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Modicon M221 Eng Simple

Modicon M221 Eng Simple

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0% found this document useful (0 votes)
181 views20 pages

Modicon M221 Eng Simple

Modicon M221 Eng Simple

Uploaded by

WinSajeewa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Modicon M221

logic controllers
Catalog

January 2015
How can you fit a 6000-page catalog in your pocket ?
Schneider Electric provides you with the complete set of industrial automation catalogs all on a handy
USB key for PC or in an application for tablets

Digi-Cat, a handy USB key for PC

> Convenient to carry


> Always up-to-date
> Environmentally friendly
> Easy-to-share format

Contact your local representative to get your own Digi-Cat

e-Library, the app for tablets


If you have an iPad®:
> Go to the App Store and search for e-Library
> or scan the QR code

If you have an Android tablet:


> Go to the Google Play StoreTM and search for eLibrary
> or scan the QR code
General contents

b General presentation......................................................................................... 2
b Selection Guide for Modicon M221™ and
M221 Book logic controllers ............................................................................. 6 1
TM TM
Modicon M221 and Modicon M221 Book logic controllers
b Presentation
- Applications, key features ............................................................................... 8
- Embedded communication ............................................................................. 9
2
- Options: memory card, cartridges ................................................................... 9
- TMH2GDB Remote graphic display ................................................... 10 and 11
- Communication via Bluetooth® wireless connection ..................................... 12
- Communication via modem and router ......................................................... 12
- I/O extensions with Modicon TM3 expansion modules ................................. 13 3
- Control architecture for standalone machines............................................... 14
- Communication ............................................................................................ 15
b Description
- Modicon M221 logic controllers .................................................................... 16 4
- Modicon M221 Book logic controllers ........................................................... 17
- TMH2GDB Remote graphic display .............................................................. 16
b References
- Modicon M221 logic controllers .................................................................... 18
- Modicon M221 Book logic controllers ........................................................... 19
5
- TMH2GDB Remote graphic display .............................................................. 20
- Options, separate parts, software, cordsets.................................................. 20
- Telefast pre-wired system with Modicon ABE7
for Modicon M221 Book logic controllers ...................................................... 21
6
Communication bus
b Serial links (Modbus protocols, character mode)
- Presentation, description .............................................................................. 22
- References ................................................................................................... 23
b Ethernet Modbus/TCP network
7
- Presentation ................................................................................................. 24
- Description ................................................................................................... 27
- Architecture .................................................................................................. 28
- References .................................................................................................. 29 8
b Communication via modem and router
- Presentation ................................................................................................. 30
- References .................................................................................................. 31

Compatibility 9
b Compatibility of Modicon TM2 expansion modules
with Modicon M221 logic controllers ............................................................. 32

Products reference index .......................................................................... 33

10

1
General presentation Modicon logic controllers
ModiconTM M221 logic controllers

Machine builders like you are constantly looking for new ways to design and
Maximize your business and machine
build more innovative machines in less time and at lower cost.
performance with MachineStruxure MachineStruxureTM can help.

The NEXT generation of MachineStruxure is a complete machine automation

ures & engine


ect e
hit intelligence rin and engineering support services. It can help you meet your challenges for
rc
g
A

e & scal added value to your customers throughout the entire machine life cycle.
ibl
ab
x
Fle

le

Ready-to-use architectures and function blocks


l
m

ro

ch t
a

in e c o n
Tested, Validated, and Documented Architectures (TVDAs) are just one of the
Cu s
st
om ic e ways we help you reduce design time.
i za t i o n & s e r v Whether your machines are simple or complex, Application Function Blocks (AFBs)
make system design fast and easy.

12
1 13

13
2
8 13

13
3 7 10 11
9
3

4 4 4 5 5 15

6
3
14

Application Function Blocks (AFB)

15 13

1  POWERPACT circuit breaker 10 Modicon TM3 safety module, Modicon


2  Energy meter Acti9 iEM310 iEM310 TM3 digital/analog I/O modules
3  TeSys D contactor 11  Modicon TM3 TeSys motor starter
4  TeSys GV2P motor circuit-breaker module
5  TeSys U starter-controller 12  Magelis display
6  Multi9 circuit-breaker C60N 13  Harmony signalling and control devices
7  Phaseo power supply 24 V c 14 Altivar 312 variable speed drive
8  Ethernet switch (unmanaged) 15  OsiSense: limit switches and inductive
9  Modicon M221 Book logic controller sensors

2
General presentation Modicon logic controllers
ModiconTM M221 logic controllers

Fastest and smallest logic controllers Flexible and scalable machine control
on the market With the new range of Modicon TM logic controllers, the next generation of
MachineStruxure
connectivity, USB port for programming, and an embeded web server: it’s all
included.

