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Safety Analysis for Tangguh Project

The document is a job safety analysis for general loading, unloading, transportation, fabrication, and installation of HDPE pipes using a jack saw for cutting and butt fusion for connecting. It identifies potential hazards such as sharp objects, pinched points, exposure to electricity, equipment failure, and manual handling. It also provides the required personal protective equipment and safety practices to control the hazards, such as using certified riggers and operators, following inspection and tagging procedures, and positioning the body away from hazards.

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Rezky
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0% found this document useful (0 votes)
433 views10 pages

Safety Analysis for Tangguh Project

The document is a job safety analysis for general loading, unloading, transportation, fabrication, and installation of HDPE pipes using a jack saw for cutting and butt fusion for connecting. It identifies potential hazards such as sharp objects, pinched points, exposure to electricity, equipment failure, and manual handling. It also provides the required personal protective equipment and safety practices to control the hazards, such as using certified riggers and operators, following inspection and tagging procedures, and positioning the body away from hazards.

Uploaded by

Rezky
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Form No: FORM-TEP-HSSE-183

ANALISA KESELAMTAN KERJA


Tangguh Expansion Project

JUDUL PEKERJAAN: GENERAL LOADING UNLOADING, TRANSPORTATION, FABRICATION & INSTALLATION PIPE HDPE UG, TANGGAL: 10-Oct-2019
DEWATERING (Cutting Use Jack Saw & Connected use Butt Fusion)
Bongkar Muat, Transportasi, Fabrikasi menggunakan alat potong Jack sow dan Penyambungan menggunakan Butt Fusion)
No Ijin Kerja.
LOKASI KERJA JSA NO : JSA-EDP-HSE-0004
TRC No.
TIM KERJA: Periksa Oleh, Periksa Oleh,
Konstruksi CSTS 1……………….......... Ttd:…………………………
1…………………………………. 7……………………………………….. Nama :……………………………. 2…………………….. Ttd:…………………………
2…………………………………. 8………………………………………... Ttd :……………………………….. 3…………………...... Ttd:…………………………
3…………………………………. 9………………………………………… 4…………………….. Ttd:…………………………
4…………………………………. 10…………………………………….. HSSE CSTS 5…………………….. Ttd:…………………………
5…………………………………. 11…………………………………….. Nama :…………………………….. 6…………………….. Ttd:…………………………
6…………………………………. 12……………………………………… Ttd:…………………………………. 7…………………….. Ttd:…………………………
Pertanyaan Kritis:
Semua Siap / Mampu Bekerja?  Potensi Tumpahan / Rilis Gas Diatasi?  Kasus Terburuk Dibahas? 

PERLENGKAPAN KESELAMATAN YANG DIBUTUHKAN


Pelindung Kepala Goggles Sabuk Penahan jatuh Pelindung telinga Barikade Lain-lain (Daftar):
Sepatu Safety Pelindung Wajah Sarung Tangan Baju tahan api Detektor Gas
Kaca mata safety Pelampung Pengukur Radiasi Respirator / Masker Debu Tali Keselamatan/Yoyo
Baju Kimia Blower Pencegah tumpahan Obat Api / Pemadam HT

PRAKTEK KERJA AMAN YANG BERLAKU / PENCEGAHAN KHUSUS


Ijin Kerja (CS/panas/dingin/ Diskusi Khusus Keselamatan Pra-Pekerjaan Skening Tanah (Pasilitas bawah tanah) Tindakan pencegahan polusi
Grating / Penggalian) Rencana Penyelamatan Darurat Penggunaan PPE khusus Tindakan perlindungan berlebihan
Isolasi Energy / LOTO Lokasi/Orientasi Kerja Dikompresi gas silinder/gas beracun. Operasi simultan
Prosedur tertulis (MoS etc) Kontrol akses Otorisasi commissioning Pencahayaan / rencana penerangan
PSSR Doc /Line Checklist Kartu STARRT Penanganan bahan kimia Lain-Lain :

