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Scroll Enclosure Air Compressor 15-60 HP: Description

This document provides safety guidelines and specifications for a Powerex Scroll Enclosure Air Compressor ranging from 15-60 HP. It describes the key features of the oil-less rotary scroll compressor technology including continuous duty cycle and virtually maintenance free operation. The document outlines important safety precautions and warnings regarding electrical safety, moving parts, and proper use of protective equipment. It also provides a specification chart listing technical details like discharge air capacity and voltage for different compressor models.

Uploaded by

Alain Mancera
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
387 views28 pages

Scroll Enclosure Air Compressor 15-60 HP: Description

This document provides safety guidelines and specifications for a Powerex Scroll Enclosure Air Compressor ranging from 15-60 HP. It describes the key features of the oil-less rotary scroll compressor technology including continuous duty cycle and virtually maintenance free operation. The document outlines important safety precautions and warnings regarding electrical safety, moving parts, and proper use of protective equipment. It also provides a specification chart listing technical details like discharge air capacity and voltage for different compressor models.

Uploaded by

Alain Mancera
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Scroll Enclosure Air Compressor 15-60 HP

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.

Description
Powerex Scroll Enclosure Air Compressors are designed to supply
continuous oil-free air by using the most advanced scroll technology.
These turn-key packages are extremely quiet and offer electronic
control that will reduce electrical power consumption.
The Powerex Oil-less Rotary Scroll Air Compressor has advanced
scroll compressor technology through the development of a
completely oil-less unit. The Powerex Scroll Compressor offers a
dynamically balanced air end which insures vibration-free operation.
The rotary design permits a continuous 100% duty cycle. No oil
separation, oil filtration, or inlet valves are required on the Powerex
Scroll unit. The compressor is virtually maintenance free.
The Powerex Oil-less Rotary Scroll Air Compressor is based on the
theory of scroll compression. A scroll is a free standing, intricate
spiral bounded on one side by a solid, flat plane or base. A scroll set,
the basic compression element of a scroll compressor, is made up
of two identical spirals which form right and left hand parts. One of Safety Guidelines
these scroll components is indexed or phased 180° with respect to
This manual contains information that is very important to know
the other so the scrolls can mesh. Crescent-shaped gas pockets are
and understand. This information is provided for SAFETY and to
formed and bounded by the spirals and the base plate of both scrolls.
PREVENT EQUIPMENT PROBLEMS. To help recognize this information,
As the moving scroll is orbited around the fixed scroll, the pockets
observe the following symbols.
formed by the meshed scrolls follow the spiral toward the center
and diminish in size. The moving scroll is prevented from rotating Danger indicates an imminently hazardous
during this process so the 180° phase relationship of the scrolls is situation which, if not avoided, WILL result in
death or serious injury.
maintained. The compressor’s inlet is at the outer boundary of the
scrolls. The entering gas is trapped in two completely opposite gas Warning indicates a potentially hazardous
pockets and compressed as the pockets move toward the center. The situation which, if not avoided, COULD result in
death or serious injury.
compressed gas is discharged through the outlet at the center of the
fixed scroll so no valves are needed. Caution indicates a potentially hazardous situation
which, if not avoided, MAY result in minor or
SPECIFICATIONS moderate injury.
Product SE Series Enclosed Scroll Air Compressor Notice indicates important information, that if not
Performance Specifications See pg 2 followed, may cause damage to equipment.
Lubrication Grease-filled Bearing NOTE: Note indicates information that requires special attention.
Operating Voltages 3Ø - 208-230/460/575 Volts, 60 Hz
Since the air compressor makes up a high pressure system, the
Compression Cycle Scroll following safety precautions must be observed at all times.
Motor Overload Protection Motor Protector/Circuit Breaker
1. Read all manuals included with this product carefully. Be
Pressure Settings Cut in: 90psig Cut out: 116psig thoroughly familiar with the controls and the proper use of the
Overpressure Protection Safety Valve Factory Set and Sealed equipment.
Outlet Air Connections See pg 2 2. Follow all local electrical and safety codes as well as in the United
Drive 3V Belt States, the National Electrical Codes (NEC) and Occupational
Control Panel UL508A Listed Safety and Health Act (OSHA).
Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN596200AV • 02/2017
P 1.888.769.7979 • F 513.367.3125 • [Link] Page 1 of 28
Scroll Enclosure Air Compressor
15-60 HP

Specification Chart
Max Pressure Noise Level Discharge Discharge Air
Model HP SCFM @ 100 PSIG Voltage
PSIG dB(A) Connection Approach Temp
SED15B 7.5 (2) 116 46.2 208/230/460 63 1” NPT 15°F
SED20B 10 (2) 116 62.4 208/230/460 64 1” NPT 16°F
SET225 7.5 (3) 116 69.3 208/230/460 65 1” NPT 19°F
SET30B 10 (3) 116 93.6 208/230/460 66 1” NPT 20°F
SEQ40B 10 (4) 116 125 208/230/460 66 1 ¼” NPT 16°F
SEH45B 7.5 (6) 116 139 208/230/460 66 1 ¼” NPT 16°F
SEP50B 10 (5) 116 156 208/230/460 67 1 ¼” NPT 19°F
SEH60B 10 (6) 116 187 208/230/460 69 1 ¼” NPT 20°F

8. Check all fasteners at frequent intervals for proper tightness.

Motors, electrical equipment and controls can


Breathable Air Warning cause electrical arcs that will ignite a flammable
gas or vapor. Never operate or repair in or near a flammable gas or vapor.
This unit is NOT equipped and should NOT be used “as is” to Never store flammable liquids or gases in the vicinity of the unit.
supply breathing quality air. For any application of air for human
Never operate compressor pump without a
consumption, you must fit the air compressor with suitable in- protective guard. This unit can start automatically
line safety and alarm equipment. This additional equipment is without warning. Personal injury or property damage could occur from
necessary to properly filter and purify the air to meet minimal contact with moving parts.
specifications for Grade D breathing as described in Compressed
9. Do not wear loose clothing or jewelry that will get caught in the
Gas Association Commodity Specification for Air, OSHA, ANSI
moving parts of the unit.
and/or Canadian Standards Associations (CSA).
When the SE series compressor unit is used as part of an Surface may be hot even if unit is stopped.
appropriately configured Medical Air System, meeting all
10. Keep fingers away from a running unit; fast moving and hot
requirements of NFPA 99, it is safe to utilize as a breathing air
parts will cause injury and/or burns.
source.
11. If the equipment should start to vibrate abnormally, STOP the
DISCLAIMER OF WARRANTIES
unit and check immediately for the cause. Vibration is generally
IN THE EVENT THE COMPRESSOR IS USED FOR THE PURPOSE a warning of trouble.
OF BREATHING AIR APPLICATION AND PROPER IN-LINE SAFETY
12. To reduce fire hazard, keep unit exterior free of oil, solvent, or
AND ALARM EQUIPMENT IS NOT SIMUTANEOUSLY USED,
excessive grease.
EXISTING WARRANTIES ARE VOID, AND POWEREX DISCLAIMS
ANY LIABILITY WHATSOEVER FOR ANY LOSS, PERSONAL INJURY An ASME code safety relief valve with a setting no
OR DAMAGE. higher than the tank maximum allowable working
pressure MUST be installed in the air lines or in the tank of any compressor.
The ASME safety valve must have sufficient flow and pressure ratings to
3. Only persons well acquainted with these rules of safe operation protect the pressurized components from bursting.
should be allowed to use the compressor.
13. Never attempt to adjust ASME safety valve on compressed air
4. Keep visitors away and NEVER allow children in the work area. units. Keep safety valve free from paint and other accumulations.
5. Wear safety glasses and use hearing protection when operating
Never attempt to repair or modify a tank! Welding,
the unit.
drilling or any other modification will weaken the
6. Do not stand on or use the unit as a handhold. tank resulting in damage from rupture or explosion. Always replace worn,
cracked or damaged tanks.
7. Before each use, inspect compressed air system and electrical
components for signs of damage, deterioration, weakness or
leakage. Repair or replace defective items before using.

