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TPS51225

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127 views19 pages

TPS51225

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www.ti.

com Table of Contents

User’s Guide
LM3475 Buck Controller Evaluation Module User's Guide

ABSTRACT
The TPS51225EVM-133 evaluation module (EVM) uses the TPS51225. The TPS51225 is a D-CAP™ mode,
dual synchronous step-down controller with 5-V and 3.3-V low-dropout regulators (LDO). The EVM provides
fixed 5-V and 3.3-V outputs at up to 10 A each, from a 12-V input bus.

Table of Contents
1 Description.............................................................................................................................................................................. 3
1.1 Typical Applications............................................................................................................................................................3
1.2 Features............................................................................................................................................................................. 3
2 Electrical Performance Specifications................................................................................................................................. 3
3 Schematic................................................................................................................................................................................4
4 Test Setup................................................................................................................................................................................5
4.1 Test Equipment.................................................................................................................................................................. 5
4.2 Recommended Test Setup.................................................................................................................................................6
5 Configurations........................................................................................................................................................................ 7
6 Test Procedure........................................................................................................................................................................ 8
6.1 Line/Load Regulation and Efficiency Measurement Procedure......................................................................................... 8
6.2 List of Test Points............................................................................................................................................................... 8
6.3 Equipment Shutdown......................................................................................................................................................... 8
7 Performance Data and Typical Characteristic Curves........................................................................................................ 9
7.1 5-V Efficiency..................................................................................................................................................................... 9
7.2 5-V Load Regulation.......................................................................................................................................................... 9
7.3 3.3-V Efficiency................................................................................................................................................................ 10
7.4 3.3-V Load Regulation..................................................................................................................................................... 10
7.5 Enable Turn-On/Turn-Off..................................................................................................................................................11
7.6 Output Ripple....................................................................................................................................................................11
7.7 Switching Node................................................................................................................................................................ 12
7.8 5-V Output Transient with Auto-skip Mode.......................................................................................................................12
7.9 3.3-V Output Transient with Auto-skip Mode....................................................................................................................13
7.10 Output Prebias Turn-On................................................................................................................................................. 13
7.11 Thermal Image............................................................................................................................................................... 14
8 EVM Assembly Drawing and PCB Layout.......................................................................................................................... 15
9 Bill of Materials..................................................................................................................................................................... 18
10 Revision History................................................................................................................................................................. 18

List of Figures
Figure 3-1. TPS51225EVM-133 Schematic.................................................................................................................................4
Figure 4-1. Tip and Barrel Measurement for VOUT Ripple............................................................................................................5
Figure 4-2. TPS51225EVM-133 Recommended Test Setup....................................................................................................... 6
Figure 7-1. 5-V Efficiency.............................................................................................................................................................9
Figure 7-2. 5-V Load Regulation..................................................................................................................................................9
Figure 7-3. 3.3-V Efficiency........................................................................................................................................................10
Figure 7-4. 3.3-V Load Regulation.............................................................................................................................................10
Figure 7-5. EN1 and EN2 Turn-On............................................................................................................................................ 11
Figure 7-6. EN1 and EN2 Turn-Off.............................................................................................................................................11
Figure 7-7. 5-V Output Ripple.................................................................................................................................................... 11
Figure 7-8. 3.3-V Output Ripple................................................................................................................................................. 11
Figure 7-9. 5-V Switching Node.................................................................................................................................................12
Figure 7-10. 3.3-V Switching Node............................................................................................................................................12
Figure 7-11. 5-V Output Transient from DCM to CCM...............................................................................................................12

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Figure 7-12. 5-V Output Transient from CCM to DCM...............................................................................................................12


