° AF Pegramina Mobil Cepu Lt. oo skkmigas FP PRRIANINAEP soo oO ———e GAS DEVELOPMENT PROJECT FOR THE UNITIZATION OF THE JAMBARAN-TIUNG BIRU FIELD SPECIFICATION FOR FIRE AND GAS SYSTEM ~ Bs FLUOR, DOCUMENT NUMBER: JTB-SF-LSPE-900-00013 ; conmeacton ~~" conan —— de CATE [pecbareD | cncoreo [arPROWED | REVI | 5 lieve a ri cs |SPECIFICATION FOR FIRE AND GAS “ VY SYSTEM wae] oe | oe REVSION HSTORCAL SHEET PagelSeton Date UeseiponSPECIFICATION FOR FIRE AND GAS SYSTEM oe wr] oe Table of Contents INTRODUCTION. eee DEFINITIONS AND ABBREVIATIONS. 24. Definitions. ~ 22 Abbreviations REFERENCES nnn 3.41 Order of Precedence, 32 Code and Standard ae 3.3 Project Speciation - 7 DESIGN GUIDANCE. 4.1 Purpose of Fire and Gas System (GENERAL REQUIREMENTS... 5.1 Logie SoWer Design. 5.2 Main Logic Sover. 52. System Reliabity and Avallabity. 54 VO Medes. = 5.8 Operator Work Sta{0R .ennsnnnnnnnnninnnna 58 System Cabinet and Marshaling Cabinet 57 Electronic Remote Marshaling/ Fol electronic Junction Box ‘58 Automatic Testing and Dlagnostes. 5.9 Programming : 5.10 Power 5.11 Spare Cepaciy.. 5.12 Expansion Capsbies FIRE AND GAS SYSTEM DESIGN... Ce - 6.2 Fre and Gas System interfaces. 7 6.3 Alarms, Status, nd Exeeutve Actions 831 Alarms and Status...Oo SPECIFICATION FOR FIRE AND GAS one gape SYSTEM 64 F&C Console 65 Testand Maintenance Facies. 6.6 Fite and Ges System Outputs, 87 Field Weing 68 Daigo Systems 6.9 Electical Characteristics of F&G Detectors. 1. DOCUMENTATION.. INSPECTION AND TESTING. a 82 Shop Tos. - 83. Factory Acceptance Test (FAT)... - 84 Shipping — : 185 _Insaliston, Intal Check and Ste Acceptance Test (SAT). 86 - Change Management. 87 Field Loop Tost. 9. TRAINING. 40, WARRANTY / GUARANTEE...3° SPECIFICATION FOR FIRE AND GAS “ VY SYSTEM one [er] om [an 4. ntRooucrion 22 This document define the Fire and Gas System for Gas Development Project for the Untization ofthe Jamoara—Tlung Bru Fes, ‘The scope of this document wil cover the design, purchase, supply, instalation, and inspection of Fre and Gas Systems and th interfaces tothe detectors ana the protection systems to ensure that appropiate systems are spectied wihin the Gas Development Project forthe Unitzaton ofthe Jambaran~ Thang Bru Fed DEFINITIONS AND ABBREVIATIONS Defintions ‘COMPANY Perteming EP Cepu CONTRACTOR Selected by COMPANY, who shall be responsible ‘or tho detailed engineering design, matoral and equipment procurement and onstruction as specified in the Scope of Work or Werk Order PROJECT Gas Development Project forthe Untization ofthe Jambaran — Tang Bru Feld ‘VENDOR “The manufacturer of he equipment cr the manufacturers agent. ‘hat ‘The word shal indicat a requirement Should “Tho word ‘shou! inicte a recommendation May The word may #0 be understood a nang a possi couse ot mac Main Automation Conrscor isthe party tothe contract with Contractor who takes the overall responsibilty for design. supely,Insalatn, Commissioning and tesing of ICS (integrated Control and. Safety System) and IECS (tegrated Entorpise ~ Contol Systm) Abbreviations BDV Blow Down Valve oR ‘Control Room CPU Cena Processing Unit GPF Gas ProceesingFacity ESD Emergency Shutdown EWS Engineering Work Station FAT Factory Aceptance Test FACP Fas Fre Alarm Control Pane! Fie and Gas Detection°. SPECIFICATION FOR FIRE AND GAS “ V SYSTEM ae 8] |e FEED Front-End Engineering Design FM Facto Mutual HART Hiway Addesable Remote Tonsducer HAZOP Hazard and Operabity (Stay) HMI Hunan Machine nterace HVAC Heating, Vetisten and ir Conctioning YO Input LCD Lig Cyt Olay LED Light Emiting Diode LEL——_Lower Expose Ut MACP ——-Manval Alam Cat Point MAC Main Automation Contractor MCC Motor Coto Center OWS Operator Work Station PAGA Public Address and General Alarm Pe Pushouton PCS Process Control Systom PES Programmable Electronic System PLC Programmable Logic Controller PSD Process Shutdown System RAM Random Access Memory ROM Read Only Memory SAT Ste Acceptance Test si Safely Integrity Level sis Safety nstrumeneted System TUV —__Techaisehor Uberwachungs-Verein UPS ——_Uninterrupible Power Supply REFERENCES Onder of Precedence In case of conficts/avalcbitly of codes or standard the following precedence shall be sed: 41. Indonesia Law and RegulationSPECIFICATION FOR FIRE AND GAS “ VY SYSTEM ‘one [ev] oma | ar 32 33 2, Instrument Design Bass 3, Project Specifications 4, Industry Pretices(ypically International Codes and Practices unless noted ctherwise) Code and Standard Instrumentation Systems and Automation Society sass Instrumentation Symbols and Identification unotonal Safety: Safety Instumented Systems forthe 'SA86.0001 Brocess ndusty Sector AAPI-American Petroleum Institute APIRP14C Recommended Practice for Analysis, Design, Installation, and Testing of Basie Surface Safely Systoms for Offshore Producton Platforms 1EC-International Electrotechnical Commission TEC61191-2 Programmable Controllers - Part 3: Programming Languages TECS1508-1 Functional. Safety, of ElecticalClocroniclProgrammable Electronic Safety Related Systems - Patt : General Requremerts TEC8ISit-1 Functional Safety - Safety instrumented, Systems for, the Process Inst Sector - Part: Framework, Defetions, Syetom, Hardware and Software Requirements IEC61511-2 Functional Safely - Safety Instumentod Systems for the Process Indust Sector- Part2: Guidelines forthe Appeston of IEG 615117 IEC6ISIT-3 Functonal Safely - Safety Instumented Systems for the Process Inds Sector Part 3: Guttance forthe Determination of the Reguied Safety Integy Levels Project Specification \JTB-SF-LDBS-900-00001 Instrument and Conrol System Design Basis LJTB-SF-LPHLO00-000013 [CSS Interface Strategy JTB-SF4+8PE-900-00002 General Speecaton for instrumentation and Conta JTB-SF:LSPE-900-00003General_Specieaton for Instrumentation Package Equipment \JTB-SF-L-SPE-900-00009 Speciation for nstument Cables STB-SF--SPE-800-00011 Integrates Control and Safety Sytem (ICS) SpeciationSPECIFICATION FOR FIRE AND GAS “ V SYSTEM mew] ow | ne 4a DESIGN GUIDANCE ‘The F&G System equipment shall be supped in stict accordance with this specication F&G System hardware/software design shall comply with IEC 61808: 2010 and NFPA 722010, MAC shal provide special tole and daviees necessary