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Scroll Enclosure Air Compressor
15-60 HP

Drain liquid from tank daily.

14. Tanks rust from moisture build-up, which weakens the tank.
Make sure to drain tank regularly and inspect periodically for
unsafe conditions such as rust formation and corrosion.
15. Fast moving air will stir up dust and debris which may be harmful.
Release air slowly when draining moisture or depressurizing a
compressor system.

Installation
Figure 1
Disconnect, tag and lock out power source then
release all pressure from the system before Transportation by Crane
attempting to install, service, relocate or perform any maintenance.
Use openings at bottom of the unit to lift up by cable, lifting straps
Do not lift or move unit without appropriately rated
etc. Make sure all lifting devices are rated for the maximum load.
equipment. Be sure the unit is securely attached to
lifting device used. Do not lift unit by holding on to tubes or coolers. Do not Be sure to use pads in order to protect the panels.
use unit to lift other attached equipment.

Never use the wood shipping skids for mounting


the unit.

Do not locate the air inlet near steam, paint


spray, sandblast areas or any other source of
contamination.

NOTE: If compressor system is installed in a hot, moist environment,


supply compressor pump with clean, dry outside air. Pipe supply air
in from external sources. Figure 2
Failure to properly install a tank can lead to cracks
at the welded joints and possible bursting or Installation Site
leakage.
1. The scroll compressor must be located in a clean, well lit and
well ventilated area. A contaminated area can clog the intake
Unpacking filter and / or intake metal mesh.
After unpacking the unit, inspect carefully for any damage that may
2. The area should be free of excessive dust, toxic or flammable
have occurred during transit. Make sure to tighten fittings, bolts, etc.,
gases, moisture and direct sunlight.
before putting unit into service.
3. Never install the compressor where the ambient temperature
Do not operate unit if damaged during shipping,
is higher than 104°F or where humidity is high. High humidity
handling or use. Damage may result in unsafe
conditions and cause injury or property damage. will cause electrical short circuit and rusting of components.
4. Clearance must allow for safe, effective inspection and
The compressor nameplate should be checked to see if the unit is maintenance.
the correct model and voltage as ordered. A minimum of 24 inches of clearance for sides, 40
Precautions During Transportation & Movement – inch clearance from the top is required. Consult
OSHA and NEC for requirements on clearance for electrical access. 36
Transportation by Forklift inches or more may be required.
Use openings for forklift under both sides of the unit.
5. If necessary, use metal shims or leveling pads to level the
compressor. Never use wood to shim the compressor.
Avoid damaging the panel with tips of forklift.

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Scroll Enclosure Air Compressor
15-60 HP

Ventilation Exhaust CFM Required


Total HP
1. If the scroll compressor is located in a totally enclosed room, Figure A Figure B
an exhaust fan with access to outside air make up air must be 15 5000 1700
installed.
20 6700 2200
2. Never restrict the cooling fan exhaust air or the intake cooling
22.5 7600 2500
air.
30 10100 3400
3. Vent the exhaust air outside to prevent the compressor from
40 13500 4500
operating at high temperatures and shutting down.
45 15100 5000
4. Never locate the compressor where hot exhaust air from other
heat generating units may be pulled into the unit. 50 16800 5600
60 20200 6700
Suggested Ventilation System
Table 1
The temperature rise in the room must be kept to a maximum of
10 F. The BTU capacity of the vent system should be sized for the Wiring
full operating HP rating of the compressor. Suggested fan capacity at
All wiring and electrical connections must be
0 static pressure is shown below. If static pressure is higher, the fan
performed by a qualified electrician. Installations
capacity should be increased. must be in accordance with local and national codes.
An exhaust duct may be installed to capture the warm air exiting
the compressor enclosure. The opening of the exhaust duct should Overheating, short circuiting and fire damage will
be about 6 inches larger on each side than the vent openings on the result from inadequate wiring.
compressor top panel. The duct should not obstruct removal of the
top panel for service. Leave between 8 and 12 inches of clearance. The The Powerex Scroll Enclosure Air Compressor is completely factory
CFM capacity of the exhaust fan should be increased to compensate wired and requires only a 3 phase supply circuit. A set of terminals
for duct flow losses. Increase CFM if incoming air is above 85°F. is provided for connection of the supply conductors and ground
conductor.
A 2-inch opening is provided for conduit or cord connection.
Wiring must be installed in accordance with National Electric
Code and local codes and standards that have been set up covering
electrical apparatus and wiring. Consult the codes and standards and
observe local ordinances. Be certain that adequate wire sizes are
used, and that:
1. Service is of adequate ampere rating.
2. The supply line has the same electrical characteristics (voltage
cycles and phase) as the motor.
3. Ensure the line wire is the proper size and that no other
Figure 3
equipment is operated from the same line.
Grounding
This product must be grounded. Grounding reduces the risk of
Improperly grounded electrical components are
shock hazards. Make sure all the components are
properly grounded to prevent death or serious injury.

electrical shock by providing an escape wire for the electrical current


if short circuit occurs.
All electrical hook-ups must be performed by a qualified electrician.
Installations must be in accordance with local and national electrical
Figure 4 codes.
1. A service disconnect and fuses or a circuit breaker must be
installed to supply electric power to this compressor. Make
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Scroll Enclosure Air Compressor
15-60 HP

sure the circuit is sized to handle the full operating load as condensation can gather and freeze.
shown in the table on the unit wiring diagram or rating decal. Apply air pressure to the piping installation and make sure all joints
For some models supplied by Powerex as part of an NFPA99 are free from leaks BEFORE underground lines are covered. Before
Medical Air System, a service disconnect is incorporated into putting the unit into service, find and repair all leaks in the piping,
the front instrument panel. This disconnect does not provide fittings and connections.
circuit overload or short circuit protection. Select the size of the air receiver so that the combined volume of
2. On SED – SET models, access the electric panel and wiring area
by removing the right side panel. Differential* Duplex Triplex Quad Penta Hex
On SEQ, SEP, and SEH models the electric panel and wiring Min. 120 120 200 200 240
area is behind the front center panel. Models that are part of Standard 120 120 120 200 240
Medical Air Systems have an additional access cover on the
Max. 120 120 120 120 200
roof panel over the instrument area.
*Pressure setting selected on control panel
3. Using appropriate strain relief and cable management
Table 2
techniques, connect the power cable to the power junction
block and the ground wire to the ground bar. Consult your NEC the air receiver and facility piping results in a long enough cycle time
and local codes for wire size. to keep any individual motor from starting more than once every 3.43
General Fault Dry Contact Connections minutes. Selecting the widest possible spread between high and low
system set point pressure along with the largest differential for each
1. Turn the compressor off and lockout the power to the pump interval will reduce the starting frequency.
compressor per OSHA standards.
The table below shows the recommended tank size in gallons per
2. Remove the front door panel for SEQ-SEH units, and the right model. Some conditions of air usage may require additional volume.
panel for SED-SET units, from the scroll cabinet to access the
operating panel. 1. Make sure the piping is lined up without being strained or
twisted when assembling the piping to the scroll enclosure.
3. Output wires should be connected between terminals 10 and
11. The dry contacts are normally closed; when there is a fault 2. Appropriate expansion loops or bends should be installed at
or loss of power to the system, the contacts open. The contact the compressor to avoid stresses caused by changes in hot and
rating is as follows: 240VAC/2A or 30VDC/2A, maximum. cold conditions.

