Low Pressure Filter

Spin-on cartridges
Operating pressure 10/16/25 bar, Nominal size up to 160

1. Features

Efficient filters for modern

hydraulic systems Quality filters, easy to service
• Modular design • Highly efficient Mic- or Sm-x filter elements
• Minimal pressure loss • ß-rated elements per ISO 4572
• Compact design • Large dirt holding capacity and high differential pressure
• Threaded ports stability providing optimal element service life

World-wide sales

MAHLE Filtersysteme GmbH · Bereich Industriefilter · Postfach 13 09 · 74603 Öhringen · Telefon (0 79 41 ) 67-0 · Telefax (0 79 41 ) 67-429
 2. Specifications 3. Separation characteristics
Operating pressure: 10 bar and 25 bar
Burst pressure: 16 bar/35 bar determined by multi-pass-tests (ISO 4572)
Temperature range: −40 ˚C to +120 ˚C
5000 99,98

Housing material: steel

Seal material: NBR 1000 99,9

Opening pressure checkvalve: 9 0,12 bar

Degree of separation [%]

Installation: preferablyvertical

Beta-ratio
99,5

Collapse pressure of element: = p > 5 bar 100

Long time rupture strength: min. 10 load alternations

5 75 98,6

at operating pressure
98,0

95,0

10 90,0
Spin-on cartridges are resistant against mineral oil.
75,0

2 50,0

Subject to technical alteration! 1 0,0

0 5 10 15 20 25 30 35

Particle size [Jm]

4. Symbols 7. Dimensions

without Bypass with Bypass

8. Accessories

Order-no. A B C D E SW F

780‡238‡2 32 15 1 2 " 1 6 UNF 2A 13 27 M 1 8 x1”5

780‡239‡0 35 15 15 1" 1 2 UNF 2A 17 28 M 24 x1”5

789‡386‡0 27 15 10 1" 1 2 UNF 2A 16 27 M 22 x1”5

780‡240‡8 35 15 15 1" 1 6 UN 2A 25 40 M 38 x1”5

The sealing surface for block mounting should be in Fig. shows spin-on cartridge
accordance with ISO 6415. with relief valve and checkvalve
 5. Test regulations
MAHLE filter elements are manufactured respectively, tested in accordance with the following international standards:

No‡ Designation
ISO 2941 Hydraulic-filter elements: Verification of burst resistance
ISO 2942 Hydraulic-filter elements: Determination of fabrication integrity
ISO 2943 Hydraulic-filter elements: Verification of material compatibilitywith hydraulic fluids
ISO 3723 Hydraulic-filter elements: Method for testing end-cap load
ISO 3724 Hydraulic-filter elements: Verification of flowfatigue characteristics
ISO 3968‡2 Hydraulic-filters: Evaluation of pressure drop versus flow
ISO 4572 Hydraulic-filter elements: Testing of filter performance (multi-pass-test)

6. Order-Nummers 7. Dimensions

Operating pressure 10 bar

Order Type Filtration Nominal Filter Relief Check Ø A Ø B Ø C D Ø E F Weight

number number rate size surface valve valve (kg)
NG (cm@) [bar]

