German Standard DK 621.867.21:622.64% November 1988 Steel Cord Conveyor Belts For Hoisting And Conveying | DIN Dimensions, requirements 22131 part 1 ‘Supersedes the DIN 22 131 T2/02.65 standard withdrawn in January 1986 and with DIN 22 131 ‘T2/I1.88 supersedes the 02.65 issue withdrawn in January 1986 Dimensions in mm 1. Scope of use ‘The standard applies to conveyor belts with steel cords arranged in the longitudinal direction as + conveyor belts for hosting and conveying steel cord conveyor belts for underground coalmining with specific requirements for work safety) gineering, see DIN 22 129 part I to 4 2, Belt structure Conveyor belts according to this standard are made of steel cords surrounded by a layer of core rubber and rubber covers. The thickness of covers is determined in accordance to requirements. ‘The covers may include textile (T) or metal (S) transverse reinforcement on order. ' a 8 B belt width S; belt thickness +, belt load-bearing width S; cover thickness, load-bearing side cord diameter S} cover thickness, running side >be edge width 1 cord pitch Fig. 1 Cross-sebtion ofthe belt * Continued on pp. 2-6 ‘The Mining Standarisation Commission (PABERG) at the DIN (German Institute for Standardization), a registered society ‘The Standardisation Commission for Rubber Engineering (FAKAU) at DINPago 2 DIN 2 131 pant 1 3. Letter designations and units Table I. Letter designations and units esiuation explanation ae in DIN22 A B Fr, Pu 5 x be abrasion of govers belt width cord ripping force force of breaking the cord cured in the belt safety coefficient for the number of joint stages resistance to delamination edge width belt load-bearing width distance of outer edges from edge cords cord diameter sag (ability of trough forming) chamfer length length of cord coupling Jength of cord dislocation zone in the joint stage length of cord location zone in the end stage spacing of cord ends laid in front of each other minimum stage length fold length connection length number of appendices inside of one stage number of cords number of levels (at belt connections) rubber thickness between cords in a connection belt thickness cover thickness, load-bearing side cover thickness, running side cord pitch cord inner piteh difference of measured singular values Sito ‘median S2i elongation of cover at break cover breaking strength Coeficient for determination of atual cord ripping force mm mm N/mm of cord length kN Nimm, belt widths mm ‘mm mm, mm. mm mm mm mm, mm, mm mm mm mm4, Dimensions and m 4.1 Belt type Table 2 presents a selection of most popular belt types. The belt types from St 300 to St 8000 are technically feasible and details can be agreed on ‘Table 2. Dimensions Bek type St st St st St St St st St St St ain, 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | s00 | sooo | soo | s000 | s4o0 ‘Gone eae ma 4a 49 56 5.6 72 81 86 89 97 oo | 113 ae 4 4 4 4 5 35 6 6s 2 1s 8 ae ws [oa me [ss wow | ate an [as me | a Prefer the values given in the marked field4.2 Cover 4.2.1 Thickness of covers The thickness’of covers on the running side S; should not be less than the minimum value listed in Table 2. Thicker covers can be used in the case of special requirements. The cover thickness on the load-bearing side S; is the minimum value listed in Table 2 and the.allowance which can be determined with consideration to values of various factors acc. to DIN 22 101 Ifthere is belt reinforcement embedded in the covers, thicker covers may be required. 4.2.2 Quality grades The cover quality grades are determined correspondingly to the load resistance. 4.3 Belt thickness The belt thickness s, results from the cord diameter d and the cover thickness values S; and S ‘The belt thickness may deviate from the dimension S; by +10%. The permissible deviation of the thickness downward for the belts < 20 mm is 1.0 mm and 1.5 mm maximum at the belt thickness > 20 mm. : 44 Belt length The length of supplied belts may deviate from the ordered length by +2%. The number of unit lengths and delivery forms are to be agreed on. 4.5 Belt edge ‘The edge width by cannot be less than 15 mm. 4.6 Ordering data 1400 m of the steel cord conveyor belt (St), width 2200 mm, minimum breaking force 3500 N/mm of belt width, 10 mm thick covers on the load-bearing side and 7 mm thick covers on the running side, quality grade Y 1400 mm steel cord conveyor belt, DIN 22 131-2200 St3500 10/7 Y If the bel is to include transverse reinforcement, agree on it indi 5, Requirements 5.1 The breaking foree of steel cords The breaking force Fi, of the steel cord cured in the conveyor belt rubber must be at least as large as the value calculated from the minimum breaking force of the conveyor belt and from the cord pitch ace. to Table 2 with an allowance of approx 10%. ‘Table'3. The breaking force of steel cords Bagpe Le [se fs fs [= |s |" |= |s |= |w raao_| 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | so00 | 4500 | sooo | s400 The breaking force of the cord cuted inthe conveyor| bet Fin kN, min 32 | 192 |264 |264 | a2 |s20 | 527 | 660 | 792 | oss | io105.2 Layouf of cords in the conveyor belt 3 The steel cords must run in straight lines in the belt. The end distances between the cords (the pitch) results from the location deviations of individual cords in