DIGI Installation Manual 21E2
DIGI Installation Manual 21E2
Kappa SYSTEM
System for elevator management
INSTALLATION/USER MANUAL
Pag 1 of 36
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Summary
SYSTEM DESCRIPTION…………………………….……………………………………………………………………………………………….3
INTRODUCTION……………………………………………………………………………………………………………………………………….4
PRELIMINARY TESTS ……………………………………………………………………………………………………………………………….5
PUT INTO SERVICE ………………………………………………………………………………………………………………………………….8
ALARM RESET ……………………………………………………………………………………………………………………………………….15
PROGRAMMING MANUAL …………………… ……………………………………………………………………………………………..16
Pag 2 of 36
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Corso Europa, 76 - 20020 Solaro MI P.IVA: 02731550121 e-mail:[email protected]
Tel. 02 92274700 – Fax 02 92274701 Cap. Soc. €. 1.000.000,00 Int. Versato
Operational headquarter Iscrizione Reg. Imprese di Milano N° 02731550121
Via De Amicis 20 – 20020 SOLARO MI
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SYSTEM DESCRIPTION
The KAPPA System is composed of the combination between K-CTR controller mother board and
secondary electric boards on car , car operating panel and at each floor , communicating via CAN BUS
protocol.
1. K-CTR Controller mother board. It’s the main board ,located into controller.
2. K-CAR Auxiliary car roof board, acquirse signals of car travelling,door operators etc , located in a
box on car top.
3. K-COP Car operating panel interface board, located beside car operating panel.
4. K-EPB Floor board,collects floor calls,floor signals etc , located into shaft , at each floor .
5. K-LDG Floor board, full collective type collects floor calls,signals etc , located into shaft , at each
floor .
6. K-DSP Proprietary display board , located beside display.
7. K-IO Auxiliary I/O expansion board, general purpose. Location depends on function required.
8. K-ALE Alarm board, emergency battery charger, located into controller.
9. K-SPD Speed control safety system board, located into controller.
10. K-SYS Voice syntethizer board, located beside car operating panel
11. K-ENC Special signals dedicated board , A3 MRL optional board , located into controller or into
shaft.
Note that depending on the options required you may have only some of these boards.
Pag 3 of 36
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Tel. 02 92274700 – Fax 02 92274701 Cap. Soc. €. 1.000.000,00 Int. Versato
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INTRODUCTION
Reading this manual, you’ll be able to put the lift into service performing
some simple operations as described below.
Read carefully all parts of the manual before initiating to commissioning
the lift. This manual is also intended for normally operating the lift. Into
programming section you’ll learn about options and features of the
controller.
HAZARDOUS VOLTAGE! The lift is equipped with capacitors , so hazardous voltage may
remain 3minutes after the switch off of main power supply. Wait at least for this time before to
service controller .
Pag 4 of 36
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Tel. 02 92274700 – Fax 02 92274701 Cap. Soc. €. 1.000.000,00 Int. Versato
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Preliminary TEST
Provisional operation without car connection :
o Terminals “R”, “S”, “T” (Pag. 1) to power supply net. Be sure that power supply is appropriate for the
lift controller ( Nominal voltage, phase number , rated power ) and that power supply cables section
is correct for rated current.
o Motor Supply “U”, “V”, “W” (Pag. 1). Be sure to connect motor phases exactly as into schematics .
Wrong connections may cause uncontrolled movements or big hurts of torque. Serious injury may
occur not respecting this !
o If hydraulic lift connect valvles supply (Pag. 4), motor and thermal protection (Pag. 1)
o If traction lift (Pag. 20) connect brake supply (Pag. 1) and motor thermal protection (Pag. 1)
o Bridge out connection releated to not existing devices (Pag.3)
o Remove wire on connector M3 (wires P 1 e P4- M3) on K-CTR board into controller and connect
inspection box (Fig. 1)
Following verification has now to be performed, before to give any command to the lift:
o Check all supply voltage, Power Supply (Pag. 1), Power supply of K-CTR board (Pag. 2)
o Check that safety circuit led’s on K-CTR board into controller are off. When you give an inspection
command, all leds will be on (SIC 1, 2, 3, 4, 5, 6 – Pag.3)
Pag 5 of 36
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Fig.1
For magnets positioning on shaft you should refer to schematics on pg. 70/80
Pag 6 of 36
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TOP/BOTTOM SYNCRONIZATORS
Pag 7 of 36
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CAN BUS resistance check to be performed at the end of commisioning , without power supply,
alarm battery disconnected , and all connectors correctly inserted.
