WOH 9-9 Grade : L80-1 ,43.5PPF ,Size : 9-5/8" ,Wall thickness : 11.

05mm ''BAUTOU'' Steel 30MnCr22

TSL(Mpa) Hardness(HRC) Charpy Impact(J) Chemical Composition
TENSILE HARDNESS IMPACT FINAL RESULT FOR
Heat No. Date Lot No. Pipes TP CHEMICAL RESULT Notes
RESULT RESULT RESULT TOTAL HEAT NUMBER
Y.S. T.S. EL(%) OD AVE. MID AVE. ID AVE. 1 2 3 AVG. C Si Mn P S Ni Cr Mo Cu Al

3T 610.2 715.2 33.9 ACCEPT 18.4 19.3 19.5 19.1 19.9 20.0 20.1 20.0 19.1 19.8 20.5 19.8 ACCEPT 0.28834 0.23111 1.32150 0.00591 0.00361 0.01951 0.14906 0.00000 0.00674 0.01815
15/06/2019 A1 59
57B 599.1 707.3 35 ACCEPT 14.3 18.7 18.8 17.3 19.5 19.5 19.7 19.6 18.1 19.5 19.0 18.9 ACCEPT 115.9 127.6 124.7 122.7 ACCEPT
18708616 ACCEPT ACCEPT
1T 598.7 706.7 34.8 ACCEPT 17.9 18.1 17.5 17.8 19.2 19.1 19.1 19.1 18.3 18.2 18.6 18.4 ACCEPT 123.9 116.8 125.6 122.1 ACCEPT 0.28499 0.21276 1.30790 0.00538 0.00352 0.02092 0.14134 0.00000 0.00680 0.02167
15/06/2019 A2 60
60B 607.8 711.6 34.6 ACCEPT 18.0 18.5 18.3 18.3 19.6 19.8 20.4 19.9 17.7 18.3 18.1 18.0 ACCEPT
1T 621.4 734.6 33 ACCEPT 18.6 19.1 18.9 18.9 21.0 21.3 21.4 21.2 20.4 20.1 20.1 20.2 ACCEPT 108 110.6 110.3 109.6 ACCEPT 0.34791 0.23493 1.26370 0.00826 0.00162 0.01686 0.15399 0.00000 0.00000 0.01595
15/06/2019 B1 53
53B 621.8 729.5 32.6 ACCEPT 19.6 19.4 20.2 19.7 21.3 21.4 21.2 21.3 18.8 18.9 19.8 19.2 ACCEPT
18608718 ACCEPT ACCEPT
1T 608.5 727.8 31 ACCEPT 17.0 18.9 18.9 18.3 21.2 21.3 21.0 21.2 17.8 18.8 18.3 18.3 ACCEPT 114.6 108.8 115.5 112.9 ACCEPT 0.34985 0.24021 1.29080 0.00820 0.00155 0.01708 0.15828 0.00000 0.00000 0.01524
15/06/2019 B2 50
49B 604.4 712.4 20.7 ACCEPT 16.2 18.0 18.3 17.5 20.0 20.2 20.4 20.2 17.9 18.9 19.1 18.6 ACCEPT
1T 591 707.2 32.6 ACCEPT 16.1 17.8 17.8 17.2 18.5 20.1 20.1 19.6 18.4 19.7 19.6 19.2 ACCEPT 118.0 113.6 117.0 116.2 ACCEPT 0.28454 0.22234 1.27520 0.00827 0.00357 0.01699 0.19497 0.00000 0.00000 0.01667
18708603 16/06/2019 C1 4 ACCEPT ACCEPT
3B 607.9 715.8 33.8 ACCEPT 16.3 18.4 18.5 17.7 20.1 20.5 20.8 20.5 19.1 20.0 20.3 19.8 ACCEPT 0.28269 0.21731 1.27710 0.00765 0.00332 0.01682 0.18875 0.00000 0.00000 0.01763
3T 594.7 713.2 33 ACCEPT 16.4 17.4 17.3 17.0 17.3 18.5 18.8 18.2 17.2 18.9 17.8 18.0 ACCEPT 121.4 118.6 124.1 121.4 ACCEPT 0.29541 0.22238 1.27870 0.00842 0.00380 0.01669 0.19463 0.00000 0.00000 0.01776
18606390 16/06/2019 D1 3 ACCEPT ACCEPT
1B 613 723.8 33.5 ACCEPT 18.1 18.5 19.1 18.6 20.3 20.2 20.0 20.2 19.3 19.6 20.3 19.7 ACCEPT 0.29326 0.22520 1.29300 0.00901 0.00429 0.01644 0.19625 0.00000 0.00000 0.01752
1T 577.8 692.7 32.3 ACCEPT 16.4 16.8 17.3 16.8 18.4 18.7 18.7 18.6 17.4 17.4 17.4 17.4 ACCEPT 114.8 118.3 115.8 116.3 ACCEPT 0.28347 0.21351 1.29220 0.00683 0.00469 0.01840 0.17065 0.00000 0.00593 0.01839
16/06/2019 E1 61
61B 570.2 696.5 35.5 ACCEPT 16.8 16.9 16.4 16.7 18.8 18.7 19.1 18.9 15.9 16.7 16.5 16.4 ACCEPT
18608721 ACCEPT ACCEPT
1T 561.9 675.0 33.2 ACCEPT 15.6 15.7 17.0 16.1 20.6 20.8 20.9 20.8 17.8 18.5 19.0 18.4 ACCEPT 0.26875 0.19248 1.25930 0.00698 0.00379 0.01747 0.18396 0.00000 0.00305 0.01400
16/06/2019 E2 54
54B 614.2 726.0 32.9 ACCEPT 17.5 16.4 17.7 17.2 21.3 21.8 22.1 21.7 20.1 19.9 20.1 20.0 ACCEPT 116.0 117.2 119.8 117.7 ACCEPT