Motion controller
Modicon LMC078
Best-in-class
performance
Motion controller
Modicon LMC058

Motion controller
Modicon M258

Logic controller
Modicon M251
Performance

Logic controller
Modicon M241

Logic controllers
Modicon M221/M221 Book

)URPORJLFWRPRWLRQFRQWUROWKH0RGLFRQUDQJHRIIHUVÀH[LELOLW\DQGVFDODELOLW\WRVXLW\RXUQHHGV

Modicon M221: the small yet powerful Everything you need is embedded
logic controller for hardwired solutions The Modicon M221 offers best-in-class performance.
Available also in book format, the Modicon M221 requires minimal
installation and offers tremendous versatility.
Run/Stop switch

USB port

SD card

2 analog inputs

Serial line

Ethernet /
serial line Functional safety Tesys motor starter Analog / Digital modules
module module
Modicon M221 Book and a broad choice
of I/O extension modules > SD card, Run/Stop switch, USB port, 2 analog inputs, serial line, Ethernet and
serial line, cartridge extension (on standard version): it’s all embedded.
> Thanks to its high degree of ÀH[LELOLW\, it’s very easy to add additional modules
(safety modules, Tesys motor starter module, extensive line of analog and digital
modules, ...) - and still keep everything in MXVWRQHFRQ¿JXUDWLRQ

3
General presentation Modicon logic controllers
ModiconTM M221 logic controllers

Modicon M221: the small yet powerful Intuitive machine programming with SoMachine
logic controller for hardwired solutions SoMachine ® is the universal programming software for machines automated
by MachineStruxure controllers. Simple navigation that requires only fewer
FOLFNVGHOLYHUVDPRUHHI¿FLHQWHQJLQHHULQJSURFHVV

>
engineering tool for the new controller Modicon M221.
>
intuitive tool that is available as a free download.
> No training required

6R0DFKLQHVLPSOL¿HVHYHU\VWHS
in the design and commissioning
of your machines

Programming

&RQ¿JXUDWLRQ

Commissioning

Connected everywhere
)RUVLPSOL¿HGPDLQWHQDQFHFRPPLVVLRQLQJDQGXSORDGVGRZQORDGV
simply use your smartphone or tablet and connect anytime, anywhere.
> Application for mobile phone & smartphone
> Bluetooth® communication

Customization and services


Our experts help you every step of the way, from perfecting machine design to

replacement parts centers around the world enable you to deliver superior
customer support and satisfaction.

4
General presentation Modicon logic controllers
ModiconTM M221 logic controllers

Achieve benchmark performance


while increasing profitability

Make the most of your energySM


5
Selection guide Modicon M221 and M221 Book
logic controllers

Applications Control of simple machines Control of simple machines

1 1

2 Supply voltage
Inputs/outputs b Logic inputs/outputs
100-240 V a
16 logic I/O
24 V c 100-240 V a
24 logic I/O
24 V c 100-240 V a
40 logic I/O
24 V c 24 V c
16 logic I/O
24 V c
16 logic I/O
24 V c
32 logic I/O
2
v No. and type of inputs 9 sink/source 9 sink/source 14 sink/source 14 sink/source 24 sink/source 24 sink/source 8 sink/source 24 V c inputs, inc. 4 high-speed 8 sink/source 24 V c inputs, inc. 4 high-speed 16 sink/source 24 V c inputs, inc. 4 high-speed inputs
24 V c 24 V c 24 V c 24 V c 24 V c 24 V c inputs inputs
inputs, inc. inputs, inc. inputs, inc. inputs, inc. inputs, inc. inputs, inc.
4 high-speed 4 high-speed 4 high-speed 4 high-speed 4 high-speed 4 high-speed

3 v No. and type of outputs


inputs inputs
7 relay outputs 7 source
inputs
10 relay
inputs
10 source
inputs
16 relay
inputs
16 source 8 relay outputs 8 source transistor outputs, inc. 2 high-speed 16 source transistor outputs, inc. 2 high-speed outputs
3
transistor outputs transistor outputs transistor outputs
outputs, inc. outputs, inc. outputs, inc.
2 high-speed 2 high-speed 2 high-speed
outputs outputs outputs
v Connection of logic I/O With removable screw terminal block With removable screw terminal block or spring terminal block (1) To HE 10 connector (with the Modicon Telefast ABE7
pre-wired system: connection cables and sub-bases)
4 b Analog inputs 2 x 0…10 V analog inputs 2 x 0…10 V analog inputs 4
v Connection of analog inputs On dedicated removable terminal block On dedicated removable terminal block
I/O extension Max. number of I/O expansion v 7 Modicon TM3 expansion modules, along with limited number of outputs v 7 Modicon TM3 expansion modules, along with limited number of outputs
modules that can be connected/with (Please refer to SoMAchine programming software catalogue (n° DIA3ED2140110FR) on our (Please refer to SoMAchine programming software catalogue (n° DIA3ED2140110FR) on our website [Link] )
bus expansion modules website [Link] ) v 14 Modicon TM3 expansion modules with the use of bus expansion modules (transmitter and receiver), along with limited number of outputs
v 14 Modicon TM3 expansion modules with the use of bus expansion modules (transmitter and (Please refer to SoMAchine programming software catalogue (n° DIA3ED2140110FR) on our website [Link] )
5 receiver), along with limited number of outputs
(Please refer to SoMAchine programming software catalogue (n° DIA3ED2140110FR) on our
v Possible use of Modicon TM2 expansion modules with restrictions. 5
website [Link] )
v Possible use of Modicon TM2 expansion modules with restrictions.
Embedded Ethernet link 1 Ethernet port on TM221CEppp controllers: Modbus TCP communication (client & server), 1 Ethernet port on TM221MEppp
communication monitoring
monitoring

6 Serial link 1 serial link port (RJ 45 connector) RS232/485 with + 5 V supply 1 serial link port (RJ 45 connector) RS232/485 with + 5 V supply
1 additional serial link port on TM221Mppp controllers (RJ 45 connector) RS485 6
Functions Process control PID PID
Counting Up to 4 high-speed counter inputs (HSC), 100 kHz frequency Up to 4 high-speed counter inputs (HSC), 100 kHz frequency
Position control v On TM221CppT and TM221CEppT controllers only: v On TM221M16T/TG, TM221ME16T/TG, TM221M32TK and TM221ME32TK controllers only:
- pulse width modulation (PWM) - pulse width modulation (PWM)
- pulse generator (PLS) - pulse generator (PLS)
7 - - 7
Format WxHxD 3 controller sizes: 1 size only:
95 x 90 x 70 mm/ 110 x 90 x 70 mm/ 163 x 90 x 70 mm/ 70 x 90 x 70 mm/
3.74 x 3.54 x 2.75 in. 4.33 x 3.54 x 2.75 in. 6.41 x 3.54 x 2.75 in. 2.75 x 3.543 x 2.75 in.
Options b Cartridges v 3 analog I/O expansion cartridges –
v 1 additional serial link communication cartridge
v 3 application cartridges
8 - for control of hoisting applications 8
- for control of packaging applications
- for control of conveying applications
Number of cartridge slots 1 1 2 –
b Display unit TMH2GDB remote graphic display: visualization and monitoring TMH2GDB remote graphic display: visualization and monitoring
Mounting Mounting on 5 Mounting on 5

9 Software programming With SoMachine Basic software (Please refer to SoMAchine programming software catalogue
(n° DIA3ED2140110FR) on our website [Link] )
With SoMachine Basic software (Please refer to SoMAchine programming software catalogue
(n° DIA3ED2140110FR) on our website [Link] )
9
Logic controller type Modicon M221 Modicon M221 Book
Controllers without Ethernet port TM221C16R TM221C16T TM221C24R TM221C24T TM221C40R TM221C40T TM221M16R TM221M16T TM221M32TK
TM221M16RG (1) TM221M16TG (1)
Controllers with embedded TM221CE16R TM221CE16T TM221CE24R TM221CE24T TM221CE40R TM221CE40T TM221ME16R TM221ME16T TM221ME32TK
10 Ethernet port TM221ME16RG (1) TM221ME16TG (1)
10
Page 16 17
(1) Spring terminal block on references ending in the letter G.

6 7
Presentation Modicon M221 and M221 Book
logic controllers
General presentation

Presentation
Compatibility of offers Applications
1 Modicon M221 and M221 Book logic controllers Modicon M221 and M221 Book logic controllers are designed for simple machines.
> Modicon TM3 expansion modules
> Modicon TM2 expansion modules enclosures due to their compact dimensions.
> SoMachine Basic software b The controllers are available in 2 formats:
v Modicon M221 controllers (references TM221Cpppp) offer excellent connection

I/O, communication or application cartridges.


2 v Modicon M221 Book controllers (references TM221Mppp) offer very small
dimensions and a wide choice of connections.
b M221 and M221 Book controllers have an embedded Ethernet port meaning they
can easily be integrated in control system architectures, for remote control and
maintenance of machines using applications for smartphones, tablets and PCs.
b
the cost of the machine:
3 - Functions embedded in the controller: Modbus serial link, USB port dedicated
16 I/O channels 24 I/O channels to programming and simple position control functions (high-speed counters and

- Functions embedded in Modicon TM3 extensions: Functional safety modules,


motor-starter control module and remote expansion system.
- Functions embedded in the dedicated display unit.
b The application is created quickly thanks to the intuitive nature of the SoMachine
4
display unit and extensions, including the functional safety modules. This
software environment makes it easy to retrieve Twido range applications,
40 I/O channels

Modicon M221 logic controllers (standard format) ported to any of the Modicon logic controllers: M241, M251 and M258.
Main functions
5 Modicon TM221Cppp
wxhxd
Modicon TM221Mppp

v 16 I/O: 95 x 90 x 70 mm v 16 I/O: 70 x 90 x 70mm


(3.74 x 3.54 x 2.75 in) (2.75 x 3.54 x 2.75 in)
v 24 I/O: 110 x 90 x 70 mm v 32 I/O: 70 x 90 x 70 mm
(4.33 x 3.54 x 2.75 in) (2.75 x 3.54 x 2.75 in)
v 40 I/O: 163 x 90 x 70 mm
(6.41 x 3.54 x 2.75 in)
6 Supply voltage
24 V c or 100..240 V a 24 V c
Connection of the embedded I/O
On removable screw terminal blocks at intervals 16 I/O: On removable screw or spring
16 I/O channels 32 I/O channels of 5.08 mm (0.20 in) terminal blocks at intervals of 3.81 mm
24 V/0.25 A power supply provided by the (0.15 in)
Modicon M221 Book logic controllers
7 controller for sensor inputs on TM221CppR
models
32 I/O: On HE10 connectors with HE
10 cables/bare wires or Telefast ABE7
connection sub-bases (1)
Analog inputs
2 embedded inputs on each TM221Mppp and TM221Cppp controller
Embedded Ethernet communication
Yes on TM221CEpp Yes on TM221MEpp
8 Serial link
1 embedded link 1 to 2 embedded links
Cartridges
One slot for 1 or 2 cartridges depending on the –
controller model: I/O cartridge (analog inputs or
outputs, temperature inputs), communication
cartridge (serial link) or application cartridges
9 (hoisting, conveying and packaging).