for ing, erection, testing, and maintenance ofthe equipment and materi ‘The MAC shall confirm formal that the offered system is fleli-proven for more than fe (years. The MAC shal isonty new releases as appcable “The MAC shall provide hardware that wil metal denied ste coins Purpose of stom ‘The Fire and Gas Detection isan automatic system that wil determine if @ possible fire or Unsafe accumulation of combuetbe arte gas ls preset cn te acy, “The purpose ofa Fie and Gas System ona facili to ‘Continuously monitor al areas ofthe installation where ether a fre hazard may exit tran accumsaation of flammable ortoxle gas may OS + Allow activation of manual o automated protecive acions to eos the source of a leak. 10 safely remove hydrocarbon inventor. to minimize’ potent of ignition, to ‘civ water deluge andor fo extinguish fie 60 a8 to prevent escalation of the azar + Anmunciat-alamms to alert and mustor personnel end ident the general location of rothazara ‘The overall goals ofthe Fire and Gas System are to: + Alert personnal at @ permanently manned location to the presence, Iocan, and ature ofthe fre or gas emergency. + Alert personnel inthe area to he hazard, so that they have a reasonable probabily of escape ‘+ -Automaticly activate fied fe protection systems, * Rade the isk to personnel by inplemening execubve contol actons andor GENERAL REQUIREMENTS Fie and Gas System shall be programmed in accordance with tho "Causo and Ect” and Logi ciagrams forthe facity and in accordance with his specication, CContollers, loge elvors and CPU's for tho main fra & gas system shal bo of he same ype asthe ones used forthe main SIS system an shall eamply wth speclfeation JTB-SF- PSPE-800-00012 “Speciteaton for Integrated Contol and Sarey Systoms” FAG systom shal provide continuous supervisory culty for continuous mentoring of WO loops. FAG is integreted ito the ICS network for monitoring, actors and emergency response fem the Operations Console inthe Conta! Room Protection for invidval equipment itoms, such as gas turbines, compressors, and fred ‘equipment may be provided by the inivicual monitoring and protection panels. which are furnised by the equipment package vendor. The fra and gas fancbone ofthese panelsSPECIFICATION FOR FIRE AND GAS “ VY SYSTEM ow] a | a 5A shall comply with this Speciation. Annunciation is required in the contol room for feuipment sensor fauts ana tips ‘Audible snnunciation (eg. om or sien) of emergency conditions shall be broadcast to areas ofthe faclty (defn by the fatty Cause and Effect dagrams) using the PAGA. system. Ateratvely, auabe alarms may be Insaled via hardwted and ino-montored ‘uipuls direct fom the FG system. Using the same requirements, visual nnunciaton {gts} shal be installed ln high mole areas ‘Annunciation of Fie and Gas System status shall bo proved ina cortiuously manned Tocaten, usualy a contol ream and Fie Slaton. The preferred method for implementing this requirement i to instal redundant Inks between the PCS and FSG lege sclvar and Use 4 dedesied FAG OWS for annunciaton of FAG events and status In addon, a hardiced etal stam annunciator ven directly by the FAG system, shall be provided to inaieate common alarm fr “cond fra" and “confirmed ges elenee” A separate tradtonal F&G console (mat panel) may be used only when approved by COMPANY. The design of te F8&G console (matix pane) shall folow specifeation JTE ‘5F--SPE-900-00015, "Speciation for Contol Panel and Consoe” The capebity shall be proved to test the Fite and Gas Syetem and calbrate shutdown feid devices witout afecting tbe operation ofthe process Fe and Gos Systems shal be designed to avo nuisance shutdowns caused by device fallures. by use of diagnostic ceuity, which fs capable of etngusing Satwaen {ulpment o&eystom faults nd actual alarm conaions Bulking Fire and Gas Systom may be incorporated into process faites F&G systems where appropiate In this e260, thie specifeaton shall apply forthe combined aster. Logie Solver Dasian Logic of F8G systems shall be programmed nor-aled safe design orto de-energize cols, tng nema te ano ents then when atrating FG sysiem ..dlecion ot re, ges, oe F8G system shall meet he folowing minimum requirments: ‘+ dedicated alarm shall be generated when a 1-0-0-20 system degrades to single- channel operation, or when a TMR. system degrades fo a dual- or single-channel operation “There shal be no safety reticion onthe system in terms of tine ifr the system to shutdown when the 10020 system degrades to single channel operation or when @ TWR system degrades to dual or single operation + FAG systems shal be tested and certiied 0° approve tothe appropriate ove quired ‘to mest te specified SIL 3, The testing and certiieation or aproval shall be performed by qualifd safety centicaion organlzations that are Independent of the VENDOR (e.g. Tuy, Exda).2010 + The F&G system in shulgown eervice shal be deslned with a safety intr lvel (Si 3).‘SPECIFICATION FOR FIRE AND GAS ™ V SYSTEM oT] oe] oe] ‘Allinpt and output cards shall be installed In pane's located in environmentally contoled ‘equipment rooms, Fire and Gas Systems (logic solvers and UO cards) shall bo cerfed TUV Applicaton (lass 5 or 6 or Si level 3 with the exception of addressable systems, which must bested foruse by NFPA 722010, 0° approved eq, Safety PLC-based systems ehall be "proven technlogy", which shall be interpreted 25 Being in egular manufacture and serves in petroleum operating facies (nt test facies) for al least 5 years prior to bidding or 5.5 yoars prior system shipment to ite. The latest MAG -suppked syetom software, corecng all known bugs, shall be Irtallod and tostod rt facity startup. Isha be possible to replace and rope any fauty CPU, VO card or Feld sonser without degrading the safely of the sysieme, Replacement of faed davion shall not require shutdown ofthe systems. Repair shall not require discupton ofthe scanning process oF “Heezing” of output sates. No operator action shall be required to restore the syst fo ‘noma operation other than simple mechanical replacement of fale deve. Replacement of UO modules wih redundant configuration shall not require any Kind of Bypassing, ether in hardware or