Updates
Updates
UPDATE NOTIFICATION
F8767 0387
UPDATE INSTRUCTIONS:
Replace the Revision Record and Contents List with the new Revision Record and Contents List
dated NOVEMBER 2001.
Replace the existing Chapter 6.2.7 with the new Chapter 6.2.7 (pages 6.2.7-i through to 6.2.7-12)
dated NOVEMBER 2001.
Replace the existing Chapter 9.13 with the new Chapter 9.13 (pages 9.13-i through to 9.13-6) dated
NOVEMBER 2001.
Replace the existing Chapter 15.8 with the new Chapter 15.8 (pages 15.8-i through to 15.8-10) dated
NOVEMBER 2001.
Replace the existing Chapter 17.9 with the new Chapter 17.9 (pages 17.9-i through to 17.9-22) dated
NOVEMBER 2001.
Replace the existing Chapter 18.4 with the new Chapter 18.4-22 (pages 18.4-i through to 18.4-22)
dated NOVEMBER 2001.
Replace the back cover with the new back cover dated 1101
November.bk Page 2 Tuesday, October 16, 2001 3:46 PM
November.bk Page ix Tuesday, October 16, 2001 3:46 PM
REVISION RECORD
CONTENTS
Revision Record
The following table is provided so that you can check if your manual
is up to date. The revision date that appears on each page is given
in the last column.
REVISION RECORD
REVISION RECORD
6. Cabling
Divider Card Undated
6.1 6.1-i to 6.1-2 June 1997
6.2 6.2-i to 6.2-2 August 1999
6.2.1 6.2.1-i to 6.2.1-26 July 1997
6.2.1A 6.2.1A-i to 6.2.1A-8 Undated
6.2.4 6.2.4-i to 6.2.4-46 Undated
6.2.5 6.2.5-i to 6.2.5-62 June 2001
6.2.6 6.2.6-i to 6.2.6-14 March 2000
6.2.7 6.2.7-i to 6.2.7-12 November 2001
6.2.8 6.2.8-i to 6.2.8-8 August 1999
6.2.9 6.2.9-i to 6.2.9-6 March 2000
6.2.10 6.2.10-i to 6.2.10-16 March 2000
6.2.11 6.2.11-i to 6.2.11-2 March 2000
6.2.12 6.2.12-i to 6.2.12-6 March 2000
6.2.13 6.2.13-i to 6.2.13-10 March 2000
6.2.14 6.2.14-i to 6.2.14-12 August 1999
6.2.15 6.2.15-i to 6.2.15-10 March 2000
6.2.16 6.2.16-i to 6.2.16-26 June 2001
6.2.17 6.2.17-i to 6.2.17-8 February 2001
6.2.18 6.2.18-i to 6.2.18-6 July 2001
6.2.20 6.2.20-i to 6.2.20-6 March 2000
6.2.22 6.2.22-i to 6.2.22-2 September 2000
6.2.23 6.2.23-i to 6.2.23-12 August 1999
6.2.25 6.2.25-i to 6.2.25-4 Undated
7. Power Supply and Distribution
Divider Card Undated
7.7 7.7-i to 7.7-12 December 1993
7.8 7.8-i to 7.8-6 September 1999
7.9 7.9-i to 7.9-6 September 1999
7.10 7.10-i to 7.10-10 Undated
7.11 7.11-i to 7.11-10 Undated
7.13 7.13-i to 7.13-6 Undated
NCR — CONFIDENTIAL AND PROPRIETARY
Use pursuant to Company Instructions
NOVEMBER 2001 xi
November.bk Page xii Tuesday, October 16, 2001 3:46 PM
REVISION RECORD
REVISION RECORD
12. Audio
Divider Card Undated
12.2 12.2-i to 12.2-2 June 1996
12.4 12.4-i to 12.4-4 June 1996
12.5 12.5-i to 12.5-2 May 1996
12.6 12.6-i to 12.6-4 Undated
12.7 12.7-i to 12.7-6 Undated
13. Printers
Divider Card Undated
13.1 13.1-i to 13.1-20 November 1998
13.2 13.2-i to 13.2-28 October 1998
13.3 13.3-i to 13.3-28 Undated
13.3-29/30 June 1993
13.3-31 to 13.3-38 Undated
13.3-39 December 1993
13.5 13.5-i to 13.5-60 June 1999
13.6 13.6-i to 13.6-38 October 1998