POTENSI BAHAYA
Bahaya Pengangkatan Pekerja Baru Kesetrum/ Percikan (Termasuk jalur utilitas) Benda jatuh Pencahayaan Rendah Pengion
Potensi Jatuh Potensi Tenggelam Bahaya paparan kimia (Termasuk H2S) Terpleset, terkilir dan jatuh Bahaya Pernafasan Radiasi
Iritasi Kulit Bahaya benda berputar Benda tajam atau permukaan panas/dingin Ancaman rendah Lingkungan Lain-lain:
Ruang Terbatas Kebakaran/Potensi ledakan Terjepit/tertabrak/Dan bahaya mencolok lainya Letih/Bahaya biologi Ekstrim
Elevasi. Muat/Kerja Kebisingan Potensi pelepasan energi Galian Operasi Kendaraan
Form No: FORM-TEP-HSSE-183

NO LANGKAH KERJA BAHAYA CARA UNTUK MENGHILANGKAN ATAU PIC


MENGENDALIKAN BAHAYA

1. Preparation Equipment and Miss understanding Conduct starrt card prior to start work activities (Ahmad Ghufron-CSTS) SPV, SAFETY, PH
material (inspection equipment, Salah Komunikasi Lakukan STARRT card sebelum aktifitas
Inspection tools)
Persiapan material dan peralatan Daily check list (Rigging equipment)
(inspeksi peralatan) Pengecekan alat-alat angkat.

Equipment failure Equipment shall be inspected & color-coded prior to use by Qualified
Kegagalan Alat Person
(Ahmad Ghufron-CSTS)
Peralatan harus di inspeksi & ditandai dgn warna oleh yg memenuhi
syarat.

Daily check list (Rigging equipment)


Pengecekan alat-alat angkat.

Unqualified Rigger / Operator Crane operator , TMC, Rigger operator shall certified with valid SIO
Rigger,OPR, Tidak memenuhi Operator TMC harus memiliki sertifikat SIO yg valid
Syarat. (Ahmad Ghufron-CSTS)

Manual Handling Manual handling procedure


Pengangkatan manual Ikuti prosedur pengangkatan dengan benar.

Max. Load for manual handling 25 kg


Maksimum beban yang diangkat ketika manual handling 25 kg (Petrus-
CSTS)

2. Setting Equipment (Panel, Exposure to current During installation ensure no electric connected PH, WORKER, SPV
Genset, Cable installation, Butt Terpapar arus listrik Saat instalasi pastikan arus listrik tidak tersambung
Fusion, and allocated sand bag
Pengaturan panel & genset, Sharp object Use PPE
dan mengalokasikan sand bag Sharp object Gunakan PPE.

Check List Generator (Pak Keenan-CSTS, 21/3/19)


Lakukan Pengecekan Generator.

Pinched point Position hand or body away from the line of fire.
Titik Jepit Posisikan badan atau tangan pada area yang berbahaya.

Short Circuit (Sunarya- Distribution power management


CSTS)2/4/19 Managemen distribusi daya
Hubungan Singkat
Form No: FORM-TEP-HSSE-183

NO LANGKAH KERJA BAHAYA CARA UNTUK MENGHILANGKAN ATAU PIC


MENGENDALIKAN BAHAYA
Electrical Protector device
Perangkat Pelindung Listrik
Daily maintenance
Pemeliharaan harian

Ground Fault (Sunarya- Operation Control


CSTS)2/4/19 Kontrol saat beroperasi
Kesalahan Tanah
Authorization person, Only approved by K3 Electrician
Orang yang punya otorisasi, Hanya yang bersertifikasi kelistrikan k3

Fire (Sunarya-CSTS)2/4/19 Standby APAR ready and Standby fire watcher prior to work.
Kebakaran Satndby Apar dan siap di operasikan, dan standby pengawas api dalam
bekerja.

3. Install sand bag and Lowering Line of fire (Pak Handoko Ensure position body at the safe place OPR, PH,
HDPE Stringing pipe use Crane 22/3/19) Pastikan posisi jari/tangan/anggota tubuh lainnya jauh dari potensi BANKSMAN,
or TMC & Loading unloading. Area Berbahaya Terjepit/terbentur (Pak Petrus-CSTS) SAFETY
Pemasangan sand bag dan
Menurunkan Pipa menggunakan Keep 5M safe range.
Crane atau TMC (Comment By Jarak aman 5M selalu dilakukan
Doran S 31-10-19)
Barricading System and sign board must be instal
System barricade dilakukan, Papan peringatan dipasang.