sofware. To achieve auch capably, t shall not be necessary to extemal wice inputs and elputs to mule LO modules. Programming must Be forth single 1O point nly. Expiek programming of voting fo replace modules fe not acceptable ‘minimum of 20 percent insta and wired spero capacty in the cabinets for very VO Sioal ype. Any excoptons ell be approved by COMPANY. ‘A minimum of 20 percent spare UO eapaciy and 60 percent processor capacty shall be Avalable at conclusion of SAT. 52 MaipLogie Solver Each pressor shall be provided with protection against overoad cuent and ne votage spikes in accordance withthe requirments of type athe ones used forthe S'S and shall Comply ith specication JTS-SF-+SPE-000-00012 "Speciation for Inagrated Cont and Safely Systems MAC shal submit estiated processor loading calculations with their quotation Each mieroprocessor shal be capable of scanning and updating the VO and executing User defined logic ata minimum of4 tenes per second, 52 System Reliability and Availabilty 4, There shall be no common cause falure Le, a single source ‘aut shall not cause falue in other components ofthe system. The single source may be ether Inernl of fertenalto the system Failure of any single component inthe FAG System shall nol cause & shutdown soto J © During 2-system failure the system shall wemain online and maintain its safely ‘unconalty whilst simutanoously raisieg a eystom falure alarm and diagnostic alam ving rack, slot and point information fo PCS HII to sid with fast and sosurate fautSPECIFICATION FOR FIRE AND GAS SYSTEM Be |] ome | ane 54 finding 4. shal be possibe to repiace and repair any taled component or power supply unit without degrading the operation of the system. Roplacomentof the faled component OF the system shall rot require shutdown of ary part ofthe syst, ©. The system shall be designed to achive a minimum 98.5% avalabity, to suppert, overall plantas per RAM study. 1. MAC shall describe the furesformula used fr ‘or availablity, MTBF and MTTR. culalors. The ealeuaten shall be based on 800 VO points, MTTR=dhouts and proof test Interval often yeas MAC shall guarantee the clay of is product (safety PLC sofware, hartware and Hi systor) unt! 12 months ef operation (ar startup) WO Modules Each type of UO module shall ave unique mechanical andlor electronic keying. Keying Shall prevent physical insertion and one activation of a module in a wrong location. NO ‘adress links or switches shall be mounted on the 10 modules Each module input of outout point shall have “heathy of ready’ LED dlepay to indieate ‘any faut onthe medi n order a fale the replacement o the core fay module Each VO modules shall have a donsty of no more than 18 channels per module, to minimize the effect of card fal, The Safely PLCs shal have input modules capable of accepting direct all ypes of input signals required forthe systems. {AL VO modules shall have galvanic isolation between the fd signals andthe aystem. All WO modules shall rave capabiltes to detect shor iui or open excult pr channel bai Each digital input and output sha have currant liming capably and olathe fault in the ‘event of overead. Fuse shall be used f such capably isnot avaliable. Inthe event that {so i requir, it shall be indvidualy fused wih Blown fuse indication. Fuses shall be accessible without shuting down any point other than the single point with blown fuse, UO {sos with blown-use nication may be mountod inte fed-wieng terminal ss. AIL/O modules shall be equipped 0 isolation and surge protection device, ‘The Safety PLCs output modules shall be capatle of eriving the type of output signals ‘required forthe systems, Vinere this not posite, inerpoeing SIL® carted relays may Digital outputs shal be curent rated for an inductive lad wih a minimum of {00 mA per pant for alarm annuneal’ Yor FGS mati console and a minimum of 15 A per point for homiten, Modules shal be rated for fl load on all ouput plnis st maximum spected condone, Output module votage loopback circuitry shall automaticaly very that the commandea state is equivalent fo the field stale. Each inavidds! ouput point shal be automaticaly tested for proper operation. Output signal seopances shall inte an alarm contact and fan intemal eu flag fr communication tothe PCS His.SPECIFICATION FOR FIRE AND GAS “ V SYSTEM one] ev] om [oem 55 Digital output modules shall provide optical or other galvanicisolaion of 1.5K AC minimum beiween each Inpwoutput signal and micoprocessor, and accept suge current tn ach point of 30 A per cycle for AC voltage, and 10-A for 10 mifseconds, for OC ‘oksge, Digs! output modules shal alow an individual external voltage source ‘or each output point & system that requ a common votage source for outpus, of tat doesnt allow ‘xternal volage source for eutput, i net accoptabl, Logie Solver shall be capate of accepting analog signals with HART v.7 directly trough Input module. Analog outputs shal provide 4 to 20 mA slf-calrated ouput signa ‘Analog VO shall have, as a minimum, 12 bl analog to digital or digtal to analog ‘conversion, Aesuracy shall be 0.25 parcont of fill scale over the enie operating range, Flaraeare or femuware to do conversion must ba inlemal to the systems Analog inp | ‘mods shal have 50-76V DC overrange protection asa minimum. ‘Analg input modules shal be abl to detect and alarm out-of-range signal loves 3 not be equied for analog modules operating wit 410 20 mA DC. roping resistors ‘Operator Work Station FAG system monitoring wil be performed through dedicated Operator Workstation (F&G (OWS) at CR and Fre Station SIS and F&G system engingering configuration wil be parformad through ICSS EWS, IMAC shal provide dedicated FAG OWS, and Engineering Werkstations to allow on-ine ‘modifications with SIS EWS. The OWS comprises of one (1) PC, the EWS can be combine SISIF&G comps of one (1) PC and ane (I industria hardened laptop. The OWS and EWS PC shall include: one highesoluton display color monitor, 23 inch agonal, one Engineer Keyboard, serean poining devices ike mouse; removable bulk ‘Storage ceves, ke CD-RIW, DVD drives, et. All copes of sofware shall be loenesd ‘The FAG System programs and database shall be key andlor password (fom HM \Worksiaton protacted fo prevent accent or unauthorized program or cata changes. The Access rights shall bon te fllowing threo (3) levels wih sublevels + Operator * Supenisor. + Engineer A database back-up and historian data uplosd meslium shall be provided. The fle and the ‘ssodated memory allocation shall be based on the back-up and upload not belng more frequent tan once par 04 (31 x3 +1) days. Human Machine interface (HMl) workstation wil be powered by UPS 230 VAC, 60 Hz fom 2 relable Uninteruptble Power Supoly (UPS). Each workstation wil be on a dedicated Sisrbsion breaker. The UPS wil be supplied by CONTRACTOR. The desktop future and chairs shall be industial hardened ‘ype wth ‘uly adjustable features and refer to Speciteaton for Conte Panel and Console, doc no JT8-S.SPE: 900-0006,) SPECIFICATIONFORFIREANDGAS | VY SYSTEM aa ee 56 57 58 ‘System Cabinet and Marshaling Cabinet Marshaling cabinets to interface the Sel instrumentation lop wing withthe F&G System sate requeed. The System Cabinets and marshaling cabinets shall be res standing, 1° 42, ‘singrack configuration, with overa dimensions as 800 mm wise, B00 mm deep and 2000, mmm high and 100mm pint. Wing access wil be by bottom entry only. The cabinets shall have intemal ght ane two (2) 230 VAC power receptactes in ezch cabinet. Alling shall be neatly cabled and supported in separated non-flammable plate wiring raceways wih clip-on covers. Raceways wil not exceed 50% wring density. There wil be fo spicing n the witng. OC paver and contrl whing shall be sopregatee In separate wirowaye. Manufacturer's paint standards may be acceptable subject to prior approval of the COMPANY. Al design, malarial and accessories Cabinets shall eer to Specieaton for Contos Panel and Conedla, doe no ITE SF-L-SPE-000-00018 No mere than two (2) wes shall be connected to any one terminal “Thy percent (2%) spare terminal shal be provided, ‘All iting stall be Keni at each pont of termination with heat stink type paste wie markers Each wire shall be prepetly fagged at both end Grounding bus bar shall be provided separately for Insvument Earth, and Power Earth inside System Cabinets Electronic Remote Marshaling / Feld electronic Junction Box Electronic Junction BovElectrnic Remote Marshaling wil be instal en fad, hazardous environment equipment and shal bo fied witha minimum of Clase 1 Zone 2 enclosures, PESINEWA 6x ‘The Electronic Junction Box! Secronic Remote Marshaling shal be completed with base plate, carer, terminal block, UO card, redundant power & communication network, Protection, tet points and earthing systems. The fuses shal have “blown indeator ‘The Electronic Junction Box / Eleoronie Remote Marshaling shall use manufacturer standard cables and connectors for termination of sytem cate tothe F&G System via Fiber Opte Cable, ‘Automatic Testing and Disqnostics Each systom shall incorporate comprehensive salf-dagnostcs so that any permanent or Trancent faults aro idetfed, slammed, and reported. Diagnosis shall be capatie of identifying, locating, and reporting te folowing faults asa minimum ‘+ Scan flue of main or UO processors. 4+ Memory faults, both ROM and RAN. 1+ Mieroprocessor faults + Communication aus ‘+ WO interface or aressing faut, + UO mec fats,SPECIFICATION FOR FIRE AND GAS o V SYSTEM oe [ wT] oo | a 58 ‘+ Votod signal discrepancy on fl cet (where requied), ‘+ Power suppiy faut. ‘+ Losd power or fuse faults on fel cru + Loss af eating fens). UO module diagnostics shal be able to detect are aarm UO point fais of the folowing ‘ypes: ‘+ “stuck on’ hort ect falure of a discrete input or output” 1+ “stuck: open circuit falure ofa discrete output Diagnostic trequency for al ccuits shall be st feast onoe every 500 msec. Fault information shall be avaiable and displayed for he maintenance staff In @ manner that ‘nabs faut Sagnoatos down tothe module aval ae minima. Status indicators shal be provided to indicate normal operation or fut condtions on each replaceable medulo, “The above status incicstons shall be accessible a the PCS via data tks, ‘A testing described shall be performed automaticaly erie and without dituing the processor reducing the reli (scan time, processing te, et.) ofthe systems Proarammina Sar shal be protected rom unauthorized charge bythe us of kk shes andor passwords ‘The processor shall be able to execute commands using the following funclons and parameters * Math fanconaity with bot integer and real numbers. + Relay loi, Including transitional inputs and tatehing outputs 1+ Time delays and counters. + Authmetie, algebraic, and tigonometricfuncions. “+ Median select and median deviation. An IEC 61131-3 compliant programming terminal shall be used fr program development, program storage, faut agnostics, system monitoring, and applcaton documentation, (Ortne and of-ine programming capabily shal be avaliable on each systom, The progranyning sofware ehal alow manual forcing of input oF output tates and provide power flow indieaton on ader lie. ‘Al programming shal be done using alphanumeric tag-name references and allow ‘onscreen comments fer funcional desartion of apolaton program. ‘The programming sofware, when used Ina workstaton mode, shal provide dspay of all, agnostic statesOo SPECIFICATION FOR FIRE AND GAS “ V SYSTEM 3 oO 5.10 on Power Power sources to the FBG Systems are cassifed as essential services, F&G Systems shall be connected te independent dual main feeders, st est one of which shal be fod froma UPS, “The F&G system and all associated equipment shall perate at a nominal voltage 24 VOC. The UPS shall operate at an cutput voltage of (280 VAC, 50 Hz, single phase and dual feeder shall be provided fo each system panel Fom the UPS distibuin board Power to the individual F&G system cabinet shall be supplied via a dua feeder with diferent source by CONTRACTOR. Power dsivouson within the system cabinsts and ‘console secons shall be MAC responsibilty [DC power systems shal be fly isolated from ground and shall be provided with a ground fauit detector per F&G Systam. Ground fault detection on a per feld creut bass TS not requred, Each F&G System shall have suitable electrical protective devices and disconnect ‘wiches, Cicult breakers