Figure 7-13. 3.3-V Output Transient from DCM to CCM............................................................................................................13
Figure 7-14. 3.3-V Output Transient from CCM to DCM............................................................................................................13
Figure 7-15. 5-V Output, 2.5-V Prebias Start-Up.......................................................................................................................13
Figure 7-16. 3.3-V Output, 2-V Prebias Start-Up.......................................................................................................................13
Figure 7-17. Top Board at 12 VIN, 5 V/10 A, 3.3 V/10 A, 25°C Ambient Without Airflow........................................................... 14
Figure 8-1. TPS51225EVM-133 Top Layer Assembly Drawing.................................................................................................15
Figure 8-2. TPS51225EVM-133 Bottom Assembly Drawing..................................................................................................... 15
Figure 8-3. TPS51225EVM-133 Top Copper.............................................................................................................................16
Figure 8-4. TPS51225EVM-133 Layer 2 Copper.......................................................................................................................16
Figure 8-5. TPS51225EVM-133 Layer 3 Copper.......................................................................................................................17
Figure 8-6. TPS51225EVM-133 Layer 4 Copper.......................................................................................................................17

List of Tables
Table 2-1. TPS51225EVM-133 Electrical Performance Specifications........................................................................................3
Table 5-1. EN1 Selection............................................................................................................................................................. 7
Table 5-2. EN2 Selection............................................................................................................................................................. 7
Table 6-1. The Functions of Each Test Points............................................................................................................................. 8
Table 9-1. EVM Components List.............................................................................................................................................. 18

Trademarks
D-CAP™ is a trademark of Texas Instruments.
All trademarks are the property of their respective owners.

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www.ti.com Description

1 Description
The TPS51225EVM-133 is designed to use a regulated 12-V bus to produce regulated 5-V and 3.3-V outputs at
up to 10 A each of load current. The EVM demonstrates the TPS51225 as a computing-system power supply. It
also provides 5-V and 3.3-V LDOs and 14-V voltage-current protection (VCP) for charge pump applications.
1.1 Typical Applications
• Notebook computers, netbooks, tablet computers
• Servers, telecom motherboards, embedded computers
1.2 Features
The TPS51225EVM-133 features:
• 10-A DC steady-state output current for 5-V and 3.3-V outputs
• Supports pre-bias output voltage start-up
• S1 for Enable/Disable output1
• S2 for Enable/Disable output2
• Convenient test points for probing critical waveforms
2 Electrical Performance Specifications
Table 2-1. TPS51225EVM-133 Electrical Performance Specifications
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
INPUT CHARACTERISTICS
Voltage range VIN 8 12 20 V
Maximum input current VIN = 8 V, 5 VOUT, 1/10 A, 3.3 VOUT, 2/10 A 7.3 A
No load input current VIN = 20 V, 5 VOUT, 1/0 A, 3.3 VOUT, 2/0 A with auto-skip mode 1.5 mA
OUTPUT CHARACTERISTICS
Output voltage VOUT1 5 V
Line regulation (VIN = 8 V–20 V) 0.1%
Output voltage regulation Load regulation (VIN = 12 V, VOUT1/0 A–10 A with auto-skip mode),
0.5%
Voutput2: off
Output voltage ripple VIN = 12 V, VOUT1/ 10 A , Voutput2: off 32 mVpp
Output load current VIN = 8 V–20 V 0 8 10 A
Output over current VIN = 12 V 12.9 A
Switching frequency VIN = 12 V, Voutput1/10 A 300 kHz
Efficiency VIN = 12 V, Vout1/10 A, Vout2: off 95.69%
Output voltage Vout2 3.3 V
Line regulation (VIN = 8 V–20 V) 0.1%
Output voltage regulation Load regulation (VIN = 12 V, VOUT 2/0 A–10 A with auto-skip mode),
0.5%
Voutput1: off
Output voltage ripple VIN = 12 V, Vout2/10 A , Voutput1: off 30 mVpp
Output load current VIN = 8 V–20 V 0 8 10 A
Output over current VIN = 12 V 12.9 A
Switching Frequency VIN = 12 V, Voutput2/10 A 355 kHz
Efficiency VIN = 12 V, Vout2 at 10 A, Vout1: off 94.33%
Operating temperature 25 °C