Hardware characteristics
M221 and M221 Book controllers each have an embedded:
v Run/Stop switch
v Slot for industrial SD memory card
v QR code for direct access to its technical documentation

10 (1) Telefast Modicon ABE7 pre-wired system to be ordered separately (see page 21).

Example of a QR code:
QR code for access to the TM221M16R logic controller
technical documentation

8
Presentation Modicon M221 and M221 Book
logic controllers
General presentation, options for Modicon
M221 and M221 Book logic controllers

Presentation
Embedded communication
M221 and M221 Book logic controllers have three types of integrated communication
port:
1
v Ethernet
v RS 232/RS 485 serial link
v USB mini-B programming port
These communication ports are described on page 15.
Embedded functions
Each Modicon M221 and M221 Book logic controller has the following integrated
2
functions:
v Analog (PID control)
v

TM221CppT, TM221CEppT, TM221M16Tp, TM221ME16Tp, TM221M32TK and


TM221ME32TK controllers integrate the position control function with:
v Pulse width modulation (PWM) 3
v Pulse generator (PLS)
v
frequency
Processing power
v Execution speed: 0,2 Ps/Boolean instruction
SoMachine Basic software
v Program: 10 Boolean Kinstructions
v Number of words: 8000
4
v Number of internal bits: 1024
v RAM: 640 K
v Flash memory: 2 MB
TMASD1 industrial SD memory card
Programming
Modicon M221 and M221 Book logic controllers are programmed with the
SoMachine Basic software (See on our web site [Link]).
5
SoMachine Basic is an integral component of the SoMachine software.
SoMachine Basic is available on CD and also as a download from our website:
[Link]

Options
M221 Memory card 6
The TMASD1 industrial SD memory card, with 256 MB capacity, is available for
Modicon M221 and M221 Book logic controllers.
It is used for:
v Backing up and transferring applications
v
v Duplicating applications between controllers
7
M221 Book

Cartridges

Analog I/O cartridges


One or two cartridges can be inserted on the front of TM221Cp p p controllers
without increasing the dimensions.
8
Three types of cartridge are offered:
b Analog I/O cartridges
Communication cartridge
v TMC2AI2
v TMC2AQ2V for 2 voltage analog outputs
v TMC2AQ2C for 2 current analog outputs
v TMC2TI2 for 2 temperature inputs
b Communication cartridge
9
v TMC2SL1 providing additional serial link port terminals for connection to a printer,
Application cartridges barcode reader, etc.
b Application cartridges
v TMC2HOIS01 for hoisting applications with two dedicated analog inputs for
controlling a load cell
v TMC2PACK01 for packaging applications with two dedicated analog inputs for
controlling the temperature on a packaging machine 10
v TMC2CONV01 for conveyor system applications with a serial [Link] an
application cartridge provides direct access to application examples via the
SoMachine Basic software
M221

9
Presentation Modicon M221 and M221 Book
logic controllers
Remote graphic display unit for Modicon M221
and M221 Book logic controllers

TMH2GDB remote graphic display unit


Presentation
1 The TMH2GDB remote graphic display unit is an HMI dedicated to M221 and M221
Book logic controllers. It is mounted on the front panel of a wall-mounted or

at the back of an enclosure on a panel or symmetrical rail.

The TMH2GDB display unit is ready to use: The main application parameters can
be accessed, with no prior programming, as soon as it is connected to the logic
2 TMH2GDB remote graphic display unit

and M221 Book logic controllers.

The TMH2GDB remote graphic display unit is a multifunction display unit which
runs alongside your machine throughout its life cycle:
b During debugging: Reading the states and value of variables and providing
3 b
communication ports.
M221
b During operation: An operator interface created in the SoMachine Basic software
can be used to (for example):
- Display information in the form of text, values, bargraphs or gauges
- Perform machine control actions
4 - Enter or modify data
-
b During maintenance: The page displaying alarm messages is permanently
accessible by pressing a single key. Alarm messages are stored and time-tagged

M221 Book
be protected by a password.
5
Main characteristics
v Backlit monochrome STN LCD 60 x 40 mm (2.36 x 1.57 in)
v 5 lines of 20 to 35 characters, depending on the type of page
v Title block at the top of the page
v Title block at the bottom of the page
6 v 6 languages available: English, French, German, Italian, Portuguese, Spanish
v
v 100 HMI pages maximum
v Dimensions on the front panel of the machine (w x h x d): 80 x 126 x 19.2 mm
(3.15 x 4.96 x 0.75 in)
7 Conformity
v e, cULus Listing Mark
Environment characteristics
v Ambient operating temperature: -15...+ 50°C (5…122°F)
Supply characteristics
8 v 5 V c (200 mA) directly by the controller
v Max. consumption: 1 W

10

10
Presentation (continued) Modicon M221 and M221 Book
logic controllers
Remote graphic display unit for Modicon M221
and M221 Book logic controllers

TMH2GDB remote graphic display unit (continued)


Setup
The TMH2GDB
(0.87 in) and is connected to the SL or SL1 serial link on Modicon M221 and
1
XBTZ9980
no other Modbus slave equipment must be connected on this link) (1).
Debugging: Controller information

unit is connected to the logic controller (2).