Crane or TMC Collapse Ensure the driver not in his cabin due to loading unloading. OPR, PH,
Crane / TMC rubuh Pastikan ketika loading/unloading, pengemudi truck berada di luar kabin BANKSMAN,
(Pak Komentar Petrus)

Flagman / Banksman always be control the activities. Ensure the minimum


Distance of out rigger from the stretch (1.5m)
Flagman / banks man harus mengontrol pengangkatan selama kegiatan
Pengangkatan dilakukan, Pastikan out rigger berjarak minimum 1.5m
( Kagan-BP)

Out Rigger to be fully extended


Out Rigger selalu dalam keadaan dikeluarkan penuh. (Comment By
Doran S 31-10-19)
Flagman use high visibility vest, Flag and always eye contact with the
Operator.
Flagman menggunakan rompi, selalu memperhatikan operator
Good Communication and signalization between Operator and Banksman
While lifting operation.
Form No: FORM-TEP-HSSE-183

NO LANGKAH KERJA BAHAYA CARA UNTUK MENGHILANGKAN ATAU PIC


MENGENDALIKAN BAHAYA
Komunikasi yang baik antara operator dan banksman saat pekerjaan
lifting di Laksanakan dengan driver/operator. (Petrus-CSTS)
Sling / webbing Broken Visual inspection daily basis must be apply
Sling Rusak Inspeksi visual harus dilakukan setiap hari sebelum memualai pekerjaan,
Untuk memastikan equipment dalam keadaan baik ( Ahmad Ghufron )

Pipe sliding / Rolling Proper lashing, Leave only one side steel protection bar (Trailer)
Pipa Bergeser dan jatuh Patuh dengan prosedur pencegahan benda jatuh.

Keep away from Line of fire


Menjauh dari line of fire.

Land sliding and erosion Daily Excavation Checklist applied before start the activity by SERTIFIED
(Pak Kagan, 22/3/19) person
Galian runtuh Cecklist harian untuk galian di lakukan sebelum memulai pekerjaan oleh
pihak Yang memenuhi syarat.

4. Transfer / material from Crane or TMC Collapse Follow the lifting plan OPR, BANKSMAN,
Warehouse / Laydown to site, Crane / TMC rubuh Mengikuti liting plan ( Ahmad Ghufron-CSTS ) PH,
use Trailer or TMC, Tele handler,
Crane, (21/3/2019) Position the crane or TMC not to closed to the Trench.
Transfer / transportation Posisi crane tidak terlalu dekat dengan galian.
Material dr Warehouse /
Laydown ke Site Ensure the driver not in his cabin due to loading unloading.
Menggunakan Trailer , Pastikan ketika loading/unloading, pengemudi truck berada di luar kabin
TMC, Telehandler. (Komentar Pak Petrus)

Flagman / Banksman always be control the activities. Ensure the minimum


Distance of out rigger from the stretch (1.5m)
Flagman / banks man harus mengontrol pengangkatan selama kegiatan
Pengangkatan dilakukan, PAstikan out rigger berjarak minimum 1.5m
( Kagan-BP)
Good Communication and signalization between Operator and Banksman
While lifting operation.
Komunikasi yang baik antara operator dan banksman saat pekerjaan
lifting di Laksanakan. ( Kagan-BP)

Out rigger must be fully extended.


Out rigger dikeluarkan maximal. CSTS Comment Doren Sinaga 5-07-19

Steel plate to place (If necessary) / Out rigger base plate to in place.
Plat di posisikan (bila dibutuhkan) / Landasan Out rigger terpasang, CSTS
Comment Doren Sinaga 5-07-19
Form No: FORM-TEP-HSSE-183

NO LANGKAH KERJA BAHAYA CARA UNTUK MENGHILANGKAN ATAU PIC


MENGENDALIKAN BAHAYA
5. Cutting Use Jack Saw & Pipe Exposure to current, voltage, The machine shall be sited in a safe position away from water logged area WORKER, PH
joint using butt fusion machine at Heat. or Moisture in a well-ventilated place.
ground surface (Comment by Tersengat listrik dan Panas Posisikan mesin butt fusion pada posisi aman dan tidak terpapar oleh air.
Pak Riad,21/3/19)
Pemotongan pipa Jack saw dan All current carrying parts of Butt fusion machine shall be protected against
jointing Menggunakan butt fusion any Physical Contact.
machine Di atas permukaan Bagian partisi butt fusin mesin dipastikan untuk selalu terjaga dari kontak
(Pak Riad-CSTS, 21/3/19) fisik atau terpapar dari anggota badan