778‡598‡3 OC 58 Mic 10 25 1 700 80 72 62 " 1 6 UNF 2B 76 1 20 0” 40

750‡01 8‡4 OC 1 68 Sm-x 10 25 1 200 80 72 62 " 1 6 UNF 2B 76 1 20 0” 55

778‡591 ‡8 OC 1 76 Sm-x 25 25 1 200 80 72 62 " 1 6 UNF 2B 76 1 20 0” 55

750‡034‡1 HC 44 Mic 10 25 1 700 2”5 x 80 72 62 " 1 6 UNF 2B 76 1 20 0” 40

764‡089‡9 HC 1 Mic 10 40 3200 95 72 62 " 1 6 UNF 2B 93 141 0” 55

784‡478‡0 OC 1 70 Mic 10 40 3200 2”5 x 95 72 62 " 1 6 UNF 2B 93 141 0” 55

750‡1 27‡3 HC 6 Mic 10 40 3200 95 72 62 1" 1 2 UNF 2B 93 141 0” 55

750‡1 23‡2 HC 46 Sm-x 10 40 2100 95 72 62 1" 1 2 UNF 2B 93 141 0” 75

1 34‡814‡3 OC 1 72 Mic 10 40 3200 2”5 x 95 72 62 1" 1 2 UNF 2B 93 141 0” 55

201 ‡324‡1 HC 2 Mic 10 63 5100 95 72 62 1" 1 2 UNF 2B 93 210 0” 75

750‡1 37‡2 HC 42 Sm-x 10 63 3300 95 72 62 1" 1 2 UNF 2B 93 210 1” 00

201 ‡302‡7 OC 1 71 Mic 10 63 5100 2”5 x 95 72 62 1" 1 2 UNF 2B 93 210 0” 75

764‡333‡1 HC 18 Mic 10 100 7000 143 111 100 1"" 1 6 UN 2B 1 36 1 72 1” 50

764‡339‡8 HC 28 Sm-x 10 100 3400 143 111 100 1"" 1 6 UN 2B 1 36 1 72 1” 80

772‡7 1 8‡3 HC 4 Mic 10 100 7000 143 111 100 G 1$ 1 36 1 72 1” 50

750‡007‡7 HC 31 Mic 10 130 9700 143 111 100 1"" 1 6 UN 2B 1 36 240 1” 70

750‡005‡1 HC 32 Sm-x 10 130 5400 143 111 100 1"" 1 6 UN 2B 1 36 240 2” 20

Operating pressure 16 bar

750‡41 9‡4 HC 34 Mic 10 160 1 3500 143 111 100 1"" 1 6 UN 2B 1 36 310 1” 95

87 1 ‡475‡0 HC 66 Sm-x 3 160 7500 143 111 100 1"" 1 6 UN 2B 1 36 310 2” 65

747‡882‡9 HC 60 Sm-x 6 160 7500 143 111 100 1"" 1 6 UN 2B 1 36 310 2” 65

764‡384‡4 HC 35 Sm-x 10 160 7500 143 111 100 1"" 1 6 UN 2B 1 36 310 2” 65

764‡385‡1 HC 36 Sm-x 25 160 7500 143 111 100 1"" 1 6 UN 2B 1 36 310 2” 65

87 1 ‡476‡8 HC 67 Sm-x 3 160 7500 143 111 100 G 1$ 1 36 310 2” 65

Operating pressure 25 bar

737‡302‡0 HC 9 Mic 10 25 2000 3”5 80 72 62 " 1 6 UNF 2B 76 140 0” 55

750‡396‡4 HC 38 Mic 10 25 2000 80 72 62 " 1 6 UNF 2B 76 140 0” 55

780‡325‡7 OC 1 73 Mic 10 40 4100 2”5 95 72 62 1" 1 2 UNF 2B 93 1 80 0” 80

750‡21 8‡0 HC 23 Mic 10 40 4100 95 72 62 1" 1 2 UNF 2B 93 1 80 0” 80

750‡251 ‡1 OC 1 69 Mic 10 63 5100 2”5 95 72 62 1" 1 2 UNF 2B 93 21 5 0” 90

750‡262‡8 HC 15 Mic 10 63 5100 95 72 62 1" 1 2 UNF 2B 93 21 5 0” 90

878‡792‡1 HC 68/1 Sm-x 3 63 3350 95 72 62 1" 1 2 UNF 2B 93 21 5 1” 20

 9. Flow rate/pressure drop curve complete filter

1,0 1,0 1,0

Differential pressure: p [bar]

Differential pressure: p [bar]

Differential pressure: p [bar]

