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Plate Heat Exchanger Specs

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100% found this document useful (1 vote)
265 views71 pages

Plate Heat Exchanger Specs

Uploaded by

saravanan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

TECHNICAL SPECIFICATION FOR Technical PE-TS-421-179-N001 (Rev 0)

PLATE HEAT EXCHANGER Section IB


DATASHEET - A Rev 0
Date 06/01/2018

PROJECT 2 x 660 MW MAITREE BANGLADESH STPP

1.0 General PHE for TG & Station Aux. PHE for SG Aux.

1.1 Number of Plate Heat Exchanger Nos Total Four (4) nos i.e. [1W+1S] for each unit Total Four (4) nos i.e. [1W+1S] for each unit

1.2 Arrangement 2 x 100% per unit 2 x 100% per unit

1.3 Location Indoor


Passivated DM water
1.4 Primary side (Hot) Fluid
(Refer enclosed water analysis)
1.5 Secondary side (Cold) fluid Sea Water (Refer enclosed water analysis )
(Primary Side) NB 600 300
1.6 Connecting Pipe size
(Secondary Side) NB 500 300
1.7 Maximum permitted Length of the PHE mm Length 5000 mm (excluding reducer)
2.0 Design

2.1 Design Code Latest BS/DIN/ASTM/ASME Standards


2
2.2 Design Pressure Kg/cm (g) 10 12
(Primary Side) Kg/cm2 (g) About 5.8-6.8 Kg/sq. cm(g) About 8.7-9.7 Kg/sq. cm(g)
2.3 Operating Pressure
(Secondary Side) Kg/cm2 (g) About 4.0-5.0 Kg/sq. cm(g) About 4.0-5.0 Kg/sq. cm(g)
o
2.4 Mechanical Design Temp. C 70

2.5 Minimum Heat Transfer Area Sq. M. -


Cal/gmDeg.
(Primary Side)
C
1.00
2.6 Specific Heat of Fluid
Cal/gmDeg.
(Secondary Side) 0.94
C

(Primary Side) gm/cc 1.00


2.7 Density of Fluid
(Secondary Side) gm/cc 1.03

3.0 Guaranteed Performance Requirements for each Heat Exchangers in fouled condition:

3
(DMCW Side) M /hr 1920 600
3.1 Flow rate
(ACW Side) M3/hr 1920 600
o
(DMCW Side) C 46.2 45.1
3.2 Inlet temperature
o
(ACW Side) C 36 36
o
(DMCW Side) C 38 38
3.3 Outlet temp
o
(ACW Side) C 44.5 43.4
* Allowable pressure
drop across heat
(DMCW Side) MWC 7
exchanger from inlet to
3.4
outlet in fouled
conditions at design (ACW Side) MWC 7
flow
Design Heat Load per (DMCW Side) Kcal/Hr 15666000 4214400
3.5
PHE (ACW Side) Kcal/Hr 15666000 4214400

* High pressure drop than the specified figure will not be accepted, no credit shall however be given for lower pressure drop in bid evaluation. Pressure drop
mentioned shall be calculated against flow mentioned at S. No 3.1. of this datasheet. Each heat exchanger shall be capable of passing a flow of at least 1.1 times the
design flow rate on both primary and secondary water sides. Bidder shall indicate maximum pressure drop through the heat exchanger under this condition.

4.0 Additional HT plates on Design Plates % NIL NIL


5.0 Heat Transfer Coefficient/Margin
Hr m2deg
5.1 Overall fouling resistance (minimun) 0.00008
C/Kcal
Minimum corrosion allowance on pressure
5.2 parts,nozzles,sliding channel and frame (refer mm 1.6
note 1)

6.0 Material of Construction :

Heat Transfer Plates (Minimum acceptable plate


6.1
thickness 0.5 mm). Refer Sl. no. 14.3
Titanium

6.2 Plate Gasket Nitrile Rubber


TECHNICAL SPECIFICATION FOR Technical PE-TS-421-179-N001 (Rev 0)
PLATE HEAT EXCHANGER Section IB
DATASHEET - A Rev 0
Date 06/01/2018

PROJECT 2 x 660 MW MAITREE BANGLADESH STPP

6.3 Compression/Fixed/Frame/Movable Pressure plates Carbon Steel, ASTM A36, Epoxy painted (with Titanium cladding on ports on ACW side)

6.4 Guide Rails/ bar Carbon Steel, ASTM A36 with SS cladding (CS to be epoxy painted)

6.5 Support Beam/ column Carbon Steel, ASTM A36 Epoxy Coated

DMCW Side: Carbon steel ASTM A36, Epoxy Coated


6.6 Nozzle (Reducer/Expander)
ACW Side: DUPLEX SS
DMCW Side: Carbon steel ASTM A36, Epoxy Coated
6.7 Nozzle flanges
ACW Side: DUPLEX SS
DMCW Side: Carbon steel ASTM A36, Epoxy Coated
ACW Side: DUPLEX SS
6.8 Flange/ Counter flanges
(Connecting pipe side Counter Flanges on secondry side( ACW side) in BHEL scope, however
nuts, bolts, gaskets shall be in bidder scope)

6.9 Tightening Bolts/Rods & Nuts SAE 1045

6.10 Nozzle flange bolt and nut SA 193 B7/ SA 194 2H

6.11 Nozzle flange gasket 3mm wire inserted Red Rubber

6.12 Name Plate SS- AISI-316L

6.13 Painting

External Surface

a.) Surface Preparation

b.) Primer All surface other than stainless steels shall be painted.

The steel surface to be applied with painting shall be thoroughly cleaned before applying painting by shotblasting
(SA 2.5) etc shall be subjected to BHEL/Customer approval. For all the steel surfaces inside the (indoor
installation) building, two coats of epoxy polymide resin based red oxide-zinc phosphate (primer) of minimum
thickness of 30 microns/coat followed up with one coat of epoxy resin based paint with MIO/coal tar based epoxy
c.) Final Paint paint of minimum thickness of 80 microns shall be applied. The top coat shall consist of two coats of epoxy
polyamide enamel suitably pigmented of minimum thickness of 30 microns/coat. Thus total thickness shall be
minimum 200 microns.

Extra Carrying capacity to be provided on frame


7.0
assembly.
% 25
8.0 Mandatory Spares
8.01 Gaskets 20% of each type and class
8.02 Fastners 20% of each type and class
8.03 Plates 20% of each type and class
8.04 Gaskets 1 Lot comprising 30% of total requirement of each type & size
8.05 Fastners 1 Lot comprising 10% each type
8.06 Plates 10% plates for one PHE
9.0 Available space (L x W x H) mm ----------------------------- Bidder to indicate ------------------------------------
10.0 Weight of Assembly Kg ----------------------------- Bidder to indicate ------------------------------------

Performance Guarantee (PG testing)


11.0
Demonstration at site
PG test to be demonstrated at site by vendor for all PHEs

12.0 Hydrotesting at Shop

12.1 Hydrotesting Pressure Kg/cm2 (g) 1.5 times the design pressure

12.2 Duration of Hydrotesting Minutes 30

13.0 Performance curves and figures to be furnished during contact stage

13.1 Primary side water outlet temperature vs. Secondary side water inlet temperature.

13.2 Primary side water flow (80% to 115%) vs. Pressure drop and outlet temperature (Secondary side flow – 100%)

13.3 Secondary side water flow (80% to 115%) vs. Secondary side pressure drop and primary side outlet temp (Primary side flow – 100%)

13.4 Primary side water outlet temperature vs. Primary side inlet temp.
13.5 Film heat transfer coefficient curve
13.6 Correction Curves.

14.0 Minimum Standard requirement of the PHE to be offered by the bidder.


Minimum Corrosion allowance on thickness (as per ASME Sec. VIII Div. I) Minimum corrosion allowance for heat exchanger parts of carbon steel
14.1
material shall be 1.6 mm.
Metallurgy specified above is bare minimum . Equivalent or Superior materials suitable for fluid handled is also acceptable subject to Customer/BHEL
14.2
approval.
Plate thickness should be adequate to withstand all operating conditions but not less than Minimum plate thickness of 0.5 mm (No negative tolerance
14.3 allowed in thickness specified). The plates shall be pressed from one single piece with the corrugation being smooth, uniform and identical for every
plate.
TECHNICAL SPECIFICATION FOR Technical PE-TS-421-179-N001 (Rev 0)
PLATE HEAT EXCHANGER Section IB
DATASHEET - A Rev 0
Date 06/01/2018

PROJECT 2 x 660 MW MAITREE BANGLADESH STPP

14.4 Heat transfer plates shall be sealed at their outer edges and around the ports by gaskets in order to prevent leakage and inter-mixing of fluids.
Double sealing arrangement shall be provided at outer edge and around ports with the inter space between the seals vented to atmosphere in order to
14.5 avoid inter-mixing of liquids in case of gaskets failure.

14.6 Each Plate shall be numbered in sequence with the number marked by indelible ink on each plate to permit easy reassembly.
14.7 Flanges shall be as per ANSI B 16.5 or equivalent. Thickness of pressure and frame plates shall be as per ASME Sect. VIII div.1.
Frame of exchanger should be designed so that 25% additional plates can be added in future i.e 25% extra capacity for additional plates shall be
14.8
provided in frame.
SECONDRY SIDE
Annex M-04
COOLING WATER ANALYSIS
Wateranalysis
( SEA WATER )

Temperature Alkalinity p‐alkalinity m‐alkalinity Total hardness Salinity BOD5


SL Sampling Location pH Values (0C) NTU EC ʯs/cm mg/L mg/L mg/L (mg/l) TDS (mg/L) (ppt) TSS (mg/L) DO (mg/l) PO4 (mg/L) Cl‐ (mg/L) F‐ (mg/L) NH4 (mg/L) NO3 (mg/L) NO2 (mg/L) SO4 (mg/L) (mg/L) COD (mg/L)
1 High tide, Passur River, Mongla, Khulna 8,1 26,9 579 353 131 0 133 170 123 0,89 51 <.10 0,30 0,78 <.016 12 12 32
2 Low tide, Passur River, Mongla, Khulna 8,1 26,7 594 409 133 0 135 197 147 1,1 66 0,10 <.10 0,83 <.016 15 18 48
Sampling 16 August 2014

3 Sampling April 7,9 31 2550 13190 12,00 54 5,7 2,1 1,3 1360 3,20 376
4 Sampling July 7,1 33 175 445 2,20 90 6,8 0,45 0,76 45 3,10 28
5 Sampling October 8,1 31 0,00 7,6 4,00
9724

6 Sampling 23. May 2014: Jetty Side Passur River 77 138

Oil and
SiO2 Grease
SL Sampling Location Al (mg/L) Ba (mg/L) Ca (mg/L) Fe (mg/L) Mn (mg/L) Mg (mg/L) K (mg/L) Na (mg/L) FC (CFU) TC (CFU) (mg/L) P (mg/L) TOC (mg/L) DOC (mg/L) (mgl)
1 High tide, Passur River, Mongla, Khulna 0,85 0,107 26,75 2,0 <.05 8,7 3,9 29,11 240 460 11,7 1,2 6,25 3,93
2 Low tide, Passur River, Mongla, Khulna 0,962 0,165 26,94 4,2 <.05 9,4 6,68 41,77 270 520 13,6 2,3 7,91 4,49
Sampling 16 August 2014

3 Sampling April <5


4 Sampling July <5
5 Sampling October

6 Sampling 23. May 2014: Jetty Side Passur River 296 0,51 737 204 8505 14,3

3 ‐ 5: Sampling location: Left bank of Passur River at Project Site ‐ Jetty

8140A01/FICHT-14920448-v1
SECONDRY SIDE
COOLING WATER ANALYSIS
( SEA WATER )

Consultancy Research and Testing Services (CRTS)


Department of Civil Engineering, Khulna University of Engineering & Technology

Test Results on Water Quality and Sedimentation Characteristics of Possur River at Intake Point (BIFPCL, Rampal)

High Tide Low Tide


Date Elec Con (EC) Sedimentation (ml/L) Elec Con (EC) Sedimentation (ml/L)
Time pH Tur (NTU) Time pH Tur (NTU)
mS/cm 30min 60min 120min mS/cm 30min 60min 120min
17.01.15 1100 7.87 103 5.40 - - - 1730 7.78 63.5 5.25 - - -
18.01.15 1150 8.03 170 3.28 0.05 0.20 0.35 1830 8.03 49.5 1.80 Nil Nil Nil
19.01.15 1245 7.86 315 5.24 - - - 750 7.90 323 4.88 - - -
20.01.15 1330 7.90 178 5.38 0.10 0.25 0.35 830 7.90 208 4.53 0.15 0.35 0.50
21.01.15 1400 7.84 382 5.64 - - - 900 7.90 172 5.00 - - -
22.01.15 1450 7.86 337 5.50 0.45 0.60 0.70 940 7.84 239 4.94 0.15 0.25 0.40
23.01.15 1540 7.84 202 5.19 - - - 1020 7.84 108 5.14 - - -
24.01.15 1630 7.62 504 5.96 - - - 1050 7.41 92.7 6.24 - - -
25.01.15 1715 7.73 311 5.90 - - - 1130 7.78 144 5.85 - - -
26.01.15 1810 7.85 633 5.77 - - - 1210 7.82 299 5.49 - - -
27.01.15 1820 7.81 289 5.35 0.05 1.50 2.00 1300 7.85 635 5.66 1.50 3.50 5.00
28.01.15 720 7.86 332 5.47 - - - 1320 7.81 653 5.64 - - -
29.01.15 830 7.87 386 5.80 - - - 1500 7.86 101 5.67 - - -
30.01.15 1000 7.90 360 5.73 - - - 1630 7.89 258 11.44 - - -
31.01.15 1110 7.94 400 11.54 - - - 1745 7.97 132 9.22 - - -
SECONDRY SIDE
COOLING WATER ANALYSIS

SEA WATER
WATER
Design ANALYSIS
Wave Height 2.0 m
Design Wave Period 6.0 sec
Sedimentation and Siltation: Soft to stiff clay and alternations of very sandy
and stiff clay.

The results of bathymetric investigations of the Possur River can be found in


Part C Annexes.

A water analysis from the area adjacent to the site giving salinity and water
quality is shown below:

Figure 1 Water quality of the Passur River at Mongla point


(Source: EIA-Report)

8140A01/FICHT-14374282-v21 B0-12
BIFPCL/EPC-Main Plant/2015/0/
SECONDRY SIDE
COOLING WATER
ANALYSIS SEA WATER

Figure 2 Water quality of the Passur River at Mongla point


(Source: EIA-Report)

8140A01/FICHT-14374282-v21 B0-13
BIFPCL/EPC-Main Plant/2015/0/
TITLE :
SPECIFICATION NO. PE-TS-421-179-N001
TECHNICAL SPECIFICATION FOR
PLATE HEAT EXCHANGERS SECTION II
REV. NO. 0 DATE 06/01/18

SECTION II

IIA STANDARD TECHNICAL SPECIFICATION &


STANDARD QUALITY PLAN OF PHE
PE-TS-XXX-179-N001

SECTION: IIA

SECTION: IIA
PE-TS-XXX-179-N001

SECTION: IIA
PE-TS-XXX-179-N001

SECTION: IIA
PE-TS-XXX-179-N001

SECTION: IIA
PE-TS-XXX-179-N001

SECTION: IIA
PE-TS-XXX-179-N001

SECTION: IIA
PE-TS-XXX-179-N001

SECTION: IIA
PE-TS-XXX-179-N001

SECTION: IIA
STANDARD QUALITY CUSTOMER: PROJECT TITLE: SPECIFICATION NO. : PE-TS-XXX-179-N001
PLAN BIDDER/VENDOR: QUALITY PLAN NO.:
SPECIFICATION TITLE : TECHNICAL SPEICIFICATION FOR
SYSTEM: ITEM: PHE PLATE HEAT EXCHANGERS
SHEET 1 OF 5
SECTION : IIA
EXTENT REFERENC
TYPE/ AGENCY
SL. COMPONENT & CHARACTERISTICS CAT OF CHECK E ACCEPTANCE FORMAT OF
METHOD OF REMARKS
NO OPERATIONS 2/3 1 DOCUMEN NORMS RECORD
CHECK
T P W V

1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
1.0 RAW MATERIAL INSPESTION
1/ If co-related mill TCS
1/ Mill TC Or
Heat/He App. Drg / Relevant are not available then
Physical Properties MA Physical Test Heat/He- Lab Test √ 2,3 - 1
-at Data Sheet material spec. check testing carried
at Batch Report
Batch out by reputed lab
1/
Frame Plates & Pressure 1/
Chemical Heat/He
Plates, Counter Flanges, Chemical Properties Heat/He- -do- -do- -do- √ 2,3 - 1 -do-
MA Analysis -at
1.1 Connection Lining at Batch
Batch
Material.Top And Bottom Inspection
Carrying Bar. Dimensions MA Measurement 100% 100% Approved Drawings √ 2,3 - 1
Reports
Workmanship And Finish MA Visual 100% 100% -do- -do- -do- 2,3 - 1
Lamination Applicable for plate
Ultrasonic
(Applicable For Frame And CR 100% 100% SA 435 SA 435 -do- √ 2,3 - 1 thickness more than
Test
Pressure Plate Only) 25 mm only
Mill TC Or Co-related mill TCS to
App. Drg. / App. Drg. / Data
Physical Properties MA Physical Test 1/ Heat 1/ Heat Lab Test √ 2,3 - 1 be provided. See
Data Sheet Sheet
Report Remark 1
Heat Transfer
1.2 Chemical
Plates/Coils Chemical Properties MA 1/ Heat 1/ Heat -do- -do- -do- √ 2,3 - 1 -do-
Analysis
Inspection
Dimensions MA Measurement 100% Sample Approved Drawings √ 2,3 - 1
Reports
Dimensions MA Measurement 100% Sample Approved Drawings Inspection
2,3 - 1
Reports
Workmanship And Finish MA Visual -do- -do- No damage, No Surface defects. -do- 2,3 - 1 Co-related mill TCS to
1.3 Gaskets be provided.
Contour MA Visual -do- -do- Mfg. Drgs / specification -do- 2,3 - 1
Hardness CR Measurement -do- -do- Approved Drawings -do- √ 2,3 - 1

LEGEND: * RECORDS, INDENTIFIED WITH “TICK” (  ) SHALL BE Cust. DOC. NO.: REV. CAT-.
ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION. Logo
** 1: BHEL 1* SHALL BE CLEARED BY BHEL 2: VENDOR, 3: SUB
VENDOR
MANUFACTURER/ MAIN-SUPPLIER P: PERFORM W: WITNESS AND V: VERIFICATION. AS APPROPRIATE FOR
SUB-SUPPLIER CHP: CUSTOMER SHALL IDENTIFY IN COLUM “N” AS ‘ W” CUST.
SIGNATURE USE REVIEWED BY APPROVED BY APPROVAL SEAL

FORMAT NO.: QS-01-QAI-P-09/F1-R1 1/5 ENGG. DIV./QA&I


STANDARD QUALITY CUSTOMER: PROJECT TITLE: SPECIFICATION NO. : PE-TS-XXX-179-N001
PLAN BIDDER/VENDOR: QUALITY PLAN NO.:
SPECIFICATION TITLE : TECHNICAL SPEICIFICATION FOR
SYSTEM: ITEM: PHE PLATE HEAT EXCHANGERS
SHEET 2 OF 5
SECTION : IIA
EXTENT REFERENC
TYPE/ AGENCY
SL. COMPONENT & CHARACTERISTICS CAT OF CHECK E ACCEPTANCE FORMAT OF
METHOD OF REMARKS
NO OPERATIONS 2/3 1 DOCUMEN NORMS RECORD
CHECK
T P W V

1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.

Mill Tc Or Manufacturer test


App. Drg / Relevant
Physical Properties MA Physical Test 1/ Heat 1/ Heat Lab Test √ 2,3 - 1 certificate will be
data sheet Material Spec.
Report submitted for review.
Chemical
Chemical Properties MA 1/ Heat 1/ Heat -do- -do- -do- √ 2,3 - 1 -do-
Tightening Bolts & Nuts. Analysis
1.4
(Tie Rod)
Dimensions MA Measurement 100% 100% Approved Drawings IR √ 2,3 - 1
Workmanship and Finish MA Visual 100% 100% -do- -do- -do- 2,3 - 1
Internal Soundness UT will be carried on
CR UT 100% 100% ASTM A 388 See Remark - 3 -do- √ 2,3 - 1
(For diameter >= 40 mm) raw material stage.
2.0 IN PROCESS INSPECTION
Approved Approved
White Light 1 per 1 per
Area Measurement MA drawing/ drawing/ data IR √ 2,3 1 - See Remark 2
Scanning Type Type
data sheet sheet
1
Approved Mill TC or Manufacturing test
Sample 1 Sample Relevant
Physical Properties MA Physical Test drawing/ Lab Test √ 2,3 - 1 certificates will be
per per Heat Material Spec. submitted for review.
data sheet Report
Heat
1
Approved/ Mill TC or Manufacturing test
Chemical Sample 1 Sample Relevant
2.1 HT PLATES Chemical Properties MA drawing/ Lab Test √ 2,3 - 1 certificates will be
Analysis per per Heat Material Spec. submitted for review.
data sheet Report
Heat
1 Approved Approved
Sample 1 Sample drawing/ drawing/ data Inspection
Dimension MA Measurement √ 2,3 - 1
per per Heat data sheet sheet Report
Heat
Approved
No scratches,
Workmanship And Finish MA Visual 100% 100% drawing/ -do- 2,3 - 1
cracks etc.
data sheet

LEGEND: * RECORDS, INDENTIFIED WITH “TICK” (  ) SHALL BE Cust. DOC. NO.: REV. CAT-.
ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION. Logo
** 1: BHEL 1* SHALL BE CLEARED BY BHEL 2: VENDOR, 3: SUB
VENDOR
MANUFACTURER/ MAIN-SUPPLIER P: PERFORM W: WITNESS AND V: VERIFICATION. AS APPROPRIATE FOR
SUB-SUPPLIER CHP: CUSTOMER SHALL IDENTIFY IN COLUM “N” AS ‘ W” CUST.
SIGNATURE USE REVIEWED BY APPROVED BY APPROVAL SEAL

FORMAT NO.: QS-01-QAI-P-09/F1-R1 2/5 ENGG. DIV./QA&I


STANDARD QUALITY CUSTOMER: PROJECT TITLE: SPECIFICATION NO. : PE-TS-XXX-179-N001
PLAN BIDDER/VENDOR: QUALITY PLAN NO.:
SPECIFICATION TITLE : TECHNICAL SPEICIFICATION FOR
SYSTEM: ITEM: PHE PLATE HEAT EXCHANGERS
SHEET 3 OF 5
SECTION : IIA
EXTENT REFERENC
TYPE/ AGENCY
SL. COMPONENT & CHARACTERISTICS CAT OF CHECK E ACCEPTANCE FORMAT OF
METHOD OF REMARKS
NO OPERATIONS 2/3 1 DOCUMEN NORMS RECORD
CHECK
T P W V

1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
2 % or
Manufacturer's DP test
min. 100
procedure (to be reviewed and
DP test 10% nos. DPT Report See Remark 3
approved by BHEL/Customer √ 2,3 1 -
whichever
during contract stage)
is higher
Surface Defects And Cracks CR
Manufacturer's Light
Light Box Box/Vacuum test procedure (to
Vacuum Test
Test/ Vacuum 100% 10% be reviewed and approved by 2,3 1 - See Remark 3
Report √
chamber test BHEL/Customer during contract
stage)
PMI
1 Sample
PMI testing CR PMI test 100 % Approved drawing/ data sheet Compliance 2,3 - 1 See Remark 5
per Heat √
report
Customer /BHEL/ TPI
QW 482 (NPCIL, EIL, LLYODS
Welding Procedures ASME SEC-
2.2 Correctness MA Verification 100% 100% ASME SEC-IX. ASME SEC- √ 2,3 - 1 & BVIS) approved
Specification (WPS) IX.
IX WPS shall be used for
welding

Visual & QW 483


Procedure Qualification
2.3 Suitability MA Mechanical 100% 100% -do- -do- ASME SEC- √ 2,3 - 1
Records (PQR)
Test IX.

Only customer /
BHEL/ TPI (NPCIL,
QW 484
Welders Performance Welder's Performance Visual / RT & EIL, LLYODS & BVIS)
2.4 MA 100% 100% -do- -do- ASME SEC- √ 2,3 - 1
Qualification Soundness Of Welds Mechanical approved welder shall
IX
be engaged for
welding.

LEGEND: * RECORDS, INDENTIFIED WITH “TICK” (  ) SHALL BE Cust. DOC. NO.: REV. CAT-.
ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION. Logo
** 1: BHEL 1* SHALL BE CLEARED BY BHEL 2: VENDOR, 3: SUB
VENDOR
MANUFACTURER/ MAIN-SUPPLIER P: PERFORM W: WITNESS AND V: VERIFICATION. AS APPROPRIATE FOR
SUB-SUPPLIER CHP: CUSTOMER SHALL IDENTIFY IN COLUM “N” AS ‘ W” CUST.
SIGNATURE USE REVIEWED BY APPROVED BY APPROVAL SEAL

FORMAT NO.: QS-01-QAI-P-09/F1-R1 3/5 ENGG. DIV./QA&I


STANDARD QUALITY CUSTOMER: PROJECT TITLE: SPECIFICATION NO. : PE-TS-XXX-179-N001
PLAN BIDDER/VENDOR: QUALITY PLAN NO.:
SPECIFICATION TITLE : TECHNICAL SPEICIFICATION FOR
SYSTEM: ITEM: PHE PLATE HEAT EXCHANGERS
SHEET 4 OF 5
SECTION : IIA
EXTENT REFERENC
TYPE/ AGENCY
SL. COMPONENT & CHARACTERISTICS CAT OF CHECK E ACCEPTANCE FORMAT OF
METHOD OF REMARKS
NO OPERATIONS 2/3 1 DOCUMEN NORMS RECORD
CHECK
T P W V

1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.

MA Visual 100% 100% Approved Drawings Inspection


√ 2,3 - 1
Report
Welding Of Outer Flange To
Weld joint of Manufacturer's DP test
2.5
expander/reducer. Reducer/Expander 100% 100% procedure (to be reviewed and
DPT DPT Report √ 2,3 1 -
approved by BHEL/Customer
during contract stage)
Measurement Inspection
2.6 PHE Structure Workmanship and finish MA 100% 100% Approved Drawings √ - 2 1
& Visual Report
2.7 Plate Gaskets Presence Of Gasket MA Visual 100% 100% Mfg. Spec. Mfg. Spec. -do- √ 2 1 -
Plate arrangement to flow Visual as per Inspection
2.8 Correctness CR 100% 100% Approved Drawing 2 - 1
diagram flow diagram Report
Assembly of tightening
2.9 Squeezing of threads on T/B MA Visual 100% 100% Approved Drawing / Data sheet -do- 2 - 1
bolts and nuts
2.1 Dimension
Plate Pack Length MA 100% 100% Approved Drawing -do- 2 - 1
0 Measurement

3.0 FINAL INSPESTION

3.1 Complete Assembly a. Conformance to GA drg. MA -do- 100% 100% -do- -do- -do- 2 1 - CHP

B. Dimensions, No. of Heat


CHP
Transfer Plates, MA -do- 100% 100% -do- -do- -do- √ 2 1 -
Workmanship & finish

Manufacturer's Hydro test procedure CHP; Hydro test @


Unbalanced hydrostatic (to be reviewed and approved by Hydro 1.5 times the design
3.2 Leakage / strength of MA Hyd. Test 100% 100%
pressure (Primary Side) BHEL/Customer during contract Test Report √ 2 1 - pressure with 60
structure
stage) minutes holding time.

LEGEND: * RECORDS, INDENTIFIED WITH “TICK” (  ) SHALL BE Cust. DOC. NO.: REV. CAT-.
ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION. Logo
** 1: BHEL 1* SHALL BE CLEARED BY BHEL 2: VENDOR, 3: SUB
VENDOR
MANUFACTURER/ MAIN-SUPPLIER P: PERFORM W: WITNESS AND V: VERIFICATION. AS APPROPRIATE FOR
SUB-SUPPLIER CHP: CUSTOMER SHALL IDENTIFY IN COLUM “N” AS ‘ W” CUST.
SIGNATURE USE REVIEWED BY APPROVED BY APPROVAL SEAL

FORMAT NO.: QS-01-QAI-P-09/F1-R1 4/5 ENGG. DIV./QA&I


STANDARD QUALITY CUSTOMER: PROJECT TITLE: SPECIFICATION NO. : PE-TS-XXX-179-N001
PLAN BIDDER/VENDOR: QUALITY PLAN NO.:
SPECIFICATION TITLE : TECHNICAL SPEICIFICATION FOR
SYSTEM: ITEM: PHE PLATE HEAT EXCHANGERS
SHEET 5 OF 5
SECTION : IIA
EXTENT REFERENC
TYPE/ AGENCY
SL. COMPONENT & CHARACTERISTICS CAT OF CHECK E ACCEPTANCE FORMAT OF
METHOD OF REMARKS
NO OPERATIONS 2/3 1 DOCUMEN NORMS RECORD
CHECK
T P W V

1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
CHP; Hydro test @
Unbalanced hydrostatic
Leakage / strength of 1.5 times the design
3.3 pressure (Secondary MA Hyd. Test 100% -do- -do- √ 2 1 -
structure 100% pressure with 60
Side)
minutes holding time.
Completeness of all Verification of Completion
3.4 Completeness MA 100% 100% Tech. Specs / App. Drawings √ 2 - 1
previous tests reports Certificate

Measurement Customer/BHEL Tech. Spec. /


3.5 Painting Dry film thickness & shade MA 100% 100% -do- √ 2 - 1
& visual Approved Data sheets
Measurement Customer/BHEL Tech. Spec. / Packing procedure as
3.6 Packing Completeness MA 100% 100% -do- √ 2 - 1
& visual Approved Data sheets per Annexure B.

REMARKS:-

1 Original Mill TC’s to be furnished by vendor to BHEL representative during inspection stage. BHEL to verify physical correlation of Mill TC’s with material.

2 Inspection of Heat Transfer Plate Area Measurement shall be by White Light Scanning Method from BHEL(Refer Annexure –A). In case, inspection of plate area measurement by white light scanning method of
specific PHE model has been witnessed by BHEL in past project then Type test certificates are acceptable to BHEL for same.

3. Reg. Dye Penetrant Test & Light Box Test: There shall be random witness by BHEL/ NTPC at Bidder’s works, in case any defect is found in any of selected % of plates, the whole lot shell be tested in presence of
BHEL & Customer. H.T. Plates without defect only shall only be accepted.

4. Ultrasonic test of tie rods shall be carried out using 10 mm / 20 mm size Normal Beam Probe of frequency 2 MHz. Using this probe the back wall echo in the sound area of bar shall be adjusted to 100% of full Screen
Height (FSH). The whole bar shall be scanned under this sensitivity setting. In this sensitivity setting any defect echo indication having height greater than 20% of FSH is not acceptable.

5. 100% PMI Inspection for material grade of PHE Heat Transfer plates shall be from third party like TUV/Lloyd & certificate shall be submitted for review of BHEL. BHEL reserves the right to conduct random &
independent PMI inspection on PHE’s Heat Transfer plates to ascertain the plate material.

LEGEND: * RECORDS, INDENTIFIED WITH “TICK” (  ) SHALL BE Cust. DOC. NO.: REV. CAT-.
ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION. Logo
** 1: BHEL 1* SHALL BE CLEARED BY BHEL 2: VENDOR, 3: SUB
VENDOR
MANUFACTURER/ MAIN-SUPPLIER P: PERFORM W: WITNESS AND V: VERIFICATION. AS APPROPRIATE FOR
SUB-SUPPLIER CHP: CUSTOMER SHALL IDENTIFY IN COLUM “N” AS ‘ W” CUST.
SIGNATURE USE REVIEWED BY APPROVED BY APPROVAL SEAL

FORMAT NO.: QS-01-QAI-P-09/F1-R1 5/5 ENGG. DIV./QA&I


TITLE :
SPECIFICATION NO. PE-TS-421-179-N001
TECHNICAL SPECIFICATION FOR
PLATE HEAT EXCHANGERS SECTION IIA
REV. NO. 0 DATE 06/1/18
SHEET 1 OF 2

Annexure-A to Standard Quality Plan

PROCEDURE FOR MEASUREMENT OF HEAT TRANSFER SURFACE AREA OF


THE PHE PLATES

Definition of Heat transfer area:-

The Heat transfer area of the PHE plate is the area of the plate participating in the heat transfer
process viz. the wetted surface area inside the gasketed groove of the plate as shown in the
Annexure 1.

Steps to Measure the Heat transfer Area:

1) The surface area of the plate shall be cleaned thoroughly.

2) Apply the developer (as used in Dye Penetrant test) over the entire surface area of the
plate.

3) Fix the reference stickers at several appropriate locations on the plate.

4) White light (CFL) is projected on the plate.

5) The entire surface area including all the geometrical features of the plate (corrugations)
is captured by the 3D camera.

6) The 3D image of the plate is then converted into CAD format.

7) The surface area can be measured from the 3D· CAD drawing.
TITLE :
SPECIFICATION NO. PE-TS-421-179-N001
TECHNICAL SPECIFICATION FOR
PLATE HEAT EXCHANGERS SECTION IIA
REV. NO. 0 DATE 06/1/18
SHEET 2 OF 2

ANNEXURE-1

Heat transfer area to be measured-Shown in Hatched portion below

Fig. 1: Wetted Surface Area for Parallel Connection

Fig. 2: Wetted Surface Area for Diagonal Connection


TITLE :
SPECIFICATION NO. PE-TS-421-179-N001
TECHNICAL SPECIFICATION FOR
PLATE HEAT EXCHANGERS SECTION IIA
REV. NO. 0 DATE 06/01/18
SHEET 1 OF 2

Annexure-B to Standard Quality Plan

PHE packing procedure before dispatch


1. Purpose:

The purpose of this procedure is to outline the requirements and procedures for protecting
the equipment’s during shipment and preserving during the storage.

2. Preparation for Packing:


 After hydro testing, operation, all fluids e.g. water etc., shall be completely drained
from all PHE’s, and the equipment blown dry.
 All material shall be cleaned internally and externally to remove, scale, rust fillings
and any other foreign material.
 The PHE shall be placed on a strong wooden base & bolted to the wooden base
using the foundation holes for further transportation upto site.
3. Protection of parts:

 Plate Heat Exchangers shall be packed in proper sizes of wooden cases. High
grade woods like Rubber woods, jungle wood, hard wood, mango wood, pine
wood, etc. is used for packing.
 All finished (or) machined (External C.S. Surfaces shall be protected against
corrosion with corrosion resisting coating, which is easily removable (Compound
shall be such that it will remain on the surface at temperature normally
encountered during shipping & storage).
 All machined surfaces shall be protected from mechanical damage. All external
unfinished carbon steel surfaces shall be sand blasted & shall be coated with rust
preventive primer.
 Flanged opening if any shall be covered with blank flanges sealed with blank
gasket of natural rubber or equivalent. Butt welded opening shall be closed with
temporary closing covers. Internal threads shall be protected with metal plug
sealed with Teflon tape (if applicable). External thread shall be protected with PVC
sleeve.
 Wooden cases shall be covered with HDPE cloth from inside wooden box and the
top. All the opening in plate heat exchanger shall be closed properly by suitably
covering to prevent foreign material entering in plate heat exchanger.
 Loose material, primary and secondary a shall be packed in corrugated box and
plastic
bags with proper tagging.
 All fabricated wooden cases & crates conform to the requirement as per table
given below:
Gross Weight [Kgs.] Board Thickness Batton / Rafter
Thickness
2000 to 9000 Min. 30 mm Min. 35 mm
TITLE :
SPECIFICATION NO. PE-TS-421-179-N001
TECHNICAL SPECIFICATION FOR
PLATE HEAT EXCHANGERS SECTION IIA
REV. NO. 0 DATE 06/01/18
SHEET 2 OF 2

9000 to 18000 Min. 35 mm


Min. 50 mm

 All the equipment shall be protected for entire period of dispatch, storage and
erection against corrosion, incidental damage due to vermin, sunlight, rain, high
temperature, humid atmosphere, rough handling in transit and storage. All MS
parts which are not painted shall be provided with coating of grease.
 Clay Desiccant or such other moisture absorbing material in small cotton bags
shall be placed and tied at various points on the equipment, wherever necessary.

4. Special tools and Spare parts:


Special tools and tackles and spares shall be packed separately with adequate
identification. Such packages shall be identified as Tools/Commissioning/Operational
spares.
5. Preservation
The equipment’s shall be stored under closed/open space in packed condition until
installation. The packages containing loose plates and gaskets are to be protected from
extreme climatic conditions.

6. Sea-worthy packing is applicable for Complete PHE package. Details of Sea-worthy packing is
enclosed with NIT.
TITLE :
SPECIFICATION NO. PE-TS-421-179-N001
TECHNICAL SPECIFICATION FOR
PLATE HEAT EXCHANGERS SECTION III
REV. NO. 0 DATE 06/01/18

SECTION III

IIIA COMPLIANCE CERTIFICATE (TO BE SUBMITTED BY


BIDDER DURING TENDER STAGE).

IIIB GUARANTEE SCHDULE (TO BE SUBMITTED BY BIDDER


DURING TENDER STAGE).

IIIC DATASHEET –B FORMAT (TO BE SUBMITTED BY


SUCESSFUL BIDDER AFTER AWARD OF CONTRACT).
TITLE : SPECIFICATION NO. PE-TS-421-179-N001
TECHNICAL SPECIFICATION FOR
PLATE HEAT EXCHANGERS SECTION IIIA

PROJECT: 2X800 MW NTPC KARIMNAGAR REV. NO. 0 DATE 06/01/18


TELANGANA STPP PHASE-I (SG ISLAND PKG.)

COMPLIANCE CERTIFICATE
The bidder shall confirm compliance with following by signing/ stamping this compliance certificate and
furnishing same with the offer

a.) The scope of supply, technical details, construction features, design parameters etc. shall be as per
technical specification & there are no exclusions/ deviations with regard to same.

b.) QP/ test procedures shall be submitted in the event of order based on the guidelines given in the
specification & QP enclosed therein.
QP will be subject to BHEL/Customer approval in the event of order & customer hold points for
inspection/ testing shall be marked in the QP at the contract stage. Inspection/ testing shall be
witnessed as per same apart from review of various test certificates/ Inspection records etc.
The charges for 3rd party inspection (Lloyds, TUV or equivalent) for imported components shall be
included in the base price of the equipment by the bidder.

c.) All drawings/data – sheets etc. to be submitted during contract shall be subject to BHEL/Customer
review/ approval.
GA drawings, as submitted with offer at tender stage are for reference purpose only and shall be
subject to approval during contract stage.

d.) There are no other deviations with respect to specification other than those furnished in the
‘Schedule of Deviations’

e.) The offered materials shall be either equivalent or superior to those specified. Also for components
where material is not specified it shall be suitable for intended duty, materials shall be subject to
approval in the event of order.

f.) The commissioning spares (if any) are supplied on ‘As Required Basis’ & prices for same included
in the base price (If bidders reply to this is “No commissioning spares are required” and if some
spares are actually required during commissioning same shall be supplied by bidder without any
cost to BHEL).
g.) All sub vendors shall be subject to BHEL/CUSTOMER approval.

h.) Any special tools & tackles, if required, shall be in bidder’s scope.

i.) Performance Guarantees for PHE’s shall stand valid as per commercial terms and conditions.

j.) Regarding bidder’s association with their respective Principals ( Plate & Gasket supplier ) bidder
confirms the following:

i. Plate supplier shall vet the thermal design of PHE at tender and contract stage and certify the
adequacy of design and no of plates.
ii. Guarantee schedule duly vetted by Principal shall be submitted during contract stage.
iii. Bidders have back to back arrangement with their principal for technical guarantees.
SCHEDULE OF PERFORMANCE GUARANTEES SPECIFICATION NO. PE-TS-421-179-N001
Section IIIB
PLATE HEAT EXCHANGER-SG Rev No. 0
SL. NO. DESCRIPTION UNIT GUARANTEE VALUE

2X660 MW MAITREE BANGLADESH STPP 2X660 MW MAITREE BANGLADESH STPP


PHE for TG & Station Aux. PHE for SG Aux.

1.0 PRIMARY SIDE (HOT WATER SIDE)


CLEAN CONDITION
3
a) Flow rate M /Hr.

o
b) DMCW inlet temperature C

o
c) DMCW outlet temperature C

d) Pressure drop MWC

2.0 SECONDARY SIDE (COLD WATER SIDE)


CLEAN CONDITION
3
a) Flow rate M /Hr.

o
b) ACW inlet temperature C

o
c) ACW outlet temperature C

d) Pressure drop MWC

3.0 PRIMARY SIDE (HOT WATER SIDE)


FOULED CONDITION
3
a) Flow rate M /Hr.

o
b) DMCW inlet temperature C

o
c) DMCW outlet temperature C

d) Pressure drop MWC

4.0 SECONDARY SIDE (COLD WATER SIDE)


FOULED CONDITION
3
a) Flow rate M /Hr.

o
b) ACW inlet temperature C

o
c) ACW outlet temperature C

d) Pressure drop MWC

PARTICULARS OF BIDDER/ AUTHORISED REPRESENTATIVE

NAME
SIGNATURE
DATE
SPECIFICATION NO.
Title DATA SHEET - B PE-TS-XXX-179-N001

SECTION IIIC
PLATE HEAT EXCHANGER
SHEET 1 OF 7

INSTRUCTION TO BIDDER
1. This data sheet shall be read in conjunction with Specification No. PE-TS-XXX-179-N001 Section-
PE-TS-XXX-179-N001, SectionIA- D,
& IB.
Volume - IIB.
2. Items which deviate from Specification shall be marked with an asterisk (*)
SL.NO. ITEM UNIT PARTICULARS

1.0 General
1.1 Number of plate heat exchangers being Nos.
supplied.
1.2 Manufacturer
1.3 Model Number/ Type
1.4 Whether single or double pass
1.5 Flow Pattern
2.0 Design
2.1 Design Pressure bar (g)
2.2 Design Temperature oC

2.3 Heat Load(without LMTD correction) KW


2.4 Heat Load(with LMTD correction) KW
2.5 LMTD (Corrected) oC

3.0 Guaranteed Performance for Each Primary Side Secondary Side


Heat Exchanger (Hot Fluid) (Cold Fluid)

3.1 Flow rate M3/hr


3.2 Inlet temperature oC

3.3 Outlet temperature oC

a) In fouled conditions
b) In clean conditions

3.4 Total pressure drop across heat bar


exchanger from inlet to outlet(including
inlet & outlet nozzles)
a) For design flow
b) For 110% design flow rate

Name of
Bidder/ Vendor
Revision Number 0 1 2 3 4

Signature of Bidder/ Vendor


Authorised Representative
Date :
SPECIFICATION NO.
Title DATA SHEET - B PE-TS-XXX-179-N001

SECTION IIIC
PLATE HEAT EXCHANGER
SHEET 2 OF 7

INSTRUCTION TO BIDDER
1. This data sheet shall be read in conjunction with Specification No. PE-TS-XXX-179-N001
PE-TS-XXX-179-N001, SectionIA- &
Section- D,IB.
Volume - IIB.
2. Items which deviate from Specification shall be marked with an asterisk (*)
SL.NO. ITEM UNIT PARTICULARS

4.0 Heat Transfer & Fluid flow data Primary Side Secondary Side
(Hot Fluid) (Cold Fluid)

4.1 Film heat transfer co-efficient KCal/hrM2 oC


4.2 Fouling factor M2hr oC/KCal
4.3 Overall fouling M2 hroC/KCal
4.4 Overall heat transfer coefficient KCal/hrM2 oC
a) In clean conditions
b) In fouled conditions

4.5 Total effective heat transfer area per heat M2


exchanger

4.6 Average velocity m/s


a) Through ports
b) Through Plate Channels

4.7 Pressure drop in ports bar

a) In Clean Condition
b) In fouled conditions

4.8 Pressure drop in channels bar

a) In Clean Condition
b) In fouled conditions

4.9 Maximum differential pressure between bar (g)


hot and cold fluids in plate channels
(operating)

Name of
Bidder/ Vendor
Revision Number 0 1 2 3 4

Signature of Bidder/ Vendor


Authorised Representative
Date :
SPECIFICATION NO.
Title DATA SHEET - B PE-TS-XXX-179-N001

SECTION IIIC
PLATE HEAT EXCHANGER
SHEET 3 OF 7

INSTRUCTION TO BIDDER
1. This data sheet shall be read in conjunction with Specification No. PE-TS-XXX-179-N001
PE-TS-XXX-179-N001, SectionIA- &
Section- D,IB.
Volume - IIB.
2. Items which deviate from Specification shall be marked with an asterisk (*)
SL.NO. ITEM UNIT PARTICULARS

