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The document provides instructions for initial operation and commissioning of an oil compound regulator with one or two cam strips. It describes how to: 1) Set the fuel oil flow for minimum burner output by adjusting the low-fire spindle with the compound regulator in position 1. 2) Set the combustion air volume flow for minimum burner output by adjusting the air damper lever and cam strip position with the regulator in position 1. 3) Set the fuel oil flow for rated burner output by adjusting the rotary valve screw with the regulator in position 10.

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0% found this document useful (0 votes)
604 views3 pages

1 3500 4109a 02 PDF

The document provides instructions for initial operation and commissioning of an oil compound regulator with one or two cam strips. It describes how to: 1) Set the fuel oil flow for minimum burner output by adjusting the low-fire spindle with the compound regulator in position 1. 2) Set the combustion air volume flow for minimum burner output by adjusting the air damper lever and cam strip position with the regulator in position 1. 3) Set the fuel oil flow for rated burner output by adjusting the rotary valve screw with the regulator in position 10.

Uploaded by

Tolias Egw
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Oil Compound Regulator

with one or two cam strips


Instructions for Initial Operation VR / VRM 8e + 14e , VRK / VRKM 8e + 14e

General remarks :

For the initial commissioning, the linkage between the


electric servomotor and the Compound Regulator must Servomotor
be dismantled and the locking lever must point to the op
erator’s side. In this locking lever limit position, a notch
holds the Compound Regulator in the positions 1, 2, 3 ...
10 and the positions in between and makes sure that the
positions can be adjusted manually. Locking Lever

If a flexible control cable is to be mounted between a


driven lever of the Compound Regulator and a damper Turning Slider
intended for metering the primary air or fuel gas volume Bush I
flow (in dual fuel plants) etc., it ought to be mounted in
accordance with Sheet 718311152.
Small Load
Spindle
Factory setting:
Greasing Nipple XII
 Rotary valve : Max. opening cross section
Drive lever
 Low−fire spindle : Min. opening cross section
 Cam strips : Max. stroke for the driven levers
Drive lever Screws XI to Cam
 Slot in bushing Ι for regulate Cam
Adjustment
the rotary valve on
the back of the Com
pound Regulator :vertical  must not be changedn Illustration 1

For the initial commissioning of


Compound Regulator/burner, the
instructions for commissioning the
heat generator have to be considered!

Set the fuel oil flow


for the minimum burner output

The Compound Regulator must be in position 1. Setting


is made with closed rotary valve (slot of bushing Ι  verti
cal) by means of the lowfire spindle.

 Loosen the hexagon nut ΙΙ (SW 16).

Turning the spindle ΙΙΙ (SW 6)


 clockwise = less flow II
counter−clockwise = more flow. III
more

 Tighten the hexagon nut ΙΙ; when doing so, hold the
spindle ΙΙΙ with a suitable key.
Illustration 2

SAACKE GmbH & Co. KG SAACKE GmbH & Co. KG Tel. (0421) 64 95 0 Technical Documentation
Südweststraße 13 Postfach 210261 Fax (0421) 64 95 22 4
28237 Bremen 28222 Bremen E–Mail info@[Link]
Germany Germany Internet [Link] 1-3500-4109a/02
2002–08–21 Page 1 /3
Instructions for Initial Operation

Set the combustion air volume flow


for the minimum burner output

The Compound Regulator must be in position 1.

The slot in the air damper axle indicates:

 if situated in direction of flow = damper fully open

 if situated crosswise to flow direction = damper closed

The coarse adjustment is made on lever ΙV of the air


damper
A

 Loosen the hexagon nut of the pivot head on lever ΙV XI

 If the distance between linkage A and damper axle is


reduced = more volume flow, IV
reduced = more volume flow Damper No. 2

 Tighten the hexagon nut.

The final adjustment has to be made by changing the Damper for combustion air
cam strip position. The direction of rotation of the screws
XΙ for changing the cam strip position has to be deter
mined according to the air damper movement for more or Illustration 3: Example of arrangement
less combustion air − see example in Illustration 3.

Set the fuel oil flow


for the rated burner output
more
The Compound Regulator must be in position 10.
VII
less

Setting is made by means of screw VΙΙ of the rotary valve.

 Dismount the hexagon protective cap VΙΙΙ and loosen


the hexagon nut ΙX (SW 16).

 Turning the screw VΙΙ (SW 6)


clockwise = more flow;
counter−clockwise = less flow.
IX

 Tighten the hexagon nut ΙX; when doing so, hold the
remove
screw VΙΙ with a suitable key. protective cap
VIII
 Re−mount the hexagon protective cap VΙΙΙ.

From Compound Regulator position 1 to position 10, the


rotary valve proportions the fuel oil flow approx. linearly.
Illustration 4

Technical Documentation

1-3500-4109a/02

2002–08–21 Page 2 /3
Oil Compound Regulator
with one or two cam strips
VR / VRM 8e + 14e , VRK / VRKM 8e + 14e

Set the combustion air volume flow


for the rated burner output and the Compound Regulator
positions 2 ... 9

The Compound Regulator must be in Position 10.

Setting is made by changing the cam strip position. The


direction of rotation of the screws XΙ for changing the
cam strip position has to be determined according to the
air damper movement such as made for the final adjust
ment of the combustion air for the minimum burner
output.

The cam strip has then to be set so to assure that the air
volume flow allowing optimum combustion is added to
the fuel in each Compound Regulator position.

Set the second cam strip (if provided)


for the adjustment of a control element with damper for
metering the fuel gas or primary air etc.

The procedure of cam strip adjustment is the same as for


the first cam strip. Particular attention must be paid to the
direction of rotation of the metering damper − see exam
ple given in Illustration 3.

Metering the volume flow of

 fuel gas (in dual fuel plants) : in relation to the


combustion air volume flow already set for fuel oil,
and the combustion values,

 primary air : so as to produce and maintain a steady


flame and a good fuel/air ratio especially in the low fire
range.

Maintenance:
Grease the bearing point (ball type lubricators XII) with a
good grade of heat−resistant ball bearing grease at least
three times a year. At the same time, also clean and re
grease the cam strips. The ball bearing greases intended
for the ball bearings of the burner or burner motors can
be used as lubricant.

Technical Documentaion

1-3500-4109a/02

2002−08−21 Page 3/3

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