0,8 0,8 0,8

0,6 0,6 0,6

0,4 0,4 0,4

0,2 0,2 0,2

0,0 0,0 0,0

0 5 10 15 20 25 30 0 5 10 15 20 25 30 35 40 45 0 10 20 30 40 50 60 70

Flow rate = [l/min] Flow rate = [l/min] Flow rate = [l/min]

NG 25 NG 40 NG 63

1,0 1,0 1,0

Differential pressure: p [bar]

Differential pressure: p [bar]

Differential pressure: p [bar]

0,8 0,8 0,8

0,6 0,6 0,6

0,4 0,4 0,4

0,2 0,2 0,2

0,0 0,0 0,0

0 5 10 15 20 25 30 0 5 10 15 20 25 30 35 40 45 0 10 20 30 40 50 60 70

NG 25 (HD) Volumenstrom = [l/min] NG 40 (HD) Flow rate = [l/min] NG 63 (HD) Flow rate = [l/min]

HC 38 A HC 9 OC 173 A HC 23 OC 169 A HC 15

1,0 1,0 1,0

Differential pressure: p [bar]

Differential pressure: p [bar]

Differential pressure: p [bar]

0,8 0,8 0,8

0,6 0,6 0,6

0,4 0,4 0,4

0,2 0,2 0,2

0,0 0,0 0,0

0 20 40 60 80 100 120 0 25 50 75 100 125 150 0 30 60 90 120 150 180

Flow rate = [l/min] Flow rate = [l/min] NG 160 Flow rate = [l/min]
NG 100 NG 130 HC 67 A HC 66

Subject to technical alteration!

MAHLE Filtersysteme GmbH

Bereich Industriefilter · Schleifbachweg 45 · D-74613 Öhringen · Postfach 13 09 · D-74603 Öhringen
Telefon (0 79 41 ) 67-0 · Telefax (0 79 41 ) 67-429 · Internet: [Link] · E-mail: [Link]@[Link]
 Low Pressure Filter
Pi 220
Operating pressure 10 bar, Nominal size up to 160

1. Features

Efficient filters for modern

hydraulic systems
• Modular design
• Minimal pressure loss
• Compact design
• Visual / electrical / electronic differential pressure indication
• Threaded ports

Qualityfilters, easy to service

• Highly efficient Mic- or Sm-x-filter elements
• ß-rated elements per ISO 4572
• Large dirt holding capacity and high differential pressure
stability providing optimal element service life

World-wide sales

MAHLE Filtersysteme GmbH · Bereich Industriefilter · Postfach 13 09 · 74603 Öhringen · Telefon (0 79 41 ) 67-0 · Telefax (0 79 41 ) 67-429
 190 mm/s (25˚ E)
2. Flow rate/pressure drop curve compl. filter 33 mm/s (4,5˚ E)

1,0 1,0
Differential pressure& p [bar]

Differential pressure& p [bar]

0,8 0,8

0,6 0,6

0,4 0,4

0,2 0,2

0,0 0,0
0 5 10 15 20 25 30 0 5 10 15 20 25 30

PI 2202 Mic Flow rate - [l/min]

PI 2202 Sm-x Flow rate - [l/min]

1,0 1,0
Differential pressure& p [bar]

Differential pressure& p [bar]

0,8 0,8

0,6 0,6

0,4 0,4

0,2 0,2

0,0 0,0
0 5 10 15 20 25 30 35 40 45 0 5 10 15 20 25 30 35 40 45

PI 2203 Mic Flow rate - [l/min]

PI 2203 Sm-x Flow rate - [l/min]

1,0 1,0
Differential pressure& p [bar]

Differential pressure& p [bar]

0,8 0,8

0,6 0,6

0,4 0,4

0,2 0,2

0,0 0,0
0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70

PI 2205 Mic Flow rate - [l/min]

PI 2205 Sm-x Flow rate - [l/min]