The machine and all current carrying parts shall be effectively earthed and
Fitted with protective equipment
Pastikan Grounding terpasang

Sharp edge from planner Appropriate PPE, Welder gloves (Iskandar-CSTS)


Machine or Jack Saw Gunakan PPE yang Sesuai
Bahaya sudut tajam dari mesin
Planner dan Gergaji Mesin Ensure of body position on safe area to be ignore pinch point during
activities
Pastikan posisikan tubuh dengan tepat dan aman untk mencegah potensi
Bahaya terjepit.

Hose released due to high Using whip check at hose connection


Pressure. Gunakan whip check pada sambungan hose
Hose terlepas karna tekanan
Tinggi
Eye injury. Use Appropriate Glasses, And standby Eye wash recommended.
Cedera mata Gunakan kaca yang sesuai, dan disarankan menyiapkan Eye wash

Trip slipped and fall ( Handoko- Provide eye wash at work area
CSTS) Disediakan eye wash dilokasi kerja
Terpeleset,dan jatuh
Use safety glass properly to ignore eye injury
Gunakan kacamata safety dengan benar untuk mencegah cedera mata

Pitched point ( Handoko-CSTS) Ensure finger/hand/other body part position away from pinched/hitted
Terjepit hazard (Petrus-CSTS)
Pastikan jari / tangan / posisi bagian tubuh lain jauh dari bahaya terjepit
(Petrus-CSTS)

Hot object ( Handoko-CSTS) All current carrying parts of Butt fusion machine shall be protected
Benda panas Bagian partisi butt fusin mesin dipastikan untuk selalu terjaga dari kontak
fisik Atau terpapar dari anggota badan
Form No: FORM-TEP-HSSE-183

NO LANGKAH KERJA BAHAYA CARA UNTUK MENGHILANGKAN ATAU PIC


MENGENDALIKAN BAHAYA
Alcohol, due to cleaning pipe Use Proper PPE
Surface Result skin irritation. Gunakan PPE yang tepat
Alcohol, saat membersihkan
pipa menyebabkan iritasi pada Use alcohol as per MSDS instruction
kulit. Penggunaan alcohol sesuai dengan MSDS.

6. Pipe joint using butt fusion Exposure to current, voltage, Daily cable management avoids the laydown the cable on the wet PH, WORKER
machine inside the trench Heat area/ground.
(Comment by Pak Jasman, Ter-ekpos arus listrik dan panas Lakukan management cable untuk menghindari cable berantakan dan
21/3/19) Berserakan dan terpapar genangan air secara langsung
Penyambungan pipa
Menggunakan mesin butt fusion The machine and all current carrying parts shall be effectively earthed and
didalam galian Fitted with protective equipment.
Pastikan grounding terpasang

The machine shall be sited in a safe position away from water logged area
or
Moisture in a well-ventilated place.
Posisikan mesin butt fusion pada posisi aman dan tidak terpapar oleh air

Sharp edge from planner Use appropriate PPE, Guarding machine in good condition.
machine Gunakan PPE yang sesuai, Pelindung mesin dalam kondisi yang baik,
Bahaya benda tajam pada
Mesin planner.
Hose released due to high Ensure to install the whip check between the hose connection
Pressure (Hydrolic). (Comment (Yurito CSTS-22/3/19)
By Pak Kenan-CSTS, 21/3/19) Pastikan Whip check terpasang
Hose terlepas karna tekanan
Tinggi (Pak Keenan CSTS,
21/3/19)
Slip, trip and fall ( Pak Kagan, Immediately clean the slippery surface, Provide proper access and Never
22/3/19) Store the material at access.
Terpeleset,tersandung & Jatuh Segera Bersihkan permukan yang licin, Akses yang rapih dan jangan
menyimpan material di akses.

