LAB 4

FAKULTI TEKNOLOGI KEJURUTERAAN

MEKANIKAL DAN PEMBUATAN
UNIVERSITI TEKNIKAL MALAYSIA MELAKA
BMMP 2333 QUALITY CONTROL (KAWALAN KUALITI)

LAB REPORT 4

CONTROL CHART FOR VARIABLE AND ATTRIBUTES

INSTRUCTOR’S NAME
YUSLIZA BINTI YUSUF

STUDENT’S NAME MATRIX NO:

S1. MUHAMMAD AKMAL DANIEL BIN ROSLI B091910032
S2. LOGENTHARAN A/L GANASAN B091910121

ASSESSEMENT RUBRICS

ASSESSMENT MARK GIVEN MARKS

TASK/ITEMS ALLOCATION S1 S2 S3 S4 S5

1 Procedure (Ability to
. understand and use the 5
data given)

2 Work Process (Ability

10
. to provide process flow)

3 Work Process (Ability

10
. to show data)

4
Outcome (Results) 50
.
5
Outcome (Discussion) 10
.
6
Outcome (Conclusion) 10
.
7 Discipline (Safety
. Regulations, Attendance 5
and attire)

TOTAL MARKS 100

Approved By: ……………………………………………….…..

(Instructor’s Signature & Stamp)

Date: …………………………………………….........
LAB REPORT

Procedure (Ability to understand and use the data given)

Part A (Variable Control Chart)

1. First of all a calliper and a container full of marbles.

2. We need to identify each of their diameter. (diameter of marbles).
3. Then, we need to record them into 5 sample sizes group with 20 subgroups of marbles.
4. From the collected data from each sample sizes we need to construct appropriate variable
control charts.

Part B (Attribute Control Chart)

1. From container given, 10 sample sized of nuts are divided separately for 20 subgroups.
2. Then we examined each sample using gauge go-no-go.
3. All the result are recorded on the given table.
4. From the data required, we construct appropriate control charts.
5. From the control chart, answer the given question.

Work Process (Ability to provide process flow)

Part A (Variable Control Chart)

1. Collect and Calculate Subgroup Data

 Collect (at least) 20 subgroups of data from the process.

2. Calculate the Centerlines and Control Limits

 The formulas for calculating the centerlines and control limits

 Set the scales for the charts.
 Add the centerlines and control limits.

3. Plot the Data

 Plot on both the X-bar and the R Charts.

4. Interpret the Control Chart

 If no points are outside the limits and there are no unusual patterns, the process is stable.
 If more than two points are outside of the limits, it is not stable.
 If one point is outside the limits, drop it, recalculate the centerline and limits, and replot the
data. In this case, the process is stable if all points are within the control limits.

5. Take Action – Use the calculated limits if the process is stable.

 Improve the process if it is not stable.

 You cannot use a control chart on an unstable process.

Part B (Attribute Control Chart)

i. Examine the sample given. Using gauge go-no-go.

ii. Record the data.

iii. Calculate all the required data (center line, upper class limit, lower class limit)

iv. Plot attribute control chart and interpret the chart.

v. Complete the result, discussion, and conclusion.

 Work Process (Ability to show data)
i. Recording format of data required for Part A