1,0 1,0
Differential pressure& p [bar]

Differential pressure& p [bar]

0,8 0,8

0,6 0,6

0,4 0,4

0,2 0,2

0,0 0,0
0 20 40 60 80 100 120 0 20 40 60 80 100 120

PI 2210 Mic Flow rate - [l/min]

PI 2210 Sm-x Flow rate - [l/min]

1,0 1,0
Differential pressure& p [bar]

Differential pressure& p [bar]

0,8 0,8

0,6 0,6

0,4 0,4

0,2 0,2

0,0 0,0
0 20 40 60 80
90 100 120 140 160
180 0 30 60 90 120 150 180

PI 2214 Mic Flow rate - [l/min]

PI 2214 Sm-x Flow rate - [l/min]
 3. Separation characteristics 4. Symbols
T U
determined by multi-pass-tests (ISO 4572)
5000 99,98

1000 99,9

Degree of separation [%]

Beta-ratio

99,5

100 V W X Y
75 98,6

98,0

95,0

10 90,0

75,0

2 50,0

1
0 5 10 15 20 25 30 35
0,0
Z [ \ ]
Particle size [$m]

5. Test regulations
MAHLE filter elements are manufactured respectively, tested in accordance with the following international standards:

No‡ Designation
ISO 2941 Hydraulic-filter elements: Verification of burst resistance
ISO 2942 Hydraulic-filter elements: Determination of fabrication integrity
ISO 2943 Hydraulic-filter elements: Verification of material compatibilitywith hydraulic fluids
ISO 3723 Hydraulic-filter elements: Method for testing end-cap load
ISO 3724 Hydraulic-filter elements: Verification of flowfatigue characteristics
ISO 3968‡2 Hydraulic-filters: Evaluation of pressure drop versus flow
ISO 4572 Hydraulic-filter elements: Testing of filter performance (multi-pass-test)

Example for ordering filter: 1. Housing design . = 25 l/min, bypass, electrical contamination idicator
Type-no. Pi 2202-58 Order-no. 766.564.9

+ 2. Spin-on cartridge Mic 10

Type-no. OC 58 Order-no. 778.598.3
 6. Order numbers for pressure-side installation 7. Order numbers for suction-side installation

6.1 Housing design 6.2 Spin-on cartridges 7.1 Housing design

( ) = filter surface area
[ ] = type number

T U V W X Y ] \ [ Z U T

and vacuum

and vacuum
with bypass

with bypass

with bypass

with bypass

with bypass
with bypass
Order Type Nominal Nominal Type Order

*Standard

valve and

valve and

* without
electrical
electrical
indicator

indicator

indicator
indicator

anything
0,25 bar

0,25 bar

0,25 bar
vacuum

vacuum
visual /
visual /
Number number size size number number

switch

switch
gauge

gauge
Mic 10 Sm-x 10

visual

visual
valve

with

with

with

with
(NG) (NG)
 p 5 bar  p 5 bar
( 1 700 cm) ( 1 200 cm)
766‡565‡6 Pi 2202 - 60 Pi 2202 - 60 766‡565‡6

25 10
766‡562‡3 Pi 2202 - 56 778‡598‡3 750‡01 8‡4 Pi 2202 - 67 773‡661 ‡4
766‡563‡1 Pi 2202 - 57 Pi 2202 - 62 773‡662‡2
[OC 58] [OC 1 68]
766‡564‡9 Pi 2202 - 58 Pi 2202 - 61 773‡663‡0
766‡566‡4 Pi 2202 - 68 778‡598‡3 Pi 2202 - 65 773‡660‡6
766‡567‡2 Pi 2202 - 69 Pi 2202 - 66 773‡659‡8
( 3200 cm) ( 2100 cm)
766‡57 1 ‡4 Pi 2203- 60 Pi 2203- 60 766‡57 1 ‡4

