PT2E-1601

Smart transmitter/
Gas Detector Head
SD-1

Operating Manual

(PT2-160)

Request for the Customers

 Read and understand this operating manual before using the detector.
 Use the detector in accordance with the operating manual.
 Regardless of warranty period, we shall not make any compensation for accidents and
damage caused by using this product.
The compensation shall be made only under the warranty policy of products or parts
replacement.
 Because this is a safety unit, a regular maintenance for every six months and daily
maintenance must be performed.
 If any abnormality is found in the gas monitor, notify it to RIKEN KEIKI immediately.
(Visit our Web site to find your nearest RIKEN KEIKI office.)

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 Operating Precautions
This detector is a gas detector that detects combustible gases in the air and triggers a gas alarm.
The gas detector is a safety unit, not an analyzer or densitometer which performs quantitative/qualitative
analysis/measurement for gases.
Please fully understand the following points before using it, so that it can be used properly.

1. This detector may be interfered by gases and vapors other than the gas to be detected.
Please note that the alarm may be triggered by interference. In addition, it may be fluctuated by
environmental (temperature, humidity, etc.) changes in the installation site.

2. The alarm must be set within a range where the performance of the detector can be ensured.
In facilities compliant with the High Pressure Gas Safety Act, an alarm setting below our standard
alarm setpoint may trigger a false alarm.

3. This is a safety unit, not a control unit.

The alarm contact output of the detector must be used for an external alarm lamp/buzzer, while the
alarm signal output must be used for an indicator or external recorder.
If these outputs are used to control other units, we shall not be responsible for any malfunctions.

4. The gas sensing part of the gas detection sensor installed in this detector is made of metal porous
sintered alloy permeated with an oxidation catalyst.
If silicon or sulfide compounds are accumulated on the surface of porous sintered alloy, the area of the
gas sensing part becomes smaller, which may results in serious deterioration of its sensitivity.
For safety reasons, do not use the detector under the presence of silicon or sulfide compounds even
though their amount is very small.

5. For maintenance of the detector, it must go through a regular maintenance, including replacement and
adjustment of the regular replacement parts as specified in the operating manual. In addition, because
this is a safety unit, it is recommended that a regular maintenance and a gas calibration are performed
every six months in accordance with the regulations.

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 Operating Precautions

<Contents>

1 Outline of the Product ..................................................................................................... 2

1-1. Preface ........................................................................................................................... 2
1-2. Purpose of use ............................................................................................................... 2
1-3. Definition of DANGER, WARNING, CAUTION, and NOTE ............................................ 2

2 Important Notices on Safety ............................................................................................ 3

2-1. Danger cases ................................................................................................................. 3
2-2. Warning cases ................................................................................................................ 4
2-3. Precautions..................................................................................................................... 5
2-4. Safety information ........................................................................................................... 6

3 Product Components ...................................................................................................... 7

3-1. Gas detector and standard accessories ......................................................................... 7
3-2. Names and functions for each part ................................................................................. 8
3-3. Block diagram ................................................................................................................. 9

4 How to Use...................................................................................................................... 10
4-1. Before using the detector................................................................................................ 10
4-2. Precautions for installation points ................................................................................... 10
4-3. Precautions for system designing ................................................................................... 11
4-4. How to install .................................................................................................................. 13
4-5. How to wire ..................................................................................................................... 14

5 How to Operate ............................................................................................................... 19

5-1. Preparation for start-up ................................................................................................... 19
5-2. Basic operating procedures ............................................................................................ 19
5-3. How to start the detector ................................................................................................ 20
5-4. Modes ............................................................................................................................. 21
5-5. User mode ...................................................................................................................... 22
5-6. How to exit ...................................................................................................................... 24

6 Operations and Functions ............................................................................................... 25

6-1. Gas alarm activation ....................................................................................................... 25
6-2. Fault alarm activation ..................................................................................................... 26
6-3. External output operation................................................................................................ 27
6-4. Other functions ............................................................................................................... 28

7 Maintenance.................................................................................................................... 29
7-1. Maintenance intervals and items .................................................................................... 29
7-2. Regular maintenance mode............................................................................................ 31
7-3. Gas calibration method ................................................................................................... 38
7-4. Parts replacement .......................................................................................................... 41
7-5. Expiration date of Japan Gas Appliances Inspection Association certification product ... 41

8 Storage, Relocation and Disposal ................................................................................... 42

8-1. Procedures to store the detector or leave it for a long time ............................................ 42
8-2. Procedures to relocate the detector or use it again ........................................................ 42
8-3. Disposal of products ....................................................................................................... 42

9 Troubleshooting............................................................................................................... 43

10 Product Specifications .................................................................................................... 45

10-1. List of specifications ........................................................................................................ 45
10-2. List of accessories........................................................................................................... 48
10-3. Detection principle ........................................................................................................... 49

11 Definition of Terms........................................................................................................... 51

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 1 Outline of the Product 1-1. Preface

Outline of the Product

1-1. Preface
Thank you for choosing our smart transmitter/gas detector head SD-1. Please check that the model number
of the product you purchased is included in the specifications on this manual.

This manual explains how to use the detector and its specifications. It contains information required for
using the detector properly. Not only the first-time users but also the users who have already used the
product must read and understand the operating manual to enhance the knowledge and experience before
using the detector.
The detector has two types of TypeGP and TypeNC. In this manual, instructions of TypeGP (such as an
example of LCD display) are described as example.

1-2. Purpose of use

 The detector is a fixed type gas detector head that detects leak of combustible gases and that performs the
alarm activation when the gas concentration is over the setting value.
This detector is a safety unit, not an analyzer or densitometer which performs quantitative/qualitative
analysis/measurement for gases. Please fully understand the features of the detector before using it, so
that it can be used properly.
 The detector detects abnormalities in the air caused by presence of gases or other reasons (leak) with the
built-in gas sensor. The concentrations of detected gases are displayed on the seven-segment LED.
 The detector has a built-in alarm contact and can be used either as a gas alarm, fault alarm, or common
(gas, fault) alarm.
 The detector outputs gas concentration in 4 – 20 mA.

1-3. Definition of DANGER, WARNING, CAUTION, and

NOTE
This message indicates that improper handling may cause serious
DANGER damage on life, health or assets.

This message indicates that improper handling may cause serious

WARNING damage on health or assets.

This message indicates that improper handling may cause minor

CAUTION damage on health or assets.

NOTE This message indicates advice on handling.

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 2 Important Notices on Safety 2-1. Danger cases

Important Notices on
Safety

2-1. Danger cases

DANGER
<About explosion-proof>
The window plate material is a polycarbonate resin. Do not use organic solvents and alkali types (liquid or
vapor). It may cause the color and shape of the window plate to be changed.
 Do not open the lid when applying current.
 Do not attempt to repair the detector.
 For the lid, use hexagon socket head bolts specified by RIKEN KEIKI.
 Do not apply a strong force or shock to the window plate. The explosion-proof performances may be
deteriorated due to damages. The explosion protection conditions for the detector is "low (2J)"
possibility of mechanical damage.

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 2 Important Notices on Safety 2-2. Warning cases

2-2. Warning cases

WARNING
Power supply
Before turning on the detector, always check that the voltage is properly applied. Do not use an unstable
power supply because it may cause malfunctions.

Need of grounding circuit

Do not cut the grounding circuit or disconnect the wire from the grounding terminal.

Defects in protective functions

Before starting the detector, check the protective functions for defects. When seeming defects are found
in the protective functions, such as protective grounding, do not start the detector.

External connection
Before connecting the detector to the external control circuit, securely connect it to a protective
grounding circuit.

Zero adjustment in the atmosphere

When the zero adjustment is performed in the atmosphere, check the atmosphere for freshness before
beginning the adjustment. If other gases exist, the adjustment cannot be performed properly, thus
leading to dangers when the gas leaks.

Response to a gas alarm

Issuance of a gas alarm indicates that there are extreme dangers. Take proper actions based on your
judgment.

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 2 Important Notices on Safety 2-3. Precautions

2-3. Precautions

CAUTION
Do not use a transceiver near the detector.
Radio wave from a transceiver near the detector or its cables may disturb commands. If a transceiver is
used, it must be used in a place where it disturbs nothing.