X1 X2 X3 X4 X5 Average X bar Range

1 15.19 14.74 16.62 15.14 15.91 15.52 1.88

2 16.09 15.26 14.91 14.35

Average double bar15.296UCL
X bar X15.87 1.74 LCL

3 15.18 14.98 115.18 14.96

15.52 15.86
15.5331 15.232
16.06299305 0.9
15.00320695
4 15.27 15.34 215.23 14.97
15.296 14.84
15.5331 15.13
16.06299305 0.5
15.00320695
5 15.66 15.49 315.36 15.98
15.232 15.82
15.5331 15.662
16.062993050.62
15.00320695
6 15.75 15.52 415.47 15.87
15.13 15.81
15.5331 15.684
16.06299305 0.4
15.00320695
7 15.94 15.65 515.58 15.76
15.662 15.01
15.5331 15.588
16.062993050.93
15.00320695
8 15.93 15.71 615,69 15.65
15.684 16.03
15.5331 15.83
16.062993050.38
15.00320695
9 15.87 14.78 716.02 15.24
15.588 14.91
15.5331 15.364
16.062993051.24
15.00320695
10 15.66 15.49 815.36 15.98
15.83 15.82
15.5331 15.662
16.062993050.62
15.00320695
11 15.75 15.52 915.47 15.87
15.364 15.81
15.5331 15.684
16.06299305 0.4
15.00320695
12 15.94 15.65 1015.58 15.76
15.662 15.01
15.5331 15.588
16.062993050.93
15.00320695
13 15.54 15.8 1115.62 15.65
15.684 14.99
15.5331 15.52
16.062993050.81
15.00320695
14 15.65 15.85 1215.99 15.37
15.588 15.55
15.5331 15.682
16.062993050.62
15.00320695
15 15.79 15.83 1315.92 15.55
15.52 14.99
15.5331 15.616
16.062993050.93
15.00320695
16 15.87 14.78 1416.02 15.24
15.682 14.91
15.5331 15.364
16.062993051.24
15.00320695
17 15.66 15.49 1515.36 15.98
15.616 15.82
15.5331 15.662
16.062993050.62
15.00320695
18 15.39 15.83 1615.92 15.55
15.364 14.99
15.5331 15.536
16.062993050.93
15.00320695
19 15.91 14.99 1715.86 15.43
15.662 15.12
15.5331 15.462
16.062993050.92
15.00320695
20 15.62 15.76 1815.64 15.21
15.536 15.67
15.5331 15.58
16.062993050.55
15.00320695
19 Average
15.462 15.5331 15.5331
16.062993050.858
15.00320695

20 15.58 15.5331 16.06299305 15.00320695

 Range R - bar UCL LCL

1 1.88 0.858 1.81467 0

2 1.74 0.858 1.81467 0

3 0.9 0.858 1.81467 0

4 0.5 0.858 1.81467 0

5 0.62 0.858 1.81467 0

6 0.4 0.858 1.81467 0

7 0.93 0.858 1.81467 0

8 0.38 0.858 1.81467 0

9 1.24 0.858 1.81467 0

10 0.62 0.858 1.81467 0

11 0.4 0.858 1.81467 0

12 0.93 0.858 1.81467 0

13 0.81 0.858 1.81467 0

14 0.62 0.858 1.81467 0

15 0.93 0.858 1.81467 0

16 1.24 0.858 1.81467 0

17 0.62 0.858 1.81467 0

18 0.93 0.858 1.81467 0

19 0.92 0.858 1.81467 0

20 0.55 0.858 1.81467 0

ii. Recording format of data required for Part B

X1 X2 X3 X4 X5 X6 X7 X8 X9 X10

1 OK X OK OK OK OK OK OK OK OK

2 X X X OK OK OK OK OK OK OK

3 X X X X OK OK OK OK OK OK
 OK OK OK OK OK
4 OK OK OK OK OK

Sample
Subgroup Conformities np CL UCL LCL Po
n

1 1 10 2.5 6.6 0 0.25

2 3 10 2.5 6.6 0 0.25

3 4 10 2.5 6.6 0 0.25

 4 0 10 2.5 6.6 0 0.25

5 3 10 2.5 6.6 0 0.25

6 3 10 2.5 6.6 0 0.25

7 2 10 2.5 6.6 0 0.25

8 5 10 2.5 6.6 0 0.25

9 2 10 2.5 6.6 0 0.25

10 3 10 2.5 6.6 0 0.25

11 0 10 2.5 6.6 0 0.25

12 5 10 2.5 6.6 0 0.25

13 2 10 2.5 6.6 0 0.25

14 3 10 2.5 6.6 0 0.25

15 0 10 2.5 6.6 0 0.25

16 4 10 2.5 6.6 0 0.25

17 4 10 2.5 6.6 0 0.25

18 2 10 2.5 6.6 0 0.25

19 2 10 2.5 6.6 0 0.25

20 2 10 2.5 6.6 0 0.25

50 200

Outcome (Results)
i. Determine the correct types of chart used for Part A.

X bar R chart because the sample subgroup is less than 10.

ii. Determine the correct types of chart used for Part B.

The suitable chart for part B is np-Chart, the reason we chose this chart because the given
 subgroup size are constant and the single qualities inspection on on the sample which in go nogo
inspection.

iii. Calculation of central line and control limits for Part A.

iv. Calculation of central line and control limits for Part B.

v. Plotted the control chart Part A.

X bar Chart
16.2

16

15.8

15.6

15.4

15.2

15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Average X bar X double bar UCL LCL
 R bar chart
2
1.8
1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Range R - bar UCL LCL

vi. Plotted the control chart Part B.

Outcome (Discussion)
i. Opininion based on Plotted control chart Part A.

