ADH Microthermal Rege neration Air Dry er ADH Microthermal Rege neration Air Dry er

Overview
Table of Contents
ADH series of microthermal absorption failure effect, and so on shall be provided when
compressed air dryer is a new generation after service is required. Please refer to the Overview
of energy-conservation and high-efficiency service parameters on the nameplate of the
air purifying equipment. equipment. Desiccant Filling and Replacement Procedure……………………………2
This equipment has integrated the
advantages of thermal and athermal Safety Rule Dryer Installation …………………………………………………………3
absorption compressed air dryers, has
ADH Microthermal Regeneration Air Dryer Operation and Maintenance……
overcome the defect of high consumption Please strictly observe the basic safety rules, during
of electric energy with thermal absorption using microthermal regeneration dryer, and pay Ⅰ. Starting Procedure
dryers, and at the same time has avoided the attention to the following:
Ⅱ.Debug
1. Read through all the rules.
shortcoming of short switching time and 2. Make sure that the pressure of the compressed air Ⅲ. Observation
high air consumption for regeneration. This shall not exceed the maximum pressure allowable for
equipment is typical of rational switching Ⅳ.①ADH-I Model Operation and Maintenance
the equipment (refer to the nameplate).
time, low air consumption for regeneration, 3. Electrical Connection and Breaker: ②ADH-II Model Operation and Maintenance
as the most advanced energy-saving and Electrical connections, breaker, and other electric
components must comply with the national standards Ⅴ.Sudden Power Cut
high-efficient absorption compressed air
and local standards, and the power supply must comply Ⅵ.Shutdown
dryer of the current air purifying industry. with the requirement of equipment (Refer to the
Therefore it has been widely applied in nameplate). Under any situation, if this equipment or ADH Microthermal Regeneration Air Dryer Working
chemical industry, petroleum, other component compressed air treatment devices or
pharmaceutical, metallurgy, electric power, parts are damaged, please don't operate this equipment. Principle and Technical Parameters…………………………………
glass, mechanical manufacture, instrument, Pay attention to the permitted authorities for installation,
meter, electronic, automation control, light debug, maintenance, or adjustment of the equipment. ADL Athermal Regeneration Air Dryer Operation and Maintenance……
industry and textile, food, navigation, and Caution Ⅰ. Starting Procedure
other industries. Requirements of national standards and Ⅱ.Debug
local standards must be met, when this
Ⅲ. Observation
！Caution equipment is installed or operated.
Please don't install, start, adjust, operate, 4. Use of right parts or fittings: Please don't use parts Ⅳ. ①ADL-I Model Operation and Maintenance
and maintain this equipment before going and fittings that cannot withstand the system maximum
working pressure, in the compressed air system. ②ADL-II Model Operation and Maintenance
over this manual.
5. Provide the compressed air of the equipment and Ⅴ.Sudden Power Cut
This manual contains important safety release the pressure of compressed air slowly:
information. Please read it through and It would generate overlarge differential pressure if Ⅵ.Shutdown
follow the safety rules in this manual. valve is opened rapidly to feed air to the equipment,
ADL Athermal Regeneration Air Dryer Working Principle
and huge impact may possibly lead to damage of the
Acceptance equipment. Rapid movement of air may cause personal
injury when air pressure is released.
and Technical Parameters……………………………………………
Check the amount of the items and
6. Reliable water drainage system: Firmly fix the
check the equipment according to
the packing list. Inform the shipper blow-off line on the ground or on the sewer pipe, to
Failure Diagnosis Guide ………………………………………………
immediately if any damage has avoid personal injury.
arisen from transportation. The Specification/Model ………………………………………………
report form of damage is to be filled Caution
up by the shipper. Install deoiling filter before dryer, to avoid oil stain
and sewage from being brought into the dryer.
Equipment model, product serial number, Install dedusting filter after dryer, to avoid dusts
operating pressure, air admission temperature, from entering the next-stage air pipe network.

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ADH Microthermal Rege neration Air Dry er ADH Microthermal Rege neration Air Dry er

Desiccant Filling and Replacement Procedure

I. Filling Steps 1. Seal or wrap up all the parts. supply (close the control power air switch first and
1. Shutdown, and disconnect equipment power supply. 2. Wrap up the electrical cabinet. then close the air switch for power supply of heater)
Filler Opening
2. Close the main valve for inlet and outlet of the 3. Wrap up the muffler. and set the “Start/Stop” switch on “Start” position,
equipment, relieve the equipment pressure, and confirm 4. Place desiccant indoors if it has not been fitted then the equipment will start running immediately.
that the dryer is fully pressure relieved. into the absorption column for user reason or for II. Adjustment and Setting
the reason of transportation, with rainproof,
3. Open and move away the flange cover board and air
waterproof, and damp-proofing measures Warning
diffuser of the filter opening on the top of the drying tower.
4. Check and confirm that deficiency already exists properly taken. Nonprofessionals are not advised to disassemble
inside the absorption column. VIII. Check for leakage: All the series of dryers any control instruments and modify instrument
5. Make sure that the discharge port of the absorption column Gas Diffuser have been strictly tested for leak before delivery parameters!
is fully closed and the installation of air inlet is correct. from factory. However, air leak may arise during
6. Begin to fill desiccant into the column, and make sure to the process of transportation. Therefore, 1. Parameters in the intelligent control system have
Column Body pressurize the system and check whether or not been properly set prior to delivery from factory.
have it filled up and packed up.
7. Fit in the air diffuser and cover the flange of filler opening properly. there is any leak before installation and trial run. 2. If the equipment is fitted with condensation point
II. Replacement Steps Take effective measures for treatment if any leak instrument, adjust the pressure of pressure reduction valve
is found. for air source of condensation point detection within the
1. Shutdown and disconnect equipment power supply. range of 0.02－0.03Mpa, and slightly open the speed
2. Close the main valve for inlet and outlet of the equipment, control valve on the detector of condensation point
relieve the equipment pressure, and confirm that the dryer is
fully pressure relieved. ADH Microthermal Regeneration instrument, to allow a little dry air to be tested to pass.
III. Observation during Operation
3. Open discharge port, and discharge the desiccant into bucket, Discharge Port Dryer Operation and Maintenance A. ADH-I Microcomputer Controller Operation
to be placed in proper place for centralized treatment.
I. Starting Steps 1. One absorption column is in service status, while
4. Fully discharge desiccant inside the absorption column.
1. Make sure to blow cleanly the pipeline in front the other absorption column is in regeneration status
5. Cover the column properly and make sure that the discharge port of the absorption column is fully
of the equipment prior to use. (namely there is apparent pressure in one column and
closed and the installation of air inlet is correct.
2. Set the “Start/Stop” switch on the “Stop” no apparent pressure in the other column), when
6. Begin to fill desiccant into the column, and make sure to have it filled up and packed up.
position. Place the air switches for controlling equipment is under operating status.
7. Fit in the air diffuser and cover the flange of filler opening properly.
instrument and heater under disconnected status. 2. Equipment service pressure should be consistent to
III. Treatment that of the pipe network.
3. Close the cutoff valve and slowly open the
The ingredient of desiccant is active alumina, formed into spherical granules through special process. 3. Regeneration pressure inside the regeneration
admission cutoff valve. Then fully open the
The desiccant to be treated is not hazardous waste, unless toxic oil or other toxic substances have been absorption column should be smaller than 0.02Mpa,
admission cutoff valve after the pressure inside
contained during the process for use of desiccant. Proper treatment can be made according to the related and any higher regeneration pressure indicates that the
the column has been stabilized up to the pressure
regulations of local departments for treatment of wastes. equipment is working under bad condition. Please
of the pipe network.
Dryer Installation 4. Regeneration exhaust valve should be in the refer to “Failure Diagnosis Guide”.
4. Standard working cycle period of the equipment is
I. Dryer must be installed on the indoor horizontal foundation inside or outdoor horizontal foundation closed (normally closed) status at this point.
5. Adjust the equipment pneumatic valve through 4 hours, in which one absorption column works for 2
inside a simple shed. hours and the other absorption column regenerates for
II. Fit one cutoff valve as well as bypass pipeline on its air inlet and outlet during installation of dryer, pressure reduction valve for the control
pilot pressure of air source, a. if the equipment one hour and fifty-seven minutes while the heating
to facilitate equipment start and maintenance. time is one hour and cold blowing time is 57 minutes,
III. Select proper breaker and connect the power supply onto the wire inlet terminal of the dryer. pneumatic valve is diaphragm isolating valve, the
control pilot pressure is to be adjusted at with rest 3 minutes for the two column bodies to be in
IV. Power Connection: Link the lines according to the given electrical requirements of the equipment, the isopressing process before switch (to be controlled
and all the components must follow the requirements of circuit connecting specifications or national 0.2-0.3Mpa, and b. if the equipment pneumatic
valve is butterfly valve, the control pilot pressure using condensation point control program or other
standards, or comply with the standards of NEC, NMA, CSA, and UL. special devices, the working time may differ to certain
V. Connections of the electric appliance may loosen for transportation process, Check them and tighten for air source should be adjusted at 0.55-0.65Mpa.
them up one by one with screwdriver prior to use. 6. It will do to adjust the gate valve of regeneration extent.).
VI. Lead the regeneration exhaust pipeline to outdoors, and have it fitted with muffler. Make sure to aintain air to the middle position, and the regeneration air 5. Make sure that the equipment air admission
quantity flown over is smaller than the total air temperature must not be higher than 50℃.
the connecting pipeline in short distance, straight line, and horizontal to or lower than exhaust opening. Ⅳ.Operation of ADH Microthermal Dryer
VII. Storage: Please pay attention to the following points if the equipment is to be stored for a period of admission by 6% when it is fully opened.
time before installation: 7. Close the air switch for the equipment power Computer Controller