7. Valve installation & Tightening Pinch point Ensure finger/hand/other body part position away from WORKER, PH
bolt & Confine Sapce Titik jepit Pinched/hitted hazard (Petrus-CSTS)
Installs valve & mengencangkan Pastikan jari / tangan / posisi bagian tubuh lain jauh dari Bahaya terjepit
Baut. (Comment by Rangga 31 (Petrus-CSTS)
October 2019)
Hit by Equipment Ensure when loading/unloading, truck driver must out of cabin (Petrus-
Tertabrak alat berat CSTS)
Pastikan saat bongkar / muat, pengemudi truk harus keluar dari kabin
Form No: FORM-TEP-HSSE-183

NO LANGKAH KERJA BAHAYA CARA UNTUK MENGHILANGKAN ATAU PIC


MENGENDALIKAN BAHAYA
Sling/Webbing damage Daily visual check list
Sling Rusak Cek list visual harian.

Drop Object Ensure the Boom hook doesn’t carry foreign object.
Benda Jatuh Pastikan tidak ada benda asing diatas boom.

Barricade shall be installed


Barikade harus dipasang

Drop objects champion notified before lift the valve.


Drop Object champion melakukan pengechekan sebelum akltifitas
dilakukan
Confine space entry, Hypoxia, Let the air continue blowing, no blocking the main entrance
Toxicities, & Collapse Pastikan akses utama terbuka
Bekerja didalam ruang terbatas
Kekuarngan oxygen, Keracunan Authorized gas tester must be ensuring the CSE has been check
& Pingsan AGT telah mengecheck kadar udara didalam ruang terbatas

Available Radio must be standby, The standby watch man keep


monitoring the area.
Radio tersedia dan Watchmen mengawasi area.

Worker involved has been completed with CSE training.


Pekerja yg terlibat telah ditrainingkan

Signboard & Barricade are in place


Tanda peringantan dan Barikade terpasang

Emergency response plan has been share to the crew. Let the ERT
access the area head of time to identified safer planning to rescue in case
of emergency.
ERT telah disosialisasikan kepada seluruh pekerja yg terlibat. ERT
mengakses kembali CSE agar menyiapkan pertolongan yang lebih aman.

Arrange for employees to take turns on working


Atur waktu worker kerja secara bergantian.

Sufficient light
Penerangan yang cukup

Hole watcher, keep up to date the man power in and out the confine
space, ID badge will hanging on the notification board for easy identified
Form No: FORM-TEP-HSSE-183

NO LANGKAH KERJA BAHAYA CARA UNTUK MENGHILANGKAN ATAU PIC


MENGENDALIKAN BAHAYA
the personal in the CSE.
Pengawas CSE, Memastikan jumlah pekerja yang berada di dalam ruang
terbatas, ID badge terpampang di papan notify
kasi untuk lebih muda mendeteksi jumlah petugas yang bertugas.

Only the certified person allowed entering the confine space.


Hanya pekerja yang telah ditrainingkan CSE yang berkewajiban
memasuki ruangannterbatas.

Emergency response plan uptodate


Rencana tanggap darurat / Emergency response plan (ERP) terlampir dan
terkini.
8. Working at height Falling from height. Worker involved to be ensure has been attend WAH training PH, SAFETY,
Bekerja di atas ketinggian Jatuh dari ketinggian Pastikan pekerja telah mengikuti WAH training WORKER

Ensure the platform has been tag


Platform kerja suda diberi tanda lulus inspeksi

Ensure no tripped potential & platform must be clear from foreign object
Pastikan tidak ada potensi tersandung & Pijakan bebas dari benda-benda
asing

9. Near Working the existing plant Leak Gas from train1&2 Ensure personnel know the muster point SPV,PH, WORKER
Bekerja didekat area existing Gas bocor dari train 1&2 Pastikan pekerjaan tahu area muster point

Fire train 1&2 Ensure alarm is clear


Kebakaran dari train 1&2 Pastikan clear alarm

10. Install Scaffolding as holding The clamp tight firmly Ensure the certified scaffolding inspector in place to check and monitor WORKER, PH,
point , Clamp terpasang kencang / Pastikan scaffolding inspector berada di tempat memonitor pemasangan SAFETY
Install scaffolding sebagai Rapat scaffolding
penyangga pipa.
(Comment by Soemarno-EPTCO Scaffolding collapse Scaffolding tag must be add to ratified the scaffolding ready to be used
[Link].19) Perancah roboh Tagging perancah dipasang oleh inspector perancah untuk memastikan
sudah siap digunakan.

