CLOSE button to open the tray. LOADER Assy in the direction of the arrow, as indicated in the
photo. If the tray pops out a little, fully pull it out by hand.
4 Remove the tray cap Assy.
5 Set the test disc.
6 Press the 0 OPEN/CLOSE button to close the tray.
(Test disc is clamped.)
7 Press the  STANDBY/ON button to turn off the power.
8 Pull out the Power cord.

Test disc
5

4
D

3 Slit
6 Tray Tray open
3 6
Tray cap Assy
2 7 Screwdriver (small)

Screwdriver (small)
Projection
E

Drive cam
05 LOADER Assy
Bottom view

XV-DV333 83
5 6 7 8
1 2 3 4

2 Front Panel Section 3 CONTROL Assy


A
1 Remove the two screws. 1 Remove the two screws.
2 Remove the one screw. 2 Remove the one screw.
3 Unhook the four hooks.
Tighten this screw by all means when assembles
the product.
GND of DSP ASSY is connected with the rear panel.

2 ×3 1 1
3
2
3
B
Rear view

1 1
3 3
C
3 Remove the two screws.
4 Disconnect the two connectors.

Bottom view 5 Remove the CONTROL Assy.

D
4 Disconnect the flexible cable.
5 Remove the front panel section.
F CONTROL Assy
5
F CONTROL Assy
4 ×2
3 CN5501

CN5502 3
CN5611

E 4

Front panel section


5

84 XV-DV333
1 2 3 4
5 6 7 8

A
6 Connect the connector from front panel section.
7 Connect the lead wire between the DSP holder (ground on the DSP Assy) and the rear panel (chassis).
Connect the lead wire between the audio signal GND and the rear panel (chassis).
Caution : If the lead wire is not connected and the power is turned on, the timer indication on FL flashes on and off,
and the protect circuit (PRTCT ERR) has acted. a parts on the DSP Assy may be damaged.

If the above parts are damaged, the audio signal can not be output.

8 Connect the two flexible cables for service.


9 Arrange the unit as shown in the photo below.

E
TRADE2 Assy
D 6CH AMP

I VIDEO Assy

J POWER Assy
CN5511

CN5512

8 Flexible cable for srvice


6 (GGD1266 or GGD1315 x2)

CN5611

7 Lead wire

Front panel section D

7 Lead wire
Audio signal GND

C DSP Assy

F CONTROL Assy
DSP holder

Diagnosis

XV-DV333 85
5 6 7 8
1 2 3 4

4 DVDM Assy
A
1 Remove the two screws. 4 Disconnect the connector.
2 Disconnect the flexible cables. 5 Remove the two screws.
3 Remove the DVD Assy. 6 Remove and reverse the DVDM Assy.
J
I VIDEO Assy POWER Assy
6 5
5

B DVDM Assy
1 1 2 4
CN204
CN5102
3

05 LOADER Assy

Bottom view (rear side)


C
DVD Assy

7 Connect the flexible cables for service. 8 7


8 Connect the cable for service. Cable for service Flexible cable for service
(GDD1425) (GGD1309) Flexible cable for service
9 Arrange the unit as shown in the photo below. (GGD1266 or GGD1315 x2)

CN901 CN103

D
B DVDM Assy

Spacer
Spacer
05 LOADER Assy
(reverse state)

E
Lead wire Front panel section

Lead wire

Caution : If the lead wire is not connected and the power is


F
turned on, the timer indication on FL flashes on and off, CONTROL Assy
and the protect circuit (PRTCT ERR) has acted. DSP holder
C Audio signal GND
a parts on the DSP Assy may be damaged. DSP Assy
Diagnosis
F

86 XV-DV333
1 2 3 4
5 6 7 8

Removing the Traverse Mechanism Assy-S and 05SD Pickup Assy-S


A
1 05 LOADER Assy
1 Short-circuit point by soldering. 2 Disconnect the three flexible cables.
Note: After replacement, connect the flexible DVDM Assy
cable for pickup, then remove the
soldered joint (open).

05SD Pickup Assy-S

2 2 2

1 05 LOADER Assy
Rear view
Bottom view
C

2 Bridge 04, Tray


1 Remove the one screw.

2 Remove the bridge 04.

3 Pull out the tray, then remove it by pressing the 3 -2


hook. Hook

Bridge 04 1
2

E
Note when reinserting the tray
When reinserting the tray, first align the triangle
printed on the loading base and the pin of the drive
cam, then insert the tray.
Drive cam Pin

3 -2

Tray F
Front side

Loading base Triangle

XV-DV333 87
5 6 7 8
1 2 3 4

3 Traverse Mechanism Assy-S


A Flexible cable
1 Dislodge the two flexible cables from their factory
for the spindle motor
placement.
Front Side

B 1

Flexible cable for the pickup

Bottom view

D
2 Unhook the four hooks.
Traverse Mechanism Assy-S
3 Remove the Traverse Mechanism Assy-S
2 ×2

2 ×2

88 XV-DV333
1 2 3 4
5 6 7 8

4 05SD Pickup Assy-S


Note: The 05SD Pickup Assy can be removed A
without removing the TTraverse Mechanism
Assy-S.(shown as Step π.)
05SD Pickup Assy-S

Front Side
1 Disconnect the flexible cable for the pickup.