13.7 13.7-i to 13.7-66 November 1999
13.10 13.10-i to 13.10-42 October 1998
13.11 13.11-i to 13.11-36 October 1999
13.12 13.12-i to 13.12-66 Undated
14. Disk Drives
Divider Card Undated
14.2 14.2-i to 14.2-6 August 1996
14.3 14.3-i to 14.3-10 April 2001
14.5 14.5-i to 14.5-8 October 1998
15. Input Devices
Divider Card Undated
15.4 15.4-i to 15.4-8 May 1996
NCR — CONFIDENTIAL AND PROPRIETARY
Use pursuant to Company Instructions
NOVEMBER 2001 xiii
November.bk Page xiv Tuesday, October 16, 2001 3:46 PM
REVISION RECORD
REVISION RECORD
REVISION RECORD
CONTENTS
CONTENTS
NCR 56XX/Personas
Automated Teller Machines
Service Aids Mini Manual
Section 1 Product List
1.1 Reserved
1.2 Reserved
1.3 Product List (56XX ATMs)
1.4 Reserved
1.5 Product List (Personas ATMs)
Section 3 Protocols
Section 4 Diagnostics
CONTENTS
CONTENTS
4.3.19 - Reserved
4.3.20 - Security
4.3.21 - Reserved
4.3.22 - Level 1 Diagnostics - Document Processing
4.3.23 and 4.3.24 - Reserved
4.3.25 - NLX PC Core
4.5 Reserved
5.1 Reserved
5.2 Reserved
5.3 Preventive Maintenance
CONTENTS
Section 6 Cabling
CONTENTS
CONTENTS
9.11 Reserved
9.12 SCRW - Card Return On Power Failure Module
9.13 The DASH Card Reader
Section 10 Encryptors
CONTENTS
Section 12 Audio
12.1 Reserved
12.2 Digital Sound Board - Playback
12.3 Reserved
12.4 Audio Amplifier (Mono)
12.5 Private Audio Enable
12.6 Audio Amplifier (Stereo)
12.7 Enhanced Audio Amplifier
Section 13 Printers
CONTENTS
14.1 Reserved
14.2 Flexible Disk Drives
14.3 IDE Fixed Disk Drives
14.4 Reserved
14.5 ATAPI CD-ROM Drive
CONTENTS
CONTENTS
19.5 Reserved
19.6 ISA - TCM I/O Board (ATMs)
19.7 to 19.9 - Reserved
Section 20 Security
CONTENTS
CONTENTS
CONTENTS
AC Power Distribution -
Cable Information
Chapter 6.2.7
CONTENTS
Chapter 6.2.7
AC Power Distribution -
Cable Information
INTRODUCTION
This chapter contains the schematics of ac power distribution cables
in NCR 56XX and personaS (58XX) Automated Teller Machines.
AC DISTRIBUTION
This connection is
on ATM`s fitted with
the Std. PC Core.
PERSONAS 40
Neutral
Live
PERSONAS 73
5 230 2
220
Turnaround plug Voltage 3
installed here Selector
if AC input is 120V Switch
5 4 6 2 1 3
Mains Input
Connector and 5 4 6 2 1 3 J1
Filter
Fuse J7 J6
P 5 6 4
L 3 AC - L 3 L
N 2 3 3 Fan Heater
N 2 AC - N 2 N
E E 1 (Personas88 only)
1 AC - E 1 E
E N L J8 4 4
PC Mains
RL1 1 1
1 120V - L - I / L
2 2
2 120V - N - I / L
5 5
3 120V - E - I / L
3 3
N/C 6 6 N/C
Thermostat
Heater
Safe
JB
Dispenser
4 120V - L - I / L
2
5 120V - N - I / L 1
6 120V - E - I / L
3
J3
3 120V AC - L
L
4 120V AC - N
CRT
AC
N
2 120V AC - E
E
J5
3 110V AC - L
L
SB500
4 110V AC - N
AC
N
1 110V AC - E
E
Interlock Board
PERSONAS 86
J4
Power Supply Unit GND RTN3
6 GND
Mains Input Fuse 3 GND
Connector 10A 250V
1 AC - L
L 4
Mains Switch
2 AC - N
N 3
4 AC - L (Switched)
E Mains 2
5 AC - N (Switched)
Filter 1
J3
24V 1 GND
E L N
2x0.47 F 8 RTN4
PC Core PSU
100 Ohm 5
2 24V
A B NO Interlock