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ADH Microthermal Rege neration Air Dry er ADH Microthermal Rege neration Air Dry er

1. Main Technical Indicators and Normal point, all the digitrons will not flash, indicating setting 6) When failure arises with dryer heat ing con trol mechani sm,
Eight green
Operating Conditions of this paramet er is compl eted. Pressing “Set 0200 Modifying digit the syst em is abl e to aut omatical ly disconnect the heat er
indicator lights
1) Range of Dryer Working Time: 5 minutes ~ 5 hours * Press “Shift” key for re-setting if this paramet er is to Number” key *
turn on
number value power suppl y, to ensur e the equ ipment saf ety, and turn into
2) Setting Scope of Dryer Regenerating Time: be mod ified. the atherm al worki ng mode, to guarant ee an uninterrupted air
b. Press “Paramet er” key, and whe n 6 red LED indicator Repeating the Eight green
3 minutes ~ 4 hours and 58minutes previous two
0235
indicator lights suppl y.
3) Setting range for dryer heating time: 1 minute lights turn on, it is able for setting system regenerating steps
*
turn on 7) It is provi ded with linked function, to achi eve the linked
~ 2 hours and 58minutes time, with the same met hod as above. con trol with air com pres sor.
c. Press “Paramet er” key for all the LED indictor lights Pressing Eight green
4) Range for dryer heating temperature control “Shift” key for 0235 indicator lights
Confirming valid 8) It is abl e to aut omatical ly accum ulate the syst em running
points: ≤180℃ to turn off, the digitron will display the operating cycle value time.
once turn on
5) Data Automatic Retention Time after power period automat ically generated by system. 9) A wide rang e of input voltages is ado pted, with multi-
d. After system paramet er is selected, the setting value Firstly
failure: > 10 Years pressing circui t speci al power suppl ies of built-in EMI filter and
6) Solenoid Valve Output Capacity: 4 Lines, mus t be confirmed , for whi ch firstly press “Compo und” “Compound”
All indicator
Confirming all the voltages for vari ous part s of the whole globe used.
key, and then press the “Paramet er” key continuously lights flash for
AC220V/3A for Each Line key, and the PASS modified 2. Normal Service Conditions
for 3 times . After all the indicator lights have continuously three times and
7) Whole Machine Power Consumption: ＜20W pressing
then turn off
parameters
1. Working Power: ACV85~2709V, 47~63Hz
8) Service Power Supply: 220V/380V±20%,50/60HZ flashed for three times , the digitron will display “PASS ”, “Parameter”
for three times 2. Whole Machine Power: ≤10W
9) Amb ient Temperature: -10～80℃; Relative indicating the set paramet er has been confirmed and has
3. Output Capacity:
Humidity: ≤85% been successfully recorded. Restarting Working status Operating as pr the 1) AC220V 3A/Circuit or DC30V 3A, 4-Circuit
10) Operating site to be free from explosive e. Then press “Paramet er” key and the system will recover after power cut indication set parameters 2) 4-circuit SSR (Solid State Relay) drive is provided,
dangerous media, and free from corrosive gas around. to the setting status.
used for controlling heating of heater.
11) If fitted with RS485/RS232 and linked interface, f. Ope rating “Paramet er” key can query the current value
Note: “*” indicating flash of number 3) 1-circuit tripping control output, AC220V 3A or
it is able for remote commu nication, centralized of the system operating paramet er, with the sequence being:
B. ADH-II Microcom puter Cont roller Operat ion DC30V 3A.
monitoring, and air compressor linked control. 4) 3-circuit passive contacts are provided if with linked
2. Setting of operating Service Time Regeneration Time heating time heating temperature Operating Cycle 1. Over view
control points
ADH-II Microther mal Rege ner ation Dryer Cont roller function, the output capacity being AC220V 3A/circuit
Running parameter for controlling instrument
(Cycle period is set as per general environmental is latest aut omatic rege ner ation and energy cons ervat ion or DC30V -3A/circuit.
g. Under setting status, press “Compound” key and type of electric equi pment for abs orption type dryer s 4. Ambient Humidity: -40~85℃
situation at delivery from factory. ) 5. Relative Humidity: ≤85℃
1) During operation of controlling instrument, the “Shift” key at the same time (or re-starting machine used for trans formation devel oped and manuf actured by
after power cut), the system will immediately run as our Company , typi cal of low dew poi nt, low energy 6. The controller is to be firmly installed, without obvious
system will enter into setting status when the “ shake of the base frame, free from corrosive gases and
compound key” and the “shift” key are pressed at per the set parameter, and any single-key operation is cons umption, easy oper ation, and strong reliabi lity.
invalid under operating status. Example for parameter 1) Sng lechip of high speed and low power consumption, electric conducting dusts around.
the same time. At this point: 3. Switch Description
a. The 4-digit digitron will display the latest set setting: The steps for modifying service time into 2 ultrastrong resistance to interference and excellent
service time before power-on, and the highest- hours 3 minutes (5 hours before setting) are as follows: electromagnetic compatibility is selected and used as 1. Athermal Cont rol Swi tch: Used for manual switch of the
digit (left) digitron will flash. the control core, which has comprehensively enhanced controller into “Athermal Working Mode” from
b. 8 green LED indicator lights will turn on at the the system control performance. “Microthermal Working Mode”. It is the “Microthermal
LED Working Mode” when this switch is disconnected, while it
same time. Operating Mimic Panel 2) Optimization method for automatic adaption of air
Digitron Function
c. The controlling instrument will not send any Content
Display
Display drying and purification is originated, which has is the “Athermal Working Mode” when this switch is
control signal. fundamentally innovated the system control technique. connected.
Pressing
2) Under the setting status, it can query system “Compound” Eight green 3) Linear dew-point monitoring technique is achieved, 2. Dewpoint Cont rol Swi tch: Used as the changeover switch
0300 Into setting between “Dewpoint Cont rol Mode” and general control
parameters or re-set system parameters. Key and indicator lights which has guaranteed the gas product quality, energy
* status mode. It is the “Dewpoint Cont rol Mode” when this switch
a. When the 8 green LED indicator lights turn on, “Shift” key at turn on conservation, and low consumption.
it is able for setting service time: the same time 4) Wide-screen LCD is adopted, to dynamically is connected, while it is the general control mode when it is
*Press “Set Number” key for flashing digit to be Eight green Shift to the describe the system operating status and provide disconnected.
Pressing 0300
added with 1. indicator lights digit to be user-friendly interface. 3. Link Cont rol Swi tch: Used as the changeover switch
“Shift” key *
*Press “Shift” key, for flashing digit to shift turn on modified
5) Heating temperature with porous regenerated air between controller and air compressor linked control mode
rightward. through AC zero-triggering power regulation method (namely linked control) and controller independent
the numerical value displayed by digitron will is applied, typical of a high control precision, low operating mode (namely single control). It is the “Linked
namely be the parameter set this time, and at this overshoot, and reduced interference of grid harmonic Cont rol” when this switch is connected, while it is the
wave. “Single Cont rol” when it is disconnected

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 ADH Microthermal Rege neration Air Dry er ADH Microthermal Rege neration Air Dry er