5.0 Heat Transfer Plates


5.1 Area of each plate M2
5.2 Dimension (width x height) mm x mm
5.3 Thickness mm
5.4 Material & chemical composition
5.5 Number of plates per heat exchanger Nos.
5.6 Maximum number of plates that can be Nos.
accommodated in the heat exchanger
frame
5.7 Type of corrugation

5.8 Minimum plate pack length mm


a) As per 5.5 above
b) As per 5.6 above

Maximum plate pack length mm


a) As per 5.5 above
b) As per 5.6 above

5.9 Average spacing between two plates mm

5.10 Hold up volume of each passage M3


5.11 Port size (diameter) mm

6.0 Plate Gaskets

6.1 Type
6.2 Material and composition
6.3 Thickness of gasket mm
6.4 Hardness of gasket
6.5 Expected life of gasket

Name of
Bidder/ Vendor
Revision Number 0 1 2 3 4

Signature of Bidder/ Vendor


Authorised Representative
Date :
SPECIFICATION NO.
Title DATA SHEET - B PE-TS-XXX-179-N001

SECTION IIIC
PLATE HEAT EXCHANGER
SHEET 4 OF 7

INSTRUCTION TO BIDDER
1. This data sheet shall be read in conjunction with Specification No. PE-TS-XXX-179-N001
PE-TS-XXX-179-N001, SectionIA- D,
Section- Volume - IIB.
& IB.
2. Items which deviate from Specification shall be marked with an asterisk (*)
SL.NO. ITEM UNIT PARTICULARS

7.0 Carrying Bar


7.1 Type of construction
7.2 Number per heat exchanger
7.3 Size
7.4 Material

8.0 Guide Bar


8.1 Type of construction
8.2 Number per heat exchanger
8.3 Size
8.4 Material

9.0 Frame Plate


9.1 Type of Construction
9.2 Material

10.0 Pressure Plate


10.1 Type of construction
10.2 Material

11.0 Supporting Columns


11.1 Type of Construction
11.2 Material

12.0 Clamping/Gasket Compression


Arrangement
12.1 Type of arrangement
12.2 Tie Rod size & material (Length to take
care 25% extra plates )
12.3 Tie Rod Nuts size & material
12.4 Nozzle flange stud size & material
12.5 Nozzle flange Nut size & material

Name of
Bidder/ Vendor
Revision Number 0 1 2 3 4

Signature of Bidder/ Vendor


Authorised Representative
Date :
SPECIFICATION NO.
Title DATA SHEET - B PE-TS-XXX-179-N001

SECTION IIIC
PLATE HEAT EXCHANGER
SHEET 5 OF 7

INSTRUCTION TO BIDDER
1. This data sheet shall be read in conjunction with Specification No. PE-TS-XXX-179-N001
PE-TS-XXX-179-N001, SectionIA- &
Section- D,IB.
Volume - IIB.
2. Items which deviate from Specification shall be marked with an asterisk (*)
SL.NO. ITEM UNIT PARTICULARS

13.0 Inlet & outlet Connection Nozzles Primary Side Secondary Side
(Hot Fluid) (Cold Fluid)
13.1 Size mm
13.2 Rating
13.3 Facing & drilling standard
13.4 Flange material
13.5 Are all nozzles counter-flanges, bolts, YES/NO
nuts, gaskets etc., are included in the
offer?

14.0 Recommended Cleaning frequency of the Months


heat exchanger for assumed fouling
factor

15.0 Is backwash necessary YES/NO

16.0 Are all auxiliaries and accessories YES/NO


included in the offer

17.0 Are all counter-flanges with nuts, bolts YES/ NO


and gaskets for all terminal points
included in the offer?

18.0 Are all heat exchangers supplied with YES/ NO


necessary foundation plates, anchor,
bolts, sleeves, inserts, lifting lugs etc., as
specified.

Name of
Bidder/ Vendor
Revision Number 0 1 2 3 4

Signature of Bidder/ Vendor


Authorised Representative
Date :
SPECIFICATION NO.
Title DATA SHEET - B PE-TS-XXX-179-N001

SECTION IIIC
PLATE HEAT EXCHANGER
SHEET 6 OF 7

INSTRUCTION TO BIDDER
1. This data sheet shall be read in conjunction with Specification No. PE-TS-XXX-179-N001 Section-
PE-TS-XXX-179-N001, SectionIA- D,
& IB.
Volume - IIB.
2. Items which deviate from Specification shall be marked with an asterisk (*)
SL.NO. ITEM UNIT PARTICULARS

19.0 Shop Tests & Inspection

19.1 Whether all the tests and inspections as YES/ NO


detailed in the specification/ quality plan
are carried out

19.2 Hydrostatic Test :

a) Test Pressure bar (g)


b) Test duration min.

19.3 Are all plates checked for cracks and YES/NO


other defects by the penetration method?

If not, what percentage is checked?

19.4 Is hardness test conducted for plate YES/NO


gaskets?

20.0 Details of Painting

20.1 Exterior surface


a) Surface preparation
b) Primer
c) Finish Preparation

20.2 Interior Surface


a) Surface preparation
b) Primer
c) Finish Preparation

21.0 Weight of each heat exchanger kg.

Name of
Bidder/ Vendor
Revision Number 0 1 2 3 4

Signature of Bidder/ Vendor


Authorised Representative
Date :
SPECIFICATION NO.
Title DATA SHEET - B PE-TS-XXX-179-N001

SECTION IIIC
PLATE HEAT EXCHANGER
SHEET 7 OF 7

INSTRUCTION TO BIDDER
1. This data sheet shall be read in conjunction with Specification No. PE-TS-XXX-179-N001 Section-
PE-TS-XXX-179-N001, SectionIA- &
D,IB.
Volume - IIB.
2. Items which deviate from Specification shall be marked with an asterisk (*)
SL.NO. ITEM UNIT PARTICULARS

a) Empty
b) Flooded

Flooded Weight of heat exchanger with


Max. Plates
22.0 Overall dimensions mm x mm x
- (Length x Breadth x Height) mm

23.0 withdrawal space

24.0 Recommended Maintenance tools and Yes/No


tackles furnished
25.0 Mesh Size of recommended Strainer mm
26.0 Foundation nuts and bolts supplied Yes/No
27.0 Other information (if any)

Name of
Bidder/ Vendor
Revision Number 0 1 2 3 4

Signature of Bidder/ Vendor


Authorised Representative
Date :

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