Customer: M/S ONGC
Project: Replacement of Firewater Pump
Packages of SH Complex
Inspection Report Page 1 of 6
Report No & Rev. : RI/ONGC/SHP/ROFPPOSC/JSA/IR-1,REV-00
1 - Reference Section
Inspector Name JERLIN SHIRIN AZARI Date of inspection: 16.02.2020 TO 17.02.2020
& 20/02/2020 TO
21/02/2020
Place of inspection SHP Next planned visit NA
Purchase Order n. MR/MH/LSTK/SAM/FWP-SH NOA Ref. No. : 9010024410
COMPLEX/113/2015/Y15MC15001/PC17005
FPE Job No. : 9425
DTD.05/07/2017
LSTK Contractor : Offshore Marinetech Pvt. Ltd. (OMTECH), Supply Intended for M/s. ONGC
Mumbai :
Materials -
description:
RINA file n. - Inspection notice n° AS PER MAIL
2 - Material Section
Item Item Description P.O. Qty. Qty. Qty.
Qty. Offered accepted balance
FWP Package at SHP Platform of SH Process Complex.
1 01 01 01 NIL
( Firewater Pump No. : 2410, SN 9245-01 )
3 - Documents Section (Reference)
Document number Revision Title
QAP-501-9425-3 REV. 03 Approved Inspection and Test plan FWP Package Offskid Equipments.
411-9425-14 REV.01 Procedure Hydrostatic Test, Off-Skid Piping
201-9425-1 REV.03 P&ID for Firewater Pump Package, Construct
201-9425-3 REV.02 P&ID for Firewater Pump Offskid, Construct
411-9425-9 REV.02 Pre-commissioning & Commissioning Procedure
DCI-IN-DOC-108 SHP & SHP REV.02 Instrument Hook up Drawings
601-9425-1 REV.03 Drawing, Field connections, Local Control Panel
411-9425-17 REV.01 Procedure, String Test ( SAT )
Note: Applicable codes, standards, drawings, specs
4 - Content Section
4.1 Purpose of visit
Hydrostatic Pressure Test
[ Line No. 14”-WF-A5-4132, 8”-WF-A5-4146, 14”-WF-A5-4135, 14”-WF-A5-4405, 2”-AS-B3-5038 ]
Pump Run Test : P-2410 at SHP Platform.
[ String Test (SAT) ]
4.2 Persons attending the inspection
Jerlin Azari- RINA TPI
Mr. Sujay bhingarde – FSR(Fluid Power Equipments)
RI/F/15 R2 24.02.2015
Customer: M/S ONGC
Project: Replacement of Firewater Pump
Packages of SH Complex
Inspection Report Page 2 of 6
Report No & Rev. : RI/ONGC/SHP/ROFPPOSC/JSA/IR-1,REV-00
Mr Tushar vartak- Project Manager (OMTECH)
Mr. Prathamesh Mohite – QA/QC Engineer (OMTECH)
Mr. Sameer Chabbra – ICM-Mech (ONGC-SH Complex)
Mr Mazumdar – I/C Instrumentation (ONGC-SH Complex)
Mr Tiju Joy – Mech. Dept. (ONGC-SH Complex)
Mr Mangilal Bhukya – (ONGC-OMG)
4.3 Instruments/Equipments Calibration status
Description of Certificate no ID No. Range/ Master Master Gauge Condition Status
Instrument Least Count Gauge calib. Cert
S.No. used no./Date
/Validity dt.
Pressure Gauge MS/OMPL/PG/00 II-E19-418 0 to 60 kg/cm² Digital CC : Satisfactory
1 Pressure 234918000000865F
Valid upto Gauge
25.05.2020 Valid upto 03.01-
2877354
2020
Pressure Gauge MS/OMPL/PG/00 II-E19-419 0 to 60 kg/cm² Digital CC : Satisfactory
2 Pressure 234918000000865F
Valid upto Gauge
25.05.2020 Valid upto 03.01-
2877354
2020
Sound Level SIC/2020/02/80 Model : 30 to 130 Db Sound CC: Satisfactory
Meter Valid upto FLUKE 945 Level CC/ECL/0096/19-
10.02.2021 Sr. No. Calibrator 20
43130493 ID No. Valid up to 19-04-
NABL CC : :LUTRON/ 2020
CC-2174 SI-ET-14
Note: Ensure the calibration certificates are traceable to master
4.4 Result of activities –: Tests carried out, Sampling & Observations/Concerns
Inspection Date(s): 16.02.2020, 17.02.2020, 20.02.2020 & 21.02.2020
QAP/ SCOPE OBSERVATION / FINDING RESULTS
ITP (Reference to concerned internal record)
S.No.