To restart the detector, wait for five seconds or more before doing it.
Restarting the detector within five seconds may cause errors.

Do not use the external output of the detector to control other units.
This is not a control unit. It is not allowed to use the external output of the detector to control other units.

Do not disassemble/modify the detector, or change the settings if not necessary.

Disassembling/Modifying the detector will invalidate the warranty of the performance. Changing the
settings without understanding the specifications may cause alarm malfunctions. Please use the detector
properly in accordance with the operating manual.

Avoid applying organic solvents and others to the window plate for a long time.
The window plate material is a polycarbonate resin. When organic solvents (liquid or highly-concentrated
vapor) and others are applied to the plate for a long time, its color and shape may be changed.

Do not forget to perform a regular maintenance.

Since this is a safety unit, a regular maintenance must be performed to ensure safety. Continuing to use
the detector without performing a maintenance will compromise the sensitivity of the sensor, thus
resulting in inaccurate gas detection.

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 2 Important Notices on Safety 2-4. Safety information

2-4. Safety information

Necessary information for explosion proof construction of Model SD-1.

About Model SD-1

The Model SD-1 is a fixed mount, continuous-monitoring detector head and provides a 4-20mA signal which
indicates the target gas reading for use by a gas monitoring controller, recording device, or programmable
controller.
Three sets of relay contacts, two controlled by the gas alarms and one by the fail alarm.

Technical Data
(Protection Method) Flameproof enclosure “d”
(Certificate numbers) IECEx KEM 10.0036X
KEMA 10ATEX0083 X
(Group) II
(Category) 2G
(Type of Protection and Marking code) Ex d IIC T5
(Equipment Protection Level) Gb
(Ambient Temperature) -20C to 60C
(Electrical Data) Supply voltage: 24 V dc (Typ.)
Output signal: 4 to 20 mA
(Applicable Standard) IEC 60079-0: 2007，IEC 60079-1: 2007
EN 60079-0: 2009，EN 60079-1: 2007

Installation

Installation Diagram

Hazardous Location Nonhazardous Location

← →
(Zone 1)

Gas Detector(SD ‐1) Indicator

＋ ＋
－ －
CVVS Cable Signal
Signal

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 3 Product Components 3-1. Gas detector and standard accessories

Product Components

3-1. Gas detector and standard accessories

<Main Unit> (including a cable gland)

<Standard Accessories>
 Operating manual
 Dedicated handling lever (used for the wiring)
 Dedicated control key

CAUTION
Use the supplied dedicated control key to operate the detector. If products other than these accessories
are used, key operations cannot be accepted properly.

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 3 Product Components 3-2. Names and functions for each part

3-2. Names and functions for each part

(5) Power lamp (6) Alarm lamp (7) Fault lamp

(1) MENU/ESC key (3)  key

(8) Concentration
value display

(2) SET key (4)  key

Used to enter the maintenance mode.

(1) MENU/ESC key
It is also used to cancel in a specific mode.
It is used for value confirmation and so on in a specific
(2) SET key
mode.
(3)  key Used to switch menus or change a value (UP).
(4)  key Used to switch menus or change a value (DOWN).
Power lamp.
(5) Power lamp Detection mode: It lights up in green.
Maintenance mode: It blinks in green.
Alarm lamp. It lights up in red when the alarm setpoint value
(6) Alarm lamp
is reached.
Fault lamp. It lights up in yellow when an abnormality is
(7) Fault lamp
detected in the detector.
Concentration value
(8) Displays the gas concentration and so on.
display

NOTE
 The nameplate on the front side of the detector (see the figure on the
right) shows the precautions to be taken for explosion-proof
performances. Read these precautions as well as "2. Important
Notices on Safety."
 The detector manufactured in accordance with the overseas
specifications has a nameplate on the front side that shows also the
serial number, date of manufacture, etc.
INST.No.: Serial number
DATE: Date of manufacture

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 3 Product Components 3-3. Block diagram

3-3. Block diagram

<Electric Diagram>

Power supply part

POWER INPUT (24 VDC)

Display
(POWER) (ALARM) (FAULT)

Controller Seven-segment LED

Alarm contact controller
(CPU) (four-digit)
Gas alarm contact (ALARM)
Contact activation Magnetic operation part
• De-energized (MENU/ESC) (▲) (▼) (SET)
(De-energized at a
normal environment)
• ON-ALARM
(Closed contact at an
alarm time)

Sensor
Transmitter

• 4 – 20 mA transmission

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 4 How to Use 4-1. Before using the detector

How to Use

4-1. Before using the detector

Not only the first-time users but also the users who have already used the product must follow the operating
precautions.
Ignoring the precautions may damage the detector, resulting in inaccurate gas detection.

4-2. Precautions for installation points

CAUTION
This is a precision device. Because the detector may not provide the specified performance in some
places (environments), check the environment in the installation point, and then take appropriate actions
if necessary.
Because the detector plays an important role for safety and disaster prevention, as many units of the
detector as needed must be installed in appropriate points.
Because points where gases leak and remain easily are different depending on the types of gases and
the working areas, please decide carefully installation points and the number of units to be installed.

Do not install the detector in a place with vibrations or shocks.

The detector consists of sensitive electronic parts. The detector must be installed in a stable place without
vibrations or shocks and it cannot drop.

Do not install the detector in a place exposed to water, oil or chemicals.

When selecting installation points, avoid a place where the detector is exposed to water, oil or chemicals.

Do not install the detector in a place where the range of operating temperatures is exceeded.
The detector must be installed in a stable place where the operating temperature is maintained and do not
change suddenly.
<Japanese Specifications> -20 to 53ºC
<Overseas Specifications> -20 to 60ºC

Do not install the detector in a place exposed to direct sunlight or sudden changes in the temperature.
When selecting installation points, avoid a place where it is exposed to direct sunlight or radiant heat
(infrared rays emitted from a high-temperature object), and where the temperature changes suddenly.
Condensation may be formed inside the detector, or the detector cannot adjust to sudden changes in the
temperature.

Keep the detector (and its cables) away from noise source devices.
When selecting installation points, avoid a place where high-frequency/high-voltage exist.

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 4 How to Use 4-3. Precautions for system designing

Do not install the detector in a place where maintenance of the detector cannot be performed or where
handling the detector involves dangers.
Regular maintenance of the detector must be performed.
Do not install the detector in a place where the machinery must be stopped when maintenance is performed
in its inside, where parts of the machinery must be removed to perform maintenance, or where the detector
cannot be removed because tubes or racks prevent access to it. Do not install the detector in a place where
maintenance involves dangers, for example, near a high-voltage cable.

Do not install the detector in machinery which is not properly grounded.

Before installing the detector in machinery, the machinery must be grounded properly.

Do not install the detector in a place where other gases exist around it.
The detector must not be installed in a place where other gases exist around it.

4-3. Precautions for system designing

CAUTION
An unstable power supply and noise may cause malfunctions or false alarms.
The descriptions in this section must be reflected on the designing of a system using the detector.

Using a stable power supply

The external output and alarm contact of the detector may be activated when the power is turned on, when
momentary blackout occurs, or when the system is being stabilized. In such cases, use a UPS, or take
appropriate actions on the receiving side of output signals.
The detector must be provided with the following power supply.

Power supply
24 VDC±10%: Terminal voltage of the detector
voltage
Up to 10 milliseconds Example of actions
Allowed time of (To recover from the momentary To ensure continuous operation and
momentary blackout blackout for 10 milliseconds or more, activation, install a UPS outside the
restart the detector.) detector.
Do not use it with a power supply of Example of actions
Others large power load or high-frequency Use a line filter to avoid the noise
noise. source if necessary.

Introducing protective measures against lightning

If cables are installed outside the factory/plant, or if internal cables are installed in the same duct as the
cables coming from outside the factory/plant, "lightning" will cause problems. Because lightning acts as a
large emission source while cables act as a receiving antenna, devices connected to the cables may be
damaged.
Lightning cannot be prevented. Cables installed in a metal conduit or under the ground cannot be
completely protected from inductive lightning surge caused by lightning. Although complete elimination of
disasters caused by lightning is impossible, the following protective measures can be taken.