and fuses shal be coordinated for eelactve operation eo that he letra protecive device dosest fo the faut operates fist Separate elecical protective devices shall be provided for incaion (satus lamps) and testing circus The Logie Solver shall be powered from & minimum of wa redundant power supplies. each sized or ful oad, Feld devices and related Input modules sha alco be powered fom MO power supplies, each sized forthe fl load, which may be tha same power supplies as ‘hose that power the lege saver. The power feod Io the FAG System andthe F&C System intemal power supplies shal be designed and aranged so that aa single faire causes ‘any loss of FG Systom function, Any power supply of feeder failure shall generate an alarm F&G System shall be capable of hows of operatien supply power from UPS, Spare Capacity Each F&G System UO cabinet shall contsin 20 percent instal spare VO modules ofeach ‘ype. For exemple, a glen cabinet ques 100 physical 4-20mA Input, then there shall Be 100 multiple by'.2 oF 1204-20" analog inputs for thal cabinet in the base design Module types shal be provided inthe approximate rato of non-epare types and dtrbuted ‘hroughout U0 racks. ‘other system components to support installed spare lO, suchas process YO power supely capacy, tominal locks, JO ables, YO communications, sto, shal be istated wih | apc fr al nstaod 10 plus an additonal 20 paoant spare capacy. If termina blocks are re-vred tothe process VO, hen these shall also be pre-wted to the spare 10, F&G devices shall be sized so that the average load uses no more than 60 percent of processing capacity and mamory,inliding he 20 pocant spare capacSPECIFICATION FOR FIRE AND.GAS “ V SYSTEM ew] oo | eo 62 ea ‘The F&G system's network shal be no mare than 60 percent loaded when fly configure, Including the 20 percent spare contol and UO capaci. Historical storage shail have 75 percent spare capacity. Estimating tools to calutate the ‘expected processing and memery capaci usage chal be included with te system. Cabinets that contsn terminal blocks shall be provided with 20 percent spare terminal blocks. Tiss in alin othe 20 percent requirments menloned above. AILF&G System flrs optic cable shal have 100 percent minimum spare fbres or two (2) times the required number eres forthe base design es i The system design shall Include capsbity for atleast 26 percent future hardware expansion (eatve to the base design), which shall be actleved by the additon of equipment without macifing or replacing exising equipment, communications cables Or system operating softvare. The cabinat shal be sized to handle an additonal one-fourth, equal to 0.25 tines 120 or 30 more of each type of 10 (aga! and analog, npuls and outputs), Alleratively, with COMPANY approval, era cabinets may be added inthe base LER design to gain te onethir-expansion capably. Each instal communication system shall ave 25 percent node expansion capably for ‘ture development and sti be capable of meeting the requrements of the specication Estimated loading ofthe communication sysioms to substartiats tis requirement shall be provided, ‘System processing and memory capacity shall have 50 percent expansion capabaly for {ature application programming and contguration FIRE AND GAS SYSTEM DESIGN General A Fite and Gas System shall consi of twee pats: Detection Control Logie *Aative Protection Fire and Gas Detection devices and Manual Call Points shall be provided in accordance ‘with JTB-SF#-LAY-000-00008, 7F&G Location Layout ‘The System shall provide voting capably whete multiple detectors have Been installed to minimize nuisance shutdowns. For a large area with multple zones (without # bare, ‘ro88 zone voting within adjacent zones may be weed, Emergency shutdown actions iniisted by the F & G ‘System shall be executed via intefocks to the SIS. Other actons (eg, release of fre suppressant systems, fhe water pump sta, oto) may be executed drecy fom the FAG System, ‘The Fire and Gas System shall be designed 80 that t can be functionally tested and Indidual daloctor can be cabbrated without aflecing plant procestes and equipment operation.SPECIFICATION FOR FIRE AND GAS ” VW ‘SYSTEM we] oe | 02 63 ‘The system configuration for FAG Systems shal comprise central located lage solvers (CR) and ether cenvaly or remotely lested UO systems, All fail nection circuits shal be supervised Flee and Gas System Interfaces Where the Fito & Gas System is distributed, signals fom the F&G fed devices shall be ‘outed to the F&G System va Teldelectonicjuncton bexostremate marshaling, Incoming ‘Termination Cabinet (17) and via redundant fear opi AILF&G System cabinets all have redundant intr-cabinet data communieatlons ‘Tho FAG System shall send separate hardwired signals tothe Pubic Address and General Alarm cabinet (PAGA) for alarm and conttmed fe or gas, Tone generation shal be done in the PAGA systom. For a redundant PAGA system, Deve signals wil be wired to each AGA processar. ‘The F&G System shall communicate with FACP though redundant serial RS495 Modbus or Modbus TCPIIP. FACP shal be loested at bung within tw plant to interface with Intiaing devices installed atthe bulng, and F&G System wil record a fre detection {vents Iwill be used to provide the graphics wth al the Fire and Gas status information of the pant and bulaing aso {All igtl outputs to extemal panels and systems for drct executive actons (eg. HVAC, tutte generators, compressors, MCC, et) shal be RarGwired and fall ation, except for signals that ntiato feed fre protection systems. The signals to the fxod fre protexion systems shol be non fal ste ESD shallbo via SIS systems. Executve action signals and status information between the FFG systam and the SIS systems mey be via Indvidual harawfed connettions or soft link (Ota safety bus) Ifthe lin (sataty but) is rodundant, and the link eafoy bus) is ‘approved by TUV ox Company appreved agency, Hardwired pushbutions at the F&G console ehall be provided for manual fe and foam ‘pump carr Alarms, Status, and Executive Actions ‘The Fre and Gas System shal provide two levels of alarms for fe and two for gas election. One love of alarms wil be based on a situation where no execute acon i