Cladding Systemsble of contents About Alexform Page 1 Products Page 1 Metal cladding benefits Page 2 Applications Page 2 Corrugated metal sheets Page 3 Standing Seam metal roofing systems Page 4 Our projects Page 2 Trapezoidal profiled sheets Page 5 Alex - P40 Page 6 Alex - P33 Page 7 Alex - P20 Page 8 Wavy profiled sheets Page 9,10 Alex - W20 Page 6 Sheet overlaps Page 9,10 Accessories Page 16,17 Erection drawings Page 16,17 Integrated solutions Page 18 Material specifications Page 18 Paint & Colors Page 18 Certificates Page 18 Engineering & Design Page 18 Instructions for Packing, Loading, Unloading, Handling and Storage Page 19,20 Our Clients Page 21/a\L=X=ORM ALEXANDRIA STEEL FORMING CO. “We do not only build our customer's needs, as we also build a lifetime bond & trust always hoping for a better future”WA STEEL FORMING CO. nak About Us: Ne is ro leading manufacturer of cold folled steeliprofiles, offering both quality produets and reliable service to its customers via th@ most advanced production faci ih a , Pa ince lls inceptionwe have provided quality iucts that proudly bear the tag‘ Made in Egypt” TUR Rat iach ure ce business,we are capable of providing expert ae meeting the specific needs of every mer. Alexform provides integrated solutios by Sing newhigh quality products in the field of structiomstorage, & Insulation products). Mission & Strategy Alex form Factory is committed to principles of sustainabilty while exploiting innovative technology to its fullest in order to ensure the satisfaction of consumers’ needs in the global market scale. This commitments aimed at enhancing the quality fife for everyone now and for future generations. Vision ur visions work as a blueprint to how we would like to build and grow every part of our organization by taking into consideration each vision when conducting business in order to achieve the highest quality of service and satisfaction both by our customers and employees.Products Roofing Sheets & Wall Cladding Sheets and standing seam panels Alex form Steel Cladding roofing sheets and wall cladding sheets are manufactured and cut to size. Today, corrugated steel sheets are made using a cold-form process, where sheets of metal are pressed flat and then run through a process called roll forming. During the roll forming process, the sheets are pressed using rolling dies that create the desired corrugations, the shapes of which are modified by changing the rolling dies. The finished corrugated sheets are then sheared off at a particular length. Each profile is available in various colours and finishes with matching flashings and colour coded fixings, We also manufacture Standing seam metal roofing system, This metal roofing system from Alex form is one of the most durable and weathertight roof systems available in the industry Its concealed fastener design ensures that the fasteners aren't exposed to the elements which could cause them to fall over time. Since these panels are attached to the roof deck with damps, they're free of any holes from nails or other fasteners which could allow moisture to seep through. Metal cladding Benefits = Itis easy to install, more economical with high strength. - Lightweight and durable General durability, itis one of the most durable construction products on the market. Your corrugated siding will stand up to a wide range of threats, including wind, rain, and hail. In addition to weather, steel siding is also resistant to pest and fire damage, and its protective coatings also increase its resistance ‘to moisture penetration and rot. - Available in a vast range of colours. - Easy to carry and handle. - High resistance to water absorption. - Designed to prevent deformationApplication Corrugated metal sheets: Corrugated metal sheets are used for different building purposes. Itis not just a roof covering material. However depend on the type of corrugated steel its usage can be different. Other than roofing, galvanized corrugated sheets are also used for cladding purposes. Depending on your requirement, you have to choose the best suitable corrugated steel sheet for maximum benefits. Applications - live stock houses types: poultry houses, chicken houses and farms. - Grain Silos, - Water tanks. - Warehouses, factories, garages and exhibition centers, 5 ESStanding seam metal roofing systems: Standing seam metal roofing systems are suitable for new construction or renovation projects with slopes as shallow. Itis especially cost-effective in re-roofing applications where it can be installed over the existing roofing material, bringing significant savings in time and labor in addition to eliminating the problem of disposal. Applications: - live stock houses types: poultry houses, chicken houses and farms. - Grain Silos. - Water tanks. - Warehouses, factories, garages and exhibition centers, ——$—— ISEL Nasr Go. FoR INTERMEDIATE List of Major projects Qatar Building Engineering Industrial warehouse Cladding Qatar. 