Installation & Maintenance Instructions SERIES

GENERAL PURPOSE AND 8017

RAINTIGHT/WATERTIGHT/EXPLOSIONPROOF SOLENOIDS
Form No.V5381R8

CAUTION: Do not use the solenoid enclosure as a splice box.

IMPORTANT: See separate valve installation and maintenance The general purpose solenoid housing has a 7/8I diameter hole to
instructions for information on: Operation, Positioning, accommodate 1/2I conduit. To facilitate wiring, the general purpose solenoid
Mounting, Cleaning, Preventive Maintenance, Causes of Improper enclosure may be rotated 360_ by removing the retaining cap or clip.
Operation, Disassembly and Reassembly of basic valve.
CAUTION: When metal retaining clip disengages, it will spring
upward.
DESCRIPTION Rotate solenoid enclosure to desired position. Then replace retaining cap or
Solenoid Catalog Numbers 80171 and 80172 have a Type 1, General Purpose clip before operating. On some solenoids, a grounding wire which is green
Solenoid Enclosure. Solenoid Catalog Numbers EF80171, EF80172, 80173, or green with yellow stripes is provided. Use rigid metallic conduit to ground
and 80174 meet the requirements of Enclosure Type 3 - Raintight, Type 7 (C all enclosures not provided with a green grounding wire. For the
& D) Explosionproof, and Type 9 (E, F, & G) Dust - Ignitionproof. When raintight/watertight/ explosionproof solenoid enclosure, electrical fittings
constructed with a cover gasket and solenoid bonnet gasket they also meet the must be approved for use in hazardous locations. This enclosure has a 1/2I
requirement of Enclosure Type 4 - Watertight. Series 8017 solenoids (when conduit connection and may be rotated 360_ to facilitate wiring.
installed as a solenoid and not as part of an ASCO valve) are supplied with
a core which has a 0.250-28 UNF-2B tapped hole, with 0.38 inch minimum WARNING: To prevent the possibility of death, serious
full thread. injury or property damage from accidental disengagement of
OPERATION solenoid from valve body, hold housing securely by wrenching
When the solenoid is energized, the core is drawn into the solenoid base
flats while removing or replacing housing cover.
sub-assembly.
IMPORTANT: When the solenoid is de-energized, the initial To rotate enclosure, loosen housing cover using a 1I socket wrench. Two
return force for the core, whether developed by spring, pressure, or wrenching flats are provided on the housing to hold it securely in place while
the cover is being loosened or tightened. Rotate housing to desired position
weight, must exert a minimum force to overcome residual and tighten cover before operating. Torque cover to 135 ± 15 in-lbs [15,3 ±
magnetism created by the solenoid. Minimum return force for AC 1,7 Nm].
construction is 1 pound, 12 ounces and 5 ounces for DC NOTE: Alternating current (AC) and direct current (DC) solenoids are built
construction. differently. To convert from one to the other, it is necessary to change the
INSTALLATION complete solenoid including the core and solenoid base sub-assembly, not
Check nameplate for correct catalog number, voltage, frequency, wattage, just the coil. Consult ASCO.