6 Switch
CM
560 Ohm
7
3
8 5 4 DISP1
24V I/L DISP_DEP UNI AC
Currency Dispenser 1
J10 J2 AC AC
4
7 4 2 L - I/L L - I/L
1 2 2 2
L 9 6 3 N - I/L N - I/L
(Sw) 1 1 1
RL1 10 GND GND
3 3 3
13 Shield
DEP
L - I/L
3x68nF 12 AC
Currency Dispenser 2
2
N 14 AC - N (Sw) 4
(Sw) 2
7 N - I/L
15 AC - L (Sw) 1
GND
4 3
3
3x68nF
1
4
1
Link
4
To Power N - I/L
Heater
6
Supply Circuits 5
5 L - I/L
2
11 GND
3
3 2 1 Shield
J9
(Severe Environment)
L
L
Fan Heater
N
N
E
E
3 2 1
I/Lock J9
PERSONAS 90 (SHEET 1 OF 2)
Voltage Transformer
Selector
1
Switch 240
5 230 2
220
6 5 4 3 2 1 3
Turnaround plug J1
Dispenser
Filter 2
P N E 5 120V - N - I/L 1
6 120V - E - I/L
3
L N E
L N E J3
3 120V AC - L L
AC CRT
4 120V AC - N N
Low 2 120V AC - E
Temp E
Interlock Board 1
T’stat
*
1 2 3 4 5 6 7 8 9 10
L To Heater Inlet
N
E (See Sheet 2)
Fuse L AC Outlet
ENL EN L
N
E
Sockets
(Optional)
* The low temperature
thermostat is closed at
Line 10 deg. C and above.
Neutral 20 Amp 20 or 30 Amp
Earth Circuit
Breaker Supply
Terminal Block
PERSONAS 90 (SHEET 2 OF 2)
Heater Inlet
Connector ATM
and Filter Rotary
Switch
Fuse (Part)
P 3 4 L
30 Amp L L
Supply N 1 2 N
N N
(See
E E
Sheet 1) E E
GND
E N L E N L
N/C E N L N/C E N L
1 4 6 3 5 2 1 4 6 3 5 2
1 4 6 3 5 2 1 4 6 3 5 2
1 4 6 3 5 2 1 4 6 3 5 2
1 4 6 3 5 2 1 4 6 3 5 2
N/C N/C
Thermostat Thermostat
Closed 15 deg. C and below Closed 15 deg. C and below
J1 T-1 F2**
X7 H1
V
15
X8
5285 CONTROL
H2
BOARD
V
H5 L
V V
16 N
V
X12 H6
F3** E
Conveyor GND
Motor*
Black Yellow Solid State
Relay
Red White
** Fuses:
* Conveyor Motor: US Non-US
US Non-US F1 5 Amps 5 Amps
VWG-78 VWG-77 F2 3 Amps 2 Amps
115 Volts 230 Volts F3 0.5 Amps 0.5 Amps
11.2 RPM 11.2 RPM
1.9 Amps 1.1 Amps
T1 Strapping Table
Apply power to H1 & H6
Voltage Links
120 H1- H2, H5 - H6
220 - 240 H2 - H5
CONTENTS
Chapter 9.13
DESCRIPTION................................................................................... 9.13-1
MAGNETIC STRIPE READING .................................................... 9.13-3
SMART CARD READING ............................................................. 9.13-3
SECURITY FEATURE.................................................................... 9.13-4
TROUBLESHOOTING...................................................................... 9.13-4
CONTENTS
Chapter 9.13
DESCRIPTION
DASH Reader
SECURITY FEATURE
Provision is made on the DASH pcb for future incorporation of a
security chip or a connector for a separate security pcb.
The illustration below shows the card reader with the cover
removed.
Security Chip or
Security Chip Connector
Card
STRAPPING
None
ADJUSTMENTS
There are no field adjustments.
TROUBLESHOOTING
Refer to Chapter 4.3.9 and 4.4.9 for level 1 and level 3 diagnostics.
TEST TOOLS
The following test cards are required to perform level 1 diagnostic
testing on the DASH Card Reader:
z ISO test card - NCR part numbers 009-0009494 (old) and 009-
0017008 (new).
z Cleaning Card - NCR part number 998-0052929.