2017 Company Industrial warehouse Mabani Aljeri Cladding —Aljeria. 2018 Industrial warehouse Euro Tech, Cladding Jordan 2018 Suez Steel Factory ASF Cladding Egypt 2018 Slaughter houses NSPO Cladding Egypt 2019 EL-MASA Hotel NSF Cladding Egypt 2019 Cairo Aixport - Terminal 2 Alexsteel Cladding Egypt 2015 Ismiiya Tunnels - Veli Petrojet Cladding Egypt 2019 Third Metro line 4B - Depot 7&24 Orascom Construction Cladding Egypt 2019 Third Metro line 4B - Depot 2,3&5 Arab cotractor Cladding Egypt 2019 Mall of Tanta GAMA Cladding Egypt 2018 ALMAZA City Center ccc Cladding Egypt 2018 Bemiece Air port Hassan Allam Construction Cladding Egypt = «2018 ‘New capital - Industrial warehouse Hassan Allam Construction Cladding Egypt = (2018 Bani Sweif power plant EL- Sewedy Cladding Egypt 2016 Corona Factory EAST Cladding Egypt. =—-2019‘apezoidal profiled sheets Alex-P40 Alex-P40 Useful width Profile length No. of Ribs Rib height Steel thickness _0. Cross-section ~ A Pn jm | 190 J Desing load tables (Steel Profile Only): a eee 118.087 14.568 923,306 Sheet thick a (mm) RE Mc(Momen) 925305772 396 223143 o BR 8 MRE Pw cWWeb crushing) $42 8 65 p) 4 37 xB ts Pv (foul shear) 2963476357 8G HB HTB ‘Note: All units ae in N & sam, SS 07 165279 | 20390 129559 0S 27 ae oo ., ET EEE EEE Mc(onmy 198047 58 32M DSC Petworth oT st Wiskiten 47 SoTL Ee OE 5 ows) 0 le ee ee | Note: All units are in N & mm.Trapezoidal profiled sheets Alex-P33 Alex-P33 Useful width im Profile length 214m No. of Ribs 4 Rib height 33mm Steel thickness Cross-section L_76 174 poole load tables (Steel Profile Only): ET 05, 77,808 11,699 ee (aa) Me(Moment) 738173626 316 17814 ar ar ae 2438 ‘Note: All units are in N & mm. A 16381 Seren co Me(Moman 105779 HDS) Pr(oaliies) 3320 S50 Ta ate Note: Allunits ate in N & mim,rapezoidal profiled sheets Alex-P20 “a g Alex-P20 Useful width 10m Profile length _2:14m No. of Ribs 5 Rib height 20mm Steel thickness —_0.5-0.7mm Cross-sectionWavy profiled sheets SCC OU Eee ee SO eee RE Ree arcs POUL Oe Ute eo Alex-W20 Useful width Im Profile length wave height Steel thickness _ 0. Cross-section Desing load table (Steel Profile Only): 31.015 2481 1723 1,103 620397 27620385 35.109 2,809 19501248 «7024489312 229176 39.138 3,131 2174 1.392783 501348256196, 43,106 3.448 2395 1533 862552, 383282216, 47.019 3,762 2612 1672 940 © 602, 418307285 50.883, 4on 2827 1.809 101865152382 254 34.701 4376 3039 19451094700 486357274. 58478 4678 3249 2079 1,170 749 520,382 292, 62.219 4978 3457 2.212 1.244796 553 406heet Overlaps Corrugated metal roof sheets should always be fitted by over-lapping by one corrugation. Fixing screws should always be screwed into the higher part of the profile when installing corrugated steel roof sheets to purlins and stitch screws are used to stitch the steel sheet to sheet or to fix to steel flashings. ‘Steel roof sheets can be cut on site with a nibbler tool or disk cutter but we generally ask our customers for exact sizes so we can do the cutting for them, saving them time and inconvenience. Box profile steel roof sheets are relatively easy to install as long as basic safety measures are followed. If installing more than one steel roof sheet in the length you will need to allow minimum 100mm. overlap between roof sheets. Pick the correct end of the roof to start laying the roof sheeting, so that the prevailing weather is blowing over the lap join, not into it. | Profile side overiap Profile side overlap lay sheets towards prevailing weather. Sheet 3 S ‘Sheet ee c< Sse CORRUGATED > SS \ METAL SHEET Direction of laying —> ~<— Prevailing weather SF overlapcormened SS 10Accessories Flashing, Trimmings, Gutters & Curved Panels. ‘We can manufacture any size according engineering design or as our standard profiles. Flashings and cappings are used to weatherproof the edges of roofs and walls. Flashings can be used on the gable ends of an apex roof, to flash around a single sloping pitched roof and on the corners of buildings. They provide closure between sheets and