4. For larger load devices such as a horn or emergency light, a 3. Piping supports should be anchored separately from the
relay should be used. compressor to reduce noise and vibration.

5. The signal wires should be between 16 and 18 AWG. 4. Never use any piping smaller than the compressor outlet
connection.
6. Replace the door panel to the scroll compressor cabinet.
Never use plastic (PVC) pipe for compressed air.
5. Use flexible hose to connect the outlet of the compressor to
Serious injury or death could result. the piping so that the vibration of the compressor does not
transfer to the piping.
7. Return the power to the compressor system.
Safety Valves
Piping Safety Valves must be installed on every receiver. The flow capacity
Any tube, pipe or hose connected to the unit must be able to of a safety valve should be equal to or greater than the capacity of
withstand the temperature generated and retain the pressure. All the compressor.
pressurized components of the air system must have a pressure 1. The pressure setting of the safety valve must not be greater
than the maximum working pressure of the air receiver.
Never install a shut-off valve between a compressor
pump and the tank without an appropriate safety 2. Safety valves should be placed ahead of any possible blockage
valve. Personal injury and/or equipment damage may occur. Never use point in the system, i.e. shutoff valve.
reducers in discharge piping.
3. Avoid connecting the safety valve with any tubing or piping.
rating higher than or equal to the ASME safety valve setting. Incorrect 4. Manually operate the safety valve every six months to avoid
selection and installation of any tube, pipe or hose could result in sticking or freezing.
bursting and injury.
The Powerex Scroll Enclosure Air Compressor has an ASME
safety relief valve at the outlet pipe nipple connection point. Bury
underground lines below the frost line and avoid pockets where
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Scroll Enclosure Air Compressor
15-60 HP

Check Valves Do not modify the internal flow path of the


compressor unit. Do not modify the access covers
Do not install a check valve between the compressor and the air or latches. Improper modifications may result in risk of bursting, risk of
receiver or facility piping. If a check valve is installed, the compressor injury and risk of equipment damage. Do not operate the system with
pressure sensor will see rapid pressure drops and cause short cycling access covers removed, as this will result in the risk of injury due to access
of the motors and other control problems. to internal moving or hot parts.

Isolation Valves Do not modify the electric controls or add any


An isolation valve should be installed between the compressor and auxiliary loads to the electric system that are not
the air receiver to facilitate maintenance. Make sure the valve is open part of the original Powerex design. The main power and control power
circuits may be damaged by unauthorized loads or modifications resulting
when operating the compressor. A second isolation valve should be
in a risk of death or injury or equipment damage.
installed between the air receiver and the facility piping.
Intake Air Connections Control Panel – Display & Input
Powerex 7.5 and 10 HP Scroll enclosed models normally have an The Powerex scroll enclosure air compressor has a power control
intake filter assembled to each compressor pump. These filters are switch and a touch screen or HMI panel on the front to allow
located internal to the sound mitigating compartment to provide operation and monitoring of the unit. See Controls section for details
maximum protection for the pump and reduce noise near the on operating the unit using the touch screen.
enclosed compressor system.
For models supplied with remote intake capability, such as those
used in Medical Air systems and other special applications the pump
intakes are routed together and an externally mounted air filter
assembly is installed. This filter is provided with an isolation valve so
that if the unit is removed from service the branch connection to the
main intake header can be closed. NOTICE operating the compressor
unit with the isolation valve closed will result in catastrophic damage
to the pumps. Powerex provides the valves with the handle removed
and stored in the system control enclosure. We suggest utilization of
this handle be controlled to prevent accidental operation with the Figure 5
valve closed. Multi stack models suc as the SEQ SEP and SE H series
will have a filter and valve for each stack. The switch beside the screen controls power to the motor starters.
When the system is energized the HMI screen will be lit and the control
Unit Vibration Isolation screen is active, but the motors will not run until the ON button is
Each pump motor assembly in the Powerex unit has isolation pushed. When ON is pushed, the center section of the switch will
mounting between its support rails and the system frame. Additional illuminate, enabling the PLC control of the system, and will remain lit
isolation is not required, but is allowable if desired. Powerex can until the OFF button is pushed. The OFF button on the switch may be
supply cork rubber composite mounting pads to use under the used to stop the compressors at any time. The switch does not turn
corners of the base platforms if desired. Contact customer service if off power to the panel so be sure to lock out the power source before
necessary. Some systems may be provided with the isolation pads. opening the panel for service.
Condensation and Condensation Separators NOTE: The “Jog” function on the screen overrides the ON switch.
The motors will operate if the Jog button is continually depressed. To
The Powerex 7.5 and 10 HP Scroll Enclosed compressor units include
reach “JOG” press the SYSTEM STATUS button, then press PUMP INFO
after coolers that will generate condensation in the compressed air
for the pump module you want to jog.
outlet lines. Some models are shipped with condensate traps for field
installation external to the enclosure and systems will typically have
condensate traps installed by Powerex. Locate the condensate traps
where they can be conveniently accessed for maintenance. When an
isolation valve is used for a compressor unit, it may be beneficial to
locate the trap on the compressor side so the trap can be isolated
with the unit for maintenance and service.
Do not install check valves between the
compressor unit and the system air receiver. The
compressor pressure sensor must be in full connection with the air receiver
for the controls to operate properly. Installation of a check valve will usually
result in short cycling the compressors and may damage the motors and
controls and reduce the compressor service life.
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Scroll Enclosure Air Compressor
15-60 HP

The PUMP INFO screen is shown below. Press the > arrow button
to jog pumps.

Figure 6

Use the < arrow button to go back and select the next pump.
If the SYSTEM STATUS screen is not visible, go back to the MAIN
screen and select SYSTEM STATUS (see below).

Figure 7

Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN596200AV • 02/2017


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Scroll Enclosure Air Compressor
15-60 HP

Operation Go to page 2 of the SELECT SETPOINT screen.


Before Start Up
1. Make sure all safety warnings, labels and instructions have
been read and understood before continuing.
2. Remove any shipping materials, brackets, etc.
3. Confirm that the electric power source and ground have been
firmly connected.
4. Check the belts for tightness.
5. Be sure all pressure connections are tight.
6. Check to be certain all safety relief valves etc., are the proper
Figure 9
size.
7. Securely mount all panels and guards.
The second page of the SETUP screen will appear.
8. Check that all fuses, circuit breakers etc., are the proper size.
9. Make sure the inlet filter is properly installed.
10. Secure the area around the compressor to prevent
unauthorized access during this check. Remove the panels so
the motor pulley on each set is visible.

Check motor rotation before operating the unit.