With a digital tester positioned on ohm “Ω” ( 200 ohm full scale ) measure between terminals 1 and 2 of
connector SL1 on K-CTR :
Repeat the same measure between terminals 1 and 2 of connector SL2 on K-CTR :
Consider that if the value is not correct, you should check that the first and the last boards connected to
sl1 are with slc closed. If the value is >60 ohm you have one missing enclosure ( at begin or end of sl1 ) ,
if it’s <60 ohm you have too much enclosures. The same as to sl2 line. Some tolerance in values is
permitted , depending also of the instrument used , about 10%.
Operating the lift with incorrect can bus ohmic values may produce errors on can bus line itself or lift
random problems or stops. Ask for technical assistance in case of dubt.
All the electronic boards supplied with lift are programmed and set into factory. All the electronic boards
supplied as spare parts must be checked for setting depending on lift installation.
Pag 8 of 36
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Corso Europa, 76 - 20020 Solaro MI P.IVA: 02731550121 e-mail:[email protected]
Tel. 02 92274700 – Fax 02 92274701 Cap. Soc. €. 1.000.000,00 Int. Versato
Operational headquarter Iscrizione Reg. Imprese di Milano N° 02731550121
Via De Amicis 20 – 20020 SOLARO MI
02 97388850 Fax 02 97388870-Italy
Pag 9 of 36
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Corso Europa, 76 - 20020 Solaro MI P.IVA: 02731550121 e-mail:[email protected]
Tel. 02 92274700 – Fax 02 92274701 Cap. Soc. €. 1.000.000,00 Int. Versato
Operational headquarter Iscrizione Reg. Imprese di Milano N° 02731550121
Via De Amicis 20 – 20020 SOLARO MI
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Pag 10 of 36
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Corso Europa, 76 - 20020 Solaro MI P.IVA: 02731550121 e-mail:[email protected]
Tel. 02 92274700 – Fax 02 92274701 Cap. Soc. €. 1.000.000,00 Int. Versato
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Temperatura olio Terminals M1/1 - 2 (K-CTR) Check for oil temperature : contact switched ( open ) Pag.1:F5
Pressione olio Terminals M1/3 - 4 (K-CTR) Check for oil pressure : contact switched ( open ) Pag.1:F5
Check for motor temperature ( thermistor )
Termico motore Terminals M1/5 - 6 (K-CTR) Pag.1:G5
Check parameter “2.02-Soglia termistore”
After 60s of continued closed switch, the pushbutton is
Pag.10:D2
Puls. UPB bloccato Landing up call button locked deleted, flashing the red light. If it opens, the function is re-
Pag.11:D2
activated.
After 60s of continued closed switch, the pushbutton is
Pag.10:D2
Puls. DNB bloccato Landing up call button locked deleted, flashing the red light. If it opens, the function is re-
Pag.11:D2
activated.