and service. Solenoid Enclosure Assembly
Solenoid Catalog Numbers 80171 and 80172 may be assembled as a
Enclosure Types 3, 4, 7, and 9 complete unit. Tightening is accomplished by means of a hex flange at the
base of the solenoid enclosure.
CAUTION: To prevent fire or explosion, do not install solenoid Solenoid Catalog Numbers EF80171, EF80172, 80173, and 80174 must be
enclosure and/or valve where ignition temperature of hazardous assembled in the following manner:
atmosphere is less than 160_ C. On valves used for steam service 1. The solenoid enclosure must be completely disassembled. For
or when a class H" solenoid is used, do not install in hazardous disassembly, see the instructions given in Coil Replacement section.
atmosphere where ignition temperature is less than 180_C. See 2. After disassembly, the solenoid base sub-assembly is placed inside the
housing over the assembly location.
nameplate for service.
3. The assembly is then tightened in place by means of two (2) slots in the
bonnet adjacent to the tube on the solenoid base sub-assembly. Use
Enclosure Types 3,4,7, and 9 special adapter wrench provided with solenoid. For ASCO wrench kit
Used in -40_C Ambient Temperature Applications only, Order No.K218950. Exercise care during tightening procedure to
prevent deforming or raising of bonnet surface adjacent to slots.
4. Reassemble solenoid,follow instructions in Coil Replacement section.
WARNING: To prevent fire or explosion, use only conduit
Solenoid Temperature
runs 1/2I in size with a sealing fitting connected within 3 feet of the Standard solenoids are supplied with coils designed for continuous duty
solenoid enclosure. service. When the solenoid is energized for a long period, the solenoid
enclosure becomes hot and can be touched by hand only for an instant. This
IMPORTANT: To protect the solenoid operator or valve, install a is a safe operating temperature. Any excessive heating will be indicated by the
smoke and odor of burning coil insulation.
strainer or filter, suitable for the service involved in the inlet side as
close to the valve or operator as possible. Clean periodically MAINTENANCE
depending on service conditions. WARNING: To prevent the possibility of death, serious injury
Positioning or property damage, turn off electrical power, depressurize solenoid
This solenoid is designed to perform properly when mounted in any position. operator or valve, and vent fluid to a safe area before servicing.
However, for optimum life and performance, the solenoid should be
mounted vertically and upright to reduce the possibility of foreign matter Cleaning
accumulating in the solenoid base sub-assembly area. All solenoid operators and valves should be cleaned periodically. The time
between cleaning will vary depending on medium and service conditions. In
Wiring general, if the voltage to the coil is correct, sluggish valve operation, excessive
Wiring must comply with local codes and the National Electrical Code. noise or leakage will indicate that cleaning is required. Clean strainer or filter
when cleaning the valve.