Take appropriate measures in accordance with the importance of the facilities

and the environment.
Protection against  Provide protection by a lightning arrester (cable safety retainer).
lightning (Although inductive lightning surge can be transmitted through the cable, it is
prevented by installing a lightning arrester before the field devices and central
processing equipment. For information on how to use a lightning arrester,
please contact the manufacturer.)
In addition to lightning, there are more sources of surge noise. To protect units
Grounding
from these noise sources, the units must be grounded.
* The lightning arrester has a circuit to remove a surge voltage which damages field devices, so that signals
may be attenuated. Before installing a lightning arrester, verify that it works properly.

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 4 How to Use 4-3. Precautions for system designing

Proper use of alarm contact

The alarm contact of the detector is used to transmit signals to activate an external buzzer, an alarm lamp or
a rotating lamp. Do not use the detector for controlling purpose (e.g., controlling the shutdown valve.)

The specifications for the alarm contact of the detector are based on the resistant load conditions. If
inductive load is used at the alarm contact, the following errors will occur easily because counter
electromotive force is generated at the contact.
 Deposition, defective insulation or defective contact at the relay contact
 Damage of any electric parts due to high-voltage generated inside the detector
 Abnormal operations by an out-of-control CPU

CAUTION
In principal, do not activate inductive load at the alarm contact of the detector. (In particular, never use the
inductive load to activate a fluorescent lamp or motor.)
If inductive load is activated, relay it with an external relay (contact amplification). However, because the
coil of an external relay also involves inductive load, select a relay at a lower voltage (100 VAC or below),
and then protect the contact of the detector with an appropriate surge absorbing part, such as a CR circuit.

If load is to be activated, appropriate measures must be taken to stabilize the operation of the detector and
protect the alarm contact referring to the following information.
 Relay it with an external relay at a lower voltage of 100 VAC or below (contact amplification). At the same
time, the surge absorbing part SK1 suitable for the specifications must be attached to the external relay.
 In addition, the surge absorbing part SK2 must be attached to the loaded side of the external relay if
necessary.
 It may be recommended that the surge absorbing part should be attached to the contact for certain load
conditions. It must be attached to an appropriate position by checking how the load is activated.

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 4 How to Use 4-4. How to install

4-4. How to install

<Installation Dimensions and Maintenance Space>

 Attach the detector on the wall and others using four M5 screws.

CAUTION
Do not install the detector in a place where maintenance of the detector cannot be performed or where
handling the detector involves dangers.

Regular maintenance of the detector must be performed.

Do not install the detector in a place where the machinery must be stopped when maintenance is
performed in its inside, where parts of the machinery must be removed to perform maintenance, or
where the detector cannot be removed because tubes or racks prevent access to it. Do not install the
detector in a place where maintenance involves dangers, for example, near a high-voltage cable.

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 4 How to Use 4-5. How to wire

4-5. How to wire

CAUTION
 Be careful not to damage the internal electronic circuit when wiring. In addition, be careful not to apply
stresses on the detector when (overweight) cables are installed.
 The power cables and signal cables must not be installed together with the motor power cables, etc.
When these cables must be installed together for unavoidable reasons, put the power cables and
signal cables in a metal conduit. The conduit must be connected to a grounding circuit.
 When stranded wires are used, prevent wires from contacting each other.
 Use the dedicated handling lever to wire.
 Use appropriate cables to wire.

<Recommended Cable>

3-wire (when the contact is not used) CVVS1.25 sq - 3-core

5-wire (when the contact is used) CVVS1.25 sq - 5-core

Cable overall outer diameter Rubber seal inner diameter Washer inner diameter
(mm) (mm) (mm)
From Φ9.6 to less than Φ11 Φ11 Φ12
From Φ11 to less than Φ11.5 Φ12 Φ12
From Φ11.5 to less than Φ12 Φ12 Φ14
From Φ12 to less than Φ13 Φ13 Φ14
Φ13 Φ13.5 Φ14

NOTE
 The following table shows an example of overall outer diameters of cables. Use them for reference.
The overall outer diameters must be checked because they somewhat vary between manufacturers.

Number of core CVV 1.25sq CVV 2sq CVVS 1.25sq CVVS 2sq
2 Φ9.5 Φ10.5 Φ10.0 Φ11.0
3 Φ10.0 Φ11.0 Φ10.5 Φ11.5
4 Φ10.5 Φ11.5 Φ11.0 Φ12.0
5 Φ11.5 Φ12.5 Φ12.0 Φ13.0
6 Φ12.5 Φ13.5 Φ13.0 Φ14.0

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 4 How to Use 4-5. How to wire

<Figure of Terminal Plate>

DC+ 1
24 VDC

- (Common) 2
4 - 20
mA Sig+ 3

Contact 4

Contact 5

Grounding
terminal

<Specifications of Terminal Plate>

Specifications of terminal plate
 Rated voltage: 250 VAC
 Rated current: 12 A
However, it depends on cables to be used.

Connection conditions
 Cables: 0.25 - 2.5 mm2
 Bare wire length: 8 - 9 mm
 Connecting tool: Dedicated handling lever (accessory) or driver (edge 3.5 x 0.5 mm)

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 4 How to Use 4-5. How to wire

CAUTION
The specified bare wire length must be observed when the wire insulation is peeled off.
Improper clamping of the wire due to a shorter bare wire length may cause defective electrification or
heating.
Damaging the wire insulation due to a shorter bare wire length may cause defective electrification or
heating.
Exposing the wire due to a longer bare wire length may cause defective insulation or a short circuit.
Be careful not to break up the wire. If the wire is broken up when inserted to the terminal, this may cause
defective insulation or heating.

Compatible bar terminal

For a bar terminal, the following items are available.
 Bar terminal (ferrule): Model 216 Series (manufactured by WAGO)
 Crimping tool: Model VarioCrimp 4 (206-204) (manufactured by WAGO)

CAUTION
A bar terminal of the specified model must be used. Using other bar terminals invalidates the warranty of
the performance.

<How to Connect to Terminal Plate>

When cables are connected to the connectors, use the dedicated lever or a flathead screwdriver to do it as
shown below.

CAUTION
The right tools must be used.
In principal, one wire can be connected to one wiring hole.
When the wire is inserted into the driver slot by mistake, it does not contact the conductive part. This may
cause defective electrification or heating.
When the wire is inserted under the spring by mistake, it does not contact the conductive part. This may
cause defective electrification or heating.

NOTE
<How to Use the Dedicated Handling Lever>

Push the lever with your finger While holding down the lever, insert the wire into the
to lower the spring in its inside. (round) wiring hole until it reaches the deepest point.
Once the lever is released, the wire is secured.

To check whether the wire is connected securely, pull the wire gently. (Do not pull the wire strongly.)

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 4 How to Use 4-5. How to wire

<Attaching External Cable>

CAUTION
 Tighten a cable gland with a tool until a clearance between the cable gland and a main unit case is
below 1.5 mm.
 If it is difficult to tighten the cable gland, grease its screw part and then tighten it with the tool.

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 4 How to Use 4-5. How to wire

<Grounding>

Connect the detector to your grounding terminal with the external terminal .

WARNING
 Before turning on the detector, do not forget to connect it to a grounding terminal.
 For stable operation of the detector and safety, it must be connected to a grounding terminal. Do not
connect the grounding wire to a gas pipe.
 The grounding must be made as D type grounding (below 100 Ω of grounding resistance).
 For the grounding wire, use cable lugs to safely connect it to a grounding terminal without looseness
or twist.

<Wiring Example>

Connecting to the indicator

SD-1

1 2 3 4 5

RM-593, etc.

+24 V
GND
Sig

Connecting to the upper unit (DCS, PLC)

SD-1

1 2 3 4 5

Power supply Relay terminal

(24 VDC) plate

+
-

Upper unit
(DCS, PLC)
-
+

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 5 How to Operate 5-1. Preparation for start-up

How to Operate

5-1. Preparation for start-up

Before supplying power, read and understand the following precautions. Ignoring these precautions may
cause an electric shock or damage the detector.
 Connect the detector to a grounding circuit.
 Check that the wiring is connected to external device properly.
 Check that the power supply voltage is compliant with the specifications.
 Because the external contact may be activated during the adjustment, take measures to prevent an
activated contact from having influences on external device.