Check:
- Power supply to safety chain
QS1/1 e QS1/3
No supply on safety chain - board K-48(48Vdc)/K- Pag.2:C5
Sic. 1 - SUPPLY
Terminals : QS1/1 - 3 (K-CTR) 230(230Vac) Pag.3:A4
- automatic switch “AM”
- Phase relay “RF”
- Pit stop “PST”
Check:
No supply on safety chain - Overtravel “FLS/D”, “FLS-U”
Sic. 2 - SHAFT Pag.3:C4
Terminals VS1/5 - 7 (K-CTR) - Shock absorber “X”
- Overspeed governor “OSG”
Check:
- Parachute“SGS”
No supply on safety chain
Sic. 3 – CAR - Stop inspection car top Pag.3:D4
Terminals CS1/1 - 3 (K-CTR)
- 2° Stop (if present)
- Pin lock “LKP” MRL lifts
No supply on safety chain Check:
Sic. 4 - SWING Pag.3:F4
Terminals VS2/1 - 3 (K-CTR) - Swing safety contacts
No supply on safety chain Check:
Sic. 5 - CAR D Pag.3:G4
Terminals CS1/5 - 7 (K-CTR) - Car door contacts
Check:
No supply on safety chain - Landing doors contacts
Sic. 6 - LOCKS Pag.3:G4
Terminals VS2/5 - 7 (K-CTR) Retiring cam correctly
activated “PT”
Both contacts SU/SD opened
Check and syncronize bistable sensors and magnets SU – SD
Rif. Inf & Sup attivi Terminals BST/1 - 2 (K-CAR) Pag.5:H2
(shaft syncronizators )
Terminals BST/3 - 4 (K-CAR)
Check :
Error of level identification - Magnets number and
Rif. inf.: Err. Piano Terminals BST/3 - 4 (K-CAR) position Pag.5:H2
- Correct overlap of floor stop
IU and ID magnets
Check :
Error of level identification - Magnets number and
Rif. sup.: Err. Piano Terminals BST/1 - 2 (K-CAR) position Pag.5:H2
- Correct overlap of floor stop
IU and ID magnets
Pag 11 of 36
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Check :
At bottom floor bistable switch
- Magnets number and
missed.
Piano inf: No rifas. position Pag.5:H2
Terminals BST/3 - 4 (K-CAR)
- Correct overlap of floor stop
IU and ID magnets
Check :
At top floor bistable (SU)switch - Magnets number and
Piano sup: No rifas. missed Terminals BST/1 - 2 (K-CAR) position Pag.5:H2
- Correct overlap of floor stop
IU and ID magnets
With VANO DIGITALE at high speed
(V4) bottom bistable switch has Pag.5:H2
Quota rifas. infer. Check for position ( decrease ) of bottom bistable switch SD
been reached. Terminals BST/3 - 4 Pag.80
(K-CAR)
With VANO DIGITALE at high speed
(V4) top bistable switch has been Pag.5:H2
Quota rifas. super. Check for position ( increase ) of top bistable switch SU
reached. Terminals BST/1 - 2 (K- Pag.80
CAR)
EN 81-21 ispez. EU Terminals Q8/2 - 8 (K-CTR) Switch “EU” in off position (EN 81-21) Pag.60:A5
Check :
Terminals Q8/1 - 8 (K-CTR)
- Overtravel switch “FCU” Pag.60:A5
EN 81-21 blocco FCU Reduced PIT/Headroom overtravel
- Mechanical position of FCU Pag.70/80
switch
- parameter “5.06 (EN 81-21)”
Emergenza Net power supply failure Net supply switched off Pag. 25
Pag 12 of 36
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IMPORTANT NOTICE ! Only safety errors ( sic.2-sic3 and travel timers ) lock
the lift. To reset these errors is necessary trained people engage.
Alarm reset :
BE CAREFUL!
One of these , if the alarm is solved ( not still active ) , will reset the lift.
Pag 14 of 36
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Programming MANUAL
Factory User
Parameters Default Value Possibilities Note
Value Value
00)Italiano
01)English
01-Lingua 00)Italiano 00 00 Keypad language.
02)French
03)Deutch
02-Numero fermate 2 2, . . , 64 Number of lift stops
00)SAPB
01)Down Collective
03-Modo chiamate 00)SAPB 02)Full Collective Set the call logic system
03)SAPB/Car
DownColl
01.0 = with
automatic
04.0 = 4 sec.
04-Tempo occupato 03.0 door Timeout for lift busy state
10.0 = 10 sec.
04.0 = with
swing door
Sets the numer of floors under 0
05-Num.sotterranei 01 01, . ., 09
floor ( negative floors )
06-Piano di parcheggio 01 01, 02, . . , 64 Parking floor
0m = Parking disabled
Parking time ( after this the lift
07-Tempo parcheggio 15m 10m = 10 min.
goes to parking floor )
15m = 15 min.