Large characters XX:XXII is the absorbing time of wor king

4. Linked Cont rol Start/Stop Cont act: Under the linked 4) Hold “Combination” key (S4) , and then press “Set ”
tower under absorbing status.
cont rol mode, the electric accessorial cont act on the air key (S3) , the system will return to runn ing status, LCD
AXX:XX, RXX :XX, and HXX:XX are the absorption,
com pressor to cont rol dryer start/stop. The cont roller is dyn amically displaying system runn ing status. HXX:XX
R XX:XX
XX:XX
5) When system is runn ing, it is able to press “Par ameter” Microthermal
started when the cont act is connec ted, while the regeneration, and heating times of the system based on
key, to manua lly view system set parameters, namely by XX A X X : X X
regulation of dewpo int temperature, respectively.
cont roller is stopped when the cont act is disconnec ted.
Tower A XX and Tower B XX indicate the status of Tower A pressing the “Par ameter” key successively for LCD to Tower A x x Tower B x x
4. Ope rating Method display system parameters in seque nce, and return to the
1. The controller is in microthermal, non-linked or B, being absorption, regeneration, pressurization and Dewpoint Instrument Not Connected Heating X XX℃
shock absorption. runn ing status in the end.
control (namely single control), and dewpoint control 2. Unde r the parameter setting status or power breaking
working mod es. The dewpo int temperature -XX℃ is the dewpo int
cond ition, turn the “Dewpoi nt Cont rol” switch to general
1) “Athermal Control” switch is placed on the temperature of air product.
cont rol mode , the system will onl y detect and display
disconnected position (microthermal mod e), Heating XXX℃ means the regenerated air temperature in dew poi nt, withou t performing dewpoi nt cont rol. HXX:XX
R XX:XX
XX:XX
Microthermal
“Dewpoint Control” switch is placed on mon itoring the hot chamber. AXX:XX, RXX:XX and HXX:XX in the runn ing picture
When heater starts being heated, the two Chinese characters
Linked Control XX A X X : X X
position (closed), and “Linked Control” switch is of LCD display are respectively the set “Absorbing Time,
“Heating” are displayed inversely, indicating the heater is Tower A x x Tower B x x
placed on the single control position (disconnected). “Regenerating Time” and “Heating Time”. Set ting and
2) Turn on the power switch, for controller to start, under the heating status, as shown in the following figure viewing parameters are the same as abov e. Dewpoint Instrument Not Connected Heating X XX℃
LCD display as shown in the following picture. (the two Chinese characters “Heating” boxed indicating 3. If linke d cont rol is requi red, und er the power breaking
inverse display). When heater stops being heated, the two cond ition, turn the “Linke d Switch” to the “Linke d AXX:XX, RXX:XX, and HXX:XX in the running pictures
Chinese characters “Heating” are positively displayed. Cont rol” pos ition, the system will enter into the linke d of LCD display are respectively the set “Absorbing Time”,

博大净化
cont rol status. Conn ect the power supp ly, and the
“Regenerating Time”, and “Heating Time”.
cont roller start/stop will be linke d by air compressor. The
HXX:XX cont roller is displayed as below dur ing ope ration.
6. When failure arises with dewpoi nt transmitter, the

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X X : X X XX R XX:XX
AXX:XX
controller will automat ically turn into general microthermal
control mode. LCD displays the status of dewpoint
Tower A xx Tower B xx HXX:XX transmitter, as in the following two types of pictures.
R XX:XX
X X : X X XX
Microthermal
It displays in 3 seconds: Dewpoint Temperature -XX℃ Heating XXX℃ Linked Control AXX:XX
HXX:XX
Tower A xx xx R XX:XX
X X : X X XX
Tower B Microthermal
3) Hold the “Combination” key (S4), and then press “Set” Dewpoint Temperature -XX℃ Heating XXX℃ AXX:XX
Accumulated Operation XXXXXX hours key (S3), the system will enter into setting status, able for Tower A xx Tower B xx
parameter setting, and storage (refer to parameter setting, The controller is displayed as below at shutdown,
Cont act Boda when it exceeds 26000 hours schedules, and the schematic drawing of control panel Dewpoint Instrument Failure Heating XXX℃
and what's displayed is the parameter set for the
Tel: 0571-23230999 hereinafter), LCD as shown in the following picture (Note: previous time.
System parameters must be set under non-“Linked
Control” status.).
In 7 seconds, the controller starts to run, LCD HXX:XX
Please set R XX:XX
X X : X X XX
Microthermal
display as shown below: Linked Control AXX:XX
Please set Absorbing Time
Tower A xx Tower B xx
HXX:XX Absorbing Time XX Minutes XX Seconds
R XX:XX Heating XXX℃
X X : X X XX
Microthermal Dewpoint Instrument Failure
AXX:XX XX Minutes XX Seconds 4. Both “Dewpoint Control Mode” and general
Tower A xx Tower B xx microthermal control mode can be performed with AXX:XX, RXX:XX, and HXX:XX in the running pictures
Dewpoint Temperature -XX℃ Heating XXX℃
Relevant parameters must be rationally set under the shut linked control. of LCD display are respectively the set “Absorbing Time”,
down setting status for the system for its 1st running 5. When there is no connection with dewpoint “Regenerating Time”, and “Heating Time”.
Wherein, the two Chinese characters for operation, including time parameter, heating temperature, transmitter, whichever position the dewpoint control 7. Athermal Working Status
“Microthermal” (boxed in the figure) are displayed dewpoint temperature as well as dewpoint transformation switch is on, the controller will automatically run in There are following two cases when system is running
inversely, and the controller is working in and transmission parameter of individual time period, to the general microthermal control mode. LCD displays under the athermal working status.
microthermal mode. ensure a normal system operation. the status of dewpoint transmitter, as in the following 1) Manual Turning to Athermal
two types of pictures.

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 ADH Microthermal Rege neration Air Dry er ADH Microthermal Rege neration Air Dry er

Place the “Athermal Control Switch” on the “ When dew poi nt trans mitter is not conne cted or when failure (S1) key again. The failure types of LCD display are
Athermal Control” position when system is powered arises with it, the system is in the gene ral ather mal oper ation. as follows (in the examples of single control and Shutdown under Athermal Status
off, namely close the manual changeover switch, the AXX:XX and RXX:XX are respec tivel y system bui lt-in dewpoint regulation at this point). Absorbing Time 05 Minutes 00 Seconds
system will enter into athermal working status when abs orption time and rege ner ation time, displaye d as follows. Regenerating Time 04 Minutes 30 Seconds
it is powered on, and the tripping device will
R XX:XX
X X : X X XX
Athermal Thermal Sensor Invalid
automatically disconnect the power of heater. Under
R XX:XX
X X : X X XX AXX:XX
Athermal
the athermal working status, the system is able in the AXX:XX
same way for either dewpoint regulation or general Tower A xx Tower B xx
athermal mode. The athermal absorption time,
Tower A xx Tower B xx Shutdown under Athermal Status
Dewpoint Temperature - X X℃ Therm al Sensor in Short Circuit Absorbing Time 05 Minutes 00 Seconds
regeneration time, and dewpoint time are system Dewpoint Instrument Not Connecte Manual Turning to Athermal
Regenerating Time 04 Minutes 30 Seconds
built-in, which cannot be changed by users, with
absorption time of 5 minutes, regeneration time of 4 Overtemperature XXX℃
R XX:XX
R XX:XX
X X : X X XX
Athermal
minutes and 30 seconds, and dewpoint temperature
X X : X X XX
Athermal
-45℃, respectively. AXX:XX AXX:XX When any of the abovementioned fai lures ari se, the system
After the startup picture disappears, buzzer will Tower A xx Tower B xx Tower A xx Tower B xx shall be timely powered off for mainten ance and
sound ten times while the red LED indicator light rep lacement of part s, so that the equipment can run normall y.
Dewpoint Instrument Failure Manual Turning to Athermal Dewpoint Temperature - X X℃ Therm al Sensor in Open Circuit
flashes at the same time, and then, the system begins If it fai ls to be maintai ned within a short time, in orde r to
running, LCD display as shown in the following guaran tee a normal air supply, the “Atherm al Control
picture. Switch” can be placed in athe rmal status aft er system is
R XX:XX
X X : X X XX
Athermal powered off, and it will then be in the athe rmal run ning mode
R XX:XX
X X : X X XX
Athermal
Linked Control AXX:XX AXX:XX when system is powered on.
R XX:XX
X X : X X XX xx
Athermal
AXX:XX Tower A Tower B xx Tower A xx Tower B xx 5. Parameter Setting
Tower A xx Tower B xx Dewpoint Instrument Not Connecte Manual Turning to Athermal
Dewpoint Temperature - X X℃ Therm al Sensor Inv alid
After the controller has been powered on for operation,
hold the “Combination” key (S4), the press the “Set” key
Dewpoint Temperature -XX℃ Manual Turning to Athermal
(S3), the system will enter into shutdown setting status.
R XX:XX Through “Parameter” key (S1), “Parameter Set” key (S2),
X X : X X XX
Athermal
It displays during linked control operation
AXX:XX R XX:XX
X X : X X XX and “Parameter Set” key (S3), parameters can be set and
Linked Control Athermal