Turn power on the unit and exercising extreme caution, use the HMI
display/input screen to jog each motor. (To reach the JOG function,
select SYSTEM STATUS from the MAIN screen, then select PUMP INFO
for each installed pump/ motor set). Powerex wires the controls so all Figure 10
motors rotate in the same direction. Correct rotation is CW looking at
the basemount, opposite the pulley side. If all or any of the motors Touch the rectangle to enter the Authorization Code and enter
rotate incorrectly, lock out the power, correct the input wiring and seven digits using the keypad that appears. Powerex suggests using
recheck. If any motor wiring is ever disturbed or modified, recheck the last seven digits of the serial number.
each motor for proper rotation direction. Restore the access panels
before operating the unit.

Initial Start Up & Set Up of the Control


The control is programmed at the factory and default settings are
installed. To access certain control functions you will need to enter
a seven digit authorization code. You may select your own code. We
recommend using the last seven digits of the unit serial number.
To enter the code, from the SYSTEM STATUS screen touch SELECT
SETPOINT.

Figure 8

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Scroll Enclosure Air Compressor
15-60 HP

Table 3: The sequence is an example of operation of SEO4007. SEH3007 operate 6 air ends.

Start Up & Operation alarm screen will appear and the affected pump-motor will
be taken out of service. If the chosen settings are causing the
1. Follow all the procedures under “Before start-up” before
motors to start too frequently, the ALARM screen will appear
attempting operation of the compressor.
and the MOTOR WARNING indicator will illuminate. Motor
2. Switch on the electric source. warning will not take the motor out of service, but the user
3. Verify the display screen is lit. should take action to prevent motor overload and damage.
To reduce motor starting frequency, adjust the set points to a
4. If an isolation valve is installed between the compressor unit
wider range between High and Low and possibly increase the
and the air receiver, make sure it is open. Close the isolation
differential. If starting is still too frequent, a larger or additional
valve between the air receiver and the facility piping.
air receiver will be needed.
5. Pushing the ON button beside the touch screen will allow the
Shut Down
unit to start and operate automatically. Pushing the OFF button
will stop the motors, but the HMI screen will remain active. 1. Stop the compressor by pushing the OFF button.
6. If the pressure does not rise, turn the unit off, the unit is running NOTE: If the compressor rotates in reverse for more than five
backwards. Have a qualified electrician switch the breaker OFF seconds, the check valve needs to be cleaned or replaced.
and exchange two out of the three phases of electrical source.
If pressure is rising, allow the compressor unit to run. Each 2. Switch the breaker OFF if the compressor is not to be used for
compressor motor will automatically turn off as the pressure a long period of time.
rises and the maximum operating pressure is reached. Pressure Stopping the Compressor During Emergency Operation
settings may be adjusted as described below.
Stop the compressor by pushing the OFF button or by turning the
7. Open the isolation valve between the air receiver and the power off at the main disconnect panel.
facility piping. The compressor will start and stop each pump
as needed to maintain the pressure between the high and low Multi-stage Control
set points. As this compressor uses plural air ends, it employs multi-stage
8. After a few hours and again after a few days, check the display control. It can start and stop each air end according to pressure and
screen to see if the ALARM screen has appeared. If a HIGH air consumption, automatically select the number of air ends in
TEMPERATURE or MOTOR OVERLOAD condition occurs, the accordance with air consumption and achieve optimum and uniform
Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN596200AV • 02/2017
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Scroll Enclosure Air Compressor
15-60 HP

operation at all times as well as energy-saving and labor-saving The control automatically di\idcs the range between HIGH and LOW
operation. Operating Pressure into equal operating intervals. The differential for
1. Multi-stage control - Among air ends which are operating under the operating intervals may be adjusted by selecting STANDARD, MIN
group control, it stops the air end which has been operating for or MAX on the set up screen.
a longer time and restarts the air end whose operating time In STANDARD, the differential will be automatically set to have a
has been shorter, thus resulting in equalization of operating slight overlap between the individual pump intervals. Each interval
time of each air end and operation with a min. quantity of air will be 135% of the possible minimum value.
ends in accordance with air consumption and energy-saving In MIN, the differential will be automatically set to divide the
operation by eliminating waste of electricity. Table 3 on page available range into equal intervals with no overlap. The selection will
11 shows the relationship between pressure and the quantity result in the most frequent starting of the electric motors for a given
of air ends operating for an SEO model. The same concept is Operating Pressure range.
applied to 6 air ends for an SEH.
NOTE: more frequent motor starting can lead to reduced motor
2. Automatic Alteration: When air demand allows one or more life. Exceeding 17 .5 starts per hour will cause a warning display.
air ends to remain idle, the control will automatically shift
operation to equalize usage after 10 minutes. If air demand In MAX, the differential will be automatically set to increase the
increases and pressure drops, the control will energize overlap as compared to the Standard setting. Each interval will be
additional air ends as needed, starting the one with the longest 235% of the possible minimum interval. Select this mode to minimiu,
off time first. The control will also de-energize air ends as the frequency of motor starts. Motor start frequency can be reduced
pressure rises. by using larger air receiver tanks, selecting a wider range between
HIGH and LOW Operating Pressure und by selecting the widest
3. The control allows the user to adjust the pressure settings. differential.
To minimize power consumption, the user should select the
lowest maximum pressure that is suitable for the operations To minimize power consumption, select the lowest possible HlGH
being performed. The smallest gap between minimum and operating pressure and the smallest differential that avoids exceeding
maximum pressure that avoids too frequent motor starting the motor start frequency limit.
should also be selected. Performing Pressure Adjustments
4. The control will automatically prevent multiple motors from
starting simultaneously by inserting a three second delay.
Operating Panel & Settings
The Scroll Enclosure Air Compressor is controlled by a PLC
programmed at the Powerex factory. The operating status is displayed
on the HMI– touch screen panel on the front of the compressor unit.
The touch screen allows the user to select operating parameters
within predetermined limits set at the factory. The touch screen also
allows the user to change the display to get more information about
the operation of the individual compressor modules and to take action
based on alarms and warnings. This enclosed scroll system utilizes a
PLC for alternation and will change the pump sequence (Lead, Lag1,
Lag2 etc) after every start or after 10-minutes, which ever happens
first. The HMI offers a MIN and MAX system setpoint and three
calculated pressure differential settings. (Standard, Min and Max).
Figure 11

The factory default settings for HIGH and LOW Operating Pressures The above display is the SYSTEM STATUS screen. (For the SEH
Standard Models 90-116 PSIG model, only six sets of buttons/indicatoRS; will be shown).
Differential setting default is STANDARD
Table 4

Limits to difference between HIGH and LOW setpoints are:


Maximum Differential 50 PSIG
Minimum Differential 16 PSIG
Table 5

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Scroll Enclosure Air Compressor
15-60 HP

To adjust pressure settings, touch the SELECT SETPOINT button. The The PLC control for the scroll enclosure compressor will display
screen will change to a display similar to this: the ALARM screen and activate the GENERAL FAULT indicator on the
alarm screen display if either of the two conditions occurs:
1. High temperature at the sensor located at the after cooler
inlet. Each compressor module has its own sensor. A high
temperature condition will result in the power to that motor
being shut off. The GENERAL FAULT alarm display will stay on
and the circuit will stay off even after the sensor cools, and
can only be restored when the alarm is cleared by a user. If
a high temperature condition occurs, the reason should be
determined and corrected before restarting the circuit as
unrepairable damage to the scroll pump may result from
operation with repeated high temperature alarms.
2. Motor Overload, if the current to the motor exceeds the setting
of the adjustable motor protector, the contactor associated
with that motor is de-energized, and that motor will not run.
The alarm display and condition is maintained until the alarm
Figure 12 is cleared and the motor protector reset. The circuit will be
Touch the screen at either the HIGH SETPOINT or LOW SETPOINT restarted as needed. If a motor overload occurs, the root cause
button/indicator. A key pad display will be shown. should be determined and corrected or motor damage may
result.
Enter the desired pressure setting using the key pad and touch ENT.
The user can activate the acknowledge function (button labeled
CLR is clear, use it to backspace one digit.
ACKN) to allow the display to go back to SYSTEM STATUS or any other
CAN, or Cancel, voids the whole input, use it to start over. screen. Touch the VIEW button to advance to a screen showing which
pump-motor assembly is in fault and for what reason. The fault will
display and the affected pump-motor will be disabled until the RESET
button is pushed.