walls, protection against high winds and ensures a professional neat finish to any building. Ridge capping is used on the ridge of an apex roof. It provides the closure between sheets to prevent water leakage and protection against high winds. forall reread Carail rer acid rd i | | | = na 2 od s 15OCA. FL oRPLOCMT FL Wal SHEET Eee cM Tri Root gun Side gl rem END Woll Sheet a Be DIA. 5.2 NM EVERY 500MM ALONG TRIM E Woll Sheebtching TR (6) Side ot Selt_griling fastener Every 2ribs. @ PURLIN SPACING oo 45 Mall Sheet cm side gi | / eS _ soir eaceTTeaATECETErection drawings Ling tope xf Stat pret 9 foste i ey SIDE Wall Sheet | 3 | TYPICAL CROSS SECTION AT SIDE/ GABLE CLADDINGIntegrated solu ~ Pre Engineered Steel Buildings: Galvanised PipesIntegrated solutions Silos: Obserystion Hole ‘The Roof Climbing Ladder ‘The Body (Corrugated Steel Sheets) Support Bottom Cone Obserystion Hole Ventilation Ducts Ladder ‘The Body (Corrugated Steel Sheets) Channels of active ventilation7 Material Specificatio External Faced Sheets - Steel Sheets: Steel sheets undergo an intensive high voltage discharge prior to profiling (Corona-Pretreatment device) which guarantees a high quality long lasting panel. The panels facing material is always under control as it is galvanized, skin passed, pre-painted and top coated, the top coat colors will be according to customer Preferred directions and usual inter- national panel satisfactions. The standard panel facing is a steel plate coated with Ral 9002 polyester paint suitable for food process purposes. The optional top coating for interior & exterior applications: PVDF: For inside and outside use where there is a high risk of corrosion. PVC : High elasticity and very good corrosion — prevention properties, suitable especially for internal use. - Aluminum Sheets: It is available to use also aluminum sheets instead of steel for the panel production , All aluminum rolls used in the Alex panel's production are produced completely according to EN & ASTM & ISO norms. Aluminum surface properties: * Corrosion resistance * Convenient processing property * Decorative appearance Physical features of aluminum panel surface: * Yield Strength - 150 Mpa * Tensile Strength - 175 Mpa * Elongation - 3 % (min) * Surface Stucco Embossed or painted * Temper - H16 _ H26. EN 485-2 * Alloy - AW 3000 series.. EN 485-2 * Thickness tolerance is ( +/-0.03 mm) ...... EN 10145int & Colors Alex panel's top coating colors are always possible for all available RAL colors, Production metal paints can be arranged according to customer preferred directions and usual international panel specifications. Coil coating is the continuous and highly automated industrial process for efficiently coating coils of metal due to the metal treating before cutting & forming, Cleaning and treating the entire surface and providing tightly - bonded finishes. Pre-painted coils are often considered more durable and more corrosion - resistant than most post painted coils. The various coating that is available include polyesters, polyurethane, plastisol, PVDF, epoxies, primers, backing coats and laminated films. For each product the coating is built up in a number of layers. Backing coats are applying to the underside of the strip with or without a primer, generally not exposed to corrosive environments and not visible in the end application, The coating generally is not thick as the finish coating used for the exterior applications. Primer- EpoxyS- 7H Finish Polyester 181 Total DFT 23-25y. Primer- Epoxy 5-7}. nl protective layer(30-50). Top coatng(evor pvc peste Coon Primerthe Palos 6-10). ne eotng! N Ze cong som Role -1 Lae SS ean L__—-2zine coating Aline coating Epony Batch coat (-10)be Alex-Panel Standard RAL: Standard Colors: White (RAL9002), Blue (RALSO12) and Beige (RAL1014). [ a a Examples of Special Colors: (Available on Request). White (RAL9016), Green (RAL6021), Red (RAL3020) and Silver (RAL9006). - SasCertificates ©) ©) ‘vss ISO 14001: (©) ISO 18001: @ xebhht{ 6 waht = baat as © LEED Certificate: A) ALEXANDRIA STEEL FO! Egyptian Quality Seal: 2 € Asa cas Aeaee'ngineering & Design For project design, bid preparation or component manufacturing, our sales representatives, engineers, technicians and draftsmen are at your service. Our team can suggest efficient and economical solutions. Project development support Having developers and designers on board in the early phases, allows us to suggest reliable data and solutions for the scheduling, planning and