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3 Schematic

Figure 3-1. TPS51225EVM-133 Schematic

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www.ti.com Test Setup

4 Test Setup
4.1 Test Equipment
Voltage Source: The input voltage, VIN, should be a 0-V to 20-V variable DC source capable of supplying 10
ADC. Connect VIN to J1 as shown in Figure 4-2.
Multimeters:
• V1: VIN at TP1 (VIN) and TP6 (GND)
• V2: Vout1 at TP2 (Vout1) and TP7 (GND)
• V3: Vout2 at TP3 (Vout2) and TP8 (GND)
• A1: VIN input current
Output Load: The output load should be an electronic constant resistance mode load capable of 0 ADC to 15
ADC.
Oscilloscope: A digital or analog oscilloscope can measure the output ripple. Set the oscilloscope for the
following:
• 1-MΩ impedance
• 20-MHz bandwidth
• AC coupling
• 4-µs/division horizontal resolution
• 50-mV/division vertical resolution
Use test points TP2 (Vout1), TP3 (Vout2), TP7 (GND), and TP8 (GND) for measuring the output ripple voltage
by placing the oscilloscope probe tip through TP2/TP3 and holding the ground barrel on TP7/TP8 as shown in
Figure 4-1. Using a leaded ground connection can induce additional noise due to the large ground loop.

Metal Ground Barrel

Probe Tip

TP2/TP3 TP7/TP8

Figure 4-1. Tip and Barrel Measurement for VOUT Ripple

Fan: Some of the components in this EVM can approach temperatures of 60°C during operation. A small fan
capable of 200–400 linear feet per minute (LFM) is recommended to reduce component temperatures while the
EVM is operating. Do not probe the EVM while the fan is not running.
Recommended Wire Gauge:
1. VIN to J1(12-V input):
The recommended wire size is 1× American wire gauge (AWG) #14 per input connection, with the total
length of wire less than four feet (2-feet input, 2-feet return).
2. J2, J3 to Load1, Load2:
The minimum recommended wire size is AWG #14, with the total length of wire less than four feet (2-feet
output, 2-feet return).

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4.2 Recommended Test Setup

FAN

V2 Load1

+
V1 DC
Source
Vin
A1 -

V3 Load2
-

Figure 4-2. TPS51225EVM-133 Recommended Test Setup

Figure 4-2 is the recommended test setup for evaluating the EVM. Working at an ESD workstation, make sure
that any wrist straps, bootstraps, or mats are connected referencing the user to earth ground before power is
applied to the EVM.
Input Connections:
1. Prior to connecting the DC input source, VIN, it is advisable to limit the source current from VIN to 10-A
maximum. Make sure VIN is initially set to 0 V and connected as shown in Figure 4-2.
2. Connect a voltmeter, V1, at TP1 (VIN) and TP6 (GND) to measure the input voltage.
3. Connect a current meter, A1, to measure the input current.
Output Connections:
1. Connect Load1 to J2 and set Load to constant resistance mode to sink 0 ADC before VIN is applied
2. Connect a voltmeter, V2, at TP2 (Vout1) and TP7 (GND) to measure the output1 voltage.
3. Connect Load2 to J3 and set Load to constant resistance mode to sink 0 ADC before VIN is applied.
4. Connect a voltmeter, V3, at TP3 (Vout2) and TP8 (GND) to measure the output2 voltage.
Other Connections:
Place a fan as shown in Figure 4-2 and turn it on, making sure air is flowing across the EVM.