10.0 = 10 sec. Set run timeout supervision
08-Tempo corsa 20.0s
20.0 = 20 sec. between adjacent floors
09-Numero porte 01 01, 02 Number of door operators
00) Don't Open
01) Side A Set side opening
10-Lato porte 01)Side A 02) Side B ATTENTION: 0 sets no opening,
03) Both A+B call to this floor is disabled !!
04) Selective A/B
NO = function Door preopening option ( only if
11-Preapertura disabled controller is equipped with
SI = function enabled option )
Initial delay to start , waiting the
12-Tempo pattino ON 060
CAM to switch on.
Delay at stop for CAM switch off
13-Tempo pattino OFF 000
( wait this time to open doors )
Lift floor positioning after reset
14-Park dopo reset 00
first travel
Pag 15 of 36
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Factory User
Parameters Default Value Possibilities Note
Value Value
03-Ritardo stop salita 0.20s 0.00s ..2.50s Time delay to stop upgoing
04-Ritardo stop
0.20s 0.00s ..2.50s Time delay to stop downgoing
discesa
00)No Micro-levelling option for
05-Microlivellazione NO
01)Yes hydraulic lift
06-Rit.stop microliv 0.00s 0.00s ..2.50s Time delay to stop microleveling
Time for star-delta starting
07-Oleo t.stella 0.00s 0.00s ..2.50s
hydraulic lift
Time delay for high speed valve
08-Oleo t.start high 0.50s 0.00s ..2.50s
hydraulic lift
Timedelay for soft stop valve
09-Oleo t.soft stop 0.00s 0.00s ..2.50s
hydraulic lift
Timedelay for BUCHER valve
10-Oleo t.stop BUCHER 1.00s 0.00s ..2.50s
hydraulic lift
11-V3F T.start
0.00s 0.00s ..2.50s V3F time delay at start
UP/DOWN
V3F time delay at start to give
12- V3F T.start SPEED 0.00s 0.00s ..2.50s
speed
13- V3F T.stop
0.70s 0.00s ..2.50s V3F time delay at stop
UP/DOWN
Main contactor delay at stop .
14- V3F T.stop MAIN 1.00s 0.00s ..2.50s Minimum value : 1s ! Do not
modify
00)Slow Inspection speed ( high or low
15-Velocità ispezione Veloce(Fast)
01)Fast speed )
00)No
16-Abilita gest ready si Ready signal enabled in K-CTR
01)Yes
Delay for reset command after
17-Ritardo reser RDY 30s 0s-120s
RDY switch in K-CTR
00)No Lift stop after RDY switch off in
18-Blocco dopo RDY No
01)Yes K-CTR
Pag 16 of 36
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Factory User
Parameters Default Value Possibilities Note
Value Value
00)Manual
01)SemiAutomatic
02)Automatic
01-Tipo operatore 02)Automatic 02 02 Type of first ( A ) door operator
03)FERMATOR serial
04)FERMATOR VVVF6
Pag 17 of 36
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If into parameter 3.01 ( door A ) or 4.01 ( door B ) it’s set 03 value ( 4.01=3
Type of operator serial ) , you’ll be able to see the paramaters of door’s
inverter operator ). Note that when you modify a parameter, after a few
seconds you’ll see the new value.
Pag 18 of 36
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Factory User
Parameters Default Value Possibilities Note
Value Value
Pag 19 of 36
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Do not save
A14-Salvataggio Save parameters
Save
AT1-Test Apertura Opening command for test
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5.OPZIONI ( options )
Factory User
Parameters Default Value Possibilities Note
Value Value
01-Tempo luce
5m 1m .. 60m Car light / fan timeout
cabina
00)7 segments
01)Binary from 0
02)Binary from 1
03)1 Pole/floor Car display type selection
02-Display K-COP 02)Binario da 1
04) GRAY code from Connector CPI on K-COP board
0
05) GRAY code from
1
00)7 segments
01)Binary from 0
02)Binary from 1
03)1 Pole/floor
03-Display K-LDG 02)Binario da 1 Floor display tipe selection
04) GRAY code from
0
05) GRAY code from
1
00)7 segments
01)Binary from 0
02)Binary from 1
03)1 Pole/floor Parallel display interface with K-IR board
04-Display K-I/O 03)1 Filo x Piano
04) GRAY code from Connettore LPI (1)
0
05) GRAY code from
1
00)Disabled
01)Beep on
05-EN 81-70 (bip) 00)Disabilitato pushbutton Acoustic EN 81.70 signal
02)Beep on
pushbutton at floor
00)Disabled
06-EN 81-21 00)Disabilitato 01)FCU + EU Safety devices control for reduced head/pit
02)EU
00)No
07-Controllo DZSM 00)No Check funtion for “DZSM” enabled at floor
01)Yes
Pag 21 of 36
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Factory User
Parameters Default Value Possibilities Note
Value Value
00)Disabled
01)Hydro lowest
floor Activates the net supply off-emergency
02)Hydro first stop function .