2
(3)
- ฀
- ฀
'HEXJJLQJ&RQ¿JXULQJFRPPXQLFDWLRQ - ฀
- “Control panel” template
- “Bargraph” template 3
- ฀
These pages constitute part of the controller application. They are transferred to
and stored in the M221 and M221 Book logic controller memory, no transfer is
TMH2GDB graphic display unit. The latter is
operational as soon as it is connected to the serial port on the logic controller.
HMI: Monitor
(1) Neither the serial link on the TMC2SL1 cartridge, nor the SL2 embedded serial link, can be
4
used to connect the graphic display unit.
(2) When the controller has no application program, only the product reference and the controller
¿UPZDUHYHUVLRQDUHDFFHVVLEOH7KHFRQWUROOHU¿UPZDUHYHUVLRQPXVWEH9RUODWHU
 3RVVLEOHIURPYHUVLRQ9RI6R0DFKLQH%DVLF

HMI: Control panel 5

+0,%DUJUDSK
6

7
HMI: Gauge

8
HMI: Alarm display

10

11
Presentation Modicon M221 and M221 Book
logic controllers
Communication via Bluetooth® wireless
connection
Communication via modem and router
Communication via Bluetooth® wireless connection
The Bluetooth® wireless connection enables complete freedom of movement within
1 a radius of 10 m (32.808 ft) around the controller.
For its M221 and M221 Book controllers Schneider Electric offers the Bluetooth ®
interface TCSWAAC13FB so they can perform the following functions:
Bluetooth ® interface TCSWAAC13FB
v Commissioning
v Monitoring
v Up/downloading

Bluetooth® interface TCSWAAC13FB (supplied with cordsets for connection to the


2 controller) (see page 20).

M221

4 M221 Book

Communication via modem and router


The communication via modem and router offer is dedicated to the following
applications:
5 b
controllers.
b
programming software.
b
commands on GSM phone.

6 This offer comprises 2 Schneider Electric modems (PSTN modem, GSM modem)
eWon.

Modems, router and connection cables (see page 30).

7 GSM modem

8
M221

M221 Book

10

12
Presentation Modicon M221 and M221 Book
logic controllers
I/O extensions with Modicon TM3 expansion
modules

I/O extensions with Modicon TM3 modules


Modicon TM3 expansion modules
The capacity of M221 and M221 Book logic controllers can be enhanced with the 1
Modicon TM3 expansion module offer:
v
488 digital I/O. These modules are available with the same connections as the
controllers.
v
114 analog I/O and are designed to receive, amongst other things, position,
temperature, and speed sensor signals. They are also capable of controlling 2
variable speed drives or any other device equipped with a current or voltage
input.
v Expert module for control of TeSys motor-starters, connected with RJ 45 cables
to simplify wiring up the control section.
v
SoMachine Basic software.
3
locating some of the TM3 modules in the enclosure or another cabinet, up to
5 meters (16.404 ft) away, using a bus expansion system.
The Modicon TM3 expansion system is common to the whole range of Modicon
M221, M241 and M251 logic controllers, meaning that the controller model can be
upgraded without changing extension.
4

4 5 6 7 3 4 5
5
2 3 6 2
1
24 V c

Embedded I/O Local I/O Remote I/O


< 7 modules max. (1) > < 7 modules max. >

7
4 5 6 7 4 5
2 3 6 2 3
1
24 V c

Embedded I/O Local I/O Remote I/O


< 7 modules max. (1) > < 7 modules max. >

8
1 Modicon M221/M221 Book logic controller
2 Modicon TM3 digital I/O modules
3 Modicon TM3 analog I/O modules (2)
4 Modicon TM3 expert module: For controlling TeSys motor-starters
5
6
Modicon TM3 functional safety modules
Modicon TM3 bus expansion modules (transmitter and receiver)
9
7 TM3 bus expansion cable
(1) Depending on type of TM3 module used.
(2) Compatibility of expansion module offers: The majority of Modicon TM2 expansion modules
can be used with M221 and M221 Book logic controllers. Nonetheless, adding a Modicon
70H[SDQVLRQPRGXOHWRDFRQ¿JXUDWLRQFDQLQFUHDVHWKHH[SDQVLRQPRGXOHH[HFXWLRQ
times by as much as a few milliseconds. The compatibility between Modicon TM2 expansion
PRGXOHVDQGHDFK0RU0%RRNORJLFFRQWUROOHULVVSHFL¿HGRQSDJH 10