CONNECTOR ASSIGNMENT
The pinout of the DASH Card Reader 10-way latched D-connector
J6 is as follows:
1 +12V
2 +12 RET
3 TXD (signal out)
4 RXD (signal in)
5 RTS (signal out)
6 CTS (signal in)
7 DTR (Reset) (signal in)
8 Signal Ground
9 Not connected
10 Frame Ground
CONTENTS
Chapter 15.8
DESCRIPTION................................................................................... 15.8-1
OLD STYLE INTERFACE BOARD LAYOUT (445-0594720) .... 15.8-2
NEW STYLE INTERFACE BOARD LAYOUT (445-0656667) ... 15.8-3
TROUBLESHOOTING...................................................................... 15.8-5
HISTORY............................................................................................15.8-9
MODULE: ENHANCED OPERATOR PANEL .............................15.8-9
MODULE: INTERFACE BOARD ..................................................15.8-9
CONTENTS
Chapter 15.8
DESCRIPTION
The Enhanced Operator Panel (EOP) module provides an interface
to the 56XX and 58XX range of rear access ATMs to allow
replenishment and diagnostic testing to be carried out.
TEST TOOLS
There are no test tools required for the EOP.
STRAPPING
CONFIGURATION SWITCHES
NOTE: These switches are only applicable to the old style inter-
face board.
Switch Mode
8 7 6 5 4 3 2 1
0 0 0 0 0 0 0 0 Normal
0 1 x x x x x x Burn-in/Replica
1 x x x x x x x Diagnostic
Normal Mode
In normal mode switches 6 to 1 should be set to zero (off).
During normal mode only one EOP is present in the system.
Level 0 Diagnostics
In level 0 diagnostic mode (switch 8-1) a series of switch selectable
tests can be carried out on the SDC node (refer to Chapter 4.2.6).
STRAPPING RESISTORS
NOTE: Resistors R28, R29 and R40 are only applicable to the old
style interface board.
The function of the zero ohm resistors R28, R29 and R40 is as
follows:
z R28 and R29 - NVRAM battery backup
z R40 - EPROM size select.
R40
Resistor R40 is used to select the size of EPROM fitted as follows:
z 16K- pins 2 and 3
z 32K- pins 1 and 2 (default - hard wired).
ADJUSTMENTS
The contrast of the LCD can be altered by adjusting the contrast
control located on the front of the EOP.
TROUBLESHOOTING
There is no troubleshooting information for the EOP.
CONNECTORS
The nine connectors, on the interface board, are as follows:
z J1 - Liquid Crystal Display (LCD) connector
z J2 - Serial Distributed Control (SDC) bus connector
z J3 - Power connector
z J4 - Mode switch output/Comms indicator input connector
z J5 - Mode switch input connector.
z J6 - Remote Diagnostics Interface (RDI) connector
z J7 - I6-key keyboard connector
z J8 - Left FDK keyboard connector
z J9 - Right FDK keyboard connector.
LCD CONNECTOR - J1
The LCD connector (J1) is a single row of 10 square stake pins with
the following pinout:
1 D1
2 FLM
3 M
4 CL1
5 CL2
6 D2
7 +5V
8 GND
9 -12V
10 DRIVE_V
N/C 10 9 SIG_REF
TXEN_N 8 7 TXEN_P
RESET_N 6 5 RESET_P
DATA_N 4 3 DATA_P
N/C 2 1 N/C
POWER CONNECTOR - J3
The power connector (J3) is a 2 x 4-way self-keying latched
connector with the following pinout:
4 B_MODE_SEL
3 GND
2 N/C
1 LED_SIG-
5 GND
4 GND
3 SUP_SEL-
2 NOR_SEL-
1 DISABLE-
RDI CONNECTOR - J6
The RDI connector (J6) is a vertical connector header with 2 x 10
rows of pins with the following pinout:
GND 20 19 GND
N/C 18 17 CFG_8
N/C 16 15 CFG_7
SDC_LED4 14 13 CFG_6
SDC_LED3 12 11 CFG_5
(KEY) N/C 10 9 CFG_4
SDC_LED2 8 7 CFG_3
SDC_LED1 6 5 CFG_2
N/C 4 3 CFG_1
SDC_RDI_RESET- 2 1 +5V
1 ROW0
2 ROW1
3 ROW2
4 ROW3
5 COL2
6 COL3
7 COL4
8 COL5
1 COL1
2 ROW0
3 ROW1
4 ROW2
5 ROW3
1 COL6
2 ROW0
3 ROW1
4 ROW2
5 ROW3
HISTORY
CONTENTS
Chapter 17.9
STRAPPING .....................................................................................17.9-20
FUSE FS1 .......................................................................................17.9-20
INTERNAL CABLES.......................................................................17.9-21
ARIA DOUBLE PICK UNIT HARNESS ......................................17.9-21
HISTORY..........................................................................................17.9-22
MODULE: ARIA DOUBLE PICK ................................................17.9-22
MODULE: DOUBLE PICK I/F BOARD ......................................17.9-22
CONTENTS
Chapter 17.9
INTRODUCTION
This chapter describes the Aria Double Pick Module which is an
interchangeable replacement for the 56XX double pick modules
introduced with the 56XX Enhanced Currency Dispenser described
in Chapter 17.6. The Aria Double Pick Module is introduced for the
first time with the Personas 86 Dispenser described in Chapter
17.8.
