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Engine Electrical System Overview

This document provides an overview of the engine electrical system for a vehicle model. It includes specifications, components, circuit diagrams, and removal/installation instructions. The main components discussed are the alternator, starter, glow plugs, sensors, and switches. Diagrams are shown for the preheating and starting/charging systems. Troubleshooting tips and procedures to remove/replace the alternator and starter are also covered.

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184 views12 pages

Engine Electrical System Overview

This document provides an overview of the engine electrical system for a vehicle model. It includes specifications, components, circuit diagrams, and removal/installation instructions. The main components discussed are the alternator, starter, glow plugs, sensors, and switches. Diagrams are shown for the preheating and starting/charging systems. Troubleshooting tips and procedures to remove/replace the alternator and starter are also covered.

Uploaded by

alex general
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

ENGINE ELECTRICAL SYSTEM

1451-01/1451-51/1461-01

ENGINE ELECTRICAL SYSTEM

GENERAL

1. SPECIFICATIONS
OF ENGINE ELECTRIC.......................... 3

OVERVIEW AND OPERATION


PROCESS
1. COMPONENTS
OF ELECTRIC IN ENGINE...................... 4
2. COMPONENTS
OF ELECTRIC DEVICES IN ENGINE...... 5
3. CIRCUIT DIAGRAM
OF PREHEATING SYSTEM................... 6
4. CIRCUIT DIAGRAM
OF STARTING AND ALTERNATOR....... 7

REMOVAL AND INSTALLATION


1451-01 TROBULE DIAGNOSIS................ 8
1451-51 ALTERNATOR............................. 10
1461-01 STARTER.................................... 11
1451-01 08-3

ENGINE ELECTRICAL SYSTEM 1461-01


GENERAL
[Link] OF ENGINE ELECTRIC

ENGINE ELECTRIC DEVICES


ACTYON 2008.07
08-4 1451-01

OVERVIEW AND OPERATION PROCESS


1. COMPONENTS OF ELECTRIC IN ENGINE
Fuel Pressure Camshaft Position Coolant Temperature Fuel Temperature
Sensor Sensor Sensor Sensor

Booster Pressure Oil Pressure Switch Crankshaft Position Knock Sensor


Sensor Sensor (1 EA)

ENGINE ELECTRIC DEVICES


ACTYON 2008.07
1451-01 08-5

2. COMPONENTS OF ELECTRIC DEVICES IN ENGIN


Alternator Glow Plug

Capacity
PTC equipped vehicle : 12V - 140A
FFH equipped vehicle : 12V - 115A

Air Conditioner Compressor Starter

ENGINE ELECTRIC DEVICES


ACTYON 2008.07
08-6 1451-01

3. CIRCUIT DIAGRAM OF PREHEATING SYSTEM


1) Preheating

ENGINE ELECTRIC DEVICES


ACTYON 2008.07
1451-01 08-7

4. CIRCUIT DIAGRAM OF STARTING AND ALTERNATOR


1) Starting & Charging

ENGINE ELECTRIC DEVICES


ACTYON 2008.07
08-8 1451-01

REMOVAL AND INSTALLATION


1451-01 GENERAL TROUBLE DIAGNOSIS

ENGINE ELECTRIC DEVICES


ACTYON 2008.07
1451-01 08-9

ENGINE ELECTRIC DEVICES


ACTYON 2008.07
08-10 1451-51

1451-51 ALTERNATOR

NO. FUNCTION NO. FUNCTION


1 Cooling fan 3 Alternator
2 Bolt ........................................ 45 Nm 4 Plug connection

1. Disconnect the negative battery cable.


2. Remove the plug connection.

3. Unscrew the bolts and remove the


alternator.
45 Nm

4. Install in the reverse order of removal.

ENGINE ELECTRIC DEVICES


ACTYON 2008.07
1461-01 08-11

1461-01 STARTER

NO. FUNCTION NO. FUNCTION


1 Starter 3 Nut ........................................ 15 Nm
2 Washer 4 Bolt ........................................ 48 Nm

ENGINE ELECTRIC DEVICES


ACTYON 2008.07
08-12 1461-01

1. Disconnect the negative battery cable.


2. Disconnect the starter terminal.

3. Lift up the vehicle and remove the front


propeller shaf mounting bolts.

4. Remove the upper and lower mounting


bolts.
5. Install in the reverse order of removal.

ENGINE ELECTRIC DEVICES


ACTYON 2008.07

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