Based on the plotted control chart for Part A is that we got 2 charts which is the X-bar chart and
R-bar chart. From, X- bar chart we can see that it determines the process capability and its quality
improvement. Whereas, from the R-bar chart we can see that it analyses the data in the
development stage of product or prior state of statistical control.

ii. Opinion based on plotted control chart Part B

Based on my analysis, the np chart is in control where there are no out of control point touching the UCL and
LCL. But there are huge jump between sample 10 and sample 11. Its show satisfactory on the examined part.

iii. Examples application of each control charts for attributes.

P chart-Fraction nonconforming within one subgroup

Example- measure the quality produced by a work center, by a department, by a shift, or

by an entire plant.

Np chart-Number nonconforming within one subgroup

Example- he number of incomplete accident reports in a constant daily sample of five

C chart- Nonconformances within one subgroup

Example can be used to monitor the number of injuries in a plant.

U chart-Nonconformances per unit within one subgroup

Example-can be used to monitor the number of injuries of multiple type plant .

Outcome (Conclusion)
i. Write conclusion for Part A.

Control charts variables are one of the best guide for the engineers to detect the changes in the
process. Before constructing those charts firstly some assumptions must be tested. The
assumptions in question are uncorrelated measurements, normality, homogeneity of variances and
homogeneity of means. To avoid the misunderstandings and wrong interpretations of these charts,
one should test those assumptions and if the assumptions are satisfied, then the charts must be
constructed.

ii. Write conclusion for Part B.

Control chart is created to make us understand the operating porcess that happen during the
manufacturing. From the control chart, we can decide whether we need to countinue the part
manufacturing or stop the production. It also can help us to detect which problem need to
take measure first.

References

1. Quality control for engineering technologist 2nd edittion - page 68 - 80.

2. https://ulearn-
eet.utem.edu.my/sem2202021/pluginfile.php/207677/mod_resource/content/1/BMMP
%202333%20QC%20-Lab%204.mp4

3. https://utem.webex.com/utem/ldr.php?RCID=ac61979b6f804f8eae80326fbac3dfef
4. https://www.youtube.com/watch?v=TtQwvXJm2sE
5. https://www.youtube.com/watch?v=5jDBXoyFaRI
 FAKULTI TEKNOLOGI KEJURUTERAAN
QUALITY CONTROL (BMMP 2333)
RUBRIC FOR LAB ACTIVITY ASESSMENT
Lab No. / Name : Lab 4/ CONTROL CHART FOR VARIABLE AND ATTRIBUTES

1. Student 1 : Muhammad Akmal Daniel bin Rosli. Matrix No: B091910032

2. Student 2: Logentharan a/l Ganasan Matrix No: B091910121
Course/Group / Section: BMMP/G7/S1/1.

1st rank – WORST 2nd rank – POOR 3rd rank – SATISFIED 4th – GOOD 5th
rank - EXCELLENT
STUDENT STUDENT STUDENT STUDENT STUDENT
CRITERIA EVALUATION GIVEN MARK
1 2 3 4 5

Procedure (Ability to
Ability to use the apparatus given with
understand and use the 1 2 3 4 5 ×1
proper technique (5)
data given) (5)
Work Process (Ability
to provide process Ability to provide process flow (10) 1 2 3 4 5 ×2
flow) (10)

Recording format of data required for Part 1 2 3 4 5 ×1

A (5)
Work Process (Ability
to show data) (10)
Recording format of data required for Part 1 2 3 4 5 ×1
B (5)

Outcome (Results) Determine the correct types of chart used for

1 2 3 4 5 ×1
(50) Part A(5)
 Determine the correct types of chart used for
1 2 3 4 5 ×1
Part B (5)

Calculation of central line and control limits

1 2 3 4 5 ×2
for Part A (10)

Calculation of central line and control limits

1 2 3 4 5 ×2
for Part B. (10)

Plotted the control chart Part A (10) 1 2 3 4 5 ×2

Plotted the control chart Part B (10) 1 2 3 4 5 ×2

Opininion based on Plotted control chart
1 2 3 4 5 ×1
Outcome (Discussion) Part A (5)
(10) Examples application of each control charts
1 2 3 4 5 ×1
for attributes (5)

Outcome (Conclusion) Write conclusion for Part A. 1 2 3 4 5 ×1

(10) Write conclusion for Part B. 1 2 3 4 5 ×1
Attendance (Punctuality) (2) YES/ NO 2
Discipline (5)
Safety regulation (2) & Attire (1) OK/ NOT GOOD 3

Total Marks (100)

Total Marks (5 %)

Examiner Comments:

Instructor Signature: Date:

 …………………………………………… ………………………..

Name: