Enriching Lives DUAL PLATE CHECK (NON RETURN) VALVE AS PER API: 594 KIRLOSKAR BROTHERS LIMITEDDUAL PLATE CHECK (NON RETURN) VALVE ( DPCV ) Widely accepted by Municipal Corporations, Irrigation authorities, Water supply authorities, National Thermal Power Corporation, and Industrial users. Designed as per latest editions of API : 594 specifications. Applications : + Dual Plate Chock Valves (OPC) are used in pipe lines to prevent reverse flow of water and water hammer the pumps from rising mains. + Water: Suitable Io handle Cooling water, chilled / hot water system, Sea water, Portable, Raw water having turbidity upto 5000 ppm and temperature upto 45°C. + Oil & Gas: On shore / Off shore + Metallurgical & Chemical process. Special Features : + DPCVis stronger in strength, lighter in weight and compact in size compared to conventional Non Return Valve + Lapped Body and Disc seats for drop tight seat + The Proequip design of disc is provided with heavy duty "shock bumpers" to preventing the discs striking on stop pin + High torsion springs ensures quick valve closure + Innovative Hinge pin design allows disc assembly to litt off seat prior to disc rotation preventing heel af each disc trom sorapping across The body seat + Flexible Installation to suit pipe orientation + Light weight, versatile design, lighter than conventional full - body check valves + Reduces pipe supports, simplifies piping, easier, less costly installation + Spring - loaded, double door design has low cracking pressure: + Discs open 85° to ensure postive closing + Materials and trims available for al services within ternperature range + Resilient or Metal - to - Metal seat available Design Features : + LAPPED BODY AND DISC SEATS: ‘The heart of each valve is the seat/seal interface. Our valves are manutactured using the most updated machining methods and equipment to achieve maximum flatness with a fine lapped finish. The end results valves that easily meet and exceed test requirements of API 598 + VALVE DISC The dual-plate design produces maximum strength with minimum opening and closing time. + SEALS: Specially designed flat, full contact seals maintain postive shutoff at low working pressures. In case of Resilient seated BUNA, Viton, EPDM and other materials are molded on the body. For Metal to Metal seating seat surface willbe either weld overlay or Integral as per Body & Disc material of construction, + SPRINGS. Torsion springs assist valve plate closure, preventing flow reversal, and consistent valve response ensures against slamming and water hammer. Extended leg springs prevent seat wear caused by scrubbing.+ HINGE PIN: The shatt contains heavy-duty corrosion-resistant Construction + THRUST WASHERS: This reduces friction and wear of valve plate hinges. + SUPERIOR HINGE DESIGN’ In order to eliminate seat wear during the opening cycle, all Dual plate check valves incorporate clearance between the hinge pin and holders, or hinge pin and disc bore. This clearance allows the disc assembly to lt off the seat prior to disc rotation preventing the heel of each disc from scraping across the body seat + INDEPENDENT PLATE SUSPENSION: For valve sizes SOONB and above, each plate is supported independent of each ather. In any position (Horizontal or Vertical each plate's weight is directly transferred to the body. Material of Construction : Body CLIS: 210 Gr FG. 260 SGI IS: 1865 Gr. 500/7, SGI IS: Gr. 400/18, CS ASTMA 216 Gr, WCB, SS ASTM A 351 Gr, CFB, SS ASTMA 351 Gr. CFEM Dise [CS ASTM A216 Gr WCB SS ASTM A 351 Gr. CF8, SS ASTM A 361 Gr. CF8C, ‘SS ASTM A 351 Gr. CF8M, SS ASTM A 351 Gr. CF83M, ‘SS ASTM A 351 Gr. CAI5 Body Seal Buna - N EPDM, Viton, WCB + 13% Cr, $8 410 /304/316, CFB / CFaM Hinge Pin [ss 410 ‘$8 431, SS 304, SS 316 Sorina 88 316 ‘S$ 304, Inconel X 750. Body / Plate [ss 410 ‘$$ 304, S$ 316, Bronze, PTFE Bearing Plugs 88 410 88 304, S$ 316 ‘Note: * For special atonal of cansiuction, please contact Design Office, * Optional: Spacial rotectve coating fr Body / Disc (Cortocoat / Ebonite/ EPOM Lining) as por requirement Technical Specifications : Testing and Inspection APL 598 Pressure Temperature Rating ASME B 16.34 Face to Face Dimension API, 594 "Note * For Higher Pressure Rating contact Design Office.General Outline Drawing : ae on Lhe) FLANGED END. ZL RUBBER SEATED METAL SEATED ENLARGED VIEW ATGeneral Outline Drawing : Lazze}) Le WAFER END General