Tower A xx Tower B xx AXX:XX saved. During its 1st-time operation, the system must be
R XX:XX xx
X X : X X XX xx
Athermal Tower A properly set with relevant parameters, to ensure a normal
Tower B
Linked Control AXX:XX Dewpoint Instrument Failure Manual Turning to Athermal
system operation.
- X X℃ Overtem pera ture XXX℃
Tower A xx Tower B xx 2) Turning to Athermal during Failure
Dewpoint Temperature
The following are the pictures for parameter setting flow.
Dewpoint Temperature -XX℃ Manual Turning to Athermal Failure types are still displayed during shutdown,
The microthermal controller will automatically turn to as in the following pictures
When dewpoint regulation is adopted, AXX:XX, athermal operation during any of following failures, while HXX:XX
R XX:XX
X X : X X XX
disconnecting the heater power supply at the same time, Microthermal
RXX:X are respectively the system absorption time Shutdown under Athermal Status
and run in the athermal dewpoint regulation or general AXX:XX
and regeneration time based on regulation of Absorbing Time 05 Minutes 00 Seconds
dewpoint temperature. athermal mode according to the status of dewpoint control Regenerating Time 04 Minutes 30 Seconds Tower A xx Tower B xx
During general athermal operation, AXX:XX and switch. Dewpoint Temperature -XX℃ Heating XXX℃
A Heating Sensor in Short Circuit B Heating Sensor in Open Circuit
RXX:XX are respectively system built-in absorption C Heating Sensor Invalid D Heater Heating Overtemperature
Thermal Sensor in Short Circuit
time and regeneration time. Under this status the “Parameter” key (S1) will execute
It displays during shutdown alarming and muffling function. The athermal absorption Running Picture
Shutdown under Athermal Status
time, regeneration time, and dewpoint temperature are Absorbing Time 05 Minutes 00 Seconds
Shutdown under Athermal Status
system built-in, displayed under shutdown status, not Regenerating Time 04 Minutes 30 Seconds
Absorbing Time 05 Minutes 00 Seconds “Combination” Key +
allowable by users.
Regenerating Time 04 Minutes 30 Seconds During running process under this status, the system “Set” Key
Thermal Sensor in Open Circuit
keeps emitting acoustooptical alarm, able for sound
Manual Turning to Athermal elimination by pressing (S1) key and recovery by pressing

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ADH Microthermal Rege neration Air Dry er ADH Microthermal Rege neration Air Dry er

4. The “Athermal Control” switch status can only be

changed when the equipment is powered off and shut ADH-II
Please set Please Set down.
Absorbing Time 4mA Base Value -XXX℃ 5. The system is to be powered off for overhaul if “
XX Minutes XX Seconds Dewpoint Instrument Failure” arises. If it is still
Set Dewpoint Temperature Value Corresponding required for the controller to work, take off the
Set Absorption Time to Output 4mA of Dewpoint Transmitter dewpoint transmitter after system is powered off and S1 S2 S3 S4
set the dewpoint control switch to athermal control Parameter Set Number Shift Compoun t

mode, before it is powered on for operation. Microthermal Dryer Computer Control Cabinet
Press “Parameter” Key Press “Parameter” Key 6. Thi s machine is able for unmanned watch. If it has
been a long time for the outlet gas of dryer to be unable
Please Set Please Set Schematic Drawing of Controller Panel
Absorption Time XX Minut es XX Sec ond s 4mA Base Value -XXX℃
Linked Control Switch

Pressurization Time XX Minut es XX Sec ond s 20mA Base Value X XX℃ Start/Stop Contacts
Dewpoint Control Switch
Athermal Control Switch
Linked Control Switch: SPST, Open for Single Throw and Close for Linked Control
Start/Stop Contact: Passive Contact, Close for Start and Open for Stop
Dewpoint Control Switch: SPST, Close for Dewpoint Control Mode and Open for General Mode
Set Dewpoint Temperature Value Corresponding Athermal Control Switch: SPST, Open for Microthermal and Close for Athermal
Set Pressurization Time
to Output 20mA of Dewpoint Transmitter 23 22 21 20 19 18 17 16

Press “Parameter” Key Press “Combination” Key + JLK JAIRK JDCTRL JNHCTRL

“Parameter” Key ×3 Not Available without

JDEW
6
~ SSR +
Linked Control Function
Please Set 7 14
Complete Parameter Storage -

JHOT
Absorption Time XX Minut es XX Sec ond s ~ 8 13
S1 Reset Parameter ~ SSR + Dewpoint Sensor
Pressurization Time XX Minut es XX Sec ond s -
RP1
(Not Connected without
S4+S3 System Operation ~ Regulation of LCD Contrast
Heating Time XX Minut es XX Sec ond s ~ SSR +
Deployment of Dewpoint

JHEAT
3-circuit Passive Contacts during Linked Control Operation Instrument)
~ - Temperature
Set Heating Time Complete Parameter Set and Storage +
Not Available without Linked Control Function Sensor
PT100
~ SSR JLKO JRUN JERR
~ - JOFF JVAL JPOWER
0 15 2 3 4 5 11 12 9 10
Press “Parameter” Key

Linked Control Status

B Discharge Output
A Discharge Output

B Charge Output
Tripping Control

A Charge Output
Start/Stop Status

Failure Status
Press “Parameter” Key “Combination” Key + “Set” Key

Public Input
HXX:XX
Please Set Please set Microthermal
X X : X X XX R XX:XX
AXX:XX

12VNegative

8V Negative

24VNegative
12VPositive

8V Positive

24VPositive
Absorbing Time xx xx
Heating Temperature XX Minutes XX℃ XX Minutes XX Seconds
Tower A Tower B
N Zero Line 1 0
+ -
Dewpoint Temperature - X X℃ Heating X X X℃

Heating Power Supply 4-way Solenoid Valve

Set Heating Temperature Reset or View Parameters System Operation Solenoid Valve Power Supply:
AC220V or DC30V
6. Noti ces Capacity: AC220V/3A/Circuit
Or DC30V/3A/Circuit
1. The con troller power suppl y and the heat er power suppl y
Press “Parameter” Key shal l be respect ivel y indepen den t from each other to be QF Tripping Coil
con trolled by air switches, to avo id power down of con troller
during tripping. The air switch for heat er power suppl y must Schematic Drawing for External Connections of
Please Set ADH - II Microthermal Air Dryer Master Control Board
Heating Temperature XXX℃ be add itionally fitted with tripping dev ice, to ensur e a saf ety
Dewpoint Temperature - XXX℃ operation of the equ ipment .
2. Noncon tact sol id state relay (SSR) is to be ado pted for the
Set Dewpoint Temperature con troller heat ing act uat ion part . External con nect ed relay or
dev ices and com ponen ts of the AC con tact or type are allowed.
3. The status of “Dewpoint Control” switch can only be
chan ged under the set ting state when powered-off shut down
Press “Parameter” Key
is allowabl e, to avo id impact on syst em normal operation.

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 ADH Microthermal Rege neration Air Dry er ADH Microthermal Rege neration Air Dry er

