Modicon M221 Eng Simple
Modicon M221 Eng Simple
logic controllers
Catalog
January 2015
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b General presentation......................................................................................... 2
b Selection Guide for Modicon M221™ and
M221 Book logic controllers ............................................................................. 6 1
TM TM
Modicon M221 and Modicon M221 Book logic controllers
b Presentation
- Applications, key features ............................................................................... 8
- Embedded communication ............................................................................. 9
2
- Options: memory card, cartridges ................................................................... 9
- TMH2GDB Remote graphic display ................................................... 10 and 11
- Communication via Bluetooth® wireless connection ..................................... 12
- Communication via modem and router ......................................................... 12
- I/O extensions with Modicon TM3 expansion modules ................................. 13 3
- Control architecture for standalone machines............................................... 14
- Communication ............................................................................................ 15
b Description
- Modicon M221 logic controllers .................................................................... 16 4
- Modicon M221 Book logic controllers ........................................................... 17
- TMH2GDB Remote graphic display .............................................................. 16
b References
- Modicon M221 logic controllers .................................................................... 18
- Modicon M221 Book logic controllers ........................................................... 19
5
- TMH2GDB Remote graphic display .............................................................. 20
- Options, separate parts, software, cordsets.................................................. 20
- Telefast pre-wired system with Modicon ABE7
for Modicon M221 Book logic controllers ...................................................... 21
6
Communication bus
b Serial links (Modbus protocols, character mode)
- Presentation, description .............................................................................. 22
- References ................................................................................................... 23
b Ethernet Modbus/TCP network
7
- Presentation ................................................................................................. 24
- Description ................................................................................................... 27
- Architecture .................................................................................................. 28
- References .................................................................................................. 29 8
b Communication via modem and router
- Presentation ................................................................................................. 30
- References .................................................................................................. 31
Compatibility 9
b Compatibility of Modicon TM2 expansion modules
with Modicon M221 logic controllers ............................................................. 32
10
1
General presentation Modicon logic controllers
ModiconTM M221 logic controllers
Machine builders like you are constantly looking for new ways to design and
Maximize your business and machine
build more innovative machines in less time and at lower cost.
performance with MachineStruxure MachineStruxureTM can help.
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i za t i o n & s e r v Whether your machines are simple or complex, Application Function Blocks (AFBs)
make system design fast and easy.
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2
General presentation Modicon logic controllers
ModiconTM M221 logic controllers
Fastest and smallest logic controllers Flexible and scalable machine control
on the market With the new range of Modicon TM logic controllers, the next generation of
MachineStruxure
connectivity, USB port for programming, and an embeded web server: it’s all
included.
Motion controller
Modicon LMC078
Best-in-class
performance
Motion controller
Modicon LMC058
Motion controller
Modicon M258
Logic controller
Modicon M251
Performance
Logic controller
Modicon M241
Logic controllers
Modicon M221/M221 Book
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Modicon M221: the small yet powerful Everything you need is embedded
logic controller for hardwired solutions The Modicon M221 offers best-in-class performance.
Available also in book format, the Modicon M221 requires minimal
installation and offers tremendous versatility.
Run/Stop switch
USB port
SD card
2 analog inputs
Serial line
Ethernet /
serial line Functional safety Tesys motor starter Analog / Digital modules
module module
Modicon M221 Book and a broad choice
of I/O extension modules > SD card, Run/Stop switch, USB port, 2 analog inputs, serial line, Ethernet and
serial line, cartridge extension (on standard version): it’s all embedded.
> Thanks to its high degree of ÀH[LELOLW\, it’s very easy to add additional modules
(safety modules, Tesys motor starter module, extensive line of analog and digital
modules, ...) - and still keep everything in MXVWRQHFRQ¿JXUDWLRQ
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General presentation Modicon logic controllers
ModiconTM M221 logic controllers
Modicon M221: the small yet powerful Intuitive machine programming with SoMachine
logic controller for hardwired solutions SoMachine ® is the universal programming software for machines automated
by MachineStruxure controllers. Simple navigation that requires only fewer
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engineering tool for the new controller Modicon M221.
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intuitive tool that is available as a free download.
> No training required
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in the design and commissioning
of your machines
Programming
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simply use your smartphone or tablet and connect anytime, anywhere.
> Application for mobile phone & smartphone
> Bluetooth® communication
replacement parts centers around the world enable you to deliver superior
customer support and satisfaction.