2T 610.9 730.0 32.3 ACCEPT 16.4 17.7 18.1 17.4 20.5 21.1 21.1 20.9 20.3 19.7 20.5 20.2 ACCEPT 104.4 107.9 113.0 108.4 ACCEPT 0.34278 0.24120 1.28850 0.00887 0.00157 0.01656 0.15686 0.00000 0.00000 0.01536
18608720 16/06/2019 F1 49 ACCEPT ACCEPT
49B 612.1 723.6 34.0 ACCEPT 18.6 19.3 19.4 19.1 21.1 21.1 21.3 21.2 20.7 20.5 20.8 20.7 ACCEPT 0.31875 0.23163 1.33990 0.00939 0.00320 0.01811 0.16019 0.00000 0.00458 0.00989

2T 595.3 711.2 35.7 ACCEPT 16.2 17.8 17.7 17.2 21.1 21.3 21.2 21.2 18.4 19.0 18.0 18.5 ACCEPT 121.4 128.6 127.4 125.8 ACCEPT 0.25991 0.18852 1.25860 0.00706 0.00438 0.01674 0.21433 0.00000 0.00000 0.02104
18608717 17/06/2019 G1 66 ACCEPT ACCEPT
66B 601.5 709.9 35.2 ACCEPT 10.5 13.0 19.3 14.3 19.8 19.4 19.5 19.6 17.3 18.1 18.8 18.1 ACCEPT 0.28008 0.19243 1.28480 0.00782 0.00489 0.01640 0.21863 0.00000 0.00000 0.02174