LCD Display Operating Content Please Set Complete the setting of 20mA base 10 Check the pressure drop of advance filter and post ① poor regeneration of desiccant; ② mutual abrasion
Please Set Press S2, for flashing digit number
to be successively added by 1, until
4mA Value - 100℃ value. filter, and replace the filter element if pressure drop of desiccant granules into fine powder state; ③ failure
Absorption Time the setting of tens digit of hours is 20mA Value 20 ℃ Can press S1 to verify the set value. is larger than 0.05Mpa. of regeneration one-way valve.
0X Hours XX Minutes completed.
Please Set Press S3, and change color for right Quarterly VI. Shutdown
movement Complete Parameter Storage Hold S4, and click S1 for three times,
Absorption Time Press S2, to complete the setting for ones 11. Check the filter elements of advance filter and post
0X Hours 30 Minutes S1 Reset Parameter to set the system parameter automatic 1. Set the “Start/Stop” switch on the “Stop” position.
digit of hours. filter, check the blockage status and possible damage
Please Set Press S3 and S2 in turns, to set the number S4+S4 System Operation storage. Firstly disconnect the air switch, and then disconnect
Absorption Time of “Minut es” for absorbing time, and degree, and make replacement according to actual situation.
complete the setting of absorbing time. Please Set Press S1, to check, or modify, or 12. Blow and clean the dust on the safety take-off valve the air switch for controlling instrument.
02 Hours 30 Minutes
Please Set
Absorption Time reset system parameters. of the equipment. 2. Close the outlet cut-off valve, and then close the
Absorption Time Press S1, to set the pressurizing 02 Hours 30 Minutes inlet cut-off valve, to complete the shutdown process.
13. Check the condensation point status of the equipment.
02 Hours 30 Minutes time, in the same method as above.
Pressurization Time Maintenance 14. It is required to check the condensation point instrument 3. The working column will be automatically
XX Hours XX Minutes and detector if the equipment is fitted with condensation exchanged when machine is started next time, to avoid
Please Set
Absorption Time Complete the setting of
Caution point testing instrument. repeated use of working column.
Annually
02 Hours 30 Minutes
Pressurization Time
pressurizing time. Please make sure to stop the equipment and disconnect
the main power supply prior to any maintenance. Close 15. Shut down and power off the machine. Close the Working Principle and
00 Hours 30 Minutes main cut-off valve of inlet and outlet and relieve the
Please Set
Absorption Time Press S1, to set heating time, in
the main cutoff valve for the inlet and outlet, and fully
relieve the pressure! pressure completely. Open the filler opening of dryer Technical Parameters
02 Hours 30 Minutes the same method as above. and observe whether or not desiccant is in defic iency. I. Working Principle
Pressurization Time 1. In the first month, filter element of the control pilot
00 Hours 30 Minutes Check desiccant, and replace desiccant if it is contaminated ADH Microthermal Absorption Compressed Air
pressure reduction valve needs to be cleaned, and it is also Dryer is the equipment for drying compressed air
Heating Time by oil or pulveriz ed serio usly.
XX Hours XX Minutes to be cleaned or replaced on a regular basis. based on the principle of pressure swing absorption.
16. Disassemble the air outle t valve, and repair, maintain,
Please Set 2. Clean muffler, and replace muffler if regeneration air Under certain pressure, the compressed air is driven
Absorption Time or replace it as per actual situ atio n.
pressure is larger than 0.035Mpa. from down to up to flow through the adsorbent
02 Hours 30 Minutes Compete the setting of heating 17. Disassemble air admission valve and air exhaust valve,
Pressurization Time time. 3. Check all the control valves of the equipment as to (desiccant) bed, while under low-temperature
and repair or replace the worn valve seat and seal ring.
00 Hours 30 Minutes whether or not any leak has arisen on a regular basis for high-pressure condition, the water steam shifts to
Heating Time 18. Check whether or not lead has arisen with air cylin der
every three months. the surface of adsorbent under the function of van
01 Hours 00 Minutes of pneumatic valve or whether or not seal ring is already
Please Set Press S1, to set heating temperature, 4. No lubricant is needed in dryer. der waals force，namely the adsorbent absorbs the
Heating Temperature
namely the upper-limit value for gas
XXX℃ heating temperature, in the same
worn out.
method as above. Daily 19. Check whether or not the control pilo t pressure reductio n moisture in the compressed air and tends to be
Please Set valve is under good conditio n. balanced alongside, so that the compressed air is
Complete the setting of heating 5. Turn on the blow-off valves of the equipment,as well dried, which is namely the absorbing (service)
Heating Temperature 180℃ temperature. 20. Check whether or not the control pilo t solenoid valve is
as advance filter and post filter of the equipment for process.
under good conditio n.
blow-down prior to each working shift (Check for the
Pres s S1, to set dewpoint tem peratu re, 21. Check for the blockage of muffler, and update it When the depressurized dry air (regeneration air)
Please Set normal condition if automatic blow-off valve is fitted.).
Heating Temperature 180℃ namely the dewpoint tem peratu re according to actual situ atio n. gets into contact again with the adsorbent with
Dewpoint Temperature -XXX℃ value of the air product, in the same Weekly saturated absorption of water content, the moi sture
metho d as above. V. Sudden Power Cut
When sudden power cut happens, the two air admission will shift to the regeneration air, until being balanced,
6. Check whether or not equipm ent operat ion is under good
Please Set pneumatic valves will automatic ally open, and the two so that the adsor bent is dri ed, which is the desor bing
Heating Temperature 180℃
Complete the setting of condition (including worki ng shi ft, regenerat ion, cold
dewpoint temperature. regeneratio n air exhaust valves will automatic ally close. (regenerat ing) proces s, nam ely a proces s when moisture
Dewpoint Temperature -50 ℃ blow ing, and pressur e equalizat ion, etc).
At this point, set the Start/S top switc h on the dryer on under high pre ssure is absor bed (ser vice) at low
7. Check the equipm ent operat ing condition, inlet and outlet
Pres s S1, to set the dew point temperat ure the “Stop” positio n. Afte r power supply is resumed, temper ature or moisture is desor bed (regenerat ed) under
Please Set pressur es, inlet temperature, and flow rate of compressed air.
corres ponding to the output 4mA current
fir stly raise the pressures of the two columns slowly to high temper ature or low pre ssure .
4mA Value - XXX℃ of transm itter (to be deter mined by 8. Check whether or not the muffler is block ed with dir t, and
dew point transm itter) , in the sam e method the normal working pressure, set Start/S top switc h on The dryer is in a struct ure of two col umns, with desi ccant s
replace the muffler if regenerat ion pressur e is larger than
as abo ve.
“Start” positio n, and one of the two columns will drop filled up insi de the col umns, and when one absor ption
Complet e the set ting of 4mA base value. 0.035Mpa.
pressure into regeneratio n status. Adjust the regulatin g col umn is dryi ng, the other absor ption col umn is
Please Set 9. Check whether or not the pressur e of contr ol pil ot air sou rce
Pres s S1, to set the dew point temperat ure valve for regeneratio n flo w rate, and set the regeneratio n regenerat ing at the sam e time.
4mA Value - 100℃ corres ponding to the output 20mA current is between 0.2-0. 3Mpa (pneumatic diaph ragm valve) and II. Technical Parameter Table (Refer to the
20mA Value - XXX℃ of transm itter (to be deter mined by 0.55-0.65 Mpa (pneumatic butterf ly valve). pressure at the normal level, to maintain the regeneratio n
dew point transm itter) , in the sam e method flo w rate. If it is not correctly set, it will lead to: following table)
as abo ve.

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ADH Microthermal Rege neration Air Dry er ADL Athermal Regeneration Air Dryer

3 3
1. Parameters in the intellig ent contro l system have been 4) Solenoid Valve Output Capacity: 4 Lines, AC220V/3A for Each Line
Regeneration Mode Microthermal Regeneration properly set prio r to deliv ery from factory. 5) Whole Machine Power Consumption: ＜15W
2. If the equipment is fitte d with condensatio n point 6) Service Power Supply: 220V±20%, 50/60HZ
Alternate Continuous Service of 7) Ambient Temperature: -10～80℃ ; Relative Humidity: ≤85%
7 5 7 instru ment, adjust the pressure of pressure reductio n valve
Two Absorption for air source of condensatio n point detectio n with in the 8) Operating site to be free from explosive dangerous media, and free from
Working Mode Columns(Switching Cycle: 4H, range of 0.02－0.03Mpa, and slig htly open the speed corrosive gas around
and already set at factory 9) If fitted with RS485/RS232 and linked interface, it is able for
contro l valve on the detector of condensatio n point remote communication, centralized monitoring, and air
delivery) instru ment, to allo w a littl e dry air to be tested to pass. compressor linked control.
ADH Microcomputer 2. Setting of operating
2 Operating Mode Controlling Instrument Warning Running parameter for controlling instrument (the cycle period
ADL无热干燥器电脑控制仪
ADL INTELLGENT CONTORLLER OF SLIGHTLY HEAT AIR DRYER
出气口

9
Fullautomatic Control Nonp rofessiona ls are not advi sed to set as 10 minutes at factory delivery)1) During operation of
1 1 1.ADH Absorption
Air Outlet

Indoors, Temperature Lower controlling instrument, the system will enter into setting status
加热温度（℃） 运行周期（时/分）

Installation
Warm Temperature Running Circle(h/m)

Col umn
工作 工作
Work Work

disassemble any cont rol instruments and

A 放空
A
再生 Evacution 再生
Recativation Recativation

参数 置数 位移 复合
Darmeter Seting Number Seting Digial Recombination

2.Heater
when the “compound key” and the “shift” key are pressed at the
进气口
Air Inlet