estimating cost, either for buildings that require a new design or existent ones. Moreover, wwe provide efficient materials that assure the highest sustainability results. Technical design support (Our designers are widely experienced in the various types of building designs. Their input of drawings, details and technical documentation has allowed us to keep our entire projects budget friendly while succeeding in reducing the construction, time and achieving the required goal from client. Our specialists on board are committed to a high level of professionalism, applying the Intemational Codes and Standards ‘by using the latest software systems, enabling us to deliver an efficient service, with top quality structural components, which are custom-designed to the client's specific requirements Field service Not only does our field services teams have the expertise to supervise the erection, installation, and maintenance process, but also able to provide a complete demonstration of the installation procedure of the product starting with the safe unloading and manual handling,eet ea rt Pear Eur cer PACKAGING & LOADING: + Bundles should be stacked and strapped so that there is no danger of tipping, sliding, rolling, shifting or material damage. + Bundles should be checked for tightness so wind cannot loosen sheets or work the bundles apart. Tightness should be periodically checked. + Certain destinations may require special packing; we can create reinforced packing using extra wrappings elements or ‘rates up on request. + Put wooden blocks with width more than the bundle width from each side “5 em”. Strip 2 —__ — = = Tmax Bmax) 2m Max. 3m Nox + To ensure the protection of the edges in loading and unloading activities carried out by crane with lifting belts. + Packages will be loaded with the longest bundles on the bed of the truck to ensure that the load will be balanced, + Bundles are separated with dunnage (horizontally and vertically) of atleast 1¥4 “(more ifagreed upon) so that lifting slings can be inserted for unloading. + To censure safe and level loads, every other bundle may be tured on the truck. In all cases the bundle arrangement on the trailer will be made with an effort to provide the greatest stability of the load and to achieve the allowable weight. UNLOADING & HANDLING : * Check to see if all items are present. Any material damages or shortages should be noted on the bill of lading prior to signing for the material and the supplier should be immediately notified. * Individual decks should never be moved in a flat position as excessive flexing may result.eed ACCC RCC Rear ae eu er ciescd + Stacks up to 6m length can be raised by fork lifls; ones to 13.5 m shall be lifted using crane. ee we STORAGE: “The package from long 26 mto 18 m + If ground storage is needed, the bundles should be stored off the ground, with one end elevated “slope 5%” to provide drainage, + Ifthe packages cannot be stored inside, Bundles should be protected against condensation with a ventilated waterproof polyethylene covering. Bundles should be stacked so that there is no danger of tipping, sliding, rolling, shifting or material damage. + Toprotect the package from the collected water atthe bottom, put wooden block through the long side with min height 100*S0*1000 mm incase of concrete solid ground and 300*S0*1000 mm incase of sancdimud ground. * Do not store more than I deck package with max 50 cm height to avoid damage. Waterproof covering. Such as plastic ora tarp Leave end open Placea few pieces of for ventilation, blocking on bundle to create overhang to supoort tarp Important Leave end open for ~/ Elevate‘thick“end of bundle “One Stack” tohelp shed or drain ary moisture penetration. Property secure tarpto Tbh prevent blow'oft hh= min, 100-300mm Manufacturer cannot assume responsibility for damage to the product resulting from improper following for the above protection instructions in the field.2B TTT |_| Our Clients BPR Cette! EB) nents CM MEE S @ i Ome = S Ee. Teor [leurenvision pc rit @ @ BB kb ws Bran Onimacn Vins p. Cargir |ETROJET —,, Sebtea (Mf sim since MANREN | EH fiGama Zn ) chPW EU Elo) (Wal ciespies ee ee Main Office: Behind 30 - Patrice Lumumba Cairo Office: 28 Gamal Salem st. from Factory:K21 Behind Merghem Warehouse See ee can ees or ken) SR eer Een TelFax: (+203)39 25 798 (+203) 3925 768 Tel: (+2) 0233355421 / (+2) 0233365429 Tel/Fax: (+203) 2024259 / (+203) 2020260 eek Paro www.alexgroup.com.eg www.aleform.com