4
General presentation Modicon logic controllers
ModiconTM M221 logic controllers
1 1
2 Supply voltage
Inputs/outputs b Logic inputs/outputs
100-240 V a
16 logic I/O
24 V c 100-240 V a
24 logic I/O
24 V c 100-240 V a
40 logic I/O
24 V c 24 V c
16 logic I/O
24 V c
16 logic I/O
24 V c
32 logic I/O
2
v No. and type of inputs 9 sink/source 9 sink/source 14 sink/source 14 sink/source 24 sink/source 24 sink/source 8 sink/source 24 V c inputs, inc. 4 high-speed 8 sink/source 24 V c inputs, inc. 4 high-speed 16 sink/source 24 V c inputs, inc. 4 high-speed inputs
24 V c 24 V c 24 V c 24 V c 24 V c 24 V c inputs inputs
inputs, inc. inputs, inc. inputs, inc. inputs, inc. inputs, inc. inputs, inc.
4 high-speed 4 high-speed 4 high-speed 4 high-speed 4 high-speed 4 high-speed
6 Serial link 1 serial link port (RJ 45 connector) RS232/485 with + 5 V supply 1 serial link port (RJ 45 connector) RS232/485 with + 5 V supply
1 additional serial link port on TM221Mppp controllers (RJ 45 connector) RS485 6
Functions Process control PID PID
Counting Up to 4 high-speed counter inputs (HSC), 100 kHz frequency Up to 4 high-speed counter inputs (HSC), 100 kHz frequency
Position control v On TM221CppT and TM221CEppT controllers only: v On TM221M16T/TG, TM221ME16T/TG, TM221M32TK and TM221ME32TK controllers only:
- pulse width modulation (PWM) - pulse width modulation (PWM)
- pulse generator (PLS) - pulse generator (PLS)
7 - - 7
Format WxHxD 3 controller sizes: 1 size only:
95 x 90 x 70 mm/ 110 x 90 x 70 mm/ 163 x 90 x 70 mm/ 70 x 90 x 70 mm/
3.74 x 3.54 x 2.75 in. 4.33 x 3.54 x 2.75 in. 6.41 x 3.54 x 2.75 in. 2.75 x 3.543 x 2.75 in.
Options b Cartridges v 3 analog I/O expansion cartridges –
v 1 additional serial link communication cartridge
v 3 application cartridges
8 - for control of hoisting applications 8
- for control of packaging applications
- for control of conveying applications
Number of cartridge slots 1 1 2 –
b Display unit TMH2GDB remote graphic display: visualization and monitoring TMH2GDB remote graphic display: visualization and monitoring
Mounting Mounting on 5 Mounting on 5
9 Software programming With SoMachine Basic software (Please refer to SoMAchine programming software catalogue
(n° DIA3ED2140110FR) on our website [Link] )
With SoMachine Basic software (Please refer to SoMAchine programming software catalogue
(n° DIA3ED2140110FR) on our website [Link] )
9
Logic controller type Modicon M221 Modicon M221 Book
Controllers without Ethernet port TM221C16R TM221C16T TM221C24R TM221C24T TM221C40R TM221C40T TM221M16R TM221M16T TM221M32TK
TM221M16RG (1) TM221M16TG (1)
Controllers with embedded TM221CE16R TM221CE16T TM221CE24R TM221CE24T TM221CE40R TM221CE40T TM221ME16R TM221ME16T TM221ME32TK
10 Ethernet port TM221ME16RG (1) TM221ME16TG (1)
10
Page 16 17
(1) Spring terminal block on references ending in the letter G.
6 7
Presentation Modicon M221 and M221 Book
logic controllers
General presentation
Presentation
Compatibility of offers Applications
1 Modicon M221 and M221 Book logic controllers Modicon M221 and M221 Book logic controllers are designed for simple machines.
> Modicon TM3 expansion modules
> Modicon TM2 expansion modules enclosures due to their compact dimensions.
> SoMachine Basic software b The controllers are available in 2 formats:
v Modicon M221 controllers (references TM221Cpppp) offer excellent connection
Modicon M221 logic controllers (standard format) ported to any of the Modicon logic controllers: M241, M251 and M258.