Figure 13

Pressure settings must be entered as whole numbers, no decimal


or factions. The individual intervals will be calculated and shown in
the display boxes on the right side of the setting screen. If numbers
are entered that are out of the allowed range, the input will be scaled
back to the range limit.
Alarm Signals

Figure 15
The PUMP MAINT indicator will activate when the running hours
of any pump accumulates to a required maintenance interval. The
system is designed for multiple pumps to accu­mulate hours evenly
and for maintenance intervals to be ap­proached simultaneously.
To prevent nuisance PUMP MAINT indications, all applicable
maintenance counters should be reset after the required maintenance
actions are performed. Use ACKN to allow the STATUS screen or other
screens to be displayed. Touch the VIEW button to advance to the
Figure 14
next screen. Consult the maintenance schedule on page 15 and scroll

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Scroll Enclosure Air Compressor
15-60 HP

air compressor manual for details of what maintenance needs to System Trends
be performed. To reset the PUMP MAINT indicator for an individual
The following additional information is available by
pump, open the PUMP INFO screen for that pump, hit the RESET
selecting the SYSTEM TRENDS from the MAIN screen:
button and use the keypad display to enter the authorization code
The control tracks the amount of time the pumps are in use and
compares that to the available time. The ratio is displayed. The LOAD
FACTOR is displayed for the most recent 24 hour period.

Figure 16

when prompted. Figure 18


Motor Warning: The control also tracks how many times per hour
an individual motor is called on to start. If the starts per hour exceed
Automatic Restart
17.5, there is an increased risk of motor damage. The warning is When power is applied to the Powerex scroll enclosure com­
displayed, but the system is not shut down. The user can select a pressor control, the display will illuminate and go to the
wider operating pressure differential to reduce the starts per hour MAIN screen. Settings will be retained from the last time the
or install a larger air receiver. The ACKN button, which will have to system had power. The motors will not energize until the ON
be pressed for each motor in alert, allows the display to be shifted button is pushed on the control switch beside the display.
back to SYSTEM STATUS or any other screen before the warning (Only the JOG function will override the ON button). In the event of
automatically resets itself at the end of the hour. The RESET button a loss of power, the user must push the ON button to restore the
will not clear the warning. compressors to operation. If automatic restart is desired, go to the
SYSTEM SETUP screen PG2 and press the > arrow on the left selector
Alarm Log
switch. To disable, press the < arrow.
A record of all alarm or warning events is kept in the alarm log.
Reset status is tracked as well. The alarm log is maintained as long as
the unit is powered and for up to three days after power is removed
from the control.

Figure 19

Figure 17

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Scroll Enclosure Air Compressor
15-60 HP

Maintenance New Belt Installation Procedure


The 7.5 and 10 HP Scroll Enclosed units are constructed with the 1. Loosen the two slide bolts near the motor pulley and the two
Powerex patent pending Service Slide feature. Each pump motor slide bolts on the front edge of the base. Keep enough torque
baseplate is mounted to a set of rails that are separated from the on them to take up any slack between the slider and the main
system frame by anti-vibration pads. The baseplate is constructed so base, but enough slack to allow the slider to move.
that its mounting brackets may be loosened slightly and the assembly 2. Tighten the belt adjustment bolt using a torque wrench to 45
moved on the rails to improve access for regular maintenance and inch pounds. This will bring the belts to the proper tension.
major service or repair. The baseplate assemblies may be moved
outwards from the frame set on the motor side. For the top bay in 3. Tighten the slider bolts, the two on the front edge of the base,
each stack, the instrument panel will need to be removed and set then the two slider bolts closest to the motor pulley so the belt
aside to provide clearance. IN some cases it may be more convenient tension is 45 to 50 pounds.
to simply remove the roof panel to provide access.
When performing tip seal and bearing grease maintenance actions,
the pumps can be accessed from the left and right side panels. Spacing
of the pump bays is sufficient to allow use of the Powerex grease gun
, but sliding the set out can be more convenient or a flex hose can be
used with the grease gun to facilitate greasing from the side where tip
seal access is obtained.
If the Service Slide feature is utilized, it may be beneficial to leave
the pump end, belt side, corner bracket to rail, screw just loose
enough to slide; rather than clamping it tight. No operational issues
will arise and it will facilitate future use of the slide feature. Figure 20
Maintenance for Multi-stack systems follows. Single stack
systems have similar features, but do not have circuit breakers
for left-right stack isolation.
Locking Out Potential to Perform Maintenance Procedures
The enclosure is equipped with the components to mechanically and
electrically lock out both stacks of pump/motor assemblies. Proper
OSHA lockout/tagout procedures should be abided by at all times.
Electric potential to each motor can be locked out using the lockable
motor protectors. (See Figure 5) Electric potential to the ventilation
fans and temperature switches can be locked out using the 4 circuit
breakers provided on the control panel. (See Figure 6) Circuit breakers Figure 21
#1 and #3 are associated with the left bank of compressors while #2
and #4 are associated with the right bank. Mechanical potential can
be locked out using the lockable ball valves located behind the control
panel and are accessible by removing the back center intake panel.
(See Figure 7) After closing either ball valve, bleed the remaining
line pressure by pulling the provided safety relief’s ring to remove all
potential within a bank of compressors. Some models do not include
locking ball valves and require locking covers for secure isolation.
Adjusting Belt Tension
Moving Parts! Lock out power before servicing
unit!

After the first 200 to 500 running hours or at any time chirping is
heard on start up, check the belt tension. If tension is below 25 pounds
on any belt, increase the center distance using the motor slide base
so that belt tension is 45 to 50 pounds. The motor slide base details
are shown below. If installing new belts see the procedure below:
Figure 22

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Scroll Enclosure Air Compressor
15-60 HP

Outline drawing shows location of isolation valves near after coolers


on multi stack models. One valve is provided for each pump. Close all
valves when isolating and locking a “stack”.