GENERAL DESCRIPTION
The Aria pick module uses the same vacuum system and pick line,
but differs mainly in the vertical transport where the system of
gear driven and idler roller shafts is replaced by a belt and
skidplate arrangement.
The Aria pick module accepts all the currency cassettes devel-
oped for NCR 50XX and 56XX ATMs.
z pick sensors
z cassette low sensors
z belt transport.
Pick Timing - The pick shaft gets its oscillating motion from the
gear segment attached to a crank which is driven by a cam follower
riding in a track in the cluster drive cam. The cluster drive is driven
from the transport through an idler gear. The pick arms move con-
tinuously between a position where the pick vacuum cups are above
the D wheels to where the vacuum cups are pushing the currency
back into the cassette.
Attached to the cluster drive cam is a plastic disk printed with
timing marks. A cut out section of the disk forms a timing arc which
is detected by an optical switch and is used (ANDed with a signal
from the currency dispenser control board) to produce the electrical
pulses that energize and de-energize the pick solenoid valve. The
solenoid valve is energized following a transition through sensor
clear to sensor blocked and it remains energized while the segment
on the disk is obscuring the optical sensor. This time corresponds to
the time when the pick arms are just reversing away from the cur-
rency in the cassette until they are above the D wheels.
When the solenoid valve is de-energized it closes off the pump
section of tubing. The tubing to the pick arm vents to atmosphere
via backflow through the de-energized solenoid. The note drops off
the suction cups and is gripped by the D wheels and pinch rolls.
The letter D and numbers 1, 2, 3, and 4 printed on the timing
disk are used to set and check the timing of individual pick modules
and this adjustment is described in the “Adjustments” section of
this chapter.
Pick Sensor
The pick sensor consists of two assemblies hard wired to the pick
harness. A photo-transistor is on one assembly and an infra-red
light emitting diode is on the other. The light emitting diode is in
the same assembly as the cassette low sensor (see next section). The
pick sensor and the LED are attached so that they “look” across the
path of the notes between the pick mechanism and the transport.
When a note blocks the light path, it is detected. The pick sensor
output is converted into note width by monitoring the number of
interrupts while the sensor is blocked with the interrupts generated
by the main transport timing disk on the presenter. A difference of
plus 3 or minus 5 timing wheel ticks in width from the known width
of the currency (stored in NVRAM) will cause the note to be rejected
to the purge bin and the pick to be attempted three more times.
The Double Pick Interface board in the Aria Double Pick Module is
the same board as that used in the 56XX Enhanced Currency
Dispenser described in Chapter 17.6. acts as an interface between
the actuators and sensors in the Currency Dispenser Double Pick
Module and the Currency Dispenser Control board.
The Double Pick Interface board is a mixed technology board
employing Surface Mount Technology (SMT) and Plated Through
Hole (PTH) components. A ribbon cable harness connects the board
to an additional Double Pick Interface board or a Single Pick Inter-
face pcb, in four or three cassette dispensers. All the control lines
from the Dispenser Control board, and the sensor information
returning to that board, are routed via a parallel bus interface. Sig-
nals between cascaded Pick Interface boards are boosted where nec-
essary.
The following figure shows two Double Pick Interface boards
Compatibility
The Currency Dispenser Double Pick Interface board operates only
with the following electronic boards:
z The 5670 Currency Dispenser Control board
z The 5670 Currency Dispenser Single Pick Interface pcb
z The P86 Currency Dispenser Control Board.
These boards cannot be used with, or in place of, boards from
the H-8010-56XX-XX-08 or H-8010-56XX-XX-08 (IE) Currency Dis-
pensers.
NCR — CONFIDENTIAL AND PROPRIETARY
Use pursuant to Company Instructions
NOVEMBER 2001 17.9-9
November.bk Page 10 Tuesday, October 16, 2001 3:46 PM
CONNECTOR ASSIGNMENT
CONNECTOR J1 PINOUT
The bus output circuit signals appear at connector J1 on the Double
Pick Interface board. This connector provides an interface to the
Currency Dispenser Control board and also to a cascaded Pick
Interface board. The interface consists of power lines from the
Currency Dispenser Control board or cascaded Pick Interface
board, control lines from the Currency Dispenser Control board,
and sensor information and Cassette Data Bus signals to the
Currency Dispenser Control board. Provision is also made for an
Intelligent Cassette interface.