13
Presentation Modicon M221 and M221 Book
logic controllers
Control architecture

Control architecture for standalone machines


Typical applications: Repetitive machines
1 v Packaging: Recycling machines
v Textile-clothing machines
v Commercial equipment: Automatic wash units, advertising hoardings, etc.
v Construction/service sector: Access and entry control for automated systems
v
pools, etc.
b M221 (TM221Cpppp) controllers
2

Ethernet switch
Ethernet

3 Rotary encoders

Magelis HMI
High-speed
Analog inputs
counter channels

4 Graphic
display unit
Ethernet

Modbus RS 232/RS 485


Or

5 Pulse train outputs

6 Lexium 23+ and BCH motors

b M221 Book (TM221Mppp) controllers

7
Ethernet switch
Ethernet
Rotary encoders

Magelis HMI
8 High-speed
counter channels
Analog inputs

Graphic
Ethernet

display unit
Modbus RS 232/RS 485
Or

9 Modbus RS 485
Or

Pulse train outputs

10 Altivar 12 and asynchronous motors

Lexium 23+ and BCH motors

14
Presentation Modicon M221 and M221 Book
logic controllers
Embedded communication,
Characteristics

Embedded communication
Communication on Ethernet network
TM221CEp p p and TM221MEp p p controllers have an embedded RJ 45 Ethernet
port (10/100 Mbps, MDI/MDIX) with Ethernet Modbus TCP (Client/Server),
1
Ethernet IP device (adapter), UDP, TCP protocols.
v As well as the default address based on the MAC address, it is possible to assign
the controller IP address via a DHCP server or via a BOOTP server.
v The Ethernet port also offers the same application upload/download, update and
debug functions when the controller is supplied with power.
v
Connection cables and accessories for Ethernet network: See page 24.
2
Serial links
b Each TM221Cppp
as RS 232 or RS 485. A 5 V/200 mA power supply is available on the RJ 45
connector which then supplies the TMH2GDB display unit, a Magelis XBTN or
XBTRT HMI or the Bluetooth® TCSWAAC13FB communication adapter.
b Each TM221Mppp controller has one or two embedded serial links.
3
v
RS 232 or RS 485. In addition, a 5 V/200 mA voltage is available on the RJ 45
connector which then supplies the TMH2GDB display unit, an XBTN or XBTRT
Magelis HMI or the Bluetooth® TCSWAAC13FB communication adapter or other
devices.
v The SL2 serial link, found on TM221M16ppp, TM221M24ppp and
TM221M40ppp
4
Serial links also offer the same upload/download, update and debug functions
when the controller is supplied with power. Embedded in both links are the two
main commercially-available protocols:
- Modbus ASCII/RTU Master or Slave
- Character string (ASCII)
Connection cables and accessories for serial link: See page 22.
5
Software programming with power off charging function
The programming port, equipped with a USB mini-B connector, is embedded in

equipped with SoMachine Basic for programming, debugging, and maintenance.


In addition, it offers the ability to load an application program or update the

6
Characteristics of M221 and M221 Book logic controllers
Conformity
b
v e, UL Listing Mark, CSA, RCM, EAC, LR, ABS, DNV and GL (1)
b Standards 7
v IEC/EN 61131-2 (Edition 2 2007), UL508 (UL61010-2-201),
ANSI/ISA 12.12.01-2007, CSA C22.2 No.213, No.142, E61131-2 and IACS E10.
Environment characteristics
v Ambient operating temperature: - 10...+ 55°C (14...+ 131°F).
v Storage temperature: - 25...+ 70°C (- 13...+ 158°F)
v Relative humidity: 10...95% (non-condensing)
Operating altitude:
8
v
v 2,000…4,000 m (6,562…13,123 ft):
- Temperature derating: + 1°C/400 m (+ 1.8°F/1,312 ft)
- Insulation losses: 150 Vc/1,000 m (150 Vc/3,280 ft)
v Storage altitude: 0...3,000 m (0...9,842 ft)
v Immunity to mechanical stress (vibrations):
- 0.138 in
9
- /0.039 in
(acceleration 0.7 g)
Supply characteristics
Two power supply types are available depending on M221 controller model: 24 V c
or 100-240 V a
v Voltage limit (including ripple): 19.2...28.8 V c/85...264 V a 10
v Immunity to micro-cuts (class PS-2): 10 ms
v Max. consumption: 17.2 W
 /5$%6'19DQG*/PDULQHFHUWL¿FDWLRQV3HQGLQJ

15
Description Modicon M221 and M221 Book
logic controllers
Modicon M221 logic controllers

7
Description
8 M221 (TM221Cppp) logic controllers
1 6 9
1 Removable screw terminal block, 3 terminals for connecting the 24 V c or
100-240 V a supply (depending on the model).
10 2 On TM221CEppp controllers: RJ 45 connector for Ethernet network, with
5
exchange and activity speed LED indicator.
4 3 Behind the removable cover:
3 - Mini-B USB connector for connecting a PC equipped with the SoMachine Basic