1T 582 703 34.4 ACCEPT 17.1 17.3 17.6 17.3 19.2 19.8 19.3 19.4 17.7 17.8 18.3 17.9 ACCEPT 139.4 147.4 144.3 143.7 ACCEPT 0.28883 0.21412 1.30540 0.00755 0.00303 0.01633 0.17523 0.00000 0.00000 0.01705
18608724 17/06/2019 H1 76 ACCEPT ACCEPT
76B 586.1 701.1 30.3 ACCEPT 16.9 17.2 16.7 16.9 19.0 19.3 19.3 19.2 16.7 18.3 18.1 17.7 ACCEPT 0.28513 0.21298 1.29910 0.00746 0.00284 0.01643 0.17478 0.00000 0.00000 0.01725

ACCEPT ACCEPT
Total number of joints 535

≧655 ≧19
10x7.5x2V,Temp=0 C
API 5CT standared values for L80-1 552~655 Max. 23HRC
　Min.23J Longitudinal
max 0.43 max 0.45 max 1.9 max 0.03 max 0.03 max 0.25 - - max 0.35 -
1 Test No. 22 700.0

2 Average value µ 603.1 680.0

660.0 Upper Standard Limit of Y.S = 655 Mpa

3 Standard Deviation S 10.56856
640.0
4 Upper Limit USL 655

Y.S Rt0.5 (Mpa)

620.0

5 Lower Limit LSL 552 600.0

Specified Range(T=Tu- 580.0

6 103
Tl)
560.0
Center value of
7 Specified Range 603.5 540.0
Lower Standard Limit of Y.S = 552 Mpa
(M=(Tu+Tl)/2)
520.0
Central offset
8 0.4 500.0
(ɛ=l ave. - M l)
0 5 10 15 20 25
Offset Factor Test No.
9 0.007767
(K= 2ɛ/T)

10 Capability Index of Process Cp (Process capability index when no offset center)

So, Capability Index of Process Cpk (Process capability index when offset center)
Cpk = (T-2ɛ)/6S 1.611698

Cp = USL-LSL/6S = 1.624314
Cpl = µ-LSL/3S = 1.611698
Cpu = USL-µ/3S = 1.63693
Cpk = min(Cpl,Cpu) =1.611698

WOH9-9
Yield Strength Cp
1 Test No. 22 760.0

2 Average value µ 714.0045455 740.0

Standard Deviation S 720.0

3 11.07476564
700.0

T.S (Mpa)
4 Upper Limit USL 763
680.0
5 Lower Limit LSL 655
660.0
6 Specified Range(T=Tu-Tl) 108 640.0 Lower Standard Limit of T.S = 655
Center value of Specified Mpa
7 709 620.0
Range (M=(Tu+Tl)/2)
Central offset (ɛ=l ave. - 600.0
8 5.004545455
M l) 0 5 10 15 20 25
9 Offset Factor (K= 2ɛ/T) 0.092676768 Test No.

10 Capability Index of Process Cp (Process capability index when no offset center)

So, Capability Index of Process Cpk (Process capability index when offset center)
Cpk = (T-2ɛ)/6S 1.474687

Cp = USL-LSL/6S = 1.625317
Cpl = µ-LSL/3S = 1.775946
Cpu = USL-µ/3S = 1.474687
Cpk = min(Cpl,Cpu) = 1.474687

WOH9-9
Tensile Strength Cp
1 Process capability Elongation 40.0
39.0
38.0
2 Average value µ 32.92272727 37.0
36.0
35.0
34.0
3 Standard Deviation S 2.98966885 33.0
32.0
31.0
30.0

ELONGATION %
4 Upper Limit USL 47 29.0
28.0
27.0
26.0
5 Lower Limit LSL 19 25.0
24.0
23.0
Specified Range(T=Tu- 22.0
6 28 21.0
Tl) 20.0 Lower Standard Limit of EL% = 19 %
19.0
Center value of 18.0
17.0
7 Specified Range 33 16.0
15.0
(M=(Tu+Tl)/2) 14.0
13.0
Central offset 12.0
11.0
8 0.077272727 10.0
(ɛ=l ave. - M l)
0 5 10 15 20 25
Offset Factor
9 0.005519481 Test No.
(K= 2ɛ/T)