40 16
766‡568‡0 Pi 2203- 56 750‡1 27‡3 750‡1 23‡2 Pi 2203- 67 766‡573‡0
766‡569‡8 Pi 2203- 57 Pi 2203- 62 773‡668‡9
[HC 6] [HC 46]
766‡570‡6 Pi 2203- 58 Pi 2203- 61 773‡669‡7
766‡574‡8 Pi 2203- 68 750‡1 27‡3 Pi 2203- 65 773‡667‡1
766‡575‡5 Pi 2203- 69 Pi 2203- 66 766‡572‡2
( 5100 cm) ( 3300 cm)
766‡581 ‡3 Pi 2205 - 60 Pi 2205 - 60 766‡581 ‡3

63 25
766‡578‡9 Pi 2205 - 56 201 ‡324‡1 750‡1 37‡2 Pi 2205 - 67 773‡674‡7
766‡579‡7 Pi 2205 - 57 Pi 2205 - 62 766‡582‡1
[HC 2] [HC 42]
766‡580‡5 Pi 2205 - 58 Pi 2205 - 61 773‡675‡4
766‡584‡7 Pi 2205 - 68 201 ‡324‡1 Pi 2205 - 65 766‡583‡9
766‡585‡4 Pi 2205 - 69 Pi 2205 - 66 773‡673‡9
( 7000 cm) ( 4100 cm)
766‡600‡1 Pi 2210- 60 Pi 2210- 60 766‡600‡1

100 40
766‡597‡9 Pi 2210- 56 764‡333‡1 764‡339‡8 Pi 2210- 67 773‡594‡7
766‡598‡7 Pi 2210- 57 Pi 2210- 62 766‡602‡7
[HC 1 8] [HC 28]
766‡599‡5 Pi 2210- 58 Pi 2210- 61 766‡601 ‡9
766‡605‡0 Pi 2210- 68 764‡333‡1 Pi 2210- 65 766‡603‡5
766‡606‡8 Pi 2210- 69 Pi 2210- 66 766‡604‡3
( 1 3500 cm) ( 7500 cm)
766‡61 2‡6 Pi 2214- 60 Pi 2214- 60 766‡61 2‡6

160 63
766‡609‡2 Pi 2214- 56 750‡41 9‡4 764‡384‡4 Pi 2214- 67 766‡61 7‡5
766‡610‡0 Pi 2214- 57 Pi 2214- 62 766‡614‡2
[HC 34] [HC 35]
766‡61 1 ‡8 Pi 2214- 58 Pi 2214- 61 766‡61 3‡4
766‡61 8‡3 Pi 2214- 68 750‡41 9‡4 Pi 2214- 65 766‡61 5‡9
766‡61 9‡1 Pi 2214- 69 Pi 2214- 66 766‡61 6‡7

*When filters are used without bypass it must be ascertained that p = 5 bar is not exceeded.
 8. Specifications
Design: line mounting filter
Nominal pressure: 10 bar*
Test pressure: 13 bar
Temperature range: −10 ˚C to +120 ˚C
(other temperature ranges on request)
Bypass opening pressure:
pressure side: A p 3,5 bar
suction side: A p 0,25 bar
Filter head material: GDAL
Spin-on-cartridge material: St
Material of seals: NBR / AL
Activating pressure of visual / electrical
differential pressure indicator: A p 2,2 bar ± 0,3 bar
Indicatiing range vacuummeter: −1 bar to +1,5 bar
Pressure setting vacuum switch: 200 mbar
Electrical data of
contamination indicator:
Maximum voltage: 230 V~/=
Maximum current on contact: 2,5 A
Maximum cobtact load: 60 VA/ 40 W
Pi 2202 –
Inrush current: 70 VA
Pi 2205
Type of protection: IP 65 when inserted
and secured
Contact: bistable
Cable connection: PG 11 Ø 6–10

The electrical indicator function can be changed from the

Normally Open position to the Normally Closed position or visa
versa by inverting the electrical section.
With the inrush current of 70 VA the indicator can trigger small
contactors or contactor relays.
Inductivity in the direct current may require the use of a signal
eraser.
For further information also see our leaflet
"contamination indicators".
Spin-on cartridges are compatible with standard mineral oils.
Please contact us in case of using other media.
* For the combination of the housing designs as per 6.1 with
medium-pressure Spin-on cartridges at 25 bar pressure refer
to leaflet “Spin-on cartridges“ for dimensions and speci-
fications.