5-2. Basic operating procedures

Normally, the detection mode is activated after the power is turned on.

LED

MENU/ESC
(long pressing)
MENU/ESC
(long pressing)

LED
LED

LED LED

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 5 How to Operate 5-3. How to start the detector

WARNING
When the detector enters other mode from the detection mode while an alarm is activated, the alarm is
reset.

5-3. How to start the detector

 Before supplying power (24 VDC) to the detector, check that the detector is installed properly.
 Supply power (24 VDC) to the detector (turn on the detector).
 After the detector completes the start-up, it enters the detection mode swiftly.

CAUTION
 Do not turn off the detector during the initial clear. The detector is reading the internal memory during
the initial clear.
 If the detector is installed newly or the new sensor is replaced, the sensor must be warmed up for a
specified period which is determined depending on the type of the sensor after the detector is started.
 After the warm-up is completed, perform a gas calibration.

NOTE
<<Start-up Operation Procedures>> (approximately 25 seconds for system check of the detector and alarm
deactivation)
Power on → Initial clear (approximately 25 seconds) → Detection mode

LED

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 5 How to Operate 5-4. Modes

5-4. Modes
Details on each mode are provided as follows.

CAUTION
 Do not change the settings if not necessary. Changing the settings without understanding the
specifications may cause malfunctions.

Mode Item LED display Details

Detection Gas
- Normal state
Mode concentration
Display the program version and others.
ROM/SUM Display 1-0
This is not typically used by the user.
Maintenance
Zero Adjustment 1-1 Perform the zero adjustment.
Mode
(User) Setting Display 1-2 Display various setting values.
Switch to maintenance
1-3 Switch to the regular maintenance mode.
mode
Perform various tests.
2-0.0 Gas Test
2-0.1 Alarm Test
Test Mode 2-0
2-0.2 Fault Test
2-0.3 LED Test
2-0.4 Memory Test
Zero Adjustment 2-1 Perform the zero adjustment.
Span Adjustment 2-2 Perform the span adjustment.
Zero/Span Initialization 2-3 Initialize zero/span values.
Used for various environmental settings.
2-4.0 Sensor power supply ON/OFF
2-4.1 INHIBIT Setting
2-4.2 Alarm Setpoint Setting
2-4.3 Alarm Delay Time Setting
Maintenance 2-4.4 Alarm Pattern Setting
Mode 2-4.5 Zero Suppression Pattern Setting
(Regular 2-4.6 Zero Suppression Value Setting
maintenance) 2-4.7 Alarm Contact Specification Setting
Environmental Setting 2-4 2-4.8 Energized/De-energized Contact
Setting
2-4.9 Zero Follower Selection
2-4.A Maintenance Mode External Output
Setting
2-4.B External Output Setting
2-4.C Alarm Test External Output Setting
2-4.D Sensor Operation Start Setting
2-4.E Password Setting
2-4.F Sensor Fault Alarm Pattern Setting
Display various electrical settings.
Display 2-5
This is not typically used by the user.
Switch to factory mode 2-6 Not used
Switch to user mode 2-7 Returns to the user mode.

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 5 How to Operate 5-5. User mode

5-5. User mode

WARNING
After the adjustment is completed, never fail to press MENU/ESC key to return to the detection mode.
(If the detector remains in the user mode, it automatically returns to the detection mode in ten hours.)

LED

Show Various Settings

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 5 How to Operate 5-5. User mode

<Zero Adjustment "1-1">

This is used to perform the zero adjustment.

LED

NOTE
 If the zero calibration failed since the zero point was significantly fluctuated from around zero, it returns to
1-1 after FAIL rather than PASS is displayed. In this case, the zero adjustment has not been completed.

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 5 How to Operate 5-6. How to exit

<Setting Display "1-2">

Display various setting values.

LED

Press SET key.

AL.: The contact is activated

due to the gas alarm.
FAU.: The contact is activated
due to the fault alarm.
A.orF.: The contact is activated
due to the gas alarm or
the fault alarm.

5-6. How to exit

To turn off the detector, turn off the power supply (24 VDC) to the detector.

WARNING
 When the detector is turned off, an alarm may be activated on the upper (central) system.
 Before turning off the detector, INHIBIT (point skip) on the upper (central) system must be activated.
Decide whether power can be turned off by checking the operation of the devices connected to the
external output or external contact output terminal of the detector.
 If the alarm contact is energized (option), it is activated when the detector is turned "OFF".

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 6 Operations and Functions 6-1. Gas alarm activation

Operations and Functions

6-1. Gas alarm activation

Gas alarm: Activated when the concentration of detected gas reaches or exceeds the alarm setpoint value.
<<Auto-Reset>>

NOTE
The alarm setpoint is factory-set. Although the alarm delay time (standard: 2 seconds) works in the detector to
prevent a false activation, it can be cancelled if not needed.

<Display Operation>
Gas Concentration Display
In case of over the detection range (Over Scale), "∩∩∩∩" is displayed on the LED.

Power Indicator Lamp (POWER: Green)

During operation, this lights up continuously.

Alarm Indicator Lamp (ALM: Red)

It lights up when the alarm setpoint value is reached to or exceeded.

<Contact Activation>
The contact is activated when the gas concentration reaches or exceeds the alarm setpoint value. (only
when the alarm is used)
The contact activation is reset automatically when the gas concentration drops below the alarm setpoint
value.

Alarm setpoint
Concentration

0
Time

Alarm lamp (ALM)

Alarm contact (terminal plate 4, 5)
Alarm delay time (2 seconds)

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 6 Operations and Functions 6-2. Fault alarm activation

<Response to Gas Alarm>

A gas concentration value exceeds the alarm setpoint
When a gas alarm is triggered, take actions in accordance with your management rules of gas alarm.
Normally, take the following actions.
 Check the reading of the detector.

NOTE
If a gas leak is momentary, the reading may already have dropped when checking it. In addition, when the
alarm is triggered by noise or other incidental conditions other than a gas, the reading may have already
dropped.

 Based on your management rules of gas alarm, no one can be allowed to access the monitored zone to
ensure safety.
 If the gas concentration display continues to be displayed, close the main valve of the gas, and then check
that the gas concentration reading dropped.
 Equipped with a protective gear to avoid dangers caused by possibly remaining gases, before accessing
the gas leak point, and then check that gases remain by using a portable gas detector.
 Determine that the point is free from dangers, and take actions to fix the gas leak.

6-2. Fault alarm activation

A fault alarm is triggered when the detector detects abnormalities. After a fault alarm is triggered, the fault
lamp (yellow) lights up and an error message is displayed on the LCD. Determine the causes and take
appropriate actions.
After the detector is successfully returned from the fault, it restarts with the process normally performed right
after it is turned on (initial clear).
If the detector has problems and is repeatedly malfunctioning, contact our overseas sales department or
local representatives immediately.

NOTE
For information on malfunctions (error messages), see "9. Troubleshooting".

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 6 Operations and Functions 6-3. External output operation

6-3. External output operation

Signal Transmission System Electric current transmission (non-isolated) 4 – 20 mA
Transmission Path CVVS
Transmission Distance CVVS 1.25 sq: Maximum 1 km
Connection Load Resistance Below 300 Ω
1 Detection Mode (No Alarm) 4 - 20 mA (concentration output)
2 Detection Mode (Gas Alarm) 4 - 20 mA (concentration output)
3 Initial Clear Depending on the setting of the section 4.
2.5 mA setting: 2.5 mA
4 mA, HOLD, 4 - 20 mA setting: 4 mA
4 Maintenance Mode 2.5 mA setting: 2.5 mA
4 mA setting: 4 mA
HOLD setting: The previous value retained
4-20 mA setting: 4 - 20 mA (concentration output)
5 Alarm Test Output ON setting: 4 - 20 mA (concentration output)
Output OFF setting: 4 mA
6 Fault Alarm 0.5 mA (Fixed)
7 INHIBIT Depending on the setting of the section 4.
2.5 mA setting: 2.5 mA
4 mA, HOLD, 4 - 20 mA setting: 4 mA
8 Power Off 0 mA

Example of Gas Concentration and External Output

4 - 20 mA specification
(Maintenance output: 2.5 mA setting)

External output
22 mA
20 mA Detection Mode
Maintenance Mode

4 mA
2.5 mA

Zero suppression Gas concentration

0
Full scale

CAUTION
 The 4 - 20 mA output is already adjusted. In case of over scale, an output will not exceed 22 mA.
 Output during INHIBIT or initial clear is based on 4 - 20 mA output setting in the maintenance mode.
In particular, when the detector is started or the specification is changed, be careful about 4-20 mA
output setting. Understand how the detector functions, and take actions, if necessary, so that the
signal receiver side can prepare to avoid false alarms.