J1 is a dual 20-way connector with the following pinout:
CAS_ID1_OUT 1 2 Ground
CAS_ID1_OUT 3 4 Ground
CAS_ID3_OUT 5 6 Ground
CAS_ID4_OUT 7 8 Ground
TEMP_OUT 9 10 Ground
CASLOW_OUT 11 12 Ground
GULP- 13 14 LEDON
P0 15 16 P1
S0 17 18 S1
DISABLE- 19 20 COILEN
PICK 21 22 PSEN1
PSEN2 23 24 PSEN3
PSEN4 25 26 TXD
RXD 27 28 Ground
Ground 29 30 +12 V
+5 V 31 32 +5 V
Ground 33 34 Ground
Ground 35 36 Ground
+24 V 37 38 +24 V
+24 V 39 40 +24 V
Gulp Feed
GULP- is a common logic signal from 56XX pick units. It is not
generated in Aria pick modules but may be passed via the Aria pick
interface board from a 56XX pick unit to the Currency Dispenser
Control Board where it will cause an immediate shut down of the
dispenser.
Thermistor
There is no low temperature thermistor in the Aria pick module,
however, the circuit still exists on the double pick interface board.
The TEMP1 and TEMP2 signals on pins 3 and 19 of connector J5
are connected directly to ground by the Aria pick module harness.
This simulates a low resistance thermistor causing a logic 1 output
from the voltage comparator so that the signal TEMP_OUT to the
Control Board always indicates normal operating temperature.
If Aria and 56XX pick modules are mixed, then a low tempera-
ture indication from a thermistor in the 56XX type will be passed
via the Aria pick module to the Dispenser Control Board and will
cause software to run the main motor for a longer time, to generate
the vacuum, before the PICK signal is generated.
CONNECTOR J2 PINOUT
J2 is a dual 20-way connector which carries the bus input lines to a
cascaded Double Pick Interface board or Single Pick Interface
board. It has the following pinout:
+24 V 1 2 +24 V
+24 V 3 4 +24 V
Ground 5 6 Ground
Ground 7 8 Ground
+5 V 9 10 +5 V
+12 V 11 12 Ground
Ground 13 14 RXD
TXD 15 16 N/C
SEN3_IN 17 18 SEN4_IN
N/C 19 20 PICK_OUT
COILEN 21 22 DISABLE_OUT-
S1_OUT 23 24 S0_OUT
P1_OUT 25 26 P0_OUT
LED_ON_OUT 27 28 GULP-
Ground 29 30 CASLOW_IN-
Ground 31 32 TEMP_IN-
Ground 33 34 CAS_ID4_IN-
Ground 35 36 CAS_ID3_IN-
+24 V 37 38 CAS_ID2_IN-
+24 V 39 40 CAS_ID1_IN-
CONNECTOR J3 PINOUT
Provision is made on the Double Pick Interface board for an
interface to intelligent cassettes in Pick Unit 1 and Pick Unit 2.
Connector J3 is provided for the intelligent cassette interface
for Pick Unit 1. It has the following pinout:
+24 V 1 2 +24 V
Ground 3 4 Ground
+5 V 5 6 Ground
TXD1_OUT 7 8 RXD1_IN
INT1_PRES- 9 10 COILEN1
CONNECTOR J4
Connector J4 is provided for the intelligent cassette interface for
Pick Unit 2. It has the following pinout:
+24 V 1 2 +24 V
Ground 3 4 Ground
+5 V 5 6 Ground
TXD2_OUT 7 8 RXD2_IN
INT2_PRES- 9 10 COILEN2
CONNECTOR J5 PINOUT
The Double Pick Unit Interface board connects to the following
sensors and actuators:
z Optical Sensors:
z Pick Arm Opto-transmissive Switch
z Bill Picked Sensor
z Pick Valve Solenoid
z Gulp Feed Detection - see “Connector J1 Pinout - Gulp Feed”.
z Thermistor - see “Connector J1 Pinout - Thermistor”.