Falling from height. Scaffolding not more height than 1.80 cm.
Jatuh dari ketinggian Perancah tidak lebih tinggi dari 1.80 cm.

11. Working At Night Fatigue Provide the Regular time break as per Project required: 2 times coffee WORKER. PH
Bekerja dimalam hari Kelelahan breaks and supper breaks.
Berikan waktu istirahat reguler sesuai yang diperlukan: 2 kali istiraha dan
Istirahat makan siang.
Form No: FORM-TEP-HSSE-183

NO LANGKAH KERJA BAHAYA CARA UNTUK MENGHILANGKAN ATAU PIC


MENGENDALIKAN BAHAYA

Provide rest area


Menyediakan tempat istirahat

Working rotation due to repetitive movement


Rotasi bekerja karena gerakan berulang

Drinking water shall provided


Air minum harus disediakan

Poor illumination Ensure the lighting tower was provided


Pencahayaan yang kurang Pastikan lampu disiapkan sebelum mulai bekerja pada malam hari.

Ensure buddy system when working at night time.


Pastikan sistem bekerja dengan berdua saat bekerja di malam hari.
Worker shall have emergency light / torch light available
Ensure the work location was inspected from any potential hazards during
night time ( snake, tripping hazards etc )
Pekerja harus memiliki lampu darurat / lampu obor tersediaPastikan lokasi
kerja telah diperiksa dari potensi bahaya pada malam hari (ular, bahaya
tersandung dll)

Lost Contact / missing person/ Supervisor shall ensure to count the Number of worker during night time SPV, PH, SAFETY
Treat Situation / Security and regularly oversight.
issue/Black out Pengawas harus memastikan untuk menghitung Jumlah pekerja pada
Kontak Hilang / orang hilang / malam hari dan pengawasan secara teratur.
Situasi Obati / Masalah
keamanan / Pemadaman
Workers are mandatory report to the night shift supervisor if leaving the
work location due to any reasons.
Pekerja adalah laporan wajib kepada pengawas shift malam jika
meninggalkan lokasi kerja karena alasan apa pun.

Supervisor need to locate the Nearby Security personnel prior to


commence shift.
Supervisor harus mencari personil Keamanan Terdekat sebelum memulai
shift.

Radio shall be available for communication.


Radio harus tersedia untuk komunikasi.
Form No: FORM-TEP-HSSE-183

NO LANGKAH KERJA BAHAYA CARA UNTUK MENGHILANGKAN ATAU PIC


MENGENDALIKAN BAHAYA
In case of emergency:
1. Activated ERT Channel 1
2. Security Channel 3
Dalam keadaan darurat:
1. Saluran ERT Diaktifkan
2. Saluran Keamanan 3

Never engage if there are suspicious situation occurred report to security


immediately and gathering team to the assembly location / safe location.
Never attempt to deal / catch wild animal but contact ERT.
Jangan pernah terlibat jika ada situasi mencurigakan terjadi laporkan ke
keamanan segera dan kumpulkan tim ke lokasi perakitan / lokasi
[Link] pernah mencoba berurusan / menangkap binatang buas
tetapi hubungi ERT.

12. Housekeeping & Dewatering Pinch point Aware of the pinched point, Position of body part out of the line of fire SPV, WORKER, PH
Housekeeping & Pengurasan Air Terjepit Jauhkan bagian badan diluar line of fire
(Comment By Pak Aswin 24-03- Slip, Trip, and fall Use PPE
19) Terpleset, Tersandung, Terjatuh Gunakan PPE sesuai prosedur

Flying object Check area condition


Partikel Terbang Cek kondisi area kerja

Sharp Object Directly secure the nails from the broken pallet
Benda tajam Segera bersihkan paku dari palet yang rusak.

Plastic must be Collect / segregate bring to Land Fill


Sampah plastic di pisahkan dan di buang di land fill.

Waste management ( Pak Kagan, 22/3/19)


Management Sampah

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