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 6 Operations and Functions 6-4. Other functions

6-4. Other functions

<Suppression Function>
The sensors used with the detector are influenced by environmental changes (temperature, humidity, and
other characteristics) or interference gases (interference characteristics) in no small measure, which affects
the reading. Therefore, the reading might be fluctuated around zero even in a normal environment.
This function obscures influences by environmental changes and interference gases around zero that have
no meaning for your management rules of gas alarm. This function is used to hide (suppress) the fluctuation
of the reading under the setting value, indicating zero.

<<Example>>
Suppression Disabled
A fluctuation around zero is displayed as the reading.

Suppression Enabled
A fluctuation under the setting value is hidden with zero.
(Zero suppression)

NOTE
 The suppression function is factory-set. The standard setting value is TypeGP: 2% FS and TypeNC:
10% FS.
 In the maintenance mode, this function is disabled and the fluctuation of the reading under the setting
value is displayed.

CAUTION
A reading under zero is suppressed with the 10% FS suppression.
A reading that is 10% FS or more under zero is displayed as "-0.0", which prevents an accurate gas
detection and needs the zero adjustment.

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 7 Maintenance 7-1. Maintenance intervals and items

Maintenance

This is an important instrument for the purpose of safety.

To maintain the performance of the detector and improve the reliability of safety, perform a regular
maintenance.

7-1. Maintenance intervals and items

 Daily maintenance: Perform maintenance before beginning to work.
 Monthly maintenance: Perform maintenance on the alarm circuit (alarm test) once a month.
 Regular maintenance: Perform maintenance once or more for every six months to maintain the
performance as a safety unit.

Maintenance Daily Monthly Regular

Maintenance content
item maintenance maintenance maintenance
Power Supply Check that the power lamp lights up.
  
Check
Concentration Check that the concentration display
Display Check value is zero. When the reading is
incorrect, perform the zero   
adjustment after ensuring that no
other gases exist around it.
Alarm Test Inspect the alarm circuit by using the
  
alarm test function.
Span Perform the sensitivity calibration by
  
Adjustment using the calibration gas.
Gas Alarm Check the gas alarm by using the
  
Check calibration gas.

<About Maintenance Services>

 We provide services on regular maintenance including span adjustment, adjustment and maintenance.
To make the calibration gas, dedicated tools, such as a gas cylinder of the specified concentration and gas
sampling bag must be used.
Our qualified service engineers have expertise and knowledge on the dedicated tools used for services,
along with other products. To maintain the safety operation of the detector, please use our maintenance
service.
 The followings are typical maintenance services. For more information, please contact our overseas sales
department or local representative.

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 7 Maintenance 7-1. Maintenance intervals and items

Main Services

Power Supply : Checks the power supply voltage.

Check Verifies that the power lamp lights up.
(Verifies that relevant points can be identified on the system.)
(When a UPS (uninterruptible power system) is used, checks the operation with the UPS
(uninterruptible power system).)
Concentration : Verifies that the concentration display value is zero (or 20.9 vol% on the oxygen deficiency
Display Check meter) by using the zero gas.
Performs the zero adjustment (AIR adjustment) if the reading is incorrect.
Flow Rate : Checks the flow rate indicator to find abnormalities.
Check Checks the flow rate by using an external flow meter to verify the correctness of the flow rate
indicator on the detector. If the flow rate is incorrect, performs the flow rate adjustment.
Filter Check : Checks the dust filter for dust or clogging.
Replaces a dirty or clogged dust filter.
Alarm Test : Inspects the alarm circuit by using the alarm test function.
• Checks the alarm lamps. (Check each activation of ALM1 and ALM2.)
• Checks the external alarm. (Checks the activation of the external alarm, such as a buzzer.)
Span : Performs the sensitivity calibration by using the calibration gas.
Adjustment
Gas Alarm : Checks the gas alarm by using the calibration gas.
Check • Checks the alarm. (Checks the alarm activation when the alarm setpoint is reached.)
• Checks the delay time. (Checks time to delay until the alarm is triggered.)
• Checks the alarm lamps. (Check each activation of ALM1 and ALM2.)
• Checks the external alarm. (Check the activation of external alarms, such as a buzzer and
reset signal.)
Cleaning and : Checks dust or damage on surface, cover, or internal parts of the detector, clean and repair
Repair of the such parts of the detector.
Detector Replaces parts which are cracked or damaged.
(visual
diagnosis)
Detector : Uses the keys to check the operation of functions and parameters.
Operation
Check
Replacement of : Replaces consumable parts, such as a sensor, filter and pump.
Consumable
Parts

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 7 Maintenance 7-2. Regular maintenance mode

7-2. Regular maintenance mode

WARNING
After the adjustment is completed, never fail to press MENU/ESC key to return to the detection mode.
(If the detector remains in the maintenance mode, it automatically returns to the detection mode in ten
hours.)

LED
Mode Item Details
display
Perform various tests.
2-0.0 Gas Test
2-0.1 Alarm Test
Test Mode 2-0
2-0.2 Fault Test
2-0.3 LED Test
2-0.4 Memory Test
Zero Adjustment 2-1 Perform the zero adjustment.
Span Adjustment 2-2 Perform the span adjustment.
Zero/Span
2-3 Initialize zero/span values.
Initialization
Used for various environmental settings.
2-4.0 Sensor power supply ON/OFF
2-4.1 INHIBIT Setting
2-4.2 Alarm Setpoint Setting
2-4.3 Alarm Delay Time Setting
2-4.4 Alarm Pattern Setting
Maintenance Mode
2-4.5 Zero Suppression Pattern Setting
(Regular
2-4.6 Zero Suppression Value Setting
maintenance)
Environmental 2-4.7 Alarm Contact Specification Setting
2-4
Setting 2-4.8 Energized/De-energized Contact Setting
2-4.9 Zero Follower Selection
2-4.A Maintenance Mode External Output
Setting
2-4.B External Output Setting
2-4.C Alarm Test External Output Setting
2-4.D Sensor Operation Start Setting
2-4.E Password Setting
2-4.F Sensor Fault Alarm Pattern Setting
Display various electrical settings.
Display 2-5
This is not typically used by the user.
Switch to factory
2-6 Not used
mode
Switch to user
2-7 Returns to the user mode.
mode

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 7 Maintenance 7-2. Regular maintenance mode

LED
User Mode
In "1-3.", press SET key.

Then press SET key again

for three seconds.

Regular Maintenance Mode

2-0. Test Mode Test Mode

Perform various tests. => P33

2-1. Zero Adjustment Zero Adjustment

Perform the zero => P38
adjustment.

2-2. Span Adjustment Span

Perform the span Adjustment
adjustment. => P40

2-3. Zero/Span Initialization

Initialize the zero/span
adjustment after the sensor
is replaced.
2-4. Environmental Setting Environmental
Set various operations and Setting
functions. => P37

2-4.0 and 2-4.3 to 2-4.F are

factory-set. They are not
typically used by the user.

2-5. Various Electrical

Settings Display
Display various electrical
settings. This is not used by
the user.
2-6.
Enters the factory mode.
This is not used by the user.

2-7. rET. is displayed.

Returns to the user mode. Press SET key
again to return to
the user mode.

To 2-0. Test Mode

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 7 Maintenance 7-2. Regular maintenance mode

<Alarm Test Mode "2-0">

LED
2-0
Press SET key.