3.Air Out let Valve

4.Air Admission and Environment Than 38℃ modi fy instrument parameters!
Exh aust Valve same time. At this point:
5.Air Out let Opening Compressed Air, Nitrogen,
6.Air Admission and Applicable Media III. Observation during Operation a. The 4-digit digitron will display the latest set service time
Exhaust Opening
7.Filler Ope ning
Oxygen before power-on, and the highest-digit (left) digitron will flash.
8.Discharge Ope ning 1. One absorption column is in service status, while
9.Control Cab inet b. 8 green LED indicator lights will turn on at the same time.
the other absorption column is in regeneration status
8
4
6
4
8 ADL Athermal Regeneration c. The controlling instrument will not send any control signal.
(namel y there is apparent pressure in one column and 2) Under the set ting status, it can query sys tem par ameters or
no apparentpressure in the other column), when
Dryer Operation and Maintenance equipment is under operating status. re-set sys tem par ameters.
Ⅰ. Starting Procedure 2. Equipment service pressure should be consistent a. When the 8 gre en LED indicat or lights turn on, it is abl e for
to that of the pipe network. set ting ser vice time:
1. Make sure to blow and clean the pipeline in front
ADH Basic Structure Drawing 3. Regenerat ion pressu re inside the reg enerat ion *Press “Set Number ” key for flashi ng digit to be added with 1.
of the equipment prior to use. *Press “Shift” key, for flashi ng digit to shi ft rightward.
2. Set the “Start/Stop” switch on the “Stop” position. absorpti on column should be small er than 0.02Mpa, and *Press “Shift” key for 4 times, and the numerical value
II. Techni cal Para meter Tabl e (Refer to the any higher reg enerat ion pressu re indicates that the
following tabl e) 3. Close the outlet cut-off valve, and open the admission displayed by digitron will namely be the parameter set
cut-off valve slowly. Then fully open the admission equipment is working under bad condition. Please ref er
this time, and at this point, all the digitrons will not flash, indicating
cut-off valve until the pressure inside the column has to “Fail ure Diagnosis Guide”.
Name of Technical Parameter Value of Technical Parameter setting of this parameter is completed.
4. Standard working cycle period of the equipment is
been stabilized up to the pressure of the pipe network. 10min, in which one absorption column works for 5min * Press “Shift” key for re-setting if this parameter is to be modified.
Rated Treatment Air Flow
Nm³/min
Refer to equipment nameplate. 4. The regeneration exhaust valve should be in closed and the other absorptio n column regenerates for 4min 30s b. Press “Parameter” key, and when 6 red LED indicator lights
status (normally closed) at this point. while the heatin g tim e is one hour and cold blowing tim e is turn on, it is able for setting system regenerating time, with the same
Inlet Opening Pressure Mpa
0.6-1.0(Refer to equipment 5. Adjust the pressure of pilot air source controlled by 57 minutes, with rest 3s for the two column bodies to be in method as above.
nameplate) equipment pneumatic valve through filter pressure the isopressing process before switc h (to be controlle d c. Press “Parameter” key for all the LED indictor lights to turn off,
Air Admission Temperature reduction valve, a. The control pilot air source should using condensatio n point control program or other special the digitron will display the operating cycle period automatically
≦50 generated by system.
℃ be adjusted at 0.2-0.3Mpa the equipment pneumatic devices, the working tim e may differ to certain extent.).
Oil Content at Air Admission valve it is a diaphragm valve, and b. If the equipment 5. Make sure that the equipment air admission d. After system parameter is selected, the setting value must be
Opening ≦0.5 pneumatic valve is a butterfly valve, the control pilot temperature must not be higher than 50℃. confirmed, for which firstly press “Compound” key, and then press
(mg/ m³)
air should be adjusted at 0.55-0.65Mpa. the “Parameter” key continuously for 3 times.
Finished Product Air 6. It will do to adjust the gate valve of regeneration air Operation of ADL Athermal After all the indicator lights have continuously flashed for three times,
Condensation Point (under ≦-40 the digitron will display “PASS”, indicating the set parameter has been
Normal Temperature) ℃
to the middle position, and the regenerated air flow
quantity flown over when the valve is fully opened is
Dryer Computer Controller confirmed and has been successfully recorded.
Regeneration Gas less than the total admission air quantity by 12%. A、ADL I Model Microco mputer Controller Operat ion e. Then press “Parameter” key and the system will recover to the setting
≦6 status.
Consumption % 7. Close the air switch for the equipment power supply, 1. Main Techn ical Indicat ors and Norm al Operat ing
Conditions f. Operating “Parameter” key can query the current value of the system
Pressure Drop Mpa ≦0.02
set the “Start/Stop” switch on the “Start” position, the
1) Rang e of Dryer Worki ng Time: 50s ~ 10 minutes operating parameter, with the sequence being: Service Time
equipment will begin running immediately.
2) Setting Scop e of Dryer Regen erating Time: 30s ~ 9min 30s Regeneration Time Operating Cycle Period.
Poral Spherical Active Alumina(Ф4-
Adsorbent II. Adjustment and Setting 3) Data Automatic Retenti on Time after power failure: g. Under setting status, press “Compound” key and “Shift” key at the
Ф8); Molecular Sieve > 10 Years same time (or re-starting machine after power cut), the system will

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 ADH Microthermal Rege neration Air Dry er ADL Athermal Regeneration Air Dryer

immediately run as per the set parameter, and any 2) High-speed and low-power consumptiv e, as well as super- the system setting parameters, and then “S1” will display
singl e-key ope ration is inva lid und er ope rating status. stro ng anti-in terference and excelle nt electro magnetic the
f) Ifoperating status. for detection of condensation point to

Athermal Dryer Computer Control Cabinet

it is only required

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Exam ple for parameter setting: The compatib ilit y (EMC) single-chip microcomputer has been be displayed instead of being monitored, under the setting
steps for modi fying service time into 3 minut es (5 min selected and used as the contro l core, which has comprehensively

Compount
S4
status or power cut condition, turn the “Condensation Poi nt
before setting) are as follows: enhanced the system contro llin g performance.
3) Linear condensat ion point monitori ng tech nique has been Control “ switch to 'OFF' end and switch on power supply,

Shift
S3
LED ach ieved, which has secured the quality of the final gas the system will only detect and display condensation point,

Set Number
Operating Mimic Panel instead of controlling the condensation point.

S2
Digitron Function prod uct, typical of energ y conservat ion and low consu mpti on.
Content Display g) If only remote control is required, under the power cut

Parameter
Display 4) Wide-scr een LCD is appli ed, to dynamical ly descr ibe the

ADL-II

S1
syst em operat ing status and to prov ide user -friendly inter face. condition, turn the “Remote Switch” to 'ON' end, the system
Pressing
“Compound” Eight green 5) It is prov ided with remote contr ol function, to ach ieve the will enter into remote status. Switch on power supply, the
0500 Into setting controller start/stop will be controlled by remote control for
Key and
*
indicator lights
status
goal for remote monitori ng.
“Shift” key at turn on 6) It is fitted with RS485/R S232 communicat ion inter face. Drawing of Controller Front Panal
startup
the same time
2. Main Technical Indicators and Normal LCD Display Operation
Eight green Shift to the Operating Conditions
Pressing 0500 Operating Content LCD Display
indicator lights digit to be 1) Rang e of Dryer Working Time: 50s ~ 10 minutes
“Shift” key * 2) Setting Scope of Dryer Rege nerating Time: 30s ~ 9min 30s Please set
Press S2, for flashing digit number
turn on modified
3) Data Automatic Ret ention Time after power failure: > 10 Years Adsorption Time
value to be successively added with 1,
XX Min XX s
until the setting of tens digit for minute
Eight green Modifying 4) Output Capacity: 4 Lines, 220V/3A Each Line. If linked
Pressing “Set 0300 is completed.
indicator lights digit number function is available, it is able to provide 3-channel passive
Number” key * Please set Press S3, for flash to shift rightward.
turn on value nodes, 220/3A for each line.
5) Whole Machine Power Consumption: ≤10W Adsorption Time Press S2, to complete the setting of
Repeating the Eight green 0X Min XX s ones digit.
0300 6) Service Power Supply: 220V±20%, 50±1HZ
previous two indicator lights Please set Press S3 and S2 in turn to set up the
* 7) Ambient Temperature: -40～80℃ ; Relative Humidity: ≤85%
steps turn on Adsorption Time “second digit” number of absorption
8. The operating site should be free from explosive hazardous 05 Min 1 s time, so as to complete the setting of
Pressing Eight green b) Switch on the equipment power supply and turn
Confirming media, free from corrosive gas and obvious shake around. absorption time.
“Shift” key for 0300 indicator lights the power switch to 'ON' end, the red indicator light
valid value 9) If fitted with RS485/RS232 and linked interface, it is able for Please set
once turn on
remote communication and centralized monitoring. will turn on, the controller will start, and the LCD Adsorption Time
Firstly will display the following: Press S1, to set up regeneration time,
pressing 3. Operatin g Method 05 Min 12 s
All indicator Confirming with the same method above.
1) Preparatio n
博大净化
“Compound” Regeneration Time
lights flash for all the XXMin XX s
key, and the PASS
three times and modified
a) Set the “Remote Control” switc h on the local positio n
pressing (turning switc h to 'Off') Please set
BODA PURITY
then turn off parameters
“Parameter” b) Set the “Condensatio n Point Control” switc h on monito ring Adsorption Time
for three times 05 Min 12 s To complete the setting of
positio n (turning switc h to 'ON') Regeneration Time regeneration time.
Restarting Working status
Operating as c) Connect the transmitte r of condensatio n point to the socket c) After 10s, the system will enter into operating
pr the set status, and LCD will display the following: 04 Min 33 s
after power cut indication
parameters of 'Condensatio n Point'. Please set

Note: “*” indicating flash of number

d) Connect the admission valve and exhaust valve to the
corresponding sockets. XX:XX R
A
XX:XX
XX:XX
Adsorption Time
05 Min 12 s
e) If availa ble with remote control functio n, corresponding Column A x x Column B x x Regeneration Time
Press S1, to automatically display the
B、ADL-Ⅱ Model Micro computer Controller 04 Min 33 s
connectio ns are to be made for this equipment with the related system working cycle.
Operation Dew Point Temperature -X X℃ Operating Cycle
signals.
1. Overview d) Hold the “Com pound” key (S4) , then press the Period 10 Min 12
f) Check the power supply socket and fuse, and connect the s
1) ADL-II Model Athermal Regeneration Dryer “Pos ition” key (S3) , the system will ent er into setting
power supply properly. Press S1, to set up condensation point
Micro computer Contro ller has been orig inated by making status, abl e for par ameter setting to be per formed. Please set
2) Operatin g Steps
use of the optimiza tion approach for air drying self-
a) Refer to the operatin g panel for “Control Panel Diagram”. e) Hold the “Com pound” key (S4) , then press the Condensation Point temperature, namely the condensation
adaptive process, through research and development of point value to be reached by the final
“Pos ition” key (S3) , the system will ent er into setting Temperature
our Company, which has radica lly innovated the syste m gas at outlet, with the same method
status, LCD will dyna mically display the system -XXX℃
above.
automated contro l tec hnique. ope rating status. Hold the “Pa rameter” key (S1) , view

BODA PURITY BODA PURITY

ADL Athermal Regeneration Air Dryer ADL Athermal Regeneration Air Dryer

To complete the setting of the actual condensation point requirement for a long
term, please contact our Company, for professionals

Connected to AC220V
condensation point temperature.
Press S1, to set up the to make maintenance.

control board without dewpoint monitoring function.