2 2 11
software
- Slot for the Industrial SD memory card
- Run/Stop switch
1 12 4 Serial link port (RS 232 or RS 485): RJ 45 connector.
13 5 Dedicated removable connector for two analog inputs.
M221: 16 I/O
6 QR code for access to the controller technical documentation.
7 7 Connection of 24 V c logic inputs on removable screw terminal blocks (1).
3 8 8 On top of the controller: Slot for backup battery.
9 LED display block showing:
6 9 - The status of the controller and its components (battery, Industrial SD memory
10 card)
5 - The status of the serial link
- The status of the embedded I/O
4
10 On the side of the controller: TM3 bus connector for linking to a Modicon TM3
4 3
2 11
expansion module.
11 Slot(s) for I/O cartridge(s), communication cartridge or application cartridge(s):
One on M221 controllers with 16 and 24 I/O, two on M221 controllers with 40 I/O.
1 12 12 Connection of relay/transistor logic outputs: On removable screw terminal
13 blocks (1).
M221: 24 I/O
13 Clip for locking on 5 symmetrical rail.
5 7
 5HPRYDEOHVFUHZWHUPLQDOEORFNVHTXLSSHGZLWKVFUHZWHUPLQDOVVXSSOLHGZLWK0
8
controller.

6 9
10
5

6 4
3
2 11

1
12
13
7 M221: 40 I/O

Graphic display unit TMH2GDB


1 Monitoring screen: Backlit STN graphic screen, two-tone (white/red).
1
8 4
2
identifying the associated functions.
5 3 Rotary navigation and command button.
2
On the back of the display unit:
2 2 4 Mounting system consisting of locking nut, seal and anti-rotation tee.
5 RJ 45 connector for the cordset connecting the graphic display unit to the
Modicon M221/M221 Book logic controller.
9 3
TMH2GDB

10

16
Description Modicon M221 and M221 Book
logic controllers
Modicon M221 Book logic controllers

6 789 Description
M221 Book logic controllers (TM221Mppp)

5 10 1 Removable screw terminal block, 3 terminals for connecting the 24 V c supply.


2 On TM221ME16pp and TM221ME32pp controllers: RJ 45 connector for Ethernet
1
4 11
network, with exchange and activity speed LED indicator. On TM221M16pp and
TM221M32pp controllers: RJ 45 connector for SL2 serial link.
3 SL1 serial link port (RJ 45 connector).
3
4 Behind the removable cover: Dedicated removable connector for two analog
12 inputs.
13 5 2
2 6 Backup battery slot.
1 14 Behind the removable cover: 7, 8 and 9.
TM221ME16TG 7 Slot for the Industrial SD memory card.
8 Run/Stop switch.
6 789 9 Mini-B USB connector for connecting a PC equipped with the SoMachine Basic
software. 3
5 10
4 10 TM3 bus connector for linking to a Modicon TM3 expansion module.
11
11 LED display block showing:
- The status of the controller and its components (battery, Industrial SD memory
card)
3
- The status of the serial link
12 - The status of the I/O 4
2 13
12 Connection of 24 V c logic inputs:
- On 16-channel controllers: Screw or spring-type removable terminal blocks (1)
1 14 - On 32-channel controllers: HE10 connector
TM221M16T 13 Connection of relay/transistor logic outputs.
- On 16-channel controllers: Screw or spring-type removable terminal blocks (1)
6 789 - On 32-channel controllers: HE10 connector 5
14 Clip for locking on 5 symmetrical rail.
5 10
4 11  5HPRYDEOHWHUPLQDOEORFNVHTXLSSHGZLWKVFUHZRUVSULQJW\SHWHUPLQDOVGHSHQGLQJRQ
controller type. Terminal blocks supplied with M221 Book controller.

3
12
6
13
2
1 14
TM221ME32TK
7
Graphic display unit TMH2GDB
Description: See page 16

TMH2GDB 9

10

17
References Modicon M221 and M221 Book
logic controllers
Modicon M221 logic controllers

References
Modicon M221 logic controllers (1)
1 Number of
logic I/O
Logic inputs Logic outputs Analog inputs Integrated communica- Reference
tion ports (2)
Weight
kg/lb
Ethernet Serial link
(RJ 45) (RJ 45)
TM221C16R
TM221C16T b 100-240 V a power supply
16 inputs/outputs 9 sink/source 7 relay outputs 2 x 0…10 V – 1 TM221C16R 0.346/
24 V c inputs, inputs 0.763
2 inc. 4 high-speed
inputs 1 1 TM221CE16R 0.346/
0.763

TM221CE16R 24 inputs/outputs 14 sink/source 10 relay outputs 2 x 0…10 V – 1 TM221C24R 0.395/


TM221CE16T 24 V c inputs, inputs 0.871
inc. 4 high-speed
inputs 1 1 TM221CE24R 0.395/

3 0.871

40 inputs/outputs 24 sink/source 16 relay outputs 2 x 0…10 V – 1 TM221C40R 0.456/


24 V c inputs, inputs 1.005
inc. 4 high-speed
TM221C24R inputs 1 1 TM221CE40R 0.456/
TM221C24T 1.005

b 24 V c power supply
4 16 inputs/outputs 9 sink/source 7 source transistor 2 x 0…10 V – 1 TM221C16T 0.346/
24 V c inputs, outputs, inc. 2 inputs 0.763
inc. 4 high-speed high-speed outputs
TM221CE24R inputs 1 1 TM221CE16T 0.346/
TM221CE24T 0.763