2-0.0 Gas Test Gas Test

=> P34

2-0.1 Alarm Test Alarm Test

=> P34

2-0.2 Fault Test Fault Test

=> P35

2-0.3 LED Test LED Test

=> P35

2-0.4 Memory Test Memory Test

=> P36

To 2-0.0

WARNING
 Before starting the alarm test (transmission test), provide a notification to the related sections so that
they can prepare for false abnormalities (external output signals and alarm contact). After the test is
completed, never fail to press MENU/ESC key to return to the detection mode. (If the detector
remains in the alarm test mode, it automatically returns to the detection mode in ten hours.)
 In the alarm test mode, the gas concentration equal to the reading is output even in the maintenance
mode depending on the setting. Take actions, if necessary, so that the signal receiver side can
prepare to avoid false alarms.

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 7 Maintenance 7-2. Regular maintenance mode

<Gas Test "2-0.0">

LED
2-0.0
Press SET key.

Introduce the test gas and

perform the gas test.

Stop introducing the test gas. When

the reading drops, press MENU/ESC
key to cancel the test and to go back
to the original state.
To 2-0.0

WARNING
Because the contact and gas concentration ouput can be activated by a gas test even in the
maintenance mode depending on setting, be careful to perform the test.

<Alarm Test "2-0.1">

LED
2-0.1
Press SET key.

Alarm Test ON/OFF

(The used contact setting is an alarm,
an alarm or a fault)
Select either ON/OFF, and then press
SET key.

Perform the gas alarm test by

increasing or decreasing the reading
with  or  key.
Press MENU/ESC key to cancel the
test and to go back to the original
state.

To 2-0.1

WARNING
Because the contact and gas concentration ouput can be activated by an alarm test even in the
maintenance mode depending on setting, be careful to perform the test.

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 7 Maintenance 7-2. Regular maintenance mode

<Fault Alarm Test "2-0.2">

LED
2-0.2
Press SET key.

Fault Test ON/OFF

Select either ON/OFF.
Switch ON and press SET key to
activate the fault alarm.
Return to OFF and press SET key to
deactivate the fault alarm.
(Pressing MENU/ESC key also
enables to cancel this menu and to go
back to the original state.)

WARNING
Because the contact and gas concentration output can be activated by a fault alarm test even in the
maintenance mode depending on setting, be careful to perform the test.

<LED Test "2-0.3">

LED
2-0.3
Press SET key.

LED Test ON/OFF

Select either ON/OFF.
Switch ON and press SET key to turn
on the LED (POWER, ALM, FAULT)
and to display the gas concentration
of 8.8.8.8..
Return to OFF and press SET key to
deactivate this menu.
(Pressing MENU/ESC key also
enables to cancel this menu and to go
back to the original state.)

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 7 Maintenance 7-2. Regular maintenance mode

<Memory Test "2-0.4">

LED
2-0.4
Press SET key.

When StA. is displayed, press SET

key again.

When CAL. is displayed, the memory

diagnosis is performed.

When memory is correct as a result of

the diagnosis, PASS is displayed.
Press SET key to go back to the
original state.

To 2-0.4

NOTE
When abnormalities are found in memory as a result of the diagnosis, PASS is not displayed. F-RA is
displayed for the RAM fault, and F-RO is displayed for the ROM fault. For both the RAM fault and ROM fault,
F-RA and F-RO are displayed alternately.

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 7 Maintenance 7-2. Regular maintenance mode

<Environmental Setting "2-4">

Set various operations and functions in the environmental setting.

<<Environmental Setting 1>> LED

2-4. Environmental Setting
Press SET key.

2-4.0
This is factory-set and not
typically used by the user.

2-4.1 INHIBIT Setting

Set INHIBIT.
Select either ON/OFF, and then
press SET key to confirm the
selection.
When ON is selected, in the
detection mode InHI. and 0.0
(gas concentration value) are
displayed on the LCD
alternately. As a result, an alarm
is not triggered to external
device.

2-4.2 Alarm Setpoint Setting Alarm Setpoint Setting

Set the alarm setpoint. => P37

2-4.3 to 2-4.F
They are factory-set and not
typically used by the user.

To 2-4.0

<Alarm Setpoint Setting "2-4.2">

LED
2-4.2
Press SET key.

Alarm Setpoint Setting

Select the number by pressing
 or  key, and then press
SET key to confirm the value.
(Press MENU/ESC key to go
Return to 2-4.2.
back to the original state.)

NOTE
Alarm setpoint of Japan Gas Appliances Inspection Association certification product is LEL (fixation) 10%.
Do not change a setpoint. Change of a setpoint stops satisfying certification requirements.

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 7 Maintenance 7-3. Gas calibration method

7-3. Gas calibration method

Perform a gas calibration in each mode (zero adjustment <<SD-1>>
mode and span adjustment mode) using the calibration gas.
 Zero adjustment gas
 Span adjustment gas (collected in a gas sampling bag)
 Gas sampling bags
Flow meter

Pump
 OUT
Exhaust air
Gas P
sampling IN↑
Needle valve
bag Gas calibration adapter

<Zero Adjustment "2-1">

This is used to perform the zero adjustment.

WARNING
When the zero adjustment is performed in the atmosphere, check the atmosphere for freshness before
beginning the adjustment. If other gases exist, the adjustment cannot be performed properly, thus
leading to dangers when the gas leaks.

NOTE
 Before starting the zero adjustment, provide the detector with the zero adjustment gas and wait until the
indicator is stabilized.

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 7 Maintenance 7-3. Gas calibration method

LED
2-1
Press SET key.

Current Concentration Value Display

Press SET key to perform the zero
adjustment.

Under Zero Adjustment (CAL. is displayed)

Wait for a while until the adjustment is
completed.

Zero Adjustment Completed

It automatically returns to 2-1 after
PASS is displayed.

Return to 2-1.

* If the zero adjustment failed, it

automatically returns to 2-1 after
FAIL is displayed.

Return to 2-1.

NOTE
 If the zero calibration failed since the zero point was significantly fluctuated from around zero, it returns to
2-1 after FAIL rather than PASS is displayed. In this case, the zero adjustment has not been completed.

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 7 Maintenance 7-3. Gas calibration method

<Span Adjustment "2-2">

This is used to perform the span adjustment.

CAUTION
 Before starting the span adjustment, provide the detector with the span adjustment gas and wait until
the indicator is stabilized.

NOTE
Japan Gas Appliances Inspection Association certification products ask you for spans adjustment so that you
may use our maintenance services.

LED
2-2
Press SET key.

Gas Introduction
Introduce a gas, and then press SET key
when the reading is stabilized.
* In case of less than 10% F.S., this
cannot be set.

Span Adjustment
Because the reading will be fixed, select
the introduced gas concentration by
pressing  or  key.
Select the number, and then press SET
key.

Span Adjustment Completed

It automatically returns to 2-2 after PASS
is displayed.

Return to 2-2.

* If the span adjustment failed, it

automatically returns to 2-2 after FAIL
is displayed.

Return to 2-2.

NOTE
 If the span adjustment failed since the reading was significantly fluctuated from the introduced gas
concentration, it returns to 2-2 after FAIL rather than PASS is displayed . In this case, the span adjustment
has not been completed.
Check if the correct concentration span adjustment gas has been provided and check the gas adjustment
tool for a gas leak. If there are mistakes, perform the span adjustment again.
If the span adjustment cannot be performed even when there is no mistake or after the correction, the gas
sensor life has expired. After turning off the power supply, please contact our overseas sales department
or local representatives.

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 7 Maintenance 7-4. Parts replacement

7-4. Parts replacement

<Sensor Replacement>
Our service engineers need to replace the sensor and perform the gas calibration.
Please contact our overseas sales department or local representatives.

NOTE
The gas calibration using the standard gas is required after the sensor is replaced. Please request it to our
overseas sales department or local representatives.

<Replacement of Regular Replacement Parts>

List of recommended regular replacement parts

Maintenance Replacement Quantity

No. Item
intervals intervals (year) (pieces/unit)
Rubber seal
1 1 year 3 - 6 years 1
(for the sensor)

NOTE
 The above replacement intervals are recommendation only. The intervals may change depending on the
operating conditions. These intervals do not mean the warranty periods either. The result of the regular
maintenance may determine when to replace the parts.