Main functions
5 Modicon TM221Cppp
wxhxd
Modicon TM221Mppp
Hardware characteristics
M221 and M221 Book controllers each have an embedded:
v Run/Stop switch
v Slot for industrial SD memory card
v QR code for direct access to its technical documentation
10 (1) Telefast Modicon ABE7 pre-wired system to be ordered separately (see page 21).
Example of a QR code:
QR code for access to the TM221M16R logic controller
technical documentation
8
Presentation Modicon M221 and M221 Book
logic controllers
General presentation, options for Modicon
M221 and M221 Book logic controllers
Presentation
Embedded communication
M221 and M221 Book logic controllers have three types of integrated communication
port:
1
v Ethernet
v RS 232/RS 485 serial link
v USB mini-B programming port
These communication ports are described on page 15.
Embedded functions
Each Modicon M221 and M221 Book logic controller has the following integrated
2
functions:
v Analog (PID control)
v
Options
M221 Memory card 6
The TMASD1 industrial SD memory card, with 256 MB capacity, is available for
Modicon M221 and M221 Book logic controllers.
It is used for:
v Backing up and transferring applications
v
v Duplicating applications between controllers
7
M221 Book
Cartridges
9
Presentation Modicon M221 and M221 Book
logic controllers
Remote graphic display unit for Modicon M221
and M221 Book logic controllers
The TMH2GDB display unit is ready to use: The main application parameters can
be accessed, with no prior programming, as soon as it is connected to the logic
2 TMH2GDB remote graphic display unit
The TMH2GDB remote graphic display unit is a multifunction display unit which
runs alongside your machine throughout its life cycle:
b During debugging: Reading the states and value of variables and providing
3 b
communication ports.
M221
b During operation: An operator interface created in the SoMachine Basic software
can be used to (for example):
- Display information in the form of text, values, bargraphs or gauges
- Perform machine control actions
4 - Enter or modify data
-
b During maintenance: The page displaying alarm messages is permanently
accessible by pressing a single key. Alarm messages are stored and time-tagged
M221 Book
be protected by a password.
5
Main characteristics
v Backlit monochrome STN LCD 60 x 40 mm (2.36 x 1.57 in)
v 5 lines of 20 to 35 characters, depending on the type of page
v Title block at the top of the page
v Title block at the bottom of the page
6 v 6 languages available: English, French, German, Italian, Portuguese, Spanish
v
v 100 HMI pages maximum
v Dimensions on the front panel of the machine (w x h x d): 80 x 126 x 19.2 mm
(3.15 x 4.96 x 0.75 in)
7 Conformity
v e, cULus Listing Mark
Environment characteristics
v Ambient operating temperature: -15...+ 50°C (5…122°F)
Supply characteristics
8 v 5 V c (200 mA) directly by the controller
v Max. consumption: 1 W
10
10
Presentation (continued) Modicon M221 and M221 Book
logic controllers
Remote graphic display unit for Modicon M221
and M221 Book logic controllers
+0,%DUJUDSK
6
7
HMI: Gauge
8
HMI: Alarm display
10
11
Presentation Modicon M221 and M221 Book
logic controllers
Communication via Bluetooth® wireless
connection
Communication via modem and router
Communication via Bluetooth® wireless connection
The Bluetooth® wireless connection enables complete freedom of movement within
1 a radius of 10 m (32.808 ft) around the controller.
For its M221 and M221 Book controllers Schneider Electric offers the Bluetooth ®
interface TCSWAAC13FB so they can perform the following functions:
Bluetooth ® interface TCSWAAC13FB
v Commissioning
v Monitoring
v Up/downloading
M221
4 M221 Book
6 This offer comprises 2 Schneider Electric modems (PSTN modem, GSM modem)
eWon.
7 GSM modem
8
M221
M221 Book
10
12
Presentation Modicon M221 and M221 Book
logic controllers
I/O extensions with Modicon TM3 expansion
modules
4 5 6 7 3 4 5
5
2 3 6 2
1
24 V c
7
4 5 6 7 4 5
2 3 6 2 3
1
24 V c
8
1 Modicon M221/M221 Book logic controller
2 Modicon TM3 digital I/O modules
3 Modicon TM3 analog I/O modules (2)
4 Modicon TM3 expert module: For controlling TeSys motor-starters
5
6
Modicon TM3 functional safety modules
Modicon TM3 bus expansion modules (transmitter and receiver)
9
7 TM3 bus expansion cable
(1) Depending on type of TM3 module used.
