TITLE : DESIGN ANALYSIS OF LIFTING BEAM Doc No : AAES/00159
prepared by : M.Gamsan BSc.Eng(Hons) DATE : 10.10.2014
Design analysis of lifting beam
1 Data
Length of the beam outer pad eye to pad eye L = 5444 mm
Length of the beam inner pad eye to pad eye L1 = 4400 mm
Width of the beam w = 270 mm
thickness of the beam T = 12 mm
Hight of the beam H = 260 mm
section modulus of beam Z = 1599000 mm3
Moment of inetia I = 189400000 mm4
(Based on HEB beam manufactured according to standards :)
Upper Pad Eye Dimensions
Length of the Pad Eye Lp = 340 mm
Hight OF THE Pad Eye Hp = 200 mm
Thichness of pad Eye Tp = 31 mm
Thichness of Cheek Plate Tc = 12 mm
Driled hole Dia Dp = 54 mm
Distance between top edge and hole top edge L1 = 73 mm
Distance between Beam and Sling position L2 = 127 mm
2 Design Criteria
Minimum yield strength of material, Fy = 235 N/mm2
Allowable Bending stress (0.6 *Fy) σb = 141 N/mm2
Allowable Shear Stress (0.4*Fy) = 94 N/mm3
Total capacity of Beam = 45 Ton
Acting force on slings (F/(2*cos45)) Fr = 31.83 Ton
Design Calculations of beam
III Bending Stress analysis - Case i
Minimum Sling angle ϴ = 45 deg
Maximum Bending Moment on beam (M=Fr * Cos45*L2) = 56726325 Nmm
Actual Bending Stress σa (σa=BM/Z) = 35.48 N/mm2
Allowable Bending Stress = 141 N/mm2
So, Actual Bending stress ˂ Allowable Bending stress
Therefore, OK
IV Critical Buckling Check
2
Eulers critical force F = ∏ *E*I
(KL)2
Effective length factor K = 2
4
Moment of Inertia I = 189400000 mm
2
Youngs modulus E = 200000 N/mm
Eulers Crictical Force = 3150453 N
Actual Buckling Force = 220725 N
Actual Buckling Force ˂ Eulers Crictical Force
therefore, OK
III Bending Stress analysis - Case ii
Minimum Sling angle ϴ = 45 deg
Maximum Bending Moment on beam (M=Fr * Cos45*L2) = 56726325 Nmm
Actual Bending Stress σa (σa=BM/Z) = 35.476 N/mm2
Allowable Bending Stress = 141 N/mm2
So, Actual Bending stress ˂ Allowable Bending stress
Therefore, OK
IV Critical Buckling Check
2
Eulers critical force F = ∏ *E*I
(KL)2
Effective length factor K = 2
4
Moment of Inertia I = 189400000 mm
2
Youngs modulus E = 200000 N/mm
Eulers Crictical Force = 4822852 N
Actual Buckling Force = 220725 N
Actual Buckling Force ˂ Eulers Crictical Force
therefore, OK
3 Design Calculations of pad eyes
3.1 Design Calculations of pad eyes
1 DATA
Diamentions of Top Pad Eye
Hight of the Pad Eye Au = 200 mm
Bu = 100 MM
Length of the Pad Eye Cu = 340 mm
Thichness of pad Eye Du = 31 mm
Rad of top edge of pad eye Eu = 100 mm
Fu = 15 mm
Drilled hole Dia Gu = 54 mm
Cheek plate OD Hu = 90 mm
Cheek plate thickness Ju = 12 mm
Diamentions of bottom Pad Eye
Hight of the Pad Eye Ab = 190 mm
Bb = 100 MM
Length of the Pad Eye Cb = 175 mm
Thichness of pad Eye Db = 31 mm
Rad of top edge of pad eye Eb = 90 mm
Fb = 15 mm
Drilled hole Dia Gb = 54 mm
Cheek plate OD Hb = 90 mm
Cheek plate thickness Jb = 12 mm
Applied load F = 45 Ton
Sling Diameter Ds = 52 mm
Acting Force on sling F/(2*Cos 45) Fs = 31.82 Ton
2 REFERENCE
REFERENCE #1: AISC- SPECIFICATION FOR STRUCTURAL STEEL ,9th EDITION ,1989
3 Design Criteria
Minimum yield strength of material, Fy = 235 N/mm2
Allowable Bending stress (0.6 *Fy) σb = 141 N/mm2
Allowable Shear Stress (0.4*Fy) = 94 N/mm3
2
young's module 200000 N/mm
4 Shear stress Analysis of top pad eyes
2
Shear stress Area ,(D(E-G/2))+((J*(H-G))) Ap = 2695 mm
Shear Force (acting force on sling ) Fr = 31.82 ton
2
Actual Shear stress Ʈ (Ʈ =Fr/As) = 57.913 N/mm
Allowable Shear stress = 94 N/mm2
Actual Shear stress ˂ Allowable shear stress
Therefore, OK
5 Direct Stress Analysis of top pad eyes
2
Direct force acting Area (Ds*Tp) = 2860 mm
Direct Force = 31.82 ton
2
Direct Stress σd (σd=Fr/AP) = 109.144 N/mm
Allowable Stress = 235 N/mm2
Direct Stress ˂ Allowable Stress
Therefore, OK
6 Shear stress Analysis of top pad eyes
2
Shear stress Area ,(D(E-G/2))+((J*(H-G))) Ap = 2385 mm
Shear Force (acting force on sling ) Fr = 31.82 ton
2
Actual Shear stress Ʈ (Ʈ =Fr/As) = 65.441 N/mm
Allowable Shear stress = 94 N/mm2
Actual Shear stress ˂ Allowable shear stress
Therefore, OK
5 Direct Stress Analysis of top pad eyes
2
Direct force acting Area (Ds*Tp) = 2860 mm
Direct Force = 31.82 ton
2
Direct Stress σd (σd=Fr/AP) = 109.144 N/mm
Allowable Stress = 235 N/mm2
Direct Stress ˂ Allowable Stress
Therefore, OK
6 WELDING JOINTS STRENGH ANALYSIS
6.1 Upper Pad Eye Weld joint strength analysis
Total length of weld = 74.2 cm
minimum size of the weld = 0.8 cm
strength of the weld for 6 mm weld size = 560 Kg/cm
allowable shear strength of weld = 1025 Kg/cm2
capacity of weld joint = 41552 Kg
= 41.6 ton
our reqiurement is 31.8 ton,
therefore ok
6.2 Bottom Pad Eye Weld joint strength analysis
Total length of weld = 41.2 cm
minimum size of the weld = 0.8 cm
strength of the weld for 6 mm weld size = 560 Kg/cm
allowable shear strength of weld = 1025 Kg/cm2
capacity of weld joint = 23072 Kg
= 23.1 ton
our reqiurement is 22.5 ton,
therefore ok