taken. This can be a low lvel gas, @ single fre detector, or a deteror faut. The ater ‘arm level whore 2 spectic executive action has been performed. The i "gas" oF “oxic ga signal shal initat visual and aucble alms a a Continuously manned location Visual alarms shal also be provided in high noise (over 80 dB) areas where ambient noise ‘may iit the efectieness of aus slams. Protective actions o be taken by each Fie and Gas Detection device or by voting among devices shall bo documented ina F&G Cause and Efect logic matix, doo no JT2-SF- |= LsT=800- 00008, Other actions (a. release of fro suppressant systems and signals lo ventlation system cauipment) may ba executed by the Fee and Gas System Independent of the emergency snd process shown system,© | _ SPECIFICATION FOR FIRE AND GAS “ V ‘SYSTEM ay oe | oe 6.9.1 Alerms and Status The continuously manned location shall be the FBG OWS inthe CR. The folowing alarms ‘and status indicatons shall be provided asa misimum onthe dedicated PCS HM + Fre water pump stats + System status + ESD valve and BDV postion status + Common alarm condition fr thermalsmokatiame detector activated + Deluge"ON + Panel maifuncton + Gas Alarm 25% LEL gas detection + Confrmed Gas 60% LEL gas detection + Fro (single or votee-sansor dependent) detection + Fro and Gas System Matfuncton + Smoke detection + Extinguishing system released © |e4 — EaG-console the MAC shall provide & F&G Console (mati pane), the dislay wil be’ shown at F&G OMS, The FAG console (matic pane shall Iie te flowing a8 minum Ba ot ited + ALED based FG console shall be provided inthe CR within viewing distance ofthe ‘persior console. Manual control and monitoring faite for fre (water and foam) ‘pump stat, and re conto actions wil be provided athe panel. The F&G Sysiam shall ‘be configured so that these faites function in a fuly stand-alone mode. That is, the F&G console shail be Independent ffom the PCS, but shall duplicate devico status ‘available onthe ICSS OWS, +The F&G console shall provide visual alarm indicaton of Fie and Gas Detection as well a executive actons performed fr fre and gas zones using prefabricated lame boxe, ‘+ Signals fom the fre water and foam pumps are transmit to the FAG System for ‘alarm and status monitoring on the F&G console. + Fite water and foam pump ‘stat’ pushbuttons shal be insted en the font of the FAG. console ‘+ Alarm ogc modules shal be supplied fo all windows incu the spares, and shal b= Integral with the lamp boxes. The logic modules shal recswve veliage-ree contact Inputs that are held closed at normal operating concon + The F&G console eaplay LEDS shall ba high quaty wih wide viewing angle.© | SPECIFICATION FOR FIRE AND GAS “ V| SYSTEM ore To | ono | anv 65 —Testand Maintenance Factiies Test and maintenance facies shal be provided that alow proof testing and maintenance ofthe Fre and Gas System without inferupting process operation. The FMI for te test and mainlonance facies shall be provided tne F&G OWS, Test and maintonance facies shall include the flowing + A bypass function stall be provided fr each intater, except for manual inators and flame scanners. The bypass function shall not ihibt the alarm function of @ sensor oF efeat the “stout feature. Bypass designs can be executed via either software of hardwired overs, + Al sofware overties shallbe automaticaly logged and tine stamped to indcate when they were apped and when they were cleared “+ The sensor instalation shall alow onine testing and maintenance ofthe sensors. + Tf spactied, test switches andor bypass suitches for each final element shall be provided to bypass and actuate the final element. Test logic shal bo interlocked with the blocl/bypass vave mit evitch, where provided, fo prevent inadvertent oporation + Bypacs indicators foreach sensor ofr element shal be provided on the F8G OWS. O + Placing any bypass swich in the bypass positon shall actuate the common bypass alam. + Loss of power to test and bypass facies shall not bypass the F&G System nor cause Ito bing the process tits sae state, + Alltest aces identied above shal be located in one place. 68 FlwandGas System Ovtouts FG Systm tpt for confemed Fe and Ges shal be hardvred and supervised “The folowing types of outputs shal be supported fom he F&G System + Supervised outputs to solenoids: wth col voltage of 24 V DC and power consumption of 121026, + Supenised outputs to Homer: wth votage of 24V OC and power consumption of 38 048 + Inierposing Relay Cols: powered outputs with col vaiage of 24 V DC and power consumption of 1 to 3W. + FAG mimic panel LEDs (when used): with dade rating of 24 V OC and power consumption of 5 101 W. + F&G panel anouncstors: wt amo rating 24 V OC and power consumption of 5 0 20 w Votes contacts shall have minimum 2 hermetcaly sealed ring of 2 A at 24 V DC. Relays shal be‘SPECIFICATION FOR FIRE AND GAS “ SYSTEM oF ore 67 eld Wiring Fold wing. shall bo in accordance with specications JTB-SF-1-SPE-900.00008, “Spectcaton for Instrument, Convo & Fiber Cables" FAG Systems shall uiize deccated junction boxes, wing, and termination facies to sogregata fom the PCS ana SIS systems. Metalic bares win junelon boxes and termination facies shall clearly segregate and label wlting ‘Only one sensor or final element shall be connected to each field crcut, except for ‘addressable systems used in ving qariers andlor machinery spaces. re-Proofing or insulaton shall be provide forall nergizo-c-actvate cuts Insulation and jackets on F8&G cables, installed inside normally cccupied areas, such as control ooms, Bul nol enclosed in metal cords, shel bs low-snoke, 26" alogen, Deluge Systems Where deluge spray systems for process and welhead areas are o be provided, these shal be intated ether lealy, from the muster sialon deluge panel, or from the Contre Room F&G Systom, Local manual inition shall be in the form of strategically postoned PB located in accordance with spostication JTE-SF-S-SP=-900-00002, "Fe Protedion System” and tay also be automatic fom a pneumatic ring main wth tangle heads. CR intiaton shall be automatic fom tho CR FAG sytem or manual ram the operator sation, ‘All dlugo systome shall b fuly monitored from the F&G contol