10 Capability Index of Process Cp (Process capability index when no offset center)

So, Capability Index of Process Cpk (Process capability index when offset center)
Cpk = (T-2ɛ)/6S 1.552315

Cp = USL-LSL/6S = 1.560931
Cpl = µ-LSL/3S = 1.552315
Cpu = USL-µ/3S = 1.569546
Cpk = min(Cpl,Cpu) = 1.552315

WOH9-9
Elongation % Cp
1 Process capability O.D HRC Process capability Mid wall HRC Process capability I.D HRC

2 Average value µ 17.71363636 Average value µ 19.77121212 Average value µ 18.58939

3 Standard Deviation S 0.885555187 Standard Deviation S 0.764443116 Standard Deviation S 0.838432

4 Upper Limit USL 23 Upper Limit USL 23 Upper Limit USL 23

5 Lower Limit LSL 14 Lower Limit LSL 14 Lower Limit LSL 14

6 Specified Range(T=Tu-Tl) 9 Specified Range(T=Tu-Tl) 9 Specified Range(T=Tu-Tl) 9

Center value of Specified Center value of Specified Center value of Specified

7 18.5 18.5 18.5
Range (M=(Tu+Tl)/2) Range (M=(Tu+Tl)/2) Range (M=(Tu+Tl)/2)
Central offset (ɛ=l Central offset (ɛ=l ave. Central offset (ɛ=l ave.
8 0.786363636 1.271212121 0.089394
ave. - M l) - M l) - M l)
Offset Factor (K= Offset Factor (K= Offset Factor (K=
9 0.174747475 0.282491582 0.019865
2ɛ/T) 2ɛ/T) 2ɛ/T)
10 Capability Index of Process Cp (Process capability index when no offset center)
So, Capability Index of Process Cpk (Process capability index when offset center)
Cpk = (T-2ɛ)/6S 1.397856 Cpk = (T-2ɛ)/6S 1.407904137 Cpk = (T-2ɛ)/6S 1.753514

Cp = USL-LSL/6S = 1.693853 Cp = USL-LSL/6S = 1.962212711 Cp = USL-LSL/6S = 1.789054

Cpl = µ-LSL/3S = 1.397856 Cpl = µ-LSL/3S = 2.516521285 Cpl = µ-LSL/3S = 1.824594
Cpu = USL-µ/3S = 1.989849 Cpu = USL-µ/3S = 1.407904137 Cpu = USL-µ/3S = 1.753514
Cpk = min(Cpl,Cpu) = 1.397856 Cpk = min(Cpl,Cpu) = 1.407904137 Cpk = min(Cpl,Cpu) = 1.753514

WOH9-9
HRC Hardness Cp
1 Process capability CVN Impact 150.00
140.00
2 Average value µ 117.3125667 130.00
120.00
3 Standard Deviation S 5.480118932
110.00

CVN impact ( J )
100.00
4 Upper Limit USL 140
90.00
5 Lower Limit LSL 23 80.00

Specified Range(T=Tu- 70.00

6 117 60.00
Tl)
Center value of 50.00
7 Specified Range 81.5 40.00
(M=(Tu+Tl)/2) 30.00
Central offset Lower Standard Limit of CVN Impact = 23 J
8 35.81256667 20.00
(ɛ=l ave. - M l)
0 2 4 6 8 10 12
Offset Factor
9 0.612180627 Test No.
(K= 2ɛ/T)
10 Capability Index of Process Cp (Process capability index when no offset center)
So, Capability Index of Process Cpk (Process capability index when offset center)
Cpk = (T-2ɛ)/6S 1.379984

Cp = USL-LSL/6S = 3.558317
Cpl = µ-LSL/3S = 5.73665
Cpu = USL-µ/3S = 1.379984
Cpk = min(Cpl,Cpu) = 1.379984

WOH9-9
CVN Impact Cp