Figure 23

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Scroll Enclosure Air Compressor
15-60 HP

Maintenance Schedule
Operating Hours
Item Action needed Remarks
500 2000 4000 8000 16000

Intake Filter Replace ● ▲ Every 2000 hours or less

Ventilation Screen Clean ● Every 500 hours or less

Air End/Blower Fan Clean ● Every 4000 hours or less

Fan Duct Clean ● Every 4000 hours or less

Compressor Fins Clean ● Every 2000 hours or less

Replace pump
Compressor Grease ▲ Use genuine Powerex grease

Tip Seal Replace ▲

Dust Seal Inspect, Replace ▲

V-Belt Inspect, Replace * ● ▲ ▲ *Readjust

Pressure Sensor Confirm Operation ● Check touchscreen for pressure rise and fall

Replace if contact points are deteriorated/


Magnetic Starter Inspect ●
excessive arching
Confirm operation by watching pump and
Check Valve Inspect ● ▲
motor shut off and stop turning

Every 500 hours or less. Pull ring to make sure


Safety Valve Confirm Operation
not stuck or plugged

Ventilation Fan Inspect ● Confirm ventilation air is exiting cabinet

Inspect Groove/
Motor Pulley Make sure tight on ● Replace if abnormal wear is detected
shaft
Motor Inspect Replace if abnormal noise is detected/Make
● ●
sure electrical
Intake Hose Inspect
● Replace if damaged or deteriorating

Braided Hose Inspect, Replace ● Make sure there are no leaks

Aftercooler Clean outside ● Every 4000 hours or less

Operating Panel Inspect monitor


daily Verify pressure/Check for alarm notification

Piping Inspect for leaks ● Every 2000 hours or less


● Inspect
▲ Replace or perform action
Notes:
1. Inspect and perform maintenance periodically according to the maintenance schedule.
2. The maintenance schedule relates to the normal operating conditions. If the circumstances and load condition are adverse, shorten the cycle time
and perform maintenance accordingly.
3. Marked “*Readjust” means the tension of the V-belt should be adjusted during the initial stage and inspected every 2500 hours afterwards.
IMPORTANT:
1. Above maintenance intervales are based on conditions where the ambient temperature is around 86°F. If the temperature is higher or running
conditions are more severe, shorten above maintenance period by approximately 30% from above recommended run hours for every 8°F increase
in ambient temperature.
2. Recommended maintenance period and pump warranty period may not coincide depending on the run hours and longevity of your pump.
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Scroll Enclosure Air Compressor
15-60 HP

Troubleshooting Guide

Problem Possible Cause Corrective Action

No display on the 1. The electric source is not turned on 1. Turn on electric source
operating panel 2. Transformer primary or secondary fuse open 2. Replace
3. Electric source is not correctly connected 3. Connect correctly
Compressor does not operate

4. Failure of display or PLC 4. Inspect, repair or replace


It does not operate 1. Failure or wiring failure of magnetic starter 1. Inspect, repair or replace
despite displays 2. Motor failure 2. Inspect, repair or replace
3. Low voltage 3. Check electric source capacity and the size of electric source cable and
change to proper one

Alarm screen active 1. High temperature condition 1. Allow to cool and reset, determine cause
2. Motor Overload condition 2. Reset motor overload, reset alarm and determine root cause of over-
3. High temperature indicated but unit is cool, has load
never been hot 3. A temperature switch may be disconnected or defective, check wiring

Alarm screen high 1. High ambient temperature or bad ventilation 1. Improve installation environment & ventilation
temperature 2. Clogging of aftercooler fins or intake wire screen 2. Clean
Compressor starts but then stops

3. Failure of ventilating fan 3. Replace


4. Damage to intake hose 4. Replace
5. Cooling passage of air end clogged 5. Inspect and clean
6. High exhaust pressure 6. Inspect – possible transducer failure
7. Circuit breakers are open 7. Inspect cause and close
Alarm screen motor 1. Low voltage 1. Check electric source capacity, size of electric source cable and change
overload 2. Motor Failure to proper gauge
3. Air end failure 2. Inspect, repair or replace, verify overload at proper setting
4. Loosened wiring screw 3. Inspect, repair or replace, verify maintenance at proper intervals
5. High exhaust pressure 4. Tighten, after power supply has been locked out per OSHA
6. Failure of thermal overload 5. Inspect – possible transducer failure
6. Replace, contact points could be corroded on contactor
System pressure does not 1. Air leaks from exhaust piping 1. Inspect, repair plumbing, check for open or malfunctioning drain valve
increase 2. Air-end rotates backward 2. Change phases, verify check valves ok
3. Air demand higher than compressor output 3. Evaluate facility demand
4. Clogged intake filter 4. Clean or replace

Safety valve activates 1. Failure of safety valve 1. Replace


2. Failure of pressure setting 2. Inspect – possible pressure transducer failure

Abnormal sound 1. Air-end rotates backward after it shuts off. 1. Defective check valve, replace
2. Air end failure 2. Inspect, repair, or replace
3. Belt slips 3. Check tension and readjust
4. Motor failure 4. Inspect, repair, or replace
5. Cooling fan contacting frame 5. Inspect and repair
6. Loosened bolts 6. Inspect and tighten

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Scroll Enclosure Air Compressor
15-60 HP

Electrical Diagram

Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN596200AV • 02/2017


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Scroll Enclosure Air Compressor
15-60 HP

Electrical Diagram

Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN596200AV • 02/2017


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Scroll Enclosure Air Compressor
15-60 HP

Electrical Diagram

Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN596200AV • 02/2017


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Scroll Enclosure Air Compressor
15-60 HP

Electrical Diagram

For some Medical Systems Models a three phase


disconnect is installed on the Scroll Enclosed Unit.

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Scroll Enclosure Air Compressor
15-60 HP

Parts Diagram

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Scroll Enclosure Air Compressor
15-60 HP

Replacement Parts List


15 HP 20 HP 22.5 HP 30 HP
Ref # Description QTY QTY QTY QTY
SED15B SED20B SET225 SET30B
1 Air End SL020500AJ 2 SL02100AJ 2 SL020500AJ 3 SL2100AJ 3
Motor
2
208-230/460V MC304233AV 2 MC304235AV 2 MC304233AV 3 MC304235AV 3
3 Motor Pulley PU202649AV 2 PU202648AV 2 PU202649AV 3 PU202648AV 3
4.1 PLC PE000420AJ 1 PE000420AJ 1 PE000420AJ 1 PE000420AJ 1
4.2 HMI Touch Screen PE000417AJ 1 PE000417AJ 1 PE000417AJ 1 PE000417AJ 1
5 3VX-belt BT024000AV 4 BT023900AV 4 BT024000AV 6 BT023900AV 6
6 Intake Filter Element ST073907AV 2 ST073907AV 2 ST073907AV 3 ST073907AV 3
7 Temp Switch AM003032AV 2 AM003032AV 2 AM003032AV 3 AM003032AV 3
8 Pressure Sensor ZZ005927AJ 1 ZZ005927AJ 1 ZZ005927AJ 1 ZZ005927AJ 1
9 Check Valve CV-158 2 CV-158 2 CV-158 3 CV-158 3
10 Safety Valve V-215400AV 3 V-215400AV 2 V-215400AV 3 V-215400AV 3
Magnetic Contactor
208V PE000104AV 2 PE000104AV 2 PE000104AV 3 PE000104AV 3
11.1
230V PE000103AV 2 PE000104AV 2 PE000103AV 3 PE000104AV 3
460V PE000102AV 2 PE000102AV 2 PE000102AV 3 PE000102AV 3
Motor Protector
208V PE000309AV 2 PE000310AV 2 PE000309AV 3 PE000310AV 3
11.2
230V PE000308AV 2 PE000310AV 2 PE000308AV 3 PE000310AV 3
460V PE000306AV 2 PE000307AV 2 PE000306AV 3 PE000307AV 3
12.1 Distribution Block PE000622AV 1 PE000622AV 1 PE000622AV 1 PE000622AV 1
12.2 Distribution Block Cover PE000640AV 1 PE000640AV 1 PE000640AV 1 PE000640AV 1
13 Inlet Plate IP638900AV 2 IP638900AV 2 IP638900AV 3 IP638900AV 3
14 Exhaust Fan SL057006AV 2 SL057006AV 2 SL057006AV 3 SL057006AV 3
Control Transformer
15
208-230/460V PS005850AV 1 PS005850AV 1 PS005850AV 1 PS005850AV 1
16 Inlet Gasket IP639000AV 2 IP639000AV 2 IP639000AV 3 IP639000AV 3
17 Braided Hose SM008108AV 2 SM008108AV 2 SM008108AV 3 SM008108AV 3
18.1 Aftercooler SM008111AV 4 SM008111AV 4 SM008111AV 6 SM008111AV 6
18.2 Aftercooler SL057003AV 1 SL057003AV 1 SL057003AV 1 SL057003AV 1
Primary Fuses
19.1
208V JP007710AV 2 JP007710AV 2 JP007710AV 2 JP007710AV 2
Primary Fuses
19.2
230/460V JP007714AV 2 JP007714AV 2 JP007714AV 2 JP007714AV 2
Secondary Fuse
19.3
208-460V JP007715AV 1 JP007715AV 1 JP007715AV 1 JP007715AV 1