system, and fre pumps ‘Started decty om the F&G System or locally on iss fie wat fing main pressure Electrical Charactrlstles of F&G Detectors AILF8G instruments shal be energized at 24 VDC ony Gas detectors ansiogue inputs shall be used for F&G instuments such as gas detectors and fame deteciors. Other FAG instruments shall use montored contact ouput Analogue inputs shall be loop powered and ranged Oto 20 ma, where 4 to 20 mA conveys the operating range (eg. %LEL, LEL.m, ppmjand input under # mA = over 20 mA shall bo Identifed as oror and system shall have capa to recognize this erty, The MAC shall provide documentation 1o support the rkabily of the faut and status Inaicaton (0 to 4 mA) feature, define the output signal lvel Ieee than 4 mA for each ‘aulstaus and provide dotals of tests 19 eneure thatthe devise can not fan te arm canditon FG instruments having digtal output shall have bult in provisions for end of tne | ‘monitoring components. The inclusion of these components must hot invalidate device Cetfiation ans shall be supplied by the MAC, Resistor values shill be adveed by PurchaeeriCONTRACTOR fo suit the aolacted FG system, DOCUMENTATION MAC shal be response to prepare System Documentation inthe stages of design which shall eyetmaticaly descrbe the development ofthe F&G System.O SPECIFICATION FOR FIRE AND GAS “ SYSTEM ‘The document shall cloaty specy the limitation ofthe system design, not ony atthe ‘overal systom level, but also at the level hardware and sofware modulls, $0 that the ‘system constraint are clearly idenified. In paricular, the design of communication itrfaces shallba clearly specties ‘Tho MAC shall submit complete drat for review and agreement bythe Compa. ‘The design specfiction shall be approved by Company prior commancement of ‘equipment procurement and sofware works, [MAC shal submit the folowing documentation as a minimum + Hardware product specications. = Instalaton/epertion manuals ~ Panel cabinet Layout erawings = Outine drawing, dimensional drawing. = Cable terminations = Part ist and cable ist. = Bi of materia Recommended soar pats fortwo years operation, Inspecton and test pan Shipping and packing procedures, ot, SIL ceniiate [MAC shail provide a procedure for Company review and acceptance 30 days prio tothe shop and fel test, Ths procedure shal be inthe form of a check Ist and shal be used Throughout te test. INSPECTION AND TESTING Gene ‘The entire system shal be glen a complete shop and functional tat prior tothe Factory Acceptance Test (FAN) The MAG shall perform this tet. Witton reports with tst results shall be provided (o the CONTRACTOR and COMPANY, atleast 10 ten) working days Prior othe FAT. This shop test shall include hardware chock, system power check, and Eystem clagnosic txts 28 well as the redundancy of power supplies and controls. ll Aefciensiea/auts shal be corected pie to tart of FAT. Shop Test ‘2. Major components ofthe MAC shall be tested atthe MAC works bofore final aytemn test After sysem hardware assembly and software loading, MAC shal peter their software, hardware, and dlagnostc tests. Test results shall be avalabe to the CONTRACTOR" and COMPNAY. inspectors. "The MAC. shall notly” the CONTRACTOR in wring once te system has been completely assembled and ls ready for inspection and testing,© SPECIFICATION FOR FIRE AND GAS “ VY ‘SYSTEM we] w]e | me b. ‘The CONTRACTOR will assign engineers to witness the shop tosis and any subsequent correctons and debugging of hardware, sofware, and diagnostics ‘robiems, unl the tests are completed satsfacioniy. The ‘Shop tests shall Successfuly be completed pit to eat ofthe FAT. Factory Accoptance Test FAT) ‘Duting FAT an integrated test of all systems including the PCS, the Emergency Shutdown ‘Sysiom (SIS), Fre & Gas (FRG), and any other thd party system shal be performed 19 ‘ensure prope’ funetionalty. The Thea Pary MACS" logic and functionally testing wil be ‘done belore and at eacn Tard Party Suppiers Factory Acceptance Test b. MAC shall provide writen test procedures tothe CONTRACTOR four (4) weoks prior 'o FAT. FAT procedure shall be approved by the CONTRACTOR and Contacting ‘Autoriy. Tests shall be_perfarmed for all the inputs and outputs using signal ‘simulators provided bythe MAC (Minimum one set per checkout team). ‘The scope ofthe FAT should includ: + Ieventory Checks ++ Labeling and Presentation Checks + Hardware Testing ‘+ Module Testing, &4. Diagnostic RovinesiRedundancyfFalure and rocovery Testing + Fietd Teminaton Testing + Power, Fusing and Eerthing Checks + Interfaces to otter systems and Sub-systems, ‘+ Configuration Testing, ‘+ System Configuration Chects + WO Database Configuration Checks ‘+ HIM Configuration Checks - Display, Alarms ote + Contre! Loop Functionality Testing 1+ Software Testing ‘+ EMUREI Testing + Intograted Systom Tests + Over System Tests + Operabity Testing - system response times + Faiure and Recovery of System ‘The MAC shall furnish quaied technical personnel to assist the CONTRACTOR perform tests and debug the system during the scheduled acceptance test period. ‘The MAC shall provide the detall of support In the quote (numberof indivsual,ose gparswene, | SPECIFICATION FOR FIRE AND GAS V SYSTEM one wae | as uration of supper, and qualifications of support individuals). Technical support may include butis not imted to configuration, graphics, network, wing Suppor. © Offce Space and office equipment (Sesk, chairs, phones, PC's broadband ‘connecions, offce supplies) shal be provided by the MAC atthe FAT beation. A for plan of FAT locaton shall be provided four (@) wesks prior FAT to ensure the legit, spaciousness and workabity of FAT actives. ‘4. A complete set of System documentation shal be mace avatable bythe MAC at the FAT loeatone for use dting the PAT. ‘2. Asset of enginaering documents such as P&iD's, Control Naratves, Alarm Summary, ‘Cause and Efect Tables, etc, shall be used to vallate the system configuration (Gatabaso and graphics). 