the belt. It may be larger in the ‘maximum of 5% of the cords. The deviation of the belt load-bearing side from the calculated value (7,~ I)-cannot exceed 1%. The steel cords must run in one plane within the belt. The differences 41 (see DIN 22 131 part 3) cannot exceed + 1.5 mm. A maximum of 5% of differences can exceed #1 mm, 5.3 The number and spacing of eord joints ‘The following conditions apply to individual single lengths: a/ a maximum of 2% of the cords can be bonded b/only one bonding per cord is allowed / the spacing between the bonds in the longitudinal direction must exceed 10m 54. Cord ripping force The adhesion between the cord and the rubber is critical to the quality of the steel cord conveyor belt and to the transfer of force at the connections of belts. The measure of adhesion is the cord ripping force F 1 DIN 22 131 part 1 page 5 ‘Table 4. The cord ripping force in the delivery condition and after thermal ageing Dalype | el ed FS 1000_| 1250 | 1600 | 2000 | 2s00 | s1s0 | 3500 | 4000 | 4500 | sooo | sso The cord rpping| MMA 49 fos faas fras fio | go fuss fiso fuss | 17s | 190 fice F, Nonm of ‘the min. ae aoe “ss 90 95 95 120 130 | 140 145, 160 170, 175 ord length | S858 5.5 Cover quality grades The values in Table 5 must be retained from the surface of cover plates to the spacing (point) of 25% of the cord diameter d respectively on both sides of steel cords, Table 5. Quality grades ‘Quality grade jreaking strength a» N/mm’ —_| Elongation at break ex | Abrasion wear A mm" in. % min. max. Ww 18 400 30 x 25 450 120 rn 20 400 150 kK) 20 400 200 *) Flame-resistant belts acc. to DIN 22 103 with anti-static covers ace, to DIN 22 104 The values serve'Yo distinguish four types of cover materials with several charact Other values, e.g. resistance to further tearing, can also serve as a basis of continued evaluation. The reliable conclusions concerning the actual (practical) behaviour of the lining, e.g. wear or cutting resistance, cannot be draw only from those values. ¢5.6 Resistanee to delamination The resistance to delamination 7 between the lining and the core layer of rubber must be at least 12 N/mm of the sample width 5.7 Ageing of covers The average values of the breaking strength a the elongation at break ea, as well as the resistance to delamination 7 after artificial ageing cannot be less than 25% of the unaged normal state. 5.8 Ability of trough forming ‘The ability of trough forming is the ratio of the sag f to the belt width B: Table 6. The minimum values with three bearing rollers of the same size, acc. to DIN 22 107 The dimple angle of side £, suspension bearing rollers B min. - threads as 208 7.08 Ss Tt 0.10 c x ane E belt sample Bo O14 i a= Hs Fig.2 Suspended amples 45° 0.18 50° 0.20 53° 0.23 og 0.26 ‘The steel cord conveyor belt on a precisely adjusted device running idle and with the centrally joned load cannot lean to the sides by more than = 40 mm at the belt thickness of up to 800 ‘mm and by more than + 5% at the belt thickness of more than 800 mm with the maximum lean of £75 mm. 5.10 Flame resistance of conveyor belts with quality grade K covers Requirements ace. to DIN 22 103 5.11 Anti-static properties Requirements acc. to DIN 22 104 6. Marking Conveyor belts are market ace. to DIN 22 131 part 2 z » 7. Inspection / Tests Inspection of conveyor belts ace. to DIN 22 131 part 3 Reference standards DIN 22101 Continuous mechanical handling equipment; conveyor belts for bulk material: basis for calculation and design DIN 22 103 Flame-resistant steel cord conveyor belts; requirements and method of testing, aDIN22 104 An Continuous mechanical handii loose bulk materials; principal dimensions DIN 22 129 part | __ Steel cord conveyor belts for underground coalmining; dimensions, requirements DIN 22 129 part2 - Steel cord conveyor belts for underground coalmining; markin, IN 22.129 part’3 Stel cord conveyor bots fpr underground coalmining; testing DIN 22 129 part 4 Steel cord conveyor belts for underground coalmining: belt joints; dimensions, requirements DIN 22 131 part2 Steel cord conveyor belts for hoisting and conveying; marking DIN 22 131 part3__ Steel cord conveyor belts for hoisting and conveying; testing DIN 22131 part4 Steel cord conveyor belts for hoisting and conveying: dimensions, requirements tatie conveyor belts with textile inserts; re -quipment; idler sets for belt conveyors for nts, inspection Previous issues DIN 22 131 part 1: 02.65 ' DIN 22 131 part 2: 02.65 Amendments The following amendments were made to harmonise with the issue of February 1965 withdrawn in January 1986 and with DIN 22 131 p. 2/02.65: a/ the nature of preliminary standard was removed by the standard title was changed ¢/ Table | included / the number of belt types was expanded e/ the cord ripping force was included 47 the quality grades of covers were changed / Marking was ineluded in DIN 22 131 part 2 hh Ordering data was included Explanations ‘The design ofthe ST 1250 belt has been established in deviation from the withdrawn DIN 22 131 {102.65 standard to allow forthe I-level connection Hence it has been made compliant with DIN a part The corrosion of cords following damage of the conveyor belt can be delayed by penetration of the cord by rubber. International patent classification B65 G 15/36