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Scroll Enclosure Air Compressor
15-60 HP

Parts Diagram

Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN596200AV • 02/2017


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Scroll Enclosure Air Compressor
15-60 HP

Replacement Parts List


40 HP 45 HP 50 HP 60 HP
Ref # Description QTY QTY QTY QTY
SEQ40BB SEH45B SEP50B SEH60B
1 Air End SL02100AJ 4 SL020500AJ 6 SL2100AJ 5 SL2100AJ 6
Motor
2
208-230/460V MC304235AV 4 MC304233AV 6 MC304235AV 5 MC304235AV 6
3 Motor Pulley PU202648AV 4 PU202649AV 6 PU202648AV 5 PU202648AV 6
4.1 PLC PE000420AJ 1 PE000420AJ 1 PE000420AJ 1 PE000420AJ 1
4.2 HMI Touch Screen PE000445AJ 1 PE000445AJ 1 PE000445AJ 1 PE000445AJ 1
5 3VX-belt BT023900AV 8 BT024000AV 12 BT023900AV 10 BT023900AV 12
6 Intake Filter Element ST073907AV 4 ST073907AV 6 ST073907AV 5 ST073907AV 6
7 Temp Switch AM003032AV 4 AM003032AV 6 AM003032AV 5 AM003032AV 6
8 Pressure Sensor ZZ005927AJ 1 ZZ005927AJ 1 ZZ005927AJ 1 ZZ005927AJ 1
9 Check Valve CV-158 4 CV-158 6 CV-158 5 CV-158 6
10 Safety Valve V-215400AV 4 V-215400AV 6 V-215400AV 5 V-215400AV 6
Magnetic Contactor
208V PE000104AV 4 PE000104AV 6 PE000104AV 5 PE000104AV 6
11.1
230V PE000104AV 4 PE000103AV 6 PE000104AV 5 PE000104AV 6
460V PE000102AV 4 PE000102AV 6 PE000102AV 5 PE000102AV 6
Motor Protector
208V PE000310AV 4 PE000309AV 6 PE000310AV 5 PE000310AV 6
11.2
230V PE000310AV 4 PE000308AV 6 PE000310AV 5 PE000310AV 6
460V PE000307AV 4 PE000306AV 6 PE000307AV 5 PE000307AV 6
12.1 Distribution Block PE000622AV 1 PE000622AV 1 PE000622AV 1 PE000622AV 1
12.2 Distribution Block Cover PE000640AV 1 PE000640AV 1 PE000640AV 1 PE000640AV 1
13 Inlet Plate IP638900AV 4 IP638900AV 6 IP638900AV 5 IP638900AV 6
14 Exhaust Fan SL057006AV 4 SL057006AV 6 SL057006AV 5 SL057006AV 6
Control Transformer
15
208-230/460V PS005850AV 1 PS005850AV 1 PS005850AV 1 PS005850AV 1
16 Inlet Gasket IP639000AV 4 IP639000AV 6 IP639000AV 5 IP639000AV 6
17 Braided Hose SM008108AV 4 SM008108AV 6 SM008108AV 5 SM008108AV 6
18 Aftercooler SM008111AV 8 SM008111AV 12 SM008111AV 10 SM008111AV 12
Primary Fuses
19.1
208V JP007710AV 2 JP007710AV 2 JP007710AV 2 JP007710AV 2
Primary Fuses
19.2
230/460V JP007714AV 2 JP007714AV 2 JP007714AV 2 JP007714AV 2
Secondary Fuse
19.3
208-460V JP007715AV 1 JP007715AV 1 JP007715AV 1 JP007715AV 1

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Scroll Enclosure Air Compressor
15-60 HP

Notes
































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Scroll Enclosure Air Compressor
15-60 HP

Notes
































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Scroll Enclosure Air Compressor
15-60 HP