(2) Compatibility of expansion module offers: The majority of Modicon TM2 expansion modules
can be used with M221 and M221 Book logic controllers. Nonetheless, adding a Modicon
70H[SDQVLRQPRGXOHWRDFRQ¿JXUDWLRQFDQLQFUHDVHWKHH[SDQVLRQPRGXOHH[HFXWLRQ
times by as much as a few milliseconds. The compatibility between Modicon TM2 expansion
PRGXOHVDQGHDFK0RU0%RRNORJLFFRQWUROOHULVVSHFL¿HGRQSDJH 10
13
Presentation Modicon M221 and M221 Book
logic controllers
Control architecture
Ethernet switch
Ethernet
3 Rotary encoders
Magelis HMI
High-speed
Analog inputs
counter channels
4 Graphic
display unit
Ethernet
7
Ethernet switch
Ethernet
Rotary encoders
Magelis HMI
8 High-speed
counter channels
Analog inputs
Graphic
Ethernet
display unit
Modbus RS 232/RS 485
Or
9 Modbus RS 485
Or
14
Presentation Modicon M221 and M221 Book
logic controllers
Embedded communication,
Characteristics
Embedded communication
Communication on Ethernet network
TM221CEp p p and TM221MEp p p controllers have an embedded RJ 45 Ethernet
port (10/100 Mbps, MDI/MDIX) with Ethernet Modbus TCP (Client/Server),
1
Ethernet IP device (adapter), UDP, TCP protocols.
v As well as the default address based on the MAC address, it is possible to assign
the controller IP address via a DHCP server or via a BOOTP server.
v The Ethernet port also offers the same application upload/download, update and
debug functions when the controller is supplied with power.
v
Connection cables and accessories for Ethernet network: See page 24.
2
Serial links
b Each TM221Cppp
as RS 232 or RS 485. A 5 V/200 mA power supply is available on the RJ 45
connector which then supplies the TMH2GDB display unit, a Magelis XBTN or
XBTRT HMI or the Bluetooth® TCSWAAC13FB communication adapter.
b Each TM221Mppp controller has one or two embedded serial links.
3
v
RS 232 or RS 485. In addition, a 5 V/200 mA voltage is available on the RJ 45
connector which then supplies the TMH2GDB display unit, an XBTN or XBTRT
Magelis HMI or the Bluetooth® TCSWAAC13FB communication adapter or other
devices.
v The SL2 serial link, found on TM221M16ppp, TM221M24ppp and
TM221M40ppp
4
Serial links also offer the same upload/download, update and debug functions
when the controller is supplied with power. Embedded in both links are the two
main commercially-available protocols:
- Modbus ASCII/RTU Master or Slave
- Character string (ASCII)
Connection cables and accessories for serial link: See page 22.
5
Software programming with power off charging function
The programming port, equipped with a USB mini-B connector, is embedded in
6
Characteristics of M221 and M221 Book logic controllers
Conformity
b
v e, UL Listing Mark, CSA, RCM, EAC, LR, ABS, DNV and GL (1)
b Standards 7
v IEC/EN 61131-2 (Edition 2 2007), UL508 (UL61010-2-201),
ANSI/ISA 12.12.01-2007, CSA C22.2 No.213, No.142, E61131-2 and IACS E10.
Environment characteristics
v Ambient operating temperature: - 10...+ 55°C (14...+ 131°F).
v Storage temperature: - 25...+ 70°C (- 13...+ 158°F)
v Relative humidity: 10...95% (non-condensing)
Operating altitude:
8
v
v 2,000…4,000 m (6,562…13,123 ft):
- Temperature derating: + 1°C/400 m (+ 1.8°F/1,312 ft)
- Insulation losses: 150 Vc/1,000 m (150 Vc/3,280 ft)
v Storage altitude: 0...3,000 m (0...9,842 ft)
v Immunity to mechanical stress (vibrations):
- 0.138 in
9
- /0.039 in
(acceleration 0.7 g)
Supply characteristics
Two power supply types are available depending on M221 controller model: 24 V c
or 100-240 V a
v Voltage limit (including ripple): 19.2...28.8 V c/85...264 V a 10
v Immunity to micro-cuts (class PS-2): 10 ms
v Max. consumption: 17.2 W
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15
Description Modicon M221 and M221 Book
logic controllers
Modicon M221 logic controllers
7
Description
8 M221 (TM221Cppp) logic controllers
1 6 9
1 Removable screw terminal block, 3 terminals for connecting the 24 V c or
100-240 V a supply (depending on the model).