This switch power supply is not available for master
Please set
Dewpoint Sensor (Aviation) Outlet

without dewpoint monitoring

outer machine casing

Inlet Socket
Point corresponding condensation point Maintenance
Note: This outlet is not available
Condensation
temperatures of 4mA current

Connected with
Temperature -46℃
outputted by transmitter of
4MA Value
condensation point (to be ！ Caution
-XXX℃ determined by condensation point Please make sure to stop the equipment and disconnect
function.

transmitter), with the same method the main power supply prior to any maintenance. Close
the main cutoff valve for the inlet and outlet, and fully

ADL-II Athermal Air Dryer Master Control Board

above.
Please set To Complete the setting of 4mA relieve the pressure!

Schematic Drawing for External Connections of

QF
Condensation Point basic value. Press S1, to set the 1. In the first month, filter element of the control pilot
Temperature -46℃ corresponding condensation point
3
4

pressure reduction valve needs to be cleaned, and it is also

4MA Value temperatures of 20mA current

FU
to be cleaned or replaced on a regular basis.
2
1

-100℃ outputted by transmitter of

condensation point (to be 2. Clean muffler, and replace muffler if regeneration air

1
2
40MA Value
determined by condensation point pressure is larger than 0.035Mpa.
Power Supply

-XXX℃
3. Check all the control valves of the equipment as to
24 Switch

transmitter), with the same method

above. whether or not any leak has arisen on a regular basis for e
Please set very three months.
SB

Condensation Point 4. No lubricant is needed in dryer.

8V/12V Switch Power Supply

L
Temperature -46℃
2

N
4MA Value To complete the setting of 20mA Dail y

FG
basic value. To verify the set value. 5. Turn on the blow-of f valve s of the equipment, as well as
-100℃

8V G1 12V G2
40MA Value advance filter and post filter of the equipment for blow-do wn
JPOWER

JDEW
ADL - II Athermal Master Control Board

prior to each working shift (Check for the normal condition if

DEW
GDN

20℃
Completed Parameter automati c blow-of f valve is fitted.).
9 10 11 12

Press S4, and press the bushed

Storage
button S1 for three times, the set
Weekly
S1—Re-set Parameter 6. Check whether or not equipment operation is under good
system parameters will be
S4+S3—System condition (including working shift, regeneration, cold
B Discharge

automatically saved.
JVAL

Re-start
4-way Control Valve Output

blowing, and pressure equalization, etc).

Please set
A Charge A Discharge B Charge

7. Check the equipment operating condition, inlet and outlet

2 3 4 5 6

Note: These three outputs are not available on the

Adsorption Time pressures, inlet temperature, and flow rate of compressed air.
05 Min 12 s
master board without linked function.

Press S1, and check, or modify, or 8. Check whether or not the muffler is blocked with dirt, and
8-wire Outlet
Regeneration Time
Connected to Output
04 Min 33 s
re-set system parameters. replace the muffler if regeneration pressure is larger than
0.035Mpa.
JRUN
JERR
JLK

Operating Cycle
Connected to 8-wire Outlet

Available Open Unavailable)

Failure Status Output (Close
Period 10 Min 12 s 9. Check whether or not the pressure of control pilot air source
Closed and Stop Opened)
3) Notices is between 0.2-0.3Mpa (pneumatic diaphragm valve) and
Running Status Output (Start
a) With regard to LCD disp lay back light contro l, the back 0.55-0.65 Mpa (pneumatic butterfl y valve).
JDCTRL JAIR JK2 JK1
(Linked Close Single Open)
light will turn off afte r normal disp lay for 3 10 Check the pressure drop of advance filter and post filter,
Linked Control Status Output

minutes, and when query is require d, just press any button. and replace the filter element if pressure drop is larger than
b) The “Condensation Point Contro l” switch status shall 0.05Mpa.
Quarterly
SPST

not be changed under setting status or durin g power cut

JDK

11. Check the filter elements of advance filter and post filter,
and shutdown, to avoid the normal operation of the system. check the blockage status and possible damage degree, and
for Master
This Input

c) The “Remote Contro l” switch status shall not be

available

Function

make replacement according to actual situation.

without
Control

Linked
Board
is not

changed durin g equipment operation. 12. Blow and clean the dust on the safety take-off valve of the
d) This machine is able for unmanned watch. If gas equipment.
condensation point at the outlet of dryer fails to meet 13. Check the condensation point status of the equipment.

BODA PURITY BODA PURITY

 ADL Athermal Regeneration Air Dryer ADL Athermal Regeneration Air Dryer

14. It is required to check the condensation point when machine is started next time, to avoid repeated use
instrument and detector if the equipment is fitted of working column.
II、Technical Parameter (Refer to the following table)
with condensation point testing instrument.
Annually Working Principle and Technical Parameter:

15. Shut down and power off the machine. Close the
main cut-off valve of inlet and outlet and relieve the Technical Parameters Name of Technical Parameter
Rated Treatment Air Flow Nm³/min
Value of Technical Parameter
Refer to equipment nameplate.
pressure compl etely. Open the filler opening of dryer I、Worki ng Princi ple Inlet Opening Pressure Mpa 0.6-1.6(Refer to equipment nameplate)
and observe whe ther or not desiccant is in deficiency. ADL Atherm al Absorpt ion Compres sed Air Dryer is the Air Admission Temperature ℃ ≦0.02
Che ck desiccant, and replace desiccant if it is equ ipment for dryi ng com pres sed air based on the pri nci ple Oil Content at Air Admission Opening
≦50
contaminated by oil or pulverized seriously. of pres sur e swing absorpt ion. (mg/ m³)
16. Disassemble the air outlet valve, and repair, Under cer tain pres sur e, the com pres sed air is dri ven from Finished Product Air Condensation Point (under Normal
≦-40
maintain, or replace it as per actual situation. down to up to flow throug h the adsorbent (desi ccant ) bed , Temperature) ℃
17. Disassemble air admi ssion valve and air exhaust while under low-temperat ure high-pres sur e con dition, the Regeneration Gas Consumption % ≦12
valve, and repair or replace the worn valve seat and water steam shi fts to the sur face of adsorbent under the Pressure Drop Mpa ≦0.5
seal ring. function of van der waal s force ，nam ely the adsorbent Adsorbent Poral Spherical Active Alumina(Ф4-Ф8); Molecular Sieve
18. Che ck whether or not lead has arisen with air absorbs the moisture in the com pres sed air and tend s to be Regeneration Mode Microthermal Regeneration
cylinder of pneumat ic valve or whether or not seal ring bal anced alongsi de, so that the com pres sed air is dri ed, Alternate Continuous Service of Two Absorption
is already worn out. which is nam ely the absorbi ng (ser vice) proces s. Working Mode Columns(Switching Cycle: 5min, and already set at factory
19. Che ck whether or not the control pilot pressure When the dep ress uri zed dry air (regen eration air) get s into delivery)
reduction valve is under good condition. con tact agai n with the adsorbent with sat urat ed absorpt ion ADL Microcomputer Controlling Instrument Fullautomatic
Operating Mode
20. Che ck whether or not the control pilot solenoid of water con tent , the moisture will shi ft to the regen eration Control
valve is under good condition. air, until bei ng bal anced , so that the adsorbent is dri ed, Installation Environment Indoors, Temperature Lower Than 38℃
21. Che ck for the blockage of muffler, and update it which is the desorbi ng (regen erating) proces s, Applicable Media Compressed Air, Nitrogen, Oxygen
according to actual situation. nam ely a proces s when moisture under high pres sur e is
V. Sudden Power Cut
When sudden power cut happens, the two air admission
absorbed (ser vice) at low temperat ure or moisture is
desorbed (regen erated) under high temperat ure or low
Failure Diagnosis Guide
pneumatic valves will automatic ally open, and the two pres sur e. F ailu re
C au se S o lu tio n
regeneratio n air exhaust valves will automatic ally close. The dryer is in a struct ure of two col umns, with desi ccant s E ffect
At this point, set the Start/S top switc h on the dryer on the filled up insi de the col umns, and when one absorpt ion col umn 1 . A b so rb en t in su fficien t o r crash ed 1 . F illin g o r rep lacin g
“Stop” positio n. Afte r power supply is resumed, fir stly is dryi ng, the other absorpt ion col umn is regen erating at the o r p u lv erized , in v alid ab so rb en t
raise the pressures of the two columns slowly to the sam e time. 2 . A b so rb en t co n tam in ated b y o il 2 . E n h an cin g d eo ilin g effect,
normal working pressure, set Start/S top switc h on “Start” stain , in v alid an d rep lacin g ad so rb en t
positio n, and one of the two columns will drop pressure 8 5
3 . T o o H igh A ir A d m issio n 3 . A d ju stin g p ro cess, an d fit
8
into regeneratio n status. Adjust the regulatin g valve for T em p eratu re co o ler fo r d ro p in tem p eratu re
regeneratio n flo w rate, and set the regeneratio n pressure 4 . O ffn o rm al S w itch o f C o lu m n s A 4 . C h eck in g v alv e an d
at the normal level, to maintain the regeneratio n flo w rate. an d B co n tro llin g in stru m en t
If it is not correctly set, it will lead to: ① poor regeneratio n 5 . R egen eratio n A ir n o t O p en ed o r 5 . O p en in g an d ad ju stin g to
of desiccant, ② mutual abrasion of desiccant granules into A .U n q ualified
ADL无热干燥器电脑控制仪 T o o Little A ir Q u an tity ratio n al air q u an tity
C o n den satio n
ADL INTELLGENT CONTORLLER OF NON-HEAT AIR DRYER