03)Rope lowest The type of emergency to choose changes
08-Emergenza 00)Disabilitato floor by the type of lift and the behavior
04)Rope first stop desired.
05)Rope brake
IU+ID
06)Rope brake IU/ID
07)Rope brake IZ
Delay time from net supply-off to
09-Ritardo
4.0s 2.0s .. 25.0s emergency activation. To be used to
Emergenza
suppress V3F errors in case of net off.
Photocell automatic switch off delay
10-Escl. fotocellula 0s 0s .. 60s
0s = Photocell always on.
00)At stop
01)At end opening Lift at floor output. If 02 it signalizes the
11-Presente seriale 00)Alla fermata
02)Out of service out of service state
function
After an error on magnets count ( IU , ID )
00)No
12-Reset su err.vano 00)No 01)Lift goes to reset
01)Yes
00)Count corrected by software
Inspection movement over SU,SD The lift
13-Ispezione 00)No stops on SU or SD, after a command starts
00)No
estremo 01)Yes in slow speed toward the first magnet IU
or ID.
00)No Soft stop of car in inspection, living only
14-Ispez. Rall->Stop 00)No
01)Yes RUN button.
Minimum load function ( with SAPB it
00)No
15-Abil. minimo car. 00)No holds door opened with minimum load
01)Yes
activated )
“ALT” Pushbutton
Inputs on K-COP/K-CAR
00)Disabled Values “01 or 02” – lift stop suddenly and
01)Slowdown + stop wait for another command.
16-Stop/fuori serviz 00)Disabilitato
02)Fast stop Value “03” - lift olds at floor with door
03)Out of service opened.
On display you’ll see “ALT” if function is
enabled.
Pag 22 of 36
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22-T.doppia
0.0s 0.0s ..3.5s Locks the double call at floor for set time
chiamata
Making a call from “A”side:door opening
00)No
23-Divis. lati A/B 00)No on “A” side , making a call from “B” side ,
01)Yes
door opening on “B” side.
Pag 23 of 36
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00)No
01-Abilita Priorita 00)No Enable priority function
01)Yes
02-Piano Priorita 01 Priority floor
00) A side
03-Lato Priorita 00)Lato A 01) B side Select door side A or B for priority
02)Sides A+B
00)No
04-Abilita Rinvio 00)No Enalble floor recall function
01)Yes
05-Piano Rinvio 01 Select floor recall function
00) A side
06-Lato Rinvio 00)Lato A 01) B side Select door side A or B for recall function
02) A+B sides
Time for recall option. The lift waits at
07-T. Attesa Rinvio 10s floor, with door opened , waiting for a car
call (flashing pushbutton)
Pag 24 of 36
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00)No
08-Abilita risparmio 00)No Energy saving option
01)Yes
Timeout after Energy saving :
0: disable Energy saving
09-Ritardo risparmio 4m • V3f, K-CAR/K-COP,Car light
disabled
Pag 25 of 36
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BE CAREFUL ! For digital shaft setup it’s ,mandatory that an encoder or a digital encoder
repetition is connected to terminal Q3 of K-CTR board.
Setup procedure
1) Put magnets on guiderails into shaft as descrive into wiring diagram 30.8002.00 pg. 80
BE CAREFUL ! During digital shaft setup, the lift moves automatically up and down at inspection
speed. Be sure all the safety systems are properly working, and be sure the car is ready to travel
into shaft with all safety requirements. Serious injury may occur not respecting this !