Flexible cable for the pickup

Bottom view

2 Remove the two adjustment screws. 2


Adjustment screw 2 Adjustment screw
3 Remove the 05SD Pickup Assy.
(skew screw VK1) (skew screw VK1)

05SD Pickup Assy-S

3
E
Note: Be careful not to lose the adjustment spring
(skew spring VK1).

Adjustment screw
(skew screw VK1)

Adjustment spring
(skew spring VK1)

XV-DV333 89
5 6 7 8
1 2 3 4

4 Remove the one screw. 05SD Pickup Assy


A Note: The screw is secured with the silicone
adhesive.
Make sure to apply the silicone adhesive after
reattaching the screw.

Joint VK1B

B Joint spring VK1

4
Silicone Adhesive
GEM1037

Arrangement of the flexible cable for the spindle motor


: Conductive surface

Hook
Front Side

Hook

F
Bottom view

90 XV-DV333
1 2 3 4
5 6 7 8

Arrangement of the flexible cable for the pickup


A
: Conductive surface
Note:
Be sure to move the 05SD Pickup Assy to the innermost perimeter.

1 Fold the flexible cable for the pickup with the backing outward 4 Hook the part folded in Step 1 to the hook.
in the illustration below.
5 Pass the flexible cable through the hook.

Reference line
Reference line
Hook
1 5 B
4
Backing
76 mm

Hook

2 Attach the flexible cable for the pickup to the connector. 6 Fold the flexible cable along the hook.
7 Pass the flexible cable through the hook.

Hook
2
7
Backing

6 D

Front Side Bottom View

Hook

3 Pass the flexible cable through the hook.

E
Hook Hook
3

Make sure that the cable is loose

XV-DV333 91
5 6 7 8
1 2 3 4

7.2 PARTS
7.2.1 IC

A • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.
• List of IC
PDC122A, MM1623BF

PDC122A (CONTROL ASSY : IC5501)


• System Control Microcomputer
Pin Functions
No. Pin Name I/O Pin Function
1 DVDON/OFF O Control power supply for DVD module
B 2 HPDET I Detect to insert headphone
3 NC O
4 ACPULSE I AC PULSE input detection (Interruption 0)
5 NC O
6 RDSCLK I Clock input from RDS decoder (Interruption 2, without RDS : Low output)
7 REMOCON I REMOCON signal input (Interruption 3)
8 XRESET I µ-com reset input
9 XT1 − Subclock (connect to VDD when no use)
10 XT2 − Subclock (leave open when no use, and set the bit 6 of OCR SFR)
11 VSS1 − Ground
C 12 CF1 − Main Clock (connect to VDD when no use)
13 CF2 − Main Clock (leave open when no use)
14 VDD1 − Power supply
15 SIMUKE I Destination distinction input
16 MODEL I Model distinction input
17 VDET I DVD3.3V detection input
18 KEY1 I Key1 input
19 NC O
20 NC O
21 NC O
D 22 XPROTECT I Protection and Fan Error detection input
23 DSPDI O Data output to DSP (MOTOROLA) and DIR
24 DSPDO I Data input from DSP (MOTOROLA)
25 DSPCLK O Clock output to DSP (MOTOROLA) and DIR
26 FLCS O Chip enable for FL driver
27 FLDAT O Data for FL driver (serial data input)
28 FLCLK O Clock for FL driver
29 XFLRST O Reset for FL driver
30 XREADY O Chip select for system bus (to DVD module)
31 XHPMUTE O HP MUTE ON/OFF
E 32 NC O
33 XMUTEC O Cch MUTE ON/OFF
34 RYFS O FRONT/SW RELAY ON/OFF
35 RYRC O REAR/CENTER RELAY ON/OFF
36 NC O
37 TIMERLED O Control TIMER LED
38 NC O
39 VSS4 − Ground
40 VDD4 − Power supply

92 XV-DV333
1 2 3 4
5 6 7 8

No. Pin Name I/O Pin Function A


41 (XVMUTE) O VIDEO MUTE request to DVD MODULE
42 NC O
43 STEST I Set TESTMODE for Service
44 UTEST I Set UNITCHECK for checker
45 DTSDMX O Control of gain-up for dts down-mix
46 SWFMX O Control for subwoofer mix
47 BUSY I For MCACC function
48 MICDET I Detect to insert Mic for MCACC
49 SDATA O System bus data output (AMP side output)
50 MDATA I System bus data input (AMP side input) B
51 SCLK I System bus clock input
52 NC O
53 NC
54 NC
55 VDD2 − Power supply
56 VSS2 − Ground
57 XDSPMUTE O MUTE requeat to DSP MODULE
58 ADMD O Control of DSPMUTE combining DIRERR., "H" at digital mode, "L" at analog mode.
59 MCACCSEL O Selection of MCACC function
60 TXCE O Chip enable for tuner LSI C
61 TXCLK O Clock for tuner LSI
62 TXODATA O Data for tuner LSI
63 ATT10dB O Control ATT 10dB
64 RDSPOW O Control power supply of RDS(L: POWER ON)
65 RDSDATA I Input RDS data
66 TXIDATA I Input data from tuner LSI
67 DVDACK I Acknowlegement from DVD MODULE(Interruption 4)
68 ATT6dB O Control ATT 6dB
69 NC O
70 INPUTSELA O AUDIO INPUT SELECT A D
71 XRECMUTE O REC OUTPUT MUTE ON/OFF
72 XWMUTE O WIRE LESS MUTE request
73 WSELA O WIRE LESS OUTPUTSELECT A
74 INPUTSELB O AUDIO INPUT SELECT B
75 SR+Tx O UART Tx of SR+ function
76 SR+Rx I UART Rx of SR+ function
77 DIRERR I LOCK/UNLOCK from DIR
78 DIRRST O Reset to DIR /CODEC
79 DIRCS O Chip select to DIR/CODEC
80 DIRDO I Data input from DIR/CODEC E