7-5. Expiration date of Japan Gas Appliances

Inspection Association certification product
Expiration date of Japan Gas Appliances Inspection Association certification product is five years from the
month produced.
When using after the expiration dates, please contact our overseas sales department or local representatives
1 to 2 months before the expiration dates.

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 8 Storage, Relocation and Disposal 8-1. Procedures to store the detector or leave it for a long time

Storage, Relocation and

Disposal

8-1. Procedures to store the detector or leave it for a

long time
The detector must be stored under the following environmental conditions.
 In a dark place under the normal temperature and humidity away from direct sunlight
 In a place where gases, solvents or vapors are not present

8-2. Procedures to relocate the detector or use it again

When the detector is relocated, select a new place in accordance with "4-2. Precautions for installation
points" and "4-4. How to install".
For information on wiring, see "4-5. How to wire". The unpowered time must be minimized when the
detector is relocated.

CAUTION
 When using a relocated or stopped/stored detector again, do not forget to perform a gas calibration.
For information on readjustment including a gas calibration, please contact our overseas sales
department or local representatives.

8-3. Disposal of products

When the detector is disposed of, it must be treated properly as an industrial waste in accordance with the
local regulations.

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 9 Troubleshooting 9 Troubleshooting

Troubleshooting

The troubleshooting does not explain the causes of all the malfunctions which occur on the detector. This
simply helps to find the causes of malfunctions which frequently occur. If the detector shows a symptom
which is not explained in this manual, or still has malfunctions even though remedial actions are taken,
please contact our overseas sales department or local representatives.

<Abnormalities on Unit>
Symptom/Display FAULT Causes Actions
The wiring is not correct. Connect the wiring properly.
The terminal plate is
Connect the terminal plate properly.
removed.
The power Provide the rated voltage.
Abnormalities/momentary
cannot be turned - Check the UPS, power supply line filter and
blackout of power supply
on. insulation transformer, and then take additional
system
measures.
Cable abnormalities
Check the wiring of detector and related devices
(open circuit/not
around it.
connected/short circuit)
Turn off and restart the detector.
Abnormal Disturbances by sudden
- If such a symptom is observed frequently, take
operations surge noise, etc.
appropriate measures to eliminate the noise.
The sensor is not
Check if the sensor cable is securely fastened to
connected or improperly
the terminal plate.
connected.
Sensor Zero drift caused by
abnormalities  environmental changes or Perform the zero adjustment. If the symptom
E-1 aging deterioration is out persists after the zero adjustment, replace the
of the range of zero sensor with a new one.
follower.
Faults of the sensor Replace the sensor with a new one.
The rated voltage is not Check the power supply, and supply the rated
System supplied to the detector. voltage.
abnormalities  Abnormalities of ROM,
E-9 Please contact our overseas sales department
RAM, or EEPROM inside
or local representatives.
of the detector

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 9 Troubleshooting 9 Troubleshooting

<Abnormalities of Readings>

Symptoms Causes Actions

Drifting of sensor
Perform the zero adjustment.
output
Disturbances by interference gases, such as solvents,
cannot be eliminated completely.
Presence of
For information on actions, such as removal filter, please
interference gas
The reading rises contact our overseas sales department or local
(drops) and it remains representatives.
so. A very small amount of the gas to be detected may be
leaking (slow leak). Because ignoring it may cause
Slow leak
dangers, take a remedial measure, i.e., taking actions the
same as those for the gas alarm.
Environmental
Perform the zero adjustment (AIR adjustment).
changes
Disturbances by interference gases, such as solvents,
Presence of cannot be eliminated completely. For information on
interference gas actions, such as removal filter, please contact our
overseas sales department or local representatives.
Turn off and restart the detector.
A gas alarm is triggered Disturbance by
If such a symptom is observed frequently, take
despite of no gas leak noise
appropriate measures to eliminate the noise.
and no other
abnormalities at the When the environment (temperature, etc.) changes
detection point. suddenly, the detector cannot adjust to it and is affected
by it.
Sudden change in
In some cases, the detector triggers an indication alarm.
the environment
Because the detector cannot be used under sudden and
frequent environmental changes, any preventive actions
should be taken to eliminate them by the user.
Deteriorated sensor
Slow response Replace the sensor with a new one.
sensitivity
Improper calibration
Use the proper calibration gas.
Sensitivity calibration gas concentration
impossible Deteriorated sensor
Replace the sensor with a new one.
sensitivity

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 10 Product Specifications 10-1. List of specifications

10

Product Specifications

10-1. List of specifications

[SD-1 (TypeGP)] <Japanese Specifications>

Detection principle Catalytic combustion type

Gas to be detected Combustible gas
Concentration display Seven-segment LED (four-digit)
Detection range 0 - 100% LEL
Display resolution 0.5% LEL
Detection method Diffusion type
Alarm setpoint 25% LEL [standard setting value]
Power display POWER lamp on (green)
External output Gas concentration signal/alarm contact (gas alarm or fault alarm, gas/fault common alarm)
Alarm accuracy Within ±25% of the alarm setpoint value
(under the same conditions)
Response time Within 30 seconds after providing the gas 1.6 times the alarm setpoint (depending on the gas to
(under the same conditions) be detected)
Gas alarm type One-step alarm (H)
Gas alarm display ALM lamp on (red)
Gas alarm pattern Auto-reset
Fault alarm/self diagnosis System abnormalities/sensor abnormalities
Fault alarm display FAULT lamp on (yellow)/detail display
Fault alarm pattern Auto-reset
Alarm contact No-voltage contact 1a, de-energized (energized in response to an alarm) or energized
(de-energized in response to an alarm)
Contact capacity 250 VAC - 0.5 A/30 VDC - 0.5 A (resistant load)
Transmission system 3-wire type analog transmission (common cable for power and signal <power, signal, common>)
Transmission specifications 4 - 20 mA DC (linear/load resistance under 300 Ω, resolution divided into 200)
Transmission cable CVVS1.25 sq - 3-core or CVVS1.25 sq - 5-core (when the contact is used)
Transmission distance Below 1 km
Functions Alarm delay/suppression/zero follower
Power supply 24 VDC±10%
Power consumption Maximum 3 W
Cable connecting port Pressure proof packing gland
Initial clear Approx. 25 seconds
Operating temperatures -20 - 53ºC (at a constant condition)
Operating humidities Below 95% RH (Non-condensing)
Structure Wall mounting type
Explosion-proof structure Flame-proof enclosures
Explosion-proof class Exd ⅡCT5 (TIIS<Japan>)
External dimensions Approx. 148 (W) x 161 (H) x 88 (D) mm (projection portions excluded)
Weight Approx. 2.0 kg
Outer color Munsell 7.5BG5/2

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 10 Product Specifications 10-1. List of specifications

[SD-1 (TypeNC)] <Japanese Specifications>

Detection principle New ceramic type

Gas to be detected Combustible gas
Concentration display Seven-segment LED (four-digit)
Detection range Depending on the gas to be detected
Detection method Diffusion type
Alarm setpoint Depending on the gas to be detected
Power display POWER lamp on (green)
External output Gas concentration signal/alarm contact (gas alarm or fault alarm, gas/fault common alarm)
Alarm accuracy Within ±25% of the alarm setpoint value
(under the same conditions)
Response time Within 30 seconds after providing the gas 1.6 times the alarm setpoint (depending on the gas to
(under the same conditions) be detected)
Gas alarm type One-step alarm (H)
Gas alarm display ALM lamp on (red)
Gas alarm pattern Auto-reset
Fault alarm/self diagnosis System abnormalities/sensor abnormalities
Fault alarm display FAULT lamp on (yellow)/detail display
Fault alarm pattern Auto-reset
Alarm contact No-voltage contact 1a, de-energized (energized in response to an alarm) or energized
(de-energized in response to an alarm)
Contact capacity 250 VAC - 0.5 A/30 VDC - 0.5 A (resistant load)
Transmission system 3-wire type analog transmission (common cable for power and signal <power, signal, common>)
Transmission specifications 4 - 20 mA DC (linear/load resistance under 300 Ω, resolution divided into 200)
Transmission cable CVVS1.25 sq - 3-core or CVVS1.25 sq - 5-core (when the contact is used)
Transmission distance Below 1 km
Functions Alarm delay/suppression/zero follower
Power supply 24 VDC±10%
Power consumption Maximum 3 W
Cable connecting port Pressure proof packing gland
Initial clear Approx. 25 seconds
Operating temperatures -20 - 53ºC (at a constant condition)
Operating humidities Below 95% RH (Non-condensing)
Structure Wall mounting type
Explosion-proof structure Flame-proof enclosures
Explosion-proof class ExdⅡCT5 (TIIS<Japan>)
External dimensions Approx. 148 (W) x 161 (H) x 88 (D) mm (projection portions excluded)
Weight Approx. 2.0 kg
Outer color Munsell 7.5BG5/2
※ Alarm setpoint of Japan Gas Appliances Inspection Association certification product is LEL (fixation) 10%.