Connector J5 provides the interface to the sensors and actua-
tors and has the following pinout:
SEN1- 1 2 SEN1+
TEMP1 3 4 N/C
Ground 5 6 LED_PICK1+
CASLOW1- 7 8 N/C
Ground 9 10 LED_PICKARM1+
PICKARM_1 11 12 PICKARM_1+
VLV1_ON- 13 14 +24V_FUSED
GULP_FEED 15 16 Ground
SEN2- 17 18 SEN2+
TEMP2 19 20 N/C
Ground 21 22 LED_PICK2+
CASLOW2- 23 24 N/C
Ground 25 26 LED_PICKARM2+
PICKARM_2 27 28 PICKARM_2+
VLV2_ON- 29 30 +24V_FUSED
ADJUSTMENTS
1. Position the teeth mesh between the drive segment and pick
line so that the upper tooth of the drive segment is above the
upper tooth of the pick line.
2. Take off and retain the 26T idler gear (Part Number 445-
063190) directly below the pick line (left side of the module
looking from the currency cassette). See the following illustra-
tion:
3. Rotate the gears of the pick module transport until the pick D
wheel is free of its mating tension wheel.
4. Rotate the drive cluster in a clockwise direction until the D tim-
ing mark on the timing disk lines up with the timing sensor
body.
5. Rotate the gears of the pick module transport until the inter-
rupted part of the pick D wheels is away from the pick arms.
Turn the gears until a gap of from 0.5 mm ± 0.5 mm (0.02 in. ±
0.02 in.) exists between the leading edges of the pick D wheels
and the tension wheels as shown in the first figure above.
6. Replace the 26T idler gear removed in step 2. Be careful not to
dislodge the setting.
7. Carry out steps 1 to 6 on the lower pick unit.
CAUTION
2. Rotate the gear train of the lower pick unit until the 2 timing
mark on the drive cluster timing disk lines up with the timing
sensor body.
3. Place the timing belt (removed in the procedure “Separating the
Pick Units of the Double Pick Module”) around the pulley wheel
of the lower pick position and put it on as many teeth as possi-
ble of the pulley wheel of the upper pick position, taking care
not to dislodge the settings. Turn the upper gear train in the
normal direction of travel (see Caution above) to ride the timing
belt fully on to the pulley wheel.
PRESENTER TIMING
STRAPPING
FUSE FS1
Fuse FS1 on the double pick interface board protects the 24 V dc
line to both pick unit solenoids. Refer to the following diagram for
location of the fuse.
The fuse is a 125 V, 1.0 A pigtail fuse, part number 007-
9830118.
INTERNAL CABLES
J5
SEN1- (GREEN) G
1
V V V V V V
V V
SEN1+ (WHITE) PICK_SEN1
2 W
LED PICK1+ (RED)
R
V V V V
6
CASLOW1- (WHITE)
7 1 Cassette
LOOP1 (WHITE) GND (BLACK) Low &
3 B
GND (WHITE) GND (WHITE) LED_1
5 2
V V V
LED PICKARM1+ (RED) Timing
10 R Disk 1
PICKARM1 (GREEN)
11 G
+24 V
Pick Interface Board
14 VALVE_1-2
VLV1 ON-
13 VALVE_1-1
SEN2- (GREEN) G
17
V V V V V V
V V
V V V V
CASLOW2- (WHITE)
23 1 Cassette
LOOP2 (WHITE) GND (BLACK) Low &
19 B
GND (WHITE) GND (WHITE) LED_2
21 2
Splice 2
LED PICKARM2- (BLACK)
B
V V V V V
25
V V V
HISTORY
CONTENTS
Chapter 18.4
ADJUSTMENTS...............................................................................18.4-14
REMOVING UNITS ......................................................................18.4-14
Feed Unit ......................................................................................18.4-14
Reject Unit ....................................................................................18.4-14
Escrow Unit ..................................................................................18.4-16
Recognition Unit...........................................................................18.4-17
Stacker Unit (UD40 only).............................................................18.4-17
CLEANING SENSORS..................................................................18.4-19
Stacker Unit Sensors (UD40 only) ...............................................18.4-19
Transport Unit...............................................................................18.4-21
Reject Unit ....................................................................................18.4-22
TROUBLESHOOTING ....................................................................18.4-22
TRANSPORT UNIT.......................................................................18.4-22
REJECT UNIT ................................................................................18.4-22
DIAGNOSTICS ..............................................................................18.4-22
INTERNAL CABLES.......................................................................18.4-22
CONTENTS
Chapter 18.4
GENERAL DESCRIPTION
The Cash Deposit Module (CDM) is a feature of the following NCR
Self-Service Terminals:
z Personas 72 Sidecar
z Personas 73/73e Terminal
z 5878.