XV-DV333 93
5 6 7 8
1 2 3 4

A No. Pin Name I/O Pin Function


81 DSPMODE O MODE selection(ROM/RAM) to DSP(MOTOROLA)
82 DSPHREQ I Error detection from DSP(MOTOROLA)
83 XTL0 O Selection X'tal to DIR
84 DSPSS O Slave selection to DSP(MOTOROLA)
85 XDSPRST O RESET to DSP(MOTOROLA) MODULE
86 DECMUTE I Detection of 1stDSP boot success from DSP MODULE
87 NC O
88 VSS3 − Ground
89 VDD3 − Power supply
B 90 PASSANDREW O Control for bypass Andrew circuit (Tuner test for Europe/Korea model)
91 SYSPOW O Control power supply of system
92 XTVMUTE O Control mute of TV(EURO)
93 XDVDRST O RESET to DVD MODULE
94 XSYSMUTE O Control mute of system
95 (VOLMUTE) O (Control mute of E-vol IC)
96 VOLCLK O Clock for E-vol IC
97 VOLDATA/CE O Data/CE for E-vol IC
98 FLASH E/D − for FLASH writing
99 FLASH DO − for FLASH writing
C 100 FLASH CLK − for FLASH writing

94 XV-DV333
1 2 3 4
5 6 7 8

MM1623BF (DVDM ASSY : IC401)


• Video Driver A

Block Diagram

CVBS OUT
S-DC OUT

CY OUT

Cb OUT

Cr OUT
C OUT

Y OUT
GND2

GND2

GND2

GND2
VCC2

S1

S2
28 27 26 25 24 23 22 21 20 19 18 17 16 15
200Ω

Driver

Driver

Driver

Driver

Driver

Driver
75Ω

75Ω

75Ω

75Ω

75Ω

75Ω
S-DC OUT
S1/S2

6.75MHz B

6.75MHz

6.75MHz
LPF

LPF

LPF

6.75MHz

13.5MHz

6.75MHz

13.5MHz

6.75MHz

13.5MHz
LPF

LPF

LPF

LPF

LPF

LPF
6dB

150kΩ
Bias
6dB

6dB

6dB
- 6dB
6dB

6dB

6dB

150kΩ

150kΩ
C

Bias

Bias
Clamp
Bias
150kΩ

Clamp

Clamp
Bias

1 2 3 4 5 6 7 8 9 10 11 12 13 14
VCC1

C IN

MUTE1

CVBS IN

YC MIX

Y IN

GND1

BIAS

I/P

CY IN

CLP

Cb IN

MUTE2

Cr IN
Pin Function

No. Pin Name I/O Pin Function No. Pin Name I/O Pin Function D
1 VCC1 − Power supply 15 GND2 − Ground for 75Ω driver
2 C IN I Chroma signal input 16 Cr OUT O Cr signal output
3 MUTE1 I Mute select 17 GND2 − Ground for 75Ω driver
4 CVBS IN I Video signal (composite) input 18 Cb OUT O Cb signal output
5 YC MIX I YC MIX select 19 GND2 − Ground for 75Ω driver
6 Y IN I Video signal (Y) input 20 CY OUT O CY signal output
7 GND1 − Ground 21 Y OUT O Y signal output
8 BIAS I Bias 22 GND2 − Ground for 75Ω driver
9 I/P I Interlace/Progressive select 23 CVBS OUT O CVBS signal output E
10 CY IN I Luminance input 24 S2 I S2 select
11 CLP I Input clamp select 25 S1 I S1 select
12 Cb IN I Component (Cb or B) input 26 C OUT O C signal output
13 MUTE2 I Mute select 27 S-DC OUT O S1/S2 DC output
14 Cr IN I Component (Cr or R) input 28 VCC2 − Power supply for 75Ω driver

XV-DV333 95
5 6 7 8
1 2 3 4

7.3 EXPLANATION
7.3.1 SEQUENCE AFTER POWER ON

A
Reset Start • It starts when the XRESET terminal (Pin 8) is "H" level.

Microcomputer IC (PDC122A) (CONTROL Assy : IC5501)


Initialization routine

Microcomputer
initialization

Model
identification
• The inputs to Pins 15 and 16 are inspected and the model identification is performed.
B

Demonstration mode No
• Whether Demonstration mode is entered or not can be
permission
determined by inspecting the backup data.
• The default setting is "Demonstration mode eable"
Yes

C Demonstration mode Standby setting

Main loop processing

No
Demonstration mode ? Standby

Yes : Power ON
D

System power supply on • The level of the POWER terminal (Pin 91) is "H".

DVD microcomputer start-up • Only in DVD function, the level of the DVD RESET terminal (Pin 93) is "H".

• The power amp mute is turned off about five seconds after the power is turned on.
Power amp mute release • The level at the RELAY ON/OFF terminal (Pins 34 and 35) are "H."
E • The conditions are different depending on whether the headphones are connected
via the Headphones jack, or on the DSP mode.

• The system mute is released about six seconds after the power is turned on.
Demonstration mode The level of the SYSMUTE terminal (Pin 94) is "H".
or Normal power ON mode • Muting is not released in the following cases.
• When the main volume is 0.
• When the LINE 2 function digital input signal is not locked.

• If no pulse is input to the AC terminal (Pin 4) for about 60 msec when the microcomputer is in Memory Backup mode,
it will not do any processing.
F • The unit will recover from Memory Backup mode if a reset command is input to the XRESET terminal (Pin 8).

96 XV-DV333
1 2 3 4
5 6 7 8
7.3.2 PROTECTION CIRCUIT

If the TIMER LED on the front panel flashes, check the protection circuit.
Note: If the protection circuit activates, the unit will not recover for 60 seconds even if the AC power cord is disconnected then reconnected. A
If you activate Service Test mode, the protection circuit becomes invalid, which makes diagnosis easy. (To activate Service Test mode,
while connecting STEST port (IC5501 Pin43) to "+5V", connect AC power cord.) (Refer to "7.1.6 SERVICE TEST MODE")
There are three types of operations for the protection circuit, which are indicated on the FL display when Service Test mode is entered:

PRTCT WNG: The unit was shut down because of an abnormality in the AMP system. (The PROTECT line operates at the MID level.)
PRTCT ERR: The unit was shut down because of a failure in the AMP system. (The PROTECT line operates at the LO level.)
DVD PRTECT: The unit was shut down because of a failure in the DVD system. (The VDET line operates at the HI or LO level.)

Conditions for the protect circuit operations


Voltage Conditions FL display in Service Test mode
HI level >3.55V Normal B
PROTECT MID level 1.8V - 3.5V The unit is shut down because of an abnormality. PRTCT WNG
LO level <1.8V The unit is shut down because of a failure. PRTCT ERR
HI level >4.25V The unit is shut down because of a failure. DVD PRTECT
VDET MID level 3.3V Normal
LO level <2.5V The unit is shut down because of an abnormality. DVD PRTECT

The possible failures for each error message are as follows:


PRTCT WNG:
• The Speaker terminal became overloaded because of short-circuit. (See 1.)
PRTCT ERR:
• The main power supply became LO level because of short-circuit or disconnection of connectors. (See 2.)
C
• Disconnection of the FAN connector or interruption of rotation of the fan (See 3.)
• DC was generated at the output because of a failure in the AMP system, etc. (See 4.)
• Abnormal temperature was detected by the thermistor. (See 5.)
DVD PRTECT:
• An error was generated in the main power supply inside the DVDM. (See 6.)

Protection circuit that activates against a PRTCT WNG error


1 When the Speaker terminal becomes overloaded

R3601 R3607
J
1.8k 0.1
A POWER Assy
D 6CH AMP Assy
POWER Assy D
RY1
VD+5 XSR3008
B Q3601
Front L ch VD+5
R3603
33k R108 R9506
D3601 27k 27k
GND FL Q51
+5V to 2SD1858X(QR)
D3603 XPROTECT
DAP202K R3639 R5559 R53
27k 270k Q3646 RS3 18
DTA124EUA PAN217
Q3640
C E R54
18
Q3639 B
+ TRADE2
C3633
10/50
E Assy

E
In Normal mode, the speaker (6 ohms) is connected between the
FL and GND FL points. Because the voltage at Point A is higher
than that at Point B, Q3601 does not operate.

If the resistance between the FL and GND FL points becomes


1.83 ohms or less, Q3601 begins to operate, Q3639 is turned on,
Q3640 (E, C, and B)is turned on, and the level of XPROTECT
becomes MID.
→ The microcomputer detects the XPROTECT level and
shuts the power to the unit off.