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5 Configurations
Make all switcher selections before applying power to the EVM. Configure this EVM per the following:
Enable1 Selection
The EN1 pin can be set by S1.
Default setting: S1 to OFF to disable the Output1
Table 5-1. EN1 Selection
Switcher set to SKIPSEL Selection
ON Enable the Output1
OFF Disable the Output1

Enable2 Selection
Default setting: S2 to OFF to disable the Output2
Table 5-2. EN2 Selection
Switcher set to Enable Selection
ON Enable the Output2
OFF Disable the Output2

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6 Test Procedure
6.1 Line/Load Regulation and Efficiency Measurement Procedure
1. Set up the EVM as described in Section 4 and Figure 4-2.
2. Ensure Load1 and Load2 are set to constant resistance mode and to sink 0 ADC.
3. Ensure the configuration settings per Section 5.
4. Ensure S1 and S2 are in the OFF position before VIN is applied.
5. Increase VIN from 0 V to 12 V. Use V1 to measure input voltage.
6. Switch S1 to the ON position to enable the Output1.
7. Use V2 to measure Vout1 voltage.
8. Vary Load1 from 0–10 ADC. Vout1 should remain in load regulation.
9. Vary VIN from 8 V to 20 V. Vout1 should remain in line regulation.
10. Switch S1 to the OFF position to disable the Output1.
11. Switch S2 to the ON position to enable the Output2.
12. Use V3 to measure Vout2 voltage.
13. Vary Load2 from 0–10 ADC. Vout2 should remain in load regulation.
14. Vary VIN from 8 V to 20 V. Vout2 should remain in line regulation.
15. Switch S2 to the OFF position to disable the Output2.
16. Decrease Load1 and Load2 to 0 A.
17. Decrease VIN to 0 V.
6.2 List of Test Points
Table 6-1. The Functions of Each Test Points
Test Points Name Description
TP1 Vin 12-V input
TP2 Vout1 5-V output
TP3 Vout2 3.3-V output
TP4 VREG5 5-V LDO output
TP5 VREG3 3.3-V LDO output
TP6 GND Ground
TP7 GND Ground
TP8 GND Ground
TP9 GND Ground
TP10 PGOOD Power Good
TP11 EN2 Enable2
TP12 EN1 Enable1
TP13 VCLK Clock output for charge pump
TP14 SW1 Switching node of Output1
TP15 SW2 Switching node of Output2
TP16 VCP 14-V charge bump voltage
TP17 GND Ground

6.3 Equipment Shutdown


1. Shut down Load1 and Load2.
2. Shut down VIN.
3. Shut down the fan.

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7 Performance Data and Typical Characteristic Curves


Figure 7-1 through Figure 7-17 present typical performance curves for the TPS51225EVM-133.
7.1 5-V Efficiency
100

90

80

Efficiency (%)

70

60

50
VIN = 12 V
VIN = 20 V
VIN = 8 V
40
0.001 0.01 0.1 1 10
Output Current (A)
G001

Figure 7-1. 5-V Efficiency

7.2 5-V Load Regulation


5.08

5.06

5.04
Output Voltage (V)

5.02

4.98
VIN = 12 V
VIN = 20 V
VIN = 8 V
4.96
0.001 0.01 0.1 1 10
Output Current (A)
G002

Figure 7-2. 5-V Load Regulation

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7.3 3.3-V Efficiency


100

90

80

70

60

Efficiency (%)
50

40

30

20
VIN = 12 V
10 VIN = 20 V
VIN = 8 V
0
0.001 0.01 0.1 1 10
Output Current (A)
G003

Figure 7-3. 3.3-V Efficiency

7.4 3.3-V Load Regulation


3.38

3.36

3.34
Output Voltage (V)

3.32

3.3

3.28
VIN = 12 V
VIN = 20 V
VIN = 8 V
3.26
0.001 0.01 0.1 1 10
Output Current (A)
G004

Figure 7-4. 3.3-V Load Regulation

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7.5 Enable Turn-On/Turn-Off

TPS5 1225 EVM-133 Test Condition: TPS5 1225 EVM-133 Test Condition:
Enable Start-up 12 VIN, 5 V/5 A, 3.3 V/5 A Enable Shutdown 12 VIN, 5 V/5 A, 3.3 V/5 A