Outline Dimensions : 100 100 125 125 150 150 200 200 250 250 300 300 350 350 400 400 450 450 500 500 600 600 700 700 800 800 900 900 1000 1000 1100 1100 1200 1200 114 135 168 218 270 319 370 a0 455, 508 605, 710 02 910 1000 “1 1200 ZL RUBBER SEATED METAL SEATED 67 83 95 127 140 181 184 191 203 213 222, 305 368 432, 432 524 73, 83 98 127 146 181 184 131 203 219 222, 305 368 432 432 524 Note: All Dimensions arein mn otherwise state.End Connectio Standard Supply Optional nt IS : 1838 Table IV and VI BSEN 1092 - 2 PN 10, PN 16 BS: 10- Table D/E/F IS : 1538 Table V ANSI B 16.1 /16.5/ 16.47 Is: 6392 'Noje * Wafer end connection valves suitable for above ailing standards are also avalable on request Accessories : + Companion Flange * Bypass Arrangement Hydrostatic Te st Pressures : '50 mm to 300 mm 950 mm to 1200 mm 50 mm to 1200 mm. ‘50 mm to 1200 mm CYSGVCS/SS cysaves/ss Ductile Iron Steel Class-125 Class-125, Class-150 Class-150 5 (25.49) 19 (19.97) 26 (26.51) 30 (80.59) 14 (14.27) 44 (11.21) 17 (17.33) 22 (22.43) Note: * Body Test 01 Minutes (Botow 350 mand 05 Minutes (Above $00 mm) * Soal Test -01 Minulos (Bolow 350 mmr) and 02 Minutes (Above 200 nn)OUR GLOBAL PRESENCEABOUT KBL Kirloskar Brothers Limited (KBL) is a world class pump manufacturing company with expertise in engineering and manufacture of systems for fluid management. Established in 1888 and incorporated in 1920, KBL is the flagship company of the $ 2.1 bilion Kirloskar Group. As the market leader in fluid management, KBL provides complete fluid management solutions for large infrastructure projects in the areas of water supply, power plants, irigation, oll & gas and marine & defence. We engineer and manufacture industrial, agriculture & domestic pumps, valves and hydro turbines. 1n 2008 KBL acquired SPP Pumps, United Kingdom and established SPP Inc., Atlanta, USA, as a wholly owned subsidiary of SPP, Uk and expanded international presence. In 2007, Kirloskar Brothers Intemational B.V, The Netherlands and Kirloskar Brothers (Thailand) Ltd, a wholly owned subsidiary in Thailand were incorporated, In 2008, KBL incorporated Kirloskar Brothers Europe BV (Kirloskar Pompen BV since June 2014), a joint venture between Kirloskar Brothers Intemational BV and Industrial Pump Group, The Netherlands. In 2010 KBL further consolidated its global position by acquiring Braybar Pumps, South Attica. SPP MENA was established in Egypt in 2012. KBL has a joint venture company with Ebara Corporation, Japan since 1988 for the manufacture of ‘APL610 standard pumps. Kirloskar Corrocoat Private Limitedis joint venture cooperation with Corrocoat Ltd., UK since 2006. KBL acquired The Kolhapur Stee! Limited in 2007 and Hematic Motors in 2010. In 2014, KBL acquired SyncroFlo. Inc, the largest independent fabricator of commercial and municipal domestic water. KBL has eight manufacturing facilties in India at Kirloskarvadi, Dewas, Kondhapuri, Shirval, Sanand, Kaniyur, Kolhapur and Karad. In addition, KBL has seven manufacturing and packaging facilities in Egypt, South Africa, Thalland, The Netherlands, United Arab Emirates, United Kingdom and United States of America, KBL has 12,700 channel partners in India and 80 overseas andis supported by best n class network of Authorised Centres and Authorised Refurbishment Centres across the country. All plants of KBL are ISO 9001, ISO 14001 and GHSAS 18001 standards certified, They apply Total Quality Management tools using European Foundation for Quality Management (EFQM) model. The Kirloskarvadi plant of KBL is a slate of art integrated manufacturing facilty having one of Asia's largest hydraulic research centre with testing facility up to S000 KW and 50,000m'/ hour. KBL is the only pump manufacturing company in India and ninth in tt by American Society of Mechanical Engineers (ASME). 12 world to be accredited with the N and NPT certification KIRLOSKAR BROTHERS LIMITED ‘Our Group Gompanies ‘ios Conga Bon | BR] | GLOBAL HEADQUARTERS : Santry he 98 810 7), Bes, one Grail! Kaine Web wwieatorpmps com REGISTERED OFFICE: Tiek Road, Tels 291-20 24440770 Fax: +91-20 24440156 Enriching Lives works : Kondhspur, Gat # 25212 + 254/2, Tl. : Shur, District Pune - 412208, INDIA Tel: 02137-240022 240044 Pumps | Vales | Hydro Turbines | Turnkey Projects Wale Resource Maragament | igaon | Pawer| Industry [Gas, O18 Delence | Bung & Cost jan| Distbuton | Customer Series & Spares