XV-DV333 97
5 6 7 8
1 2 3 4

Protection circuit that activates against a PRTCT ERR error


A
2 When the main power supply becomes LO level
because of short-circuit or disconnection of
connectors
2 -1 Short-circuit-detection circuit for the amplifier 2 -3 Short-circuit-detection circuit for VFDP
power circuit (VH+[VP+15], VD+5, -12 V [VA-12])
Circuit for shutting the power off when VP+15, VD+5, or VA-12 D 6CH AMP Assy E TRADE2 Assy
VD+5
is short-circuited to ground (GND)
VH+ R108
VD+5 (VP+15) 27k
D 6CH AMP Assy
Q101_2/2 to
E2 (Q103_2/2) XPROTECT R114
VD+5 E D101 82k
Q101_1/2 (D102) Q102_2/2 (µ-com)
R112 FL AC2
(Q103_1/2) B2 (Q104_2/2) Q115
B DTA124EUA 1k
B B C2 Q114
R108 C B2
2SD2114K
27k R101 R102 C2 R113
to (R104) (VW)
XPROTECT (R105) E2 220k
C 1k 10k
(µ-com) B VA-12
Q102_1/2 R109
(Q104_1/2) + C101 A R103 820
E (C102) (R106) D105 If VFDP is short-circuited to GND, or if the DC electric potential
1/50 10k (D106)
at FL AC1 becomes GND level (in Normal mode: about -27 V)
VH–
* ( )means the wiring No. of VP+15 line. (VA–12) because of a failure in the DC bias circuit of FL AC1, Q114 then
• In Normal mode, as Q101 (Q103) (E2, B2, C2) and Q102 Q115 are turned on, and the level of XPROTECT becomes low.
(Q104) (E2, B2, C2) are on, the voltage at Point A is about 5 V. → The microcomputer detects the XPROTECT level and shuts
The voltage at Point B is therefore about the same. As Q101 the power to the unit off.
(Q103) (E, C, B) is off, Q102 (Q104) (E, C, B) is also off.

C (1) When VH+(VP+15) is short-circuited to GND


As the voltage at Point B becomes almost ground potential, and
Q101 (Q103) (E, C, B) then Q102 (Q104) (E, C, B) are turned on,
the level of XPROTECT becomes low.
→ The microcomputer detects the XPROTECT level and shuts
3 When the FAN connector is disconnected or
the power to the unit off.
when rotation of the fan is interrupted
(2) When VH-(VA-12) is short-circuited
As the electric potential of VE at Q102 (Q104) (E2, C2, B2)
D 6CH AMP Assy
VD+5 VPF+15
becomes the same as that at VB, Q102 (Q104) (E2, C2, B2) is
turned off. Following this, Q101 (Q103) (E2, B2, C2) is turned R108 R3654
off, which changes the voltage at Points A and B to a value other to 27k 1.8k
D XPROTECT A
than 5 V. Therefore, Q101 (Q103) (E, C, B) then Q102 (Q104) (E, (µ-com)
D3658
UDZS3.9B
Q3652
C2 C DTA124TK
C, B) are turned on, the level of XPROTECT becomes low. Q3651_2/2
B2
B
RN1901 + R3658 R3657
E2 E 2.2k 33(1/4W)
(3) When VD+5 is short-circuited FAN+
Q3651_1/2 C3652 D3657
The level of the XPROTECT line becomes low. The RN1901 47/50 1SS355 D3655
1SS133
microcomputer detects the XPROTECT level and shuts the power Q3654 FAN–
to the unit off. R3655 2SD2144S
8.2k D3651
1SS133
2 -2 Short-circuit-detection circuit for the DVD power
supply (VP+8)
R3656
22k V-12F
D 6CH AMP Assy VD+5 VP+8

E If no fan is connected between FAN+ and FAN-, or when the fan


R108 D104
27k 1SS355 cannot rotate because of a foreign object caught in the blades, the
XPROTECT
BASE of Q3652 becomes OPEN, and Q3652 and Q3651-1/2 (E, C,
B) are turned off. Then Q3651-2/2 (E2, B2, C2) is turned on, and
Q106 the level of XPROTECT becomes low.
DTC124EUA
→ The microcomputer detects the XPROTECT level and shuts
Q107 the power to the unit off.
DTA124EUA
TUNER
As the TUNER line is fixed to GND level, Q107 is always on. If When FAN+ and FAN- are short-circuited, the electric potential at
the level at VP+8 falls to GND level because of short-circuit, etc., Point A becomes higher than GND level by the addition of the
Q106 is turned on, and the level of the XPROTECT line becomes values at D3656 and D3657. As this value is lower than that at
low. D3658, Q3651 (E, C, B) is turned off, Q3651 (E2, B2, C2) is
F ← The microcomputer detects the XPROTECT level and shuts turned on, and the level of XPROTECT becomes low.
the power to the unit off.

98 XV-DV333
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4 When DC is generated at the output because of


a failure in the AMP system, etc. A

D 6CH AMP POWER Assy


J POWER Assy
Assy
RY1
XSR3008
VD+5
VD+5

+5V R9506
R3605 R108 27k
(R3625) Q3632 27k
(R3615) E Q51
27k 2SD1858X(QR)
Front L ch B
(SW, SL) XPROTECT
C R53
Q3637 Q3646 RS3 18
Front R ch DTA124EUA PAN217
(C, SR) R54
R3606 +
(R3626) R3638 C3632 Q3638 Q3633 18
(R3616) 10k 470/6.3
27k
B

• In Normal mode, both Q3637 and Q3638 are off.

(1) When positive (+) DC voltage is generated at the SP


terminal
When positive (+) DC voltage is generated at the L or R channel,
and VB of Q3637 becomes higher than that at the operation point,
Q3632 (E, C, B) is turned on, and the level of XPROTECT
becomes low.
→ The microcomputer detects the XPROTECT level and shuts
the power to the unit off.
C
(2) When negative (-) DC voltage was generated at the SP
terminal
Q3638 is turned on, and XPROTECT is activated.