24 inputs/outputs 14 sink/source 10 source 2 x 0…10 V – 1 TM221C24T 0.395/


24 V c inputs, transistor outputs, inputs 0.871
5 inc. 4 high-speed
inputs
inc. 2 high-speed
outputs 1 1 TM221CE24T 0.395/
0.871

TM221C40R 40 inputs/outputs 24 sink/source 16 source 2 x 0…10 V – 1 TM221C40T 0.456/


TM221C40T 24 V c inputs, transistor outputs, inputs 1.005
inc. 4 high-speed inc. 2 high-speed
inputs outputs 1 1 TM221CE40T 0.456/
6 1.005

Options for Modicon TM221Cpppp logic controllers (3)


Designation Function Reference Weight
TM221CE40R kg/lb
TM221CE40T I/O cartridges TMC2AI2 0.025/
- 0…10 V voltage 0.055
- 0…20 mA/4…20 mA current
7 Screw terminal version
2 analog outputs (12-bit resolution) 0…10 V voltage TMC2AQ2V 0.025/
TMC2AI2 70&$49 Screw terminal version 0.055
2 analog outputs (12-bit resolution) 4…20 mA current TMC2AQ2C 0.025/
Screw terminal version 0.055
2 temperature inputs (12-bit resolution) type K, J, R, S, B, TMC2TI2 0.025/
8 TMC2AQ2C TMC2TI2
E, T, N, C, PT100, PT1000, NI100, NI1000
Screw terminal version
0.055

Communication cartridge 1 additional serial link on screw terminal block TMC2SL1 0.025/
0.055
&DUWULGJHVIRUVSHFL¿FDSSOLFDWLRQ Hoisting application 2 analog inputs TMC2HOIS01 0.025/
TMC2SL1
0.055

9 Packaging application 2 analog inputs TMC2PACK01 0.025/


0.055

TMC2PACK01 TMC2HOIS01 Conveyor system application 1 serial link TMC2CONV01 0.025/


0.055
(1) M221 controllers are supplied with:
- 5HPRYDEOHVFUHZWHUPLQDOEORFNVIRUFRQQHFWLQJWKH,2
70&&219 - $UHPRYDEOHVFUHZWHUPLQDOEORFNIRUFRQQHFWLQJWKHSRZHUVXSSO\
- A button cell backup battery (BR2032)
10 - A cordset for connecting the analog inputs
(2) Each M221 logic controller has an embedded USB mini-B programming port.
(3) One cartridge for controllers with 16 and 24 I/O. Two cartridges maximum for controllers with 40 I/O, only one of which can be a
communication cartridge.

18
References Modicon M221 and M221 Book
logic controllers
Modicon M221 Book logic controllers

References
Modicon M221 Book logic controllers (1)
24 V c power supply
Logic Logic Analog
1
No. of Embedded communi- Term. blockReference Weight
logic I/O inputs outputs inputs cation ports (2) for I/O kg/lb
Ethernet Serial link conn.
(RJ 45) SL1 Thread
SL2 (mm/in)
(RJ 45) (RJ 45)
TM221M16RG
16 inputs/
outputs
8 sink/source
24 V c inputs,
inc. 4
8 relay outputs 2 x 0…10 V
inputs
– 1 1 screw
(3.81/0.15)
TM221M16R 0.264/
0.582 2
high-speed
inputs
– 1 1 spring TM221M16RG 0.264/
(3.81/0.15) 0.582

TM221M16T
1 1 – screw
(3.81/0.15)
TM221ME16R 0.264/
0.582
3
1 1 – spring TM221ME16RG 0.264/
(3.81/0.15) 0.582

TM221ME16RG

8 source 2 x 0…10 V – 1 1 screw TM221M16T 0.264/


4
transistor inputs (3.81/0.15) 0.582
outputs,
inc. 2
high-speed
outputs – 1 1 spring TM221M16TG 0.264/
(3.81/0.15) 0.582
TM221ME16T
5
1 1 – screw TM221ME16T 0.264/
(3.81/0.15) 0.582

TM221M16TG 1 1 – spring TM221ME16TG 0.264/


(3.81/0.15) 0.582
6
32 inputs/ 16 sink/source 16 source 2 x 0…10 V – 1 1 HE 10 TM221M32TK 0.270/
outputs 24 V c inputs, transistor inputs connector 0.595
inc. 4 outputs,
high-speed inc. 2
TM221M32TK inputs high-speed
outputs 1 1 – HE 10 TM221ME32TK 0.270/
connector 0.595
7
(1) M221 Book controllers are supplied with:
- 5HPRYDEOHWHUPLQDOEORFNV VFUHZRUVSULQJW\SHGHSHQGLQJRQFRQWUROOHUPRGHO IRUFRQQHFWLQJWKH,2
- $UHPRYDEOHVFUHZWHUPLQDOEORFNIRUFRQQHFWLQJWKHSRZHUVXSSO\
TM221ME32TK - A button cell backup battery (BR2032)
- A cordset for connecting the analog inputs
(2) Each M221 Book logic controller has an embedded USB mini-B programming port.
8

10

19

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