MMIII All Rights Reserved. Printed in U.S.A. Page 1 of 4

50 Hanover Road, Florham Park, New Jersey 07932 [Link]

Preventive Maintenance Coil Replacement for Solenoid Catalog Numbers EF80171,
S Keep medium flowing through the valve as free from dirt and foreign EF80172, 80173, and 80174 Raintight/
material as possible. Watertight/Explosionproof Enclosure
S Periodic exercise of the valve should be considered if ambient or fluid 1. Disconnect coil lead wires and grounding wire if present.
conditions are such that corrosion, elastomer degradation, fluid WARNING: To prevent the possibility of death, serious
contamination build up, or other conditions that could impede solenoid injury or property damage from accidental disengagement of
valve shifting are possible. The actual frequency of exercise necessary will solenoid from valve body, hold housing securely by wrenching
depend on specific operating conditions. A successful operating history flats while removing or replacing housing cover.
is the best indication of a proper interval between exercise cycles. 2. Unscrew housing cover with cover gasket and nameplate attached. Two
S Depending on the medium and service conditions, periodic inspection of wrenching flats are provided to hold the housing securely in place while
internal valve parts for damage or excessive wear is recommended. the cover is being loosened or tightened.
Thoroughly clean all parts. If parts are worn or damaged, install a complete NOTE: Some older solenoid constructions do not have a cover gasket
rebuild kit. or solenoid bonnet gasket present.
3. Remove retainer from top of solenoid base sub-assembly.
Causes of Improper Operation 4. For AC construction, slip yoke containing coil, sleeves, insulating
S Faulty Control Circuit: Check the electrical system by energizing the washers, and grounding wire, (if present) off the solenoid base
solenoid. A metallic click indicates loss of power supply. Check for sub-assembly. For DC construction, remove grounding wire (if
loose or blown fuses, open-circuited or grounded coil, broken lead present), yoke, insulating washer, coil and insulating washer.
wires or splice connections. NOTE: Insulating washers are omitted when a molded coil is used.
S Burned-Out Coil: Check for open-circuited coil. Replace if 5. Coil is now accessible for replacement.
necessary. Check supply voltage; it must be the same as specified on 6. If additional disassembly is required, unscrew solenoid base
nameplate and as marked on the coil. sub-assembly using special wrench adapter supplied in ASCO
S Low Voltage: Check voltage across the coil leads. Voltage must be at Enclosure or Rebuild Kit. For ASCO wrench kit only, Order No.
least 85% of nameplate rating. K218950.
Coil Replacement for Solenoid Catalog Numbers 80171 and 80172 7. Remove solenoid base sub-assembly with solenoid bonnet gasket.
General Purpose Enclosure 8. Reassemble using exploded view for identification and placement of parts.
1. Disconnect coil lead wires and grounding wire if present. Before reassembly, see note below for cleaning and greasing requirements.
2. Remove retaining cap or clip from top of solenoid. 9. For torque values of the solenoid base sub-assembly, AC and DC
construction, see Figures 1, 2, 3 & 4.
CAUTION: When metal retaining clip disengages, it will spring 10. Torque housing cover to 135 ± 15 in-lbs [15,3 ± 1,7 Nm].
upward.
3. Remove nameplate (if present), cover, and spring washer (alternate CAUTION: Solenoid must be fully reassembled because the
construction only). housing and internal parts complete the magnetic circuit. Place an
4. For AC construction, slip yoke containing coil, sleeves, insulating washers, insulating washer at each end of non-molded coil.
and grounding wire (if present,) off solenoid base sub- NOTE: Solenoid Catalog Numbers EF80171, EF80172, 80173, and 80174Ċ
assembly. For DC construction, slip grounding wire (if present), flux washer Installation and maintenance of raintight/watertight/explosionproof equipment
and coil off the solenoid base sub-assembly. requires more than ordinary care to insure safe performance. All finished
NOTE: Insulating washers are omitted when a molded coil is used. surfaces of the solenoid are constructed to provide flame-proof seal. Be sure
5. Coil is now accessible for replacement. that the surfaces are wiped clean before reassembling. Grease the cover gasket,
CAUTION: Solenoid must be fully reassembled because the solenoid bonnet gasket, and the joints of the raintight/watertight/explosionproof
solenoid enclosure with DOW CORNINGr 111 Compound lubricant or an
housing and internal parts complete the magnetic circuit. Place an
equivalent high-grade silicone grease. Grease all joints thoroughly including the
insulating washer at each end of non-molded coil. underside of the solenoid base sub-assembly flange and internal threads of the
housing cover.

retaining cap retaining clip Alternate

nameplate Construction
AC CONSTRUCTION
(see note 1)
cover spring washer
sleeve(2)
yoke
grounding wire
(not present on
housing all constructions) housing with
nameplate
coil
solenoid base
sub-assembly insulating washer(2)
(see note 4) (omitted when molded
coil is used)
core (AC)
(see note 3)
Notes: 1. For this solenoid construction reuse aluminum nameplate when installing
enclosure kit. Discard nameplate and spring washer supplied in enclosure kit.
Supplied in Rebuild Kit. 2. For alternate construction with nameplate on housing, a new nameplate
Supplied in Enclosure Kit. is supplied in the Enclosure Kit for transferring information.
3. Tapped hole in core 0.250-28 UNF-2B with 0.38 inch minimum full thread.
4. Torque solenoid base sub-assembly to 45$5 ft-lbs [61,1$6,8]

Figure 1. Catalog Nos. 80171 and 80172 General Purpose Solenoid Enclosure, AC Construction.