5 When abnormally high temperature is detected


by the thermistor
5 -1 IC81 abnormal temperature detection circuit

VD+5 6CH AMP


IC81
D D
Assy
NJM7805FA TH111
NCP18WF104J03RB
to
XPROTECT
A R113
220 Q111
2SC4081
R111 R112
1k 1k

The voltage at Point A becomes the divided voltage of TH111


and R111//R112 (combined resistance of parallel-connected
resistors R111 and R112.) In Normal mode, the resistance at
TH111 is much higher than R111//R112, and Q111 is off. (Note E
that the resistance at TH111 becomes lower as the temperature
increases.) If the solder temperature at IC81 increases abnormally,
the temperature at TH111 (thermistor) mounted closest to the land
of IC81 increases accordingly, and the resistance at TH111
decreases.
When the temperature at TH111 reaches 90-110_C (varying
according to conditions,) the voltage at Point (A) becomes high
enough to turn Q111 on, and the level of the XPROTECT line
becomes low. The microcomputer detects the XPROTECT level
and shuts the power to the unit off.

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Protection circuit that activates against a DVD PRTECT error


A 6 The DVDM monitors the voltage of the main power supply by VDET signals.
In Normal mode, the VDET signal is at the MID level (3.3 V). In the following conditions, the VDET signal level becomes L or H, and
the microcomputer is notified of this abnormality.

V+5V VPR+8
V+12 R851 V+12 R881
47K 47K B DVDM Assy F CONTROL Assy

2SA1576A(RS)

2SA1576A(RS)
R852 R882
15K 10K

Q881
D851
D851

R853 R801

CN5502
Through

CN901
10K 470
NORMAL : 3.3V TRADE2

D881
V+3R3 ABNORMAL : < 0.5VDD POWER
GNDD GNDD > 0.85VDD
V+12
B R801 R5588
470 4 6 220
VDET VDET
V+SR5 V+5V R823 Q821 µcom
17

UDZS4.7B
15K 2SA1576A(RS)

C801 0.1
R5591

D801
1M C5580 IC5501
D861 R821
R824 0.01 PDC122A
R822
10K Q801
47K
D862 DTC124EUA
D852
GNDD R821
10K
GNDD
L< 2.5VDD
H> 4.25VDD

Items to be detected by VDET


(1) When the power voltages inside the DVDM become abnormal, as shown in the table below
C
Operation
Status Power Voltage VDET voltage
Q881 Q851 Q821 Q801
In Normal mode off off off off Mid 3.3V
<8.8V on on off on L
VDVD+12
>15.5V off off on on L
<5.2V − off on on L
VPR+8
>12.6V on − − on L
When an abnormality is generat V+6R5 <3V − − on on L
D <3.6V − off on on L
V+5
>6.6V − on off on L
<2.5V − − − − L
V+3R3
>4.25V − − − − H

(2) When the VDET signal to the microcomputer is interrupted because of defective soldering of the 30-pin connector or incomplete
insertion of FFC
→ The VDET level is lowered by the pull-down resistor (1 Mohms) on the side of the microcomputer.

100 XV-DV333
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Other protection circuit


AC detection circuit A
7 This is a protection circuit that prevents popping sounds in the Speaker and Headphones output when the AC power cord is connected or
disconnected.

J POWER Assy
R3641
10k
RYF to SP Relay Circuit
R3642
1k
RYR to SP Relay Circuit
VD+5
D3635
VH+ DAN202K

Q3632
R3631 R3632 E2 B
33k 33k R3633 Q3631 Q3636
10k D3634
B2
C2
B
C
D3631 R3634
MTZJ5.1A 4.7k B Q3633
E

C3631 +
R3635 2.2/50
3.3k
ACB Q3635
D3632 D3633 A D3636 to HP MUTE

• The voltage at Point A is a DC voltage which has been generated by half-wave rectification on the minus side of the AC power.
C
• The voltage at Point B is approx. 5 V.

• The base voltage at Q3631 is a voltage between Points A and B divided by R3633 and R3634. As this voltage is negative (-) in Normal
mode, Q3631 is off.
When the AC power cord is disconnected and there is no AC power input, the base voltage at Q3631 becomes +0.6 V or more, and Q3631
is turned on. Then, the operations below follow.

(1) SP Relay
Q3632 (E2, C2, B2), Q3633, and Q3636 (E, C, B) are turned on, the line to activate the power amp mute becomes low level, and the power
amp mute is turned on. D
(2) HP MUTE
Q3635 is turned on, and the MUTE circuit for HP is turned on.

XV-DV333 101
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8. PANEL FACILITIES

Front panel

PHONES

STANDBY/ON
0 OPEN/CLOSE 6 DVD/CD 7 FM/AM VOLUME

1 2 3 4 5 6 7 8 9 10 11 12

1 Disc tray 11 STANDBY/ON


Switches the system on or into standby.
2 Operation indicator
12 PHONES jack
3 Remote sensor
Headphone jack.
4 Display
C
See Display above for detailed information.
5  OPEN/CLOSE
Opens/closes the disc tray.
6  DVD/CD
Selects the DVD (CD) function and starts/
pauses/resumes playback.
7 
Stops playback.
8 FM/AM
Selects the tuner function and toggles
D between FM/AM bands.
9 VOLUME buttons
Adjusts the volume.
10 Timer indicator
Lights when the wake-up timer is set.