NOTE
A nameplate is separately stuck on Japan Gas Appliances Inspection
Association certification product.
Nameplate is stuck around cable gland.

Nameplate

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 10 Product Specifications 10-1. List of specifications

[SD-1 (TypeGP)] <Overseas Specifications>

Detection principle Catalytic combustion type

Gas to be detected Combustible gas
Concentration display Seven-segment LED (four-digit)
Detection range 0 - 100% LEL
Display resolution 0.5% LEL
Detection method Diffusion type
Alarm setpoint 25% LEL [standard setting value]
Power display POWER lamp on (green)
External output Gas concentration signal/alarm contact (gas alarm or fault alarm, gas/fault common alarm)
Alarm accuracy Within ±25% of the alarm setpoint value
(under the same conditions)
Response time Within 30 seconds after providing the gas 1.6 times the alarm setpoint (depending on the gas to
(under the same conditions) be detected)
Gas alarm type One-step alarm (H)
Gas alarm display ALM lamp on (red)
Gas alarm pattern Auto-reset
Fault alarm/self diagnosis System abnormalities/sensor abnormalities
Fault alarm display FAULT lamp on (yellow)/detail display
Fault alarm pattern Auto-reset
Alarm contact No-voltage contact 1a, de-energized (energized in response to an alarm) or energized
(de-energized in response to an alarm)
Contact capacity 250 VAC - 0.5 A/30 VDC - 0.5 A (resistant load)
Transmission system 3-wire type analog transmission (common cable for power and signal <power, signal, common>)
Transmission specifications 4 - 20 mA DC (linear/load resistance under 300 Ω, resolution divided into 200)
Transmission cable CVVS1.25 sq - 3-core or CVVS1.25 sq - 5-core (when the contact is used)
Transmission distance Below 1 km
Functions Alarm delay/suppression/zero follower
Power supply 24 VDC±10%
Power consumption Maximum 3 W
Cable connecting port Pressure proof packing gland
Initial clear Approx. 25 seconds
Operating temperatures -20 - 60ºC (at a constant condition)
Operating humidities Below 95% RH (Non-condensing)
Structure Wall mounting type
Explosion-proof structure Flame-proof enclosures
Explosion-proof class Ⅱ2GExdⅡCT5Gb (ATEX/IECEx<KEMA>)
External dimensions Approx. 148 (W) x 161 (H) x 88 (D) mm (projection portions excluded)
Weight Approx. 2.0 kg
Outer color Munsell 7.5BG5/2

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 10 Product Specifications 10-2. List of accessories

[SD-1 (TypeNC)] <Overseas Specifications>

Detection principle New ceramic type

Gas to be detected Combustible gas
Concentration display Seven-segment LED (four-digit)
Detection range Depending on the gas to be detected
Detection method Diffusion type
Alarm setpoint Depending on the gas to be detected
Power display POWER lamp on (green)
External output Gas concentration signal/alarm contact (gas alarm or fault alarm, gas/fault common alarm)
Alarm accuracy Within ±25% of the alarm setpoint value
(under the same conditions)
Response time Within 30 seconds after providing the gas 1.6 times the alarm setpoint (depending on the gas to
(under the same conditions) be detected)
Gas alarm type One-step alarm (H)
Gas alarm display ALM lamp on (red)
Gas alarm pattern Auto-reset
Fault alarm/self diagnosis System abnormalities/sensor abnormalities
Fault alarm display FAULT lamp on (yellow)/detail display
Fault alarm pattern Auto-reset
Alarm contact No-voltage contact 1a, de-energized (energized in response to an alarm) or energized
(de-energized in response to an alarm)
Contact capacity 250 VAC - 0.5 A/30 VDC - 0.5 A (resistant load)
Transmission system 3-wire type analog transmission (common cable for power and signal <power, signal, common>)
Transmission specifications 4 - 20 mA DC (linear/load resistance under 300 Ω, resolution divided into 200)
Transmission cable CVVS1.25 sq - 3-core or CVVS1.25 sq - 5-core (when the contact is used)
Transmission distance Below 1 km
Functions Alarm delay/suppression/zero follower
Power supply 24 VDC±10%
Power consumption Maximum 3 W
Cable connecting port Pressure proof packing gland
Initial clear Approx. 25 seconds
Operating temperatures -20 - 60ºC (at a constant condition)
Operating humidities Below 95% RH (Non-condensing)
Structure Wall mounting type
Explosion-proof structure Flame-proof enclosures
Explosion-proof class Ⅱ2GExdⅡCT5Gb (ATEX/IECEx<KEMA>)
External dimensions Approx. 148 (W) x 161 (H) x 88 (D) mm (projection portions excluded)
Weight Approx. 2.0 kg
Outer color Munsell 7.5BG5/2

10-2. List of accessories

 Operating manual .......................... one
 Dedicated handling lever ............... one
 Dedicated control key .................... The supplied quantity depends on the number of units to be delivered.
1 to 10 units one
11 to 20 units two
21 to 50 units three
over 51 units four

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 10 Product Specifications 10-3. Detection principle

10-3. Detection principle

[Catalytic Combustion Type]

When a combustible gas burns on the surface of a oxidation catalyst, the catalytic combustion type sensor
considers resultant combustion heat as temperature and resistance changes in the platinum wire coil, and
measures their gas concentrations.
This sensor detects any combustible gases. The detection range is from zero to the lower explosive limit.
When a high-concentrated gas over the lower explosive limit comes into contact with the sensor, it may be a
break.

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 10 Product Specifications 10-3. Detection principle

[New Ceramic Type]

When a combustible gas burns on the surface of a highly active new ceramic oxidation catalyst in catalytic
combustion, the new ceramic-type sensor measures resultant temperature changes by measuring the
resistance changes in the heat-resistant alloy wire coil.
The sensor consists of two elements: A detecting element having a heat-resistant alloy wire coil with an
ultrafine particle (new ceramic) oxidation catalyst sintered on it together with a carrier and a
temperature-compensating element with a mixture of gas-inert alumina and glass sintered on it.
When a combustible gas comes into contact with the surface of the detecting element with new ceramic
oxidation catalyst sintered on it, the gas burns, causing the temperature to rise. In accordance with this
temperature change, there occurs a change in the resistance of a heat-resistant alloy wire coil that
constitutes the element. These resistance values are approximately proportional to gas concentrations.
From the changes in the resistance values, potential differences are obtained using a bridge circuit and
displayed as gas concentrations on the meter.

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 11 Definition of Terms 11 Definition of Terms

11

Definition of Terms

Catalytic This is a principle of the sensor installed in the Type GP.

combustion type See "10-3. Detection principle" for details.
This is a principle of the sensor installed in the Type NC.
New ceramic type
See "10-3. Detection principle" for details.
Output from the detector head fluctuates for a while after turning on the power.
Initial clear
This is a function to prevent triggering alarm during that time.
Full scale Maximum value of the detection range.
A unit which the lower explosive limit (LEL) of the combustible gas to be detected is
%LEL
set to 100.
A concentration unit that means part per million of the combustible gas to be
ppm
detected.
Adjusts the readings to the calibration gas concentration value by using the
Calibration
calibration gas.
Zero suppression A function to cut off the specific drifting that the sensor has.
A function which temporarily suspends activation to prevent a false alarm caused
Alarm delay time
by noise from its outside.
The gas detection function is temporarily suspended during maintenance, etc. of
INHIBIT the detector.
This is also called "point skip", which has the same function.

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