工作周期（分/秒）

fin e powder state, and ③ failu re of regeneratio n one-way 1

工作
Work

A
再生
Recativation
放空
Evacution
出气口
Air Outlet

工作
Work

A
再生
Recativation 1 P o in t 6 . T o o Lo w W o rk in g P ressu re 6 . P ro p erly raisin g air
valve. 进气口
Air Inlet

参数
Darmeter
置数
Seting Number
位移
Seting Digial
复合
Recombination
2
1.A DL Abso rption Colu mn
2.H eate r
7 . T o o H igh O u tlet o f M u ffler o r ad m issio n p ressu re
VI. Shutdown 3.A ir Outlet Valve
4.A ir Admission and
Exhaust Valve
5.A ir Outlet Openin g
R ain w ater B ack flo w 7 . Lo w erin g th e h eigh t, an d
1. Set the “Start /Stop” switch on the “Stop” position. 4 4 6.A ir Admission and
Exhaust Openin g 8 . In co rrect In d icatio n o f p rev en tin g rain w ater fro m
7.D isch arg e Openin g
First ly disco nnect the air switch, and then disco nnect 8.F ill er Openin g
C o n d en satio n P o in t b ack flo w
7 6 7
the air switch for controll ing instrum ent. 9 . T o o L arge R eg en eratio n P ressu re 8 . R e-calib ratin g
2. Close the outlet cut-of f valve , and then clo se the 1 0 . T o o Lo w R egen eratio n 9 . R eferrin g to E fo r failu re
inlet cut-of f valve , to complete the shutdown proc ess. T em p eratu re rem o v al
3. The workin g column will be automati cally exchanged 1 0 . R eferrin g to F fo r failu re
ADL Basic Structure Drawing
rem o v al

BODA PURITY BODA PURITY

ADL Athermal Regeneration Air Dryer ADL Athermal Regeneration Air Dryer

1 . F a ilu r e w ith In t e llig e n t 1 . C h e c k in g a n d r e h a b ilita tin g ,

C o n tr o llin g In s tr u m e n t a n d W r o n g f o r f a ilu r e r e m o v a l;
P ro g ra m ; 2 . C o r r e c tl y a d ju s tin g th e
2 . E r r o n e o u s C o n n e c tio n a t O u tp u t c o n n e c tio n o f s o le n o id v a lv e ;
E n d o f C o n tr o llin g In s tr u m e n t; 3 . R e p la c in g s o l e n o id v a l v e
B . O ffn o rm a l
3 . S o le n o id V a lv e D a m a g e d , a n d a n d r e m o v in g th e lin e f a ilu r e ;
S w itc h
F a ilu r e w ith E x te r n a l C o n n e c te d 4 . C h e c k in g a n d r e p l a c in g
L in e ; 4 . F a ilu r e o f P n e u m a tic V a lv e d a m a g e d p a r ts ;
o r S e r io u s L e a k a g e ; 5 . C h e c k in g a n d m a in ta i n in g
5 . A ir L e a k a g e w ith C h e c k V a lv e o r th e c h e c k v a lv e
S e iz e d
1 . N o n - c o m p lia n t o f A ir E x h a u s t 1 . R e p la c in g , c le a r in g a n d
P ip e D ia m e te r w ith R e q u ir e m e n t, o r r e m o v in g th e f a ilu r e ;
U n s m o o th ; 2 . P r o p e r l y r e d u c in g th e
C . H ig h L o s s 2 . R e g e n e r a tio n A ir Q u a n tit y o n th e r e g e n e r a tio n a ir q u a n tit y ;
o f F lo w R a te la r g e s id e ; 3 . P r o p e r l y r e d u c in g th e
3 . T o o M a n y E lb o w s o f P ip e lin e ; e lb o w s o f p ip e lin e ;
4 . V a lv e D a m a g e d 4 . C h e c k in g a n d m a in ta i n in g
v a lv e
1 . A b so rb e n t se v e re ly d a m a g e d ; 1 .C le a r in g th e b ro k e n
2 . A ir D if f u s e r G a u z e B lo c k e d ; a b s o r b e n t a n d r e p la c in g i t;
D . P re ssu re 3 . A b s o r b e n t O v e r - T e r m o r a lr e a d y 2 . C h e c k in g a n d c le a r i n g th e
D r o p o n th e P u lv e r iz e d ; b lo c k e d g a u z e ;
L a r g e S id e 4 . R e g e n e r a tio n A ir Q u a n tit y o n th e 3 . R e p la c in g a b s o r b e n t;
L a r g e S id e 4 .P r o p e r l y r e d u c in g
r e g e n e r a tio n a ir q u a n tit y
1 . M u f f le r o r C o n n e c tin g P ip e lin e 1 . C le a r in g o r r e p l a c in g
B lo c k e d ; m u f f le r , a n d c le a r in g th e
E . T o o H ig h 2 . R e g e n e r a tio n A ir Q u a n tit y o n th e b lo c k e d p ip e lin e ;
R e g e n e r a tio n L a r g e S id e ; 2 . P r o p e r l y r e d u c in g
P re ssu re 3 V a lv e D a m a g e d r e g e n e r a tio n a ir q u a n tit y ;
3 . C h e c k in g a n d m a in ta i n in g
v a lv e
1 . F a ilu r e w ith T e m p e r a t u r e 1 . M a in ta in in g a n d r e - s e ttin g
C o n tr o lle r o r T o o L o w S e t V a lu e ; c o n tr o llin g te m p e r a tu r e p o in t;
F. Too Low
2 . R e g e n e r a tio n A ir Q u a n tit y o n th e 2 . P r o p e r l y r e d u c in g
R e g e n e r a tio n
L a r g e S id e ; r e g e n e r a tio n a ir q u a n tit y ;
A ir
3 . F a ilu r e o f H e a te r ; 3 . C h e c k in g a n d m a in ta i n in g
T e m p e r a tu r e
4 . P o w e r S u p p l y P h a s e L a c k in g h e a te r , o r r e p la c in g it;
4 . C h e c k in g p o w e r s u p p l y

Specification/Model
A D H -6 /
P a ra m e te r/M o d e l A D H -3 /8 A D H -1 2 /8 A D H -2 0 /8 A D H -3 0 /8 A D H -4 0 /8 A D H -6 0 /8 A D H -8 0 /8
8
R a te d T re a tm e n t
A ir Q u a n tity 3 6 12 20 30 40 60 80
(N m 3/m in )
In le t a n d O u tle t
D ia m e te r 32 40 50 65 80 100 125 150
DN（ mm)
In s ta lle d P o w e r
1 .3 5 3 .1 5 .8 9 .7 1 4 .7 1 9 .5 2 9 .7 4 1 .5
（ kw )
Note: Please consult our Company for details of the models not involved in this table.
ADL series Power AC220V/50Hz/<60W, and other parameters are identical as those in this table.
Add: No. 3, Road 6, Lushan Industrial Functional Blok,Fuyang,
杭州博大净化设备有限公司 Zhejiang Province
Tel: 0571-23287777 23298611 Fax:0571-23230888
Hangzhou Boda Purity Equipment CO.,ltd
博大 净 化 Web: http://www.bodapurity.com PC：311400
BODA PURITY E-mail:[email protected]
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