CH1: EN CH1: EN

CH2: 5 VOUT CH2: 5 VOUT

CH3: 3.3 VOUT CH3: 3.3 VOUT

CH4: PGOOD

CH4: PGOOD

TIME 400 µs/Div TIME 400 µs/Div


Figure 7-5. EN1 and EN2 Turn-On Figure 7-6. EN1 and EN2 Turn-Off

7.6 Output Ripple

TPS5 1225 EVM-133 Test Condition: TPS5 1225 EVM-133 Test Condition:
5 V Output Ripple 12 VIN, 5 V/10 A, 3.3 V/0 A 3.3 V Output Ripple 12 VIN, 5 V/0 A, 3.3 V/10 A

CH1: 5 V Output Ripple CH1: 3.3 V Output Ripple

TIME 4 µs/Div TIME 4 µs/Div


Figure 7-7. 5-V Output Ripple Figure 7-8. 3.3-V Output Ripple

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7.7 Switching Node

TPS5 1225 EVM-133 Test Condition:


TP5 1225 EVM-133 Test Condition:
3.3 VOUT Switching Node 12 VIN, 5 V/0 A, 3.3 V/10 A
5 VOUT Switching Node 12 VIN, 5 V/10 A, 3.3 V/0 A

CH1: SW2
CH1: SW1

TIME 400 ns/Div TIME 200 ns/Div


Figure 7-9. 5-V Switching Node Figure 7-10. 3.3-V Switching Node

7.8 5-V Output Transient with Auto-skip Mode

TPS5 1225CEVM-133 Test Condition: TPS5 1225CEVM-133 Test Condition:


5 VOUT Output Transient 12 VIN, 5 V/0 A-5 A, 3.3 V/0 A 5 VOUT Output Transient 12 VIN, 5 V/0 A-5 A, 3.3 V/0 A
from DCM to CCM from CCM to DCM

CH1: 5 VOUT Output CH1: 5 VOUT Output

CH2: 5 VOUT Current CH2: 5 VOUT Current

TIME 40 µs/Div TIME 40 µs/Div


Figure 7-11. 5-V Output Transient from DCM to Figure 7-12. 5-V Output Transient from CCM to
CCM DCM

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7.9 3.3-V Output Transient with Auto-skip Mode

TPS5 1225CEVM-133 Test Condition: TPS5 1225 EVM-133 Test Condition:


3.3 VOUT Output Transient 12 VIN, 5 V/0 A, 3.3 V/0 A-5 A 3.3 VOUT Output Transient 12 VIN, 5 V/0 A, 3.3 V/0 A-5 A
from DCM to CCM from CCM to DCM

CH1: 3.3 VOUT Output CH1: 3.3 VOUT Output

CH2: 3.3 VOUT Current CH2: 3.3 VOUT Current

TIME 40 µs/Div TIME 40 µs/Div


Figure 7-13. 3.3-V Output Transient from DCM to Figure 7-14. 3.3-V Output Transient from CCM to
CCM DCM

7.10 Output Prebias Turn-On

TPS5 1225CEVM-133 Test Condition: TPS5 1225CEVM-133 Test Condition:


5 VOUT 2.5 V Pre-bias 12 VIN, 5 V/0 A, 3.3 V/0 A 3.3 VOUT 2 V Pre-bias 12 VIN, 5 V/0 A, 3.3 V/0 A
Enable Start-up Enable Start-up

CH1: EN1 and EN2 CH1: EN1 and EN2

CH2: 5 VOUT CH2: 5 VOUT

CH3: 3.3 VOUT CH3: 3.3 VOUT

CH4: PGOOD CH4: PGOOD

TIME 400 µs/Div TIME 400 µs/Div


Figure 7-15. 5-V Output, 2.5-V Prebias Start-Up Figure 7-16. 3.3-V Output, 2-V Prebias Start-Up

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7.11 Thermal Image

Figure 7-17. Top Board at 12 VIN, 5 V/10 A, 3.3 V/10 A, 25°C Ambient Without Airflow

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8 EVM Assembly Drawing and PCB Layout


The following figures (Figure 8-1 through Figure 8-6) show the design of the TPS51225EVM-133 printed circuit
board. The EVM has been designed using four layers, 2-oz copper circuit board.