10 2 On TM221CEppp controllers: RJ 45 connector for Ethernet network, with
5
exchange and activity speed LED indicator.
4 3 Behind the removable cover:
3 - Mini-B USB connector for connecting a PC equipped with the SoMachine Basic
2 2 11
software
- Slot for the Industrial SD memory card
- Run/Stop switch
1 12 4 Serial link port (RS 232 or RS 485): RJ 45 connector.
13 5 Dedicated removable connector for two analog inputs.
M221: 16 I/O
6 QR code for access to the controller technical documentation.
7 7 Connection of 24 V c logic inputs on removable screw terminal blocks (1).
3 8 8 On top of the controller: Slot for backup battery.
9 LED display block showing:
6 9 - The status of the controller and its components (battery, Industrial SD memory
10 card)
5 - The status of the serial link
- The status of the embedded I/O
4
10 On the side of the controller: TM3 bus connector for linking to a Modicon TM3
4 3
2 11
expansion module.
11 Slot(s) for I/O cartridge(s), communication cartridge or application cartridge(s):
One on M221 controllers with 16 and 24 I/O, two on M221 controllers with 40 I/O.
1 12 12 Connection of relay/transistor logic outputs: On removable screw terminal
13 blocks (1).
M221: 24 I/O
13 Clip for locking on 5 symmetrical rail.
5 7
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8
controller.
6 9
10
5
6 4
3
2 11
1
12
13
7 M221: 40 I/O
10
16
Description Modicon M221 and M221 Book
logic controllers
Modicon M221 Book logic controllers
6 789 Description
M221 Book logic controllers (TM221Mppp)
3
12
6
13
2
1 14
TM221ME32TK
7
Graphic display unit TMH2GDB
Description: See page 16
TMH2GDB 9
10
17
References Modicon M221 and M221 Book
logic controllers
Modicon M221 logic controllers
References
Modicon M221 logic controllers (1)
1 Number of
logic I/O
Logic inputs Logic outputs Analog inputs Integrated communica- Reference
tion ports (2)
Weight
kg/lb
Ethernet Serial link
(RJ 45) (RJ 45)
TM221C16R
TM221C16T b 100-240 V a power supply
16 inputs/outputs 9 sink/source 7 relay outputs 2 x 0…10 V – 1 TM221C16R 0.346/
24 V c inputs, inputs 0.763
2 inc. 4 high-speed
inputs 1 1 TM221CE16R 0.346/
0.763
3 0.871
b 24 V c power supply
4 16 inputs/outputs 9 sink/source 7 source transistor 2 x 0…10 V – 1 TM221C16T 0.346/
24 V c inputs, outputs, inc. 2 inputs 0.763
inc. 4 high-speed high-speed outputs
TM221CE24R inputs 1 1 TM221CE16T 0.346/
TM221CE24T 0.763
Communication cartridge 1 additional serial link on screw terminal block TMC2SL1 0.025/
0.055
&DUWULGJHVIRUVSHFL¿FDSSOLFDWLRQ Hoisting application 2 analog inputs TMC2HOIS01 0.025/
TMC2SL1
0.055
18
References Modicon M221 and M221 Book
logic controllers
Modicon M221 Book logic controllers
References
Modicon M221 Book logic controllers (1)
24 V c power supply
Logic Logic Analog
1
No. of Embedded communi- Term. blockReference Weight
logic I/O inputs outputs inputs cation ports (2) for I/O kg/lb
Ethernet Serial link conn.
(RJ 45) SL1 Thread
SL2 (mm/in)
(RJ 45) (RJ 45)
TM221M16RG
16 inputs/
outputs
8 sink/source
24 V c inputs,
inc. 4
8 relay outputs 2 x 0…10 V
inputs
– 1 1 screw
(3.81/0.15)
TM221M16R 0.264/
0.582 2
high-speed
inputs
– 1 1 spring TM221M16RG 0.264/
(3.81/0.15) 0.582
TM221M16T
1 1 – screw
(3.81/0.15)
TM221ME16R 0.264/
0.582
3
1 1 – spring TM221ME16RG 0.264/
(3.81/0.15) 0.582
TM221ME16RG
10
19