102 XV-DV333
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Display

1 2 3 4 5 6 7 A

PRGSVE REC D.E. D DTS


PGM RPT -1 RDM [Link] kHz PL MCACC
TONE BASS WIRELESS MHz

14 13 12 11 10 9 8

1 PRGSVE 9 Tuner indicators B


Lights when progressive scan video output is
selected .
Lights when a broadcast is being received.
2 REC
Lights when Rec Mode .
3 D.E. Lights when a stereo FM broadcast is being
Lights when Dialog Enhancement . received in auto stereo mode.

4 [Link].
Lights when one of the Advanced Surround Lights when FM mono reception is
listening modes is selected . selected.
5 10 kHz / MHz
Indicates the frequency unit shown in the C
Lights during multi-angle scenes on a DVD
disc . character display (kHz for AM, MHz for FM).

6 Digital format indicators 11 Character display

2D 12 WIRELESS
Lights during playback of a Dolby Digital Blinks when the wireless Stereo mode is
encoded source . selected. For all other (surround) wireless
modes, the indicator lights .
DTS
Lights during playback of a DTS encoded 13 Sound mode indicators
source .
TONE
2 PL II Lights when the bass or treble has been
Lights during Dolby Pro Logic II decoding . adjusted, or when Quiet or D
Midnight listening is on.
7 MCACC
Lights when Acoustic Calibration EQ is active . BASS
Lights when one of the bass modes is on .
8 14 Playback mode indicators
Lights when the wake-up or sleep timer is set .
PGM
Lights during program play .
RPT and RPT-1
RPT lights during repeat play. RPT-1
during repeat one-track play.
RDM E
Lights during random play.

XV-DV333 103
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Remote control
3 WIRELESS (XV-DV535)
STANDBY/ON Selects the wireless listening mode.
A
1 FRONT SURROUND (XV-DV434, XV-DV333)
CD FM/AM L1/L2 Selects a Front Surround listening mode.
2 DVD TUNER TV LINE
4 Disc playback controls
WIRELESS OPEN/CLOSE
See Basic playback controlson and Playing discs
0 for an explanation of these controls.
3 8 10
5 DVD MENU
Press to display a DVD disc menu, or the Disc
4 1 3 ¡
Navigator.
4 4 6 Cursor buttons, ENTER and tuning
7
buttons
B DVD MENU RETURN Cursor buttons
5 11 Use the cursor buttons (»/«/|/\) to
TUNE+ navigate on-screen displays and menus.
ST- ST+
6 ENTER ENTER
BASS Selects an option or executes a command.
MUTE TUNE- MODE
TUNE +/-
7 12 Tunes the radio.

MASTER ST +/-
8 VOLUME Selects station presets when listening to
the radio.
TV CONTROL
7 MUTE
C Mutes the sound (press again to cancel).
9 CH INPUT VOL
8 MASTER VOLUME
Adjusts the volume.
AUTO SETUP MCACC HOME 9 TV CONTROL
SET UP EQ MENU
13 These can be used to control newer models of
Pioneer plasma displays.
PROGRAM
AUDIO
REPEAT
SUBTITLE
RANDOM
ANGLE 10  OPEN/CLOSE
14 Opens/closes the disc tray.
11 RETURN
ZOOM TOP MENU DISPLAY
15 Returns to a previous menu screen.
1 2 3
D 12 BASS MODE
TIMER/
DIMMER SR+ CLOCK Selects a Bass Mode.
16 4 5 6

SYSTEM
20
SETUP TEST TONE CH LEVEL
17 7 8 9

QUIET/
SURROUND ADVANCED MIDNIGHT
18 CLR 0 ENTER

DIALOGUE
MAIN SUB SOUND
19
E

Important
• Functions printed in green on the remote
control are accessed by switching the
MAIN/SUB switch to SUB.
1 STANDBY/ON
Switches the system on or into standby.
2 Function select buttons
Selects the source you want to listen to (DVD
(CD). TUNER, TV, LINE).
F

104 XV-DV333
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13 AUTO SETUP MCACC 17 SYSTEM SETUP


MCACC SET UP starts the automatic Use to make various system and surround
Acoustic Calibration setup and sound settings.
MCACC EQ Switches Acoustic Calibration
TEST TONE
EQ on/off. A
Outputs the test tone (for speaker setup).
HOME MENU
CH LEVEL
Displays (or exits) the on-screen menu for
Adjusts the speaker level.
Initial Settings, Play Mode functions, etc.
18 Surround sound mode/sound
14 DVD/CD buttons
enhancement buttons
AUDIO
SURROUND
Selects audio channel/language.
Selects a Surround mode.
SUBTITLE
ADVANCED
Displays/changes the subtitles.
Selects an Advanced Surround mode.
ANGLE
QUIET/MIDNIGHT
Changes camera angle during DVD multi- B
Selects the Quiet and Midnight modes
angle scene playback.
CLR
PROGRAM
Clears an entry.
Programs/plays a program list.
ENTER
Selects menu options, etc. (works exactly
REPEAT
the same as the ENTER button in 6 above).
Selects a repeat play mode.
19 MAIN/SUB
RANDOM
Change from MAIN to SUB to access the green
Selects a random play mode.
functions/commands on the remote.
15 ZOOM
DIALOGUE
Changes the screen zoom level.
Selects a Dialogue mode. C
TOP MENU
SOUND
Displays the top menu of a DVD disc in the
Accesses the sound menu (to adjust the
play position (this may be the same as
DSP effect level, bass and treble, etc.)
pressing DVD MENU).
20 Number buttons
DISPLAY
Selects chapters/tracks from a disc directly.
Displays/changes disc information shown
on-screen.
16 DIMMER
Switches the display brightness.
SR+
Use to setup the SR+ features . D
and to select the SR+ mode .
TIMER/CLOCK
Displays the clock and accesses the timer
menu.