Page 2 of 4 Form No.V5381R8

50 Hanover Road, Florham Park, New Jersey 07932 [Link]

 retaining clip
retaining cap
Alternate
nameplate Construction
(see note 1,
Figure 1) cover

grounding wire DC CONSTRUCTION spring washer

(not present on
all constructions) flux washer
insulating washer(2)
(omitted when molded
coil is used)
coil
housing with
nameplate
Supplied in Rebuild Kit.
housing Supplied in Enclosure Kit.
solenoid base
sub-assembly
solenoid base Notes: (see Note 1)
sub-assembly [Link] solenoid base sub-assembly core (DC)
(see Note 1) to 30$5 ft-lbs [40,7$6,8] (see Note 2)
core (DC) [Link] hole in core 0.250-28 UNF-2B
(see Note 2) with 0.38 inch minimum full thread.
Figure 2. Catalog Nos. 80171 and 80172 General Purpose Solenoid Enclosure, DC Construction.

retaining ring nameplate

cover
retainer
yoke (DC)
sleeve(2)
yoke
insulating washer(2)
(omitted when molded
solenoid base coil is used)
sub-assembly
(see Note 1)
coil

housing grounding wire

(not present on
wrenching flats all constructions) solenoid base
sub-assembly
core (AC) (see Note 1)
(see Note 2)
AC CONSTRUCTION DC CONSTRUCTION
Notes:
1. Torque solenoid base sub-assembly to 30$5 ft-lbs [40,7$6,8] core (DC)
2. Tapped hole in core 0.250-28 UNF-2B with 0.38 inch minimum full thread. (see Note 2)

Figure 3. Catalog Nos. EF80171, EF 80172, 80173 and 80174 Raintight/Explosionproof Solenoid Enclosure.

Form No.V5381R8 Page 3 of 4

50 Hanover Road, Florham Park, New Jersey 07932 [Link]

 Notes: Torque Chart
1. Catalog numbers EF80171,EF80172, 80173 and 80174 meet watertight Part Name Torque Value Newton-Meters
requirements only when cover gasket and solenoid bonnet gasket are used.

+
2. A solenoid base sub-assembly and a solenoid bonnet gasket are cover +
135 15 in-lbs 15,3 1,7
supplied in the Rebuild Kit. These two parts are a direct replacement for
the existing solenoid base sub-assembly. The cover gasket is also solenoid base
+

Page 4 of 4
A
supplied in Rebuild Kit, but may be omitted if cover does not use a gasket. sub-assembly 30 5 ft-lbs 40,7 6,8
3. Install all parts supplied in Rebuild Kit except omit the solenoid bonnet
gasket if the existing solenoid base sub-assembly does not use a gasket.

A
To order special wrench adapter for solenoid
4. Tapped hole in core is 0.250-28 UNF-2B with 0.38 inch minimum full thread. base sub-assembly, specify Kit No. K218950
5. Special wrench adapter for solenoid base sub-assembly is
supplied in Rebuild Kit and Enclosure Kit.

A
retaining ring nameplate
cover

retaining ring nameplate

cover gasket
(not present on retainer
cover older solenoids)
cover gasket
(not present on yoke
older solenoids)
retainer sleeve(2)
insulating washer (2)
insulating washer(2) (omitted when molded
yoke (omitted when molded coil coil is used)
coil is used)
solenoid base
sub-assembly coil
grounding wire
(not present on
solenoid bonnet
gasket grounding wire all constructions)
(not present on solenoid base

50 Hanover Road, Florham Park, New Jersey 07932 [Link]

(not present on
older solenoids) sub-assembly
all constructions) solenoid bonnet
gasket
housing (not present on housing
Supplied in Rebuild Kit. older solenoids)
core (AC)
(see Note 4) (see Note 2) wrenching flats
Supplied in Enclosure Kit.
core (DC)
(see Note 3)
AC CONSTRUCTION DC CONSTRUCTION (see Note 4)

Form No.V5381R8
Figure 4. Catalog Nos. EF80171, EF80172, 80173 and 80174 Raintight/Watertight/Explosionproof Solenoid Enclosures.