Powerex Limited Warranty – Applicable to Non-OEM Customers in the U.S. & Canada Only
Warranty and Remedies.
(a) General. Powerex warrants each Compressor System, Vacuum System, Vacuum Pump, Compressor Air-End, or Powerex branded Accessory
(collectively “Products”, individually each a “Product”) to be free from defects in material and workmanship (“Defects”) at the date of ship-
ment. This warranty shall apply only to Products that are purchased and used in the United States of America and in Canada. EXCEPT AS SET
FORTH BELOW, NO OTHER WARRANTY, WHETHER EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE, SHALL EXIST IN CONNECTION WITH THE SALE OR USE OF SUCH PRODUCTS. TO THE EXTENT PERMITTED BY LAW, ANY
AND ALL IMPLIED WARRANTIES ARE EXCLUDED. All warranty claims must be made in writing and delivered to Powerex in accordance with the
procedures set forth on its website ([Link]), or such claim shall be barred. Upon timely receipt of a warranty claim, Powerex
shall inspect the Product claimed to have a Defect, and Powerex shall repair, or, at its option, replace, free of charge, any Product which it de-
termines to have had a Defect; provided, however, that if circumstances are such as to preclude the remedying of Defect by repair or replace-
ment, Powerex shall, upon return of the Product, refund to buyer any part of the purchase price of such Products paid to Powerex. Freight for
returning Products to Powerex for inspection shall be paid by buyer. The warranties and remedies herein are the sole and exclusive remedy
for any breach of warranty or for any other claim based on any Defect, or non-performance of the Products, whether based upon contract,
warranty or negligence.
(b) (i) Standard Period of Warranty – Parts and Labor. The purchase of any system includes our standard warranty. Powerex warrants and
represents all Products shall be free from Defects for the first eighteen (18) months from the date of shipment by Powerex, or twelve (12)
months from the documented date of startup, or five thousand (5,000) hours of use, whichever occurs first. During such warranty period,
Powerex shall be fully liable for all Defects in the Products (the “Product Defects”), i.e., all costs of repair or replacement, which may include
“in and out” charges, so long as the Products are located in the United States or Canada, and the Products are reasonably located and acces-
sible by service personnel for removal. “In and out” charges include the costs of removing a Product from buyer’s equipment for repair or
replacement.
(ii) Premium Period of Warranty – Parts and Labor. In order to be eligible for premium warranty coverage, a premium warranty for each
system must be purchased when order is placed. Powerex warrants and represents all Products shall be free from Defects for the first thirty
(30) months from the date of shipment by Powerex, or twenty-four (24) months from the documented date of startup, or seven thousand five
hundred (7,500) hours of use, whichever occurs first. During such warranty period, Powerex shall be fully liable for all Defects in the Products
(the “Product Defects”), i.e., all costs of repair or replacement, which may include “in and out” charges, so long as the Products are located in
the United States or Canada, and the Products are reasonably located and accessible by service personnel for removal. “In and out” charges
include the costs of removing a Product from buyer’s equipment for repair or replacement.
(c) Additional Period of Warranty – Parts Only (No Labor). In addition to the above, Powerex warrants each Powerex branded Compressor
Air- End and Vacuum Pump shall be free of Defects for a period of forty-two (42) months from the date of shipment by Powerex, or thirty-six
(36) months from the documented date of startup, or ten thousand (10,000) hours of use, whichever occurs first. Supplier’s repair or replace-
ment of any Product shall not extend the period of any warranty of any Product. This warranty applies to the exchange of part(s) found to be
defective by an Authorized Powerex Service Representative only.
(d) Replacement Pumps – Parts Only (No Labor). For any replacement Air-End or Vacuum Pumps installed on a Powerex manufactured sys-
tem or unit after any initial warranty period has expired or where another warranty does not apply for any reason, Powerex warrants that the
Air-End or Vacuum Pumps shall be free of Defects for a period of thirty-six (36) months from the date of shipment by Powerex or ten thousand
(10,000) hours of use, whichever comes first. For any replacement Air-End or Vacuum Pumps installed on a system that was not manufactured
by Powerex after any initial warranty period has expired or where another warranty does not apply for any reason, Powerex warrants that the
Air-End or Vacuum Pumps shall be free of Defects for the first twelve (12) months from the date of shipment by Powerex. Supplier’s repair or
replacement of any Product shall not extend the period of any warranty of any Product. This warranty applies to the exchange of part(s) found
to be defective by an Authorized Powerex Service Representative only.
(e) Replacement Motors – Parts Only (No Labor). For any replacement motor installed on a Powerex manufactured system or unit after any
initial warranty period has expired or where another warranty does not apply for any reason, Powerex warrants that the replacement motor
shall be free of Defects for the first twelve (12) months from the date of shipment by Powerex. For any replacement motor installed on a
system or unit that was not manufactured by Powerex after any initial warranty period has expired or where another warranty does not apply
for any reason, Powerex warrants that the replacement motor shall be free of Defects for the first ninety (90) days from the date of shipment
by Powerex. Supplier’s repair or replacement of any Product shall not extend the period of any warranty of any Product. This warranty applies
to the exchange of part(s) found to be defective by an Authorized Powerex Service Representative only.
(f) Replacement Parts – Parts Only (No Labor). For other replacement parts besides motors, Air-End or Vacuum Pumps installed on a Powerex
manufactured system or unit after any initial warranty period has expired or where another warranty does not apply for any reason, Powerex
Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN596200AV • 02/2017
P 1.888.769.7979 • F 513.367.3125 • [Link] Page 27 of 28
Scroll Enclosure Air Compressor
15-60 HP

warrants that such replacement parts will be free from Defects for the first twelve (12) months from the date of shipment by Powerex. For
other replacement parts besides motors, Air-End or Vacuum Pumps installed on a system or unit that was not manufactured by Powerex after
any initial warranty period has expired or where another warranty does not apply for any reason, Powerex warrants that such replacement
parts will be free from Defects for the first twelve (12) months from the date of shipment by Powerex. For other replacement parts besides
motors, Air-End or Vacuum Pumps installed on a system or unit that was not manufactured by Powerex after any initial warranty period has
expired or where another warranty does not apply for any reason, Powerex makes no warranties. Supplier’s repair or replacement of any
Product shall not extend the period of any warranty of any Product. This warranty applies to the exchange of part(s) found to be defective by
an Authorized Powerex Service Representative only.
(g) Coverage. The warranty provided herein applies to Powerex manufactured units or systems only.
(h) Exceptions. Notwithstanding anything to the contrary herein, Powerex shall have no warranty obligations with respect to Products:
(i) That have not been installed in accordance with Powerex’s written specifications and instructions;
(ii) That have not been maintained in accordance with Powerex’s written instructions;
(iii) That have been materially modified without the prior written approval of Powerex; or
(iv) That experience failures resulting from operation, either intentional or otherwise, in excess of rated capacities or in an otherwise im-
proper manner.
The warranty provided herein shall not apply to: (i) any defects arising from corrosion, abrasion, use of insoluble lubricants, or negligent at-
tendance to or faulty operation of the Products; (ii) ordinary wear and tear of the Products; or (iii) defects arising from abnormal conditions of
temperature, dirt or corrosive matter; (iv) any OEM component which is shipped by Powerex with the original manufacturer’s warranty, which
shall be the sole applicable warranty for such component.
Limitation of Liability. NOTWITHSTANDING ANYTHING TO THE CONTRARY HEREIN, TO THE EXTENT ALLOWABLE UNDER APPLICABLE LAW,
UNDER NO CIRCUMSTANCES SHALL POWEREX BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTAL, PUNITIVE, SPECULATIVE OR INDIRECT LOSSES
OR DAMAGES WHATSOEVER ARISING OUT OF OR IN ANY WAY RELATED TO ANY OF THE PRODUCTS OR GOODS SOLD OR AGREED TO BE SOLD
BY POWEREX TO BUYER. TO THE EXTENT ALLOWABLE UNDER APPLICABLE LAW, POWEREX’S LIABILITY IN ALL EVENTS IS LIMITED TO, AND
SHALL NOT EXCEED, THE PURCHASE PRICE PAID.
Warranty Disclaimer. Powerex has made a diligent effort to illustrate and describe the Products in its literature, including its Price Book, accu-
rately; however, such illustrations and descriptions are for the sole purpose of identification, and do not express or imply a warranty that the
Products are merchantable, or fit for a particular purpose, or that the Products will necessarily conform to the illustrations or descriptions.
Product Suitability. Many jurisdictions have codes and regulations governing sales, construction, installation, and/or use of Products for cer-
tain purposes, which may vary from those in neighboring areas. While Powerex attempts to assure that its Products comply with such codes,
it cannot guarantee compliance, and cannot be responsible for how the product is installed or used. Before purchase and use of a Product,
please review the Product applications, and national and local codes and regulations, and be sure that the Product, installation, and use will
comply with them.
Claims. Any non-warranty claims pertaining to the Products must be filed with Powerex within 6 months of the invoice date, or they will
not be honored. Prices, discounts, and terms are subject to change without notice or as stipulated in specific Product quotations. Powerex
shall not be liable for any delay or failure arising out of acts of the public enemy, fire, flood, or any disaster, labor trouble, riot or disorder,
delay in the supply of materials or any other cause, whether similar or dissimilar, beyond the control of Company. All shipments are carefully
inspected and counted before leaving the factory. Please inspect carefully any receipt of Products noting any discrepancy or damage on the
carrier’s freight bill at the time of delivery. Discrepancies or damage which obviously occurred in transit are the carrier’s responsibility and
related claims should be made promptly directly to the carrier. Returned Products will not be accepted without prior written authorization by
Powerex and deductions from invoices for shortage or damage claims will not be allowed. UNLESS OTHERWISE AGREED TO IN WRITING, THE
TERMS AND CONDITIONS CONTAINED IN THIS LIMITED WARRANTY WILL CONTROL IN ANY TRANSACTION WITH POWEREX. Any different or
conflicting terms as may appear on any order form now or later submitted by the buyer will not control. All orders are subject to acceptance
by Powerex.

Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN596200AV • 02/2017


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