3.1 Review of Fit-up Insp. Reports Reviewed of Fit-up Inspection reports. Satisfactory
3.2 Review of Weld Visual Insp. Reviewed of Weld Visual Inspection reports. Satisfactory
Reports
3.3 Review of DPT Reports Reviewed of DP Test Reports. Satisfactory
3.4 Witness of Final Inspection Witnessed for Final Dimensions of erected spools as per Satisfactory
survey drawings.
3.5 Witness of Hydro Test of Piping Witnessed of Hydro Test of Piping Spools with Water Satisfactory
Spools Pressure 24 Kg/cm² of pressure holding duration of 4
Hrs. – No Leakage or Pressure Drop observed.
Witness of Pump run Test Witnessed of pump Run test as per SAT Procedure No. Satisfactory
411-9425-3 Rev.01
Verification done as follows :
RI/F/15 R2 24.02.2015
Customer: M/S ONGC
Project: Replacement of Firewater Pump
Packages of SH Complex
Inspection Report Page 3 of 6
Report No & Rev. : RI/ONGC/SHP/ROFPPOSC/JSA/IR-1,REV-00
1. Pre-Test Inspection.
2.Control Function Test : b. Manual Starting
By Manual :
3.Test at 100% rated capacity (100% Q)-02 Hrs
4.Test at 150% rated capacity (150% Q)-02 Hrs
5.Test at 0% rated capacity (0% Q)-01 Min. max.
6. Witnessed for vibration & noise level.
7.Test Result mentioned in SAT report.
Witness of Pump run Test 2.Control Function Test Satisfactory
a.Automatic Starting [ i. Remote Start (loss of 24
VDC), ii.Fire water system low pressure, iii.
Weekly test timer, iv. Test push button,
v. Loss of FSD loop pressure,remote start.]
c.Emergency Starting
d.Malfunction & Status Alarm.
Pending items/activities :
S.No ITEM ANOMALY REMARKS
DESCRIPTION
1 Touch-up Paint Balance Same to be carried out
2 Insulation Balance Insulation for Engine Same to be carried out
Exhaust balance.
3 Working Platform Construction of working Same to be carried out
platform for engine
balance.
4 Exhaust Flame trap Replacement of Flame Same to be carried out
trap with the existing
dummy traps balance.
5- Enclosures Section
Attach. n° Description
01 HYDROSTATIC PRESSURE TEST REPORTS
02 STRING TEST (SAT) REPORT
03 STRING TEST PHOTOS
6- Stamping/ Identification Details
Details Location
7- Pictures Section
RI/F/15 R2 24.02.2015
Customer: M/S ONGC
Project: Replacement of Firewater Pump
Packages of SH Complex
Inspection Report Page 4 of 6
Report No & Rev. : RI/ONGC/SHP/ROFPPOSC/JSA/IR-1,REV-00
PUMP DISCHARGE PRESSURE AT 100% RATED FLOW RATE AT 100% RATED CAPACITY
CAPACITY
PUMP DISCHARGE PRESSURE AT 150% RATED FLOW RATE AT 150% RATED CAPACITY
CAPACITY
STRING TEST SOUND LEVEL MEASUREMENT ENGINE TESTING
RI/F/15 R2 24.02.2015
Customer: M/S ONGC
Project: Replacement of Firewater Pump
Packages of SH Complex
Inspection Report Page 5 of 6
Report No & Rev. : RI/ONGC/SHP/ROFPPOSC/JSA/IR-1,REV-00
STRING TEST : A) CONTROL PANEL FUNCTION TEST, B) GAUGES READINGS DURING TEST.
STRING TEST : VIBRATION MEASUREMENT
RI/F/15 R2 24.02.2015
Customer: M/S ONGC
Project: Replacement of Firewater Pump
Packages of SH Complex
Inspection Report Page 6 of 6
Report No & Rev. : RI/ONGC/SHP/ROFPPOSC/JSA/IR-1,REV-00
Inspector Signature & Date
Time in: Time Out:
RI/F/15 R2 24.02.2015