1. Once the sysiom has been accepted, the responsible engineer hall prepare ‘laconic copies of tha configuration data on dupileate magnets o* apes! moda to be shiooad separataly. The elcrontc flee wal be used fo configure the system afer lestalaon and power-up at sie. 9. FAT willbe porformed at the MAC works, unless a diferent agreement is reached xing the pre-award meeting, Both cost and milestone schedule in the MAC ‘quotation shal be based on @ week period forthe FAT acy. The MAC quotation shall algo include weekend and afte-nours support, ia longer petod is required to ‘complete the FAT. The Supaler shall provide cleical suppor, desks, telephones, fand af, Long Distance service shal be included in MAC's quotation. 1h. A punch fist shall be maintained forall defences found during tye test. The ‘esponsibl enginoor shall correct the deficlencss and demoncrate the corrective ‘acon prot to shement ofthe system. All punch Ist ems shal be cleared prior 10 the shipment of the ICs. ‘Shipping ‘After satisfactory completion of FAT, MAC shal disconnect al the equipment and prepare the system for stipmert.Cabines shall be shipped intact. Circuit board carés are not to be removed for shipping, 2s long as the intogrty of the electonic equpment not compromised, MAC shall protect with desiccants and crate all cabinets propary to avold ‘damage during shipment and storage. Cabinets shall bo braced fo evo damage during transport. Shipment by road vanepert shat be by ai ride van a6 minim protection, For overseas shipment, the MAG shall contact the CONTRACTOR for special export osnsing requirements, “The MAC shal ship touchup paint with the system. “The MAC shall immediately advise the CONTRACTOR of any delays or damage during shipment {nstalation, nial Check and Site Acceptance Test (SAT) [MAG shall assign qualifed personnel to:O° SPECIFICATION FOR FIRE AND GAS “ V . ‘SYSTEM ew] oe | me + Inspec, supervise, assist and approve st instalation of FAG equipment, inctuding computer for and air centring. + Supervise uncraing of FAG equipment and check for any physical damage the hardware, + Check instalation of FAG networks and grounding. + Provide technleal support comprising of hardware ané software enginoers on an agreed rotational basis throughout he plant’ pre-commissioning and ‘commissioning period, + Instat agnostic sofware and perform hardware test, power checks, and syetom lagnostcs to very successful stalin, Ste Acceptance Test shall be performed by MAC. The MAC shal provide a detalled tost procedure fr the SAT. MAC shall submit the SAT procedures tothe CONTRACTOR and COMPANY for approval pro: othe delvery ofthe system to sie ‘Test wil be documented and be wliessed by the CONTRACTOR and COMPANY nominated personnel. SAT include as minimum: ‘+ SAT shall include hardware and software teting and leading the F&G configuration con the system to validate the F&G system Including all id party communications. ‘+ SAT chal bo portorméd once al equipment in place and al Irtereonnecting piping and wing has been corplted ‘+The scope of this testis sitar tothe integrated yard test in that systems operation Is revaldatedofshore in ts permanest eavronmont. Loop chocks and safety Intriock unctionatty shal be rechecked during this time with systems “ht” ‘+The appropriate CONTRACTOR and MAC shal power-up and test the system ‘onsite fo ensure that the system in good condition befere ts used for eotroting ‘ctual operations. The onsite test will demonstrate the complete funetonaity othe Integrated system noluding data links to remote faclites, Ary damaged component ‘ofthe system shal be repare andlor replaced and retested 86 Change Management ‘On completion of tie FAT and the close out ofthe punch list tems, « change management procedure wil kick-of. Ary further sofware changes made to the ICS. shall be ‘ecumentad and spproved va the project Change Contol Procedure In action to 2 description ofthe chango and a iting of those documents and drawings affected by ne change, the folewing issues willbe adaressed win each change request: ‘A review ofstety and operaity implications ‘The impact ofa change on other systems ‘who will make the change What constitutes a minor change shall be clearly defined in the management] procedure,SPECIFICATION FOR FIRE AND GAS “ V SYSTEM ew] om | ane a7 10. ie The fld 1009 test shall be performed for all Input and eutput signals ‘fom tho Fld Instruments to the F&G System. The CONTRACTOR may request technical assistance from the MAC in conductrg the fal tess; therefore, MAG shal support the fd tess 2s an option and for Sola and fatiory support aces. [MAG shall prove information onthe service netwerk that covers he site location and shall, conf the avalaity of 24-hour on-call series and provide detais on the spare-port program. ‘TRAINING Fer the flowing training, MAC shal funish dates, locaton, descriptions of course, and ‘uration for the astonated [CSS equipment. "group waning” conducted st the ‘CONTRACTOR'S facity wil be more cost effective, thle should Bo quoted ae an eption. “raiing to accamplsh the flowing shat be included and shall be sted as a separa cost stem, ‘2 Training of engines in all aspects of system configuration at MAG ‘staining {acy or alteratively, atthe raining school atthe industrial base. Training of technicians in all aspects of system maintenance at MAC's taining {city or atematvey, tthe raining school atthe industrial base. 1, Training of operators and foremen in al aspects of system operation (oan process related), System vaning wil be peterably conducted atthe joo ste. WARRANTY / GUARANTEE ‘The MAC shail design the equipment for 20 years design life cyole and warrant the avalabity of spares and service for al pars fr @ minimum of2 years Material and equipment shal be warranted / guaranteed by MAC / Manufacturer to perform in accordance. wih speciicaton requirements. and to be ffee of defocls and poor \Workmanchip including, but et lied to, those caused by Inadequate preparation for ‘shipment fr a period of ane (1) year fier material and equipment ' placed in service, But not exceeding eighteen (18) months folowing delivery tothe contracted destination. [MAG shall repair orrepace all defective loms during the guarantee pied at no cost to Company. [MAC shall provide both local customer supports and technical supports that can be accessed/contacted for 7 x24 Hours via phone, email, fax orn the website