9. Dimensions
All dimensions (except „C“ and „T“) in mm

Dimen-
sion
A B C D E F G H I K L M N O P R S* T* U Weight
SW
Type

Pi 2202 78 19 G 181 241 30 − 76 80 − 109 45 13 M 8 x 10 37,5 45 23,5 G $ 36 0,9 kg

Pi 2203 78 19 G 201 261 30 − 93 95 − 109 45 13 M 8 x 10 37,5 45 23,5 G $ 36 1,0 kg

Pi 2205 78 19 G 268 328 30 − 93 95 95 − 45 13 M 8 x 10 37,5 45 23,5 G $ 36 1,25 kg

Pi 2210 78 30 G 1 242 302 40 − 137 143 150 − 60 24,5 M 12 x 15 43,5 45 40 G$ 55 2,3 kg

Pi 2214 78 30 G 1 382 442 40 − 137 143 150 − 60 24,5 M 12 x 15 43,5 45 40 G$ 55 2,7 kg

*with suction-side installation only

 10. Installation, operating and
maintenance instructions

10.1 Filter installation

When installing the filter make sure that sufficient space is
available to remove the spin-on cartridge.
Preferably the filter should be installed with the spin-on cartridge
pointing downwards.
The contamination indicator must be visible.

10.2 Connecting the electrical contamination indicator

The electrical indicator is connected via a 2-pole appliance plug
according to DlN 43650 with poles marked 1 and 2.
The electrical section can be inverted to change from Normally
Open position to Normally Closed position or visa versa.
10.3 When must the spin-on cartridge be replaced?
1. Filters equipped with the visual and electrical contamination
indicator:
During cold starts, the indicator may give a warning signal.
Depress the red button of the visual indicator once again only
after operating temperature has been reached. lf the red
button immediately pops out again and/or the electrical signal
has not switched off after reaching operating temperature,
the spin-on cartridge must be replaced after the end of the
shift.
2. Filters without contamination indicator:
The spin-on cartridge should be replaced after the trial run or
flushing of the system. Afterwards follow instructions of the
manufacturer.
3. Please always ensure that you have original MAHLE-replace-
ment cartridges in stock.

10.4 Change of spin-on cartridge

1. Stop plant and relieve filter from pressure.
2. Unscrewthe spin-on cartridge with the aid of a belt spanner
by turning same to the left.
3. Check if the part number on the new spin-on cartridge is
identical with that of the type plate.
4. The seal of the screw-on cartridge should be lightly oiled.
5. Screw cartridge on in accordance with the printed-on
instructions.

11. Spare parts list

Pos. Order-No./Type-No.

Contamination indicator
06/02 Ba 3000 835.661.0

T visual electrical electrical section

766.997.1 766.994.8 only
Pis 3098 Pis 3097 753.655.0

U Seal set for contamination indicator

NBR 776.030.9

V Vacuum meter
754.802.7
Printed in Germany/Imprimé en Allemagne

W Vacuum switch
766.972.4
Subject to technical alteration without prior notice.

MAHLE Filtersysteme GmbH

Bereich Industriefilter · Schleifbachweg 45 · D-74613 Öhringen · Postfach 13 09 · D-74603 Öhringen
Telefon (0 79 41 ) 67-0 · Telefax (0 79 41 ) 67-429 · Internet: [Link] · E-mail: [Link]@[Link]