The CDM allows a customer to deposit bunched bank notes into a
terminal. The cash can be instantly credited to a customer’s account
or used to pay for goods and services.
Reject Unit
Transport
Cover Door
Escrow Unit
Latch
Lower Transport
Feed Knob
Front Cover Door
Cash Cassette
Feed Unit
Drive Knob Feed Unit
Feed Unit
Entry Slot
Upper Transport
Feed Knob
Recognition
Unit
Reject Unit
Transport
Cover Door
Escrow Unit
Latch
Lower Transport
Feed Knob
Stack Unit
Module Cover
Feed Unit
Upper Transport Drive Knob
Feed Knob
Feed Unit
Feed Unit
Entry Slot
Recognition
Unit
Reject Unit
Transport
Cover Door
Latch
Escrow Unit
Lower Transport
Feed Knob
Front Cover Door
Extra
Cash Cassette
Standard
Cash Cassette
RECOGNITION UNIT
The Recognition Unit comprises four parts:
z Recognition Unit
z BV CPU card
z DSP card
z THR AMP card.
When replacing the Recognition Unit, the BV CPU, DSP and
THR AMP cards must also be replaced. These are supplied as a
matched set, and are replaced as a kit as shown in the following
diagram:
Recognition Unit
BV CPU Card
DSP Card
SENSORS
Note count sensor Note presence sensors Note insertion detect sensor
Reject Unit
PSK 5
PIK 2 PIK 1
Escrow Unit
Tape end position detect sensor Note count sensor Tape start position detect sensor
PIR 1
PSR 1
PSR 2
PSG 1
Note count sensor
PSG 3
PIG 1
PSJ 2 PSJ 4
PSJ 1
PIJ 2
PIJ 1
PSJ 5
Substance Unit
PS 1
PS 6
PS 7
PS 4
These two sensors
are only fitted on
UD50 modules
PS 3
PS 5
PS 2
INTERCONNECTION DIAGRAM
Template Maintenance
Serial Port
Shutter Controller
Board PC I/F
TEST TOOLS
TEST NOTES
The following test notes may be used to test the CDM:
z Any Personas demonstration notes, such as the 10 unit note
(purple) NCR order number SP6159. These can be used to test
the reject unit, as they will not be recognised by the CDM.
z Test note part number 602-0416580. This can be used to test
the recognition unit as the CDM is programmed to recognise
this note.
STRAPPING
All circuit cards are supplied as factory configured units. There are
no adjustments to the factory settings required in servicing the
CDM.
ADJUSTMENTS
REMOVING UNITS
The following illustrations show the UD40 variant of the Cash
Deposit Module. Although they differ in appearance the same
procedures apply to the UD10 and UD50 CDM.
Feed Unit
1. Unscrew the two M3 screws and remove the stopper plate.
Stopper
2. Slide the unit towards you until the studs on the base of the
unit can be released from the keyholes slots.
3. Lift the unit out.
Reject Unit
1. Unscrew the two M3 screws and remove the stopper plate.
Stopper
2. Slide the unit towards you until the studs on the base of the
unit can be released from the keyhole slots.
3. Lift the unit up and slide it out.
Escrow Unit
1. Open the front cover.
2. Slide the unit towards you until the holding screws reach their
access holes.
Access Holes
Recognition Unit
B B B
C
B
CLEANING SENSORS
3. Press and release the green sensor cleaning lever, shown below,
several times to clean the two sensors.
4. Carefully clear any dust from the three pairs of sensors inside
the unit as indicated below.
Transport Unit
A build up of dust on the various sensors can sometimes cause the
terminal to incorrectly report jammed bills.
There are sensors in the transport that require regular cleaning
as shown in the following diagram. Use a cotton bud or soft brush to
clean the emitter and detector. Do not use solvents to clean the
sensors as this may damage the optical surfaces and thus degrade
operation.
PS 1
PS 6
PS 7
PS 4
These two sensors
are only fitted on
UD50 modules
PS 3
PS 5
PS 2
Reject Unit
To clean the sensors in the reject unit, push the cleaning levers
several times.
TROUBLESHOOTING
TRANSPORT UNIT
Sensors PS1(L/R) are the most susceptible to dust build up and
must be cleaned at regular intervals.
REJECT UNIT
The flicker wheel in the reject unit should be checked periodically
for damage to its vanes. If there is any damage the unit must be
replaced.
DIAGNOSTICS
Level 1 diagnostics can be found in chapter 4.3.18 of this manual,
and level 3 diagnostics are in chapter 4.4.18.
INTERNAL CABLES
None.