Pag 27 of 36
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Into menu “9.09-Tara livelli” ( levels setup ) check that for all the floors position value “L” is lower than
position value “H”
As described, you can see that “L” value is always lower than “H” value
Into menu “9.10-Tara rallentamenti” (slowdown measures) check that for all the speeds the values are
proportional to the speeds ( speed higher = slowdown distance bigger )
Pag 28 of 36
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Operate the first call to the nearest floor ( but not the highest or lowest ) , and check the correct lift
positioning at floor.
Consider that the car must run at least 5-10cm in approaching speed to perform a correct floor positioning.
Now try making a call travelling for two floors.
If the lift arrives a little bit over the floor, try to increase into menu “9.10-Tara rallentamenti” (slowdown
measures) the values of R3 o R4 .
So you can also try to increase R1 if the auto-set slowdown distance is not sufficient.
After trying the stop sto all floors, move the magnets at each floor, if necessary,to fine set the floor
positioning.Perform again the procedure at pt 4 ( levels acquire ).
ERRORE “Piano Inf No Rifas” / “Piano Sup No Rifas” ( bottom/top level , No syncronizator )
CONDITION The lift is at top or bottom floor, but the SU or SD signal doesn’t appear
SOLUTION check for SU or SD magnet position, or sensor,or wiring. Use leds on K-CAR ( car top ) or
keypad to easier check.
ERROR “Rif Inf Err Piano” / “Rif Sup Err Piano” ( error bottom/top level )
CONDITION The lift is at floor with SU or SD switched, but the floor is not top or bottom.
SOLUTION Check for IU,ID floor magnets correct positions ( minimum overlap 4cm !! )
SOLUTION Verificare la sovrapposizione dei magneti di fermata IU/ID, devono essere di almeno 4cm
Verificare le quote di rallentamento, param. “09.10-Taratura rallent. ”
Pag 29 of 36
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These errors do not stop the lift, but signalize a not correct behavior , so the lift will go to reset after one of
this signalization, to acquire again a zero position mark. Check for IU/IU , SU/SD magnets position if one of
these errors appear.
Pag 30 of 36
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00)Not active
01)Upgoing signal
02)Downgoing
signal
03)Busy signal
04) DZSM module
enable
05)Preopening
enable
Selectable outputs from connector Q5 /Q8
01-Q8.4 (OT1) 03)Occupato 06)Energy-save
Of K-CTR main board.
07)Inspection
08) V4-High spd
09)V3-Insp high spd
10)V2-Insp slow spd
11)V1-Slow spd
12) V3F Ready
signal
13)V3F emergency
off
02)Direzione
02-Q8.5 (OT2)
discesa
03-Q8.6 (OT3) 01)Direzione salita
04)Abil. Modulo
04-Q5.7-8 (RTR)
DZSM
Pag 31 of 36
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12.PIANI BASSI
00)No
01-Abilita p. bassi 00)No Enable the funcion
01)Yes
I:01 Normale Normal
02- I:02 Normale Short with magnets
Set the correct type
Norm/Magneti/Non I:03 Normale Short without
I:04 Normale magnets
00)Not available
Disable or reverse input’s polarity
03-Minimo carico 01)Contatto Aperto 01)Normally opened
K-CAR - LWD/1 MLD
02)Normally closed
ATTENTION!
Short floor at top/bottom:
Shaft with magnets – Put magnet of syncronizator SU/SD just in line with slowdown
magnet (IU/ID) of the nearest floor , see diagram on pg. 70/80
Pag 33 of 36
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13.CONTATORI ( counters )
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WARNING! Using option “01-Default Totale” i twill be necessary to set again all parameters of
your installation.
WARNING! Using option “02-Default Parziale” parameters that are not changed are :
1.02-Numero Fermate
1.03-Modo Chiamate
2.01-Motore Tipo
3.01-Tipo Operatore
4.01-Tipo Operatore
5.06-EN 81-21
5.08-Emergenza
5.17-Monitoraggio
9.02-Gestione vano
9.03-Inverti encoder
14.01-Abilita gruppo
14 02-Numero impianto
18.DESTINAZ. USCITE (All sub parameters)
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