Figure 8-1. TPS51225EVM-133 Top Layer Assembly Drawing

Figure 8-2. TPS51225EVM-133 Bottom Assembly Drawing

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Figure 8-3. TPS51225EVM-133 Top Copper

Figure 8-4. TPS51225EVM-133 Layer 2 Copper

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Figure 8-5. TPS51225EVM-133 Layer 3 Copper

Figure 8-6. TPS51225EVM-133 Layer 4 Copper

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9 Bill of Materials
This is the EVM components list according to the schematic shown in Figure 3-1.
Table 9-1. EVM Components List
Qty RefDes Description MFR Part Number
4 C1, C2, C3, C4 Capacitor, ceramic, 22 µF, 25 V, X5R, 20%, 1210 Murata GRM32ER61C226KE20L
6 C10, C15, C19, C20, C21, Capacitor, ceramic, 0.1 µF, 50 V, X7R, 10%, 0603 STD STD
C22
4 C5, C6, C26, C27 Capacitor, ceramic, 0.01 µF, 50 V, X7R, 10%, 0603 STD STD
3 C7, C8, C9 Capacitor, ceramic, 1 µF, 10 V, X7R, 10%, 0603 STD STD
2 C11, C12 Capacitor, POS, 330 µF, 6.3 VDC, 18 mΩ, 20%, 7343 Sanyo 6TPE330MIL
2 C16, C17 Capacitor, POS, 470 µF, 4 VDC, 18 mΩ, 20%, 7343 Sanyo 4TPE470MIL
1 D1 Diode, Schottky barrier array, 70 mA, 40 V, SOT363 BAS40DW-04 Diodes
1 L1 Inductor, SMT, 3.3 µH, 12.3 A, 9.2 mΩ, 11.2 mm × 10.0 Toko FDVE1040-H-3R3M
mm
1 L2 Inductor, SMT, 2.2 µH, 14.2 A, 6.1 mΩ, 11.2 mm × 10.0 Toko FDVE1040-H-2R2M
mm
2 Q1, Q2 MOSFET, Dual N-Chan, 30 V, 25 A, QFN-8 POWER TI CSD87352Q5D
9 R1, R3, R4, R5, R7, R19, Resistor, chip, 0 Ω, 1/16W, 1%, 0603 STD STD
R20, R21, R22
2 R10, R11 Resistor, chip, 30.1 kΩ, 1/16W, 1%, 0603 STD STD
1 R18 Resistor, chip, 51.1 kΩ, 1/16W, 1%, 0603 STD STD
1 R12 Resistor, chip, 100 kΩ, 1/16W, 1%, 0603 STD STD
1 R14 Resistor, chip, 15.0 kΩ, 1/16W, 1%, 0603 STD STD
2 R15, R17 Resistor, chip, 10.0 kΩ, 1/16W, 1%, 0603 STD STD
1 R16 Resistor, chip, 7.50 kΩ, 1/16W, 1%, 0603 STD STD
1 R6 Resistor, chip, 2.21 Ω, 1/16W, 1%, 0603 STD STD
1 R2 Resistor, chip, 4.02 Ω, 1/16W, 1%, 0603 STD STD
1 U1 IC, Dual Synchronous Step-Down Controller with 5-V/3.3- TI TPS51225RUK
V LDOs for Notebook System Power DFN-20

10 Revision History
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.
Changes from Revision * (June 2012) to Revision A (February 2022) Page
• Updated the numbering format for tables, figures, and cross-references throughout the document. ................3
• Updated the user's guide title............................................................................................................................. 3

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