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Using this unit with a Pioneer • Use a 3-ringed miniplug SR+ cable to
connect the CONTROL IN jack of this unit
plasma display through a media receiver to the CONTROL
If you have a Pioneer plasma display (models
OUT jack of your plasma display.2
A PDP-504HDG and PDP-434HDG), you can use
Before you can use the extra SR+ features, you
an SR+ cable1 to connect it to this unit and need to make a few settings in the unit. See
take advantage of various convenient features, SR+ Setup for Pioneer plasma displays
such as automatic video input switching of the detailed instructions.
plasma display when the input is changed.
Using the SR+ mode with a Pioneer
Media receiver plasma display
CONTROL
When connected using an SR+ cable, a
number of features (such as automatic video
OUT
input switching and volume muting3 on the
Pioneer plasma display plasma display) become available to make
using this unit with your Pioneer plasma
B display even easier.
XV-DV535
See also SR+ Setup for Pioneer plasma displays
OPTICAL IN
AUDIO for information on setting up the
LINE 2
CONTROL unit.
FM AM
ANTENNA UNBAL 75 LOOP ANTENNA
COMPONENT
VIDEO OUT 1 Make sure that the plasma display and
Y PB this unit are switched on and that they are
connected with an SR+ cable.
VIDEO
OUT
PR S-VIDEO
OUT
See Using this unit with a Pioneer plasma
VIDEO
display above for more on connecting these
components.
2 Press SR+ on the remote.
C 3 When you see 'Setup?' appear in the
SERVICE PARTS display, use | / \ to select ' SR+ On' or ' SR+
Off' .
• SR+ mini-plug cable • If SR+ Error shows in the display, it means
(ADE7095) there is a communication problem
between the unit and the plasma display.4
Check all connections and retry.

Note
• The 3-ringed SR+ cable from Pioneer is
commercially available under the part
number ADE7095. Contact the Pioneer
D Customer Support division for more
information on obtaining an SR+ cable.
• You wonít be able to use the remote sensor
of this unit with the CONTROL IN jack of
this unit connected to the CONTROL OUT
jack of your plasma display. You can use
the remote sensor of the plasma display
(even in standby) as long as the power isnít
switched off.
• The automatic volume muting feature is
enabled separately; see SR+ Setup
for Pioneer plasma displays
E • If you disconnect the SR+ cable or switch
the plasma display off while SR+ is on, the
setting automatically reverts to SR+ OFF.
This displays an error if you switch the
input of the unit with the plasma display
switched off. Likewise, if this unit is sw
off, the link with the plasma display will
be terminated.

106 XV-DV333
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Troubleshooting
Problem Remedy

SND. DEMO shows in • Press and hold  (stop) on the front panel for about five seconds. The disc A
the display and the unit tray ejects automatically to indicate the Sound Demo mode is disabled.
can't be controlled.
TRAYLOCK shows in • Press and hold  (eject) on the front panel for about eight seconds. Then
the display and the tray the tray can be opened/closed using  (eject).
can't be ejected.

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7 Jigs list

A Name Jig No. Remarks


Service Remote Control Unit GGF1381 adjustment, diagnosis
DVD Test Disc (DVD-Video) GGV1025 Check of DVD-Video
CD Test Disc STD-905 Check of CD
Cable (5P) GGD1425 diagnosis of DVDM ASSY
Flexible Cable (25P) GGD1309 diagnosis of DVDM ASSY
Flexible Cable (23P) (×2) GGD1266 or GGD1315 ×2 diagnosis of CONTROL ASSY
DVD Data Disc GGV1175 diagnosis (ID data setting)
Speaker Cable with terminal SDS1174 (FL/WHITE) For checking audio at the SP terminal
SDS1175 (FR/RED), SDS1176 (SL/BLUE)
B SDS1177 (SR/GRAY), SDS1178 (C/GREEN)
SDS1179 (SW/PURPLE)

7 Lubricants and Glues list


Name Lubricants and Glues No. Remarks
Lubricating Oil GYA1001 refer to "2.4 05 LOADER ASSY"
Daifree GEM1036 refer to "2.4 05 LOADER ASSY"
Silicone Adhesive GEM1037 refer to "2.5 TM ASSY VK1AVC"
Screw tight GYL1001 refer to "6.5 MECHANISM ADJUSTMENT"
C

7 CLEANING

Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools:

Position to be cleaned Cleaning tools

Pickup leneses Cleaning liquid : GEM1004


D Cleaning paper : GED-008

Position to be cleaned Cleaning tools

Fans Cleaning paper : GED-008

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